APROLI 280

BATT

External oil-hydraulic operator for swinging gates with very large pillars

Oil-hydraulic operator fitted with articulated arm

Hydraulic driving force adjustment

Two-way locking

Instruction manual

GB

APROLI 280

BATT

CUTAWAY VIEW OF THE ELECTRIC MOTOR ASSEMBLY AND

HYDRAULIC JACK

AVAILABLE TYPES: NON LOCKING - LOCKING - WITH FLOW REGULATOR

“C” “A”

“B”

TWO-WAY LOCKING

VALVE ASSEMBLY

PRESSURE SAFETY

VALVE “CLOSE”

GREEN

PRESSURE SAFETY

VALVE “OPEN”

RED

OIL RESERVOIR

TERMINAL PLUG

COVER

TERMINAL PLUG

EARTH WIRE

OIL RESERVOIR

REAR CAP

0.25 HP

ELECTRIC MOTOR

HYDRAULIC LOBE

PUMP

JACK END CAP

1 st

PISTON

RACK

RELEASE LEVER

PISTON LINER

SHAFT SUPPORT

SQUARE INDENTED

SHAFT

2 nd

PISTON

PISTON LINER

MAIN ASSEMBLY

BLOCK WITH MOTOR

AND HYDR. JACK

PIC. 1

2

®

INSTRUCTIONS FOR THE INSTALLATION OF APROLI 280 BATT TO SWINGING DOUBLE GATES WITH VERY

LARGE PILLARS it is recommended to follow these instructions to achieve a perfect application of the operator.

BASE AND

FIXING BRACKET

STUD

BOLT

ASSEMBLY ELEC.

MOTOR HYDR. JACK

PROTECTION

COVER

FIXING

SCREWS

Lh

OPEN STOP ASSEMBLY

14 E22 NUT, STUD BOLT,

ADJUSTER COVER.

LEFT-HAND WASHER Ø 8.5

8M E13 NUT

RETAINING

GRUB SCREW

DRIVING

BENDED

ARM

BENDED ARM

PLUG PROFILE

PIC. 2

BOLT AND

NUT

SCREW FOR

ADJUSTMENT

STRAIGHT

ARM COVER

BUSH

STRAIGHT

ARM.

ADJUSTABLE

ARTICULATED ARM

LEFT-HANDED

FIXING

SHOE

First loosen the fastening screws to remove the cover. To do this, open the hinged door with the supplied key; one of the two fastening screws is there. After the removal of the cover, the electro-hydraulic assembly is fully exposed, ie. “electric motor/hydraulic jack” fitted with the pressure safety valves that control the thrust/pushing power of the operator and the emergency release in events like power failure. It also includes a bracket, designed to provide fixing facility to a wall or pillar and a suitable outlet for the cables; an articulated arm, adjustable to meet the most various distance requirements on site applications; and a shoe bracket to be fixed to the gate. The operator is supplied already pre-filled with special oil to suit both high and low environment temperatures. It allows the correct performance of APROLI 280 BATT within a temperature range from –20°C to +80°C. APROLI 280 BATT is produced and tested in the workshops of

MECCANICA FADINI which guarantees the long lasting reliability of this product in time.

3

®

HOW TO FIX APROLI 280 BATT TO A PILLAR BY EXPANDING BOLTS OR SCREWS

Before fitting the operator APROLI 280 BATT to the gate, make sure that the gate structure is adequate to be electrically operated and that is strong enough to bear the mechanical stress of automatic operations and is well built and smooth running.

It is recommended to reinforce the gate and fix the metallic parts which may not work properly, do the necessary to prevent or correct friction of the gate against the pavement or pillar (this must particularly apply to the gate hinges).

VERY LARGE PILLAR

WHERE THE GATE

HINGE IS FIXED

IN THE MIDDLE

4 EXPANDING

BOLTS

MAINS SUPPLY

ELECTRIC CABLE

FIXING

BRACKET

NUTS WITH

WASHERS

GATE LEAF

LEVEL

ARTICULATED

ARM

OPERATOR

COVER

PIC. 3

Fix the bracket to the pillar and bring the electric cable to the most suitable position so that the fixing of the articulated arm is allowed to coincide with a solid crossing bar of the gate leaf. The shoe bracket is to be bolted or welded to the gate at a suitable distance which is set after the first manual tests. (Release lever B page 10)

DISTANCE

The distance from gate pivot center to arm bolt center is to be calculated through manual operations of the gate before fixing the shoe bracket. The distances on page 6-7 are merely an application example.

4

COMPLETELY INSTALLED

UNIT. LEFT-HANDED

MODEL

ANTI-CRUSH DESIGN

ARTICULATED ARM

FOR SAFETY

PIC. 4

APROLI 280 BATT is easy to install. It can be supplied either fitted with hydraulic locking device for gates up to 2 m width, or without hydraulic locking with an electric lock for gates up to 5 m.

®

APPLICATION OF TWO APROLI 280 BATT ON TO A DOUBLE SWINGING GATE. 90° OPENING.

The recommended maximum gate width with APROLI 280 is 5 m. The locking type operator is recommended up to 2 m gate width. Beyond

2 m a lock is required to be fitted to the gate and the non locking type operator is advisable.

2 m 2 m

LEFT-HAND

ARTICULATED

ARM

RIGHT-HAND

ARTICULATED

ARM

LEFT-HAND

GATE STOP IN

OPEN GATE

POSITION

RIGHT-HAND

GATE STOP IN

OPEN GATE

POSITION

90°

GATE STOP

IN CLOSE GATE

POSITION

90°

It is recommended that suitable gate stops are always fitted to the system both in open and close gate positions.

PIC. 5

OVERTURN

Rh

BOTH

Rh

AND

Lh

Lh

RIGHT-HAND

ARTICULATED

ARM

GRUB

SCREW

LEFT-HAND

ARTICULATED

ARM

GRUB

SCREW

SQUARE

SECTION

SHAFT

REFERENCE

SEAT

ELECTRIC MOTOR/HYDRAULIC

JACK ASSEMBLY

PIC. 6

Both right-hand and left-hand applications are possible just by turning over the articulated arm and fitting it to the square section shaft of the operator. Tighten the retaining pin in its seat to fix the arm to the shaft. The assembly ie. motor/jack, fixing bracket and cover are designed to suit both right and left-hand applications with the same method of installation.

Important: the articulated arm must be fixed so that it pushes against the gates and keeps them well pressed on to the close position gate stop.

®

5

EXAMPLE OF APPLICATIONS TO PILLARS OF VARIOUS DIMENSIONS. DISTANCES ARE NOT BINDING AND

ARE QUOTED FOR REFERENCE ONLY

20 mm FROM PILLAR

SURFACE LINE

40

510

CLOSED GATE LEAF

GATE STOP

IN CLOSED

POSITION

PIC. 7

40

GATE STOP

IN OPEN GATE

POSITION

OPEN GA

TE LEAF

20 mm FROM PILLAR

SURFACE LINE

40

560

460

100°

APPLICATION EXAMPLE

400x400 mm PILLAR

2 m GATE LEAF - 110 Kg

CLOSED GATE LEAF

GATE STOP

IN CLOSED

POSITION

PIC. 8

PIC. 9

6

®

460

40

GATE STOP

IN OPEN GATE

POSITION

OPEN GA

TE LEAF

20 mm FROM PILLAR

SURFACE LINE

40

560

100°

APPLICATION EXAMPLE

500x500 mm PILLAR

3 m GATE LEAF - 100 Kg

460

CLOSED GATE LEAF

GATE STOP

IN CLOSED

POSITION

ELECTRIC

LOCK

60

100°

APPLICATION EXAMPLE

600x600 mm PILLAR

1.8 m GATE LEAF - 140 Kg

GATE STOP

IN OPEN GATE

POSITION

OPEN GA

TE LEAF

PIC. 10

PIC. 11

20 mm FROM PILLAR

SURFACE LINE 40 580

170

580

CLOSED GATE LEAF

GATE STOP

IN CLOSED

POSITION

ELECTRIC

LOCK

APPLICATION EXAMPLE

700x700 mm PILLAR

3 m GATE LEAF - 130 Kg

100°

GATE STOP

IN OPEN GATE

POSITION

OPEN GA

TE LEAF

20 mm FROM PILLAR

SURFACE LINE 40 620

170

TE LEAF

GATE STOP

IN OPEN GATE

POSITION

OPEN GA

20 mm FROM PILLAR

SURFACE LINE

40 650

580

CLOSED GATE LEAF

GATE STOP

IN CLOSED

POSITION

ELECTRIC

LOCK

APPLICATION EXAMPLE

800x800 mm PILLAR

4 m GATE LEAF - 140 Kg

100°

CLOSED GATE

LEAF

GATE STOP

IN CLOSED

POSITION

ELECTRIC

LOCK

580

170

100°

APPLICATION EXAMPLE

900x900 mm PILLAR

5 m GATE LEAF - 150 Kg

PIC. 12

GATE STOP

IN OPEN GATE

POSITION

PEN

G

TE LEA

It is recommended that all gates are provided with adequate gate stops both in open and closed gate positions. When a 5 m gate is involved the weight must not be greater than 200 Kg and it is required to fit the gate with an electric lock, the operator must be non locking type. With gates up to 2 m width, it is possible to install the locking type without electric lock.

See the examples and drawings on pages 6 - 7.

7

®

GB

13

exp

CONNECTION DIAGRAM FOR SWING GATES

RADIO CONTROL

PLUG-IN CARD SUPPORT

26

27

28

TERMINAL FOR

CONNECTIONS TO

PUSH BUTTONS PULIN 3

1 st

ON TO “0” THE DELAY

IS OUT OF SERVICE

7 0

–

8

MICROPROCESSOR

9

DIP-SWITCH

ON

ON

1 2 3 4 5 6 7 8

OFF

+

TIMER SWITCHES

LEAF DELAY

TIMER CLOSE

FUSE

630 mA

FLASHING LAMP

630 mA FUSE

+

DWELL TIME

+

MOTOR RUN

OPEN & CLOSE TIME

1 AMP. FUSE

24 V OUTPUT

TERMINALS 12-13

CAPACITORS

FUSE 5 AMPS

12,5μF 12,5μF

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25

M1 M2

ELECTRIC MOTORS

SINGLE-PHASE

3 4

PEDESTRIAN MODE

ONE PULSE OPENS

ONE GATE LEAF ONLY

PULSE TWICE CONSECUTIVELY

TO OPEN BOTH GATE LEAFS

LED No. 1 - It switches on when voltage is supplied

3 4 5 6

N.O.

N.C.

N.O.

26 27 28 3

CONNECTION TO THE “PULIN 3” PUSH

BUTTONS WITH STATUS INDICATION LEDS.

OPEN STOP CLOSE

PIC. 13

ELECTRICAL CONNECTIONS

KEYSWITCH PRIT 19

STOP

OPEN

CLOSE

COMMON

TERMINAL BOARD

PRIT 19

1 2 3 4 5 6 7 8 9 10 11 12 13

TERMINAL BOARD

7 8

ALL OPERATIONS

OPEN, CLOSE AND

REVERSE

RADIO CONTACT

NOTE WELL: For special applications, ie. to switch on lights -

CCTV etc., SOLID STATE RELAYS are recommended to be used only. Standard relays would affect the micro-processor.

NOTE WELL: THIS PANEL IS TESTED TO OPERATE GATES ONLY

THROUGH FADINI ACCESSORIES. NO WARRANTY IS

ACKNOWLEDGED BY THE MANUFACTURER IN CASE THAT

OTHER ACCESSORIES ARE USED OR NON CONFORMING

APPLICATIONS ARE MADE WITHOUT THE MANUFACTURER’S

APPROVAL.

ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC

PROGRAMMER

Once the connections have been made, do the first switching test through the control panel. Set the motor run timer so that the motor is allowed to run 4 - 5 seconds more than the gates.

Set the other timers to meet the site requirements. Set DIP switch B No. 3 to automatic (ON): on pulsing to 4 - 8 the gates must be operated as pre-set, ie. opening and only after the dwell time, closing. Adjust the times through the respective timers. (See No. 7, 8 and 9 drwg. No. 1643).

With DIP switch “B” No. 3 to semiautomatic (OFF) one pulse opens the gates, a second pulse to 5 - 9 is needed to close the gates. Any one pulse to 7 - 8 will open, close or reverse the gates independently from the operation being performed.

It is recommended to carefully read the instructions in the control box to have all the functions performed correctly.

The 6 LEDs on the P.C. board indicate the following:

Led No. 1 It switches on when voltage is supplied

Led No. 2 Photocells - Normally on. It switches off when the photocells are obstructed

Led No. 3 Open - It switches on when the respective switch is activated

Led No. 4 Close - It switches on when the respective switch it activated

Led No. 5 Stop - Normally on. It switches off when the respective switch is activated

Led No. 6 Radio - It switches on whenever a pulse is given, either from remote control, keyswitch or push buttons.

PIC. 14

8

®

Drwg. No.

1643

P.C. BOARD

The below diagram is general for an application of the operator and the complementary accessories which are supplied with the unit.

4

3

1

2

5

RG58

4x1.5mm

2

4x1mm

2

230V ±

10%

50 Hz

4x1.5mm

2

6

7

16

2x1mm

2

4x1mm

2

11

10

2x1mm

2

9

8

12

15

14

N.W. All the equipment must be properly earthed.

2x1mm

2

13

1) 230V - 50Hz magnetic-thermal differential 0.03 A

circuit breaker (not provided by the manufacturer)

2) Control board

Elpro 13 exp

3) Flashing lamp Miri 4

4) Aerial Birio A8

5) External radio receiver Astro 43/1 R M.Q.B.

6) Surface mount Key-switch

Prit 19

7) Oil-hydraulic operator Aproli 280 Batt - Right-hand

8) Photocell projector Polo 44

PIC. 15

14

17

9) Electric lock with closed position gate stop

10) Oil-hydraulic operator Aproli 280 Batt - Left-hand

11) Photocell receiver

Polo 44

12) Junction box (not provided by the manufacturer)

13) Photocell projector Polo 44 post mounted

14) Opened position gate stop (not provided)

15) Photocell receiver

Polo 44 post mounted

16) Digital push button switch Radi 12

17) Transmitter Astro 43/2 TR Small

To perform the electrical work, connections are as per diagrams on pages 8-9. Once the connections have been made, adjust the switches in the control box so that the sequence of operations occurs as pre-set. Set DIP switch 3 on automatic and check if the working times meet your requirements. On semiautomatic mode, one pulse opens the gates, a second pulse is needed to close the gates.

Sx 2° Dx 1°

16 17 18 19 20 21 22 23

Terminal board

Elpro 13

exp

Drwg. No. 1643

PLEASE NOTE: Should the electric motors fail to start properly because of power shortage, connect some extra

12.5 μF capacitors to the phase and common terminals as shown in pic. 16.

12.5 μF 12.5 μF

PIC. 16

9

®

The two safety pressure valves are identified by colours: “A” open is red; “C” close is green. They are located in the front of the motor/pump unit, easy to reach for setting operations in order to meet the power requirements Pic. 17.

Once the valves are set, you can fit the cover and the other accessories.

RELEASE BY 1 TURN

TO LET THE AIR OUT

OF OIL RESERVOIR

MAXIMUM

PRESSURE VALVE

“CLOSE”

GREEN IN COLOUR

MAXIMUM

PRESSURE VALVE

“OPEN”

RED IN COLOUR

“C”

“O”

LESS

POWER

MORE

POWER

“S”

AIR BLEED

IMPORTANT

AFTER INSTALLING

APROLI 280 BATT

RELEASE

BY 1 TURN

“S”

OIL FADINI

THIS STICKER IS FITTED ON

THE OIL RESERVOIR

®

s.n.c.

BATT

OIL-HYDRAULIC

Via Mantova, 177/A - 37053 Cerea (VR) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054

MOTOR

W

VOLTS

2 PHASE

250

230

HP

A

0.25

1.2

r.p.m.

1˙350 Hz 50

Nm 196.2

μF

Degree of protection IP 555

12.5

Working pressure max. 3 MPa (30 Bars)

OIL FADINI

MADE IN ITALY

“B”

RELEASE LEVER

PULL THE LEVER DOWNWARDS TO RELEASE

PIC. 17

The setting of the safety pressure valves is to be done so to achieve the exact amount of power required to safely operate the gate. The more you turn the screw clockwise, the more you increase the power of the operator.

Please note, once APROLI 280 has been fixed, unscrew the air bleed screw by one turn. This screw is fitted on the cap of the oil reservoir, where the mains cable is led to the motor.

Should the operator “APROLI 280” be removed for maintenance or repairing, tighten the screw “S” to prevent oil from coming out during handling.

In case of power failure, to open the two leafs fitted with APROLI 280 BATT non-loking type, you have to release the electric lock with the key and push the gate leafs open by hand in a very smooth way. Should the operator be fitted with the locking device, first pull the release lever “B” downwards and then push open (Pic. 17). Open the hinged door to have access to the lever.

NEVER CUT THE ELECTRIC CABLES

- Please note that the electric cables must be removed from their terminals by loosening the fastening screws. Never cut the electric cables. Also make sure that the 230V mains switch No. 3 is off before removing the cables. See page 9, pic. 15.

- Only by keeping to these fitting instructions it can be achieved a reliable installation and the best performance of the operator.

The installation is fully under the responsability of the installation agent, even if it consists entirelly of Fadini products as listed in this booklet. It is advisable that the system is installed in full compliance with these instructions and in observance of the existing laws which rule automatic doors.

- All the information, specifications and drawings contained herein are subject to any change that is considered appropriate by the manufacturer without any previous notice.

10

®

APROLI 280 BATT SPECIAL VERSION CODE 287

The flow regulator has the purpose of maintaining constant the rotation speed of the shaft that operates the articulated arm.

PIC. 18

SPEED

FLOW

REGULATOR

OPEN

SPEED

SPEED

FLOW

REGULATOR

CLOSE

SPEED

APROLI 280 BATT TECHNICAL SPECIFICATIONS

404

402

FIXING

BRACKET

CONSTANT

SPEED

345

100

106

ELECTRIC MOTOR/

JACK ASSEMBLY

EARTH

407 20x20

PROTECTION

COVER

139

520

580

570

460

LEFT-HAND ARTICULATED ARM

WITH RETAINING SCREW AND SHOE

580

520

460

RIGHT-HAND ARTICULATED ARM

WITH RETAINING SCREW AND SHOE

PIC. 19

ELECTRIC MOTOR

Power output ...........................................................0.18 KW (0.25 HP)

Supply voltage / Frequency............................................230 V - 50 Hz

Absorbed current ..........................................................................1.2 A

Absorbed power ..........................................................................250 W

Capacitor .....................................................................................12.5 μF

Motor rotation speed .........................................................1˙350 r.p.m.

Intermittent service ..........................................................................S 3

PERFORMANCE

Service cycle..23 sec. Opening - 30 sec. Dwell - 23 sec. Closing - 30 sec. Dwell

Complete cycle time .....................................................................106 s

Complete Opening - Dwell - Closing - Dwell cycles ....No. 34/hour

Annual cycles (with 8 hours of use per day) ..........................99˙000

570

Lh

Rh

TURN IT OVER TO

MAKE IT RIGHT-HAND

HYDRAULIC UNIT

P3 - Hydraulic pump capacity ...........................................0.85 l/min.

Average working pressure .........................................1 MPa (10 bar)

Maximum supplied pump pressure...........................3 MPa (30 bar)

Working temperature ......................................................–20°C +80°C

Opening time ....................................................................................23 s

Rated torque ...........................................................................196.2 Nm

Hydraulic oil type................................................................OIL FADINI

Maximum shaft rotation ................................................................205°

Static weight of operator ............................................................11 Kg

Maximum gate weight ...............................................................100 Kg

Protection standards ..................................................................IP 555

11

®

APROLI 280

BATT

WARNINGS

- It is recommended to keep to the instructions here outlined - check the specifications on the motor sticker with your mains supply.

- Dispose properly of the packaging: cardboard, nylon, polystyrene, through specializing companies.

- Should the operator be removed, do not cut the electric cable. This must be properly removed from the terminal board in the junction box.

- Switch off the mains switch before removing the junction box cover where the electric cable of APROLI 280 BATT is terminated.

- All the system must be earthed by using the yellow/green wire, marked by its specific symbol.

- It is recommended to read the regulations, suggestions and remarks quoted in the booklet “Safety Norms”.

- Should APROLI 280 BATT be removed for maintenance, servicing or repair, tighten the air bleeding screw (Pic. 17 - Page 10) to prevent oil coming out of the reservoir during transport.

Meccanica Fadini recommends the control panel ELPRO 13 CEI to achieve an installation that is in conformity to the existing safety standards as illustrated in our chart.

The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates.

In addition to the standard features of ELPRO 9 the following requirements can be provided: “stroke reversing pulse”, pedestrian mode, stop in any gate position by holding down the remote control button. Among the added features and improvements of ELPRO 13 in conformity to the European safety standards, there is the mains rotary switch: it is fitted to the box cover and switches off the mains voltage whenever the cover is removed.

l’apricancello

13

CEI

SINGLE-PHASE

CUT OFF MAINS SWITCH

CHECKING AND MAINTENANCE:

To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical and electronic parts, as well as wiring.

- Mechanical parts: maintenance every 6 months approx.

- Electronic apparatus and safety equipment: maintenance inspection monthly.

The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000=UNI EN 29000.

Automation in conformity to EN 12453, EN 12445 safety standards.

• DECLARATION OF CONFORMITY

• SAFETY NORMS

• EN 12453, EN 12445 STANDARDS

• CEI EN 60204-1 STANDARDS

• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST

GB

2003/108/CE Directive for waste electrical and electronic equipments

DISPOSE OF PROPERLY

ENVIRONMENT-NOXIOUS MATERIALS

EUROPEAN MARK CERTIFYING CONFORMITY TO

THE ESSENTIAL REQUIREMENTS OF THE

STANDARDS 98/37/EC

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our

“TOTAL QUALITY CONTROL” system which ensures constant quality standards, updated knowledge of the European

Standards and compliance with their requirements, in view of an ever increasing process of improvement.

®

s.n.c.

AUTOMATIC GATE MANUFACTURERS

Via Mantova, 177/A - 37053 Cerea (Verona) Italy

Tel. +39 0442 330422 r.a. - Fax +39 0442 331054

e-mail: [email protected] - www.fadini.net

Distributor’s box

The manufacturers reserve the right to change the products without any previous notice