Technical data | Dixon 13091-0500 Lawn Mower User Manual

T1-Titanium
THE SPRAY GUN PEOPLE
Non-HVLP Spray Gun
FOR PRODUCT INFORMATION CALL:
1-800-742-7731
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Maximum Fluid and Air Inlet Pressure:100 psi (0.7 MPa, 7 bar)
II 2 G
Gun Part
No.
Needle/Nozzle
Size
Air Consumption
(CFM)
Recommended Usage
5430
1.2 mm
11*
Pressure feed production
5435
1.8 mm
13.8*
Medium solids, colors and clears
* At 50 psi (345 kPa, 3.4 bar)
SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441
1-800-742-7731, www.sharpe1.com
310584D, 4/2006
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
•
Use equipment only in well ventilated area.
•
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential
static arc).
•
Keep work area free of debris, including solvent, rags and gasoline.
•
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
•
Ground equipment and conductive objects in work area.
•
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and
correct the problem.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals.
Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment
to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious
injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing
equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
3 Year Limited Warranty
Sharpe warrants this product to the original user against defective material or workmanship for a period of 1 year from the date of
purchase.
Sharpe reserves the right to determine whether the part or parts failed because of defective material, workmanship, or other causes.
Failures caused by accident, alteration, or misuse are not covered by this warranty.
Sharpe, at its discretion, will repair or replace products covered under this warranty free of charge. Repairs or replacements of products
covered under this warranty are warranted for the remainder of the original warranty period.
Sharpe or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service
representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to
subsequent owners.
This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular
purpose. Some states do not allow the exclusion or limitations of incidental or consequential damages, so the above limitations may not
apply to you.
2
310584D
T1-TITANIUM NON-HVLP SPRAY GUN
Setup
Flushing
•
•
•
Check that your shop air provides adequate air flow.
•
Make sure no air restrictions, such as low-volume cheatervalves, obstruct the air flow. If an air adjusting valve is
desired, use a SHARPE Air Adjusting Valve 24AAV (part
no. 2210), 36AAV-HOV (part no. 3310) or HOV (part no.
U04410).
•
Install a shutoff valve (not supplied) downstream of the air
regulator to shut off gun air.
•
Install a shutoff valve (not supplied) on the fluid supply line
to shut off fluid to the gun.
1. Follow Pressure Relief Procedure.
Install an inline air filter (not supplied) to clean and dry the
air supply to the gun.
3. Spray into grounded metal waste container until equipment
•
WARNING
Use a minimum 5/16 in. ID air supply hose.
Set air and fluid pressure regulator according to paint manufacturer’s recommendation for conventional equipment. Do
not exceed 100 psi (0.7 MPa, 7 bar).
Read warnings, page 2.
Flush before using the equipment, before changing colors, and
when you are done spraying. Use solvent that is compatible with
gun wetted parts and fluid that will be sprayed. Flush at lowest
possible pressure.
Refer to Compliant Cleaning Methods, page 4, to comply with air quality laws if applicable.
2. Connect a solvent supply line to the gun fluid inlet (38).
is clean.
4. Follow Pressure Relief Procedure.
1. Connect a clean, dry, filtered air supply to gun air inlet (9).
2. Connect fluid supply line to the gun fluid inlet (38).
Spraying
If this is first time using the equipment, flush the spray gun.
17d
CAUTION
16
Excessive atomizing air pressure can increase over-spray,
reduce transfer efficiency, result in a poor quality finish
from dry spray.
1. Connect the fluid supply line to the gun fluid inlet (38).
38
2. Turn on shop air to gun and set atomizing pressure with the
6
gun fully triggered.
3. Adjust the pattern size and shape with the spray width
adjustment knob (17d). Turn knob clockwise to reduce pattern size and counterclockwise to increase it.
9
FIG. 1
3.
See Troubleshooting guide if you experience an irregular
pattern.
Operation
4. Fluid control knob (16) is factory set for maximum needle
Pressure Relief Procedure
5. Adjust fluid pressure regulator until desired fluid flow rate is
trigger travel and material flow. To decrease needle/trigger
travel and decrease fluid flow, turn the knob clockwise.
reached.
WARNING
Follow Pressure Relief Procedure when you stop spraying
and before cleaning, checking, or servicing equipment. Read
warnings, page 2.
1. Turn off gun air and fluid supply.
2. Trigger the gun to relieve pressure.
3
310584D
T1-TITANIUM NON-HVLP SPRAY GUNS
Cleaning and Maintenance
Cleaning Nozzle and Air Cap
CAUTION
WARNING
Follow Pressure Relief Procedure when you stop spraying
and before cleaning, checking, or servicing equipment. Read
warnings, page 2.
Do not submerge gun in solvent. Solvent dissolves lubricant, dries out packings, and may clog air passages.
•
Do not use metal tools to clean air cap holes as this may
scratch them and distort the spray pattern.
•
•
Use a compatible solvent.
Trigger gun and use nozzle removal tool 41160 whenever you tighten or remove nozzle to avoid damaging
needle seat and nozzle.
•
Do not use metal tools to clean air cap holes as this may
scratch them and distort the spray pattern.
To clean the air cap and nozzle, remove and soak
them in a compatible cleaning solution. Clean them
and front of gun with a soft-bristle brush dipped
into compatible solvent. Do not use a wire brush or
metal tools. To clean out air cap holes, use a soft
implement, such as a toothpick.
CAUTION
•
•
Spray Gun Maintenance
Gun can be cleaned in a gun washer.
•
Frequently lubricate the gun moving parts with a drop of
non-silicone oil (part no. 8255). See FIG. 2.
•
Do not disassemble the spray gun if you are having a spray
pattern problem. Check Troubleshooting, page 5, for information on how to correct the problem.
•
Check for fluid leakage. Tighten fittings or replace equipment as needed.
Clean fluid and air line filters as directed by the manufacturer.
Volatile Organic Compounds (VOC)
Regulation
Gun Accessory Tools
In certain states, spraying solvents that release VOC’s into the
atmosphere when cleaning a spray gun is prohibited. To comply
with these air quality laws you must use a cleaning method that
prevents the escape of VOC vapors into the atmosphere. See
Compliant Cleaning Methods below.
Part No. 41155: Packing Nut Removal Tool
Part No. 41160: 1/2 in. Nozzle Removal Tool
Lube
Compliant Cleaning Methods
•
Place spray gun in a gun washer that completely encloses
the gun and components during cleaning, rinsing, and
draining.
•
Spray solvent through the spray gun into a closed gun
cleaning station.
Cleaning Gun
Refer to Compliant Cleaning Methods to comply with air
quality laws if applicable.
Lube
1. Follow Flushing procedure, page 3.
2. Use a rag moistened in solvent to wipe outside of gun.
FIG. 2
3. Blow dry gun inside and out. Lubricate gun - see Spray Gun
Maintenance.
4
310584D
T1-TITANIUM NON-HVLP SPRAY GUN
Troubleshooting
WARNING
Follow Pressure Relief Procedure, page 3, before troubleshooting or servicing. Read warnings, page 2.
Problem
Cause
Solution
Normal pattern
No action necessary
Dirty or damaged air cap or fluid nozzle.
Rotate air cap 180°.
Right
If pattern follows air cap, problem is in air cap. Clean and
inspect. See page 4. If pattern is not corrected, replace air
cap.
If pattern does not follow the air cap, the problem is with the
fluid nozzle. Clean and inspect the nozzle. See page 4. If the
pattern is not corrected, replace nozzle.
Wrong
Heavy top or
bottom pattern
Pressure too high for viscosity of material
being sprayed.
a. Reduce air pressure and increase fluid pressure.
b. Increase material viscosity
c. Correct pattern by narrowing fan size with spray width
adjustment knob.
Wrong
Split pattern
Dirty or distorted air horn holes.
Rotate air cap 180°.
If pattern follows air cap, problem is in air cap. Clean and
inspect. See page 4. If pattern is not corrected, replace air
cap.
Wrong
Will not spray.
Fluid adjustment knob (16) turned too far
clockwise.
Adjust knob (16) to the counterclockwise.
a. Fluid pressure too high for viscosity of
material being sprayed.
a. Reduce fluid pressure.
b. Air pressure too low.
b. Increase air pressure.
c. Gun held too close to surface.
c. Hold gun about 6-8 inches (150-200 mm) from surface.
Wrong
Heavy pattern or
orange peel
Technical Data
Maximum Air and Fluid Inlet Pressure: 100 psi (0.7 MPa,
7 bar)
Wetted Parts: stainless steel, carbon steel, aluminum, PTFE,
low density polyethylene
Air Consumption:
Weight: 1 lb. 3 oz. (0.54 kg)
•
•
Spray Gun
Part No. 5430: 11 CFM at 50 psi (345 kPa, 3.4 bar)
Part No. 5435: 13.8 CFM at 50 psi (345 kPa, 3.4 bar)
•
•
5
1/4 npsm (R1/4-19) air inlet
3/8 npsm (R3/8-19) fluid inlet
310584D
6
13
14*
15*
16
Ref.
No.
1
2
2a*
2b*
2c
2d*
2e*
2f*
3*
4*
6
7*
8*
9
10
12
20
38
37
36
15*
2a* 2d* 2c*
31* 32*† 33*† 34*† 35
2
19
Description
Gun Handle
Air Valve Assembly; Includes 2a-2f
• Packing Nut
• Air Valve
• Housing
• Packing
• Air Valve Spring
• Gasket
Trigger Screw
Gasket
Trigger
Trigger Shaft
Spring Washer
Air Inlet Fitting
Fluid Control Bushing
Needle/Nozzle Set, 0.045 mm; Part No. 5430 only
Needle/Nozzle Set; Part No. 5435 only
Needle Sleeve
Needle Spring
Gasket
Fluid Control Knob
30†*
Part No.
41141
41120
26032
25066
34948
16162
16167
16163
34962
16163
34959
26044
34960
26055
41139
118769
118770
41129
41134
10326
41146
12
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Qty.
1
1
1
1
1
2b* 2e*
7*
1
17a*
9
REF
12
17c*
4* 10
17b*
17
13
14*
17d*
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Parts included in Repair Kit 41132. Also includes Packing Nut Removal Tool
41155.
16
†
Description
Width Control Assembly; Includes 17a-17d
• Retaining Ring
• O-Ring
• Body
• Control Valve/Knob
Screw; 7/16-27 UNS
Air Cap; Part No. 5430 only
Air Cap; Part No. 5435 only
Nozzle Gasket
Packing Nut
Fluid Needle Packing
Washer
Fluid Needle Spring
Gun Head
Fluid Inlet Gasket
Fluid Inlet Lock Nut
Fluid Inlet Fitting
8*
Parts included in Repair Kit 41165
Part No.
41122
16175
38120
26066
41148
16153
41009
41010
38001
41130
41124
41126
41128
41143
27058
27076
27075
3*
*
30*
31*†
32*†
33*†
34*†
35
36
37
38
Ref.
No.
17
17a*
17b*
17c
17d
19
20
6
2f*
8*
T1-TITANIUM NON-HVLP SPRAY GUNS
Parts
310584D
T1-TITANIUM NON-HVLP SPRAY GUN
7
310584D
Main Air Line 1 in.
Pipe Minimum
A
Dryaire Membrane
or Desiccant Air
Drying Systems at
Paint Booth
Air Control Unit
or Air Filter
Union
Compressor
Model 707C
Oil Coalescer
C
Air Out
B
Drain Leg
B
Ball Valve
$%3)##!.4
./2-!
Description
Model No.
Sharpe 606
U06710
U06720
Sharpe 606B
6730
Sharpe 880A
6950
Sharpe F88
8130
707C
6930
707F
6920
707FC
6910
C
Dryaire Membrane
6770
D
Dryaire Desiccant
6760
E
Refrigerated
Air Dryer
E
Sharpe 606A
D
Refrigerated Air Dryer
25CFM
6880
35CFM
6885
50CFM
6890
75CFM
6895
0 ft.
Flexible Hose Between compressor and Main Air Line
A
Air In
Ref. Letter
to 2
15 f
t.
Model 707F
Air Filter
SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441
1-800-742-7731, www.sharpe1.com
310584D, 4/2006
3!452!
4%$
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