Pizza Prep Table Refrigerator Installation and Operation Manual Full Stainless Steel Visible Exterior

Pizza Prep Table Refrigerator Installation and Operation Manual Full Stainless Steel Visible Exterior
CAUTION!
PLEASE KEEP POWER
SWITCH ON BEFORE
OPERATING THIS EQUIPMENT
Turbo Air Speed up the Pace of Innovation
Pizza Prep Table
Refrigerator
Installation and Operation Manual
Please read this manual completely before attempting to install or operate this equipment!
Full Stainless Steel Visible Exterior
REFRIGERATOR
TPR-44SD
TPR-67SD
TPR-93SD
www.turboairinc.com
CONTENTS
PAGE
SPECIFICATIONS ............................................................................................ 2
SERIAL NUMBER ............................................................................................ 2
CUTTING BOARD & BRACKETS Installation Schematic Diagram ................. 3
INSTALLATION OF CASTORS ........................................................................ 4
INSTALLATION OF HOOD LID ........................................................................ 4
HOW TO CLEAN THE PAN AIR DUCT PANEL ............................................... 6
HOW TO OPEN AND CLOSE THE HOOD LID ................................................6
INSTALLATION ................................................................................................ 7
CLEANING & CAUTION .................................................................................. 8
BASIC OPERATION ......................................................................................... 9
BEFORE REQUESTING SERVICE ............................................................... 10
WARRANTY ............................................................................................. 11~13
SPECIFICATION
Pizza Prep Table
MODEL
COMP H.P.
V/Hz
REFRIGERANT
AMPS
WEIGHT
TPR-44SD
1/4
115V/60Hz
R-134A
6.3A
302lbs
TPR-67SD
2/3
115V/60Hz
R-134A
10.4A
411lbs
TPR-93SD
2/3
115V/60Hz
R-134A
10.4A
577lbs
SERIAL NUMBER
The serial number is located on the rating label which is on the left interior wall.
Please retain the unitʼs serial number for service purpose.
2
CUTTING BOARD & BRACKETS Installation Schematic Diagram
PART LIST
NO
PART NAME
1
2
3
4
5
6
CUTTING BOARD
CUTTING BOARD BRACKET
LID BRACKET LEFT
LID BRACKET CENTER
LID BRACKET RIGHT
SCREW
SPECIFICATION
67”
QUANTITIES
93”
67” 18.9” 0.5” 93.5” 18.9” 0.5”
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
M4*10
* Assemble CUTTING BOARD and BRACKETS as above drawing.
3
1
2
1
1
1
10
1
2
1
2
1
12
INSTALLATION OF CASTERS AND CASTER BRAKES
DOOR(R)
DOOR(L)
DOOR(R)
DOOR(R)
CASTER (2EA)
CASTER (3EA)
Rotation
Rotation
CASTER
(WITH BRAKE) (3EA)
CASTER (WITH BRAKE) (2EA)
INSTALLATION OF HOOD LID
1) HANDLE ASSEMBLY
SIDE VIEW OF
HOOD LID
HANDLE
WASHER
SCREW
* Assemble the handle with washers and screws as above drawing.
4
CABINET
DOOR(L)
CABINET
1) Screw the castor (in rear side) and the castor brakes (in front side) by using
castor wrench.
2) Use the castor shims to level the cabinet, if necessary, by inserting them to
stems of the castors.
INSTALLATION OF HOOD LID
2) Assemble HOOD LID BRACKET like drawing below.
LARGE LID
SMALL LID
FRONT VIEW OF TPR-67SD
RIGHT BRACKETʼS
BENDING DIRECTION
IS RIGHT.
LEFT BRACKETʼS
BENDING DIRECTION
IS LEFT.
SMALL LID
LARGE LID
SMALL LID
FRONT VIEW OF TPR-93SD
LEFT BRACKETʼS
BENDING DIRECTION
IS LEFT.
RIGHT BRACKETʼS
BENDING DIRECTION
IS RIGHT.
There are 3 kinds of bracket. They are for left, middle, right position.
3) Insert HOOD LID SHAFT like drawing below.
* Insert shaft and pull hood lid with parallel like arrow direction.
HOOD
LID
SHAFT
5
HOW TO CLEAN THE PAN AIR DUCT PANEL
HOOD LID
The Pan Air Duct Panel is
located under pans.
PAN (6+3EA)
(TPR-93SD : 3+6+3EA)
MODEL: TPR-67SD
1) Remove all pans.
2) Clean the PANEL with cloth and warm water.
When cleaning where pans are located or putting and removing food, be
careful that hood lid is in lid brackets correctly so it will not fall.
HOW TO OPEN AND CLOSE THE HOOD LID
1) When opening HOOD LID, push
forward away from you till locked
in place at lid bracket.
2) When closing HOOD LID, lift
handle and pull up, and close
slowly.
6
INSTALLATION
1. GOOD AIR CIRCULATION
- Do not place any object that will restrict air flow in front or back grills.
- Turbo air highly recommends that there is ample space in rear of unit. 5 inches or
more is best.
2. PLACE ON STRONG GROUND
- Be sure the location chosen has a floor strong enough to support the total weight of
the cabinet and contents.
3. DO NOT PLACE NEAR HEAT
- Be sure to avoid hot corners and locations near stoves.
- High ambient temperature will make cooling efficiency lower.
4. INDOOR USAGE ONLY
- Be sure to install this unit indoor, so it will not get wet from the rain.
5. STABILIZING
- Make sure the unit is installed in a stable condition with the front wheels locked
while in use.
6. LEVELING
- Be sure that the unit is level from front to back and side to side.
7. UNIT SHOULD BE ON DEDICATED OUTLET.
7
CLEANING
Before cleaning, turn unit off at power switch.
1. CLEANING THE INTERIOR AND EXTERIOR
- The interior and exterior of the unit can be cleaned using warm water with soap.
- Do not use an abrasive cleaner because it will scratch the surface.
2. CLEANING THE CONDENSER FINS
- To maintain proper refrigeration performace, the Condenser coil must be free of dust,
dirt, and grease.
This will require periodic cleaning. Condenser fins should be cleaned at least every
three months (90 days) or as needed.
- To clean condenser, unplug at power cord. Condenser can be cleaned with vaccum,
brush, or CO2 (high pressure air).
3. CLEAN THE GASKET
- The door gasket should be cleaned frequently to maintain proper sealing.
4. CLEAN THE DRAIN PAN
- Empty the Drain Pan which is located under the unit, periodically.
- When reinstalling Drain Pan, make sure Drain Hose is placed back in pan.
5. CHECK AFTER CLEANING
- Plug unit back in and turn on power switch.
- Check that the unit is operating properly.
CAUTION
1. POWER CORD
- Be sure the power cord is connected to the proper voltage.
- A protected circuit of the correct voltage and amperage must be run for connection of
the line cord.
- Turn ʻoffʼ the power switch before disconnecting the power cord, whenever
performing maintenance functions or cleaning the refrigerated cabinet.
- Compressor warranties are void if compressor burns out due to low voltage.
2. RE-STARTING
- If disconnected, wait 5 minutes before re-starting.
3. POSITIONING FOOD
- Do not obstruct the air inlet which is located at the right inside of the unit.
- Check the gap between the air inlet and food (etc.) whether above 3 inch or not.
8
BASIC OPERATION
REFRIGERATORS
TPR-44SD / 67SD / 93SD
1. The controller(thermostat) is located at the right inside of the unit.
2. The factory setting for the control is ʻNormalʼ, and maintains about 38˚F (3˚C) inside.
3. Set toward “Cool” for higher temperature and “Cold” for lower temperature.
L
O
CO
OFF
NORMAL
COLD
Temperature Controller
(Thermostat)
4. The thermostat controls compressorʼs cycling by sensing inside temperature.
5. When unit will not be used for a long time, turn the power switch off located under the
thermostat knob.
9
BEFORE REQUESTING SERVICE
SYMPTOMS
CAUSES
Refrigerator(Freezer)
is freezing(melting)
food.
• The setting temperature is too
low(high) to maintain food
freshness.
• Turn the temperature dial to a
warmer(colder) setting.
The unit does not
refrigerate at all.
• There is a power connection
failure problem.
• Check the power cord to make sure
the unit is pluged in it correctly.
The unit does not
refrigerate well.
• The unit is in sunlight or near a • Move out of sunlight or away
from heater.
heating device.
• The unit contains hot food or too • Check the condition of stored
food.
much food.
• Check the position of the temp
• The unit door is opened too
frequently or left open too long.
control dial.
• The temp. dial is not on the
correct position.
• The condenser is clogged.
• The floor is too weak or the
leveling feet are set incorrectly.
• The backside of the unit is too
There is a loud noise.
close to the wall.
• The tray is not in the correct
position.
SOLUTIONS
• Check the installation and
adjust the tray position.
There are dew-drops
on the unit exterior.
• High-moisture air can produce • Wipe with a dry cloth.
dewdrops during rainy seasons.
There are dew-drops
on the unit interior.
• The door is opened too
frequently or left open too long.
• Damp food is stored.
• Keep the door closed to
remove dewdrops.
The door does not
close tightly.
• The door is bent.
• The unit is not level.
• The door gasket has come out.
• Level the unit again.
• Reposition the gasket.
The following points are not malfunctions:
• A water-flowing sound can be heard when the compressor stops.
This is the sound of REFRIGERANT flowing.
• The compressor does not run during the defrost cycle.
10
MANUFACTURING COMPANY
THREE YEAR WARRANTY
Turbo air warrants to the original purchaser of every new Turbo air refrigerated unit, the cabinet and all parts thereof, to be free
from defects in material or workmanship, under normal use and service, for a period of three (3) year from the date of original
installation or 39 months after shipment date from Turbo air , whichever occurs first.
Any parts covered by this warranty that are examined and determined by Turbo air to have been defective within three (3) year of
original installation or thirty nine (39) months after shipment date from manufacturer, whichever occurs first, shall be repaired or
replaced as stated below. Turbo air shall be deemed to have fully complied with its obligation under the foregoing warranties by
electing either one of the following procedures, at the sole discretion of Turbo air.
1. Furnishing a replacement part, freight collect, in even exchange for the returned part, freight collect.
2. Receiving the defective part, freight collect; repairing it; and returning it, freight collect.
ADDITIONAL TWO YEAR COMPRESSOR WARRANTY
In addition to the three (3) year warranty stated above, Turbo air warrants its hermetically and semi-hermetically sealed
compressor to be free from defects in both material and workmanship under normal use and service for a period of two (2)
additional years from the date of original installation but not to exceed five (5) years and three (3) months after shipment from
manufacturer.
Compressors determined by Turbo air have been defective within this extended time period will, at Turbo airʼs option, be either
repaired or replaced with a compressor or compressor parts of similar design and capacity.
The two (2) year extended compressor warranty applies only to hermetically and semi-hermetically sealed parts of the
compressor and does not apply to any other parts or components, including, but not limited to, cabinet, paint finish, temperature
control, refrigerant, metering device, driers, motor starting equipment, fan assembly any other electrical component, etcetera.
134A(404A) COMPRESSOR WARRANTY
The five year compressor warranty detailed above will be voided if the following procedure is not carefully adhered to:
1. This system contains R134A refrigerant and polyol ester lubricant. The Polyol ester lubricant has rapid moisture absorbing
qualities. If long exposure to the ambient conditions occur, the lubricant must be removed and replaced with new. Listed below
are the approved lubricants for the Tecumseh compressors.
1 ICI-Emkarate RL 184
2 Emery-2927-A
3 Mobile Artic 22A
Failure to comply with recommended lubricant specification will void the compressor warranty.
2. Dryer replacement is very important and must be changed when a system is opened for servicing. dryer must be used with XH9 desiccant.
3. Micron level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must obtained.
What is NOT covered by this warranty
Turbo airʼs sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additional
limitations below. This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by
this warranty.
1. WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies only in favor of the original
purchaser/user to whom delivered. ANY SUCH ASSIGNMENT OR TRANSFER SHALL VOID THE WARRANTIES HEREIN
MADE AND SHALL VOID ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
2. NO CONSEQUENTIAL DAMAGES. TURBO AIR IS NOT RESPONSIBLE FOR ECONOMIC LOSS; PROFIT LOSS OR
SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSSES OR DAMAGES
ARISING FROM FOOD OR PRODUCT SPOILAGE CLAIMS WHETHER OR NOT ON ACCOUNT OF REFRIGERATION
FAILURE.
3. ALTERATION, NEGLECT, ABUSE, MISUSE, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE,
FLOOD, ACTS OF GOD. TURBO AIR is not responsible for the repair or replacement of any parts that Turbo Air determines
have been subjected after the date of manufacture to alteration, neglect, abuse, misuse, accident, damage during transit or
installation, fire, flood, or an Act of God.
4. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO
OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, EXCEPT THE THREE(3) YEAR WARRANTY AND THE
ADDITIONAL TWO(2) YEAR COMPRESSOR WARRANTY AS DESCRIBED ABOVE. THESE WARRANTIES ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, INCLUDING IMPLIED WARRANTY AND MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.
5. TRANSPORTATION COSTS. Turbo Air will accept parts covered under this warranty freight collect, provided that shipment
has received prior approval. Turbo Air is not responsible for any other transporation costs, but will ship freight collect parts
either repaired or replaced under these warranties.
6. WARRANTY CLAIMS. All claims should include: model number of the cooler, the serial number of the cabinet, proof of
purchase, date of installation, and all pertinent information supporting the existence of the alleged defect. Any action or breach
of these warranty provisions must be commenced within three (3) year after that cause of action has accrued.
1250 VICTORIA STREET
CARSON, CA 90746
TEL: 310-900-1000
FAX: 310-900-1077
TOLL FREE: 1-800-627-0032
(U.S.A. & Canada)
http://www.turboairinc.com
Warranty Claims...
All claims for parts or labor must be made directly thorough Turbo Air.
All claims should include: model number of the unit, the serial number of the cabinet, proof of purchase, date of installation, and all
pertinent information supporting the alleged defect.
In case of compressor replacement under warranty, either compressor or compressor tag must be returned to Turbo Air along with
above listed information.
Failure to comply with warranty policies will result in voiding claims.
Three Year Parts & Labor Warranty...
Turbo Air warrants all new refrigerated components, the cabinet and all parts, to be free from defects in materials or workmanship,
under normal and proper use and maintenance service as specified by Turbo Air and upon proper installation and start-up in
accordance with the instruction packet supplied with each Turbo air unit. Turbo Airʼs obligation under this warranty is limited to a period
of three (3) year from the date of original installation or 39 months after shipment date from Turbo Air, whichever occurs first.
Any part, covered under this warranty, that are by Turbo Air to have been defective within three (3) year of original installation or thirty-nine
(39) months after shipment date from manufacturer, whichever occurs first, is limited to the repair or replacement, including labor
charges, of defective parts or assemblies. The labor warranty shall include standard straight time labor charges only and reasonable
travel time, as determined by Turbo Air.
Additional Two Year Compressor Warranty...
In addition to the three (3) year warranty stated adove, Turbo Air warrants its hermetically sealed compressor to be free from defects in
both material and workmanship under normal and proper use and maintenance service for a period of two (2) additional years from
the date of original installation, but not to exceed five (5) years and three(3) months after shipment from the manufacturer.
Compressor determined by Turbo Air to have been defective within this extended period will, at Turbo Airʼs discretion, be either
repaired or replaced with a compressor or compressor parts of similar design and capacity.
The two (2) year extended compressor warranty applies only to hermetically sealed parts of the compressor and does not apply to any
other parts or components, including, but not limited to, cabinet, paint finish, temperature control, refrigerant, metering device, driers,
motor starting equipment, fan assembly or and other electrical components, etcetera.
404A / 134a Compressor Warranty...
The five-year compressor warranty detailed above will be void if the following procedure is not carefully adhered to:
1. This system contains R404A or R134a refrigerant and polyol ester lubricant. The polyol ester lubricant has rapid moisture absorbing
qualities.
2. Drier replacement is very important and must be changed when a system is opened for servicing. A620 copper drier or better is
highly recommended.
3. Micron level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must be obtained.
4. When compressor is grounded, suction drier and 620 drier or better must be replaced.
5. Compressor must be obtained through Turbo Air, unless otherwise specified in writing, through Turbo Airʼs warranty department.
404A / 134a Compressor Warranty...
Turbo Airʼs sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additional limitations
below. This warranty neither assumes nor authorizes any person to assume obligations other than those expressly covered by this
warranty.
NO CONSEQUENTIAL DAMAGES. TURBO AIR IS NOT RESPONSIBLE FOR ECONOMIC LOSS; PROFIT LOSS; OR SPECIAL,
INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSSES, OR DAMAGES ARISING FROM
FOOD OR PRODUCT SPOILAGE REGARDLESS OF WHETHER OR NOT THEY RESULT FROM REFRIGERATION FAILURE.
WARRANTY IS NOT TRANSFERABLE, This warranty is not assignable and applies only in favor of the original purchaser/user to
whom delivered. ANY SUCH ASSIGNMENT OR TRANSFER SHALL VOID THE WARRANNTIES HEREIN AND SHALL VOID ALL
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR LABOR COVERAGE FOR
COMPONENT FAILURE OR OTHER THE WARRANTY PACKET PROVIDED WITH THE UNIT.
ALTERATION, NEGLECT, ABUSE, MISUSE, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE, FOOD, ACTS
OF GOD. Turbo Air is not responsible for the repair or replacement of any parts that Turbo Air determines have been subjected after
the date of manufacture to alteration, neglect, abuse, misuse, accident, damage during transit or installation, fire, flood, or act of GOD.
IMPROPER ELECTRICAL CONNECTIONS. TURBO AIR IS NOT RESPONSIBLE FOR THE REPAIR OR REPLACEMENT OF
FAILED OR DAMAGED COMPONENTS RESULTING FROM ELECTRICAL POWER FAILURE, THE USE OF EXTENSION CORDS,
LOW VOLTAGE, OR VOLTAGE DROPS TO THE UNIT. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE; THERE ARE NO OTHER WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY, EXCEPT THE THREE
(3) YEAR PARTS & LABOR WARRANTY AND THE ADDITIONAL TWO (2) YEAR COMPRESSOR WARRANTY AS DESCRIBED
ABOVE. THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, INCLUDING IMPLIED WARRANTY
AND MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES, WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Outside U.S.and Canada; This warranty does not apply to, and Turbo Air is not responsible for, any warranty claims made on products
sold or used outside the continent of the United States and Canada.
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