DITEC OBBI Swing Gate Opener Operating instructions

Ditec OBBI

Swing gates automation

(Original instruction)

IP1639EN

Technical manual

www.ditecentrematic.com

24

Index

1.

2.

Subject

General safety precautions

Declaration of incorporation of partly completed machinery

3.

2.1 Machinery Directive

Technical specifications

4.

3.1 Operating instructions

Standard installation

5.

6.

7.

Geared motor references

Installation

6.1 Preliminary checks

6.2 Geared motor installation

Electrical connections

8.

7.1 OBBI3BFCH limit switch adjustment

Ordinary maintenance program

User instructions

Caption

This symbol indicates instructions or notes regarding safety, to which special attention must be paid.

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This symbol indicates useful information for the correct functioning of the product.

Page

26

27

30

31

31

31

35

27

28

28

29

36

37

39

25

1. General safety precautions

This installation manual is intended for qualified personnel only.

Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with the present standards.

Read the instructions carefully before installing the product.

Bad installation could be dangerous.

The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environment or left within reach of children, as these are a potential source of danger.

Before installing the product, make sure it is in perfect condition.

Do not install the product in explosive areas and atmospheres: the presence of inflammable gas or fumes represents a serious safety hazard.

Before installing the motorisation device, make all the necessary structural modifications in order to create safety clearance and to guard or isolate all the crushing, shearing, trapping and general hazardous areas.

Make sure the existing structure is up to standard in terms of strength and stability.

The motorisation device manufacturer is not responsible for failure to observe Good

Working Methods when building the frames to be motorised or for any deformation during use.

The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account: applicable laws and directives, Good Working Methods, installation premises, system operating logic and the forces developed by the motorised door.

The safety devices must protect the crushing, cutting, trapping and general hazardous areas of the motorised door.

Display the signs required by law to identify hazardous areas.

Each installation must bear a visible indication of the data identifying the motorised door.

When requested, connect the motorised door to an effective earthing system that complies with current safety standards.

During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the electrical parts.

The automation protection casing must be removed by qualified personnel only.

The electronic parts must be handled using earthed antistatic conductive arms.

The manufacturer of the motorisation declines all responsibility in the event of component parts being fitted that are not compatible with the safe and correct operation.

Use original spare parts only for repairs or replacements of products.

The installer must supply all information on automatic, manual and emergency operation of the motorised door and must provide the user with the operating instructions.

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2. Declaration of incorporation of partly completed machinery

(Directive 2006/42/EC, Annex II-B)

The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden, declares that the automation for Ditec OBBI type swing gate:

- has been constructed to be installed on a manual door to construct a machine pursuant to the

Directive 2006/42/EC. The manufacturer of the motorised door shall declare conformity pursuant to the Directive 2006/42/EC (Annex II-A), prior to the machine being put into service;

- conforms to the applicable essential safety requirements indicated in ANNEX I, Chapter 1 of the

Directive 2006/42/EC;

- conforms to the Low Voltage Directive 2006/95/EC;

- conforms to the Electromagnetic Compatibility Directive 2004/108/EC:

- the technical documentation conforms to Annex VII-B of the Directive 2006/42/EC;

- the technical documentation is managed by Marco Pietro Zini with headquarters in Via Mons.

Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY;

- a copy of technical documentation will be provided to national competent authorities, following a suitably justified request.

Landskrona, 06-05-2013 Marco Pietro Zini

(President)

2.1 Machinery Directive

Pursuant to Machinery Directive (2006/42/EC) the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must:

- prepare the technical file which must contain the documents indicated in Annex V of the Machinery

Directive;

(The technical file must be kept and placed at the disposal of competent national authorities for at least ten years from the date of manufacture of the motorised door);

- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Directive and deliver it to the customer;

- affix the EC marking on the motorised door in accordance with point 1.7.3 of Annex I of the

Machine Directive.

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3. Technical specifications

Power supply

Absorption

Thrust

Max run

Opening time

Service class

Intermittence

Temperature

Degree of protection

Control panel

Limit switch

Applications m = leaf width kg = leaf weight

500 kg

400 kg

Limit dimensions

300 kg

Ditec OBBI3BH

24 V=

3 A

1500 N

350 mm

25 s / 90°

3 - FREQUENT

S2 = 30 min

S3 = 50% min -20° C max +55° C

IP54

E2HOB

-

Recommended dimensions

200 kg

100 kg

24 V=

Ditec OBBI3BFCH

3 A

1500 N

350 mm

25 s / 90°

3 - FREQUENT

S2 = 30 min

S3 = 50% min -20° C max +55° C

IP54

E2HOB

Magnetic

1 2 3 4 5 m

3.1 Operating instructions

Service life: 3 (minimum 10÷5 years of working life with 30÷60 cycles a day)

Applications: FREQUENT (For vehicle or pedestrian accesses to town houses or small condominiums with frequent use).

- Performance characteristics are to be understood as referring to the recommended weight

(approx. 2/3 of maximum permissible weight). When used with the maximum permissible weight a reduction in the above mentioned performance can be expected.

- Service class, running times, and the number of consecutive cycles are to be taken as merely indicative Having been statistically determined under average operating conditions, and are therefore not necessarily applicable to specifi c conditions of use.

- Each automatic entrance has variable elements such as: friction, balancing and environmental factors, all of which may substantially alter the performance characteristics of the automatic entrance or curtail its working life or parts thereof (including the automatic devices themselves).

The installer should adopt suitable safety conditions for each particular installation.

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4. Standard installation

7

RX - 4x0.5 mm²

6

2x1.5 mm²

TX - 4x0.5 mm²

7

7

2

4

3

8

2x1.5 mm²

4x0.5 mm²

TX - 4x0.5 mm²

5

2x1.5 mm²

7

RX - 4x0.5 mm²

2x1.5 mm²

A

1

Ref.

1

2

3

4

5

6

7

8

A

Code

GOL4

LAMPH

Transmitter

Flashing light

Description

XEL5

GOL4M

LAB9

OBBI3BH

OBBI3BFCH

Key selector

Codified via radio control keyboard

Magnetic loop detection device for traffic monitoring

Right geared motor

Right geared motor with limit switch

OBBI3BH

OBBI3BFCH

XEL2

LAB4

Left geared motor

Left geared motor with limit switch

Photocells

Photocells IP55

E2HOB Control panel

Connect the power supply to a type-approved omnipolar switch, with a contact opening distance of at least 3 mm (not supplied).

Connection to the mains must be via independent channels and separate from the connections to the control and safety devices.

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5. Geared motor references

350

13 12

11

995

10 16 9

110

62

Ø8,5

Ø12

14

150

83

15

Ø12

Ref.

9

10

11

12

13

14

15

16

Code

Key release

Casing

Draft tube

Tube cover

Closing plug

Tail bracket

Head bracket

Cable guide sheat hooking bracket

Description

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6. Installation

The given operating and performance features can only be guaranteed with the use of ENTREMATIC accessories and safety devices.

Unless otherwise specified, all measurements are expressed in mm.

6.1 Preliminary checks

Check that the structure is sufficiently rugged and that the hinge pivots are properly lubricated.

Provide an opening and closing stop.

6.2 Geared motor installation

Check the installation measurements on the basis of the distance between the hinge of the door wing and the corner of the pillar [C] and of the desired opening angle [D].

The installation measurements indicated in the table allow you to choose the values of [A] and [B] on the basis of the desired opening angle and in relation to the on site spaces and overall dimensions.

NOTE: The measurements [A] and [B] must be the same, in order to have a regular moviment.

Increasing [A] decreases the coming up speed during opening.

Increasing [B] decreases the coming up speed during closing and improves burglar-proofing.

Reducing [B] increases the extent of gate opening.

Measurements [A] and [B] must in any case be compatible with the useful travel of the piston so that; if [A] is increased, [B] must be decreased and vice versa.

A

L min 120

D

A

150

120

120

160

B

150

160

180

120

C max

85

95

115

55

31

D max

100°

100°

100°

110°

E

75

L

910

• If the gearmotor opening direction needs to be modified, proceed as shown in the figure (example of motor transformation with opening direction from right to left).

1

2

blue brown

• Loosen the motor fastening screws.

180°

• Rotate the reduction gear by 180°.

blue brown

4

• Extract the motor and the reducer cap and unthread the motor cable.

3

5

• With the reduction gear rotated, insert the motor and cap, and insert the cable.

WARNING: the motor must be assembled so that the cable remains on the side opposite the release

• Insert and fix the motor fastening screws.

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- Fix the tail bracket [14], respecting measurements [A] and [B] on the basis of the desired opening angle [D].

On the tail bracket there are holes that facilitate the assembly operation.

- Fix the piston to the rear bracket [14] with the pin [F] supplied.

- Extend the haulage tube completely [11] to its maximum length, then shorten it by approximately

20 mm.

WARNING: the stops must keep a 10 mm margin of tube stroke, in both the door wing closed and door wing open positions.

- With the gate completely closed, position the front bracket [15], check it is aligned with the rear bracket and fix it to the gate.

- Fix the piston to the front bracket with the pin [G] supplied. To work correctly, the gearmotors must be assembled with the motor casing at the top.

- Unblock the gearmotor and check (moving the gate manually) the entire stroke is free of interference. Slightly lubricate the front and rear articulated joints.

F

G

15 11

14

16

33

- Assemble the tube cover [12] with the cap [13] and seal, and fix it with the screws [H] supplied.

Pay attention to the insertion direction. The slits on the closing cap [13] must be on the lower part in order to help the water to come out.

- Assemble the casing [10], fixing it with the screw [N], paying attention to the positioning of the cable.

H

10

N

13

12

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7. Electrical connections

Before connecting the power supply, make sure the plate data correspond to that of the mains power supply.

An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the mains supply.

Check that upstream of the electrical installation there is an adequate residual current circuit breaker and a suitable overcurrent cutout.

The gearmotors OBB13BH-OBB13BFCH can be connected to the E2HOB control panel.

The electrical wiring and the start-up of the gearmotors OBBI3BH and OBBI3BFCH are shown in figure and in the installation manuals of the E2H control panel.

Mo tor

2

M oto r 1

Mo tor

1

M oto r 2

Motor 1

OBBI3BH

OBBI3BFCH

Motor 2

OBBI3BH

OBBI3BFCH

E2HOB control panel terminal board

31 32 33

Blue

Brown

/

Green

Black

White

E2HOB control panel terminal board

34 35 36

Black

White

/

Green

Blue

Brown

Motor 1

OBBI3BH

OBBI3BFCH

Motor 2

OBBI3BH

OBBI3BFCH

E2HOB control panel terminal board

31

Black

White

32

/

Green

33

Blue

Brown

E2HOB control panel terminal board

34

Blue

Brown

35

/

Green

36

Black

White

35

7.1 OBBI3BFCH limit switch adjustment

The OBBI3BFCH geared motor is fitted with magnetic limit switches.

Adjust the limit switches in order to obtain the correct opening and closing of the automation, as indicated in figure.

dima regolazione finecorsa limit switch adjusting template finecorsa di chiusura closing limit switch finecorsa di apertura opening limit switch nero black arancione orange nero black arancione orange

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8 . Routine maintenance plan

Perform the following operations and checks every 6 months according to intensity of use of the automation.

Disconnect the 230 V~ power supply and batteries if present:

- Clean and lubricate, using neutral grease, the turning pins, the hinges of the gate and the drive screw

- Check that fastening points are properly tightened.

- Check the electrical wiring is in good condition.

Reconnect the 230 V~ power supply and batteries if present:

- Check the power adjustments.

- Check the good operation of all command and safety functions (photocells).

- Check the good operation of the release.

- If the E2HOB control panel is mounted, check for battery continuity by powering off and performing several manoeuvres in sequence. Upon test completion, power back on (230 V~).

i

WARNING: For spare parts, see the spares price list.

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38

Operating instructions

General safety precautions

These precautions are an integral and essential part of the product and must be supplied to the user.

Read them carefully since they contain important information on safe installation, use and maintenance.

These instructions must be kept and forwarded to all possible future users of the system.

This product must only be used for the specific purpose for which it was designed.

Any other use is to be considered improper and therefore dangerous. The manufacturer cannot be held responsible for any damage caused by improper, incorrect or unreasonable use.

This product must not be used by people (including children) with reduced physical, sensorial or mental abilities, or lack of experience or knowledge, unless they are given proper surveillance and instructions for operating the device by a person responsible for their safety.

Avoid operating in the proximity of the hinges or moving mechanical parts.

Do not enter within the operating range of the motorised door while it is moving.

Do not block the movement of the motorised door since this may be dangerous.

Do not allow children to play or stay within the operating range of the motorised door.

Keep remote controls and/or any other control devices out of the reach of children in order to avoid possible involuntary activation of the motorised door.

In the event of a fault or a malfunction of the product, turn off the power supply switch, do not attempt to repair or intervene directly and contact only qualified personnel.

Failure to comply with the above may cause a dangerous situation.

All cleaning, maintenance or repair work must be carried out by qualified personnel.

To ensure that the system works efficiently and correctly, the manufacturer’s indications must be complied with and only qualified personnel must see to the routine maintenance of the motorised gate.

In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.

All installation, maintenance and repair work must be documented and made available to the user.

To dispose of electrical and electronic equipment as well as batteries correctly, users must take them to special “recycling centres” provided by the municipal authorities.

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Manual release instructions

In the event of a fault or blackout, release any electric lock, insert the key and turn it anticlockwise (in the direction indicated by the arrow on the gearmotor). Manually open the gate.

To block the door wings again, turn the key clockwise (in the opposite direction to the arrow on the gearmotor). To facilitate the operation, move the door wing slightly.

WARNING: the door wing block and release operations must be performed with the motor idle.

RIGHT PISTON

LEFT PISTON

For any problems and/or information, contact the support service.

Installer's stamp Operator

Date of intervention

Technician's signature

Customer's signature

Intervention performed

Entrematic Group AB

Lodjursgatan 10

SE-261 44, Landskrona

Sweden www.ditecentrematic.com

40

All the rights concerning this material are the exclusive property of Entrematic Group AB.

Although the contents of this publication have been drawn up with the greatest care, Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication.

We reserve the right to make changes without prior notice.

Copying, scanning and changing in any way are expressly forbidden unless authorised in writing by Entrematic

Group AB.

41

Entrematic Group AB

Lodjursgatan 10

SE-261 44, Landskrona

Sweden www.ditecentrematic.com