Replacement Parts List No. 700023400 Revision C 09/2012 Daikin McQuay Pathfinder™ Air Cooled Chiller Screw Compressor 2 Circuit Unit Revision 00 (Code 62) Model: AWS Sizes: 170 - 410 Vintage: B R134a 60 Hz To find your Daikin McQuay parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com Contents Parts List Revision History......................................................................................................................................................3 Nomenclature Serial Number..................................................................................................................................................................4 Unit Model Number- Dataplate.........................................................................................................................................4 Unit Model Number- Complete....................................................................................................................................5 - 6 Electrical Legend - Units with Wye Delta or SS Starter....................................................................................................7 - 10 Electrical Legend - Units with VFD Starter.....................................................................................................................11 - 14 Unit Layout............................................................................................................................................................................15 Refrigeration Section Compressor Charts........................................................................................................................................................16 Compressors..................................................................................................................................................................17 Compressor Components.......................................................................................................................................18 - 19 Suction Lines, Discharge Lines, Liquid Injection Lines...........................................................................................20 - 21 Suction Shut Off Valves - Packaged Units ....................................................................................................................22 Suction Shut Off Valves - Units with Remote Evaporator...............................................................................................23 Liquid Lines- Standard Efficiency - Packaged Units (Code 4= SE)................................................................................24 Liquid Lines- Standard Efficiency - Remote Evaporator Units (Code 4= SM)................................................................25 Liquid Lines with Economizer- High & Premium Efficiency Units ...........................................................................26 - 28 Condenser Coils and Fans.............................................................................................................................................29 Fan Totals per Unit.........................................................................................................................................................30 Evaporator Diagram.......................................................................................................................................................31 Evaporator Assemblies: Packaged Units (Code 4 = SE, HE, PE)..................................................................................32 Evaporator Kits: Remote Evaporator Units (Code 4 = SM, HM, PM).............................................................................33 Evaporator Components................................................................................................................................................34 Remote Evaporator Refrigeration Kits...........................................................................................................................35 Coil and Base Frame Grilles.................................................................................................................................................36 Coil Louvers..........................................................................................................................................................................37 Base Frame Louvers......................................................................................................................................................38 - 40 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Box Locations and Label Detail..............................................................................................................................41 Control Panel Detail................................................................................................................................................42 Power Panel Detail..........................................................................................................................................43 - 45 Solid State Starter Panel..................................................................................................................................46 - 47 Wye-Delta Starter Panel..................................................................................................................................48 - 49 Power Factor Correction Capacitors (PFCC)...................................................................................................50 - 51 Units with VFD Starters (Code 9 = VE or VF) Box Locations and Label Detail..............................................................................................................................52 Control Side.....................................................................................................................................................53 - 55 Power Side.......................................................................................................................................................56 - 65 Control Box Exhaust and Intake Fans....................................................................................................................66 Terminal Box..................................................................................................................................................................67 Accessories Units with Wye-Delta or Solid State Starter (Code 9 = WD or SS) Isolator Kits - Rubber-In-Shear...............................................................................................................................68 Isolator Kits - Spring................................................................................................................................................69 Units with VFD Starter (Code 9 = VF or VE) Isolator Kits - Rubber-In-Shear...............................................................................................................................70 Isolator Kits - Spring................................................................................................................................................71 Units with Remote Evaporator (Code 4 = SM, HM or PM) Isolator Kits - Rubber-In-Shear...............................................................................................................................72 Isolator Kits - Spring................................................................................................................................................73 Flow Switch....................................................................................................................................................................74 Sound Enclosure Kit.......................................................................................................................................................74 Alarm Bell.......................................................................................................................................................................74 Inlet Strainer...................................................................................................................................................................74 Field-Installed Fan VFD Kits..........................................................................................................................................75 High Ambient Exhaust Fan Kit.......................................................................................................................................75 Rapid Restore................................................................................................................................................................75 Base and Coil - Grille and Louver Kits...........................................................................................................................76 BACnet MS/TP Communications Module......................................................................................................................77 BACnet with IP/Ethernet................................................................................................................................................77 MODBUS Communications Module...............................................................................................................................77 LonMark Communications Module.................................................................................................................................77 Remote Display Kit.........................................................................................................................................................77 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 2 Parts List Revision History RevisionDate Description NEW 01/12New 04/12 A Page 18- Corrected 3 part numbers that had digits missing. Page 24 & 27- Changed part # for Ref. 113 Filter Drier Core, was 070339101. Page 21- Changed ST1 & 2 Sensor-Suct Temp. to two choices, Straight and Bent. Added length description “20 ft.” to WD1 & 2 Sensor- Discharge Temp. Page 29- Added length description “20 ft.” to WAA Sensor- Outdoor Air. Changed Motor part #s, were 10000108801, 02, 03, 04. Added info for Condenser Coil location and identification. Page 32- Corrected part # for RH Evap (Std Eff, Size 210), was 332432112. Page 32- Corrected part # for LH Evap (Std Eff, Size 260), was 334034304. Page 34- Added length description “60 ft.” to WIE, WOE Sensor- Evap: Pkg’d Units. Added length description “100 ft.” to WIE & WOE Sensor- Evap: Remote Units. Page 58- Removed “A” from all Unit Size descriptions. Page 61- Corrected various Shaft part #s, were 2499xxxxx. B 07/12 Cover- Added “Unit Revision 00 (Code 62)” . All- Added “Rev. 00” to footer. Page 6- Corected Code 29; SL= SD + Liq Line Solenoid, was SL= DS + Liq Line Solenoid. Pages 18 & 19- Changed part # for Ref. SL1,2 Slide Ind. to 330591103, was 330591102. Page 21- Changed part # for Suction Pressure Switch to 073074010, was 073074006. Changed decription to CL20-OP5, was CL30-OP10. Page 21- Added Gasket- Discharge Shut-Off Valve 070199411 to Dischg Line groups. Added Gasket- Discharge Shut-Off Valve 070199117 to footnotes 1 and 2. Page 26- Added Check Valves to upper, left side compressor drawing. Pages 27 & 28- Added Check Valves. Page 28- Changed part #s for Ref. 6 Economizer A to 10000107021, was 332428901; Economizer B to 10000107023, was 332428902; Economizer C to 10000107024, was 332428903. Page 29- Changed part#s for Ref. 5 Motor 460V to 10000108873, was -74; Motor 575V to 10000108874, was -04. Pages 42 & 54- Added Advanced Web Module and footnote 2. Page 54- Changed description for EEXV1,2 to Code 29 = LD or SL and Code 29 = ND or SD, was With or Without UPS. Page 57- Corrected description for CT4,5,6 to Current Transformer, was Current Sensor. Page 67- Expanded info and changed drawing to reflect Terminal Plate for B vintage units. Pages 68 thru 71- Added “Packaged Units (Code 4= SE, HE, PE)” to title. Page 77- Removed LonMark Comm. Module Only from Ref. 920. C 09/12 Pages 18 & 19 - Corrected descriptions for Liq Injection Fittings. Added Liq Inj Fitting- Rotolock to Copper and Liq Inj O-Ring. Page 28 - Corrected p/ns and descriptions for Econo A: Ref. 200 was 332429201 & Ref 201 was 111054901. Added Econo A: Ref. 208 O-Ring. Corrected descriptions for Econo B & D: Ref. 200 and 201. McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 3 Nomenclature Serial Number STN U 11 05 038 Plant Identification STN = Staunton, VA Serial Number (build sequence) U= Unit Year of Manufacture 11 = 2011 12 = 2012 etc. Month of Manufacture 07= July 01= January 02= February 08= August 09= September 03= March 10= October 04= April 11= November 05= May 12= December 06= June Unit Model Number- Dataplate AWS 290 B D S 27 Voltage 27= 460/60/3 12= 208/60/3 29= 230/60/3 46= 380/60/3 37= 575/60/3 Platform S= Standard Efficiency H= High Efficiency P= Premium Efficiency Number of Compressors (circuits) D= 2 Vintage Nominal Tonnage ex. 290= 290 Tons Unit Type: AWS= Air- Cooled Screw Compressor Chiller Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 4 Nomenclature Unit Model Number- Complete AWS 290B D SE NN ST S A WD Y 27 WN V N N N LM N G Y N N VL S J Code 02 0304 05 060708 09 1011 12 1314 1516 17181920212223 2425 L F 28 29 YNNNNNNN0000000N 26 ENDSUDPLYNNNNNNNNNNNRA1D00 Code 27 G ND Code N NNYNNNNNNNN0000000000000000000 30- 36 46-55 02 Size (in nominal tons), B Vintage 170B= 170 Tons 260B= 260 Tons 350B= 350 Tons 190B= 190 Tons 265B= 265 Tons 365B= 365 Tons 200B= 200 Tons 280B= 280 Tons 375B= 375 Ton 210B= 210 Tons 290B= 290 Tons 390B= 390 Tons 225B= 225 Tons 300B= 300 Tons 400B= 400 Tons 230B= 230 Tons 310B= 310 Tons 410B= 410 Tons 240B= 240 Tons 330B= 330 Tons Number of Compressors 03 D= 2 04Platform SE= Package- Std Eff SM= Remote Evap- Std Eff HE= Package- High Eff HM= Remote Evap- High Eff PE= Package- Prem Eff PM= Remote Evap- Prem Eff 37 NN M 6 38- 45 NN Y S 00 565758 59 6061 62 14Meters N= None A= Meters: Unit Amp & Volt 15 Control Box Ambient N= None H= With Exhaust Fans 16 Compressor Capacitor N= None C= Power Correction Capacitors 05Construction NN= Standard 17Communication NN= None LM= LonMark MB= Mod Bus BN= BACnet w/ MSTP BE= BACnet w/ Ethernet 06Sound ST= Standard Sound LN= Low Noise- Sound Enclosure Display Options 18 N= On Controller Only U= Unit Remote Display Unit Operation 07 S= Standard (40° - 60° F LWT) A= Lower Operation (34° - 39° F LWT) B= Brine Operation (20° - 33° F LWT) Ground Fault 19 N= None G= Ground Fault Protection for the Unit Condenser Coil Fins 08 A= Aluminum Fin (Standard) C= Copper Fin B= Aluminum Fin w/Prefab Black Fin Coating E= Aluminum Fin w/Electro Fin Coating F= Copper Fin w/Electro Fin Coating 09 Compressor Starter WD= Wye- Delta w/Compressor Overloads SS= Solid State VF= VFD without EMI Filter VE= VFD with EMI Filter 10 Always Y 11Voltage 27= 460/60/3 12= 208/60/3 29= 230/60/3 46= 380/60/3 37= 575/60/3 12 Power Connection PC= Single Point Power Block & Circuit Breakers DC= Single Point Disconnect & Circuit Breakers DH= High Short Circuit Current Rating + DC WN= Multiple Point Disconnect- No Circuit Breaker WH= High Short Circuit Current Rating + WN Phase Voltage 13 V= Phase & Under/Over Voltage Protection w/LED N= None 20 Always Y Unit Options 21 N= None C= 115V Convenience Outlet L= Slide Transducer B= C + L 22 Water Flow N= None A= Water Flow Indication on Evaporator Only 23 Evaporator Connection VL= Victaulic/ Left Hand VR= Victaulic/ Right Hand Evaporator Insulation 24 S= Standard Evaporator- Single Layer D= Standard Evaporator- Double Insulation Motor Cooling 25 J= With additional Liquid Injection Cooling 26Fans L= Standard Low Noise Fan Motors 27 Head Pressure F= Fantrol Only (35° F Minimum) V= VFD (First Fans/ Circuit) Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 5 Nomenclature Unit Model Number- Complete, Continued 28Guards G= Condenser Coil Grilles Only F= Condenser Coil & Base Frame Grilles L= Condenser Coil Louvers B= Condenser Coil Louvers & Base Guard Louvers C= Condenser Coil Louvers and Base Frame Grilles 29 Tubing Options ND= With Discharge Shut-Off Valve SD= With Suction and Discharge Shut-Off Valve LD= ND + Liquid Line Solenoid SL= SD + Liquid Line Solenoid 30 Always Y 31 Water Pump NN= None 32 Pump Type NNNN= No Pump Package PPSS= Pump Package Air- Cooled Screw Single Pump PPSD= Pump Package Air- Cooled Screw Dual Pump 33 Pump Connection N= No Pump Package 6= 6" 8= 8" T= 10" 34 Pump Flow Actual 4 digit number based on conditions 47 CRN- Evaporator 1= CRN- BC 3= CRN- Saskatchewan 5= CRN- Ontario 7= CRN- New Brunswick 9= CRN- P.E.I. 0= CRN- NewFoundland N= None 2= CRN- Alberta 4= CRN- Manitoba 6= CRN- Quebec 8= CRN- Nova Scotia U= CRN- Yukon 48 Unit Start DSU= Domestic Start Up CPL= Canadian Start Up ISU= International- No Start Up Provided 49 Standard Warranty DPL= Domestic 1st Year Standard CPL= Canadian 1st Year Standard Warranty TPN= International 1st Year Standard Warranty 50 Always Y 51 Extended Compressor Warranty NNNN= No Extended Compressor Warranty CPE*= Compressor Only- Parts Only (*= no. of years) CBE*= Compressor Only- Parts & Labor (*= no. of years) 52 Always NNN 36 Pump Starter N= No Pump Package S= Pump Package Starter 53 Extended Unit Warranty NNNN= None EPE*= Ext. Unit- Parts Only (*= no. of years) EBE*= Ext. Unit- Parts & Labor (*= no. of years) DPE*= Ext. Unit w/Dual Pumps- Parts Only (*= no. of years) DBE*= Ext. Unit w/Dual Pumps- Parts & Labor (*= no. of years) SPE*= Ext. Unit w/Single Pump- Parts Only (*= no. of years) SBE*= Ext. Unit w/Single Pump- Parts & Labor (*= no. of years) 37 Pump Gauges N= None G= Pressure Gauges 54 Refrigerant Warranty NNN= None RA*= Refrigeant 134a Warranty (*= no. of years) 38 Pump Suction Valve N= None 55 Delayed Warranty Start D00= 0 months D**= Delayed Warranty Start (**= number of months) 35 Total Head Actual 3 digit number based on conditions 39 Pump Discharge Valve N= None 40 Always Y 41 Impeller Trim NNNN= No Pumps 0000= Impeller Size 42 Expansion Tank NN= None 43 Buffer Tank NN= None 44 % of Glycol 000= None E**= Ethylene; **= % P**= Propylene; **= % 45 Pump Number All 0's= None 16 digit number= With Pumps 56 Always NN 57 Brand Name D= DaikenMcQuay M= McQuay 58Hertz 6= 60 Hertz 59 Restart NN= Standard RR= Rapid Restart 60 Always Y 61Misc. S= Standard Unit X= Special 62 Major Unit Change Revision 00= No Revision 0A= Major Unit Change Revision 46Approvals E= ETL/CETL Approval & ARI T= ETL/CETL Approval & No ARI Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 6 Electrical Legend - Units with Wye Delta or SS Starter Sch. Sym.Description AC Alarm Control AM1 Ammeter C1 PFCC Capacitor C2 PFCC Capacitor C10 EXV-1 Connector C20 EXV-2 Connector C101 Fan Harness Connector C102 Fan Harness Connector C103 Fan Harness Connector C104 Fan Harness Connector C105 Fan Harness Connector C106 Fan Harness Connector C107 Fan Harness Connector C108 Fan Harness Connector C109 Fan Harness Connector C110 Fan Harness Connector C111 Fan Harness Connector C112 Fan Harness Connector C201 Fan Harness Connector C202 Fan Harness Connector C203 Fan Harness Connector C204 Fan Harness Connector C205 Fan Harness Connector C206 Fan Harness Connector C207 Fan Harness Connector C208 Fan Harness Connector C209 Fan Harness Connector C210 Fan Harness Connector C211 Fan Harness Connector C212 Fan Harness Connector CC1 Control Compressor Cir. 1 CC2 Control Compressor Cir. 2 DP-1 Condenser Pressure Cir. 1 DP-2 Condenser Pressure Cir. 2 EEXV1 Expansion Valve Controller Cir. 1 EEXV2 Expansion Valve Controller Cir. 2 ESV-1 Economizer Solenoid Valve Cir. 1 ESV-2 Economizer Solenoid Valve Cir. 2 EXV-1 Electronic Expansion Valve Cir. 1 EXV-2 Electronic Expansion Valve Cir. 2 F0-1 Crankcase Heater 1 Fuses/ MSP F0-2 Crankcase Heater 2 Fuses/ MSP F1 Compressor 1 Circuit Breaker F2 Compressor 2 Circuit Breaker F5-1 Thermal Relay F5-2 Thermal Relay F12 Outlet Fuse F13 High Pressure Switch Cir. 1 F23 High Pressure Switch Cir. 2 F59 Evaporator Heater Fuse F90 Thermostat F100 Fan Circuit Breaker Cir. 1 F112 Phase Volt Monitor Cir. 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Control Panel Switch Box Door PFCC Enclosure PFCC Enclosure Starter Panel- Compressor 1 Starter Panel- Compressor 2 Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Starter Panel- Compressor 1 Starter Panel- Compressor 2 Discharge Line- Circuit 1 Discharge Line- Circuit 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Liquid Line- Circuit 1 Liquid Line- Circuit 2 Liquid Line- Circuit 1 Liquid Line- Circuit 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Power Panel- Right Power Panel- Right Starter Panel- Compressor 1 Starter Panel- Compressor 2 Power Panel- Left Compressor 1 Compressor 2 Control Panel Control Panel Power Panel- Left Power Panel- Left RPL Rev. C 9/12 RPL 700023400 / Page 7 Electrical Legend - Units with Wye Delta or SS Starter Sch. Sym.Description F116 Evaporator Flow Switch F120 Transformer T1 Protection F130 Phase Volt Monitor Fuse Cir. 1 F200 Fan Circuit Breaker 2 F212 Phase Voltage Monitor Cir. 2 F230 Phase Volt Monitor Fuse Cir. 2 FC Fans Control FTB107 Fan Terminal Block Cir. 1 FTB110 Fan Terminal Block Cir. 1 FTB207 Fan Terminal Block Cir. 2 FTB210 Fan Terminal Block Cir. 2 FU1 PFCC Fuse FU2 PFCC Fuse GFR1 Ground Fault Relay Cir. 1 GFR2 Ground Fault Relay Cir. 2 K11 Emergency Stop Contactor K16 Fan Stage 1 K26 Fan Stage 2 K2B-1 Contactor K2B-2 Contactor KLJ-1 Liquid Injection Relay 1 KLJ-2 Liquid Injection Relay 2 KM1-1 Compressor Contactor KM1-2 Compressor Contactor KM1-3 Compressor Contactor KM2-1 Compressor Contactor KM2-2 Compressor Contactor KM2-3 Compressor Contactor KM10-1 Contactor KM10-2 Contactor KM101 Fan Motor Contactor KM102 Fan Motor Contactor KM103 Fan Motor Contactor KM105 Fan Motor Contactor KM107 Fan Motor Contactor KM110 Fan Motor Contactor KM201 Fan Motor Contactor KM202 Fan Motor Contactor KM203 Fan Motor Contactor KM205 Fan Motor Contactor KM207 Fan Motor Contactor KM210 Fan Motor Contactor KT13 Time Delay Relay 1 KT23 Time Delay Relay 2 KT-1 Auxilliary Relay Cir. 1 KT-2 Aux. Relay Cir. 2 KT1-1 Delay Relay KT1-2 Delay Relay LJV-1 Liquid Injection Solenoid Cir. 1 LJV-2 Liquid Injection Solenoid Cir. 2 LP1 Low Pressure Switch 1 LP2 Low Pressure Switch 2 LR1 Line Reactor Cir. 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Evaporator Outlet Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Control Panel Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left PFCC Enclosure PFCC Enclosure Power Panel- Left Power Panel- Left Control Panel Power Panel- Left Power Panel- Left Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 1 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 2 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Liquid Line/Starter Panel 1 Liquid Line/Starter Panel 2 Compressor 1 Compressor 2 Power Panel- Left RPL Rev. C 9/12 RPL 700023400 / Page 8 Electrical Legend - Units with Wye Delta or SS Starter Sch. Sym.Description LR2 Line Reactor Cir. 2 LSV-1 Liquid Line Solenoid Cir. 1 LSV-2 Liquid Line Solenoid Cir. 2 LT1 PFCC Lamp LT2 PFCC Lamp M1 Compressor Cir. 1 M2 Compressor Cir. 2 M10 Forced Ventilation M101 Fan Motor M102 Fan Motor M103 Fan Motor M104 Fan Motor M105 Fan Motor M106 Fan Motor M107 Fan Motor M108 Fan Motor M109 Fan Motor M110 Fan Motor M111 Fan Motor M112 Fan Motor M201 Fan Motor M202 Fan Motor M203 Fan Motor M204 Fan Motor M205 Fan Motor M206 Fan Motor M207 Fan Motor M208 Fan Motor M209 Fan Motor M210 Fan Motor M211 Fan Motor M212 Fan Motor MP1 Motor Thermal Protection MP2 Motor Thermal Protection MPR1 Motor Protection Relay Cir. 1 MPR2 Motor Protection Relay Cir. 2 OP-1 Oil Pressure Cir. 1 OP-2 Oil Pressure Cir. 2 P1 PFCC Contactor 1 P2 PFCC Contactor 2 PA1 PFCC Aux Contact 1 PA2 PFCC Aux Contact 2 PC1 Power Factor Correction PC2 Power Factor Correction Q0 Unit ON - OFF Switch Q1 Pump Down Switch Cir. 1 Q2 Pump Down Switch Cir. 2 Q10 Main Power Block or Disconnect Switch 1 Q11 Emergency Stop Switch Q12 Automatic Circuit Breaker Q20 Main Power Block or Disconnect Switch 2 Q101 Fan MSP Q102 Fan MSP Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Power Panel- Left Liquid Line- Circuit 1 Liquid Line- Circuit 2 PFCC Enclosure PFCC Enclosure Base Base Switch Box End Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Starter Panel- Compressor 1 Starter Panel- Compressor 2 Starter Panel- Compressor 1 Starter Panel- Compressor 2 Compressor 1 Compressor 2 PFCC Enclosure PFCC Enclosure PFCC Enclosure PFCC Enclosure PFCC Enclosure PFCC Enclosure Control Panel Control Panel Control Panel Power Panel- Right Control Box Door Control Panel Power Panel- Right Power Panel- Left Power Panel- Left RPL Rev. C 9/12 RPL 700023400 / Page 9 Electrical Legend - Units with Wye Delta or SS Starter Sch. Sym.Description Q103 Fan MSP Q105 Fan MSP Q107 Fan MSP Q110 Fan MSP Q201 Fan MSP Q202 Fan MSP Q203 Fan MSP Q205 Fan MSP Q207 Fan MSP Q210 Fan MSP R1 Compressor Crankcase Heater Cir. 1 R2 Compressor Crankcase Heater Cir. 2 R5 Evaporator Heater REC 1 115V Outlet SL-1 Slide Indicator Cir. 1 SL-2 Slide Indicator Cir. 2 SP-1 Evap. Pressure Circuit 1 SP-2 Evap. Pressure Circuit 2 SS1 Selection Switch 1 SS2 Selection Switch 2 ST-1 Suction Temperature Cir. 1 ST-2 Suction Temperature Cir. 2 T1 115V Transformer T2 24V Transformer T20-1 Transformer Cir. 1 T20-2 Transformer Cir. 2 TC Thermostat- Evaporator Heater TXV-1 Thermal Expansion Valve Cir. 1 TXV-2 Thermal Expansion Valve Cir. 2 UC Unit Control- MicroTech III VFD1 Fan VFD / SpeedTrol VFD2 Fan VFD / SpeedTrol VM1 Volt Meter W1 Compressor Thermistor Cir. 1 W2 Compressor Thermistor Cir. 2 WAA Air Ambient Sensor WD-1 Oil Discharge Temp. Sensor Cir. 1 WD-2 Oil Discharge Temp. Sensor Cir. 2 WIE Evaporator Entering Water Temperature WOE Evaporator Leaving Water Temperature Y2A-1 Non-Modulating Slide Load Sol. Valve Cir. 1 Y2A-2 Non-Modulating Slide Load Sol. Valve Cir. 2 Y2B-1 Modulating Slide Load Solenoid Valve Cir. 1 Y2B-2 Modulating Slide Load Solenoid Valve Cir. 2 Y3A-1 Non-Mod. Slide Unload Sol. Valve Cir. 1 Y3A-2 Non-Mod. Slide Unload Sol. Valve Cir. 2 Y3B-1 Mod. Slide Unload Solenoid Valve Cir. 1 Y3B-2 Mod. Slide Unload Solenoid Valve Cir. 2 YT-1 Turbo Solenoid Valve Cir. 1 YT-2 Turbo Solenoid Valve Cir. 2 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Power Panel- Left Compressor 1 Compressor 2 Evaporator Shell Control Panel Compressor 1 Compressor 2 Suction Line- Circuit 1 Suction Line- Circuit 2 Voltmeter Ammeter Suction Line- Circuit 1 Suction Line- Circuit 2 Power Panel- Left Power Panel- Left Starter Panel- Compressor 1 Starter Panel- Compressor 2 Evaporator Economizer Liquid Line Economizer Liquid Line Control Panel Near front of evaporator Near front of evaporator Switch Box Door Compressor 1 Compressor 2 Condenser Coil Header Discharge Line- Circuit 1 Discharge Line- Circuit 2 Evaporator Inlet Evaporator Outlet Compressor 1 Compressor 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 RPL Rev. C 9/12 RPL 700023400 / Page 10 Electrical Legend - Units with VFD Starter Sch. Sym.Description AC Alarm Control AM1 Ammeter C10 EXV-1 Connector C20 EXV-2 Connector C101 Fan Harness Connector C102 Fan Harness Connector C103 Fan Harness Connector C104 Fan Harness Connector C105 Fan Harness Connector C106 Fan Harness Connector C107 Fan Harness Connector C108 Fan Harness Connector C109 Fan Harness Connector C110 Fan Harness Connector C111 Fan Harness Connector C112 Fan Harness Connector C201 Fan Harness Connector C202 Fan Harness Connector C203 Fan Harness Connector C204 Fan Harness Connector C205 Fan Harness Connector C206 Fan Harness Connector C207 Fan Harness Connector C208 Fan Harness Connector C209 Fan Harness Connector C210 Fan Harness Connector C211 Fan Harness Connector C212 Fan Harness Connector CC1 Control Compressor Cir. 1 CC2 Control Compressor Cir. 2 DP-1 Condenser Pressure Cir. 1 DP-2 Condenser Pressure Cir. 2 EEXV1 Expansion Valve Controller Cir. 1 EEXV2 Expansion Valve Controller Cir. 2 EMI-1 Electromagnetic Interference Filter 1 EMI-2 Electromagnetic Interference Filter 2 ESV-1 Economizer Solenoid Valve Cir. 1 ESV-2 Economizer Solenoid Valve Cir. 2 EXV-1 Electronic Expansion Valve Cir. 1 EXV-2 Electronic Expansion Valve Cir. 2 F0-1 Crankcase Heater 1 Fuses/ MSP F0-2 Crankcase Heater 2 Fuses/ MSP F1 Compressor 1 Circuit Breaker F2 Compressor 2 Circuit Breaker F10 Exhaust Fan Fuse F11 Unit Controller Fuse F12 Outlet Fuse F13 High Pressure Switch Cir. 1 F23 High Pressure Switch Cir. 2 F59 Evaporator Heater Fuse F90 Thermostat F100 Fan Circuit Breaker Cir. 1 F116 Evaporator Flow Switch Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Control Side Control Box Door Outside Back of Control Side Outside Back of Control Side Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Control Side Control Side Discharge Line- Circuit 1 Discharge Line- Circuit 2 Control Side Control Side Power Side Power Side Liquid Line- Circuit 1 Liquid Line- Circuit 2 Liquid Line- Circuit 1 Liquid Line- Circuit 2 Power Side Power Side Power Side Power Side Control Side Control Side Control Side Compressor 1 Compressor 2 Control Side Control Side Control Side Evaporator Outlet RPL Rev. C 9/12 RPL 700023400 / Page 11 Electrical Legend - Units with VFD Starter Sch. Sym.Description F120 Transformer T1 Protection F130 Phase Volt Monitor Fuse F200 Fan Circuit Breaker 2 FC Fans Control FTB107 Fan Terminal Block Cir. 1 FTB110 Fan Terminal Block Cir. 1 FTB207 Fan Terminal Block Cir. 2 FTB210 Fan Terminal Block Cir. 2 GFR1 Ground Fault Relay Cir. 1 GFR2 Ground Fault Relay Cir. 2 JFU1 HSCR Fuse 1 JFU2 HSCR Fuse 2 K1 Compressor VFD Run Relay 1 K2 Compressor VFD Run Relay 2 K11 Emergency Stop Contactor K13 Mechanical Hi Pressure Relay & Contactor K16 Fan Stage Cir. 1 K23 Mechanical Hi Pressure Relay & Contactor K26 Fan Stage Cir. 2 KLJ-1 Liquid Injection Relay 1 KLJ-2 Liquid Injection Relay 2 KM101 Fan Motor Contactor KM102 Fan Motor Contactor KM103 Fan Motor Contactor KM105 Fan Motor Contactor KM107 Fan Motor Contactor KM110 Fan Motor Contactor KM201 Fan Motor Contactor KM202 Fan Motor Contactor KM203 Fan Motor Contactor KM205 Fan Motor Contactor KM207 Fan Motor Contactor KM210 Fan Motor Contactor LJV-1 Liquid Injection Solenoid Cir. 1 LJV-2 Liquid Injection Solenoid Cir. 2 LP1 Low Pressure Switch 1 LP2 Low Pressure Switch 2 LR1 Line Reactor Cir. 1 LR2 Line Reactor Cir. 2 LSV-1 Liquid Line Solenoid Cir. 1 LSV-2 Liquid Line Solenoid Cir. 2 M1 Compressor Cir. 1 M2 Compressor Cir. 2 M10 Forced Ventilation M11 Intake Fan M12 Exhaust Fan M101 Fan Motor M102 Fan Motor M103 Fan Motor M104 Fan Motor M105 Fan Motor M106 Fan Motor M107 Fan Motor Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Power Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Power Side Power Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Liquid Injection Line 1 Liquid Injection Line 2 Compressor 1 Compressor 2 Control Side Control Side Liquid Line- Circuit 1 Liquid Line- Circuit 2 Base Base Outside Wall of Power Side Outside Wall of Control Side Control Box Left Door Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section RPL Rev. C 9/12 RPL 700023400 / Page 12 Electrical Legend - Units with VFD Starter Sch. Sym.Description M108 Fan Motor M109 Fan Motor M110 Fan Motor M111 Fan Motor M112 Fan Motor M201 Fan Motor M202 Fan Motor M203 Fan Motor M204 Fan Motor M205 Fan Motor M206 Fan Motor M207 Fan Motor M208 Fan Motor M209 Fan Motor M210 Fan Motor M211 Fan Motor M212 Fan Motor MP1 Motor Thermal Protection MP2 Motor Thermal Protection MPR1 Motor Protection Relay Cir. 1 MPR2 Motor Protection Relay Cir. 2 OP-1 Oil Pressure Cir. 1 OP-2 Oil Pressure Cir. 2 Q0 Unit ON - OFF Switch Q1 Pump Down Switch Cir. 1 Q2 Pump Down Switch Cir. 2 Q10 Main Power Block or Disconnect Switch 1 Q11 Emergency Stop Switch Q12 Automatic Circuit Breaker Q101 Fan MSP Q102 Fan MSP Q103 Fan MSP Q105 Fan MSP Q107 Fan MSP Q110 Fan MSP Q201 Fan MSP Q202 Fan MSP Q203 Fan MSP Q205 Fan MSP Q207 Fan MSP Q210 Fan MSP R1 Compressor Crankcase Heater Cir. 1 R2 Compressor Crankcase Heater Cir. 2 R5 Evaporator Heater REC 1 115V Outlet SP-1 Evap. Pressure Circuit 1 SP-2 Evap. Pressure Circuit 2 SS1 Selection Switch 1 SS2 Selection Switch 2 ST-1 Suction Temperature Cir. 1 ST-2 Suction Temperature Cir. 2 T1 115V Transformer T2 24V Transformer Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Condenser Fan Section Control Side Control Side Control Side Control Side Compressor 1 Compressor 2 Control Side Control Side Control Side Power Side Control Box Left Door T1 Transformer Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Control Side Compressor 1 Compressor 2 Evaporator Shell Control Side Suction Line- Circuit 1 Suction Line- Circuit 2 Voltmeter Ammeter Suction Line- Circuit 1 Suction Line- Circuit 2 Power Side Control Side RPL Rev. C 9/12 RPL 700023400 / Page 13 Electrical Legend - Units with VFD Starter Sch. Sym.Description T20-1 Transformer Cir. 1 T20-2 Transformer Cir. 2 TC Thermostat- Evaporator Heater UC Unit Control- MicroTech III VFD1 Fan VFD / SpeedTrol VFD2 Fan VFD / SpeedTrol VFD-1 Compressor VFD 1 VFD-2 Compressor VFD 2 VFU1 Compressor VFD Fuse 1 VFU2 Compressor VFD Fuse 2 VM1 Volt Meter W1 Compressor Thermistor Cir. 1 W2 Compressor Thermistor Cir. 2 WAA Air Ambient Sensor WD-1 Oil Discharge Temp. Sensor Cir. 1 WD-2 Oil Discharge Temp. Sensor Cir. 2 WIE Evaporator Entering Water Temperature WOE Evaporator Leaving Water Temperature Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Location Control Side Control Side Evaporator Control Side Control Side Left Wall Control Side Left Wall Power Side Power Side Power Side Power Side Switch Box Door Compressor 1 Compressor 2 Condenser Coil Header Discharge Line- Circuit 1 Discharge Line- Circuit 2 Evaporator Inlet Evaporator Outlet RPL Rev. C 9/12 RPL 700023400 / Page 14 Unit Layout (Unit Size 310BDS Shown) 9 9 9 9 9 9 9 9 8 10 12 3 Ref. No. 1 2 3 7 8 9 10 11 12 7 2 11 Description Compressors Tubing (suction, discharge, liquid injection) Liquid Line and Economizer Evaporator Condenser Coil Condenser Fans Unit Switch Box/Control Panel * Compressor Starter Panel (not on units with VFD Starters) Compressor Terminal Box 1 Location Refrigeration Section Refrigeration Section Refrigeration Section Refrigeration Section Refrigeration Section Refrigeration Section Controls Section Controls Section Controls Section * Control Panel for units with Wye-Delta or Solid State Starters shown. Larger Panel used on units with VFD Starters. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 15 Refrigeration Section Compressor Charts Standard Efficiency: Code 4 = S*; High Efficiency: Code 4 = H*; Premium Efficiency: Code 4 = P* Compressor, Circuit 1 Unit Size 170 190 190 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Starter (Code 9) any WD or SS VE or VF any any any any any any any any any any any any any any any any any any any Std Eff. High Eff A A A C A C -- -- C B -- -- B -- E -- E -- D -- -- -- -- -- -- -- A -- A -- C -- -- C -- B -- B E -- -- E -- D Premium Eff -------A --A -C -C B -B --E -- Compressor, Circuit 2 Unit Size 170 190 190 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Starter (Code 9) any WD or SS VE or VF any any any any any any any any any any any any any any any any any any any Std Eff. High Eff A A C C C C -- -- B B -- -- E -- E -- D -- D -- -- -- -- -- -- -- A -- C -- C -- -- B -- B -- E E -- -- D -- D Premium Eff -------A --C -C -B B -E --E -- See next page for Compressor part numbers. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 16 Refrigeration Section Compressors See previous page for Compressor Charts. Units with VFD Starters: Code 9 = VE, VF. Units without VFD Starters: Code 9 = WD or SS Premium Efficiency Units Code 4 = PE, PM Standard or High Efficiency Units Code 4 = SE, SM, HE, HM Compressor A 208V 230V 380V (units w/ VFD Starters) 380V (units w/o VFD Starters) 460V (units w/ VFD Starters) 460V (units w/o VFD Starters) 575V - new 332529270 332529275 332529380 332529280 332529360 332529260 332529265 Compressor B 208V 230V 380V (units w/ VFD Starters) 380V (units w/o VFD Starters) 460V (units w/ VFD Starters) 460V (units w/o VFD Starters) 575V 332529272 332529277 332529382 332529282 332529362 332529262 332529267 Compressor C 208V 230V 380V (units w/ VFD Starters) 380V (units w/o VFD Starters) 460V (units w/ VFD Starters) 460V (units w/o VFD Starters) 575V 332529271 332529276 332529381 332529281 332529361 332529261 332529266 Compressor D 380V (units w/ VFD Starters) 380V (units w/o VFD Starters) 460V (units w/ VFD Starters) 460V (units w/o VFD Starters) 575V 332529384 332529284 332529364 332529264 332529269 Compressor E 380V (units w/ VFD Starters) 380V (units w/o VFD Starters) 460V (units w/ VFD Starters) 460V (units w/o VFD Starters) 575V 332529383 332529283 332529363 332529263 332529268 Compressor A 208V 230V 380V 460V 575V - new 332529470 332529475 332529480 332529460 332529465 Compressor B 208V 230V 380V 460V 575V 332529472 332529477 332529482 332529462 332529467 Compressor C 208V 230V 380V 460V 575V 332529471 332529476 332529481 332529461 332529466 Compressor E 380V 460V 575V 332529483 332529463 332529468 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 17 Refrigeration Section Compressor Components Y3A1 Y2A1 60 Circuit # 1 shown 60A 15 60B 11 YT1 60A Y3B1 R1 2 2A 2B 13 Y2B1 60 SL1 14 10 50 52 51 53 54 F13 13A See Compressor Charts to identify compressor. Ref. Sch. Description Compressor Compressor Compressor Qty No. Sym. A B C per compr 2 Compressor Heater, 208-230V 735041265 735041265 735041265 1 2 Compressor Heater, 380V 735041266 735041266 735041266 1 2 Compressor Heater, 460V 735041267 735041267 735041267 1 2 Compressor Heater, 575V 735041268 735041268 735041268 1 2A Well- Heater 131506010 131506010 131506010 1 2B Bushing- Heater 132010016 132010016 132010016 1 10 F13, 23 Switch- High Pressure Control, 290 psi 073074009 073074009 073074009 1 11 OP1, 2 Transducer- Oil Pressure, 0 to 30 bar 10000109562 10000109562 10000109562 1 13 Relief Valve, 325 psi 735045859 735045859 735045859 1 13A Elbow- Relief Valve 10000108772 10000108772 10000108772 1 14 SL1, 2 Transducer- Slide Indicator (C21= L, B) 330591103 330591103 330591103 1 15 Discharge Shut-Off Valve 10000107127 10000107037 10000107037 1 50 Isolator, Compr. Mounting 10000107142 10000107142 10000107142 4 51 Screw, M8 x 2.5 C101 330821929 330821929 330821929 8 52 Washer, Plain, .312 040500322 040500322 040500322 8 53 Washer, Lock, .500 048164814 048164814 048164814 4 54 Screw, M12 x 1.75 330821921 330821921 330821921 4 55 Washer, Lock, .312 048164810 048164810 048164810 8 1 11 60 Y2*1-1, 2 Valve, Solenoid- Load 1 1 11 60A Y3*1-1, 2 Valve, Solenoid- Unload 1 1 11 60B YT-1, 2 Valve, Solenoid- Turbo 1 NS Suction Gasket 350233902 332115901 332115901 1 NS Oil Filter 332126801 332115201 332115201 1 NS Liq Injection Fitting- Compr (non-Economizer)132010068 132010053 132010053 1 NS Liq Injection Fitting- Compr (with Economizer)10000105096 1000010509510000105095 1 NS Liq Injection Fitting- Rotolock to Copper 10000107074 10000107074 10000107074 1 NS Liq Injection O-Ring 070194921 070194971 070194971 1 NS Kit, O-Rings and Gaskets 128810917 128810919 128810919 1 1 Solenoids are comprised of: Valve Body & Adapter p/n 132010102; Valve Coil p/n 131066074; Valve Support Gasket p/n 332130201. NS = Not Shown Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 18 Refrigeration Section Compressor Components Y3A1 Y2A1 60 Circuit # 1 shown 60A 15 60B 11 YT1 60A Y3B1 R1 2 2A 2B 13 Y2B1 60 SL1 14 10 50 52 51 53 54 F13 13A See Compressor Charts to identify compressor. Ref. Sch. Description Compressor Compressor Qty No. Sym. D E per compr 2 Compressor Heater, 208/230V 2 Compressor Heater, 380V 2 Compressor Heater, 460V 2 Compressor Heater, 575V 2A Well- Heater 2B Bushing- Heater 10 F13, 23 Switch- High Pressure Control, 290 psi 11 OP1, 2 Transducer- Oil Pressure, 0 to 30 bar 13 Relief Valve, 325 psi 13A Elbow- Relief Valve 14 SL1, 2 Transducer- Slide Indicator (C21= L, B) 15 Discharge Shut-Off Valve 50 Isolator, Compr. Mounting 51 Screw, M8 x 2.5 52 Washer, Plain, .312 53 Washer, Lock, .500 54 Screw, M12 x 1.75 55 Washer, Lock, .312 60 Y2*1-1, 2 Valve, Solenoid- Load 60A Y3*1-1, 2 Valve, Solenoid- Unload 60B YT-1, 2 Valve, Solenoid- Turbo NS Suction Gasket NS Oil Filter NS Liq Injection Fitting- Compressor (non-Economizer) NS Liq Injection Fitting- Compressor (with Economizer) NS Liq Injection Fitting- Rotolock to Copper NS Liq Injection O-Ring NS Kit, O-Rings and Gaskets 735041265 735041266 735041267 735041268 131506010 132010016 073074009 10000109562 735045859 10000108772 330591103 10000107037 10000107046 330821929 040500322 048164814 330821921 048164810 735041265 1 735041266 1 735041267 1 735041268 1 131506010 1 132010016 1 073074009 1 10000109562 1 735045859 1 10000108772 1 330591103 1 10000107037 1 10000107046 4 330821919 8 040500322 8 048164814 4 330821921 4 048164810 8 11 1 1 1 11 11 332115901 332115901 332115201 332115201 132010053 132010053 10000105095 10000105095 10000107074 10000107074 070194971 070194971 128810921 128810921 1 1 1 1 1 1 1 1 Solenoids are comprised of: Valve Body & Adapter p/n 132010102; Valve Coil p/n 131066074; Valve Support Gasket p/n 332130201. NS = Not Shown Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 19 Refrigeration Section Suction Lines, Discharge Lines, Liquid Injection Lines 609 WD2 608 605 DP2 603 604 Suction Line Detail Circuit #1 (Remote Evap) 120 600 601 500 501 Discharge Line Detail Circuit #1 22-24 Fan Units shown 503 508 100 Discharge Line Detail Circuit #2 22-24 Fan Units shown 102 504 505 509 Suction Line Detail Circuit #1 (Pkg’d Unit) Shown with Suction Shut-off Valve DP1 Suction Discharge WD1 104 102 Liquid Injection Liquid Injection Detail Circuit #1 304 303 313 LJV1 302 Suction Line Detail Circuit #2 (Pkg’d Unit) Shown with Suction Shut-off Valve 204 202 404 ST2 200 Liquid Injection Detail Circuit #2 16-20 Fan Unit Shown LJV2 403 413 411 100 309 311 ST1 220 200 402 202 409 Suction Line Detail Circuit #2 (Remote Evap) Piping configuration may vary. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 20 Refrigeration Section Suction Lines, Discharge Lines, Liquid Injection Ref Sch. Part Part No. Sym. Description Number Qty. Suction Line- Circuit #1 100 Valve- Relief 200 PSI 735045852 1 102 Valve- Suction Shutoff see next 2 pages1 104 ST1 Sensor- Suction Temperature, Straight, 30 ft. 332519703 1 Sensor- Suction Temperature, Bent, 30 ft. 193414603 1 120 Charge Valve, .37 x .37 4038689900 1 NS Pressure Switch, CL20 - OP5 4073074010 1 NS SP1 Transducer- Suction -1 to 7 bar 10000109563 1 Suction Line- Circuit #2 200 Valve- Relief 200 PSI 735045852 1 202 Valve- Suction Shutoff see next 2 pages1 204 ST2 Sensor- Suction Temperature, Straight, 30 ft. 332519703 1 Sensor- Suction Temperature, Bent, 30 ft. 193414603 1 220 Charge Valve, .37 x .37 4038689900 1 NS Pressure Switch, CL20 - OP5 4073074010 1 NS SP2 Transducer- Suction Pressure -1 to 7 bar 10000109563 1 Liquid Injection- Circuit #1 302 Fitting- Rotolock 10000107074 1 303 Valve- Schrader 071100801 1 304 LJV1 Valve- Solenoid 120V 331451002 1 309 Strainer 735030506 1 311 Valve- Ball 330286003 1 313 Cap- Valve 032943500 1 Liquid Injection- Circuit #2 402 Fitting- Rotolock 10000107074 1 403 Valve- Schrader 071100801 1 404 LJV2 Valve- Solenoid 120V 331451002 1 409 Strainer 735030506 1 411 Valve- Ball 330286003 1 413 Cap- Valve 032943500 1 Discharge Line- Circuit #1 500 Coupling 1 3.1310000108703 1 501 Kit- Flange 1 4.12735016406 1 NS Gasket- Discharge Shut-Off Valve 1 070199144 1 503 Valve- Schrader 071100801 1 504 Core- Valve 026541100 1 505 DP1 Transducer- Discharge Pressure 0 to 30 bar 10000109562 1 508 Tube- Sensor 070228901 1 509 WD1 Sensor- Discharge Temperature, 20 ft. 193414602 1 Discharge Line- Circuit #2 600 Coupling 2 3.1310000108703 1 601 Kit- Flange 2 4.12735016406 1 NS Gasket- Discharge Shut-Off Valve 2 070199144 1 603 Valve- Schrader 071100801 1 604 Core- Valve 026541100 1 605 DP2 Transducer- Discharge Pressure 0 to 30 bar 10000109562 1 608 Tube- Sensor 070228901 1 609 WD2 Sensor- Discharge Temperature, 20 ft. 193414602 1 Circuit 1 - On the following units, use Coupling/Adapter 735049707, Flange Kit 735016404, and Discharge Shut-Off Valve Gasket 070199117: 170, 190, 210BDS (Std. Eff.) / 210, 230BDH (Hi Eff.) / 240, 265BDP (Prem. Eff.) 2 Circuit 2 - On the following units, use Coupling/Adapter 735049707, Flange Kit 735016404, and Discharge Shut-Off Valve Gasket 070199117: 170BDS, 190BDS-wo/VFD Starter (Std. Eff.) / 210BDH (Hi Eff.) / 240BDP (Prem. Eff.) 4 Only on units with Remote Evaporator (Code 4 = SM, HM or PM) NS = Not Shown 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 21 Refrigeration Section Suction Shut Off Valves - Packaged Units Packaged Units Standard Efficiency: Code 4 = SE, High Efficiency: Code 4 = HE, Premium Efficiency: Code 4 = PE Ref. 102: Suction Shut Off Valve, Circuit 1 Unit Size 170 190 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Standard Eff. High Eff. Premium Eff. 073062104 -- -- 073062104 -- -332430701 -- -- 073062104073062104 -332430701 -- ---073062104--- -- 073062104 332430701332430701 -332430701 -- --- -- 073062104 --073062103-073062103--073062103 --073062103-073062103--073062103 -- 073062103073062103 073062103073062103 --- -- 073062103 073062103 -- ---073062103--- -- 073062103 --073062103-- Ref. 202: Suction Shut Off Valve, Circuit 2 Unit Size 170 190 (Code 9=WD or SS) 190 (Code 9=VE or VF) 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Standard Eff. High Eff. Premium Eff. 073062104 -- -- 073062104 -- -332430701 -- -- 332430701 -- -- 332430701073062104 -332430701 -- -- --332430701--- -- 073062104 332430701332430701 -332430701 -- --- -- 073062103 --073062103-073062103--073062103 --073062103-- 073062103--073062103 -- 073062103073062103 073062103073062103 --- -- 073062103 073062103 -- ---073062103--- -- 073062103 --073062103-- Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 22 Refrigeration Section Suction Shut Off Valves - Units with Remote Evaporator Units with Remote EvapStandard Efficiency: Code 4 = SM, High Efficiency: Code 4 = HM, Premium Efficiency: Code 4 = PM Ref. 102: Suction Shut Off Valve, Circuit 1 Unit Size 170 190 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Standard Eff. High Eff. Premium Eff. 073062104 -- -- 073062104 -- -332430701 -- -- 073062104073062104 -332430701 -- ---073062104--- -- 073062104 332430701332430701 -332430701 -- --- -- 073062104 --332430701-332430701--332430701 --332430701-332430701--332430701 -- 332430701332430701 332430701332430701 --- -- 332430701 332430701 -- ---332430701--- -- 332430701 --332430701-- Ref. 202: Suction Shut Off Valve, Circuit 2 Unit Size 170 190 200 210 225 230 240 250 260 265 280 290 300 310 330 350 365 375 390 400 410 Standard Eff. High Eff. Premium Eff. 073062104 -- -- 073062104 -- -332430701 -- -- 073062104073062104 -332430701 -- ---073062104--- -- 073062104 332430701332430701 -332430701 -- --- -- 073062104 --332430701-332430701--332430701 --332430701-332430701--332430701 -- 332430701332430701 332430701332430701 --- -- 332430701 332430701 -- ---332430701--- -- 332430701 --332430701-- Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 23 Refrigeration Section Liquid Lines- Standard Efficiency Packaged Units (Code 4= SE) 102 101 116 100 Evaporator Circuit #1 109 112 115 107 119 EXV1 113 114 108 107 124 LSV1 Circuit #2 114 113 112 102 109 100 100 101 101 102 116 115 108 107 107 124 100 101 119 EXV2 Piping configuration may vary. LSV2 102 Ref Sch. No. Sym. 100 101 102 107 108 109 112 113 114 115 116 119 EXV1, 2 124 LSV1, 2 Part Part Qty. Description Number per circuit Valve- Schrader 071100801 2 Core- Valve 026541100 2 Cap- Valve 032943500 2 Valve- Charge .37 x .37 038689900 2 Valve- Ball 1.625 330286087 1 Bracket- Drier 10000101769 1 Shell- Filter Drier 071993505 1 Core- Filter Drier 330694401 4 Kit- Drier Gasket 074783601 2 Saddle- Sight Glass 330508705 1 Cap- Sight Glass 330508701 1 Valve- Electronic Expansion 12V/6W 10000107041 1 Valve- Liquid Line Solenoid C29= SD, SL 331451007 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 24 Refrigeration Section Liquid Lines- Standard Efficiency Remote Evaporator Units (Code 4= SM) 103 107 100 101 102 Circuit #1 Shown Ref Sch. No. Sym. 100 101 102 103 107 NS EXV1, 2 NS LSV1, 2 Part Description Valve- Schrader Core- Valve Cap- Valve Valve, Shut Off, 1.62 ODS x 1.62 ODS Valve- Charge .37 x .37 Valve- Electronic Expansion 12V/6W Valve- Liquid Line Solenoid Part Qty. Number per circuit 071100801 2 026541100 2 032943500 2 032193508 1 038689900 2 3 1 3 1 3 To identify these components on a unit with Remote Evaporator (Code 4= SM, HM or PM), see "Remote Evaporator Refrigeration Kits". NS = Not Shown Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 25 Refrigeration Section Liquid Lines with Economizer- High & Premium Efficiency Units (Code 04= H* or P*) 208 105 201 Compressor Economizer Connection Detail From Economizer S4 200 To Co m pr es Line Between Economizer and Compressor Detail so r 101 100 102 105 109 101 100 102 114 101 112 113 102 101 100 102 (Circuit 2 has same components) 108 116 115 r ize m Fro onom c E S4 Fro mE SV er ns id qu Li ne Li e Te Ev ap Representation of Circuit 1 Shown Configuration may vary 100 n tio za li ua Eq e b Tu To S1 e Condenser to Economizer nd Co Detail m o Fr 107 6 101 100 102 ora tor S4 r so r res nse p om nde C o To m C Fro Circuit 1 Circuit 2 m Fro id iqu ee eT Lin L S1 Economizer 2 1 TXV_ ESV_ S3 S2 Co nn ec ts To E 107 va p Economizer to Evaporator Detail tor To 100 119 m Fro EXV_ 124 tor ora 101 102 ora Ec r ze mi o on ap Ev S2 LSV_ Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 26 Refrigeration Section Liquid Lines with Economizer- High & Premium Efficiency Units (Code 04= H* or P*) Ref Sch. Part Part Qty. No. Sym. Description Number per circuit 1 ESV1, 2 Valve- Economizer Solenoid 331451003 1 2 TXV1, 2 Valve- Thermal Expansion see next page 1 6 Economizer- Brazed Plate see next page 1 100 Valve- Schrader 071100801 4 101 Core- Valve 026541100 4 102 Cap- Valve 032943500 4 105 Valve- Check see next page 2 107 Valve- Charge .37 x .37 038689900 2 108 Valve- Ball 1.625 330286087 1 109 Bracket- Drier 10000101769 1 112 Shell- Filter Drier 071993505 1 113 Core- Filter Drier 330694401 4 114 Kit- Drier Gasket 074783601 2 115 Saddle- Sight Glass 330508705 1 116 Cap- Sight Glass 330508701 1 119 EXV1, 2 Valve- Electronic Expansion 12V/6W 10000107041 31 124 LSV1, 2 Valve- Liquid Line Solenoid C29= SD, SL 331451007 31 200 Connector- Economizer see next page 2 201 Fitting- Economizer see next page 2 208 O-Ring see next page 2 3 To identify these components on a unit with Remote Evaporator (Code 4= SM, HM or PM), see "Remote Evaporator Refrigeration Kits". Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 27 Refrigeration Section Liquid Lines with Economizer- High & Premium Efficiency Units (Code 04= H* or P*) High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Economizer, Circuit 1 Unit Size High Eff 210A 230A 240-- 250B 265-- 280B 290-- 300B 310-- 330B 350D 365-- 390D 400-- 410D Economizer, Circuit 2 Premium Eff --A -A -B -B B -B -D -- Unit Size High Eff Premium Eff 210A 230B 240-- 250B 265-- 280B 290-- 300B 310-- 330D 350D 365-- 390D 400-- 410D --A -B -B -B B -D -D -- Ref. # Economizer A (from chart above) 2 Thermal Expansion Valve 6 Economizer 105 Check Valve 200 Fitting- Compressor 201 Fitting- Rotolock to Copper 208 O-Ring Part Number Qty. per circuit 330692926 10000107021 070300704 10000105097 10000108774 070194971 1 1 2 2 2 2 Economizer B 2 6 105 200 201 208 Thermal Expansion Valve Economizer Check Valve Fitting- Compressor Fitting- Rotolock to Copper O-Ring 330692927 10000107023 070300705 10000105027 10000107073 070194970 1 1 2 2 2 2 Economizer D 2 6 105 200 201 208 Thermal Expansion Valve Economizer Check Valve Fitting- Compressor Fitting- Rotolock to Copper O-Ring 330692928 10000107024 070300705 10000105027 10000107073 070194970 1 1 2 2 2 2 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 28 Refrigeration Section Condenser Coils and Fans 2 Fan Detail 1 4 50 100A C1 100B C2 200A Condenser Section 200B C3 3 5 C4 Fan Location Example Discharge End AWS 405 M101 M103 M105 M107 M109 M111 M201 M203 M205 M207 M209 M211 M102 M104 M106 M108 M110 M112 M202 M204 M206 M208 M210 M212 Ref Sch. Part No. Sym. Description 1 2 3 4 5 M*** 5 M*** 5 M*** 5 M*** Panel- Fan Deck Grille- Fan Bracket- Fan Motor Blade- Fan Motor- Fan, 208/230V 1.4 HP Motor- Fan, 380V 1.4 HP Motor- Fan, 460V 1.4 HP Motor- Fan, 575V 1.4 HP 50 WAA 100A 100B 200A 200B Sensor- Outdoor Air, 20 ft. 1 Coils- Condenser, C1 Circuit 1, LH Coils- Condenser, C2 Circuit 1, RH Coils- Condenser, C4 Circuit 2, LH Coils- Condenser, C3 Circuit 2, RH Part Number Quantity 10000108765 10000107008 10000100048 10000107009 10000108871 10000108872 10000108873 10000108874 1 per fan - see next page 1 per fan 1 per fan 1 per fan 1 per fan 1 per fan 1 per fan 1 per fan 193414602 1 per unit 1 per unit 1 per unit 1 per unit 1 per unit Contact McQuay Parts Contact McQuay Parts Contact McQuay Parts Contact McQuay Parts Mounted to Condenser Coil tubesheet behind the switch box. ***= Fan number 101 - 212. 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 29 Refrigeration Section Fan Totals per Unit Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Unit Starter Std. Eff.High Eff.Premium Eff. Size (Code 9) Ckt 1 Ckt 2 Total Ckt1 Ckt 2 Total Ckt 1 Ckt 2 Total 170 any 5 5 10 -- -- -- -- -- -190 WD, SS 5 5 10 -- -- -- -- -- -- 190 VE, VF 6 6 12 -- -- -- -- -- -200 any 6 6 12 -- -- -- -- -- -210 any 6 6 12 6 6 12 -- -- -225 any 6 6 12 -- -- -- -- -- - 230 any ---- -- 7714 -----240 any -- -- -- -- -- -- 8 8 16 250 any 7 7 14 7 7 14 -- -- -260 any 7 7 14 -- -- -- -- -- -265 any -- -- -- -- -- -- 9 9 18 280 any ---- -- 8816 ----- 290any 88 16 ---- -- 99 18 300 any ---- -- 8816 ----- 310 any8 8 16-- -- --10 10 20 330 any -- -- -- 10 10 20 10 10 20 350 any 10 10 20 10 10 20 -- -- -365 any -- -- -- -- -- -- 10 12 22 375 any 10 10 20 -- -- -- -- -- - 390 any ---- -- 10 1222 -----400 any -- -- -- -- -- -- 12 12 24 410 any ---- -- 12 1224 ------ Code 9: VE, VF = VFD Starter WD = Wye Delta Starter SS = Solid State Starter Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 30 Refrigeration Section Evaporator Diagram Packaged and Remote Evaporator Units F116 10 9 7 1 4A WOE 8 5 18 WIE 4 8A 19 2 9 10 5 2A 15 Liquid Connection End 18 14 12 20 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Suction Connection End 20 RPL Rev. C 9/12 6 RPL 700023400 / Page 31 Refrigeration Section Evaporator Assemblies Packaged Units (Code 4 = SE, HE, PE) Ref. No. 1: Packaged Unit Evaporator Assembly Evap Unit Sizes Group Standard Efficiency Units (Code 4 = SE) A 170 A 190 A 200 A 210 A 225 A 250 A 260 B 290 B 310 B 350 B 375 High Efficiency Units (Code 4 = HE) A 210 A 230 A 250 B 280 B 300 B 330 B 350 B 390 B 410 Premium Efficiency Units (Code 4 = PE) B 240 B 265 C 290 C 310 C 330 C 365 C 400 Left-Hand Evap Code 23 = VL Right-Hand Evap Code 23 = VR 10000108710 10000108710 10000108712 332532102 10000108712 10000108714 10000108714 10000108717 10000108717 10000108719 10000108719 332532111 332532111 332532113 332532112 332532113 332532114 332532114 332532212 332532212 332532213 332532213 332532102 10000108712 10000108712 332532201 332532201 10000108719 10000108719 10000108719 10000108719 332532112 332532113 332532113 332532211 332532211 332532213 332532213 332532213 332532213 332532302 332532302 332532401 332532401 332532402 332532402 332532402 332532312 332532312 332532411 332532411 332532412 332532412 332532412 For Evaporator components, determine Evap Group from above chart and see the page after next. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 32 Refrigeration Section Evaporator Kits Remote Evaporator Units (Code 4 = SM, HM, PM) Ref. #1: Remote Evaporator Kit Evap Description / Unit Sizes Left-Hand Evap Group Single Insulation Standard Efficiency Units (Code 4 = SM) A 170 A 190 334043401 A 200 A 210 334043402 A 225 334043403 A 250 334043404 A 260 334033404 B 290 334043406 B 310 334043406 B 350 334043407 B 375 334043407 High Efficiency Units (Code 4 = HM) A 210 334043402 A 230 334043403 A 250 334043403 B 280 334043405 B 300 334043405 B 330 334043407 B 350 334043407 B 390 334043407 B 410 334043407 Premium Efficiency Units (Code 4 = PM) B 240 334043409 B 265 334043409 C 290 334043410 C 310 334043410 C 330 334043411 C 365 334043411 C 400 334043411 Left-Hand Evap Double Insulation 334043501 334043502 334043503 334043504 334043504 334043506 334043506 334043507 334043507 334043502 334043503 334043503 334043505 334043505 334043507 334043507 334043507 334043507 334043509 334043509 334043510 334043510 334043511 334043511 334043511 For Evaporator components, determine Evap Group from above chart and see next page. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 33 Refrigeration Section Evaporator Components Packaged and Remote Evaporator Units Evap Ref Group No. Sch. Sym. Part Description Part No. Qty. A, B C 2 2 Ferrule- Liquid Ferrule- Liquid E44070016 E44070043 2 2 A, B C All All 2A 2A Flange- Liquid Flange- Liquid E44060007 E44060009 2 2 4 4A WIE WOE Sensor- Evaporator Inlet, 60 ft. (Packaged Units) Sensor- Evaporator Outlet, 60 ft. (Packaged Units) 193414606 193414606 1 1 All All 4 4A WIE WOE Sensor- Evaporator Inlet, 100 ft. (Remote Evap Units) Sensor- Evap Outlet, 100 ft. (Remote Evap Units) 193414610 193414610 1 1 All 5 Well- Sensor 070716307 2 A B, C 6 6 Heater- Evaporator Heater- Evaporator E44196011 E44191111 1 1 All 7 F116 Switch- Evaporator Flow Cable for Evap Flow Switch 331796201 330571403 1 1 A B C 8 8 8 Gasket- Inlet Head Gasket- Inlet Head Gasket- Inlet Head E44134053 E44135062 E44136601 1 1 1 A B C 8A 8A 8A Gasket- Suction Head Gasket- Suction Head Gasket- Suction Head E44134053 E44135062 E44136601 1 1 1 A B C 9 9 9 Gasket- Distributor Gasket- Distributor Gasket- Distributor E44134072 E44135072 E44136602 2 2 2 A B 10 10 O'Ring- Tube Sheet O'Ring- Tube Sheet E0041600 E0062000 2 2 A, B C 12 12 Bolt- Liquid Ferrule Bolt- Liquid Ferrule E10125400 E10154000 8 8 A B, C 14 14 Bolt- Suction Connection Bolt- Suction Connection E14155000 E14156000 8 8 A B C 15 15 15 O'Ring- Suction O'Ring- Suction O'Ring- Suction E44130201 E44136600 E44130201 2 2 2 A B B B C C C 18 18 18 18 18 18 18 Bolt- Head (M16 x 1.5 x 70) Bolt- Head (M16 x 1.5 x 70) Bolt- Head (M14- 16 x 1.5 x 100) Bolt- Head (M14- 16 x 1.5 x 135) Bolt- Head (M14- 16 x 1.5 x 130) Bolt- Head (M16 x 1.5 x 145) Bolt- Head (M16 x 1.5 x 70) E16157000 E16157000 E16151000 E16151350 E16151300 E16151400 E16157000 48 56 2 2 22 4 22 All 19 Valve- Mini Ball, 0.50 NPT 071596201 1 All 20 Pad- Vibration, 4" x 3.25" 735008725 4 Insulation (square feet, as needed) 047662050 R5 R5 All Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 34 Remote Evaporator Refrigeration Kits Code 4 = SM, HM, PM Part Part Description Number Qty. Standard Efficiency Units (Code 4 = SM) Complete Kit 334043601 1 Valve- Electronic Expansion 10000107041 2 Cable, M12, 32.8 ft. 331409904 2 Tube- Sensor 070228901 2 Valve- Solenoid, 120V, 1.625 331451007 2 Saddle Adapter- Sight Glass, 1.625 330508705 2 Cap- Sight Glass 330508701 2 Shell- Filter Drier 071993505 2 Core- Filter Drier 070339101 8 Kit- Filter Drier Gasket 074783601 4 Valve- Charge, .37 x .37 038689900 2 Valve- Schrader 071100801 2 Core- Valve 026541100 2 Cap- Valve 032943500 2 High and Premium Efficiency Units (Code 4 = HM, PM) Complete Kit 334043611 Valve- Electronic Expansion 10000107041 Cable, M12, 32.8 ft. 331409904 Tube- Sensor 070228901 Valve- Solenoid, 120V, 1.625 331451007 Saddle Adapter- Sight Glass, 1.625 330508705 Cap- Sight Glass 330508701 Shell- Filter Drier 071993505 Core- Filter Drier 070339101 Kit- Filter Drier Gasket 074783601 Valve- Charge, .37 x .37 038689900 Valve- Schrader 071100801 Core- Valve 026541100 Cap- Valve 032943500 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 1 2 2 2 2 2 2 2 16 8 2 2 2 2 RPL 700023400 / Page 35 Coil and Base Frame Grilles Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Std. High Prem. Unit Starter Eff. Eff. Eff. Size (Code 9) Total Total Total Fans Fans Fans 170any 10 -- - 190 WD or SS 10 -- - 190 VF or VE 12 -- - 200any 12 -- - 210 any 12 12 - 225any 12 -- - 230any -- 14 - 240any -- -- 16 250any 14 14 - 260any 14 -- - 265any -- -- 18 280any -- 16 - 290any 16 -- 18 300any -- 16 - 310any 16 -- 20 330any -- 20 20 350any 20 20 - 365any -- -- 22 375any 20 -- - 390any -- 22 - 400any -- -- 24 410any -- 24 -- Coil Grilles Code 28=G, F 16 Fan Unit shown 1 Ref Part Part No. DescriptionNumber 1 Grille- Coil 110000107007 1 Quantity 1 per fan Each coil louver is attached using six (6) screws p/n 331578401. 3 2 Base Frame Grilles Code 28=F, C 16 Fan Unit shown 4 Ref No. 1 2 3 4 1 2 1 Part Description Grille- Base 1 Grille- Left Hand Rear 2 Grille- Right Hand Rear 2 Grille- Front 2 Part Number 10000108704 10000108705 10000108706 10000108707 Quantity 1 per fan 1 per unit 1 per unit 1 per unit Each base grille is attached using four (4) screws p/n 331578401. Each front or rear grille is attached using six (6) screws p/n 331578401. Front Grille not used on units with VFD Starters. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 36 Coil Louvers Code 28=L, B, C Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Std. High Prem. Unit Starter Eff. Eff. Eff. Size (Code 9) Total Total Total Fans Fans Fans 170any 10 -- - 190 WD or SS 10 -- - 190 VF or VE 12 -- - 200any 12 -- - 210 any 12 12 - 225any 12 -- - 230any -- 14 - 240any -- -- 16 250any 14 14 - 260any 14 -- - 265any -- -- 18 280any -- 16 - 290any 16 -- 18 300any -- 16 - 310any 16 -- 20 330any -- 20 20 350any 20 20 - 365any -- -- 22 375any 20 -- - 390any -- 22 - 400any -- -- 24 410any -- 24 -- 2 16 Fan Unit shown Ref Part Part No. Description Number 2 Louvered Panel- Coil 1 10000101793 1 Quantity 1 per fan Each coil louver is attached using six (6) screws p/n 331578401. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 37 Base Frame Louvers Code 28= B 10-16 Fan Units 4 Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* 3 5 6 2 10 Std. High Prem. Unit Starter Eff. Eff. Eff. Size (Code 9) Total Total Total Fans Fans Fans 170any 10 -- - 190 WD or SS 10 -- - 190 VF or VE 12 -- - 200any 12 -- - 210 any 12 12 - 225any 12 -- - 230any -- 14 - 240any -- -- 16 250any 14 14 - 260any 14 -- - 265any -- -- 18 280any -- 16 - 290any 16 -- 18 300any -- 16 - 310any 16 -- 20 330any -- 20 20 350any 20 20 - 365any -- -- 22 375any 20 -- - 390any -- 22 - 400any -- -- 24 410any -- 24 -- 6 11 10 10 -12 Fan Unit 4 5 3 7 5 4 2 6 10 6 11 10 14 Fan Unit 4 5 7 3 5 4 2 4 6 6 10 4 11 5 10 4 16 Fan Unit # of Fans screws Ref Part Part per No. Description Number 10 12 14 16 panel 2 2 Louvered Panel- Rear Bottom 10000101795 1 1 1 1 16 3 Louvered Panel- Rear Top 10000101796 1 1 1 1 10 4 Louvered Panel- Side 10000101797 8 8 8 12 6 5 Louvered Panel- Side 10000101798 2 2 2 2 6 6 Louvered Panel- Side 10000101799 2 2 2 2 6 7 Louvered Panel- Side 10000101792 2 6 10 Louvered Panel- Front Side 1 332527901 2 22 2 9 11 Louvered Panel- Front Center 1 332527902 1 11 1 10 1 Front Side and Front Center Panels not used on units with VFD Starters. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 2 Screw part number 331578401. RPL Rev. C 9/12 RPL 700023400 / Page 38 Base Frame Louvers Code 28= B 18-20 Fan Units Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Std. High Prem. Unit Starter Eff. Eff. Eff. Size(Code 9)TotalTotal Total Fans Fans Fans 170any 10 -- - 190WD/SS 10 -- - 190VF/VE 12 -- - 200any 12 -- - 210 any 12 12 - 225any 12 -- - 230any -- 14 - 240any -- -- 16 250any 1414 - 260any 14 -- - 265any -- -- 18 280any -- 16 - 290any 16 -- 18 300any -- 16 - 310any 16 -- 20 330any -- 20 20 350any 2020 - 365any -- -- 22 375any 20 -- - 390any -- 22 - 400any -- -- 24 410any -- 24 -- 3 5 4 4 2 6 4 10 11 4 5 10 18 Fan Unit 3 5 4 2 4 6 6 4 10 11 10 5 20 Fan Unit 4 # of Fans screws Ref Part Part per No. Description Number 18 20 panel 2 2 Louvered Panel- Rear Bottom 10000101795 1 1 16 3 Louvered Panel- Rear Top 10000101796 1 1 10 4 Louvered Panel- Side 10000101797 14 16 6 5 Louvered Panel- Side 10000101798 2 2 6 6 Louvered Panel- Side 10000101799 2 2 6 10 Louvered Panel- Front Side 1332527901 2 2 9 11 Louvered Panel- Front Center 1332527902 1 1 10 1 2 Front Side and Front Center Panels not used on units with VFD Starters. Screw part number 331578401. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 39 Base Frame Louvers Code 28= B 22-24 Fan Units Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Std. High Prem. Unit Starter Eff. Eff. Eff. Size(Code 9)TotalTotal Total Fans Fans Fans 170any 10 -- - 190WD/SS 10 -- - 190VF/VE 12 -- - 200any 12 -- - 210 any 12 12 - 225any 12 -- - 230any -- 14 - 240any -- -- 16 250any 1414 - 260any 14 -- - 265any -- -- 18 280any -- 16 - 290any 16 -- 18 300any -- 16 -10 310any 16 -- 20 330any -- 20 20 350any 2020 - 365any -- -- 22 375any 20 -- - 390any -- 22 - 400any -- -- 24 410any -- 24 -- 3 5 6 6 11 10 4 5 6 4 5 5 22 Fan Unit 3 5 4 2 6 6 6 11 2 6 6 10 5 4 5 4 5 4 6 6 10 5 5 4 24 Fan Unit 4 # of Fans screws Ref Part Part per No. Description Number 22 24 panel 2 2 Louvered Panel- Rear Bottom 10000101795 1 1 16 3 Louvered Panel- Rear Top 10000101796 1 1 10 4 Louvered Panel- Side 10000101797 10 16 6 5 Louvered Panel- Side 10000101798 6 4 6 6 Louvered Panel- Side 10000101799 6 4 6 10 Louvered Panel- Front Side 1332527901 2 2 9 11 Louvered Panel- Front Center 1332527902 1 1 10 1 2 Front Side and Front Center Panels not used on units with VFD Starters. Screw part number 331578401. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 40 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Box Locations and Label Detail Control Panel Power Panel- Left Side Power Panel- Right Side 5 Terminal Box 4 6 (one per compressor) 3 2 1 Circuit 2 Starter Box Fan VFD location Solid State Starter Panel Label Detail (one per compressor) Circuit 2 shown For all control components not detailed or for unit specific controls (i.e. main disconnect, solid state contactors), please contact McQuay Parts with the Control Box Serial Number and Control Box Part Number. These numbers are located on the Control box rating label (see example below). This label is found inside the panel. or Control Box Serial Number “S” + Year + ##### + detail# Wye- Delta Starter Panel (one per compressor) Circuit 2 shown Control Box Part Number Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 41 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Control Panel Detail Q12 K11 F59 F12 UC REC1 AC FC Q0 Q1 Q2 Q11 Sch. Sym. AC AWM FC F12 F59 K11 Q0 Q1 Q2 Q11 Q12 REC1 UC Part Part Description NumberQty. Expansion Controller- Alarms 193407501 1 Advanced Web Module 2193408502 1 Expansion Controller- Fans 193407601 1 Fuse- Outlet 300046446 1 Fuse- Evaporator Heater Protection 300046455 1 Relay- Emergency Stop 300046445 1 Switch- Unit Shut Off 300046456 1 Switch- Pumpdown Circuit #1 300046456 1 Switch- Pumpdown Circuit #2 300046456 1 Switch- Emergency Stop 1300046448 1 Circuit Breaker 300046447 1 Receptacle 330472601 1 Controller- MicroTech III 193407301 1 Mounted through the door. This control board must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software can be loaded before shipment. 1 2 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 42 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Power Panel Detail F130 Q101 Q102 Q103 Q104 Q105 Q107 F100 F112 K16 KM 102 KM 103 KM 104 KM 105 KM 107 LR1 Q201 Q202 Q203 Q204 Q205 Q207 UC F230 F200 K26 F212 KM 202 KM 203 KM 204 KM 205 KM 207 GFR1 GFR2 LR2 T2 AM1 VM1 T1 F120 Sch. Sym. AM1 F100, 200 F112, 212 F120 F120 F120 F130, 230 GFR1, 2 K16, 26 KM102- 107 KM202- 207 LR1, 2 Q101- 107 Q201- 207 T2 T1 T1 T1 VFD1, 2 VFD1, 2 VFD1, 2 VM1 1 2 Part Part Description NumberQty. Ammeter Code 14= A See next page 1 Circuit Breaker- Circuit #1 Fans 600V/100A 300043195 2 Phase Voltage Monitor 300040118 2 Fuse- Control Transformer 208/230V 300046446 1 Fuse- Control Transformer 380V 300046449 1 Fuse- Control Transformer 460V, 575V 300046450 1 Fuse- PVM 300046454 2 Relay- Ground Fault 330315101 2 Relay- Fan Motor 300046445 2 Contactor- Fans Circuit #1 300046444 1/fan Contactor- Fans Circuit #2 300046444 1/fan Line Reactor 460V 300046411 2 MSP- Fans Circuit #1 300046443 1/fan MSP- Fans Circuit #2 300046443 1/fan Transformer 24V300046472 1 Transformer- Control 208/230/460V:120V 300046451 1 Transformer- Control 380V:120V 300046453 1 Transformer- Control 575V:120V 300046452 1 Fan VFD 2 208/230V300046457 2 Fan VFD 2 380V, 460V 300046412 2 Fan VFD 2 575V300046259 2 Volt Meter: 0- 600V 1 Code 14= A 300046460 1 Mounted on the outside of the power panel door. Not shown - The Fan VFDs are located on the cross rail near the front of the evaporator. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 43 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Power Panel Detail AM1: Ammeter Voltage Unit Size / Efficiency Descr. Std Hi Prem Part Number 208V, 230V all all all Ammeter 0-1500A 300046459 380V 380V 380V 380V 190-260 290 -- 310-375 210-250 -- 280 300-410 210-250 -- 310 330-400 Ammeter 0-600A Ammeter 0-1500A Ammeter 0-600A Ammeter 0-1500A 300046458 300046459 300046458 300046459 460, 575V 460V, 575V 190-290 375 210-280 350-410 240-310 400 Ammeter 0-600A Ammeter 0-1500A 300046458 300046459 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 44 Controls Units with Wye-Delta or Solid State Starter (Code 9 = WD, SS) Power Panel Detail M10 F1 or Q20 Q10 or P10 F2 GFR1 CT Single Point Connection (Code 12= PC, DC, DH) Shown Sch. Sym. Q10 Q20 P10 F1, 2 Part Description Switch- Main Disconnect Switch- Main Disconnect Power Block- Main Circuit Breaker- Compressor 1, 2, 3 Units with Disc Switch: C12= DC, DH, WN, WH Only on Multi-Point units: C12= WN, WH Units with Power Block: C12= PC Only on Single Point units: C12= PC, DC, DH To insure proper replacement part number for any of the items above, contact McQuay Parts with the Control Box Serial Number and Control Box Part number. See earlier Controls page for Label example. Sch. Sym. M10 Part Description Control Box Exhaust Fan Part Number 300047148 Sch. Sym. Code 12 Voltage Unit Size / Efficiency Part Number Std Hi Prem GFR1 CT Multi Point Units all all all all 300043558 GFR1 CT GFR1 CT GFR1 CT GFR1 CT GFR1 CT GFR1 CT GFR1 CT Single Pt Units Single Pt Units Single Pt Units Single Pt Units Single Pt Units Single Pt Units Single Pt Units 208V, 230V 380V 380V 380V 380V 380V 380V all 190-260 290 -- 310 -- 350-375 all 210-250 -- 280 -- 300 330-410 all 210-290 -- 310 -- 330 365-400 349937410 300043558 349937410 300043558 349937410 300043558 349937410 GFR1 CT GFR1 CT GFR1 CT GFR1 CT Single Pt Units Single Pt Units Single Pt Units Single Pt Units 460V 460V 460V 460V 190-310 350 -- 375 210-300 -- 330 350-410 240-330 365 -- 400 300043558 349937410 300043558 349937410 Multi-Point Units: Code 12= WN, WH; Single Point Units: Code 12= PC, DC, DH Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 45 Controls Solid State Starter Panel Code 09= SS K2B-1 KT-1 F0-1 LJV-1 MPR-1 EEXV1 KM1-1 CC1 MP1 T20-1 Sch. Sym. CC1, 2 EEXV1, 2 F0-1, 2 K2B-1, 2 KLJ-1, 2 KM1-1, 2 KT-1, 2 MP1, 2 MPR-1, 2 T20-1, 2 Part Description Controller- Circuit Controller- Expansion Valve MSP- Heater Contactor- Turbo Relay- Liquid Injection Contactor- Solid State Relay- Turbo Solenoid Motor Protector Relay- Motor Protection Transformer- 120V to 24V Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Part Number 193407501 300046465 300044140 349934724 300046470 see next page 300046470 330343902 330278110 300046466 RPL Rev. C 9/12 Qty per panel 1 1 1 1 1 1 1 1 1 RPL 700023400 / Page 46 Controls Solid State Starter Panel Code 09= SS 7 1 MX2 Card 6 3 2 5 5 5 KM1-1,2 Contactor Assy AWS 170-290, Std Eff, circuit 1 300048732 used on: AWS 210-330, High Eff, circuit 1 AWS 240-365, Prem Eff, circuit 1 Sch. Part Sym. Description KM1-1, 2 Contactor - Solid State, complete assembly includes: ' 1 MX2 Low Voltage Motor Starter Card 2 Contactor Bypass, 75A, 50HP, 120V 3 Surge Suppressor 5 SCR, 660A, 1800V 6 Current Transformer 7 Snubber Assembly AWS 170-260, Std Eff, circuit 2 AWS 210-300, High Eff, circuit 2 AWS 240-330, Prem Eff, circuit 2 KM1-1,2 Contactor Assy AWS 310-375, Std. Eff, circuit 1 300047990 used on: AWS 350-410, High Eff, circuit 1 AWS 400, Prem Eff, circuit 1 Sch. Part Sym. Description KM1-1, 2 Contactor - Solid State, complete assembly includes: ' 1 MX2 Low Voltage Motor Starter Card 2 Contactor Bypass, 85A, 60HP, 120V 3 Surge Suppressor 5 SCR, 660A, 1800V 6 Current Transformer 7 Snubber Assembly AWS 290-375, Std Eff, circuit 2 AWS 330-410, High Eff, circuit 2 AWS 365-400, Prem Eff, circuit 2 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Part Number Qty per panel 300048732 1 300048820 300040148 300043749 300042134 300042127 300043777 1 3 3 6 3 1 Part Number Qty per panel 300047990 1 300048820 300043218 300043749 300042134 300042127 300043777 1 3 3 6 3 1 RPL Rev. C 9/12 RPL 700023400 / Page 47 Controls Wye-Delta Starter Panel Code 09= WD KT1-1 K2B-1 KT-1 LJV-1 FO-1 MPR-1 EEXV1 F5-1 MP1 CC1 KM3-1 KM2-1 KM1-1 T20-1 Sch. Part Sym. Description CC1, 2 Controller- Circuit EEXV1, 2 Controller- Expansion Valve F0-1, 2 Heater- MSP F5-1, 2 Overload- Thermal K2B-1, 2 Contactor- Turbo Relay KLJ-1, 2 Relay- Liquid Injection KM1-1, 2 Contactor- Wye Delta Contactor- Wye Delta KM2-1, 2 Contactor- Wye Delta KM3-1, 2 Relay- Turbo Solenoid KT-1, 2 KT1-1, 2 Time Delay- Starter MP1, 2 Motor Protector MPR-1, 2 Relay- Motor Protection T20-1, 2 Transformer- 120V to 24V Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Part Number 193407501 300046465 300044140 See next page 349934724 300046470 See next page See next page See next page 300046470 300046469 330343902 330278110 300046466 RPL Rev. C 9/12 Qty per panel 1 1 1 1 1 1 1 1 1 1 RPL 700023400 / Page 48 Controls Wye-Delta Starter Panel Code 09= WD Starter Label example. Refer to the Starter Label to identify the Starter Max RLA. Starter Compressor Circuit Breakers Thermal Max Unit KM1-1, 2 Overload RLA Voltage KM2-1, 2 KM3-1,2 F5-1, 2 142A all 105A 300042917 105A 300042917 107A300046492 200A all 150A 300042135 105A 300042917 130A300046493 241A all 180A 300040787 180A 300040787 150A300046494 275A all 250A 300042136 180A 300040787 150A300046494 317A all 250A 300042136 180A 300040787 200A300046495 413A 208V 300A 300042137 300A 300042137 250A300046496 413A 230V 300A 300042137 180A 300040787 250A300046496 413A 380V w/o Economizer 300A 300042137 300A 300042137 250A300046496 413A 380V w/ Economizer 300A 300042137 180A 300040787 250A300046496 551A all 400A 300042138 300A 300042137 350A300046497 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 49 Controls Power Factor Correction Capacitors (PFCC) Code 16= C 12 Fan unit shown. Configuration similar for 10-20 Fan and 24 Fan units. For 22 Fan units, the PFCC panels are mounted on both sides of the evaporator. LT 1,2,3 FU1 C2 C1 FU2 FU3 PC PA Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 50 Controls Power Factor Correction Capacitors (PFCC) Code 16= C 332690013 332690012 575V 332690011 332690010 460V 332690009 332690008 332690004 332690003 332690002 208V230V 332690001 PFCC Part Number from label on panel »» Sch Sym C1 C1 C1 C1 C1 C1 C1 Description Part Number Quantity per PFCC panel Capacitor 1 Capacitor 1 Capacitor 1 Capacitor 1 Capacitor 1 Capacitor 1 Capacitor 1 332690220 11 332690221 11 3326902291 3326902231 3326902261 33269022711 3326902281 C2 C2 C2 C2 FU1,2,3 FU1,2,3 FU1,2,3 FU1,2,3 FU1,2,3 FU1,2,3 FU1,2,3 Capacitor 2 Capacitor 2 Capacitor 2 Capacitor 2 332690220 1 33269022111 3326902191 3326902271 Fuse Fuse Fuse Fuse Fuse Fuse Fuse 332690230 33 3326902313 3326902323 33269023433 3326902353 33269023633 3326902373 PC1 or PC2Contactor PC1 or PC2Contactor PC1 or PC2 Contactor PC1 or PC2 Contactor PC1 or PC2 Contactor PC1 or PC2Contactor PC1 or PC2Contactor 300043015 1 3000401481 300043015 1 300040147 1 300044115 1 1 30004095011 30004398611 PA1 or PA2 PA1 or PA2 332690206 1 1 1 1 332690207 1 1 1 1 1 LT1,2,3 Aux Contacts Aux Contacts Pilot Lights 332690210 1 3 333333333 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 51 Controls Units with VFD Starters (Code 9 = VE or VF) Box Locations and Label Detail Control Panel Power Panel Fan VFD location Label Detail For all control components not detailed or for unit specific controls (i.e. main disconnect, solid state contactors), please contact McQuay Parts with the Control Box Serial Number and Control Box Part Number. These numbers are located on the Control box rating label (see example below). This label is found inside the panel. Control Box Serial Number “S” + Year + ##### + detail# Control Box Part Number Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 52 Controls Units with VFD Starters (Code 9 = VE or VF) Control Side Q110 Q107 Q105 Q103 Q102 Q101 Q210 Q207 Q205 Q203 Q202 Q201 FUSES Q0 Q1 Q2 REC1 UC FC, FC2 AC K11 K13 K16 MPR1 KLJ-1 CC2 CC1 EEXV1 EEXV2 GFR1 K23 K26 MPR2 KLJ-2 T20-1, T20-2 T2 MP1, MP2 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 53 Controls Units with VFD Starters (Code 9 = VE or VF) Control Side Sch. Sym. AC AWM CC1,2 EEXV1,2 EEXV1,2 F11 F12 F59 F120 F120 FC, FC2 GFR1 K11 K13 K16 K23 K26 KLJ-1,2 MP1,2 MPR1,2 Q0 Q1,2 Q11 REC1 T2 T20-1,2 UC VFD1, 2 Part Part Description NumberQty. Expansion Controller- Alarms 193407501 1 Advance Web Module 2193408502 1 Controller- Circuit 193407501 2 Extension I/O for Electr. Exp. Valve (Code 29= LD or SL) 193407801 2 Extension I/O for Electr. Exp. Valve (Code 29= ND or SD) 193407901 2 Fuse- Unit Controller, 10A Rejection Type 349937131 1 Fuse- Outlet 349937131 1 Fuse- Evaporator Heater Protection 349937116 1 Fuse- Control Transformer, 12A Rejection Type (380V) 349937132 2 Fuse- Control Transformer, 9A Rejection Type (460V) 349937130 2 Expansion Controller- Fans 193407601 2 Relay- Ground Fault 193432101 * Relay- Emergency Stop 349934765 1 Relay- Mechanical High Pressure, Circuit 1 349934764 1 Relay- Fan Motor, Circuit 1 349934764 1 Relay- Mechanical High Pressure, Circuit 2 349934764 1 Relay- Fan Motor, Circuit 2 349934764 1 Relay- Liquid Injection 193439901 2 Motor Thermal Protection 193445901 2 Relay- Motor Protector 349934762 2 Switch- Unit Shut Off 001355000 1 Switch- Pumpdown 001355000 1 Switch- Emergency Stop (Not shown - mounted through the door) 193441101 1 Receptacle- Ground Fault Interrupter 039003600 1 Transformer- 100VA, 115V-24V 330386105 1 Transformer- 50VA, 115V-24V 349937203 2 Controller- MicroTech III 193407301 1 Fan VFD 1193445601 2 Not shown - Fan VFDs are located on the left wall of the Control Side on units with VFD Starters. This control board must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software can be loaded before shipment. *Qty = 1 on Std Short Circuit units (Code 12 = PC,DC,WN); Qty = 3 High Short Circuit units (Code 12 = DH, WH) 1 2 Code 14=A Unit Size Efficiency Voltage Description Part Number Qty (Code 4) VM1all allallVoltmeter- 0-600V 1 1934467011 1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 AM1 170 - 200 210 - 230 250 250 280 280 300 - 410 240 - 265 290 290 310 310 330 - 400 Standard High High High High High High Premium Premium Premium Premium Premium Premium all all 380V 460V 380V 460V all all 380V 460V 380V 460V all Ammeter- 0-600A 1 Ammeter- 0-600A 1 Ammeter- 0-600A 1 Ammeter- 0-600A 1 Ammeter- 0-1200A 1 Ammeter- 0-1200A 1 Ammeter- 0-600A 1 Ammeter- 0-600A 1 Ammeter- 0-1200A 1 Ammeter- 0-600A 1 Ammeter- 0-1200A 1 Ammeter- 0-1200A 1 Ammeter- 0-1200A 1 1934460011 1934460011 1934460011 1934460011 1934460021 1934460011 1934460021 1934460011 1934460021 1934460011 1934460021 1934460011 1934460021 Mounted on the outside of the control box door. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 54 Controls Units with VFD Starters (Code 9 = VE or VF) Control Side Units with High Short Circuit Current Rating (Code 12=DH,WH) - Q101-210: Contact McQuay Parts Units with Standard Short Circuit Current Rating (Code 12 = PC, DC, WN) Sch. Part Sym. Description Units without Fan VFDs (Code 27 = F) Q101-110 MSP- Fans Circuit #1 Q201- 210 MSP- Fans Circuit #2 349934055 349934055 1/fan 1/fan Units with Fan VFDs (Code 27 = V) Q101 Manual Mtr Starter- Fans Q201 Manual Mtr Starter- Fans Q102- 110 MSP- Fans, Low Short Circuit Q202- 210 MSP- Fans, Low Short Circuit 193439703 193439703 349934055 349934055 1/fan 1/fan 1/fan 1/fan Circuit #1 Circuit #2 Circuit #1 Circuit #2 Part NumberQty. Units with Standard Short Circuit Current Rating (Code 12 = PC, DC, WN) Sch. Part Part Sym. Description NumberQty. NS F10 Exhaust Fan Fuse, 10A NS NS F100 F200 Circuit Breaker- Circuit #1 Fans Contact McQuay Parts Circuit Breaker- Circuit #2 Fans Contact McQuay Parts NS NS NS JFU1,2,3 JFU1,2,3 JFU1,2,3 High Short Circuit Fuse, 30A, 600V High Short Circuit Fuse, 60A, 600V High Short Circuit Fuse, 100A, 600V 193403108 ** 193403113 ** 193403117 ** 1 1 1 NS F130 Fuse- PVM 349937120 1 Circuit #1 Circuit #2 349932123 349932123 1/fan 1/fan NS KM101- 110 Contactor- Fans NS KM201- 210 Contactor- Fans 049759816 1 NS LR1, 2 Line Reactor 349964902 2 NS NS SS1 SS2 Switch- Voltmeter Switch- Ammeter 193446601 193446101 1 1 ** Contact McQuay Parts to determine which High Short Ckt Fuse is used in a specific unit. NS = Not Shown Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 55 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side VFD2 VFD1 VFU1 VFU2 K1 K2 F01 F02 CT5 Q10 or PB1 CT6 CT4 GCT1 F1, F2 T1 Q12 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 56 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Sch. Sym. F0-1,2 F0-1,2 Part Part Description Crankcase Heater MSP (Code 12= PC, DC or WN) Crankcase Heater MSP (Code 12= DH or WH) NumberQty. 349934026 2 349934006 2 K1,2 K1,2 Relay- Crankcase Heater (Code 12= PC, DC or WN) Relay- Crankcase Heater (Code 12= DH or WH) 193454201 193454301 2 2 Q12 Fuse- Control Transformer, 20A Non-rejection Type 349937036 1 T1 Transformer- Control, 1500VA, 380V-115V (380V units) T1 Transformer- Control, 1500VA, 460V-115V (460V units) T1 Transformers include the following: Finger Safe Cover for T1 Fuse Puller Kit for T1 349992907 038253957 1 1 Sch. Part Unit Sym. Description Size CT 4,5,6 Current Transformer 170-200 CT 4,5,6 Current Transformer 210-230 CT 4,5,6 Current Transformer 250 CT 4,5,6 Current Transformer 250 CT 4,5,6 Current Transformer 280 CT 4,5,6 Current Transformer 280 CT 4,5,6 Current Transformer 300-350 CT 4,5,6 Current Transformer 390-410 CT 4,5,6 Current Transformer 240-265 CT 4,5,6 Current Transformer 290 CT 4,5,6 Current Transformer 290 CT 4,5,6 Current Transformer 310 CT 4,5,6 Current Transformer 310 CT 4,5,6 Current Transformer 330-400 Efficiency Voltage (Code 4) Standard High High High High High High High Premium Premium Premium Premium Premium Premium 380V, 460V 380V, 460V 380V 460V 380V 460V 380V, 460V 460V 380V, 460V 380V 460V 380V 460V 380V, 460V 349955901 349955801 Current Relay 600:5A 600:5A 600:5A 600:5A 1200:5A 600:5A 1200:5A 1200:5A 600:5A 1200:5A 600:5A 1200:5A 600:5A 1200:5A Part Number Qty 193432206 193432206 193432206 193432206 193432207 193432206 193432207 193432207 193432206 193432207 193432206 193432207 193432206 193432207 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Sch. Unit Efficiency Part Sym. Size (Code 4) Number Qty Units with Single Point Pwr Blk or Disconnect (Code 12 = PC, DC or DH) GCT1 Ground Fault Current Sensor 170-200 Standard 193432203 1 GCT1 Ground Fault Current Sensor 210-300 High 193432203 1 GCT1 Ground Fault Current Sensor 330-410 High 193432205 1 GCT1 Ground Fault Current Sensor 240-330 Premium 193432203 1 GCT1 Ground Fault Current Sensor 365-400 Premium 193432205 1 Units with Multi Point Disconnect (Code 12 = WN or WH) GCT1,2,3 Ground Fault Current Sensor 170-410 all 193432203 3 Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 57 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side VFD-1, VFD-2 Unit Size 170 170 Compressor VFD Starter Efficiency Voltage (Code 4) Standard Standard Circuit 1 VFD-1 Circuit 2 VFD-2 460V 380V 193439001 193439002 193439001 193439002 190 Standard 460V 190 Standard 380V 200 Standard 460V 200 Standard 380V 210 High 460V 210 High 380V High 460V 230 230 High 380V High 460V 250 250 High 380V High 460V 280 280 High 380V High 460V 300 300 High 380V High 460V 330 330 High 380V High 460V 350 350 High 380V High 460V 390 390 High 380V High 460V 410 410 High 380V 193439001 193439002 193439002 193439003 193439002 193439003 193439002 193439003 193439001 193439002 193439001 193439002 193439001 193439002 193439002 193439003 193439002 193439003 193439002 193439003 193439002 193439003 193439003 193439004 193439003 193439004 193439003 193439004 193439003 193439004 193439004 193439005 193439004 193439005 193439004 193439005 193439004 193439005 193439005 193439006 193439005 193439006 193439005 193439006 240 Premium 460V 240 Premium 380V 265 Premium 460V 265 Premium 380V 290 Premium 460V 290 Premium 380V 310 Premium 460V 310 Premium 380V 330 Premium 460V 330 Premium 380V 365 Premium 460V 365 Premium 380V 400 Premium 460V 400 Premium 380V 193439001 193439002 193439001 193439002 193439001 193439002 193439002 193439003 193439002 193439003 193439002 193439003 193439002 193439003 193439003 193439004 193439003 193439004 193439003 193439004 193439003 193439004 193439004 193439005 193439004 193439005 193439004 193439005 Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 58 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side VFU1,2 Fuse EMI1,2 EMI Filter Description Used with 193439001 Compressor VFD (250A) VFU1,2 Fuse- Semi-Conductor, 600A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) Part Number 193439601 193439501 193445701 Used with 193439002 Compressor VFD (296A) VFU1,2 Fuse- Semi-Conductor, 700A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) 193439602 193439501 193445702 Used with 193439003 Compressor VFD (362A) VFU1,2 Fuse- Semi-Conductor, 800A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) 193439603 193439501 193445702 Used with 193439004 Compressor VFD (414A) VFU1,2 Fuse- Semi-Conductor, 800A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) 193439603 193439501 193445702 Used with 193439005 Compressor VFD (515A) VFU1,2 Fuse- Semi-Conductor, 1000A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) 193439604 193439502 193445703 Used with 193439006 Compressor VFD (675A) VFU1,2 Fuse- Semi-Conductor,1200A Fuse Block- Semi-Conductor EMI1,2 EMI Filter (Code 9 = VE) 193439605 193439502 193445703 Note: EMI1,2 are not shown on diagram Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 59 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side PB1 - Single Point Power Block (Code 12 = PC) Unit Size 170 170 190 200 210 230 250 290, 310 290, 310 330, 350 330, 350 390 410 240 265 250 250 310, 330 310, 330 365, 400 365, 400 Efficiency Voltage Power Block (Code 4) Standard Standard Standard Standard High High High High High High High High High Premium Premium Premium Premium Premium Premium Premium Premium 380V 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V 460V 380V 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V 460V 380V 460V 380V 460V 620A 380A 620A 620A 620A 620A 620A 760A 620A 1400A 760A 1400A 1400A 620A 620A 760A 620A 760A 620A 1400A 760A Power Block Part Number 193446301 193446303 193446301 193446301 193446301 193446301 193446301 193446302 193446301 193445001 193446302 193445001 193445001 193446301 193446301 193446302 193446301 193446302 193446301 193445001 193446302 Safety Cover Part Number 193446401 193446401 193446401 193446401 193446401 193446401 193446401 193446401 193446401 included with Pwr Blk 193446401 included with Pwr Blk included with Pwr Blk 193446401 193446401 193446401 193446401 193446401 193446401 included with Pwr Blk 193446401 Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 60 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Q10 - Main Disconnect (Code 12 = DC, DH, WN or WH) Unit Efficiency Voltage Disconnect Disconnect Size (Code 4) Part Number 170 170 190 200 210 230 250 280 280 300 330 330 350 350 390 410 240 265 290 290 310 310 330 365 400 400 Standard Standard Standard Standard High High High High High High High High High High High High Premium Premium Premium Premium Premium Premium Premium Premium Premium Premium 380V 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V 460V 380V, 460V 380V 460V 380V 460V 380V, 460V 380V, 460V 380V, 460V 380V, 460V 380V 460V 380V 460V 380V, 460V 380,460V 380V 460V 600A 400A 600A 600A 600A 600A 600A 800A 600A 800A 1200A 800A 1200A 800A 1200A 1200A 600A 600A 800A 600A 800A 600A 800A 800A 1200A 800A 193438002 193438001 193438002 193438002 193438002 193438002 193438002 193438201 193438002 193438201 193438202 193438201 193438202 193438201 193438202 193438202 193438002 193438002 193438201 193438002 193438201 193438002 193438201 193438201 193438202 193438201 Handle Part Number Shaft Part Number 193437901 193437901 193437901 193437901 193437901 193437901 193437901 349961206 193437901 349961206 349961206 349961206 349961206 349961206 349961206 349961206 193437901 193437901 349961206 193437901 349961206 193437901 349961206 349961206 349961206 349961206 349962236 349962236 349962236 349962236 349962236 349962236 349962236 349962238 349962236 349962238 349962238 349962238 349962238 349962238 349962238 349962238 349962236 349962236 349962238 349962236 349962238 349962236 349962238 349962238 349962238 349962238 Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 61 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Units with Multi Point Disconnect and Standard Short Circuit Current Rating (Code 12 = WN) See next page for Multi Point Disconnect on units with High Short Circuit Current Unit Efficiency Voltage Code 12 Molded Case Part Size (Code 4) Circuit Breaker Number F1 (Circuit 1) 170 Standard 380V, 460V WN 250A / 18KA 193428705 190 Standard 380V, 460V WN 250A / 18KA 193428705 200 Standard 380V WN 400A / 35KA 193454101 200 Standard 460V WN 250A / 18KA 193428705 210, 230 High 380V WN 400A / 35KA 193454101 210, 230 High 460V WN 250A / 18KA 193428705 250, 280 High 380V, 460V WN 400A / 35KA 193454101 300, 330 High 380V, 460V WN 400A / 35KA 193454101 350 High 380V WN 600A / 35KA 193454103 350 High 460V WN 400A / 35KA 193454101 390 High 460V WN 400A / 35KA 193454101 410 High 460V WN 600A / 35KA 193454103 240, 265 Premium 380V WN 400A / 35KA 193454101 240, 265 Premium 460V WN 250A / 18KA 193428705 290, 310 Premium 380V, 460V WN 400A / 35KA 193454101 330, 365 Premium 380V, 460V WN 400A / 35KA 193454101 400 Premium 380V WN 600A / 35KA 193454103 400 Premium 460V WN 400A / 35KA 193454101 F2 (Circuit 2) 170 Standard 380V, 460V WN 250A / 18KA 193428705 190 Standard 380V WN 400A / 35KA 193454101 190 Standard 460V WN 250A / 18KA 193428705 200 Standard 380V WN 400A / 35KA 193454101 200 Standard 460V WN 250A / 18KA 193428705 210 High 380V WN 400A / 35KA 193454101 210 High 460V WN 250A / 18KA 193428705 230, 250 High 380V, 460V WN 400A / 35KA 193454101 280, 300 High 380V, 460V WN 400A / 35KA 193454101 330, 350 High 380V WN 600A / 35KA 193454103 330, 350 High 460V WN 400A / 35KA 193454101 390, 410 High 460V WN 600A / 35KA 193454103 240 Premium 380V WN 400A / 35KA 193454101 240 Premium 460V WN 250A / 18KA 193428705 265, 290 Premium 380V, 460V WN 400A / 35KA 193454101 310, 330 Premium 380V, 460V WN 400A / 35KA 193454101 365, 400 Premium 380V WN 600A / 35KA 193454103 365, 400 Premium 460V WN 400A / 35KA 193454101 Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Handle for 250A Circuit Breaker Handle for 400A and 600A Circuit Breaker 349935533 193437901 Shaft for 250A, 400A and 600A Circuit Breaker 349962236 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 62 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Units with Multi Point Disconnect and High Short Circuit Current Rating (Code 12 = WH) See previous page for Multi Point Disconnect on units with Standard Short Circuit Current Unit Efficiency Voltage Code 12 Molded Case Size Circuit Breaker F1 (Circuit 1) 170 Standard 380V, 460V WH 250A / 65KA 190 Standard 380V, 460V WH 250A / 65KA 200 Standard 380V WH 400A / 65KA 200 Standard 460V WH 250A / 65KA 210, 230 High 380V WH 400A / 65KA 210, 230 High 460V WH 250A / 65KA 250, 280 High 380V, 460V WH 400A / 65KA 300, 330 High 380V, 460V WH 400A / 65KA 350 High 380V WH 600A / 65KA 350 High 460V WH 400A / 65KA 390 High 380V WH 600A / 65KA 390 High 460V WH 400A / 65KA 410 High 460V WH 600A / 65KA 240, 265 Premium 380V WH 400A / 65KA 240, 265 Premium 460V WH 250A / 65KA 290, 310 Premium 380V, 460V WH 400A / 65KA 330, 365 Premium 380V, 460V WH 400A / 65KA 400 Premium 380V WH 600A / 65KA 400 Premium 460V WH 400A / 65KA F2 (Circuit 2) 170 Standard 380V, 460V WH 250A / 65KA 190 Standard 380V WH 400A / 65KA 190 Standard 460V WH 250A / 65KA 200 Standard 380V WH 400A / 65KA 200 Standard 460V WH 250A / 65KA 210 High 380V WH 400A / 65KA 210 High 460V WH 250A / 65KA 230, 250 High 380V, 460V WH 400A / 65KA 280, 300 High 380V, 460V WH 400A / 65KA 330, 350 High 380V WH 600A / 65KA 330, 350 High 460V WH 400A / 65KA 390 High 460V WH 600A / 65KA 410 High 460V WH 600A / 65KA 240 Premium 380V WH 400A / 65KA 240 Premium 460V WH 250A / 65KA 265, 290 Premium 380V, 460V WH 400A / 65KA 310, 330 Premium 380V, 460V WH 400A / 65KA 365, 400 Premium 380V WH 600A / 65KA 365, 400 Premium 460V WH 400A / 65KA Handle for 250A Circuit Breaker Handle for 400A and 600A Circuit Breaker 349935533 193437901 Shaft for 250A, 400A and 600A Circuit Breaker 349962236 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 Part Number 193428704 193428704 193454102 193428704 193454102 193428704 193454102 193454102 193454104 193454102 193454104 193454102 193454104 193454102 193428704 193454102 193454102 193454104 193454102 193428704 193454102 193428704 193454102 193428704 193454102 193428704 193454102 193454102 193454104 193454102 193454104 193454104 193454102 193428704 193454102 193454102 193454104 193454102 RPL 700023400 / Page 63 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Units with Single Point Circuit Breaker and Standard Short Circuit Current Rating (Code 12= PC or DC) See next page for Circuit Breaker on units with High Short Circuit Current Unit Efficiency Voltage Code 12 Size Molded Case Circuit Breaker F1 (Circuit 1) 170 Standard 380V, 460V PC, DC 250A / 18KA 190 Standard 380V, 460V PC, DC 250A / 18KA 200 Standard 380V PC, DC 400A / 30KA 200 Standard 460V PC, DC 250A / 18KA 210, 230 High 380V PC, DC 400A / 30KA 210, 230 High 460V PC, DC 250A / 18KA 250, 280, 300, 330 High 380V, 460V PC, DC 400A / 30KA 350 High 380V PC, DC 600A / 35KA 350 High 460V PC, DC 400A / 30KA 390 High 460V PC, DC 400A / 30KA 410 High 380V, 460V PC, DC 600A / 35KA 240, 265 Premium 380V PC, DC 400A / 30KA 240, 265 Premium 460V PC, DC 250A / 18KA 290, 310, 330, 365 Premium 380V, 460V PC, DC 400A / 30KA 400 Premium 380V PC, DC 600A / 35KA 400 Premium 460V PC, DC 400A / 30KA F2 (Circuit 2) 170 Standard 380V, 460V PC, DC 250A / 18KA 190, 200 Standard 380V PC, DC 400A / 30KA 190, 200 Standard 460V PC, DC 250A / 18KA 210 High 380V PC, DC 400A / 30KA 210 High 460V PC, DC 250A / 18KA 230, 250, 280, 300 High 380V, 460V PC, DC 400A / 30KA 330, 350 High 380V PC, DC 600A / 35KA 330, 350 High 460V PC, DC 400A / 30KA 390, 410 High 460V PC, DC 600A / 35KA 240 Premium 380V PC, DC 400A / 30KA 240 Premium 460V PC, DC 250A / 18KA 265, 290, 310, 330 Premium 380V, 460V PC, DC 400A / 30KA 365, 400 Premium 380V PC, DC 600A / 35KA 365, 400 Premium 460V PC, DC 400A / 30KA Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 Part Number 193428705 193428705 193454001 193428705 193454001 193428705 193454001 193454103 193454001 193454001 193454103 193454001 193428705 193454001 193454103 193454001 193428705 193454001 193428705 193454001 193428705 193454001 193454103 193454001 193454103 193454001 193428705 193454001 193454103 193454001 RPL 700023400 / Page 64 Controls Units with VFD Starters (Code 9 = VE or VF) Power Side Units with Single Point Circuit Breaker and High Short Circuit Current Rating (Code 12 = DH) See previous page for Circuit Breaker on units with Standard Short Circuit Current Unit Efficiency Voltage Code 12 Size Molded Case Circuit Breaker F1 (Circuit 1) 170 Standard 380V, 460V DH 250A / 65KA 190 Standard 380V, 460V DH 250A / 65KA 200 Standard 380V DH 400A / 65KA 200 Standard 460V DH 250A / 65KA 210, 230 High 380V DH 400A / 65KA 210, 230 High 460V DH 250A / 65KA 250, 280, 300, 330 High 380V, 460V DH 400A / 65KA 350 High 380V DH 600A / 65KA 350 High 460V DH 400A / 65KA 390 High 460V DH 400A / 65KA 410 High 460V DH 600A / 65KA 240, 265 Premium 380V DH 400A / 65KA 240, 265 Premium 460V DH 250A / 65KA 290, 310, 330, 365 Premium 380V, 460V DH 400A / 65KA 400 Premium 380V DH 600A / 65KA 400 Premium 460V DH 400A / 65KA F2 (Circuit 2) 170 Standard 380V, 460V DH 250A / 65KA 190 Standard 380V DH 400A / 65KA 190 Standard 460V DH 250A / 65KA 200 Standard 380V DH 400A / 65KA 200 Standard 460V DH 250A / 65KA 210 High 380V DH 400A / 65KA 210 High 460V DH 250A / 65KA 230, 250, 280, 300 High 380V, 460V DH 400A / 65KA 330, 350 High 380V DH 600A / 65KA 330, 350 High 460V DH 400A / 65KA 390, 410 High 460V DH 600A / 65KA 240 Premium 380V DH 400A / 65KA 240 Premium 460V DH 250A / 65KA 265, 290, 310, 330 Premium 380V, 460V DH 400A / 65KA 365, 400 Premium 380V DH 600A / 65KA 365, 400 Premium 460V DH 400A / 65KA Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 Part Number 193428704 193428704 193454102 193428704 193454102 193428704 193454102 193454104 193454102 193454102 193454104 193454102 193428704 193454102 193454104 193454102 193428704 193454102 193428704 193454102 193428704 193454102 193428704 193454102 193454104 193454102 193454104 193454102 193428704 193454102 193454104 193454102 RPL 700023400 / Page 65 Controls Units with VFD Starters (Code 9 = VE or VF) Control Box Exhaust and Intake Fans M12 M10 M11 Sch. Sym. Unit Size M10 170-250 M10 260-290 M10 310-375 M10 210-230 M10 250-280 M10 300-350 M10 390 M10 410 M10 240-265 M10 290-310 M10 330-400 Efficiency (Code 4) Standard Standard Standard High High High High High Premium Premium Premium M11 M11 M11 M11 310-375 300-350 390-410 330-400 Standard High High Premium M12 410 High Description Part Number Qty Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan Control Box Exhaust Fan 193441002 193441003 193441002 193441002 193441003 193441002 193441003 193441002 193441002 193441003 193441002 1 1 1 1 1 1 1 1 1 1 1 Control Box Intake Fan Control Box Intake Fan Control Box Intake Fan Control Box Intake Fan 193440802 193440802 193440803 193440802 1 1 1 1 Control Box Exhaust Fan 193441002 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 66 Controls Terminal Box Type B Terminal Plate P5 For more information, see Parts Bulletin PB-0512-01. P3 P4 50 Ref. No. 50 P3 P4 P5 Part Description Motor Terminal Plate Motor Terminal Plate Gasket Terminal Plate Insulator Motor Terminal Bolt, M10 (Starter side) Lock Washer (Starter side) Mounting Bolt, M8 (Plate mounting) Terminal Box Screw, M6 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 Part Number 131073022 300040078 131083020 130306091 130902028 300040079 330821902 RPL Rev. C 9/12 Qty. 1 per compressor 1 per compressor 6 per compressor 6 per compressor 6 per compressor 14 per compressor 4 per compressor RPL 700023400 / Page 67 Accessories Packaged Units (Code 4= SE, HE, PE) Units with Wye-Delta or Solid State Starter (Code 9 = WD or SS) Isolator Kits - Rubber-In-Shear Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Unit Std. High Prem. Unit Std. High Prem SizeEff.Eff.Eff. SizeEff.Eff.Eff. TotalTotalTotal TotalTotalTotal Fans Fans Fans Fans Fans Fans 19010-- -- 300--16- 2101212-- 31016--20 22512-- -- 330--2020 230 --14-- 3502020- 240 -- --16 365-- --22 2501414-- 37520-- - 26014-- -- 390--22- 265 -- --18 400-- --24 280 --16-- 410--24- 29016--18 Use the chart above to determine the Total # of Fans. Use the chart below to identify the corresponding Isolator Group #. Then, see the last chart for the Complete Kit and component part numbers. Total # of Fans 1012141618202224 Units with Aluminum Fin Condenser Group # 44516678 (Code 8 = A, B, E) Units with Copper Fin Condenser Group # 10 10132210 11 (Code 8 = C, F) Complete RIS Isolator Part #s and Quantities Group Kit 331481404331481403331481401331481402 331481405 # Part # Charcoal Lime Brown Brick Red Purple 1 332325801 242 2 332325802 4 4 3 332325803 4 4 4 33232580642 5 332325807 224 6 332325808 2 4 2 7 332325809 2 4 2 8 332325810 2 4 2 2 9 332325811 4 2 2 2 10 332325812 2 4 11 332325815 2 2 2 4 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 68 Accessories Packaged Units (Code 4= SE, HE, PE) Units with Wye-Delta or Solid State Starter (Code 9 = WD or SS) Isolator Kits - Spring Standard Efficiency: Code 4 = S* High Efficiency: Code 4 = H* Premium Efficiency: Code 4 = P* Unit Std. High Prem. Unit Std. High Prem SizeEff.Eff.Eff. SizeEff.Eff.Eff. TotalTotalTotal TotalTotalTotal Fans Fans Fans Fans Fans Fans 19010-- -- 300--16- 2101212-- 31016--20 22512-- -- 330--2020 230 --14-- 3502020- 240 -- --16 365-- --22 2501414-- 37520-- - 26014-- -- 390--22- 265 -- --18 400-- --24 280 --16-- 410--24- 29016--18 Use the chart above to determine the Total # of Fans. Use the chart below to identify the corresponding Isolator Group #. Then, see the last chart for the Complete Kit and component part numbers. Total # of Fans 1012 14 1618 20 2224 Units with Aluminum Fin Condenser Group # 1819 20 3016 17 2122 (Code 8 = A, B, E) Units with Copper Fin Condenser Group # 2525 26 1517 17 2728 (Code 8 = C, F) CompleteSpring Isolator Part #s and Quantities Group Kit 332620800 332620600332620400 332620900332620500 332621000 026219800 # Part # Dark Green Dark Purple Red Gray Black White Housing CP4 15 332320802 816 88 16 332320803 8816 8 17 332320805 1616 8 18 332320807 16 8 6 19 332320808 246 20 332320809 8888 8 21 332320810 8 24 8 22 332320811 16 8 8 8 10 23 332320812 1616 810 24 332320813 8816 810 25 332320814 16 8 6 26 332320815 88 888 27 332320816 16 16 8 28 332320817 88 816 10 29 332320818 16 8 16 10 30 332320819 16 888 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 69 Accessories Packaged Units (Code 4= SE, HE, PE) Units with VFD Starter (Code 9 = VF or VE) Isolator Kits - Rubber-In-Shear Standard Efficiency: Code 4 = S*; High Efficiency: Code 4 = H*; Premium Efficiency: Code 4 = P* Unit Std. High Prem. Size Eff. Eff. Eff. TotalTotalTotal FansFansFans 170 10 -- -190 12 -- -200 12 -- -210 12 12 -225 12 -- -230 -- 14 -240 -- -- 16 250 14 14 -260 14 -- -265 -- -- 18 280 -- 16 -290 16 -- 18 300 -- 16 -310 16 -- 20 330 -- 20 20 350 20 20 -365 -- -- 22 375 20 -- -390 -- 22 -400 -- -- 24 410 -- 24 -- Use the chart above to determine the Total # of Fans. Use the chart below to identify the corresponding Isolator Group #. Then, see the last chart for the Complete Kit and component part numbers. Total # of Fans 10 1214 16182022 24 Units with Aluminum Fin Condenser Group # 35 3536 3637373738 (Code 8 = A, B, E) Units with Copper Fin Condenser Group # 40 4037 3737373738 (Code 8 = C, F) Group # 35 36 37 38 40 Complete RIS Isolator Part #s and Quantities Kit 331481403 331481402 Part # Lime Brick Red 332325821 8 332325822 10 332325823 10 332325824 12 332325826 8 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 70 Accessories Packaged Units (Code 4= SE, HE, PE) Units with VFD Starter (Code 9 = VF or VE) Isolator Kits - Spring Standard Efficiency: Code 4 = S*; High Efficiency: Code 4 = H*; Premium Efficiency: Code 4 = P* Unit Std. High Prem. Size Eff. Eff. Eff. TotalTotalTotal FansFansFans 170 10 -- -190 12 -- -200 12 -- -210 12 12 -225 12 -- -230 -- 14 -240 -- -- 16 250 14 14 -260 14 -- -265 -- -- 18 280 -- 16 -290 16 -- 18 300 -- 16 -310 16 -- 20 330 -- 20 20 350 20 20 -365 -- -- 22 375 20 -- -390 -- 22 -400 -- -- 24 410 -- 24 -- Use the chart above to determine the Total # of Fans. Use the chart below to identify the corresponding Isolator Group #. Then, see the last chart for the Complete Kit and component part numbers. Total # of Fans 1012 14 16 18 20 2224 Units with Aluminum Fin Condenser Group # 4545 46 47 48 48 4849 (Code 8 = A, B, E) Units with Copper Fin Condenser Group # 4545 46 48 48 48 4849 (Code 8 = C, F) Group # 45 46 47 48 49 Complete Spring Isolator Part #s and Quantities Kit 332620800 332620600 332620500 026219800 Part # Dark Green Dark Purple Black Housing CP4 332320821 32 8 332320822 24 16 10 332320823 32 8 10 332320824 40 10 332320825 40 8 12 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 71 Accessories Units with Remote Evaporator (Code 4 = SM, HM or PM) Isolator Kits - Rubber-In-Shear Complete RIS Isolator Part #s and Quantities Unit Kit 331481404331481403331481401331481402 Part # Charcoal Lime Brown Brick Red Units with Aluminum Fin Condenser Coil 190BDS 332325836 2 2 2 210BDS 332325837 222 210BDH 332325836 2 2 2 225BDS 332325837 222 230BDH 332325837 222 240BDP 332325838 4 2 2 250BDS 332325837 222 250BDH 332325837 222 260BDS 332325837 222 332325838 4 2 2 265BDP 332325838 4 2 2 280BDH 290BDS 332325847 224 332325838 4 2 2 290BDP 300BDH 332325838 4 2 2 310BDS 332325847 224 310BDP 332325829 2222 330BDH 332325829 2222 330BDP 332325829 2222 350BDS 332325829 2222 350BDH 332325829 2222 365BDP 332325839 2 2 4 375BDS 332325829 2222 390BDH 332325839 2 2 4 400BDP 332325840 2242 410BDH 332325840 2242 Units with Copper Fin Condenser Coil 190BDS 332325828 2 2 2 332325828 2 2 2 210BDS 332325828 2 2 2 210BDH 332325828 2 2 2 225BDS 230BDH 332325828 2 2 2 240BDP 332325829 2222 250BDS 332325828 2 2 2 250BDH 332325841 4 2 260BDS 332325828 2 2 2 265BDP 332325829 2222 280BDH 332325829 2222 290BDS 332325829 2222 290BDP 332325829 2222 300BDH 332325829 2222 310BDS 332325829 2222 310BDP 332325830 4 2 2 330BDH 332325830 4 2 2 330BDP 332325830 4 2 2 350BDS 332325830 4 2 2 350BDH 332325830 4 2 2 365BDP 332325830 4 2 2 375BDS 332325830 4 2 2 390BDH 332325830 4 2 2 400BDP 332325842 4222 410BDH 332325842 4222 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 72 Accessories Units with Remote Evaporator (Code 4 = SM, HM or PM) Isolator Kits - Spring Unit CompleteSpring Isolator Part #s and Quantities Kit 332620800 332620600332620400 332620900332620500 332620200 026219800 Part # Dark Green Dark Purple Red Gray Black Dark Blue Housing Units with Aluminum Fin Condenser Coils 190**S 332320838 16 8 6 210**S 332320838 16 8 6 210**H 332320828 1686 225**S 332320838 16 8 6 230**H 332320839 8 886 240**P 332320840 1688 8 250**S 332320839 8 886 250**H 332320839 8 886 260**S 332320839 8 886 265**P 332320854 16 8 8 8 280**H 332320840 1688 8 290**S 332320841 8 8888 290**P 332320854 16 8 8 8 300**H 332320840 1688 8 310**S 332320841 8 8888 310**P 332320842 2488 330**H 332320855 16 888 330**P 332320842 2488 350**S 332320843 1688 8 350**H 332320855 16 888 365**P 332320847 816 88 375**S 332320843 1688 8 390**H 332320847 816 88 400**P 332320844 8 8 16 8 10 410**H 332320844 8 8 16 8 10 Units with Copper Fin Condenser Coils 190**S 332320839 8 886 210**S 332320839 8 886 210**H 332320839 8 886 225**S 332320839 8 886 230**H 332320845 88 8 6 240**P 332320857 88 888 250**S 332320839 8 886 250**H 332320845 88 8 6 260**S 332320839 8 886 265**P 332320855 16 888 280**H 332320846 8888 8 290**S 332320846 8888 8 290**P 332320855 16 888 300**H 332320846 8888 8 310**S 332320846 8888 8 310**P 332320847 816 88 330**H 332320847 816 88 330**P 332320847 816 88 350**S 332320847 816 88 350**H 332320847 816 88 365**P 332320848 1616 8 375**S 332320847 816 88 390**H 332320848 1616 8 400**P 332320833 8816810 410**H 332320833 8816810 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 73 Accessories Flow Switch Description Flow Switch- Paddle Flow Switch Kit- Electronic Flow Switch Only Cable- Flow Switch Part No. 017503300 332688401 331796201 330571404 Sound Enclosure Kit Unit Size Efficiency (Code 4) All All Description Part Number Packaged units without VFD Starters (Code 4 = SE, HE or PE; Code 9 = WD or SS) 332523852 170-260 290-375 Standard Standard Remote Evaporator units (Code 4 = SM) Remote Evaporator units (Code 4 = SM) 332523892 332523894 210-250 280-410 High High Remote Evaporator units (Code 4 = HM) Remote Evaporator units (Code 4 = HM) 332523892 332523894 240-400 Premium Remote Evaporator units (Code 4 = PM) 332523894 Alarm Bell Description Part No. Alarm Bell Kit 332688502 Relay, SPDT, 30A, 120VAC 072937402 Alarm Bell 017809400 Transformer330386102 Inlet Strainer Description Inlet Strainer, Stainless Steel, Field Kit Standard Eff. units (Code 4 = S*): Sizes 170 - 260 Sizes 290 - 375 High Eff. units (Code 4 = H*): Sizes 210 - 250 Sizes 280 - 410 Premium Eff. units (Code 4 = P*): Sizes 240 - 290 Sizes 310 - 400 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 Part No. 331758906 331758908 331758906 331758908 331758908 331758910 RPL 700023400 / Page 74 Accessories Field-Installed Fan VFD Kits Description Field-Installed Fan VFD Kit for units without VFD Starters 208V / 60Hz 230V / 60HZ 460V / 60Hz 575V / 60Hz Field-Installed Fan VFD Kit for units with VFD Starters 400V / 50Hz 460V / 60Hz Part No. 332688601 332688602 332688603 332688605 193502807 193502801 High Ambient Exhaust Fan Kit Description Part No. High Ambient Exhaust Fan Kit for units without VFD Starters 333930401 Rapid Restore Description Part No. Rapid Restore Kit for units without VFD Starters 333930501 Rapid Restore Kit for units with VFD Starters 193503101 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 75 Accessories Base and Coil - Grille and Louver Kits Standard Efficiency: Code 4 = S*, High Efficiency: Code 4 = H*, Premium Efficiency: Code 4 = P* Unit Std.HighPrem. Unit Std.HighPrem. Sizes Eff.Eff. Eff. Sizes Eff.Eff. Eff. TotalTotal Total TotalTotal Total FansFans Fans FansFans Fans 170 10-- -- 280 --16 - 190 w/o VFD 10-- -- 290 16-- 18 190 w/VFD12-- -- 300 --16 - 200 12-- -- 310 16-- 20 210 1212 -- 330 -- 20 20 22512 -- -- 35020 20 - 230-- 14 -- 365-- -- 22 240 -- -- 16 375 20-- - 250 1414 -- 390 -- 22 - 260 14-- -- 400 -- -- 24 265-- -- 18410-- 24 -- Base Grille Kits* - Units with Wye-Delta or SS Starter (Code 8 = WD, SS) Total # of Fans 1012 141618 20 2224 332688110332688112 332688114332688116 332688118 332688120332688122332688124 Base Grille Kits* - Units with VFD Starter (Code 8 = VF, VE) Total # of Fans 1012 141618 20 2224 332688148332688135 332688136332688137 332688138 332688139332688140332688141 * Kit part numbers above include Grilles and hardware. For component details, see earlier pages concerning Coil and Base Frame Grilles and Louvers. Coil Louver Kits** Total # of Fans 1012 141618 20 2224 332688210332688212 332688214332688216 332688218 332688220332688222332688224 Base & Coil Louver Kits**- Units with Wye-Delta or SS Starter (Code 8 = WD, SS) Total # of Fans 1012 141618 20 2224 332688310332688312 332688314332688316 332688318 332688320332688322332688324 Base & Coil Louver Kits** - Units with VFD Starter (Code 8 = VF, VE) Total # of Fans 1012 141618 20 2224 332688348332688335 332688336332688337 332688338 332688339332688340332688341 ** Kit part numbers above include Louvers and hardware. For component details, see earlier pages concerning Coil and Base Frame Grilles and Louvers. Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 76 Accessories 650 BACnet MS/TP Communications Module Ref. Description Part Qty. No. Number 650 BACnet MS/TP Kit 350147414 1 BACnet with IP/Ethernet 700 Ref. Description Part Qty. No. Number 700 BACnet IP/Ethernet Kit 350147415 1 827 MODBUS Communications Module Ref. Description Part Qty. No. Number 827 MODBUS Installation Kit 350147413 1 LonMark Communications Module Ref. Description Part Qty. No. Number LonMark Installation Kit 350147412 1 920 Remote Display Kit 950 Ref. Description Part Qty. No. Number Remote Display Kit 350147416 1 950 Control- Remote Keypad 193408001 1 Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 77
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