DeWalt DW882 Grinder User Manual

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DW882
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Deutsch (übersetzt von den Originalanweisungen)
13
English (original instructions)
23
Español (traducido de las instrucciones originales)
31
Français (traduction de la notice d’instructions originale)
41
Italiano (tradotto dalle istruzioni originali)
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Nederlands (vertaald vanuit de originele instructies)
61
Norsk (oversatt fra de originale instruksjonene)
71
Português (traduzido das instruções originais)
80
Suomi (käännetty alkuperäisestä käyttöohjeesta)
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ǼȜȜȘȞȚțȐ (ȝİIJȐijȡĮıȘ Įʌȩ IJȚȢ ʌȡȦIJȩIJȣʌİȢ ȠįȘȖȓİȢ)
117
Copyright DEWALT
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Figure 1
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d
a
b
Figure 2
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i
h
f
e
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Figure 3
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Figure 4
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Figure 5
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Figure 6
3
E N GL I SH
STRAIGHT GRINDER
DW882
Congratulations!
An estimation of the level of exposure to
vibration should also take into account
the times when the tool is switched off
or when it is running but not actually
doing the job. This may significantly
reduce the exposure level over the total
working period.
You have chosen a DEWALT tool. Years of
experience, thorough product development and
innovation make DEWALT one of the most reliable
partners for professional power tool users.
Technical Data
Voltage
Type
Power input
No load speed
Wheel diameter
Spindle
Wheel width
Bore
Weight
LPA
KPA
LWA
KWA
(sound pressure)
(sound pressure uncertainty)
(sound power)
(sound power uncertainty)
mm
mm
kg
DW882
230
3
1,800
5,700
152
5/8-11-UNC-3B
25
16
6.7
dB(A)
dB(A)
dB(A)
dB(A)
91
3
102
3.2
V
W
min-1
mm
Vibration total values (triax vector sum) determined according to
EN 60745:
Vibration emission value ah surface grinding
ah,AG=
m/s²
18.1
Uncertainty K =
m/s²
2.4
The vibration emission level given in this information
sheet has been measured in accordance with a
standardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration
emission level represents the main
applications of the tool. However if the
tool is used for different applications,
with different accessories or poorly
maintained, the vibration emission may
differ. This may significantly increase the
exposure level over the total working
period.
Identify additional safety measures to
protect the operator from the effects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of work patterns.
Fuses
Europe
U.K. & Ireland
230 V tools
230 V tools
10 Amperes, mains
13 Amperes, in plugs
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
NOTICE: Indicates a practice not
related to personal injury which, if
not avoided, may result in property
damage.
Denotes risk of electric shock.
Denotes risk of fire.
23
EN G LIS H
EC-Declaration of Conformity
MACHINERY DIRECTIVE
DW882
DEWALT declares that these products described
under “technical data” are in compliance with:
2006/42/EC, EN 60745-1, EN 60745-2-3.
These products also comply with Directive
2004/108/EC. For more information, please contact
DEWALT at the following address or refer to the
back of the manual.
The undersigned is responsible for compilation of the
technical file and makes this declaration on behalf of
DEWALT.
Horst Grossmann
Vice President Engineering and Product
Development
DEWALT, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
01.03.2010
WARNING: To reduce the risk of injury,
read the instruction manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or batteryoperated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
24
c)
Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising power tools that
have the switch on invites accidents.
E N GL I SH
d)
e)
f)
g)
Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in personal
injury.
Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce
dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
ADDITIONAL SPECIFIC SAFETY RULES
Safety Instructions for All Operations
a) This power tool is intended to function
as a grinder. Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow
all instructions listed below may result in electric
shock, fire and/or serious injury.
b) Operations such as sanding, wire
brushing, polishing and cutting-off are not
recommended to be performed with this
power tool. Operations for which the power
tool was not designed may create a hazard and
cause personal injury.
c) Do not use accessories which are not
specifically designed and recommended
by the tool manufacturer. Just because the
accessory can be attached to your power tool,
it does not assure safe operation.
d) The rated speed of the accessory must be at
least equal to the maximum speed marked
on the power tool. Accessories running faster
than their rated speed can break and fly apart.
e) The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories cannon be adequately guarded or
controlled.
f) The arbour size of wheels, flanges, backing
pads or any other accessory must properly
fit the spindle of the power tool. Accessories
with arbour holes that do not match the
mounting hardware of the power tool will run
out of balance, vibrate excessively and may
cause loss of control.
g) Do not use a damaged accessory. Before
each use inspect the accessory such as
abrasive wheel for chips and cracks, backing
pad for cracks, tear or excess wear, wire
brush for loose or cracked wires. If power
tool or accessory is dropped, inspect for
damage or install an undamaged accessory.
25
EN G LIS H
After inspecting and installing an accessory,
position yourself and bystanders away from
the plane of the rotating accessory and run
the power tool at maximum no-load speed
for one minute. Damaged accessories will
normally break apart during this test time.
h) Wear personal protective equipment.
Depending on application, use face
shield, safety goggles or safety glasses.
As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron
capable of stopping small abrasive or
workpiece fragments. The eye protection must
be capable of stopping flying debris generated
by various operations. The dust mask or
respirator must be capable of filtrating particles
generated by your operation. Prolonged
exposure to high intensity noise may cause
hearing loss.
i) Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken
accessory may fly away and cause injury
beyond immediate area of operation.
j) Hold power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and
shock the operator.
k) Position the cord clear of the spinning
accessory. If you lose control, the cord may be
cut or snagged and your hand or arm may be
pulled into the spinning accessory.
l) Never lay the power tool down until the
accessory has come to a complete stop. The
spinning accessory may grab the surface and
pull the power tool out of your control.
m) Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
n) Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside
the housing and excessive accumulation of
powdered metal may cause electrical hazards.
o) Do not operate the power tool near
flammable materials. Sparks could ignite these
materials.
p) Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
FURTHER SAFETY INSTRUCTIONS
FOR ALL OPERATIONS
Causes and Operator Prevention
of Kickback
Kickback is a sudden reaction to a pinched or
snagged rotating wheel, backing pad, brush or
any other accessory. Pinching or snagging causes
rapid stalling of the rotating accessory which in turn
causes the uncontrolled power tool to be forced in
the direction opposite of the accessory’s rotation at
the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb
out or kick out. The wheel may either jump toward
or away from the operator, depending on direction
of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these
conditions.
Kickback is the result of tool misuse and/or incorrect
operating procedures or conditions and can be
avoided by taking proper precautions as given
below:
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during start
up. The operator can control torque reaction or
kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating
accessory. Accessory may kickback over your
hand.
c) Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction
opposite to the wheel’s movement at the point
of snagging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the
rotating accessory and cause loss of control or
kickback.
e) Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
26
E N GL I SH
Safety Warnings Specific for
Grinding Operations
a) Use only wheel types that are recommended
for your power tool and the specific guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot
be adequately guarded and are unsafe.
b) The guard must be securely attached to the
power tool and positioned for maximum
safety, so the least amount of wheel is
exposed towards the operator. The guard
helps to protect operator from broken wheel
fragments and accidental contact with wheel.
c) Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off
wheels are intended for peripheral grinding, side
forces applied to these wheels may cause them
to shatter.
d) Always use undamaged wheel flanges
that are of correct size and shape for your
selected wheel. Proper wheel flanges support
the wheel thus reducing the possibility of wheel
breakage. Flanges for cut-off wheels may be
different from grinding wheel flanges.
e) Do not use worn down wheels from larger
power tools. Wheel intended for larger power
tool is not suitable for the higher speed of a
smaller tool and may burst.
Residual Risks
In spite of the application of the relevant safety
regulations and the implementation of safety
devices, certain residual risks cannot be avoided.
These are:
– Impairment of hearing
Wear eye protection.
DATE CODE POSITION (FIG. 1)
The Date Code (g), which also includes the year of
manufacture, is printed into the housing.
Example:
2011 XX XX
Year of Manufacture
Package Contents
The package contains:
1 Straight grinder
1 Front Handle
1 Guard
1 Grinding wheel
1 Hex key
1 Spanner
1 Instruction manual
1 Exploded drawing
• Check for damage to the tool, parts or
accessories which may have occurred during
transport.
• Take the time to thoroughly read and
understand this manual prior to operation.
Description (fig. 1)
WARNING: Never modify the power
tool or any part of it. Damage or
personal injury could result.
a. On/off switch
b. Switch release button
– Risk of personal injury due flying particles.
c. Front handle
– Risk of burns due to accessories becoming hot
during operation.
d. Guard
– Risk of personal injury due to prolonged use.
INTENDED USE
– Risk of dust from hazardous substances.
Your DW882 straight grinder has been designed for
professional grinding applications.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual before use.
DO NOT use grinding wheel other than specified
under technical data.
DO NOT use under wet conditions or in presence of
flammable liquids or gases.
These straight grinders are professional power tools.
Wear ear protection.
DO NOT let children come into contact with the
tool. Supervision is required when inexperienced
operators use this tool.
27
EN G LIS H
Electrical Safety
The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.
Machine is grounded (class I) in
accordance with EN 60745, therefore
earth connection is required.
If the supply cord is damaged, it must be replaced
by a specially prepared cord available through the
DEWALT service organization.
Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
Mounting an Grinding Disc (fig. 2)
1. Slacken the wing nuts (e) and swivel the
bolts (f) to release the cover (g).
2. Open the cover.
3. Hold the spindle by inserting the Allen key
into one of the holes in the inner flange.
4. Loosen the nut (h) using the spanner.
Remove the nut and the outer flange (i).
5. Mount the accessory (j) on the spindle.
6. Replace the flange and securely tighten the
nut.
7. Close the cover and lock it by tightening the
wingnuts.
• Safely dispose of the old plug.
To remove the accessory, proceed in reverse order.
• Connect the brown lead to the live terminal in
the plug.
Mounting and Removing the Guard
(fig. 3)
• Connect the blue lead to the neutral terminal.
WARNING: Connect the yellow/green
lead to the earth terminal.
Follow the fitting instructions supplied with good
quality plugs. Recommended fuse: 13 A.
1. Remove the accessory as described above.
2. Loosen the bolts (k).
3. Slide the guard onto the tool as shown.
4. Securely tighten the bolts.
To remove the guard, proceed in reverse order.
Using an Extension Cable
If an extension cable is required, use an approved
3–core extension cable suitable for the power
input of this tool (see technical data). The minimum
conductor size is 1.5 mm2; the maximum length is
30 m.
When using a cable reel, always unwind the cable
completely.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk
of serious personal injury, turn
tool off and disconnect tool from
power source before making any
adjustments or removing/installing
attachments or accessories. Before
reconnecting the tool, depress and
release the trigger switch to ensure that
the tool is off.
Attaching the Side Handle (fig. 4)
WARNING: Before using the tool,
check that the handle is tightened
securely.
Screw the front handle (c) tightly into the hole (l)
Instructions for use.
28
Never operate the tool without the
guard, except when polishing using a
cloth disc.
Prior to Operation
• Install the guard and appropriate disc or wheel.
Do not use excessively worn discs or wheels.
• Be sure the inner and outer flange are mounted
correctly.
• Make sure the disc or wheel rotates in the
direction of the arrows on the accessory and the
tool.
OPERATION
Instructions for Use
WARNING: Always observe the safety
instructions and applicable regulations.
WARNING: To reduce the risk
of serious personal injury, turn
tool off and disconnect tool from
power source before making any
adjustments or removing/installing
attachments or accessories. Before
reconnecting the tool, depress and
release the trigger switch to ensure that
the tool is off.
E N GL I SH
WARNING: ALWAYS wear working
gloves while operating this tool.
WARNING: The gear case becomes
very hot during use.
WARNING:
• Ensure all materials to be ground are
secured in place.
• Apply only a gentle pressure to the
tool. Do not exert side pressure on the
disc.
• Avoid overloading. Should the tool
become hot, let it run a few minutes
under no load condition.
Proper Hand Position (fig. 1, 7)
WARNING: To reduce the risk of
serious personal injury, ALWAYS use
proper hand position as shown.
WARNING: To reduce the risk of
serious personal injury, ALWAYS hold
securely in anticipation of a sudden
reaction.
Proper hand position requires one hand on the side
handle (d), with the other hand on the body of the
tool, as shown in figure 7.
To avoid build-up of metal swarf inside the machine,
we recommend to clear the ventilation slots on a
daily basis. See Maintenance.
MAINTENANCE
Your DEWALT power tool has been designed to
operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk
of serious personal injury, turn
tool off and disconnect tool from
power source before making any
adjustments or removing/installing
attachments or accessories. Before
reconnecting the tool, depress and
release the trigger switch to ensure that
the tool is off.
Pop-off Brushes
The motor will be automatically shut off indicating
that the carbon brushes are nearly worn out and
that the tool needs servicing. The carbon brushes
are not user-serviceable. Take the tool to an
authorised DEWALT repair agent.
Switching On and Off (fig. 1)
WARNING: Before using the tool,
check that the handle is tightened
securely.
Lubrication
Your power tool requires no additional lubrication.
To run the tool first actuate the switch release button
(b) and then press the on/off switch (a).
For continuous operation hold the trigger switch (a)
down.
To stop the tool, release the on/off switch.
WARNING: Do not switch the tool on
or off when under load.
Metal Applications
When using the tool in metal applications, make
sure that a residual current device (RCD) has been
inserted to avoid residual risks caused by metal
swarf.
If the power supply is shut off by the RCD, take the
tool to authorised DEWALT repair agent.
WARNING: In extreme working
conditions, conductive dust can
accumulate inside the machine housing
when working with metal. This can
result in the protective insulation in the
machine becoming degraded with a
potential risk of an electrical shock.
Cleaning
WARNING: Blow dirt and dust out of
the main housing with dry air as often as
dirt is seen collecting in and around the
air vents. Wear approved eye protection
and approved dust mask when
performing this procedure.
WARNING: Never use solvents or
other harsh chemicals for cleaning the
non-metallic parts of the tool. These
chemicals may weaken the materials
used in these parts. Use a cloth
dampened only with water and mild
soap. Never let any liquid get inside the
tool; never immerse any part of the tool
into a liquid.
29
EN G LIS H
Optional Accessories
WARNING: Since accessories, other
than those offered by DEWALT, have
not been tested with this product, use
of such accessories with this tool could
be hazardous. To reduce the risk of
injury, only DEWALT, recommended
accessories should be used with this
product.
Consult your dealer for further information on the
appropriate accessories.
Spare wheel part no.: 403216-00
Protecting the Environment
Separate collection. This product must
not be disposed of with normal
household waste.
Should you find one day that your DEWALT product
needs replacement, or if it is of no further use to you,
do not dispose of it with household waste. Make this
product available for separate collection.
Separate collection of used products
and packaging allows materials to be
recycled and used again. Re-use of
recycled materials helps prevent
environmental pollution and reduces
the demand for raw materials.
Local regulations may provide for separate collection
of electrical products from the household, at
municipal waste sites or by the retailer when you
purchase a new product.
DEWALT provides a facility for the collection and
recycling of DEWALT products once they have
reached the end of their working life. To take
advantage of this service please return your product
to any authorised repair agent who will collect them
on our behalf.
You can check the location of your nearest
authorised repair agent by contacting your local
DEWALT office at the address indicated in this
manual. Alternatively, a list of authorised DEWALT
repair agents and full details of our after-sales
service and contacts are available on the Internet at:
www.2helpU.com.
GUARANTEE
DEWALT is confident of the quality of its
products and offers an outstanding guarantee
for professional users of the product. This
guarantee statement is in addition to and in
no way prejudices your contractual rights as a
professional user or your statutory rights as a
private non-professional user. The guarantee
is valid within the territories of the Member
States of the European Union and the
European Free Trade Area.
• 30 DAY NO RISK SATISFACTION GUARANTEE •
If you are not completely satisfied with the
performance of your DEWALT tool, simply
return it within 30 days, complete with all
original components, as purchased, to
the point of purchase, for a full refund or
exchange. The product must have been
subject to fair wear and tear and proof of
purchase must be produced.
• ONE YEAR FREE SERVICE CONTRACT •
If you need maintenance or service for your
DEWALT tool, in the 12 months following
purchase, you are entitled to one service free
of charge. It will be undertaken free of charge
at an authorised DEWALT repair agent. Proof
of purchase must be produced. Includes
labour. Excludes accessories and spare parts
unless failed under warranty.
• ONE YEAR FULL WARRANTY •
If your DEWALT product becomes defective
due to faulty materials or workmanship
within 12 months from the date of purchase,
DEWALT guarantees to replace all defective
parts free of charge or – at our discretion –
replace the unit free of charge provided that:
• The product has not been misused;
• The product has been subject to fair
wear and tear;
• Repairs have not been attempted by
unauthorised persons;
• Proof of purchase is produced.
• The product is returned complete with all
original components
If you wish to make a claim, contact your
seller or check the location of your nearest
authorised DEWALT repair agent in the
DEWALT catalogue or contact your DEWALT
office at the address indicated in this manual.
A list of authorised DEWALT repair agents and
full details of our after-sales service is available
on the Internet at: www.2helpU.com
30