OWNERS MANUAL FOR PRESSURE WASHER
Model No. WG1420
SPECIFICATION CHART
MODEL
WG1420
PUMP PRESSURE
1400 P.S.I. MAX
FLOW RATE
2.0 G.P.M.
HORSEPOWER
3.5 HP GAS ENGINE
HOSE
25' HIGH PRESSURE HOSE
PKG. WEIGHT
55 LBS.
INLET WATER PRESSURE
20-145 P.S.I.
INLET WATER TEMPERATURE
60ºC/140ºF Maximum
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•
This product is not equipped with a spark arresting muffler. If the product will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar
items, then an approved spark arrester must be installed and is legally required in the state of California. It is
a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public
Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and
maintained in effective working order. Spark arresters are also required on some U. S. Forest service land
and may also be legally required under other statutes and ordinances.
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth
defects or other reproductive harm.
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
MPG-1420-A
5/2/96
TABLE OF CONTENTS
PAGE
WARRANTY STATEMENT ...................................................... 3
SAFETY GUIDELINES ............................................................ 4
IMPORTANT SAFETY INSTRUCTIONS ............................... 4-7
GLOSSARY ............................................................................ 7
GENERAL PARTS IDENTIFICATION ...................................... 8
OPERATING INSTRUCTIONS ................................................. 9
MAINTENANCE & STORAGE ................................................ 10
MAINTENANCE SCHEDULE FOR PUMP .............................. 10
MAINTENANCE SCHEDULE FOR GAS ENGINE .................. 11
TROUBLE SHOOTING GUIDE ................................................ 11
ACCESSORIES/CLEANING SOLUTIONS/ SERVICE
PARTS ......................................................................... 12-13
SERVICE NOTES ................................................................. 14-15
In the unlikely event you should have a problem with this product or
if you are missing any parts, it is not necessary to return it to the
store where you purchased it.
CALL TOLL-FREE 1-800-888-2468, EXT. 2
2
LIMITED WARRANTY
ONE YEAR FROM DATE OF PURCHASE
All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship
and material which occur during the first year from the date of purchase by the original purchaser (initial user).
Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure
washers, and generators used in consumer applications (i.e., personal residential household usage only).
Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in commercial
applications (income producing) are covered by a 90 day warranty.
DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within the
warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by
Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow and
business hours at the service center location, and depending on the availability of replacement parts.
All decisions of DeVilbiss Air Power Company with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
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o
o
o
o
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).
Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service Center.
Freight costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation. Contact the nearest
Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement.
If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser
should contact DeVilbiss Air Power Company.
THIS WARRANTY DOES NOT COVER:
o
o
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o
o
o
o
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Merchandise sold as reconditioned, floor models and/or display models. Any damaged or incomplete equipment
sold "as is".
Merchandise used as "rental" equipment.
Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use of improper
chemicals, negligence, accident, improper and/or unauthorized repair or alterations including failure to operate
the product in accordance with the instructions provided in the Owners Manual (s) supplied with the product.
*Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a
period of 45 days from the date of purchase.
An air compressor that pumps air more than 50% during a one hour period is considered misuse because
the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is
30 minutes.
Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the product of
another company. The product manufacturer's warranty will apply.
Repair and transportation costs of merchandise determined not to be defective.
Cost associated with assembly, required oil, adjustments or other installation and start-up cost.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
DeVilbiss Air Power Company
213 Industrial Drive • Jackson, TN 38301-9615 • Telephone: 1-800-888-2468 , Ext. 2 • FAX: 1-800-888-9036
Form: SP-100-E 4/25/96
3
SAFETY GUIDELINES - DEFINITIONS
This manual contains information
that is important for you to know
and understand. This information
relates to protecting YOUR
SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To
help you recognize this information, we use the symbols to the
right. Please read the manual and
pay attention to these sections.
URGENT SAFETY INFORMATION - A
HAZARD THAT WILL CAUSE SERIOUS
INJURY OR LOSS
Information that you should pay
special
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS
INJURY OR LOSS
Information for preventing damage
to equipment.
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS •
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Spilled gasoline and it’s vapors can
become ignited from cigarette
sparks, electrical arcing, exhaust
gases, and hot engine components
such as the muffler.
Heat will expand fuel in the tank
which could result in spillage.
Operating the pressure washer in
an explosive environment could
result in a fire.
Materials placed against or near
the pre ssure was her can
interfere with its proper ventilation
features causing overheating and
possible ignition of the materials.
Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands
of children or other unqualified
persons.
• Shut off engine and allow it to cool
before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer
away from fueling area before starting engine.
• Keep maximum fuel level ½” below
top of tank to allow for expansion.
• Operate and fuel equipment in well
ventilated areas free from obstructions. Equip areas with fire extinguishers suitable for gasoline fires.
• Never operate pressure washer in an
area containing dry brush or weeds.
•
Breathing exhaust fumes will cause
serious injury or death.
•
Some cleaning fluids contain
substances which could cause
• Operate pressure washer in a well
ventilated area. Avoid enclosed
areas such as garages, basements,
etc.
• Never operate unit in a location
occupied by humans or animals.
• Use only cleaning fluids specifically
recommended for high pressure
washers. Follow manufacturers
•
RISK OF EXPLOSION OR FIRE
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RISK TO BREATHING
4
• Store fuel in container approved for
gasoline, in a secure location away
from work area.
IMPORTANT SAFETY INSTRUCTIONS (cont’d)
HAZARD
WHAT CAN HAPPEN
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RISK OF INJURY FROM SPRAY
•
High velocity fluid spray can cause
ob j e c ts to brea k, pr o p e l l i ng
particles at high speed.
Light or unsecured objects can
become hazardous projectiles.
HOW TO PREVENT IT
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RISK OF UNSAFE OPERATION
•
Unsafe operation of your pressure
washer could lead to serious injury
or death to you or others.
The spray gun/wand is a powerful
cleaning tool that could look like a toy
to a child.
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RISK OF ELECTRICAL SHOCK
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RISK TO FLUID INJECTION
•
Always wear ANSI approved Z87
safety glasses. Wear protective
clothing to protect against accidental spraying.
Never point wand at, or spray
people or animals.
Always secure trigger lock when
wand is not in service to prevent
accidental operation.
Never permanently secure trigger
in pull back (open) position.
Become familiar with the operation
and c ontrols of the pressure
washer.
Keep children away from the
pressure washer at all times.
Never defeat the safety features of
this product.
Do not operate machine with
missing, broken, or unauthorized
parts.
Never leave wand unattended
while unit is running.
Keep work area free of obstacles.
Stand on a stable surface and grip
gun/wand firmly. Expect the gun to
kick when triggered.
Reactive force of spray will cause
gun/wand to move, and could cause
the operator to slip or fall, or misdirect
the spray. Improper control of gun/
wand can result in injuries to self and
others.
Spray directed at electrical outlets
or
swi tc h es,
or
o bj e c t s
connected to an electrical circuit,
could result in a fatal electrical
shock.
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Unplug any electrically operated
product before attempting to clean it.
Direct spray away from electric
outlets and switches.
Your washer operates at fluid
pressures and velocities high
enough to penetrate human and
animal flesh, which could result in
amputation or other serious injury.
Leaks caused by loose fittings or
worn or damaged hoses can result
in injection injuries. DO NOT
TREAT FLUID INJECTION AS A
SIMPLE CUT! See a physician
immediately!
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•
Never place hands in front of nozzle.
Direct spray away from self and
others.
Make sure hose and fittings are tightened and in good condition. Never
hold onto the hose or fittings
during operation.
Do not allow hose to contact muffler.
Never attach or remove wand or
hose fittings while system is pressurized.
Relieve system pressure before
attempting maintenance or
disassembly of equipment.
•
Use only hose and high pressure
accessories rated for 3200 PSI
service.
•
To relieve system pressure, shut off
engine, turn off water supply, and
pull gun trigger until water stops
5
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•
IMPORTANT SAFETY INSTRUCTIONS (cont’d)
HAZARD
RISK OF CHEMICAL BURN
(CONT’D)
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Use of acids, toxic or corrosive
chemicals, poisons, insecticides, or
any kind of flammable solvent with
this product could result in serious
injury or death.
• Do not use a c i d s, gas o l ine,
kerosene, or any other flammable
materials in this product. Use only
household detergents, cleaners
and degreasers recommended
for use in
pressure washers.
• Wear protective clothing to protect
eyes and skin from contact with
sprayed materials.
RISK OF HOT SURFACES
• Contact with hot surfaces, such as
engines exhaust components, could
result in serious burn.
• During operation, touch only the
control surfaces of the pressure
washer. Keep children away from
the pressure washer at all times.
They may not be able to recognize
the hazards of this product.
GPW00496
GLOSSARY
PSI: Unit of measure, pounds per square inch.
FLOW RATE: This is the amount of water that passes
through your wand. (Usually measured in G.P.M., gallons per minute).
Operating unit with water supply shut-off
without flow of water will result in
equipment damage.
PUMP PRESSURE: Can be adjusted from 100-1400
P.S.I. by turning pressure regulator.
BYPASS MODE: This pertains to the time that the
presssure washer is running without the trigger on the
gun engaged to spray. You should never run this pressure washer for more than 2 minutes without pulling the
trigger to relieve pressure. Running the pressure
washer in this manner would void your warranty.
PRESSURE WASHER PUMP: Delivers high water pressure. Pressure washer pump is shipped with oil. No oil
should be added to this pump.
3.5 HP Engine: Gasoline powered engine drives pump.
Engine is shipped with oil. See Manufacturers Owner's
Manual for oil recommendations.
6
GENERAL PARTS IDENTIFICATION
1. Frame assembly- Protects pump and engine as
well as a means to handle complete unit.
9. Gas Tank- Refer to the Engine Operators' Manual
for suggested fuel.
2. Exhaust Muffler- Allows hot exhaust to exit the
engine.
10. Pressure Washer Pump- Delivers 1400 PSI at 2.0
gpm for optimal cleaning. Pump is shipped with oil.
No oil should be added to this pump.
3. Siphon Tube & Filter- Used to pick up detergents, degreasers, etc. for cleaning.
11. Vibration Isolator- Isolators reduce frame
vibration and eliminates walking.
4. High Pressure Hose- 25' x 1/4" dia. high pressure
hose used to transport water from pump to gun.
12. Wand & Nozzle- Metal thru construction with brass
thread connection and durable stainless steel nozzle
for added durability.
5. Quick Connect Coupler- Used to attach water hose
to pump.
6. Pressure Washer Gun- Used to control flow of
water coming from pump.
13. Pressure Regulator- used to adjust pressure of
water coming from pump. Can be adjusted from
100-1400 PSI.
7. 3.5 HP Tecumseh Engine- This engine is shipped
without oil. Included with this pressure washer is a
copy of the Engine Manufacturer's Operators'
Manual. See this manual for more detail on the
engine.
14. Handle Assembly Instruction- Remove nuts and
bolts from parts bag. Install handle into position. Push
bolts through holes provided. Install hex nuts to bolts
and tighten.
8. Air Filter- Contains air filter element. Refer to the
Engine Operators' Manual for maintenance.
7
OPERATING INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS IN THIS
MANUAL BEFORE OPERATING.
with a rapid full arm stroke. Let rope return to starter
slowly.
1. Do not start engine until you have read all warnings
and instructions.
2. Fill oil sump or check oil level. Add "unleaded"
regular gasoline, slowly, to fuel tank. Use a funnel to
help avoid spillage. Never fill tank completely, fill
tank to 1/2" below bottom of filler neck to allow for
fuel expansion.
DO NOT POINT WAND AT SELF OR OTHERS.
8. Pull trigger on gun to start pressure exiting from
end of wand. The pressure washer may need to be reprimed if it has not been used for awhile. To do this
hold the wand trigger in and turn the pressure regulator knob low to high several times until the unit will
maintain pressure at the highest setting. (See pg. 8 no. 13)
3. Connect wand to gun and hand tighten. Connect
high pressure hose to gun body and tighten with
wrench. Apply teflon tape if fittings leak.
4. Connect garden hose to washer using quick connect
supplied with unit. Hand tighten. Connect high
pressure hose to washer and hand tighten. Turn
pressure regulator knob counter/clockwise to reduce
starting load.
9. Adjust Low-High pressure at nozzle. Push nozzle
forward to siphon soaps and cleaners. Pull nozzle
back for high pressure water spray. Adjust pressure
regulator knob on pump to vary water pressure.
5. Turn on water. Pull trigger on gun until there is a
steady stream of water to remove air that might be
trapped in hoses and pump. Operating unit with
water supply shut-off without flow of water will
result in equipment damage.
10. Adjust spray pattern from wide to narrow by rotating
nozzle.
11. For liquid soaps and cleaners, place suction tube in
your liquid container. Push the wand nozzle forward
to siphon liquid.
6. Set toggle switch on engine to RUN position. Push
primer 2 to 3 times. Wait about 2 seconds in between
each push. In cold weather (50º F/10º C or below)
push 5 times.
12.
7. Grasp starter handle and pull rope out, slowly, until it
pulls harder. Let rope rewind slowly. Then pull rope
8
: When you are finished spraying, move
toggle switch on engine to "OFF" or "STOP" position
to turn engine "OFF". Pull wand trigger to release
pressure. Do not allow washer to run more than 5
minutes without pulling trigger.
MAINTENANCE AND STORAGE
Add anti-freeze as follows:
1. Put engine switch in "OFF" position and remove
spark plug wire from spark plug.
2. Pull the trigger on the spray gun to release the
pressure in the high pressure hose. Detach high
pressure hose and garden hose from the unit.
3. Tip the unit on the end with the water inlet fitting
pointing upward.
4. Pour approximately 1/4 cup of non-toxic R.V. antifreeze down the plastic fitting where the water hose
attaches to the pump.
5. Set unit upright and pull starter handle on engine 4
to 6 times to circulate anti-freeze in pump until antifreeze is discharged from pump.
This pressure washer should be stored in such a way to
protect it from freezing. *Do not store this unit outdoors
or in an area where temperatures will fall below 32ºF. This
can cause extensive damage to this unit. Drain as much
water as possible as follows:
1. Put engine switch in "OFF" position and remove
spark plug wire from spark plug.
2. Pull the trigger on the spray gun to release the
pressure in the high pressure hose. Detach high
pressure hose and garden hose from the unit.
3. Pull the starter handle on engine 4 to 6 times to
discharge remaining water in pump.
*If unit has to be stored under freezing conditions a nontoxic R.V. anti-freeze can be used to protect from
freezing.
MAINTENANCE SCHEDULE FOR PUMP
ALWAYS REMOVE SPARK PLUG WIRE FROM SPARK PLUG BEFORE ANY
MAINTENANCE IS STARTED.
MAINTENANCE
1. WATER SCREEN:
Inspect the water screen before attaching water
supply. Clean water screen if dirty. (The water
screen is located in the quick connect coupler.)
4. Flush wand assembly backwards with water
or compressed air.
5. If pressure is still too high, repeat steps 2-4.
4. CHECKING OIL:
The pump is shipped with the correct amount of oil in
it. This pump should never need any oil added or
changed unless it develops a leak. A 30 weight nondetergent oil can be used in this pump (approximately
6 oz.).
2. SIPHON HOSE:
If the siphon tube is used for detergent or wax
remove and place in a container of clean water.
Run clean water through the unit to flush any
detergent or wax from the pressure washer.
3. NOZZLE CLOGGED:
A clogged nozzle will cause the operating pressure
to be too high causing the pressure washer to
surge. If this happens:
1. Put engine switch in "OFF" position and
remove wire from spark plug.
2. Pull trigger on gun handle to relieve pressure,
remove wand assembly from gun assembly.
3. Clear the nozzle with the nozzle cleaning tip.
If pump is leaking oil take to an Authorized Service
Center.
HIGH PRESSURE HOSE: Damaged high pressure
hoses can burst which can cause a potentially
hazardous situation. High pressure hoses should
not be kinked, crushed, twisted, or damaged in
any way. Replace high pressure hose should this
occur.
9
MAINTENANCE SCHEDULE FOR GAS ENGINE
EVERY 5 HOURS
OR DAILY
MAINTENANCE OPERATION
25 HOURS OR
EVERY SEASON
50 HOURS OR
EVERY SEASON
100 HOURS OR
EVERY SEASON
X
Check Oil Level
X
NOTE 1
X
NOTE 2
Change Oil *
Change Air Filter
X
Replace or Clean Spark Plug
X
NOTE 3
Clean exterior of pressure washer
*Change oil after first 2 hours then after every 25 hours.
Note 1: Change oil every 25 hours when operating under heavy load or in high temperatures.
Note 2: Clean more often under dusty conditions.
Note 3: Clean exterior with cloth or brush. Do not use high pressure spray to clean pressure washer or
engine.
TROUBLESHOOTING GUIDE
PROBLEM
Engine will not start or stops while
operating.
CAUSE
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Low on fuel.
Ignition switch in "Off" position.
Faulty spark plug.
Cold engine/engine not primed.
Unit loaded during start-up.
REMEDY
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Fill with gasoline.
Turn to "ON" position.
Replace spark plug.
Push primer 2 to 3 times.
Reduce pressure at pressure
regulator knob.
Attach wire to spark plug.
Replace fuel tank cap.
• Spark plug wire loose.
• Fuel tank not venting properly
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Water faucet closed.
Unit has been allowed to freeze.
Garden hose kinked.
Water inlet screen clogged with
debris.
• Pressure regulator on pump not set
correctly.
• Unsuitable or worn out nozzle.
• Air trapped in pump.
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Engine is overloaded.
• Nozzle partially blocked.
• Clean nozzle.
Water leaking from head.
• Head O-Ring worn.
• Take to Authorized Service
Center.
Water leaking from bottom of pump.
Oil leaking from bottom of pump.
• Piston seals worn.
• Piston seals worn.
• Take to Authorized Service
Center.
Noisy Pump.
• Pump sucking air.
• Take to Authorized Service
Center.
No low pressure detergent delivery.
• Nozzle set in wrong position.
• Siphon hose or filter plugged.
• Siphon check valve clogged in
pump.
10
• Push nozzle forward.
• Unplug siphon hose.
• Take to Authorized Service
Center.
Engine is running but pump is not
building maximum pressure or has
irregular pressure.
Open water faucet.
Thaw out unit completely.
Straighten hose.
Clean water inlet screen.
• Adjust pressure regulator
clockwise for more pressure.
• Replace nozzle.
• Run unit with gun open and
wand removed.
ACCESSORIES/CLEANING SOLUTIONS/SERVICE PARTS
HIGH PRESSURE ROTARY NOZZLE
PART NUMBER WA100
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Fits DeVilbiss pressure washer gun
High pressure rotating spray for maximum cleaning
Durable ceramic nozzle
Brass thread connections eliminate leakage
ANGLE ROTARY BRUSH KIT
PART NUMBER WA200
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Fits DeVilbiss pressure washer wands
7 in. dia. nylon brush with rotating brush
Adjustable- for angled surfaces
2 ft. extension for added reach
Low pressure adapter included
FIXED BRUSH KIT
PART NUMBER WA250
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Fits DeVilbiss pressure washer wands
7 in. x 3 in. soft nylon bristles
Tapered for cleaning in tight spots
2 ft. extension for added reach
Low pressure adapter included
HIGH PRESSURE HOSE
(50' length, 5/16" I.D.)
PART NUMBER WA300
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Fits DeVilbiss pressure washers
Replacement for 25 ft. hose
50 ft. x 5/16 in. high pressure hose
Swivel fittings for easy connection
11
ACCESSORIES/CLEANING SOLUTIONS/SERVICE PARTS
HEAVY DUTY DEGREASER
(1 gallon pre-mixed)
PART NUMBER WA401
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For use with DeVilbiss pressure washers
Cuts through grease and oil
Removes grease, oil, and other tough stains
Ideal for cleaning engines, grills, and farm equipment
Pre-mixed – ready to use
One U.S. gallon (3.79L)
GENERAL PURPOSE CLEANER
(1 gallon pre-mixed)
PART NUMBER WA400
• For use with DeVilbiss pressure washers
• Removes dirt and mildew without abrasives
• Ideal for cleaning house exteriors, automobiles, and
more
• Pre-mixed – ready to use
• Biodegradable
• One U.S. gallon (3.79L)
HANDLE/WHEEL KIT
PART NUMBER K-0155
• Includes wheels and handle for portability
• Includes brackets for convenient storage of gun,
wand, and hose
SERVICE PARTS
PW-0021
PW-0024
PW-0025
PW-0038
PW-0042
PW-0044
PW-0045
Quick Disconnect Coupler
Pressure Washer Gun
Wand/Nozzle, 1.25 mm
25' x 1/4" High Pressure Hose
Siphon Tube & Filter
Spark Arrester
Air Filter
12
SERVICE NOTES
13
OWNERS MANUAL FOR
Attach Sales Receipt Here.
Retain Original Sales Receipt
as Proof of Purchase for
Warranty Repair Work.
DeVILBISS
PRESSURE WASHER
Model No.
WG1420
WARRANTY
This product is covered by the
DeVilbiss one year limited
warranty (SP-100-E). The
warranty can be found on page
3 or is available upon request.
Call our Toll Free Number 1-800-888-2468, Ext 2, to obtain the location
of the nearest Authorized Service Center for ordering repair parts and
for warranty repairs.
When ordering repair parts from your local Authorized Service Center,
always give the following information:
• Model number of your product
• Part number and description of the item you wish
to purchase
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615