Powerware® 9355 UPS
10/15 kVA
User’s Guide
Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing
Equipment Regulations ICES-003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du
Canada.
IEC 62040-2
Some configurations are classified under IEC 62040-2 as “Class-A UPS for Unrestricted Sales Distribution.” For
these configurations, the following applies:
WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference, in
which case, the user may be required to take additional measures.
Powerware, ABM, and Powerware Hot Sync are registered trademarks and X-Slot, ConnectUPS, and LanSafe are
trademarks of Eaton Power Quality Corporation.
Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered trademark of Modicon.
ECopyright 2005 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
S
Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition
S
EU Directives:
73/23/EEC, Council Directive on equipment designed for use within certain
voltage limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC
Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: +358-9-452 661
Fax: +358-9-452 665 68
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
ON - Indicates that the switch is in the ON position.
OFF - Indicates that the switch is in the OFF position.
PHASE - The word “phase.”
Table of Contents
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3
UPS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unloading the Cabinet(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-High Cabinets or Two-High EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two-High UPS Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting an Installation Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
10
10
11
11
15
18
4
UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5
Wall-Mounted Bypass Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6
Stabilizing the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
7
Extended Battery Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
8
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
Installing Communication Options and Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DB-9 Communication Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X-Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Industrial Relay Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powerware LanSafe Power Management Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Emergency Power-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Signal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
53
53
54
56
60
61
62
63
64
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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TABLE OF CONTENTS
9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Mode Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the UPS on Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Internal Bypass Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Maintenance Bypass Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall-Mounted Maintenance Bypass Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the UPS for EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
68
68
70
72
72
73
74
75
76
76
77
78
10 UPS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
UPS and Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the UPS and Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used Battery or UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the UPS Maintenance Bypass Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Wall-Mounted Bypass Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
79
80
80
81
83
11 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
Typical Alarms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silencing the Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
92
93
13 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
Chapter 1
Introduction
The Powerware® 9355 uninterruptible power supply (UPS) is a true
online, double-conversion three-phase system that can be used to
prevent loss of valuable electronic information and minimize equipment
downtime. It is ideal for protecting essential information technology and
electrical engineering infrastructure in corporate, telecom, health care,
banking, and industrial applications.
The Powerware 9355 UPS continually monitors incoming electrical
power and removes the surges, spikes, sags, and other irregularities
that are inherent in commercial utility power. Working with a building’s
electrical system, the UPS supplies clean, consistent power that
sensitive electronic equipment requires for reliable operation. During
brownouts, blackouts, and other power interruptions, batteries provide
emergency power to safeguard operation.
With the Powerware 9355 UPS, you can safely eliminate the effects of
electrical line disturbances and guard the integrity of your systems and
equipment. Figure 1 shows the Powerware 9355 UPS and an optional
Extended Battery Module (EBM).
Figure 1. The Powerware 9355 UPS and EBM (3-High Cabinets Shown)
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
1
INTRODUCTION
Providing outstanding performance and reliability, the Powerware 9355
UPS’s unique benefits including the following:
S Online UPS design with pure sine wave output. The UPS filters and
regulates incoming AC power and provides consistent power to your
equipment without draining the battery.
S More wattage in less space with a 0.9 power factor—protecting more
equipment and leaving more room for expansion.
S A UPS maintenance bypass switch that provides a
Make-Before-Break (MBB) wrap-around bypass for UPS maintenance
or service without shutting down the load.
S Support for Powerware Hot Sync® paralleling of multiple modules for
redundancy or extra capacity.
S Input current total harmonic distortion (THD) of less than five percent,
using active input power factor correction.
S ABM® technology that uses advanced battery management to
increase battery service life, optimize recharge time, and provide a
warning before the end of useful battery life.
S Up to three hours of extended runtime with added EBMs.
S Advanced power management with the Software Suite CD for
graceful shutdowns and power monitoring.
S Emergency shutdown control through the remote emergency
power-off (REPO) port.
S Start-on-battery capability for powering up the UPS even if utility
power is not available.
S Standard communication options with a DB-9 serial port, relay output
contacts, and programmable signal inputs.
S Optional X-Slott cards with enhanced communication capabilities for
increased power protection and control.
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
INTRODUCTION
The following options for the Powerware 9355 are available:
S Remote Monitor Panel (RMP)
The optional RMP provides monitoring of the operational status and
alarm condition of the UPS from virtually any location within the
facility. You can install multiple RMPs at remote locations to increase
your monitoring capabilities.
S Power Distribution Module (PDM)
The optional PDM comes equipped with several different types of
output receptacles.
S Parallel Tie Cabinet
An optional parallel system with up to four UPSs can be installed to
provide a parallel capacity and/or redundant system. This load sharing
system provides more capacity than a single UPS and can provide
backup, depending on the load and configuration. In addition, when
one UPS is taken out of service for maintenance or is not operating
properly, a redundant UPS continues to supply uninterrupted power
to the critical load. A parallel Powerware Hot Sync Computer Area
Network (CAN) Bridge Card provides connectivity for system
metering and operational mode control. The parallel system consists
of two to four UPSs, each with a parallel CAN Bridge Card, and a
parallel tie cabinet. Refer to the Powerware 9355 Parallel UPS
(10/15 kVA) User’s Guide for more information.
S Wall-Mounted Bypass Switch
The optional wall-mounted bypass switch is used to bypass the UPS
during maintenance or servicing, providing wrap-around bypass for
UPS service without shutting down the load.
S Input Isolation Transformer
The optional input isolation transformer is located at the bottom of a
3-high UPS model. The isolation transformer allows operation from a
480V or 600V 60-Hz source.
S Seismic Kit
The optional seismic kit secures the UPS and optional EBMs for
Zone 4 seismic installations.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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INTRODUCTION
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
Chapter 2
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the UPS.
WARNING
S This UPS contains its own energy source (batteries). The UPS output may carry live
voltage even when the UPS is not connected to an AC supply.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature
must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95%
maximum).
S To reduce the risk of fire, connect only to a circuit provided with 100 amperes maximum
branch circuit overcurrent protection in accordance with the National Electrical Code,
ANSI/NFPA 70.
S Output overcurrent protection and disconnect switch must be provided by others.
CAUTION
S Batteries can present a risk of electrical shock or burn from high short circuit current.
Observe proper precautions. Servicing should be performed by qualified service
personnel knowledgeable of batteries and required precautions. Keep unauthorized
personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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SAFETY WARNINGS
Consignes de Sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ
IMPORTANTES
DANGER!
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de
réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.
AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR ne se trouve dans l’onduleur.
WARNING
S Cet onduleur renferme sa propre source d’énergie (batteries). Les prises de sortie
peuvent être sous tension même lorsque l’onduleur n’est pas branché sur le secteur.
S Pour réduire les risques d’incendie et de décharge électrique, installer l’onduleur
uniquement à l’intérieur, dans un lieu dépourvu de matériaux conducteurs, où la
température et l’humidité ambiantes sont contrôlées. La température ambiante ne doit
pas dépasser 40 °C. Ne pas utiliser à proximité d’eau ou dans une atmosphère
excessivement humide (95 % maximum).
S La protection contre une surintensité pour le(s) circuit(s) de sortie de courant alternatif
doit être fournie par un autre fournisseur.
S Les interrupteurs de déconnexion convenables pour le(s) circuit(s) de sortie de courant
alternatif doivent être fournie par un autre fournisseur.
ATTENTION!
S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des
courts-circuits de haute intensité. Prendre les précautions nécessaires.
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements
en vigueur dans votre localité.
S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire
exploser.
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
SAFETY WARNINGS
Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD
IMPORTANTES
PELIGRO
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben
ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay
NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
WARNING
S Este SIE contiene su propia fuente de energía (las baterías). Los receptáculos de salida
pueden transmitir corriente eléctrica aun cuando el SIE no esté conectado a un
suministro de corriente alterna (c.a.).
S Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar
cubierto, con temperatura y humedad controladas, libre de contaminantes conductores.
La temperatura ambiente no debe exceder los 40°C. No trabaje cerca del agua o con
humedad excesiva (95% máximo).
S La protección contra exceso de corriente para el/los circuito(s) de CA de salida será
suministrada por terceros.
S Los interruptores de desconexión debidamente clasificados para el/los circuito(s) de CA
de salida serán suministrados por terceros.
PRECAUCIÓN
S Las baterías pueden presentar un riesgo de descargas eléctricas o de quemaduras
debido a la alta corriente de cortocircuito. Preste atención a las instrucciones
correspondientes.
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales
para conocer los requisitos pertinentes.
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a
la llama.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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SAFETY WARNINGS
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
Chapter 3
UPS Setup
This chapter describes:
S Equipment inspection
S Floor loading and clearances
S Unloading the cabinet(s)
The instructions are intended for the chief operator/system supervisor,
electrical consultants, and installation electricians. Local regulations and
electrical code must be followed during the UPS installation.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
and packing materials for the carrier or place of purchase and file a claim
for shipping damage. If you discover damage after acceptance, file a
claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the packaging label. If the date has expired and
the batteries were never recharged, do not use the UPS. Contact your service representative.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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UPS SETUP
Floor Loading
When planning the installation, consider the UPS weight for floor
loading. The strength of the installation surface must be adequate for
point and distributed loadings. The approximate weights are shown in
the following table.
Standard Model Floor Loadings (2-High/3-High Cabinets)
Powerware 9355
Maximum
Weight
Point Loading
lb/in2 (kg/cm2)
2-High UPS
381 lb (173 kg)
95 (6.7)
3-High UPS-32
587 lb (266 kg)
147 (10.3)
3-High UPS-64
619 lb (281 kg)
155 (10.9)
2-High EBM
480 lb (218 kg)
120 (8.4)
3-High EBM
710 lb (322 kg)
178 (12.5)
Clearances
The following clearances are recommended for the Powerware 9355
UPS:
10
From Front of Cabinet
36” (91.4 cm) working space
From Back of Cabinet
6” (15.2 cm) without PDM installed; with PDM installed,
clearance determined by customer-supplied mating plug
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
UPS SETUP
Unloading the Cabinet(s)
The following tools are required for unloading the cabinet(s):
S 15 mm wrench or socket
S 7 mm nut driver or socket
CAUTION
The UPS and EBM are heavy (see page 10). Unloading the cabinets requires at least two
people to safely remove the cabinets from the pallet.
To unload three-high cabinets or two-high EBMs, continue to the
following section. To unload two-high UPS cabinets, proceed to page 15.
Three-High Cabinets or Two-High EBMs
To remove a three-high cabinet or a two-high EBM from the shipping
pallet:
1.
Remove the two M10 bolts securing the stabilizing bracket to the
pallet (see Figure 2).
M10 Bolts
Figure 2. Removing the Stabilizing Bracket Bolts
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UPS SETUP
2.
Remove the four M4 screws securing the stabilizing bracket to the
cabinet rear panel and remove the bracket (see Figure 3). Retain the
hardware for later use.
NOTE Be sure to retain the stabilizing bracket and hardware for later re-assembly onto the
cabinet.
3.
Remove the front cover from the bottom cabinet to access the
front shipping bracket.
Press and release the handle latch at the bottom of the cover and
then lift the cover up and off the cabinet.
4.
12
Remove the three M10 bolts securing the rear shipping pad to the
pallet and remove the shipping pad.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
UPS SETUP
NOTE Hold the back of the cabinet so that the bolts can be removed easily without the
cabinet rolling backward.
5.
Remove the two M10 bolts securing the front shipping bracket and
remove the bracket.
If needed, adjust the leveling feet to release the bracket.
Front Shipping
Bracket
M10 Bolts
Stabilizing Bracket
M10 Bolts
M4 Screws
Shipping Pad
Figure 3. Removing the Brackets and Shipping Pad
6.
Reinstall the front cover removed in Step 3.
Hang the top edge of the cover on the cabinet first, then lower the
bottom edge and snap into place.
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UPS SETUP
NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to
prevent tipping.
7.
Slowly roll the cabinet toward the rear of the pallet. Once the pallet
tilts, continue rolling the cabinet down the pallet until the cabinet
touches the floor (see Figure 4).
If needed, adjust the leveling feet so that the cabinet will roll.
Figure 4. Unloading the Cabinet
8.
With the cabinet supported, slowly pull the pallet away from the
cabinet (see Figure 5).
Figure 5. Removing the Pallet
9.
Roll the cabinet to the desired location.
10. Continue to “Selecting an Installation Option” on page 18.
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UPS SETUP
Two-High UPS Cabinets
To remove a two-high UPS from the shipping pallet:
1.
Remove the M10 bolt securing the vertical bracket to the pallet (see
Figure 6).
2.
Remove and retain the three M4 screws securing the vertical
bracket to the UPS. Remove the vertical bracket.
M4 Screws
M10 Bolt
Figure 6. Removing the Vertical Bracket
3.
Reinstall the M4 screws to the UPS (see Figure 7).
M4 Screws
Figure 7. Reinstalling the M4 Screws
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UPS SETUP
4.
Repeat Steps 1 through 3 to remove the vertical bracket on the
other side.
5.
Remove the front cover from the bottom cabinet to access the
front shipping bracket.
Press and release the handle latch at the bottom of the cover and
then lift the cover up and off the cabinet.
6.
Remove the three M10 bolts securing the rear shipping pad to the
pallet and remove the shipping pad (see Figure 8).
NOTE Hold the back of the cabinet so that the bolts can be removed easily without the
cabinet rolling backward.
7.
Remove the two M10 bolts securing the front shipping bracket and
remove the bracket.
If needed, adjust the leveling feet to release the bracket.
Front Shipping
Bracket
M10 Bolts
M10 Bolts
Shipping Pad
Figure 8. Removing the Front Shipping Bracket and Shipping Pad
16
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UPS SETUP
8.
Reinstall the front cover removed in Step 5.
Hang the top edge of the cover on the cabinet first, then lower the
bottom edge and snap into place.
NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to
prevent tipping.
9.
Slowly roll the cabinet toward the rear of the pallet. Once the pallet
tilts, continue rolling the cabinet down the pallet until the cabinet
touches the floor (see Figure 9).
If needed, adjust the leveling feet so that the cabinet will roll.
Figure 9. Unloading the Cabinet
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UPS SETUP
10. With the cabinet supported, slowly pull the pallet away from the
cabinet (see Figure 10).
Figure 10. Removing the Pallet
11. Roll the cabinet to the desired location.
12. Continue to the following section, “Selecting an Installation
Option.”
Selecting an Installation Option
You are now ready to install the Powerware 9355 UPS. Select one of the
following installation options according to your UPS configuration:
UPS Configuration
Installation Chapter
UPS only
Chapter 4, “UPS Installation” on page 19
UPS with an optional input isolation transformer
Chapter 4, “UPS Installation” on page 19
UPS with an optional wall-mounted bypass switch
Chapter 5, “Wall-Mounted Bypass Switch Installation” on page 29
Parallel UPS configuration
Refer to the Powerware 9355 Parallel UPS (10/15 kVA) User’s
Guide.
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Chapter 4
UPS Installation
The Powerware 9355 has the following power connections:
S 3-phase (L1, L2, and L3), neutral, and ground connection for
rectifier/bypass input
S 3-phase (L1, L2, and L3), neutral, and ground connection for load
output
The nominal input/output voltages are:
S 120/208 or 127/220 Vac
S 480V or 600V 60-Hz input is available using the optional input isolation
transformer module
Output overcurrent protection and disconnect switch must be provided
by others.
Figure 15 through Figure 17 beginning on page 25 show the oneline
diagrams.
WARNING
Only qualified service personnel (such as a licensed electrician) should perform the UPS
installation and initial startup. Risk of electrical shock.
To hardwire the UPS:
1.
Verify that the electrical connections to the installation site have
been properly installed.
2.
A wall-mounted, user-supplied, readily-accessible disconnection
device must be incorporated in the input wiring.
Compare the circuit breaker ratings to the ones in Table 1 on
page 22.
NOTE To accommodate the feature of easy system expandability, it is recommended that
initial installation of the Powerware 9355 UPS contain wiring to support the maximum
capacity of the UPS cabinet.
3.
Switch off utility power to the distribution point where the UPS will
be connected. Be absolutely sure there is no power.
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UPS INSTALLATION
4.
Determine your equipment’s grounding requirements according to
your local electrical code.
5.
Verify that the UPS battery circuit breaker is in the OFF position
(see Figure 11).
Battery Circuit Breaker
UPS Wiring
Access Cover
Conduit Landing Plates
Figure 11. UPS Rear View (3-High Shown)
20
6.
For UPS only installations, continue to Step 7; for UPS installations
with an input isolation transformer, proceed to Step 10.
7.
Remove the UPS wiring access cover and one of the conduit
landing plates and retain (see Figure 11).
8.
Punch two holes in the conduit landing plate for the input and
output conduit using a Greenlee® punch or similar device.
9.
Proceed to Step 12.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
UPS INSTALLATION
10. Verify that the input circuit breaker is in the OFF position (see
Figure 12).
11. Remove the input isolation transformer wiring access cover and
retain.
Battery Circuit Breaker
Input Isolation
Transformer
Wiring Access Cover
Input Circuit Breaker
Figure 12. UPS with Input Isolation Transformer Rear View
12. Hardwire the input, output, and ground terminations for the UPS or
input isolation transformer. See Table 1 for wiring specifications.
For a detailed view of the terminal block, see Figure 13 or Figure 14
on page 23.
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UPS INSTALLATION
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral
will void the warranty.
NOTE The Powerware 9355 UPS is a single-feed UPS only.
Table 1. Terminal Block Wiring
10 kVA
Input Voltage
Wire
Function
Input Circuit
Breaker Size
L1, L2, L3, N
Wire Size1
Ground
Wire Size1
208
Input
p
45A
6 AWG
10 AWG
220
45A
8 AWG
10 AWG
480 (with transformer)
20A
12 AWG
12 AWG
600 (with transformer)
20A
12 AWG
14 AWG
8 AWG
10 AWG
220
8 AWG
10 AWG
480 (with transformer)
8 AWG
10 AWG
600 (with transformer)
8 AWG
10 AWG
Output
p
208
15 kVA
Input Voltage
Wire
Function
Input Circuit
Breaker Size
L1, L2, L3, N
Wire Size1
Ground
Wire Size1
208
Input
p
60A
4 AWG
10 AWG
220
60A
4 AWG
10 AWG
480 (with transformer)
30A
10 AWG
10 AWG
600 (with transformer)
25A
10 AWG
10 AWG
6 AWG
10 AWG
220
6 AWG
10 AWG
480 (with transformer)
6 AWG
10 AWG
600 (with transformer)
6 AWG
10 AWG
Output
p
208
Tightening
Torque
Conduit Size2, 3
(Number of Conduits)
120 lb in
(13.5 Nm)
1 00” conduit
d i (1)
1.00”
120 lb in
(13.5 Nm)
1 00” conduit
d i (1)
1.00”
Tightening
Torque
Conduit Size2, 3
(Number of Conduits)
1.25” conduit (1)
120 lb in
(13.5 Nm)
1.25” conduit (1)
1.00” conduit (1)
1.00” conduit (1)
120 lb in
(13.5 Nm)
1 00” conduit
d i (1)
1.00”
1 Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code
Table 310-16. Code may require a larger AWG size than shown in this table because of temperature, number of
conductors in the conduit, or long service runs. Follow local requirements.
2 Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be
run in the same conduit as the phase conductors.
3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG
ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the
conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed.
Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
22
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UPS INSTALLATION
Ground
Figure 13. UPS Terminal Block (3-High Shown)
L1 L2 L3 N
INPUT
L1 L2 L3 N N
OUPUT
Figure 14. Input Isolation Transformer Terminal Block
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UPS INSTALLATION
13. For UPS only installations, replace the UPS wiring access cover and
conduit landing plate.
For UPS installations with an input isolation transformer, replace the
transformer wiring access cover.
14. Continue to “Stabilizing the Cabinet” on page 41 to complete the
UPS installation.
24
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*
*
UPS INSTALLATION
Figure 15. UPS Wiring Diagram
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
25
*
*
UPS INSTALLATION
Figure 16. UPS with Extended Battery Modules Wiring Diagram
26
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UPS INSTALLATION
Figure 17. UPS with Input Isolation Transformer Wiring Diagram
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UPS INSTALLATION
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Chapter 5
Wall-Mounted Bypass Switch Installation
This chapter describes installing the wall-mounted bypass switch with
the UPS. The wall-mounted bypass switch is a Make-Before-Break
(MBB) maintenance bypass switch.
NOTE The input isolation transformer cannot be used with the wall-mounted bypass
switch.
The Powerware 9355 has the following power connections:
S 3-phase (L1, L2, and L3), neutral, and ground connection for
rectifier/bypass input
S 3-phase (L1, L2, and L3), neutral, and ground connection for load
output
The nominal input/output voltages are:
S 120/208 or 127/220 Vac
Output overcurrent protection and disconnect switch must be provided
by others.
Figure 26 and Figure 27 beginning on page 39 show the oneline
diagrams.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
WARNING
Only qualified service personnel (such as a licensed electrician) should perform the UPS
installation and initial startup. Risk of electrical shock.
To hardwire the bypass cabinet:
1.
Verify that the electrical connections to the installation site have
been properly installed.
2.
A wall-mounted, user-supplied, readily-accessible disconnection
device must be incorporated in the input wiring.
Compare the circuit breaker ratings to the ones in Table 2 on
page 34.
3.
Switch off utility power to the distribution point where the bypass
cabinet and UPS will be connected. Be absolutely sure there is no
power.
4.
Determine your equipment’s grounding requirements according to
your local electrical code.
5.
Remove the bypass cabinet front cover (see Figure 18).
Figure 18. Bypass Cabinet Front Cover
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
6.
Remove the internal cover to gain access to the breakers (see
Figure 19).
Internal
Cover
Figure 19. Internal Cover
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
7.
Punch holes for the conduit (AC input, UPS output, load connection,
and maintenance bypass contact wires) using a Greenlee punch or
similar device.
8.
Verify that the bypass breaker is in the OFF position (see Figure 20).
9.
Mount the bypass cabinet to the wall and install the conduit.
Figure 20. Bypass Breaker
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
10. Verify that the UPS battery circuit breaker is in the OFF position
(see Figure 21).
11. Remove the UPS wiring access cover and one of the conduit
landing plates and retain.
12. Punch two holes in the conduit landing plate for the input and
output conduit using a Greenlee punch or similar device.
Battery Circuit Breaker
UPS Wiring
Access Cover
Conduit Landing Plates
Figure 21. UPS Rear View (3-High Shown)
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
13. Hardwire the UPS input terminations.
See Table 2 for specifications and Figure 22 for a detailed view of
the UPS terminal block.
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral
will void the warranty.
NOTE The Powerware 9355 UPS is a single-feed UPS only.
Table 2. UPS Terminal Block Wiring
Tightening
Torque
Conduit Size2, 3
(Number of Conduits)
120 lb in
(13.5 Nm)
1 00” conduit
d i (1)
1.00”
10 AWG
120 lb in
(13.5 Nm)
1 00” conduit
d i (1)
1.00”
Tightening
Torque
Conduit Size2, 3
(Number of Conduits)
10 kVA
Input Voltage
Wire
Function
Input Circuit
Breaker Size
L1, L2, L3, N
Wire Size1
Ground
Wire Size1
208
Input
p
45A
6 AWG
10 AWG
45A
8 AWG
10 AWG
8 AWG
10 AWG
8 AWG
220
Output
p
208
220
15 kVA
Input Voltage
Wire
Function
Input Circuit
Breaker Size
L1, L2, L3, N
Wire Size1
Ground
Wire Size1
208
Input
p
60A
4 AWG
10 AWG
60A
4 AWG
10 AWG
6 AWG
10 AWG
6 AWG
10 AWG
220
208
220
Output
p
120 lb in
(13.5 Nm)
120 lb in
(13.5 Nm)
1.25” conduit (1)
1.25” conduit (1)
1 00” conduit
d i (1)
1.00”
1 Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code
Table 310-16. Code may require a larger AWG size than shown in this table because of temperature, number of
conductors in the conduit, or long service runs. Follow local requirements.
2 Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be
run in the same conduit as the phase conductors.
3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG
ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the
conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed.
Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
Maintenance
Bypass
Contacts
TB2
Ground
Figure 22. UPS Terminal Block (3-High Shown)
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
14. Hardwire the output terminations from the UPS to the bypass
cabinet (see Figure 23).
Ground
Neutral
Line 1
Line 2
Line 3
Figure 23. UPS Output to Bypass Cabinet Wiring
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
15. Hardwire the load to the bypass cabinet (see Figure 24).
16. Route the maintenance bypass wires through the conduit to the
UPS terminal block (see Figure 22 on page 35).
Connect the black and the red wire to TB2 on the UPS. Cap the
blue wire.
NOTE The maintenance bypass contacts are normally-open. To ensure proper bypass
operation, DO NOT use the blue wire (it is normally-closed).
17. Replace the UPS wiring access cover and conduit landing plate.
Maintenance Bypass
Wiring to UPS TB2
Ground
Neutral
Line 1
Line 2
Line 3
Figure 24. Load Connections
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
18. Wire the AC input to the bypass breaker (see Figure 25).
Line 2
Line 3
Line 1
Figure 25. Bypass AC Input Wiring
19. Verify the bypass input.
20. Reinstall the internal cover.
21. Reinstall the bypass cabinet front cover.
22. Continue to “Stabilizing the Cabinet” on page 41 to complete the
UPS installation.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
Red Wire
(open when breaker is open)
225A Breaker
Auxiliary Contacts
225A
Black Wire
(common)
Blue Wire
(closed when breaker is open)
Bypass Input
80A (4X)
LOAD
From UPS 1 Output
Not Used
Not Used
Not Used
Figure 26. Bypass Wiring Diagram
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
Figure 27. UPS with Input Isolation Transformer Wiring Diagram
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Chapter 6
Stabilizing the Cabinet
NOTE For seismic installations, you MUST order and install a Powerware 9355 UPS
seismic kit; do not use the following instructions.
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high
cabinets. The stabilizing bracket is optional for 2-high cabinets.
To stabilize the cabinet(s):
1.
Lower the leveling feet to prevent the cabinet from rolling.
Figure 28. Lowering the Leveling Feet
2.
Attach the stabilizing bracket to the bottom of the cabinet rear panel
using the retained hardware from the shipping pallet according to
the cabinet configuration:
S For one cabinet, see Figure 29.
S For two cabinets, see Figure 30.
S For three cabinets, see Figure 31.
NOTE No more than three cabinets can be attached together. For four cabinets, use two of
the two-cabinet installations. For five cabinets, use one three-cabinet and one two-cabinet
installation.
3.
Use the holes and slots in the bottom of the bracket to attach the
cabinet to the flooring if desired.
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STABILIZING THE CABINET
4.
Continue to one of the following sections:
S “Extended Battery Module Installation” on page 45 to install
optional EBMs.
S “Communication” on page 49 to install UPS communication
options, such as X-Slot cards or remote emergency power-off
(REPO).
S “Operation” on page 67 to start up the UPS.
M4 Screws
Figure 29. Stabilizing Bracket with One Cabinet
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STABILIZING THE CABINET
M4 Screws
Figure 30. Stabilizing Bracket with Two Cabinets
M4 Screws
Figure 31. Stabilizing Bracket with Three Cabinets
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STABILIZING THE CABINET
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Chapter 7
Extended Battery Module Installation
NOTE A maximum of 22 battery strings can be installed in one configuration, including
UPS batteries (4 EBM-64 models or 3 EBM-96 models). UPS-32 models contain 2 strings;
UPS-64 models contain 4 strings; EBM-64 models contain 4 strings; and EBM-96 models
contain 6 strings.
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high
cabinets. The stabilizing bracket is optional for 2-high cabinets.
To install the optional Extended Battery Module (EBM):
1.
Position the EBM adjacent to the next cabinet.
2.
Verify that all battery circuit breakers are in the OFF position (see
Figure 32).
3.
Remove the two ground straps from the EBM rear panel.
4.
Install one ground strap between the UPS and EBM rear panels as
shown in Figure 32.
5.
If additional EBMs are installed, attach another ground strap
between the first and second EBM as shown in Figure 32. Repeat
for each additional EBM.
6.
Plug the EBM cable into the UPS battery connector.
7.
If additional EBMs are installed, plug the EBM cable of the second
cabinet into the battery connector on the first EBM. Repeat for each
additional EBM.
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EXTENDED BATTERY MODULE INSTALLATION
EBM Battery
Circuit Breaker
EBM Battery Connector
Rear Ground Strap
UPS Battery Connector
UPS Battery Circuit Breaker
EBM Cable
Figure 32. Typical EBM Installation (2-High Cabinets Shown)
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EXTENDED BATTERY MODULE INSTALLATION
8.
Remove the top front covers of all cabinets.
9.
Install the remaining ground straps between each cabinet (see
Figure 33).
10. Reinstall the top front covers removed in Step 8.
Hang the top edge of the cover on the cabinet first, then lower the
bottom edge and snap into place.
11. Continue to one of the following sections:
S “Communication” on page 49 to install UPS communication
options, such as X-Slot cards or remote emergency power-off.
S “Operation” on page 67 to start up the UPS.
NOTE After UPS startup, ensure maximum battery runtime by configuring the UPS for the
correct number of EBMs (see page 77).
Front Ground Strap
Figure 33. Front Ground Strap Installation (2-High Cabinets Shown)
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EXTENDED BATTERY MODULE INSTALLATION
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Chapter 8
Communication
This section describes the:
S DB-9 communication port
S X-Slot cards
S Remote Monitor Panel and Industrial Relay Card (IRC)
S Powerware LanSafet Power Management Software
S Remote emergency power-off (REPO)
S Relay output contacts
S Programmable signal inputs
Figure 34 shows the location of the communication options and control
terminals on the UPS.
X-Slot Communication Bay #1
Signal Input 1
X-Slot Communication Bay #2
Signal Input 2
REPO (normally open)
REPO (normally closed)
1
2
1
2
1
2
1
2
DB-9 Communication Port
Relay Output Contacts
1
2
3
Figure 34. Communication Options and Control Terminals
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COMMUNICATION
Installing Communication Options and Control Terminals
To access and install the communication options and control terminals:
1.
Remove the front covers of all cabinets, starting with the top
cabinet.
Press and release the handle latch at the bottom of each cover and
then lift the cover up and off the cabinet (see Figure 35).
Figure 35. Removing the Front Covers
2.
50
Install the appropriate X-Slot card and/or necessary cable(s) into the
top cabinet (see Figure 34 and Figure 36).
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COMMUNICATION
Figure 36. Installing Communication Cables
3.
On the bottom cover (and also the middle cover if 3-high), remove a
knockout tab in the top edge of the cover for each cable:
With wire cutters, cut either side of the tab and twist down to
remove the tab (see Figure 37).
Figure 37. Removing Knockout Tabs
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COMMUNICATION
4.
Route the cable(s) to the approximate location of the cover access
holes.
5.
Connect the cables to the appropriate location.
See “Communication Options” on page 53 or “Control Terminals”
on page 62 for detailed information.
6.
Reinstall the front covers, starting with the bottom cabinet (see
Figure 38).
Hang the top edge of the cover on the cabinet first, then lower the
bottom edge and snap into place. Be sure the cables fit in the
access holes in the covers.
Figure 38. Reinstalling the Front Covers
7.
52
Continue to “Operation” on page 67 to start up the UPS.
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COMMUNICATION
Communication Options
The Powerware 9355 has serial communication capabilities through the
DB-9 communication port or through an X-Slot card in one of the
available bays. In addition, the Powerware LanSafe Power Management
Software can be installed and used to communicate with the UPS via
one of the serial communication connections.
The UPS supports two serial communication devices according to the
following table:
Independent
Multiplexed
X-Slot 1
X-Slot 2
DB-9 Communication Port
Any X-Slot card
Any X-Slot card except the
Powerware Modem Card
Not in use
Any X-Slot card
Powerware Relay Interface Card
Available
Powerware Hot Sync CAN Bridge Card
Any X-Slot card
Not in use
Available
NOTE You can configure relays, signal inputs, and the serial port baud rate through the
front panel menus (see Table 8 on page 70).
DB-9 Communication Port
To establish communication between the UPS and a computer, connect
your computer to the UPS communication port using the supplied
communication cable.
When the communication cable is installed, power management
software can exchange data with the UPS. The software polls the UPS
for detailed information on the status of the power environment. If a
power emergency occurs, the software initiates the saving of all data
and an orderly shutdown of the equipment.
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COMMUNICATION
The cable pins are identified in Figure 39 and the pin functions are
described in Table 3. See Figure 34 on page 49 for the communication
port location.
9
8
7
6
5
4
3
2
1
Figure 39. Communication Port
Table 3. Communication Port Pin Assignment
Pin Number
Signal Name
Function
Direction from the UPS
2
TxD
Transmit to external device
Out
3
RxD
Receive from external device
In
5
GND
Signal common (tied to chassis)
—
X-Slot Cards
X-Slot cards allow the UPS to communicate in a variety of networking
environments and with different types of devices. The Powerware 9355
has two available communication bays for any X-Slot card, including:
S ConnectUPSt-X Web/SNMP Card - has SNMP and HTTP capabilities
as well as monitoring through a Web browser interface; connects to a
twisted-pair Ethernet (10/100BaseT) network. It has a built-in
switching hub that allows three additional network devices to be
connected to the network without the requirement of additional
network drops. In addition, a Powerware Environmental Monitoring
Probe can be attached to obtain humidity, temperature, smoke alarm,
and security information.
S Relay Interface Card - has isolated dry contact (Form-C) relay outputs
for UPS status: Utility failure, Low battery, UPS alarm/OK, or On
bypass.
S Modbus® Card - allows you to continuously and reliably monitor the
UPSs in your Building Management System (BMS).
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COMMUNICATION
S Industrial Relay Card - is used to indicate the operating status of the
UPS using the customer’s monitoring equipment and to connect an
optional RMP. The IRC uses four isolated normally-open or
normally-closed dry relay contacts to indicate the UPS status. Normal,
Bypass, Battery, and Alarm mode can be monitored (see page 60 for
more information).
S Multi-Server Card - has six serial communication ports that can
communicate simultaneously with other computers using Powerware
LanSafe Power Management Software (provided on the Software
Suite CD).
S Modem Card - provides out-of-band remote notification and
monitoring using modem communication directly to cell phones and
pagers.
S Single-Port Card - connects to the Powerware Expansion Chassis to
enable multiple communication options or to a PC for power
management control.
S ConnectUPS-MX SNMP Card - has Ethernet, modem, and SNMP
capabilities.
S USB Card - connects to a USB port on your computer.
NOTE The Powerware 9355 does not detect plug-and-play hardware. Before installing the
USB Card, set the UPS baud rate to 1200 through the front panel (see Table 8 on page 70).
See Figure 34 on page 49 for the location of the two X-Slot
communication bays.
ConnectUPS-X Web/SNMP Card
Multi-Server Card
Relay Interface Card
Modem Card
Modbus Card
Single-Port Card
Industrial Relay Card
ConnectUPS-MX SNMP Card
USB Card
Figure 40. Optional X-Slot Cards
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COMMUNICATION
Remote Monitor Panel
The optional RMP can be installed to monitor the operation of the UPS
from virtually any location within your facility, up to 152.4m (500 ft) from
the UPS. You can surface-mount an RMP on a desktop or on a wall,
wherever you have a serial interface line. Figure 41 shows an RMP.
Figure 42 shows the enclosure dimensions and cable exit openings.
Cable Exit Opening for 1/2” Conduit
or Provided Strain Relief
Horn Silence Button
Figure 41. Remote Monitor Panel
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COMMUNICATION
Cable Exit Openings
for 1/2” Conduit or
Provided Strain Relief
(3 places)
Mounting Slots
(6 places)
Dimensions are in mm [inches]
NOTE Matches mounting holes on a single- or
double-gang electrical box.
Figure 42. RMP Dimensions
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COMMUNICATION
To install an RMP:
NOTE If mounting to a hollow wall, secure the enclosure bottom to a wood or metal stud
within the wall. Do not use hollow wall anchors. The RMP can also be mounted to a singleor double-gang electrical box.
1.
If wall mounting, securely mount the RMP. Continue to Step 2.
If desk mounting, install the provided bumpers to the bottom of the
RMP enclosure. Proceed to Step 3.
2.
Install 1/2” conduit from the RMP to the IRC through the cable exit
openings (see Figure 42). Proceed to Step 4.
3.
Install wiring from the RMP to the IRC using the cable listed in
Table 4 and the provided strain relief bushings in the cable exit
openings in the IRC (see Figure 44) and the RMP.
4.
Connect the wiring between the RMP and the IRC plug-in terminal
blocks using terminations shown in Table 4. See Figure 43 and
Figure 44 for plug-in terminal block locations.
Table 4. RMP Wire Terminations
5.
58
From RMP Terminal
To IRC Terminal
J1-1
J1-1
J1-3
J1-3
J1-4
J1-4
J1-5
J1-5
J1-6
J1-6
Remarks
Use Beldon 8690 060 or
equivalent cable
Install the IRC into an open X-Slot communication bay (see
page 50).
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COMMUNICATION
6.
To check the operation of the RMP, ensure that the UPS is
supplying the load via the inverter or bypass. If the indicators on the
RMP show the appropriate status, then it is operating correctly.
If the RMP is not operating correctly, check the wiring, the fuse on
the IRC, and the plug-in terminal blocks for proper seating. If all
connections are secure but the RMP still does not operate
correctly, replace the fuse. If this does not correct the problem,
contact your service representative for verification that the RMP is
working correctly.
Plug-in Terminal Block J1
to Industrial Relay Card
NOTE Conduit and wiring
supplied by the customer. The
maximum distance between
the RMP and the UPS is not to
exceed 152.4m (500 ft).
Figure 43. RMP Top Internal View
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COMMUNICATION
Industrial Relay Card
The IRC uses normally-open or normally-closed dry relay contacts to
indicate the UPS status as listed in Table 5. Figure 44 shows an IRC.
Plug-in Terminal Block J1 to RMP
Cable Exit Opening for 1/2” Conduit
or Provided Strain Relief
Plug-in Terminal Block J2
from Relay Contacts
to Customer Monitoring Equipment
Figure 44. Industrial Relay Card
1.
Verify that the UPS is turned off and all power sources are
removed.
2.
Install wiring from the IRC to the monitoring equipment using 1/2”
conduit through the cable exit opening in the IRC (see Figure 44).
3.
Connect wiring between the IRC and the monitoring equipment
using terminations shown in Table 5. See Figure 44 for plug-in
terminal block locations.
4.
Install the IRC into an open X-Slot communication bay (see
page 50).
5.
To check the operation of the IRC, ensure that the UPS is supplying
the load via the inverter or bypass. If the indicators on the
customer’s monitoring equipment show the appropriate status,
then it is operating correctly.
If the IRC is not operating correctly, check the wiring, the fuse on
the IRC, and the plug-in terminal blocks for proper seating. If all
connections are secure but the IRC still does not operate correctly,
replace the fuse. If this does not correct the problem, contact your
service representative for verification that the IRC is working
correctly.
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COMMUNICATION
Table 5. IRC Wire Terminations
IRC Terminal
Function
J2-1
NC
J2-2
COM
J2-3
NO
J2-4
NC
J2-5
COM
J2-6
NO
J2-7
NC
J2-8
COM
J2-9
NO
J2-10
NC
J2-11
COM
J2-12
NO
Remarks
Normal mode
Bypass
yp
mode
Batteryy mode
Alarm mode
NOTE Maximum contact rating: 250 Vac, 30 Vdc @ 5A; Wire range: 16–24 AWG
Powerware LanSafe Power Management Software
Each Powerware 9355 UPS ships with Powerware LanSafe Power
Management Software and an interface cable. To begin installing
Powerware LanSafe software, see the instructions accompanying the
Software Suite CD.
NOTE Use only the supplied communication cable to connect the UPS to your computer.
Powerware LanSafe software provides up-to-date graphics of UPS
power and system data and power flow. It also gives you a complete
record of critical power events, and it notifies you of important UPS or
power information. If there is a power outage and the Powerware 9355
UPS battery power becomes low, Powerware LanSafe software can
automatically shut down your computer system to protect your data
before the UPS shutdown occurs.
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COMMUNICATION
Control Terminals
The cables should be connected to the control terminals with a mating
connector. Input and output terminals have a functional isolation from
terminal to terminal. They are connected to the UPS chassis through
individual 1 MΩ resistors.
UPS
Connectors
(see Figure 34 on
page 49)
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
1
Signal Input 1 (programmable)
Signal Input 2 (programmable)
REPO Normally Open
2
1
REPO Normally Closed
3
Common
2
Normally Closed
1
Normally Open
Relay Output
Figure 45. External Control Terminal Connections
NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or
other mechanical control is preferred.
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COMMUNICATION
Remote Emergency Power-off
REPO is used to shut down the UPS from a distance. This feature can
be used for shutting down the load and the UPS by thermal relay, for
instance in the event of room overtemperature. When REPO is
activated, the UPS shuts down all converters, de-energizes all system
relays, trips the battery circuit breaker, and fully powers down within
10-15 seconds.
There are two REPO positions that may be used, normally-open or
normally-closed.
The pins on the normally-closed REPO connector are connected
together. When this connection is open, the logic circuitry completely
shuts down the UPS, thus preventing the power from supplying the
load.
If the use of normally-closed REPO operation is desired, replace the
connector with a normally-closed external switch (see Figure 34 on
page 49).
If the use of normally-open REPO operation is desired, connect a
normally-open external switch (see Figure 34 on page 49).
NOTE To restart the UPS, reconnect the REPO connector pins and turn on the UPS
manually. The pins must be shorted to keep the UPS running. Maximum resistance is 10 ohm.
NOTE Leave the REPO connector installed in the REPO port on the UPS rear panel even if
the REPO function is not needed.
CAUTION
S The REPO must not be connected to any utility connected circuits. Reinforced insulation
to the utility is required. The REPO switch must have a minimum rating of 24 Vdc and
20 mA.
S To ensure the UPS stops supplying power to the load during any mode of operation, the
input power must be disconnected from the UPS when the emergency power-off function
is activated.
REPO Connections
Wire Function
REPO
L1
L2
Terminal Wire Size Rating
Suggested Wire Size
12–22 AWG
(4–0.32 mm2)
18 AWG (0
(0.82
82 mm2)
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COMMUNICATION
Relay Output Contacts
The UPS incorporates a programmable relay output with potential free
contacts for remote alarm indications (see Figure 34 on page 49). An
additional four relay outputs can be obtained with the X-Slot compatible
Relay Interface Card.
WARNING
The relay output contacts must not be connected to any utility connected circuits. Reinforced
insulation to the utility is required. The relay output contacts must have a maximum rating of
30 Vac/1A and 60 Vdc/2A nominal values.
Programmable Signal Inputs
The UPS incorporates two programmable signal inputs (see Figure 34 on
page 49). Use of non-polar (relay) control input is recommended. The
pins must be shorted with maximum resistance of 10 ohm in order to
activate the specific input.
NOTE See Figure 45 on page 62 for the polarity and verify these connections if polarity
control is required.
The default and programmable settings for the signal inputs are shown
in Table 6.
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COMMUNICATION
Table 6. Programmable Signal Inputs
Signal
Description
Disable Bypass Operation
If active, the automatic transfer to the static bypass is prevented.
Charger Off
If active, the battery charge function is disabled. In a utility power outage, the
discharge of batteries is supported.
Remote ON/OFF
If active, the UPS output turns off regardless of the mode of operation.
Auxiliary power, fan, communication, and rectifier/battery charger remain
functional. Restart is initiated immediately when this signal is inactive.
Request Bypass
If active, the UPS transfers to bypass if the bypass voltage, frequency, and
synchronization are all okay.
Request Normal
If active, the UPS transfers to inverter operation if not prohibited by REPO or an
alarm condition.
Force Bypass
If active, the UPS is forced to static bypass operation regardless of the bypass
status.
External Battery Breaker Status
If active, the UPS knows that the batteries are disconnected.
Building Alarm 1–6
These alarms can be activated separately or at the same time with other
building alarms.
Not in Use
Default
Shutdown
If active, the UPS shuts down immediately.
Delayed Shutdown
If active, the UPS shuts down after a user-configured delay time. Default
shutdown delay is 120 seconds. The UPS automatically restarts when the
signal changes to inactive.
Normal/Bypass
If active, the UPS transfers to bypass if okay. If inactive, the UPS transfers to
the inverter when possible.
On Generator
If active, the UPS knows that input is fed from the generator. Bypass is
disabled; the automatic battery test is disabled.
External Transformer
Overtemperature
This option is not used.
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COMMUNICATION
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Chapter 9
Operation
This chapter contains information on how to use the Powerware 9355,
including front panel operation, UPS startup and shutdown, and
configuring the UPS for Extended Battery Modules (EBMs).
Control Panel Functions
The UPS has a four-button graphical LCD with backlight. It provides
useful information about the UPS itself, load status, events,
measurements, and settings (see Figure 46).
Power On Indicator (green)
On Battery Indicator (yellow)
Bypass Indicator (yellow)
Alarm Indicator (red)
Control Buttons
for the LCD Menu Options
Figure 46. Powerware 9355 Control Panel
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OPERATION
The following table shows the indicator status and description.
Indicator
Green
Status
Description
On
The UPS is operating normally.
Flashing
S The UPS is starting up or is shut down and waiting for power to return.
S A new information message is active.
S Bypass is not available.
Off
The UPS is turned off and will not turn on automatically.
On
The UPS is in Battery mode.
On
The UPS is in Bypass mode.
On
The UPS has an active alarm.
Flashing
There is a new UPS alarm condition. See “Troubleshooting” on page 91 for
additional information.
Yellow
Yellow
Red
Changing the Language
Press and hold the first button on the left for approximately five seconds
to select the language menu. This action is possible from any LCD menu
screen.
Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the
selectable startup screen. The default is the Eaton Powerware logo and
can be changed to the Mimic screen in the User Settings menu.
The backlit LCD automatically dims after a long period of inactivity. Press
any button to restore the screen.
Use the two middle buttons ( and ) to scroll through the menu
button to enter a submenu. Press the
button
structure. Press the
to select an option. Press the ESC button to cancel or return to the
previous menu.
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OPERATION
The following table shows the basic menu structure.
Table 7. Menu Map for Display Functions
Main Menu
Submenu
Display Information or Menu Function
UPS Status
UPS off / System normal / UPS supporting load / UPS on battery / UPS on
bypass / Active alarm list / Battery status
Event Log
Displays up to 100 events and alarms
Measurements
Control
Settings
Output
L-N and L-L / Current / Frequency / Power
Battery
Voltage / Current / Runtime
Input
L-N and L-L / Current / Frequency
Bypass
L-N and L-L / Frequency
Go to Bypass Mode
Transfers the UPS to internal Bypass mode
When this command is active, the option changes to Go to Normal Mode.
Start Battery Test
Initiates a battery test
Display Test
Four different selectable tests for the front panel functions: the LEDs cycle
through, the alarm beep sounds, the backlight turns off and on, and the
pixels scroll through to test the LCD.
User Settings
See Table 8 for detail.
Service Settings
This screen is password-protected.
Identification
UPS Type / Part Number / Serial Number / Firmware / Display / CAN Bridge
Turn UPS ON/OFF
ON and OFF Options
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OPERATION
User Settings
The following table displays the options that can be changed by the
user.
NOTE Changes to the output voltage or frequency options should be made before turning
on the UPS; otherwise, the changes do not take effect.
Table 8. User Settings
Description
Available Settings
Default Setting
Set Date and Time
Set Month
Date: mm/dd/yyyy
Time: 24:00
01/01/2003
00:00
Display Contrast
Adjust contrast with up/down arrow buttons
Moderate
Change Language
Select Language: <English>
Elegir idioma <Español>
English
Relay Config
Relay: [Alarm 1] [X-Slot 1-1/2/3/4] or
[X-Slot 2-1/2/3/4]
Setup: [Battery Low] [On Battery] [On
Bypass] [UPS ok] [custom] [empty]
Alarm 1: empty
X-Slots (1 or 2)
#1: UPS ok
#2: On Bypass
#3: Summary Alarm
#4: On Battery
Signal Inputs
[empty] [Logic]
(see “Programmable Signal Inputs” on
page 64)
<empty>
Serial Port Config
Port: [X-Slot-1] [X-Slot-2/Serv]
Speed: [19200] [9600] [2400] [1200]
19200
Modem Config
Modem Installation
<Not Installed>
Set Modem Call Events
Event #0
Call modem: no
Set Modem Init String
ATZ0
Set Modem Call Command
None
Set Modem Communication Password
None
Start Screen
Eaton Powerware logo
Mimic screen
Eaton Powerware logo
User Password
Enabled/Disabled
If Enabled is selected, the password is USER.
Disabled
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OPERATION
Table 8. User Settings (continued)
Description
Available Settings
Default Setting
Audible Alarms
Normal Sound/Disabled
Normal Sound
Battery Charging
ABM cycling/constant
ABM cycling
Automatic Battery Tests
Enabled/Disabled
Enabled automatically runs the battery test
once a month.
Enabled
Full Power Battery Test
Enabled/Disabled
Enabled
Number of Battery Strings
0 through 22
(see “Configuring the UPS for EBMs” on
page 77)
2 strings for UPS-32 models
4 strings for UPS-64 models
Battery Capacity
1 through 65535 watts per cell
34 W/cell
Battery Low Alarm Level
1.750 through 1.950 volts per cell
1.880 V/cell
Set Nominal Output Voltage
Output:
[120V/208V] [127V/220V]
120V/208V
Bypass Voltage High Limit
+1 through +20% (1% increments)
120V +10%
Bypass Voltage Low Limit
-1 through -20% (1% increments)
120V -15%
Nominal Output Frequency
50 Hz or 60 Hz
60 Hz
Synchronization
Enabled/Disabled
Enabled
Synchronization Window
±0.5 through ±3.0 Hz
(0.1 Hz increments)
±2.0 Hz
Unsynchronized Transfer to Bypass
Allowed/Not Allowed
Not Allowed
Output Frequency Slew Rate
0.1 though 5 hertz per second
(0.1 Hz increments)
0.5 Hz/s
Usage of Bypass
Enabled/Disabled
Enabled
Transfer to Bypass When Overload
After a delay/Immediately
After a delay
Automatic Start Delay
-1 through 32767 seconds
(-1 means disabled)
0s
Control Commands from X-Slot1
Allowed/Disabled
Allowed
Control Commands from X-Slot2/Serv
Allowed/Disabled
Allowed
X-Slot Signal Input Activation Delay
0 through 65 seconds
5s
Input signal delayed shutdown delay
1 through 65535 seconds
120s
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OPERATION
Table 8. User Settings (continued)
Description
Available Settings
Default Setting
Site Wiring Fault Notice
Enabled/Disabled
Enabled
Reset Custom Event Settings
0 through 32
Total: 0/32
Auto Output Configuration
Enabled/Disabled
Enabled for initial startup
Disabled after initial startup
Initial Startup
Startup and operational checks must be performed by an authorized
Eaton Customer Service Engineer, or the warranty terms as specified on
page 95 become void. This service is offered as part of the sales
contract for the UPS. Contact service in advance (usually a two-week
notice is required) to reserve a preferred startup date.
UPS Startup
WARNING
Only qualified service personnel (such as a licensed electrician) should perform the UPS
installation and initial startup. Risk of electrical shock.
Verify that UPS installation has been carried out correctly and the UPS
ground has been connected.
Select one of the following startup options:
72
Startup Option
Section
Normal mode
“Normal Mode Startup” on page 73
Battery mode
“Starting the UPS on Battery“ on page 74
Bypass mode
“Internal Bypass Startup” on page 75
UPS maintenance bypass
“UPS Maintenance Bypass Startup” on
page 76
Wall-mounted maintenance bypass
“Wall-Mounted Maintenance Bypass
Startup” on page 76
Parallel UPS configuration
Refer to the Powerware 9355 Parallel UPS
(10/15 kVA) User’s Guide.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
OPERATION
Normal Mode Startup
To start up the UPS:
1.
Verify that the maintenance bypass switch is in the UPS position
(see Figure 47 on page 81).
2.
If an optional wall-mounted bypass cabinet is installed:
S Verify that the bypass breaker is in the OFF position (see
Figure 20 on page 32).
S Verify that the UPS breaker is in the ON position (see Figure 23
on page 36).
3.
If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position (see Figure 12 on page 21).
4.
Switch on utility power where the UPS is connected.
5.
Wait for the front panel LCD to illuminate.
The
indicator flashes.
6.
Remove the breaker tie from all battery circuit breakers.
7.
Switch all battery circuit breakers to the ON position.
The
indicator stops flashing.
8.
Press any button on the front panel display to activate the menu
options.
9.
Press the button on the front panel display and then press the
button to select the TURN UPS ON/OFF menu.
10. Select the TURN UPS ON option. Press and hold the
three seconds, until the UPS stops beeping.
The
button for
indicator illuminates. The UPS is now powering the load.
If the
indicator is flashing, check the UPS status from the front
panel to view the active alarms. Correct the alarms and restart if
necessary.
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OPERATION
Starting the UPS on Battery
NOTE Before using this feature, the UPS must have been powered by utility power at least
once.
To start the UPS on battery:
1.
Verify that the maintenance bypass switch is in the UPS position
(see Figure 47 on page 81).
2.
If an optional wall-mounted bypass cabinet is installed:
S Verify that the bypass breaker is in the OFF position (see
Figure 20 on page 32).
S Verify that the UPS breaker is in the ON position (see Figure 23
on page 36).
3.
Switch all battery circuit breakers to the ON position.
NOTE Leave the battery circuit breaker(s) in the ON position during this operation. If you
need to cancel this operation, wait until the front panel LCD illuminates before switching the
battery circuit breaker(s) off.
4.
Wait for the front panel LCD to illuminate.
5.
Press any button on the front panel display to activate the menu
options.
6.
Within three minutes, press the button on the front panel display
button to select the TURN UPS ON/OFF
and then press the
menu.
7.
Select the TURN UPS ON option. Press and hold the
three seconds, until the UPS stops beeping.
button for
The UPS starts in Battery mode within two minutes and supplies
battery power to your equipment.
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OPERATION
Internal Bypass Startup
To start the UPS in internal Bypass mode:
1.
Verify that the maintenance bypass switch is in the UPS position
(see Figure 47 on page 81).
2.
If an optional wall-mounted bypass cabinet is installed:
S Verify that the bypass breaker is in the OFF position (see
Figure 20 on page 32).
S Verify that the UPS breaker is in the ON position (see Figure 23
on page 36).
3.
If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position (see Figure 12 on page 21).
4.
Switch on utility power where the UPS is connected.
5.
Wait for the front panel LCD to illuminate.
The
indicator flashes.
6.
Remove the breaker tie from all battery circuit breakers.
7.
Switch all battery circuit breakers to the ON position.
The
indicator stops flashing.
8.
Press any button on the front panel display to activate the menu
options.
9.
Using the button on the front panel display, scroll to the Control
button.
menu option and press the
10. Press the
button to select the Go to Bypass Mode option.
and
indicators illuminate, indicating the UPS is
The
operating in Bypass mode. The load is now powered by utility
power.
To switch to Normal mode from internal Bypass mode:
1.
Press the
2.
Press the
button to select the Go To Normal Mode option.
ESC
button until the Eaton Powerware logo appears.
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75
OPERATION
UPS Maintenance Bypass Startup
To start the UPS in maintenance bypass:
1.
Verify that the maintenance bypass switch is in the BYPASS
position (see Figure 47 on page 81).
2.
If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position (see Figure 12 on page 21).
3.
Switch on utility power where the UPS is connected.
The load is now powered by utility power.
4.
To transfer the load to the UPS, see “Using the UPS Maintenance
Bypass Switch” on page 81.
Wall-Mounted Maintenance Bypass Startup
To start the UPS in maintenance bypass (wall-mounted operation):
1.
Verify that the bypass breaker is in the OFF position (see Figure 20
on page 32).
2.
Switch on utility power where the wall-mounted bypass cabinet is
connected.
3.
Switch the bypass breaker to the ON position.
The load is now powered by utility power.
4.
76
To transfer the load to the UPS, see “Using the Wall-Mounted
Bypass Cabinet” on page 83.
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OPERATION
Configuring the UPS for EBMs
To ensure maximum battery runtime, configure the UPS for the correct
number of EBMs:
1.
Press any button on the front panel display to activate the menu
options.
2.
Using the
3.
Press the
4.
Using the button, scroll to the Number of Battery Strings option
button.
and press the
5.
Use the or buttons to select the number of strings according to
your UPS configuration:
button, scroll to the Settings menu.
button twice to select the User Settings menu.
All 2-High UPS and EBM Cabinets*
Number of Strings
UPS + 1 EBM
6
UPS + 2 EBMs
10
UPS + 3 EBMs
14
UPS + 4 EBMs
18
All 3-High UPS and EBM Cabinets*
Number of Strings
UPS + 1 EBM
10
UPS + 2 EBMs
16
UPS + 3 EBMs
22
* UPS-32 models contain 2 strings; EBM-64 models contain 4 strings.
UPS-64 models contain 4 strings; EBM-96 models contain 6 strings.
6.
Press the
7.
Press the
button to save the setting.
ESC
button until the Eaton Powerware logo appears.
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77
OPERATION
UPS Shutdown
To shut down the UPS:
1.
Press any button on the front panel display to activate the menu
options.
2.
Press the button on the front panel display and then press the
button to select the TURN UPS ON/OFF menu.
3.
Press the
4.
Press and hold the
beeping.
button to select the TURN UPS OFF option.
button for three seconds, until the UPS stops
The UPS stops supplying power to the load.
5.
Switch the UPS battery circuit breaker to the OFF position.
The UPS disconnects from the batteries and is on logic power only.
6.
78
Switch off utility power where the UPS is connected.
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Chapter 10
UPS Maintenance
This section explains how to:
S Care for the UPS and batteries
S Recycle used batteries or UPS
S Use the maintenance bypass switch
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS
clean and dust-free. If the atmosphere is very dusty, clean the outside of
the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of
77°F (25°C).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of
service life varies, depending on the frequency of usage and ambient temperature.
Batteries used beyond expected service life will often have severely reduced runtimes.
Replace batteries at least every 5 years to keep units running at peak efficiency.
Storing the UPS and Batteries
When storing the UPS and optional cabinets, the following requirements
should be met:
S Verify that the battery circuit breaker is in the OFF position.
S Avoid temperature and humidity extremes. To maximize battery life,
the recommended storage temperature is 59°F (15°C) to 77°F (25°C).
S If you store the UPS for a long period, recharge the batteries every
10 months by applying utility power. The batteries charge to 80%
capacity in approximately 3 hours. However, it is recommended that
the batteries charge for 48 hours after long-term storage.
S Check the battery recharge date on the shipping carton label. If the
date has expired and the batteries were never recharged, do not use
the UPS. Contact your service representative.
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UPS MAINTENANCE
When to Replace Batteries
When the
indicator flashes and the LCD panel displays Battery
Failure, the batteries may need replacing. Contact your service
representative to order new batteries.
Change the batteries approximately every five years.
Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information
on proper disposal of the used battery or UPS.
WARNING
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead-acid batteries and must be disposed of properly. For more information, contact your
local recycling/reuse or hazardous waste center.
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper
disposal, contact your local recycling/reuse or hazardous waste center.
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UPS MAINTENANCE
Using the UPS Maintenance Bypass Switch
The UPS maintenance bypass switch is located on the back of the UPS
(see Figure 47).
The maintenance bypass switch is used to bypass the UPS during
maintenance or servicing. The switch provides a wrap-around bypass
without shutting down the load. The SERVICE position on the switch
allows a service engineer to apply power to the UPS input and verify its
operation while the load is powered through bypass.
Figure 47. Maintenance Bypass Switch
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81
UPS MAINTENANCE
To transfer the load from the UPS to maintenance bypass:
1.
Turn the maintenance bypass switch to the BYPASS position.
The battery circuit breaker trips, and the UPS is now bypassed, with
the load powered by utility power.
2.
The UPS automatically shuts down.
To transfer the load from maintenance bypass to the UPS:
1.
Turn the maintenance bypass switch to the SERVICE position.
The UPS starts up in Bypass mode, with the load still powered by
utility power.
2.
Switch the UPS battery circuit breaker to the ON position.
NOTE Wait until the
indicator illuminates before proceeding to Step 3; otherwise,
power to the load may be lost.
3.
82
Turn the maintenance bypass switch to the UPS position to return
to Normal mode. The UPS is now powering the load.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
UPS MAINTENANCE
Using the Wall-Mounted Bypass Cabinet
To transfer the load from the UPS to maintenance bypass (wall-mounted
operation):
1.
Transfer the UPS to Bypass mode:
S Press any button on the front panel display to activate the menu
options.
S Using the button on the front panel display, scroll to the Control
menu option and press the
S Press the
button.
button to select the Go to Bypass Mode option.
and
indicators illuminate, indicating the UPS is
The
operating in Bypass mode.
2.
Switch the bypass breaker in the wall-mounted bypass cabinet to
the ON position.
The UPS is now bypassed, with the load powered by utility power.
3.
Switch the UPS breaker in the wall-mounted bypass cabinet to the
OFF position.
To transfer the load from maintenance bypass to the UPS (wall-mounted
operation):
1.
If the UPS was powered off, continue to Step 2.
If the UPS is already in Bypass mode, proceed to Step 8.
2.
Switch on utility power where the UPS is connected.
3.
Wait for the front panel LCD to illuminate.
The
4.
indicator flashes.
Switch all battery circuit breakers to the ON position.
The
indicator stops flashing.
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83
UPS MAINTENANCE
5.
Press any button on the front panel display to activate the menu
options.
6.
Using the button on the front panel display, scroll to the Control
menu option and press the
button.
7.
Press the
button to select the Go to Bypass Mode option.
and
indicators illuminate, indicating the UPS is
The
operating in Bypass mode.
8.
Switch the UPS breaker in the wall-mounted bypass cabinet to the
ON position.
9.
Switch the bypass breaker in the wall-mounted bypass cabinet to
the OFF position.
The UPS is now powering the load in Bypass mode.
10. Transfer the UPS to Normal mode:
S Press the
S Press the
button to select the Go To Normal Mode option.
ESC
button until the Eaton Powerware logo appears.
The UPS is now powering the load in Normal mode.
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Chapter 11
Specifications
This section provides the following specifications:
S Model list
S Dimensions and weights
S Environmental and safety specifications
S Technical specifications
S Model specifications
S Battery specifications
S Battery runtimes
Table 9. Model List
UPS
Description
Power Rating
PW9355-10-32
2-high: UPS with one battery section
3-high: UPS with one battery and one isolation transformer section
10 kVA, 9 kW
PW9355-10-64
3-high: UPS with two battery sections
10 kVA, 9 kW
PW9355-15-32
2-high: UPS with one battery section
3-high: UPS with one battery and one isolation transformer section
15 kVA, 13.5 kW
PW9355-15-64
3-high: UPS with two battery sections
15 kVA, 13.5 kW
Extended Battery
Module (EBM)
Description
EBM-64
2-high: two battery sections
EBM-96
3-high: three battery sections
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SPECIFICATIONS
Table 10. Dimensions and Weights
Dimensions (H × W × D)
Weight
2-High UPS
32.2” × 12” × 33.5” (81 × 30 × 85 cm)
381 lb (173 kg)
3-High UPS-32
47.8” × 12” × 33.5” (121.5 × 30 × 85 cm)
587 lb (266 kg)
3-High UPS-64
47.8” × 12” × 33.5” (121.5 × 30 × 85 cm)
619 lb (281 kg)
2-High EBM
32.2” × 12” × 30.3” (81 × 30 × 77 cm)
480 lb (218 kg)
3-High EBM
47.8” × 12” × 30.3” (121.5 × 30 × 77 cm)
710 lb (322 kg)
Table 11. Environmental and Safety Specifications
Operating Temperature
50°F to 104°F (10°C to 40°C)
Optimal battery performance: 77°F (25°C)
Transit Temperature
-13°F to 131°F (-25°C to 55°C)
Storage Temperature
32°F to 77°F (0°C to 25°C)
Recommended battery storage: 59°F to 77°F (15°C to 25°C)
Ventilation
Front air intake, forced air, two fans, positive pressurization,
temperature UPS-monitored
Altitude
9,843 ft (3,000m) operating without derating
32,810 ft (10,000m) during transportation
Relative Humidity
Audible Noise
5–95% noncondensing
<56 dBA at 1 meter distance, typical loads
<62 dBA for heavy load, high ambient or high altitude, on battery
Surge Suppression
ANSI C62.41 Category B3
Safety Conformance
NOM-019-SCFI, UL 1778, CSA C22.2, No. 107.3;
EN 55022 Class A (CISPR22 Class A) and IEC 60950; IEC 62040-1-1
Agency Markings
EMC (Class A)
86
cULus, cUL, CE (pending)
IEC 62040-2, FCC Part 15, ICES-003
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
SPECIFICATIONS
Table 12. Technical Specifications
Technology
Online, double-conversion topology with static bypass switch and
3-position maintenance bypass switch.
Frequency independent operation.
Input Voltage Range
75/130–144/249 Vac per phase
Input Power Factor
>0.99 at full load nominal line conditions
Input Rated Voltage
120/208 or 127/220 Vac three-phase
Isolation Transformer Input
Voltage Range
480V or 600V ±20%
60 Hz only
Input Frequency Range
45–65 Hz
Input Rated Frequency
50/60-Hz selectable, auto-configuring
Output Voltage Regulation
±1% static, Phase to Neutral
±2% static, Phase to Phase
±5% dynamic at 100% resistive load change
Response time <1 ms
Output Voltage Distortion
<2% THD linear load
<5% THD non-linear load
Output Frequency
50/60-Hz selectable or auto-configuring
Output Frequency
Regulation
Synchronization to line
Output Overload
101–110% for 10 minutes
111–125% for 60 seconds
126–149% for 5 seconds
>150% for 300 milliseconds
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SPECIFICATIONS
Table 13. Model Specifications
10 kVA Model
Output Voltage (Line–Line)
208
208
208
220
Output Voltage (Line–Neutral)
120
120
120
127
Input Voltage
208
480 (with input
isolation
transformer)
600V (with input
isolation
transformer)
220
Input Current
32.2A
16A
13.3A
30.5A
Output Current
27.8A
27.8A
27.8A
26.2A
Output kVA
10
10
10
10
Output kW
9
9
9
9
89%
83%
83%
89%
3798 (956)
6294 (1585)
6294 (1585)
3798 (956)
Efficiency (Minimum)
Heat Rejection [BTU/hr (kg-cal/hr)]
15 kVA Model
Output Voltage (Line–Line)
208
208
208
220
Output Voltage (Line–Neutral)
120
120
120
127
Input Voltage
208
480 (with input
isolation
transformer)
600 (with input
isolation
transformer)
220
Input Current
48A
24A
20A
45.7A
41.6A
41.6A
41.6A
39.4A
Output kVA
15
15
15
15
Output kW
13.5
13.5
13.5
13.5
Efficiency (Minimum)
90%
85%
85%
90%
5122 (1290)
8134 (2048)
8134 (2048)
5122 (1290)
Output Current
Heat Rejection [BTU/hr (kg-cal/hr)]
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SPECIFICATIONS
Table 14. Battery Specifications
Battery Type
9 Ah sealed, valve-regulated lead acid (VRLA), maintenance-free, minimum 3-year float
service life at 25°C (77°F), voltage 192 Vdc (96 cells per string)
Number of Strings
Maximum of 22 strings per full configuration, including UPS batteries
(4 EBM-64 cabinets or 3 EBM-96 cabinets, plus UPS batteries)
UPS-32: 2 strings; UPS-64: 4 strings
EBM-64: 4 strings; EBM-96: 6 strings
Battery Replacement
Must be replaced by a qualified service technician
Charger
Service configurable 0.5–34A per string, with overall maximum of 34A (limited by input
current). Default: 3.4A per string
Charging
Internal battery: approximately 3 hours to 80% usable capacity at nominal line voltage
after full load discharge
External battery: no more than 10x discharge time to 90% usable capacity at nominal line
voltage after full load discharge
Start-on-Battery
Performance
Allows start of UPS without utility input
ABM technology increases battery service life, optimizes recharge time, and provides a
warning before the end of useful battery life
Protection
Extended Battery Module output protected by 100A circuit breaker
Table 15. Battery Runtimes (in Minutes) at Full Load
2-High Cabinets
Load
32 Internal UPS
Batteries
(1) EBM-64
(2) EBM-64
(3) EBM-64
(4) EBM-64
15 kVA/13.5 kW
4
23
43
65
88
10 kVA/9 kW
8
37
69
106
144
3-High Cabinets
Load
64 Internal UPS
Batteries
(1) EBM-96
(2) EBM-96
(3) EBM-96
15 kVA/13.5 kW
13
43
76
113
10 kVA/9 kW
22
69
124
184
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
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SPECIFICATIONS
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Chapter 12
Troubleshooting
The Powerware 9355 is designed for durable, automatic operation and
also alerts you whenever potential operating problems may occur.
Usually the alarms shown by the control panel do not mean that the
output power is affected. Instead, they are preventive alarms intended
to alert the user. Use the following troubleshooting chart to determine
the UPS alarm condition.
Typical Alarms and Conditions
The following table describes typical alarms and conditions; check the
Event Log through the control panel for a list of active alarms. If an alarm
appears with a service code, please contact the Help Desk (see
page 93).
Alarm or Condition
Possible Cause
Action
On Battery
A utility failure has occurred and the
UPS is in Battery mode.
The UPS is powering the equipment with battery
power. Prepare your equipment for shutdown.
The battery is running low.
Five minutes or less of battery power remains
(depending on load configuration and battery
charge). Save your work and turn off your
equipment.
When utility power is restored, the UPS restarts
automatically, provides power to the load, and
charges the battery.
The UPS does not recognize the
internal batteries.
Verify the battery circuit breaker is in the ON
position. If the condition persists, contact your
service representative.
Power requirements exceed the UPS
capacity (greater than 100% of
nominal; see page 87 for specific
output overload ranges).
Remove some of the equipment from the UPS. The
UPS continues to operate, but may switch to
Bypass mode if the load increases. The alarm
resets when the condition becomes inactive.
LED is on.
1 beep every second.
Battery Low
LED is on.
Continuous beep for
10 seconds.
Battery Breaker
LED is on.
1 beep every second.
Overload
LED is on.
1 beep every second.
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TROUBLESHOOTING
Alarm or Condition
Possible Cause
Action
Overtemperature
UPS internal temperature is too high
or the fan has failed.
Turn the maintenance bypass switch to the
SERVICE position. Otherwise, shut down the UPS.
Clear vents and remove any heat sources. Allow
the UPS to cool. Ensure the airflow around the UPS
is not restricted.
If the alarm disappears, turn the maintenance
bypass switch back to the UPS position.
If the condition persists, contact your service
representative.
Battery test failed
The batteries need service.
Contact your service representative.
The UPS does not start.
The main utility breaker is off.
Verify that the main utility breaker is on.
If an optional isolation transformer is
installed, the input circuit breaker is
off.
Verify that the isolation transformer input circuit
breaker is on.
The remote emergency power-off
(REPO) switch is active or the REPO
connector is missing.
Reset the REPO switch and restart the UPS. Verify
that the REPO connector is present.
LED is on.
1 beep every second.
Power is not available at The UPS is in Standby mode.
the UPS output
receptacles.
Supply power to the connected equipment: Press
any button on the front panel display to activate the
menu options. Press the button on the front panel
display and then press the
button to select the
TURN UPS ON/OFF menu. Press the button to
select the TURN UPS ON option; press the
button. Press and hold the
button for three
seconds, until the UPS stops beeping.
The UPS does not
provide the expected
backup
p time.
Apply utility power for 48 hours to charge the
batteries. If the condition persists, contact your
service representative.
The batteries need charging or
service.
Battery circuit breakers are in the OFF Switch all battery circuit breakers to the ON
position.
position.
Silencing the Alarm
Before silencing an alarm, check the alarm condition and perform the
applicable action to resolve the condition.
Press any button on the front panel display to silence the alarm. If the
alarm status changes, the alarm beeps again, overriding the previous
alarm silencing.
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TROUBLESHOOTING
Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor or the Help Desk at one of the following telephone numbers
and ask for a UPS technical representative.
United States:
Canada:
All other countries:
1-800-843-9433 or 1-919-870-3028
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call for service:
S Model number
S Serial number
S Firmware version number
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
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TROUBLESHOOTING
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Chapter 13
Limited Warranty
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Power Quality Corporation, a
Delaware Corporation (“Eaton”).
LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”)
of the Powerware 3 Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in
the event that the Product is initially sold by Eaton for resale to an End-User.
LIMITED WARRANTY PERIOD: The period covered by this Warranty for Product installed [and currently located] in
the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product start-up or
eighteen (18) months from date of Product shipment, whichever occurs first. The period covered by this Warranty
for Product installed [and currently located] outside of the fifty (50) United States and the District of Columbia is
twelve (12) months from the date of Product start-up or eighteen (18) months from date of Product shipment,
whichever occurs first.
WHAT THIS LIMITED WARRANTY COVERS: The warrantor warrants that the Powerware three-phase UPS
electronics, Eaton-built accessories, and Powerware-built battery cabinets, (individually and collectively, the
“Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted
Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or
replace such defective item (including by providing service, parts and labor, as applicable), at the option of Eaton.
The Warranted Item will be repaired or replaced onsite at the End-User’s location or such other location as
determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall
become the property of Eaton.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages
caused by: (a) failure to properly store the Product before installation, including the “trickle charge” of batteries no
later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c)
neglect, accident, abuse, misuse, misapplication, incorrect installation; (d) repair or alteration, not authorized in
writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent; or (e)
improper testing, operation, maintenance, adjustment, or any modification of any kind not authorized in writing by
Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent.
This Warranty is not valid: (a) unless an authorized Eaton Customer Service Engineer (in USA) or Agent (outside of
USA) performs start-up and commissioning of the Product; (b) if the Product is moved to a new location by
someone other than an authorized Eaton Customer Service Engineer (in USA) or Agent (outside of USA); or (c) if the
Product’s serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to
this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof.
Labor warranty is not provided for Product located outside of the fifty (50) United States or the District of Columbia.
Any equipment, parts or materials included in the Product and not manufactured by Eaton are warranted solely by
the manufacturer of such equipment, parts or materials and are not included as part of this warranty. Batteries
are not warranted by Eaton.
THIS WARRANTY IS THE END-USER’S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE NO OTHER,
EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED).
LIMITATION OF LIABILITY: In no event shall Eaton be liable for any indirect, incidental, special or consequential
damages of any kind or type whatsoever, or based on any claim or cause of action, however denominated. Eaton
shall not be responsible for failure to provide service or parts due to causes beyond Eaton’s reasonable control. In
no case will Eaton’s liability under this Warranty exceed the replacement value of the Warranted Items.
EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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LIMITED WARRANTY
END-USER’S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-User must use the Product
in a normal way; follow the Product’s operators and maintenance manual; and protect against further damage to the
Product if there is a covered defect.
OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of
all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of
any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton
shall have no obligation under this Warranty. Also during such time, the period of this Warranty shall continue to run
and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not
expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection
that determines no corrective maintenance is required. Any costs for replacement equipment, installation,
materials, freight charges, travel expenses or labor of Eaton representatives outside the terms of this Warranty will
be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the USA, call the Eaton Customer Reliability Center 7x24 at 800-843-9433.
Outside of the USA, call your local Eaton sales or service representative, or call the Eaton Customer Reliability
Center in the USA at 919-870-3028. For comment or questions about this Limited Factory Warranty, write to the
Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
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EATON Powerware® 9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev C www.powerware.com
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