Electrolux WSB4350H Dishwasher User Manual

Instruction handbook
Washer-extractors
WS4250H – WS4350H – WS4500H – WS4650H
WSB4250H – WSB4350H – WSB4500H – WSB4650H
01201138/GB
14.10
.
01201138 0907
INSTRUCTION
HANDBOOK
Table of contents
Pages/Chapters
General instructions
General ................................................... 1/1
Precautions for use ................................. 1/2
Environmental information ...................... 1/3
Preliminary instructions ........................... 1/4
Locking and tagging procedure .............. 1/5
Handling/Weight
Handling .................................................. 1/6
Packing - Weight ..................................... 1/7
Technical characteristics
Technical characteristics ......................... 1/8
Sound level ............................................ 17/8
Label of energetic performances ........... 17/8
Installation/Putting into service
Installation ............................................... 1/9
Working place lighting ............................. 2/9
Supplies .................................................. 2/9
Mechanical installation ............................ 3/9
Fitting of the safety flanges ..................... 4/9
Fitting of the filling angles ....................... 5/9
Assembling of the partition for
barrier machine ....................................... 6/9
Water connections .................................. 7/9
Steam connection ................................... 8/9
Indirect steam heating .............................. 9/9
Drain connection .................................... 10/9
Air vent connection ................................ 11/9
Installation of the gas exchanger ........... 11/9
Connection of the evacuation pipe of
the gas exchanger ................................. 13/9
Gas connection ...................................... 15/9
Liquid detergents connection ................. 22/9
Electrical connection .............................. 25/9
Remove of the transport locks fitted ...... 30/9
Operating inspection
Manual operation ................................... 1/10
Automatic operation ............................... 2/10
Machine operation
Auxiliary control .................................... 1/11
Automatic operation ............................... 3/11
Detergent dispenser .............................. 5/11
To run a wash program .......................... 6/11
The "move back" key ............................. 6/11
To start the wash program ..................... 7/11
To start a wash program from the
program library ...................................... 10/11
To change parameters in the current
program step ......................................... 13/11
Notice
Date
0
Page
0
Pages/Chapters
Rapid advance ...................................... 14/11
Show weight ......................................... 15/11
Pause .................................................... 17/11
Manual operation during a program ...... 18/11
Text ....................................................... 24/11
To change the wash program after
program operation has commenced ..... 25/11
To change temperature scale °C/ °F ..... 26/11
Auto restart ........................................... 27/11
Manual operation
To select a manual operation ................ 28/11
Motor/door ............................................ 29/11
Water/drain ........................................... 30/11
Heating ................................................. 31/11
Detergent signals and water flushing .... 32/11
At the end of the wash .......................... 33/11
Statistics
To select "statistics" .............................. 35/11
Resetting statistic registers ................... 37/11
Automatic weighing
Scale adjustments ................................ 42/11
ON/OFF and pause
On/off and pause by exterior signals .... 53/11
Memory card
General introduction ............................. 54/11
To select the "Memory card" function.... 55/11
To run a wash program straight from
a memory card ..................................... 58/11
To copy a program from a memory card
to the machine's program control unit ... 59/11
To copy a program from the program
control unit to a memory card ............... 61/11
To delete a program on a
memory card ......................................... 63/11
To delete all programs on a
memory card ......................................... 64/11
Weighing equipment .............................. 65/11
Safety
Safety ..................................................... 1/12
Maintenance
Operating incidents ................................ 1/13
Preventive maintenance ........................ 1/14
Electric diagrams
Electric diagrams ................................... 1/15
Appendices
Convertion measurement units .............. 1/16
Washing symbols ................................... 2/16
The manufacturer reserves the right to modify construction and equipment characteristics.
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INSTRUCTION
HANDBOOK
1. General
General instructions
The machines described in this handbook have a washing capacity of 229, 338, 467 or 668
litres according to their type.
They are washer-extractors designed to meet the most severe requirements.
They are designed to be installed in hotels, laundries, hospitals or collectivities.
The suspension device mounted with springs and shock absorbers limits to the maximum
ground vibrations.
A important G factor guarantees the highest extraction quality for your linen.
These machines also exist in barrier version allowing the respect of linen's hygiene rules.
Identification
plate
GAS EXCHANGER
Adjustment label
D0630A/434
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HANDBOOK
1. General
Notice
Date
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Page
1
This washer extractor is controlled by a microprocessor-based program control unit placed on
the loading side. There are many advantages to this equipment, including :
• Timing, levels and temperatures are controlled with great precision and flexibility.
• The large display screen means that detailed information on wash programs, machine status
and operations, wash times and temperatures can be accessed in plain language
• It is possible for the user to create new wash programs, and to adapt programs with great
precision, on the basis of experience and to suit various types of textile, degrees of soiling
etc.
• a very high level of machine safety through continuous monitoring and built-in safety interlocks.
• The program control unit has a reader for "smart cards". These are cards the size of a credit
card which contain a memory chip. Smart cards allow the user to :
- transfer wash programs between a PC and the washer extractor, or from one washer
extractor to another
- run programs straight from a card
• Great flexibility during program operation :
- rapid advance both forwards and backwards in the program
- the user can change temperatures, program module lengths and extraction speeds directly, during program operation
- change to running a different wash program, at any time during program operation of the
washer extractor.
RUN A WASH PROGRAM
GO TO THE MENU
Display screen
Numeric keyboard
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
SELECT
Function keys.
The functions of these
keys change, depending
on which menu or part of a
menu you are using. Their
current functions at any time
are shown on the display
immediately above each key.
Card reader for
memory cards
During a wash : "Pause" key.
Before and after a wash, and during programming : "Move back key".
By pressing this key repeatedly you can move backwards through the menus you have navigated through. This will
always bring you back to the menu shown on the display in this illustration.
4221A
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1. General
INSTRUCTION
HANDBOOK
A very high working safety level of the machine is achieved thanks to a continuous monitoring
and built-in safety devices.
Even the compound textile fabrics can be washed at a high temperature with no crumpling risk
thanks to a special cooling process before the rinsing cycle.
In order to avoid an excessive mechanical fatigue during the hydro-extraction process, the
machine is equipped with an unbalance detector. If the latter detects the least unbalance of the
load, the hydro-extraction cycle is interrupted and the machine fills with water to make a new
distribution of the linen possible.
The machine then resumes the distribution speed and another hydro-extraction cycle begins.
The machine can also be controlled sequence by sequence and is equipped with a keyboard
for the manual control of certain functions.
Note about the A.C. power
• According to the EN 60204-1:1997 standard, the machine is provided for AC supplies
corresponding to the extracted caracteristics below :
4.3.2 AC supplies
Voltage:
Steady state voltage : 0,9…1,1 of nominal voltage.
Frequency:
0,99…1,01 of nominal frequency continuously.
0,98…1,02 short time.
Harmonics:
Harmonic distorsion not to exceed 10 % of the total r.m.s. voltage between live conductors for
the sum of the second through to the fifth harmonic. An additional 2 % of the total r.m.s. voltage
between live conductors for the sum of the sixth through to the 30th harmonic is permissible.
Voltage unbalance:
Neither the voltage of the negative sequence component nor the voltage of the zero sequence
component in three-phase supplies shall exceed 2 % of the positive sequence component.
Voltage interruption:
Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply
cycle. There shall be more than 1s between successive interruptions.
Voltage dips:
Voltage dips shall not exceed 20 % of the peak voltage of the supply for more than one cycle.
There shall be more than 1 s between successive dips.
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2. Precautions for use
Notice
Date
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2
Precautions for use
•
The machine should not be used by children.
•
The machine is designed for "water washing" of textile only.
•
This machine is for professional use and must be used exclusively by qualified personnel.
•
It is forbidden to wash textiles soaked with solvents.
•
In case of a gas heated machine, do not assemble the machine on premises containing a dry cleaning machines or other similar machines.
•
Make sure note to over load the machine.
•
Please wash only items offering appropriate distribution inside the drum. Do not wash
items such as mattresses or shoes.
Call our technical departments before washing non-standard items. Non compliance
with these instructions may void the manufacturer's guarantee in case of abuse of the
washer-extractor.
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3. Environmental
information
INSTRUCTION
HANDBOOK
Environmental information
Concerned by providing the end user with useful and necessary environmental information, we
wish to precise :
•
Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are
indicated in the paragraph "Technical characteristics".
•
The running of this machine requires the use of detergents which draining in the nature
can have a significant environmental impact. So, we do recommend to only use, with
agreement of the manufacturers, the quantities of detergents strictly necessary.
•
Forseeing its recycling, this machine is fully dismantle.
•
This machine is free from any asbestos.
•
Our machine packing complies with the provisions of rule 98-639 dated July 20th 1998
regarding environmental demands.
For additional information, do not hesitate to consult our environmental department.
INSTRUCTION
HANDBOOK
4. Preliminary
instructions
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Preliminary instructions
Before any use, it is compulsory to read the instruction handbook.
Users must have learnt how the machine operates.
The identification plate is placed on the left hand side of the machine.
In order to prevent any risk of fire or explosion, flammable products should never be used to
clean the machine.
Any repair or maintenance intervention should be carried out by qualified personnel only.
Detergents used in laundry are particularly agressive. No stainless steel is able to resist their
corrosive actions. Detergent dispenser must consequently be considered as wearing parts
likely to be replaced.
Explanation of graphic symbols
A flash of lightning with an arrow at
its end displayed inside an equilateral triangle, warns the user about the
presence of uninsulated "dangerous
current" sufficient in intensity to cause
electrocution.
An exclamation mark inside an equilateral triangle offers the user important
advice about usage, servicing and
hazardous conditions.
This symbol warns the user that there
are mechanisms inside the machine
which can be dangerous. The protective housing must be in place during
use.
This symbol warns the user of the presence of high temperatures which could
cause severe burns. Some surfaces
can reach close to 200 °C (392 °F).
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4. Preliminary
instructions
INSTRUCTION
HANDBOOK
SAFETY
This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area.
Check the instructions before installing or
using the machine.
SAFETY
The mechanical and electrical installation
of the machine should only be done by
qualified personnel.
CAUTION
Do not use the machine unless it is plugged
into a correctly earthed power socket complying with standards in force.
CAUTION
For your personal safety, never use the
machine without the protective housings.
CAUTION
Disconnect the machine electrical power
supply before doing any repair or servicing work.
Disconnect all the sources of energy before any intervention on the machine.
Never try to open the drum door before the complete stop of the cage.
The safety devices of the drum door(s) should in no case be made inoperative.
The machines comply with the European Directive EMC (Electromagnetic Compatibility). They
have been tested in laboratory and approved as such. It is so prohibited to add wires or non
shielded electric cables in the cabinets, strands or cables' troughs.
Considering that the volume of the cage is superior to 150 liters, the standard kept for the
electric part is the IN 60204.
INSTRUCTION
HANDBOOK
4. Preliminary
instructions
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Ensure that the machine is not loaded beyond its nominal capacity
(see "Specific load" in the instruction booklet’s technical characteristics).
An excessive load has consequences for the lifetime of the machine’s organs, as follows:
· Rapid destruction of the suspension elements (springs, shock
absorbers);
· Excessive fatigue of motorisation elements (engine, belt);
· Rapid reduction of lifetime of drum bearings (rolling bearings);
· Opening and destruction of drum doors and tank doors during
oil dehydration.
This is particularly important for your safety and that of others.
The consequence is an immediate cancellation of the warranty.
The use and handling of chemical products such as detergent, chlorine, acids, antiliming agents etc... may create hazards for health and
environment ; the following precautions should be taken.
- Do not breathe the dusts or steam.
- Avoid contact with skin or eyes (may cause burns).
- In case of important spillage, wear a protecting mask, gloves, and
eye protectors.
- Handle with care.
- Consult the use and first aid advice on the packings.
- Do not dispose pure products in the environment.
The machine can work without the protective casing when the electric
supply is not cut off.
Interlock the main isolating switch with a padlock.
Close the steam or gas inlet valves.
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4. Preliminary
instructions
INSTRUCTION
HANDBOOK
Distributor Letter
Chemical System Responsibility
Disclaimer
The following policy should be considered and understood as a warranty/disclaimer to customers
operating textile care installations where liquid supply (chemical) systems use or may use peristaltic
pumps to inject supplies into equipment.
To Whom it May Concern :
We, the undersigned, accept no responsibility for loss or damage when, during periods of non-use,
concentrated chemicals leak, spray or "dribble" onto any part of our machines or their contents.
It is well known that many pumped liquid chemical systems tend to permit concentrated chemicals
to dribble out of the injection tubes when the system has not been used for relatively long periods
of time – as after working hours and during weekends. This puts highly concentrated corrosive
chemicals in direct contact with dry stainless steel surfaces and often directly on any textiles left in
the machine. Chemical deterioration (rusting) of the stainless steel and damage to the textiles is the
inevitable result.
It is absolutely useless to flush the affected sites after each injection because the harmful dribble
always occurs later – after the machine is no longer in use. One seemingly foolproof solution for
"dribbling chemicals" (which we highly recommend but obviously cannot guarantee) is to locate the
chemical tanks and pumps well below the injection point on the machine (so the contents of the injection tube(s) cannot siphon into the machine) and to completely purge the just-used chemical injection tube(s), or manifold, with fresh water after every injection so that only fresh water (which cannot
cause a problem) can dribble out. Naturally, this – or any other solution – is the sole responsibility of
the pump and/or chemical supplier (not the machine manufacturer).
Additionally, external chemical leakage is dangerous to personal health and safety, and will also
cause severe damage to machines and/or their surroundings. The installer and/or user of the chemical injection system must make sure there are no external chemical leaks and that excessive pressure can never build up in any chemical delivery tube, because excessive pressure can burst the
tube, or disconnect it from the machine, and spray dangerous concentrated chemicals about the
premises.
The machinery manufacturer is not, and cannot be, responsible for compliance with the above.
INSTRUCTION
HANDBOOK
5. Locking and
tagging procedure
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Locking and tagging procedure
A red insert at the beginning of this instruction handbook schematically shows the locking and
tagging procedure described below. If you wish, you can detach this insert and display it close
to the machine to remind maintenance personnel of the safety instructions.
1
2
3
Always respect items
2, 3 and 4 carefully
before doing any repair or maintenance
work on the machine.
Put the main switch
to Off and lock the
handle with a padlock
in one of the three
holes provided for
this purpose.
Open the fixed
protectors (casings,
doors) with the key
provided or a special
tool.
Close the stop valves
for the other supplies
(steam, gas, thermal
fluid, compressed air)
to stop and lock their
handle with a padlock.
Do the maintenance.
Close and carefully
lock the fixed
protectors.
4
Unlock the stop
valves and the
main switch.
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6. Handling
INSTRUCTION
HANDBOOK
Handling
Before any handling, check that the four
transport locks fitted are still in place and
well-tightened.
To do so, remove the front and rear casings
and check presence of four locks (B).
D0650A
SAFETY
It is obligatory that all
these operations are
undertaken by handling
specialists.
1/ Lifting with handling straps
Lifting in that case can only be done with
handling straps (minimum capacity 1000
daN) which bear weight of the machine.
Nota : in order to avoid bending of the
machine's casings, make sure to place
the lifting straps at each end of the wooden planks.
D0604A
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6. Handling
Notice
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CAUTION
You should never handle the machine in its
longitudinal side (any other than shown on
the drawing below) with a fork-lift truck.
Important risk of parts deterioration for
those fixed under the machine.
2/ Lifting with a fork-lift truck
This can be carried out from the front or
back, at the centre of the machine.
D0603A
3/ Ground moving
The machine frame is made up of two parallel parts, making ground moving possible by
means of rollers.
D0659A
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INSTRUCTION
HANDBOOK
6. Handling
4/ Lifting with a jack
Lifting in this case can only be done with a
jack (minimum capacity 500 daN) which can
bear the machine's weight.
Nota : in order to avoid the bending of the
sole, make sure to place the lifting jack at
each corner of the machine at point A or B.
B
A
CAUTION
In order to avoid any bending of casings, you should
never climb and stand on
top of the machine.
B
A
D0671A
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HANDBOOK
7. Packing - Weight
Notice
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Packing
Packing dimensions in mm/inch
Size A
Size B
Size C
Washer extractor Type 250 standard
Washer extractor Type 250 barrier
1180/46.5
1180/46.4
1230/48.4
1230/48.4
1840/72.4
1840/72.4
Washer extractor Type 350 standard
Washer extractor Type 350 barrier
1180/46.4
1180/46.4
1450/57
1450/57
1840/72.4
1840/72.4
Washer extractor Type 500 standard
Washer extractor Type 500 barrier
1180/46.4
1180/46.4
1760/69.3
1760/69.3
1840/72.4
1840/72.4
Washer extractor Type 650 standard
Washer extractor Type 650 barrier
1180/46.4
1180/46.4
2180/85.8
2180/85.8
1840/72.4
1840/72.4
Gas
Electric
Steam/T.F
Washer extractor Type 250 standard
Washer extractor Type 250 barrier
775/1709
775/1709
775/1709
775/1709
775/1709
775/1709
Washer extractor Type 350 standard
Washer extractor Type 350 barrier
890/1963
890/1963
890/1963
890/1963
890/1963
890/1963
Washer extractor Type 500 standard
Washer extractor Type 500 barrier
1090/2404
1090/2404
1090/2404
1090/2404
1090/2404
1090/2404
Washer extractor Type 650 standard
Washer extractor Type 650 barrier
1195/2636
1195/2636
1195/2636
1195/2636
1195/2636
1195/2636
Weight
Weight in kg/lb (machine + crate)
Identification plate
(for gas machine only)
Adjustment label
GAS
EXCHANGER
D0660/776
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8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 250 standard
Right view
Front view
Top view
Left view
Drain connection
07100081B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 250 standard
Heating
Characteristics
Gas
Date
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8
Diagram no. 07100081B
Electric
Steam Thermic fluid
Ø cage
---- ----------------------- 770 mm (30.31") ----------------Cage length
---- ----------------------- 520 mm (20.47") ----------------Cage volume
----------------------- 229 dm³ (229 l) -----------------Specific load 1/10
---- ------------------------- 22.9 kg (50.5 lb) --------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) ---- ------------- 450 x 400 mm (17.71x15.74") ---------Opening drum door (L x H) ----- ------------- 466 x 525 mm (18.34x20.67") ----------
Floor area
---- ----------------------- 1 m² (10.76 sq. ft) ---------------
Net weight
Weight loaded (high level)
Water volume, washing, low level
Water volume, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
---- ----------------------- 670 daN (1478 lb) ------------------ ----------------------- 830 daN (1830 lb) --------------68 l
68l
68 l
68 l
137 l
137 l
137 l
137 l
---- ----------------- F = 101 daN (222 lb) -------------------- ------------------- 814 daN (1795 lb) ---------------------- ------------------- 100 kPa ---------------------------------- ------------------------------ 350 G -------------------------- ----------------------- 3.6 kg (7.94 lb) ------------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x6 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
3.7 kW
21.7 kW
3.7 kW
3.7 kW
Installed heating power
40 kW
18 kW
Electric consumption for a normal cycle* 0.8 kWh/h
6 kWh/h
0.6 kWh/h
0.6 kWh/h
Heat loss
--------- ----------3 % of installed heating power------------(G) Steam inlet
Standard : DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam intantaneous flow rate at 600 kPa
72 kg/h
- Seam consumption for a normal cycle*
12 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
--- ------------------------ 50 kPa (7.25 psi) ----------------- ------------------------ 300 kPa (43.5 psi) ------------360 l
340 l
340 l
340 l
282 l
260 l
260 l
260 l
DN 20 (3/4" BSP)
(H1) Drain connection
--- ------------------------ Ø 75 mm (3") -------------------(H2) Double drain connection
--- ------------------------ Ø 75 mm (3") -------------------Maximum flow rate
---- -------------------------- 240 l/min ----------------------(I) Waste water collector
---- -------------------- DN 150 mm (6" BSP) -------------(3 cm/m (3%) minimum slope)
(J) Air vent hole
---- -------------------- Ø 60 mm (2.36 ") ------------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
34400 kcal
- Average calorific consumption
11500 kcal/h
- Inner volume thermic fluid exchanger
2,62 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
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8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 350 standard
Right view
Front view
Top view
Left view
Drain connection
07100083B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 350 standard
Heating
Characteristics
Gas
Date
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8
Diagram n°. 07100083B
Electric
Steam Thermic fluid
Ø cage
---- ----------------------- 770 mm (30.31") ----------------Cage length
---- ------------------------- 760 mm (30") ------------------Cage voume
----------------------- 338 dm³ (338 l) -----------------Specific load 1/10
---- ------------------------- 33.8 kg (74.55 lb) ------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) ---- ------------- 600 x 400 mm (23.62x15.74") ---------Opening drum door (L x H) ----- ------------- 616 x 525 mm (24.25x20.67") ----------
Floor area
---- -------------------- 1.25 m² (13.45 sq. ft) --------------
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
---- ----------------------- 760 daN (1676 lb) ------------------ ---------------------- 996 daN (2195 lb) -------------101 l
101 l
101 l
101 l
202 l
202 l
202 l
202 l
---- ----------------- F = 155 daN (342 lb) --------------------- ------------------- 800 daN (1764 lb) -------------------- ------------------- 120 kPa ---------------------------------- ------------------------------ 350 G -------------------------- ----------------------- 4.8 kg (10.58 lb) -----------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x16 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
4.8 kW
32 kW
4.8 kW
4.8 kW
Installed heating power
40 kW
27 kW
Electrical consumption for a normal cycle* 1.2 kWh/h
9.2 kWh/h
1 kWh/h
1 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
108 kg/h
- Steam consumption for a normal cycle*
18 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for a ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
--- ------------------------ 50 kPa (7.25 psi) ----------------- ------------------------ 300 kPa (43.5 psi) -------------495 l
470 l
470 l
470 l
415 l
395 l
395 l
395 l
DN 20 (3/4" BSP)
(H1) Drain connection
--- ------------------------ Ø 75 mm (3") -------------------(H2) Double drain connection
--- ------------------------ Ø 75 mm (3") -------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
---- -------------------- DN 150 mm (6" BSP) --------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
---- -------------------- Ø 60 mm (2.36 ") ------------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure.
600 kPa
- Installed calorific power
34400 kcal
- Average calorific consumption
12500 kcal/h
- Inner volume thermic fluid
2,62 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 0408
Notice
Date
5
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 500 standard
Right view
Front view
Top view
Left view
Drain connection
07100085B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 500 standard
Heating
Characteristics
Gas
Date
6
Page
8
Diagram no. 07100085B
Electric
Steam Thermic fluid
Ø cage
---- ----------------------- 770 mm (30.31") ----------------Cage length
---- ------------------------- 1040 mm (41") ----------------Cage volume
----------------------- 467 dm³ (467 l) -----------------Specific load 1/10
---- ----------------------- 46.7 kg (103 lb) -----------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) ---- ------------ 2x450 x 400 mm (17.71x15.74") --------Opening drum door (L x H) ----- ------------- 935 x 527 mm (36.81x20.74") ----------
Floor area
---- -------------------- 1.52 m² (16.36 sq. ft) --------------
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
---- ----------------------- 920 daN (2028 lb) ------------------ ----------------------- 1247 daN (2750 lb) ------------140 l
140 l
140 l
140 l
180 l
180 l
180 l
180 l
---- ----------------- F = 275 daN (606 lb) --------------------- ------------------- 830 daN (1830 lb) -------------------- ------------------- 150 kPa ---------------------------------- ------------------------------ 350 G -------------------------- ----------------------- 5.5 kg (12.13 lb) -----------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x25 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
5.8 kW
42 kW
5.8 kW
5.8 kW
Installed heating power
40 kW
36 kW
Electrical consumption for a normal cycle* 1.5 kWh/h
11 kWh/h
1.2 kWh/h
1.2 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
144 kg/h
- Steam consumption for a normal cycle*
24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
--- ------------------------ 50 kPa (7.25 psi) ----------------- ------------------------ 300 kPa (43.5 psi) -------------638 l
610 l
610 l
610 l
558 l
530 l
530 l
530 l
DN 20 (3/4" BSP)
(H1) Drain connection
--- ------------------------ Ø 75 mm (3") -------------------(H2) Double drain connection
--- ------------------------ Ø 75 mm (3") -------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
---- -------------------- DN 150 mm (6" BSP) --------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
---- -------------------- Ø 60 mm (2.36 ") ------------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
47300 kcal
- Average calorific consumption
13800 kcal/h
- Inner volume thermic fluid
5,33 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 1009
Notice
Date
7
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 650 standard
Right view
Front view
Top view
Left view
Drain connection
07100087B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 650 standard
Heating
Characteristics
Gas
Date
8
Page
8
Diagram no. 07100087B
Electric
Steam Thermic fluid
Ø cage
---- ----------------------- 770 mm (30.31") ----------------Cage length
---- ------------------------- 1500 mm (59") ----------------Cage volume
----------------------- 668 dm³ (668 l) -----------------Specific load 1/10
---- ----------------------- 66.8 kg (147.33 lb) -------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) ---- ------------ 2x600 x 400 mm (23.62x15.74") --------Opening drum door (L x H) ----- ---------- 2x616 x 525 mm (24.25x20.66") ---------
Floor area
---- -------------------- 2 m² (21.53 sq. ft) ------------------
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
---- ----------------------- 1080 daN (2381 lb) ------------------ -----------------------1547 daN (3410 lb) -------------200 l
200 l
200 l
200 l
400 l
400 l
400 l
400 l
---- ----------------- F = 466 daN (1028 lb) ------------------- -------------------- 811 daN (1788 lb) ------------------- -------------------- 187 kPa --------------------------------- ------------------------------ 350 G -------------------------- ----------------------- 8 kg (17.65 lb) -------------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x35 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
7.8 kW
61.5 kW
7.8 kW
7.8 kW
Installed heating power
40 kW
54 kW
Electrical consumption for a normal cycle* 2 kWh/h
23 kWh/h
2 kWh/h
2 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
216 kg/h
- Steam consumption for a normal cycle*
24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
--- ------------------------ 50 kPa (7.25 psi) ----------------- ------------------------ 300 kPa (43.5 psi) -------------977 l
977 l
977 l
977 l
782 l
782 l
782 l
782 l
DN 20 (3/4" BSP)
(H1) Drain connection
--- ------------------------ Ø 75 mm (3") -------------------(H2) Double drain connection
--- ------------------------ Ø 75 mm (3") -------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
---- -------------------- DN 150 mm (6" BSP) --------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
---- -------------------- Ø 60 mm (2.36 ") ------------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
47300 kcal
- Average calorific consumption
15800 kcal/h
- Inner volume thermic fluid
5,33 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 0408
Notice
Date
9
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 250 barrier
Right view
Front view
Left view
Top view
Drain connection
07100082B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 250 barrier
Heating
Characteristics
Gas
Ø cage
Cage length
Cage volume
Specific load 1/10
(dry linen, ISO 9398-4)
Opening cage doors (L x H)
Opening drum door (L x H)
Floor area
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
Date
10
Page
8
Diagram no. 07100082B
Electric
Steam Thermic fluid
--------------------- 770 mm (30.31") ----------------------------------------- 520 mm (20.47") ---------------------------------------- 229 dm³ (229 l) ---------------------------------------- 22.9 kg (50.5 lb) ----------------------------- 450 x 400 mm (17.71x15.74") ----------------------- 466 x 525 mm (18.34x20.67") -------------
------------------- 1 m² (10.76 sq. ft) --------------------------------------- 670 daN (1478 lb) --------------------------------------- 830 daN (1830 lb) ------------------68 l
68 l
68 l
68 l
137 l
137 l
137 l
137 l
---------------------- F = 101 daN (222 lb) ----------------------------------------- 814 daN (1795 lb) ------------------------------------------- 100 kPa ---------------------------------------------------------------- 350 G --------------------------------------------------------- 3.6 kg (7.94 lb) -------------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x6 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
3.7 kW
21.70 kW
3.7 kW
3.7 kW
Installed heating power
40 kW
18 kW
Electrical consumption for a normal cycle* 0.8 kWh/h
5.3 kWh/h
0.6 kWh/h
0.6 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
72 kg/h
- Steam consumption for a a normal cycle*
12 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
---------------------- 50 kPa (7.25 psi) -------------------------------------- 300 kPa (43.5 psi) ---------------360 l
340 l
340 l
340 l
282 l
260 l
260 l
260 l
DN 20 (3/4" BSP)
(H1) Drain connection
------------------------- Ø 75 mm (3") ------------------(H2) Double drain connection
------------------------- Ø 75 mm (3") ------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
--------------------- DN 150 mm (6" BSP) ------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
------------------------ Ø 60 mm (2.36") ---------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
- Maximum supply pressure
600 kPa
- Installed calorific power
34400 kcal
- Average calorific consumption
11500 kcal/h
- Inner volume thermic fluid
2,62 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(O) Barrier partition (provided by customer)
(P) Frame 60x100 mm maxi (provided by customer)
(R) Aseptis seal
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 0408
Notice
Date
11
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 350 barrier
Right view
Front view
Left view
Top view
Drain connection
07100084B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 350 barrier
Heating
Characteristics
Gas
Date
12
Page
8
Diagram no. 07100084B
Electric
Steam Thermic fluid
Ø cage
--------------------- 770 mm (30.31") -----------------Cage lenght
----------------------- 760 mm (30") ------------------Cage volume
---------------------- 338 dm³ (338 l) ------------------Specific load 1/10
------------------------ 33.8 kg (74.55 lb) -------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) -------------- 600 x 400 mm (23.62x15.74") -----------Opening drum door (L x H) --------------- 616 x 525 mm (24.25x20.67") ------------
Floor area
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
------------------ 1.25 m² (13.45 sq. ft) ------------------------------------ 760 daN (1676 lb) ------------------------------------ 996 daN (2195 lb) ---------------101 l
93 l
101 l
101 l
202 l
202 l
202 l
202 l
-------------------- F = 155 daN (342 lb) ----------------------------------- 800 daN (1764 lb) ----------------------------------- 120 kPa -------------------------------------------------------- 350 G ----------------------------------------------- 4.8 kg (10.58 lb) ----------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x16 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
4.8 kW
32 kW
4.8 kW
4.8 kW
Installed heating power
40 kW
27 kW
Electrical consumption for a normal cycle* 1.2 kWh/h
9.2 kWh/h
1 kWh/h
1 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
108 kg/h
- Steam consumption for a normal cycle*
18 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
---------------------- 50 kPa (7.25 psi) ------------------------------------- 300 kPa (43.5 psi) ----------------495 l
470 l
470 l
470 l
315 l
395 l
395 l
395 l
DN 20 (3/4" BSP)
(H1) Drain connection
------------------------- Ø 75 mm (3") ------------------(H2) Double drain connection
------------------------- Ø 75 mm (3") ------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
--------------------- DN 150 mm (6" BSP) ------------(I) Waste water collector
(3 cm/m (3 %) minimum slope)
(J) Air vent hole
------------------------ Ø 60 mm (2.36") ---------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
34400 kcal
- Average calorific consumption
12500 kcal/h
- Inner volume thermic fluid
2,62 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(O) Barrier partition (provided by customer)
(P) Frame 60x100 mm maxi (provided by customer)
(R) Aseptis seal
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 0408
Notice
Date
13
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 500 barrier
Right view
Front view
Left view
Top view
Drain connection
07100086B
INSTRUCTION
HANDBOOK
8. Characteristics
techniques
01201138 0208
Notice
Washer extractor type 500 barrier
Heating
fluid
Characteristics
Gas
Date
14
Page
8
Diagram no. 07100086B
Electric
Steam
Thermic
Ø cage
--------------------- 770 mm (30.31") -----------------Cage length
----------------------- 1040 mm (41") ------------------Cage volume
---------------------- 467 dm³ (467 l) ------------------Specific load 1/10
----------------------- 46.7 kg (103 lb) -----------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) -------------- 2x450 x 400 mm (17.71x15.74") ---------Opening drum door (L x H) ----------------- 935 x 527 mm (36.81x20.74") -----------
Floor area
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
------------------ 1.52 m² (16.36 sq. ft) ----------------------------------- 920 daN (2028 lb) ------------------------------------- 1247 daN (2750 lb) ---------------140 l
140 l
140 l
140 l
280 l
280 l
280 l
255 l
-------------------- F = 275 daN (606 lb) ----------------------------------- 830 daN (1830 lb) ----------------------------------- 150 kPa -------------------------------------------------------- 350 G ----------------------------------------------- 5.5 kg (12.13 lb) ----------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x25 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
5.8 kW
42 kW
5.8 kW
5.8 kW
Installed heating power
40 kW
36 kW
Electrical consumption for a normal cycle* 1.5 kWh/h
11 kWh/h
1.2 kWh/h
1.2 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
144 kg/h
- Steam consumption for a normal cycle*
24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
---------------------- 50 kPa (7.25 psi) ------------------------------------- 300 kPa (43.5 psi) ----------------638 l
610 l
610 l
610 l
558 l
530 l
530 l
530 l
(K) Liquid detergents inlet
DN 20 (3/4" BSP)
(H1) Drain connection
------------------------- Ø 75 mm (3") ------------------(H2) Double drain connection
------------------------- Ø 75 mm (3") ------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
--------------------- DN 150 mm (6" BSP) ------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
------------------------ Ø 60 mm (2.36") ---------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
47300 kcal
- Average calorific consumption
13800 kcal/h
- Inner volume thermic fluid
5,33 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(O) Barrier partition (provided by customer)
(P) Frame 60x100 mm maxi (provided by customer)
(R) Aseptis seal
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 1009
Notice
Date
15
Page
8
8.Technical
characteristics
INSTRUCTION
HANDBOOK
Washer extractor type 650 barrier
Right view
Front view
Left view
Top view
Drain connection
07100088B
8.Technical
characteristics
INSTRUCTION
HANDBOOK
01201138 0208
Notice
Washer extractor type 650 barrier
Heating
Characteristics
Gas
Date
16
Page
8
Diagram no. 07100088B
Electric
Steam Thermic fluid
Ø cage
--------------------- 770 mm (30.31") -----------------Cage length
----------------------- 1550 mm (59") ------------------Cage volume
---------------------- 668 dm³ (668 l) ------------------Specific load 1/10
----------------------- 66.8 kg (147.33 lb) -------------(dry linen, ISO 9398-4)
Opening cage doors (L x H) -------------- 2x600 x 400 mm (23.62x15.74") ---------Opening drum door (L x H) --------------- 2x616 x 525 mm (24.25x20.66") ----------
Floor area
------------------ 2 m² (21.53 sq. ft) ------------------
Net weight
Weight loaded (high level)
Water, washing, low level
Water, washing, high level
Max dynamic load
Max transmitted floor load
Max pressure transmitted to floor
Spin efficiency
Max. unbalance
------------------- 1080 daN (2380 lb) ------------------------------------ 1247 daN (2750 lb) -----------------200 l
200 l
200 l
200 l
400 l
400 l
365 l
400 l
------------------ F = 466 daN (1028 lb) ------------------------------------ 811 daN (1788 lb) ----------------------------------- 186 kPa -------------------------------------------------------- 350 G ----------------------------------------------- 8 kg (17.65 lb) ------------------
(L) Main switch to connect main cable
(M) Electric cable (section)
4x2.5 mm²
4x35 mm²
4x2.5 mm²
4x2.5 mm²
(N) or (N') Stuffing box for main cable
Supply voltage
--------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------Installed electric power
7.8 kW
61.5 kW
7.8 kW
7.8 kW
Installed heating power
40 kW
54 kW
Electrical consumption for a normal cycle* 2 kWh/h
23 kWh/h
2 kWh/h
2 kWh/h
Heat loss
--------- ----------3 % of installed heating power-------------(G) Steam inlet
Standard :
DN 20 (3/4" BSP)
Low pressure : DN 25 (1" BSP)
- Maximum supply pressure
600 kPa (87 psi)
- Steam instantaneous flow rate at 600 kPa
216 kg/h
- Steam consumption for a normal cycle*
24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / flow
(E) Cold hard water connection / flow
(F) Cold soft water connection / flow (option)
Water supply minimum pressure
Water supply maximum pressure
Water consumption for a normal cycle*
Water consumption for an ECO cycle**
(K) Liquid detergents inlet
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi)
---------------------- 50 kPa (7.25 psi) ------------------------------------- 300 kPa (43.5 psi) ----------------977 l
977 l
977 l
977 l
782 l
782 l
782 l
782 l
DN 20 (3/4" BSP)
(H1) Drain connection
------------------------- Ø 75 mm (3") ------------------(H2) Double drain connection
------------------------- Ø 75 mm (3") ------------------Maximum drain flow rate
240 l/min
240 l/min
240 l/min
240 l/min
(I) Waste water collector
--------------------- DN 150 mm (6" BSP) ------------(3 cm/m (3 %) minimum slope)
(J) Air vent hole
------------------------ Ø 60 mm (2.36") ---------------(N') Thermic fluid inlet or indirect steam heating
DN 15 (1/2" BSP)
(G) Thermic fluid return or indirect steam heating
DN 15 (1/2" BSP)
- Maximum supply pressure
600 kPa
- Installed calorific power
47300 kcal
- Average calorific consumption
15800 kcal/h
- Inner volume thermic fluid
5,33 l
Gas inlet
DN 20 (3/4" BSP)
Combustion products evacuation
Ø 125 mm (5")
(O) Barrier partition (provided by customer)
(P) Frame 60x100 mm maxi (provided by customer)
(R) Aseptis seal
(S) Weighing equipment (optional)
Compressed air inlet (low pressure steam)
---------------------------Ø 4/6 mm----------------------------- Min./max. compress air pressure -------------------5,5/7 bar-------------------------------- Consumption
--------------------------------10 l/h----------------------------* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138 0107
Notice
Date
17
8. Characteristics
techniques
8
Page
INSTRUCTION
HANDBOOK
Sound level
Airborne noise emitted by the machine
(values established from measurements
made on machine at points A, B, C, and D).
D0267
Weighted sound pressure level (A) in dB(A).
Washer 250
Washer 350
Washer 500
Washer 650
washing / spinning
washing / spinning
washing / spinning
washing / spinning
A
61,5
73,5
60
71.5
61
72
61
72
B
62,5
76
60
75.5
62
74
60
75
C
61,5
73,5
61
75.5
61
72
61
73
D
62,5
76
61.5
72.5
62
74
62
74
Label of energetic performance (gas heating only)
The global output hg of the gas heated washer-extractor is determinated according to a standardised method and shall not be lower than 50 %.
This output minimal level is indicated on the machine's marking by the symbol .
Beyond the output minimal level hereabove specified, a label of energetic performance is given
to the machine according to its global output hg and according to the hereunder chart.
Symbolisation of the label
50 % <= hg < 65 %
Value of the output hg
65 % <= hg < 80 %
hg >= 80 %
The indication of the energetic performance of this washer-extractor is of .
01201138 0408
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
1
9
Page
You should have found an instruction handbook and keys to open the machine casings, in the
machine.
Depending on its destination, the washer extractor is delivered bare or may be placed on a
transport pallet and/or packed with plastic film.
In some cases, it may be delivered in a crate, or in maritime packing (wood box).
Please refer to the handling chapter in this instruction handbook for a description of handling
operations.
Unpacking
Take off the plastic film or remove the four wood socles with an spanner.
Check that no damage has been caused during transport.
Installation
The installation must be done by competent technicians in accordance with local codes and
regulations. When there are not local codes and regulations, the installation must be comply
with European standards applicable.
The machine must be installed on a perfectly even surface, strong and horizontal, capable
resisting to the efforts shown in the technical characteristics.
Adjustment of the machine by addition of level plate should be avoided.
Control the horizontal level using a water level placed on the machine's sole.
Place the washer extractor so that it is easy for the user and the service technician to do
their work.
Leave at leasy 1 m (40") (according to the recommendation in standard EN 60204) between
the machine, a wall or any other machine at the sides.
40"
water
level
40"
40"
water
level
D0621A
01201138 1109
Notice
Date
2
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Working place lighting
The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform
without any glare, and should be sufficient to detect any hazards.
The average lighting value on the working place recommended by the clothing industry for
inspecting linen is 500 lux.
Whenever possible, the working place should be illuminated by daylight.
Supplies
Take the box placed underneath the drum.
List of accessories provided with each machine:
• 1 instruction handbook + Clarus Control memory card + converter handbook
• 3 keys for frames
• 1 opening drum lever
• 2 or 3 stainless steel flexible pipes DN20 + 2 or 3 fiber seals
• 2 or 3 waters filters
• 1 connection bellow Ø 60 + 1 collar
• 1 durit Ø 75 mm + 1 collar for drain
• 1 connection nozzle
• 2 fixing dowells
• 2 fitted safety locks
• 4 "Gripsol" bolsters (see explanation for the setting)
Extra accessories for steam heating machine:
• 1 steam electrovalve (available in the soap box)
• 1 steam flexible + 1 steam filter
• 1 insulating
Extra accessories for gas heating machine:
• 4 meters blue flexible pipes
• 2 pipes Ø 125 mm (5") , length 500 mm (20") to be connect at the chimney
• 1 T-square pipe Ø 125 mm (5") and a anti-bursting chimney regulator to be connected over
the gas exchanger
• 1 draught accelerator to extract the exhaust of burn gas, to be connected at the chimney
( in 3 parts)
• 4 collars Ø 40 x 60
Extra accessories for barrier machine:
• 1 rubber seal + the aluminium extruded sections
• 2 filling angles + 4 screws + 4 nuts Ø 6
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
3
9
Page
Mechanical installation
Setting of the "Gripsol" bolsters
Preparation of the ground and machine :
- Degrease carefully the ground and the soles of the machine.
Preparation of the "Gripsol" bolsters :
- Soak the bolsters in hot water during 5 minutes, then let them in open air for 3 to 4
minutes.
- Then unstick the protective film on the two adhesive sides.
Setting the "Gripsol" bolsters :
- Place each bolster (G) at its respective location (see drawing). Check that the bolster
projects inside the soles and heave successively each bearing of the machine.
Putting the machine into service
- Waiting time : Before putting the machine into service, it is necessary that each bearing
is well fixed by crushing of the upper layer of "Gripsol" and that the lower layer has
penetrated in the porosity of the ground.
For an ambient temperature of 18 °C (65 °F), the crushing time is two hours.
Electrical safety device :
- As "Gripsol" is a very good electric insulating material, the earthing of the machine is
compulsory.
To displace the machines sealed with "Gripsol" bolsters, you just have to heave the machine
and pull off the "Gripsol" bolsters.
D0622A
01201138 0107
Notice
Date
4
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Instructions to fit the safety flanges
Position the safety flanges (A) crosswise (one in the front and the other at the back of the sole).
Mark the place of the drilling hole for the fixing pin (B) and drill the holes for fixing of flanges
(holes diam. 12 mm (1/2"), depth 60 mm (3")).
Put the pins in the flanges, position the flanges and screw.
D0697A
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
5
Page
9
Instructions to fit the filling angles (barrier machines only)
Two angles (A and B) allow to fill the the soles ends.
Assemble each filling angle with screws and nuts to the sole ends which are next to the
partition wall, in the clean area.
D0696A
01201138 1009
Notice
Date
6
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Instructions de pose des dynamomètres
Sur les machines équipées d'un système de pesage, le montage des dynamomètres sur les
types 250, 350 et 500 est en "O" (voir schéma A).
Pour éviter des effets sonores indésirables et des vibrations importantes, le montage sur les
machines type 650 sera en "X" (voir schéma B).
A
D1798
B
D1799
01201138 1009
INSTRUCTION
HANDBOOK
9. Installation
This page ist left blank on purpose.
Notice
Date
7
Page
9
01201138 0107
Notice
Date
8
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Instructions for installation of the washer with barrier partition
The barrier partition (O) (provided by customer) should be assembled before the installation of
the machine.
Centre and align the washer-extractor with the frame (P) 60 x 100 mm maxi (provided by customer).
Place the rubber seal (R) inside the aluminium extruded section (S).
Srew the aluminium extruded section (S) on the frame or on the optional plates (P).
Machine type
250
350
500
650
Size A
1125/44.29
1365/53.74
1645/64.76
2080/81.89
Size B
1650/64.96
1650/64.96
1650/64.96
1650/64.96
Size C
1610/63.38
1610/63.38
1610/63.38
1610/63.38
Size D
1045/41.14
1285/50.39
1565/61.61
2000/78.74
D0582B
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
9
9
Page
Waters connections
Washer extractors are assembled in standard execution with two waters inlet.
One hot water and one hard water. On option, a third water inlet (soft) is possible.
The hereunder example sketch shows the connection of the machine to the different inlets.
U
Manual stop valve DN 20 (¾" BSP)
(provided by customer)
X
Nipple (male) ¾" (provided)
Y
Flexible pipe DN 20 (¾" BSP) (provided)
D
Hot water inlet DN 20 (¾" BSP)
E
Hard water inlet DN 20 (¾" BSP)
F
Cold soft water inlet (option) DN 20 (¾"
BSP)
C
Steam electrovalve DN20 (¾" BSP)
(provided)
B
Water filter (provided)
A
Washer-extractor
Water supply pressure, 50 kPa (7.25 psi)
mini.
Water supply pressure , 300 kPa (43.5 psi)
maxi.
D0577A
01201138 1008
Notice
Date
10
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Steam connection
For transport reasons, the steam electrovalve is dismantled and placed in the cardboard box
supplies.
The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and
maintenance.
Connect the steam electrovalve on its pipe
union.
Assemble the set (P.G.F.V.U) between the
machine and steam piping.
Hereunder values apply to the steam
pressure :
Recommended pressure : 300 at 600 kPa
(3 at 6 kg/cm²) (43.5 at 87 psi)
Limiting of values :
mini. 100 kPa (1 kg/cm²) (14.5 psi)
maxi. 600 kPa (6 kg/cm²) (87psi)
Connection size : DN 20 (¾" BSP).
Connect the steam installation on the top of
the machine (see example sketch).
A
Washer-extractor
S
Steam inlet
Y
Manual stop wheel valve DN 20 (¾"
BSP) (provided by customer)
P
Steam special flexible pipe DN 20 (¾"
BSP)(provided)
G
Nipple DN 20 (¾" BSP) (provided by
customer)
F
Steam filter DN 20 (¾" BSP) (provided)
V
Steam electrovalve DN 20 (¾" BSP)
(provided)
U
Pipe union DN 20 (¾" BSP) (provided)
M
Isulating (provided)
D1680
Steam set
D1679
01201138 1107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
11
Page
9
Steam and condensate connections: indirect steam heating
Steam connection
The customer must install a line purge, a manually closing valve with handwheel lockable in off
position (do not use a 1/4 turn valve) and a filter on the supply side of the washer-extractor.
Hereunder values apply to the steam pressure.
Recommended pressure : 300 at 600 kPa (3 at 6 kg/cm²) (43.5 at 87 psi)
Limiting of values :
• mini. 100 kPa (1 kg/cm²) (14.5 psi)
• maxi. 600 kPa (6 kg/cm²) (87psi)
Connection size : DN 15 (½" BSP).
Condensate connection
The customer must install a steam trap with float closed with an incondensibles drainage
device, a by-pass, a non-return valve and a manual closing valve lockable in off position (do not
use a 1/4 turn valve).
Connection size : DN 15 (½" BSP).
Connect the steam installation on the top of
the machine (see example sketch).
A
B
C
D
E
F
H
M
N
P
S
V
Washer-extractor
Line trap (provided by customer)
Return of condensates
Manual stop wheel valve (provided
by customer)
Steam filter (provided by customer)
Steam trap (provided)
Non-return valve (provided
by customer)
Pressure gauge (provided
by customer)
Thermal insulation for the pipework
(provided by customer)
Steam electrovalve (provided)
Safety valve (provided by customer)
Steam inlet
D1524
01201138 0408
Notice
12
Page
Date
9
9. Installation
INSTRUCTION
HANDBOOK
Drain connection
The machine's exhaust sleeve outside diameter is of 75 mm (3"). It is located underneath the
machine.
The waste water collector diameter 150 mm (6") (manufactured by customer) should have a 3
cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F). It should be connected to the
waste water general network in accordance with local codes and regulations.
Adapt and connect the machine's exhaust sleeve to the waste waters' collector (rubber bend
and connection nozzle are supplied in the machine with collars).
Beside drain kit
The reference of the existing beside drain connection kit is (technical data 31105161) :
- 55013696 + 75015189 for the WSB4 250H
and WSB4 350H machines
- 55013697 + 75015189 for the WSB4 500H
and WSB4 650H machines
D1591
Drawing of drain connection to waste waters' collector
Connect the durit to the connect nozzle.
Seal and fix the nozzle using 2 screws.
Them connect the durit to the drain's evacuation sleeve.
Drain's evacuation sleeve
Connection durit
Connection nozzle
Waste water collector
D1613
01201138 0110
INSTRUCTION
HANDBOOK
9. Installation
Air vent connection
Notice
Date
13
9
Page
Air vent
The air vent of the drum opens on the top of
the machine. Connect the connection bellow
Ø 60 to this opening.
Connect the air vent, to the outside of the
laundry in accordance with tte legislation.
The air vent should resist to 100°C (212°F)
temperature and allow the condenses to
return to the machine.
D0625B
Installation of the gas exchanger
The gas exchanger can be installed indifferently on the left or on the right of the machine according to the available place. Holes are provided on the sole of the machine on the two sides.
CAUTION
The machine should be installed in conformity with the regulations and
standards enforced and situated in a correctly ventilated room.
SAFETY
Any repairing or maintenance operation should be carried out by a
specialist.
01201138 0107
Notice
Date
14
Page
9
INSTRUCTION
HANDBOOK
9. Installation
Machine type
Units
A
Length of exchanger
mm/inch
1110/43.7"
B
Dimension of output exchanger
mm/inch
1040/41"
C
Dimension of evacuation pipe
mm/inch
645/25.39"
D
Evacuation of burn gas
mm/inch
Ø 125/5"
E
Exchanger bottom output
mm/inch
Ø 36/40 (1"1/2)
F
Exchanger bottom input
mm/inch
Ø 36/40 (1"1/2)
G
Gas connection
mm/inch
DN 20 (3/4" BSP)
W
Filter
X
Input machine/exchanger ( higher plug on the tank)
Y
Output machine/exchanger (lower plug on the tank)
Z
Hole for electric cable to gas exchanger
The gas exchanger pump must always be connected to the lower plug on the
tank.
Side view
Top view
Front view
D0651A
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
15
9
Page
Connection of the evacuation pipe of the gas exchanger.
Fresh air inlet
To allow the gas exchanger to work at ist
best, it is important that the laundry air
inlet passes throught an opening from the
outside.
The fresh air arrival must be equivalent to
the volume of evacuated air.
In order to prevent drafts in the room, the
best solution is to place the air inlet behind
the machine.
It is essential that the rooms should be
ventilated.
D0460
The free section of the air inlet must be five
times greater than the section of the evacuation pipe.
Do not forget to allow for the fact that grills often occupy half the total area of the free air
opening.
Evacuation duct
It is recommended that a separate smoothwalled evacuation duct should be connected to each
machine, providing the least possible resistance to air.
Check that the shaft flow is at least twice the capacity of the gas exchanger draught
accelerator.
•
Draught accelerator maximum flow rate with no pressure : 260 m³/h (152 cfm).
•
Maximum pressure available with no flow : 27 mm H2O (1" H2O).
•
Maximum admissible head loss on evacuation : 15 mm H2O (0.6 " H2O) at point (P).
•
Average temperature of exhaust coming out of the gas exchanger : 140°C (284°F).
Provided an upper ventilation of 7 dm² (1.1 sq. ft) and a lower one of 14 dm² (1.5 sq. ft) in
your laundry.
These conditions are absolutely essential for the correct working of the machine.
For gas heating, the required combustion fresh air supply should be not less than 2 m3/h (1.17
cfm) per kW, either 80 m3/h (47 cfm) minimum.
NOTE : if the flow is insufficient due to an excessive pressure loss, a safety pressure switch
will automatically switch the heating off.
01201138 0107
Notice
Date
16
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Installation of the exhaust of
burn gas
Connect the whole set of pipes on your
cheminey pipe, that is to say :
•
1 aluminium pipe (A) lenght 500 mm
(20") on the exchanger.
•
1 T-square (B) pipe + 1 regulator (C).
•
1 aluminium pipe (A) length 500 mm
(20") .
•
1 draught accelerator (D).
It is necessary to install the gas exchanger at the ground level.
D0693A
Evacuation of burn gas from a machine with gas heating must never be
connected to the evacuation used for a dry cleaning machine or other machine of the same type.
Installation of the chemney regulator
For a correct running of the installation, this
chimney regulator must always have its axle
of rotation of his flap perfectly horizontal.
The adjustment toothed wheel has to be
positioned on the mark no 7.
D0435
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
17
Page
9
Gas connection
CAUTION
The installation, connection and gas arrival adjustments for the machine
must be done by qualified personnel only.
The customer must install a filter and a manual stop valve on the supply side of the machine if NATURAL GAS is used.
For BUTANE 28-30 mbar or PROPANE 37 or 50 mbar, the customer must install a filter, a
manual closing valve and a pressure reducer.
Check that the diameter of injectors is adequate for the king of gas of your installation (see
table). The machine is delivered with extra injectors in a plastic envelope. There is also a sheet
metal plate with a cork joint or an adjusting head to feed the machine with another gas.
Connect the installation at the exchanger : DN 20 (3/4" BSP).
A : gas burner
B : ignition and control electrodes
C : ignitor
D : injectors
E : gas admission
A
B
C
D
D0410
01201138 0107
Notice
Date
18
Page
9
9. Installation
INSTRUCTION
HANDBOOK
The gas exchanger is adjusted at the plant to be suitable for the kind of gas specified on the
order. If you have to supply your machine with gas in a family different from the gas for which
your machine was adjusted, proceed as follows.
Testing pressures
According to the EN 437 standard, the values of the testing pressures mentioned in our various
documents are values for static pressure taken at the gas inlet connection of the machine ; the
heating of the machine being on.
Changing to a gas in the same
family (type H or L)
• Change the 3 injectors with joints (see tables of correspondences).
Changing to a gas in a different
family (from type H or L to
butane or propane)
• Change the 3 injectors with joints (see tables of correspondences)
• Unscrews the fixing screws (V) and remove
the adjusting head (J) as well as its cork (T),
keep these parts in case a change would by
necessary.
• Replace it by the cork (L) and the plate (P).
• Screw the two screws and block.
Changing a gas from one family
to another (from butane or
propane to type H or L)
• Change the 3 injectors with joints (see ta-
D0291
bles of correspondences)
• Unscrews the fixing screws (V) and remove the plate (P) as well as the cork (L), keep these
parts in case a change would by necessary.
• Set the cork (T) and the adjustment head (J).
• Screw the two screws and block.
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
19
Page
9
IMPORTANT
Adjustments should be made by qualified personnel only.
Adjustement and chesking of the outlet pressure
The gas outlet pressure of the electrovalve
is adjusted at the factory. If you have to
make another adjustment, proced as follows.
A
Inlet
B
Outlet
D
Outlet pressure regulator adjusment
screw plug.
E
Inlet pressure tapping
F
Outlet pressure tapping
T
Head regulation
1. Close the gas inlet and remove the binding screw from the pressure tapping (F)
and connect the manometer tube.
D0290
2. The electricity supply must be energized
otherwise gas will not be supplied to the
burner.
3. Open and check the gas inlet main
burner using the manometer on the pressure tapping (F).
4. Remove the pressure regulator cap (D).
5. Using a screwdriver, slowly turn the
adjustment screw until the required pressure (P) is indicated on manometer (see
tables on the following pages).
Turn the adjustment screw clockwise to
increase and counter-clockwise to decrease gas pressure.
6. Reset the pressure regulator cap, close
off the gas inlet, remove the manometer
tube and put the binding screw back in
(F).
D0034
01201138 0608
Notice
Date
20
Page
9
INSTRUCTION
HANDBOOK
9. Installation
Legend of symbols used
I: machine working with only one gas family
II:
machine working with two gas families
1:
1st family : caol gas or town gas (for information : not used here)
2:
2nd family : natural gas
3:
3th family : liquefied petroleum gas (LPG)
H:
natural gas with high calorific value (type G20)
L:
natural gas with low calorific value (type G25)
E:
natural gas with high and low calorific value (type G20)
LL :
natural gas with low calorific value (type G25)
Esi :
natural gas with high and low calorific value with adjustment (type G20)
B:
butane gas (type G30)
P:
propane gas (type G31)
B/P :
butane and propane gas (type G30 and G31)
3+ :
butane/propane gas with couple of pressure 30/37 (type G30 and G31)
Qn (Hi) : nominal heat emission express in relation to the net calorific value
Mn :
nominal mass (for butane/propane gas)
Vn :
nominal volume (for naturel gas)
AT :
BE :
CH :
DK :
DE :
ES :
Austria
Belgium
Switzerland
Denmark
Germany
Spain
FI :
FR :
GB :
GR :
IE :
IT :
Finland
France
Great Britain
Greece
Irland
Italy
LU :
NL :
NO :
PT :
SE :
Country
Luxemburg
Netherlands
Norway
Portugal
Sweden
Category
Gas
Pressure (mbar)
AT
I2H
G20
20
DE
I2E
I3P
G20
G31
20
50
BE
I2E(S)B
I3P
G20/G25
G31
20/25
37
I2H
G20
20
II2ESI3P
G20/G25
G31
20/25
37/50
ES-GR-IE
PT-CH-GB
II2H3P
G20
G31
20
37
ES-CH
II2H3P
G20
G31
20
50
NL
II2L3P
G25
G31
25
50
LU
I2E
G20
20
DK-FI-SE-IT
FR
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
21
9
Page
TABLE OF CORRESPONDENCES - Washer-Extractor 250
Category
Type
of gas
index
Working
supply
pressure
in mbar
*2E, 2H, G 20
2ESI
20
2L, 2ESI G25
25
Hi
Ø of
injectors
in mm
Pressure at
injectors
in mm H2O
Heat
emission
Qn in kW
(Hi)
Consumption
Mn in
kg/h (Hi)**
Consumption
Vn in
m³/h**
34.02
2.90
153
40
-
0.90
3.20
154
40
-
1.05
1.85
regulator out
of operation
40
0.66
-
1.70
regulator out
of operation
40
0.66
-
MJ/m³
29.25
MJ/m³
3P
G31
37
46.34
MJ/kg
3P
G31
50
46.34
MJ/kg
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min,
extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
TABLE OF CORRESPONDENCES - Washer-Extractor 350
Category
Type
of gas
index
Working
supply
pressure
in mbar
*2E, 2H, G 20
2ESI
20
2L, 2ESI G25
25
Hi
Ø of
injectors
in mm
Pressure at
injectors
in mm H2O
Heat
emission
Qn in kW
(Hi)
Consumption
Mn in
kg/h (Hi)**
Consumption
Vn in
m³/h**
34.02
2.90
153
40
-
1.30
3.20
154
40
-
1.50
1.85
regulator out
of operation
40
0.95
-
1.70
regulator out
of operation
40
0.95
-
MJ/m³
29.25
MJ/m³
3P
G31
37
46.34
MJ/kg
3P
G31
50
46.34
MJ/kg
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min,
extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
Note :
G20 (H) = natural gas, Lacq type (20 mbar)
G25 (L) = natural gas, Groningue type (20 or 25 mbar)
G31 = propane gas (28/30, 37, 50 mbar)
20 mbar = 0.29 psi
25 mbar = 0.36 psi
28 mbar = 0.41 psi
30 mbar = 0.43 psi
50 mbar = 0.72 psi
01201138 0107
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INSTRUCTION
HANDBOOK
9. Installation
TABLE OF CORRESPONDENCES - Washer-Extractor 500
Category
Type
of gas
index
Working
supply
pressure
in mbar
*2E, 2H, G 20
2ESI
20
2L, 2ESI G25
25
Hi
Ø of
injectors
in mm
Pressure at
injectors
in mm H2O
Heat
emission
Qn in kW
(Hi)
Consumption
Mn in
kg/h (Hi)**
Consumption
Vn in
m³/h**
34.02
2.90
153
40
-
1.90
3.20
154
40
-
2.10
1.85
regulator out
of operation
40
1.40
-
1.70
regulator out
of operation
40
1.40
-
MJ/m³
29.25
MJ/m³
3P
G31
37
46.34
MJ/kg
3P
G31
50
46.34
MJ/kg
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min,
extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
TABLE OF CORRESPONDENCES - Washer-Extractor 650
Category
Type
of gas
index
Working
supply
pressure
in mbar
*2E, 2H, G 20
2ESI
20
2L, 2ESI G25
25
Hi
Ø of
injectors
in mm
Pressure at
injectors
in mm H2O
Heat
emission
Qn in kW
(Hi)
Consumption
Mn in
kg/h (Hi)**
Consumption
Vn in
m³/h**
34.02
2.90
153
40
-
2.80
3.20
154
40
-
3.30
1.85
regulator out
of operation
40
2.05
-
1.70
regulator out
of operation
40
2.05
-
MJ/m³
29.25
MJ/m³
3P
G31
37
46.34
MJ/kg
3P
G31
50
46.34
MJ/kg
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min,
extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
Note :
G20 (H) = natural gas, Lacq type (20 mbar)
G25 (L) = natural gas, Groningue type (20 or 25 mbar)
G31 = propane gas (28/30, 37, 50 mbar)
20 mbar = 0.29 psi
25 mbar = 0.36 psi
28 mbar = 0.41 psi
30 mbar = 0.43 psi
50 mbar = 0.72 psi
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
23
Page
9
IMPORTANT
Tightness test after installation
The gas leak test is performed as follows :
1. Paint pipe joints, pilot gas tubing connections and inspect outlets with
rich soap and water solution ; do not use an aggressive soap.
2. Put the machine into service. Bubbles indicate a gas leak.
3. Eliminate this leak.
NOTE : After all intervention, re-seal (red varnish) the following adjustment
organs :
- regulator of pressure
In case of changing of gas, the stick for the adjustment has to be modified.
Check-out
Before leaving, put the appliance into operation and allow to run a complete cycle. Watch to ensure that all burner system components function
correctly.
01201138 0107
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9
9. Installation
INSTRUCTION
HANDBOOK
Liquid detergents connection
CAUTION
Liquid detergents are particularly aggressive. We advise you to use
only products with pH lower than 9 in order to avoid the machine's
rubbers from being attacked.
Dilute imperatively all of your detergents before letting them flow into
the machine.
ADVISE IF USING LIQUID DETERGENTS
After use, there is always chemical remaining in the liquid detergents'
dosing pipes.
When the machine is not running, this detergent may slowly drip and
so, quickly corrode the parts in contact with.
In order to avoid (ex. corrosion of the drum or by bleach), we advise
you to forecast a device to drain every night the distribution pipes of
the liquid detergents.
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
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Page
9
CAUTION
The running of detergents must be independent from the running of
the machine.
The control information of detergents must imperatively be relayed.
Connection scheme of liquid
detergents
Water
Soap box rinsing
electrovalve
Liquid detergents
We advise you to use one of the two
systems shown hereby to connect your
liquid detergents.
Dose
controller
Pump
Single inlet dose controller with a
compulsory rinsing device.
Water
3 way valve
Scoops + Rinsing
Retention tank
Towards
retention
tank
Retention tank
Washer
extractor
D1482
Water
Multi inlet dose controller with a compulsory
rinsing device.
Liquid detergents
Soap box rinsing
electrovalve
Dose
controller
Pump
Retention tank
Water
3 way valve
Scoops + Rinsing
Towards
retention
tank
Retention tank
Washer
extractor
D1483
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Notice
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9
9. Installation
Electrical liquid detergents' connection
If your machine have 1 I/O card, you have to use signal of detergent box.
Connectors card I/O no 1
Powder
Powder
Liquid
Liquid
Liquid
Common
1
2
1
2
3
IO1-X9-4
IO1-X9-5
IO1-X14-1
IO1-X14-2
IO1-X14-3
IO1-X9-8
If your machine have 2 I/O cards, use signal 4 to 13.
Connectors card I/O no 2
Liquid
Liquid
Liquid
Liquid
Liquid
Common
4
5
6
7
8
IO2-X9-3
IO2-X9-4
IO2-X9-5
IO2-X9-6
IO2-X9-7
IO2-X9-8
Liquid
Liquid
Liquid
Liquid
Common
9
10
11
12
IO2-X14-1
IO2-X14-2
IO2-X14-3
IO2-X14-4
IO2-X14-5
Liquid
Common
13
IO2-X8-1
IO2-X8-2
INSTRUCTION
HANDBOOK
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
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9
Washer-extractor electricity power supply
CAUTION
Prior to use, the washer-extractor should be plugged into a correctly
earthed power socket complying with the standards in force.
SAFETY
The electrical installation of the machine must be undertaken by
qualified personnel.
CAUTION
Ensure that the electrical voltage is correct and that the power of your
supply is sufficient, before connecting the machine.
The use of power electronics (variator or filter for example) may lead to unexperted release of
breakers with 30 mA differential current device.
This type of breaker should thus be avoided, or a value of 300 mA maximum should be observed according to standard NFC 15100 paragraph 532.2.6.
01201138 0107
Notice
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9
9. Installation
INSTRUCTION
HANDBOOK
Pass the power supply cable of the machine
through the stuffing box on the top of the
machine.
D0627A
For each machine, install a fixed multipole
circuit breaker (or fuses protector) in the
laundry main cabinet.
D0466
Connect the power supply cable on the machine main switch.
Connect the 3 phases on the main switch
(see marks L1, L2, L3) and connect the
earth wire on the earth terminal (PE) of this
main switch.
(check operation, see chapter no. 10).
D0467
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
29
Page
9
Connection diagrams for the control circuit power supply transformer
(T1) as a function of the various customer power supply voltages.
The tension of the control circuit delivered by the transformer must be 230 volts, single-phase.
The supply tension for your machine is normally of 400 volts between 2 phases, this tension
can however be different. The following schemes show how to adjust the tension at the
secondary of the transformer.
Measure the power supply voltage at the
transformer primary with a voltmeter between the transformer 0 and 400 volts
terminals.
- If the voltage is equal to 400 volts, do not
touch the transformer connection which
must be as shown in the adjacent figure.
D0663
- If the voltage is > 400 volts (for example :
420 or 430 volts), connect the wires to the
transformer as shown in the adjacent figure.
D0661
- If the voltage is significantly < 400 volts
(for example : 370 or 380 volts), connect
the wires to the transformer as shown in the
adjacent figure.
D0662
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9
INSTRUCTION
HANDBOOK
9. Installation
The feeder cable sections mentioned in our literature are given only as a guide.
To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below.
Table 1 (in accordance with EN Standard 60204-1)
Values given for :
- Cable with copper conductors
- Cable with PVC insulation (for other insulants see Table 3)
- Ambient temperature 40 °C max. (for others see Table 2)
- Three-phase cable under load without including starting currents
- BT / C/ E cable layout.
Maximum Admissible Current
Cable section
Seated in Cable Duct
or Cable Trough
Wall
Fixing
Cable
Tray
B2
C
E
3 x 1.5 mm² ................. 12.2 A .....................15.2 A ..................... 16.1 A
3 x 2.5 mm² ................. 16.5 A ...................... 21 A .........................22 A
3 x 4 mm² ....................23 A ........................ 28 A .........................30 A
3 x 6 mm² ....................29 A ........................ 36 A .........................37 A
3 x 10 mm² ...................40 A ........................ 50 A .........................52 A
3 x 16 mm² ...................53 A ........................ 66 A .........................70 A
3 x 25 m² .....................67 A ........................ 84 A .........................88 A
3 x 35 mm² ...................83 A ....................... 104 A .......................114 A
3 x 50 mm² ......................- .......................... 123 A .......................123 A
3 x 70 mm² ......................- .......................... 155 A .......................155 A
Ambient
Temperature
Table 2
(correction factors for different ambient
temperatures)
Correction
Factor
30°C (86°F) ...................1.15
35°C (95°F) ...................1.08
40°C (104°F) ..................1.00
45°C (113°F) ..................0.91
50°C (122°F) ..................0.82
55°C (131°F) ..................0.71
60°C (140°F) ..................0.58
Table 3
(correction factors for different cable insulating materials)
Insulating
material
Max. Working
Temperature range
Correction
factor
PVC ...............................70°C (158°F) ............................ 1.00
Natural or Synthetic Rubber ...........60°C (140°F) ............................ 0.92
Silicone Rubber ....................120°C (248°F) ........................... 1.60
01201138 0107
INSTRUCTION
HANDBOOK
9. Installation
Notice
Date
31
Page
9
Table 4
(B2, C and E correction factors for cable grouping)
Number
of cables
B2
Seated in
Cable Duct
C
Wall Fixing
or Cable Trough
E
Cable
Tray
1
2
4
6
9
1.00
0.80
0.65
0.57
0.50
1.00
0.85
0.75
0.72
0.70
1.00
0.87
0.78
0.75
0.73
The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors. Other correction factors may
also be applied ; consult the cable manufacturers.
Calculation : Example
- The machine has a rated current of 60 A.
- The ambient temperature is 45 °C ; Table 2 gives a correction factor of 0.91.
- Rubber cable insulant : Table 3 gives a correction factor of 0.92.
- The cable is fixed directly to the wall (Column C), with 2 cables side by side. Table 4 gives a
correction factor of 0.85.
60 A
Total current : ----------------------- = 84 A
0.91 x 0.92 x 0.85
Taking Column C in Table 1 (wall fixing), we obtain a minimum cable section of : 3 x 25 mm².
Machine
type
Heating
Supply
Voltage
Installed
Power
250
250
Gas/steam/T.F 380/415 V 3+E ~ 50/60 Hz 3.7 kW
Electric
380/415 V 3+E ~ 50/60 Hz 21.7 kW
350
350
Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz
Electric
380/415 V 3+E ~ 50/60 Hz
500
500
Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz
Electric
380/415 V 3+E ~ 50/60 Hz
650
650
Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz 7.8 kW
Electric
380/415 V 3+E ~ 50/60 Hz 61.5 kW
Rated
Intensity
Main
Switch
Connection
Cable
Section
Fuse
8.5 A
33.5 A
3 x 16 A 4 x 2.5 mm²
3 x 40 A 4 x 6 mm²
3 x 16 A
3 x 40 A
4.8 kW
32 kW
11 A
50 A
3 x 16 A 4 x 2.5 mm²
3 x 63 A 4 x 16 mm²
3 x 16 A
3 x 63 A
5.8 kW
42 kW
12.5 A
64.5 A
3 x 16 A 4 x 2.5 mm²
3 x 80 A 4 x 25 mm²
3 x 16 A
3 x 80 A
16 A
94 A
3 x 20 A 4 x 2.5 mm² 3 x 20 A
3 x 100 A 4 x 35 mm² 3 x 100 A
01201138 0107
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9. Installation
INSTRUCTION
HANDBOOK
Remove of the transport locks fitted
CAUTION
Before putting the machine into service, it is compulsory to remove
the 4 transport locks fitted.
To do so, remove the front and rear casings,
then the fixing screws of the transportation
bridles (B).
Keep the transport locks fitted with their
screws and bolts to be able to assemble
them again in case you would need to lift the
machine.
Nota : Never handling the machine without
the transportation bridles.
D0628A
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INSTRUCTION
HANDBOOK
9. Installation
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Notice
Date
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Page
9
01201138 0107
Notice
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1
Page
10
10. Operating
inspection
INSTRUCTION
HANDBOOK
Operating inspection
Before putting the machine into service, carry out the working tests.
The operating inspection must be done by an approved technician.
Manual operation
The procedure for operating the various machine functions manually is described in the chapter
"Machine operation" under the heading "Manual operation".
• Switch on the machine's main switch and check the voltage on the three phases (3 x 400
volts).
• Check the direction of rotation of the motion motor fan (see arrow stuck on the fan).
Switch off the current and shift two phases on the main switch of the machine if the fan rotates in the wrong direction.
• Check the direction of rotation of the circulating pump and of the draught accelerator gas
heating.
Note : The exchangers of the gas heated machines have a water circulating pump.
Before the first start of the machine, you must check if this pump is priming well.
Therefore, it is necessary to fill the machine with water and to run only the circulating pump,
without heating, by pushing, with an isolated screwdriver, on the manual control of the exchanger's KM3 contactor.
To be sure that the pump is well primed (10 to 15 secondes), you must pay attention to a
change in the running noise when the water goes through the circuit.
• Check that the cage is empty.
• Open the manual valves controlling the water and steam supplies (for steam heating machines).
• Operate the machine manually to fill with cold water, then hot water. Check that these water
supplies are connected as they should be.
• Start the machine on wash action, and check that the motor is revolving alternately in the
both ways, as normal for wash action.
• Start heating by programming a final temperature. Check that the steam valve opens or the
heating element relay reacts, as appropriate.
• Check that the detergents container is working as they should.
• Check the water and steam connections and the drain valve for signs of any leakages.
• Empty the water from the machine and open its door.
INSTRUCTION
HANDBOOK
10. Operating
inspection
01201138 0107
Notice
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10
Automatic operation
• Check that the external switch or switches are switched on and that the manual valves for
water and steam (if the machine has steam heating) are open.
• Run one of the machine's built-in (standard) with heating.
• Check that the program proceeds normally, and the water filling, detergent filling, heating and motor action are all working in accordance with the program display on the display
screen.
Final checking
If all function checks have been satisfactory, reassemble all protection casings.
01201138 0107
Notice
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
Auxiliary controls
Emergency stop
The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the
red button to the right).
If the machine for some reason has to be stopped, abnormal or dangerous running, press
emergency stop button.
Nota : it is necessary to wait for 30 seconds before resetting after any action on the emergency
stop.
Release the emergency stop, by turning it clockwise only after checking what motivated this
stop.
D0543
D0544
Gas exchanger
Three indicators are situated on the top of
the gas exchanger.
•
White indicator (1) light = "gas heating
On".
•
Yellow indicator (2) light = "ignition
gas burner fault indicator".
•
Red indicator (3) light = "water fault in
gas exchanger".
The yellow and the red indicator remains
on if a fault occurs when the gas burner
ignites or if no water is detected inside the
gas exchanger, the gas heating does off
and the machine stops functioning. Verify
the working of the gas exchanger. If the fault
remains, consult your after-sales service.
1
2
3
D0698
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
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Page
11
The control board on the loading side includes the following :
Fig.
1
•
Indicator (1) light = "power On".
•
Key (2) "Cage positioning".
•
Key (3) "Door unblocking".
•
Emergency stop (4).
1
2
4
3
1
D0682
The control board on the unloading side includes the following :
Fig.
2
•
Indicator (5) light = "Drum door
opening".
•
Key (6) "Cage positioning".
•
Key (7) "Door unblocking".
•
Emergency stop (8).
2
6
5
8
7
D0682
01201138 0107
Notice
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Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Automatic operation
Preparation
3
Sort the linen according to the instructions
mentioned on the care labels.
Empty the pockets and clasp the slide fasteners.
Fig. • Position the cage doors in front of the
drum door thanks to the key "Cage
3
positioning".
D0694
Fig. • Press key loading "Door unblocking".
4
4
• Open the loading door with the handle.
D0695
Fig. • Open the inner drum doors.
5
5
• Press the safety latch (B) and at the
same time on the upper and lower doors
with both hands.
• Caution, maintain the doors until they are
widely open.
D0612
INSTRUCTION
HANDBOOK
11. Machine
operation
Fig. • Block the cage (B) by rotating it manually to the front and rear so that the upper
6
01201138 0107
Notice
Date
4
Page
11
6
door stops on the blocking straps (C).
WARNING
In case of important unbalance
inside the drum, an unexpected
rotation of the latter can pinch and
arm hands of the operator.
• Never press the doors in (A) to rotate the
cage.
• Load the linen in the cage. Be careful to
distribute it correctly
Nota : The washing machines with a two
part cage must not be loaded by evenly
sharing the load in both compartments.
Completely load one compartment, and put
the rest in the second one.
D0613
As strange as it might seem, it is better to run the machine with a full compartment and an
empty one. This way you will avoid many unbalance stops as well as important vibrations and
therefore the early breakout of the shock absorbers.
lt is the same for washing in rets. Respect the same principle as described above, making sure
you don't over load each compartment.
However, you must note, for the same reasons, that it is better to use several nets, three or four
in the same compartment rather than one or two.
More over, you should finish your load using loose linen if necessary.
•
•
Close the cage doors (press them to check the good working of the mechanical safety
device).
Close the drum door and lock it with the handle. The machine is now ready to start the
washing cycle.
Add detergent and other laundry products.
If you are using the machine's built-in detergent dispensers, add the required detergent and
other laundry products in the compartments.
WARNING !
Take care when adding laundry
products. Powder or liquids left in
the compartments (scoops) may be
corrosive.
ATTENTION
Do not open the cover when the
water valves are flushing water
through the detergent dispenser.
Take care when adding laundry
products.
01201138 1109
Notice
Date
5
Page
11. Machine
operation
11
INSTRUCTION
HANDBOOK
Detergent dispenser
The detergent dispenser has five compartments. Each compartment is connected to a water
valve. The water supply to individual compartment is as follows :
Compartment
Valve
Water
P1
Y9
warm
P2
Y13
warm
L1
Y11
cold
L2
Y10
cold
L3
Y12
cold
There is also a separate cleaning (water flushing) function for all compartments in the detergent
dispenser, connected to valve Y27, cold water.
If the water pressure is low (< 1 bar) the cleaning effect may be less satisfactory. For this reason, where the pressure is low the water flushing times should be increased for best results.
Dosage of the detergents
7
Fig. Pour the detergents in the containers ac7 cording to the program.
P1 :
powder product (prewash)
P2 :
powder product (wash)
L1 :
liquid product (ex : chlorine)
L2 :
liquid product (ex : neutralizer)
L3 :
liquid product (ex: softener)
L3 L2 L1 P2 P1
D0595
Rinsing of the soap box
Fig. Rinse the inside, every days with water, the
8 detergents container.
8
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0807
Notice
Date
6
Page
11
RUN A WASH PROGRAM
GO TO THE MENU
Display screen
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
Numeric keyboard
SELECT
Function keys.
The functions of these
keys change, depending
on which menu or part of a
menu you are using. Their
current functions at any time
are shown on the display
immediately above each key.
Card reader for
memory cards
During a wash : "Pause" key.
Before and after a wash, and during programming : "Move back key".
By pressing this key repeatedly you can move backwards through the menus you have navigated through. This will
always bring you back to the menu shown on the display in this illustration.
4221A
To run a wash program
The « Move back » key
3627
If you find you are in the
wrong place, or if you want to
undo earlier key presses :
Press the « Move back »
key one or more times
The « Move back » function
Each press of the « Move back » key moves you back
one menu, in reverse order.
By pressing this key repeatedly you can return to this
menu at any time :
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
SELECT
01201138 0807
Date
Notice
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Page
11. Machine
operation
11
INSTRUCTION
HANDBOOK
To start the wash program
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
If the menu is not currently
displayed :
Press
repeatedly.
Two way of starting a program
By entering the actual program number
Enter the actual program number if you know it,
then press SELECT.
000,0
SELECT
RUN A WASH PROGRAM
GO TO THE MENU
If « GO TO THE MENU » is
highlighted :
Press .
By starting from the program library (see section
«To start a wash program from the program
library»)
If you are unsure about the programs available,
you can select a program from the program
library, where the programs are listed with their
descriptions.
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
When « RUN A WASH
PROGRAM » is highlighted :
Press SELECT.
Here you can select programs from the program libraries. See the section entitled
"To start a wash program
from the program library".
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
0
SELECT FROM LIBRARY
PCS
SMC
993
991
Displayed here will be the
number of the most frequently
used program. S993 would
indicate the number of a program on a memory card.
Press this key if you want
to select program.
Use the numeric key to enter the program number.
SELECT
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
0
FROM PCS OR SMC ?
PCS
SMC
993
If you have entered a wrong number…
Enter the correct number to overstrike the earlier one.
Note: you must always enter three digits, even when
the number is really only a one or two-digits number.
Examples :
The program number required is 9. Enter 009 to overstrike all digits in the wrong number.
The program number required is 19. Enter 019 to
overstrike all digits in the wrong number.
Press SELECT.
If you have a memory card in
the program control unit, and
the program you selected is
both on the memory card and
in the PCU, you will be asked
"FROM PCS OR SMC ?".
PCS
Press PCS if you want to
take the program from the
PCU.
SMC
Press SMC if you want to
take the program from the
memory card.
In some of the text shown on
the display, Clarus Control is
referred to as PCS and the
memory card is referred to as
SMC.
Memory cards
A memory card is a plastic card, the size of a credit
card, with an electronic memory chip inside it. This
card is capable of storing 10 to 15 wash programs of
normal size. If the programs are mostly small ones,
more of them can be stored, whereas larger programs
will reduce the number which can be held by the card.
Memory cards of this type can be used to :
• transfer wash programs from one washer extractor
to another
• run wash programs straight from the card
• transfer wash programs from a PC to a memory
card and from a memory card to a PC (these procedures, and how to write a wash program on a PC,
are described elsewhere).
Memory cards are described in detail in the section
entitled "The Memory card".
11. Machine
operation
INSTRUCTION
HANDBOOK
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
991
00:00
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Delayed start time
(hrs:mins)
Nom du programme
NORMAL 95 °C STD
TEXT
START
If you want to see the description of the program :
TEXT
Press TEXT .
Pressing « Text » displays more information
The text displayed is a description of the wash program selected. This text description is inserted when
a new wash program is created. This procedure is
described fully in the programming manual.
Choose 1 or 2 :
1
START
1 To start the program now :
Press START.
2
1
2
3
4
5
6
7
8
9
0
START
DELAYED START
ENTER A PROGRAM NUMBER :
991
2 Delayed start
Use the numeric keys to
enter a time (max. 24 hrs).
This parameter appears on
the right of the display.
Press START.
Delayed start
Delayed start means that the machine will not start the
wash program until the time entered has elapsed.
This function allows you, for example, to load the
machine in the evening, but delay the start of the wash
until early the next morning, to end in time for the next
shift.
Time left before the machine is
to start :
14:30
NORMAL 95 °C STD
EXIT
EXIT
If you want to cancel the delayed
start :
Press EXIT.
During a wash program :
3627
to make the maPress
chine pause during the wash
program.
Two ways of pausing during a wash program
There are two ways of pausing during a wash program:
.
1 By pressing
2 As an additional function. This is described in
section « Pause ».
01201138 0107
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The following information is
displayed during the wash
program :
Current program step
Time left for this program step
11. Machine
operation
INSTRUCTION
HANDBOOK
To change parameters in the current program
step :
Certain program step parameters can be altered
during the course of the program. In the example
(left), the length of the program step and the heating
temperature can be altered.
Set temperature
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
48 RPM
Actual temperature
Remaining program time
Drum speed
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
If required :
Select a function using the
cursor keys.
SELECT
Press SELECT.
Additional functions during the program
Rapid advance (see section « Rapid advance »)
Rapid advance through the program to the program
step required. Rapid advance can be used to move
both forwards and backwards through the program.
Pause (see section « Pause »)
The machine stops. The drain valve remains
closed. Alternative method for pausing during program :
Press
.
Manual functions (see section « Manual operation
during program operation »)
The following functions can be controlled manually
during the course of the program :
- all water valves, drain and pumps (where applicable).
- limit highest extraction speed.
- motor on/off after end of wash program.
- flush detergent.
Text (see section « Text »)
Display description of wash program (if available).
Select a different wash program (see section "To
change the wash program after program operation
has commenced")
You can switch to using a different wash program at
any stage during the wash. Once this function has
been selected, the current step (for example, rinse)
of the earlier program will be allowed to finish and
then the new program will start (from the beginning).
Change temperatures scale °C or °F (see section
« To change temperatures scale °C/°F »)
Auto restart (see section « Auto restart »)
Here you enter the number of times you wish the
wash program to restart automatically.
To terminate a program before it has finished
• Select RAPID ADVANCE and press SELECT.
Advance to « END OF PROGRAM » and press
SELECT.
• Wait until « THE DOOR IS OPEN » appears on the
display.
• Now the door can be opened.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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To start a wash program from the program library
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
If this menu is not currently
display :
Press
Waht is the program library ?
The program library lists all wash programs, both user
and standard programs, showing their program numbers and a description, for example :
reapetedly.
000,0
SELECT
RUN A WASH PROGRAM
GO TO THE MENU
If « GO TO THE MENU » is
highlighted :
Press .
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
When « RUN A WASH
PROGRAM » is highlighted :
Press SELECT.
1
2
3
991
992
993
994
995
996
997
998
999
MY OWN 40°C (104°F)
MY OWN 60°C (140°F)
MY OWN 90°C (194°F)
NORMAL 95°C (203°F) STD
NORMAL 60°C (140°F) STD
NORMAL 40°C (104°F) STD
INTENSIVE 95°C (203°F)
INTENSIVE 60°C (104°F)
PERM. PRESS 60°C (140°F)
PERM. PRESS 40°C (104°F)
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
Each time a new program is stored in the machine
program memory, its number and description will be
inserted automatically into the program library.
The program library may be used for starting a wash
program, but is also used in programming, when a
wash program needs to be modified or if a new program is to be created on the basis of an existing one.
01201138 0107
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11. Machine
operation
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
To select a program from the
PCU program labrary :
0
INSTRUCTION
HANDBOOK
Select library via menu
You can also select the program library via the option
"GO TO THE MENU". Then select "WASH PROGRAM LIBRARY".
FROM PCS OR SMC ?
PCS
SMC
EXIT
PCS
Press PCS.
If there is a memory card
in the PCU and you wish to
select a program on that :
SMC
Press SMC.
MENU
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
SELECT
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL FUNCTIONS
SETTINGS 2
EXIT
SELECT
LIBRARY
PR. NO.
991
992
993
994
995
996
997
NAME
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM PRESS 60 °C
PERM PRESS 40 °C
SELECT
Press the required
number of times...
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
SELECT
... to highlight the wash
program required.
Press SELECT.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
991
Delayed start time (hrs:mins)
00:00
Program name
NORMAL 95 °C STD
TEXT
START
If you want to see the description
of the program :
TEXT
Press TEXT .
Choice 1 or 2 :
1 to start the program now :
1
Press START.
START
Pressing ”Text” displays more information
The text displayed is a description of the wash program selected. This text description is inserted when
a new wash program is created. This procedure is
described fully in the programming manual.
2 Delayed start
2
1
2
3
4
5
6
7
8
9
0
START
DELAYED START
ENTER A PROGRAM NUMBER :
991
Use the numeric keys to
enter a time (max. 24 hrs).
This parameter appears on
the right of the display.
Press START.
Time (in hours and minutes) left
before the machine is to start.
14:30
NORMAL 95 °C STD
EXIT
EXIT
If you want to cancel the delayed
start :
Press EXIT.
The functions wich are available
during program operation are
described in section « To change
parameters in the current program step » and « Auto restart ».
Delayed start
Delayed start means that the machine will not start the
wash program until the time entered has elapsed.
This function allows you, for example, to load the
machine in the evening, but delay the start of the wash
until early the next morning, to end in time for the next
shift.
01201138 0107
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11. Machine
operation
INSTRUCTION
HANDBOOK
To change parameters in the current program step
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation the
display will look like this (see
section « To start the wash program »).
SELECT
You can alter the following parameters :
Prewash, Main wash, Rinse, Drain, Soak, Rinse
repeat
Length of program step (max. 9998 seconds), heating temperature (max. 97°C (205°F)).
Extract
Length of program step (max. 3600 seconds), extraction speed.
Press one or more times …
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
… to highlight the time required.
ATTENTION
Never program a temperature above
to 90°C (195°F).
SELECT
SELECT
1
2
3
4
5
6
7
8
9
Press SELECT.
Use the numeric keys to enter
the ew parameter.
0
SELECT
If you have entered the wrong parameter
Continue pressing numeric keys to overstrike the incorrect parameter.
Note : always use the same number of digits as used
on the display to overstrike the incorrect parameter.
Example :
To change the time for the program step to 30 seconds, enter 030 to overstrike the earlier parameter.
Press SELECT.
WARNING
If you happen to make your own program, you must not input cold water in
the cage while this later has a washing bath at 85°C (185°F), with the cage
stopped. It is compulsory that the cage turns while letting in cold water.
A bad programming can, in this particular case, be the cause of the breakage of the doors' windows.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
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Rapid advance
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
48 RPM
During program operation the
display will look this (see section
« To start the wash program »).
•
•
SELECT
•
To terminate a program before it has finished
Select RAPID ADVANCE and press SELECT.
Advance to "END OF PROGRAM" and press SELECT.
Wait until "THE DOOR IS OPEN" appears on the
display.
Now the door can be opened.
Check that « RAPID
ADVANCE » is highlighted.
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
If it is not highlighted :
Press or one or more
times to highlight « RAPID
ADVANCE ».
SELECT
Press SELECT.
991 NORMAL 95 °C STD
RAPID ADVANCE
PREWASH
EXTRACT
MAIN WASH
EXTRACT
RINSE
1
1
1
2
1
SELECT
Press or one or more
times to highlight the program
step you wish to advance to.
PREWASH
EXTRACT
MAIN WASH
EXTRACT
RINSE
EXTRACT
RINSE
EXTRACT
RINSE
EXTRACT
END OF PROGRAM
1
1
1
2
1
3
2
4
3
5
SELECT
Press SELECT.
Rapid advance works in both directions
Rapid advance works in both directions, using ( )
and ( ).
Using rapid advance to move forwards allows you to
skip one or more program steps. Using rapid advance
backwards allows you to repeat one or more program
steps.
Automatic return to normal display
Once you have selected any of the functions below,
you must make any changes required within 20 seconds. If no further keys are pressed within 20 seconds,
the display will revert automatically to its normal appearance during a wash program.
01201138 0107
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11. Machine
operation
INSTRUCTION
HANDBOOK
Show weight (for machines with weighing equipment installed only)
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
SHOW WEIGHT
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation, the
display will look like this (see
section "To start the wash program").
SELECT
Show weight
The actual weight is shown in large digits on the display (weight display mode).
If the weighing equipment is not connected, the error
message "FUNCTION NOT ALLOWED" will appear.
See the section "Fault-finding, weighing equipment" in
the machine manual.
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
SHOW WEIGHT
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « SHOW
WEIGHT ».
SELECT
CLARUS CONTROL
WEIGHT, KG :
097.0
Press SELECT.
Weight display mode :
The actual net weight is shown
in large digits on the display.
Return to normal display
The display will return to normal at the end of the "time
for weight display" set as a parameter in Settings 1.
The manufacturer’s default parameter is 20 seconds.
To end weight display sooner
Press
or use the numeric keys to enter a new
program number.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
No water reduction (for machines with weighing equipment installed only)
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
SHOW WEIGHT
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation,
the display will look like this
(see section "To start the wash
program").
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
SHOW WEIGHT
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « NO
WATER REDUCTION ».
SELECT
Press SELECT.
No water reduction
The wash load is weighed during the program and the
water level is adjusted automatically according to its
weight. If the load is not a full one, the water level will
be reduced according to a water level reduction table.
You can switch off water level reduction at any stage of
a program.
Note that if you select "NO WATER REDUCTION", this
applies only to the program currently running. The next
time a program is started, water level reduction will occur automatically again.
01201138 0107
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
Pause
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation the
display will look this (see section
« To start the wash program »).
SELECT
Two ways of pausing during a wash program
Note that you must be in normal wash mode to be
able to pause in this way. If, for example, you are using "Manual Functions", you will have to exit that first
before you can use Pause.
There are two ways of pausing during a wash program
:
1 As an additional function. This is described in this
section.
.
2 By pressing
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « PAUSE ».
SELECT
Press SELECT.
991 NORMAL 95 °C STD
PROGRAM STEP :
MAIN WASH 1
PAUSE
START
START
Press START o restart the
wash program.
•
•
•
•
•
•
When the machine pauses :
Program operation is halted.
Filling is halted (where applicable).
Heating is halted (where applicable).
The motor stops.
The drain valve remains closed.
The door cannot be opened.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
Manual operation during a program
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
48 RPM
During program operation the
display will look this (see section
« To start the wash program »).
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « MANUAL
FUNCTIONS ».
SELECT
Press SELECT.
Two types of manual operation
There are two types of manual operation, which
should not be confused :
• Manual operation during a program
These functions are described in this section.
• Manual operation when no program is running
These functions are described in section "Manual
operation".
01201138 0107
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11
INSTRUCTION
HANDBOOK
Automatic return to normal display
Once you have selected any of the functions below,
you must make any changes required within 20 seconds. If no further keys are pressed within 20 seconds,
the display will revert automatically to its normal appearance during a wash program.
MANUAL FUNCTIONS
MAKE A CHOICE
WATER / DRAIN
HIGH EXTRACT
MOTOR
DETERGENT / FLUSH
EXIT
SELECT
WATER / DRAIN
HIGH EXTRACT
MOTOR
DETERGENT / FLUSH
EXIT
Use the cursor key to select
the function.
SELECT
11. Machine
operation
Press SELECT.
Manual functions during a wash program
Water/drain (see section "Water/drain")
Allows manual operation of all water valves and the
drain valve.
Highest extraction speed (see section "Maximum
extraction speed")
Here you can limit the maximum extraction speed
for the current program.
Motor (see section Motor on after wash")
Motor on/off after program has ended.
Detergent valves (see section "Detergent signals
and water flushing")
Allows you to control all valves in the detergent
compartment or in external detergent supply system.
11. Machine
operation
INSTRUCTION
HANDBOOK
Water / drain
MANUAL FUNCTIONS
WATER / DRAIN
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
LEVEL 63 UNITS
OPEN
To access this function, see
instructions in section « Manual
operation ».
Water level in drum.
Use and to select the water/drain option you require.
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
VIDANGE
EXIT
OPEN
Press OPEN.
The function will be activated for
as long as you press and hold
this key. The function ceases as
soon as you release the key.
When you have finished :
Press repeatedly to highlight « EXIT ».
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
DRAIN
EXIT
SELECT
Press SELECT.
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11
01201138 0107
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11. Machine
operation
INSTRUCTION
HANDBOOK
Maximum extraction speed
To limit the program’s highest extraction speed
MANUAL FUNCTIONS
HIGH EXTRACT
CURRENT MAXIMUM EXTRACT SPEED :
SELECT NEW EXTRACT SPEED :
1000 RPM
To access this function, see
instructions in section « Manual
operation ».
1000 RPM
Maximum extraction speed in
current program.
SELECT
1
2
3
4
5
6
7
8
9
0
SELECT
Enter the maximum extraction sped you require for this
program.
Press SELECT.
This function allows you to modify the highest extraction speed allowed during the program.
Example :
Assume that the highest speed in the program is 1000
rpm and that you have set 700 rpm as the highest
speed allowed.
RPM
1000
All speeds above 700 rpm will be limited
to 700 rpm
Speeds below 700 rpm
will not be affected
800
600
400
200
Time
3682
This change will affect the current program only. No
change will be implemented if extraction is taking
place at the time of the (attempted) change.The next
time that this program is used, the original maximum
speed will apply.
This function does not allow you to set a higher speed
than the usual maximum speed for the program.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
Motor on after wash
MANUAL FUNCTIONS
MOTOR
MOTOR ON AFTER WASH
EXIT
N
To access this function, see
instructions in section « Manual
operation ».
Y/N
Y/N
A toggle function :
Use Y/N to toggle the function
from Y (Yes) to N (No).
When you have finished :
Press to highlight « EXIT ».
Motor to rotate after program has ended
If you answer Yes (Y) :
The motor will continue to rotate in alternative directions after the program has ended. This prevents creasing of the load.
When the program has ended, the display will look like
this :
991 NORMAL 95 °C STD
MOTOR ON IN
MANUAL FUNCTIONS
MOTOR ON AFTER WASH
EXIT
SELECT
Press SELECT.
STOP
Press STOP to stop the motor.
01201138 0107
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
Detergent signals and water flushing
MANUAL FUNCTIONS
DETERGENTS / FLUSH
WATER FLUSH
FLUSH COLD POWER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
To access this function, see
instructions in section « Manual
operation ».
OPEN
Use and to select the
function you require.
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
LIQUID DETERGENT 5
LIQUID DETERGENT 6
LIQUID DETERGENT 7
LIQUID DETERGENT 8
LIQUID DETERGENT 9
LIQUID DETERGENT 10
LIQUID DETERGENT 11
LIQUID DETERGENT 12
LIQUID DETERGENT 13
EXIT
OPEN
Press OPEN.
The function will be actived for
as long as you press and hold
this key. The function ceases as
soon as you release the key.
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
LIQUID DETERGENT 5
LIQUID DETERGENT 6
LIQUID DETERGENT 7
LIQUID DETERGENT 8
LIQUID DETERGENT 9
LIQUID DETERGENT 10
LIQUID DETERGENT 11
LIQUID DETERGENT 12
LIQUID DETERGENT 13
EXIT
When you have finished :
Press repeatdly to highlight
« EXIT ».
EXIT
Press EXIT.
Detergent signals and water flushing
FLUSH WATER :
This function uses water to clear detergent from the
supply tubes of the detergent dispensing system.
POWDER SIGNAL :
This function will either :
a) use water to dispense detergent from machine
compartments, or :
b) dispense detergent from an external system. The
number of valves present will vary according to the
machine type.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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Text
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation the
display will look this (see section
« To start the wash program »).
Pressing ”Text” displays more information
The text displayed is a description of the wash program selected. This text description is inserted when
a new wash program is created. This procedure is
described fully in the programming manual.
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « TEXT ».
SELECT
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
NORMAL PROGRAM FOR MEDIUM SOILED
CLOTHES
Press SELECT.
Description of wash program.
1
TEXT
AUTO RESTARTS
SELECT
SELECT
To return to the normal display :
Press SELECT again.
Automatic return to normal display
If you do not press SELECT within 20 seconds, the
display will revert automatically.
01201138 0107
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Page
Date
11
11. Machine
operation
INSTRUCTION
HANDBOOK
To change the wash program after program operation has commenced
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
48 RPM
During program operation the
display will look this (see section
« To start the wash program »).
SELECT
To change the wash program after program
operation has commenced
You can change to a different wash program at any
time during program operation. When you do, the current function (for example, rinse) will be interrupted.
The new program will start immediately after that (from
the beginning).
This function is useful, for example, if you discover
that you have started the wrong program.
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight « SELECT
NEW WASH PROGRAM ».
SELECT
Press SELECT.
991 NORMAL 95 °C STD
SELECT NEW PROGRAM AND PRES SELECT
PR. NO.
NAME
991
NORMAL 95 °C STD
992
NORMAL 60 °C STD
993
NORMAL 40 °C STD
994
INTENSIVE 95 °C
995
INTENSIVE 60 °C
996
PERM PRESS 60 °C
SELECT
Press one or more times as
required...
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
... to highlight the new wash
program.
SELECT
Press SELECT.
996 PERM PRESS 60 °C
PROGRAM STEP : MAIN WASH
STEP TIME :
NO HEATING
ACTUAL TEMPERATURE :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
120 SEC
21 °C
48 RPM
SELECT
The existing wash program will
not be interrupted and the new
one will begin.
Automatic return to normal display
If no key is pressed within 20 seconds, the display will
revert automatically.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
To change temperature scale °C/°F
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation the
display will look this (see section
« To start the wash program »).
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press or one or more
times to highlight
« CHANGE °C/°F ».
SELECT
Press SELECT.
To change temperature scale °C/°F
This function changes the temperature scale used for
all temperatures displayed during the wash program.
Please note that this scale change applies only to the
current program. The default temperature scale will
apply next time you run a program.
To change the default temperature scale for all
programs, use the function "SETTINGS", which is
described in the Service Manual.
01201138 0107
Notice
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Date
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Auto restart
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
SET TEMPERATURE :
ACTUAL TEMPERATURE :
REMAINING TIME :
DRUM SPEED :
RAPID ADVANCE :
PAUSE
1
720 SEC
85 °C
21 °C
70 MIN
1000 RPM
During program operation
the display will look this (see
section " To start the wash
program ").
SELECT
STEP TIME
SET TEMPERATURE
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
Press one or more times
to highlight « AUTO RESTART ».
SELECT
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH
STEP TIME :
NO HEATING
ACTUAL TEMPERATURE :
DRUM SPEED :
1
300 SEC
Press SELECT.
Shows the number of time the
program will restart.
19 °C
70 RPM
AUTO RESTART 0
SELECT
If required :
1
2
3
4
5
6
8
9
7
0
SELECT
Use the numeric keys to
change the required number
of restarts.
Press SELECT.
What is Auto restart ?
Auto restart means that the same program will be
repeated one or more times, according to the number
set. The program will restart immediately, and the door
will remain locked. If you have set auto restart, the
display will show the number of restarts left.
This function is used primarily for testing.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
Manual operation
To select manual operation
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
If this menu is not currently
displayed :
Press
repeatedly.
000,0
Two types of manual operation
There are two types of manual operation, which
should not be confused :
• Manual operation when no program is running
These functions are described in this section.
• Manual operation during a program
These functions are described in section "Manual
operation".
SELECT
Press to highlight « GO TO
THE MENU ».
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
Press SELECT.
All manual settings are cancelled when you
exit manual operation
All manual settings (such as door, motor, temperature,
and drain) will be cancelled when you exit manual
operation.
The door is unlocked, the motor stops, the drain
opens, heating is halted, and the temperature is reset
to zero.
MENU
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
SELECT
Press six times...
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
... to highlight "MANUAL
MODE".
SELECT
Always lock the door first !
You must always close and lock the door first before
you can operate the machine manually.
To lock the door, use the submenu MOTOR/DOOR,
see section "Motor/door".
Press SELECT.
01201138 0107
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11
MANUAL MODE
MAKE A CHOICE
MOTOR / DOOR
WATER / DRAIN
HEATING
DETERGENT / FLUSH
EXIT
SELECT
MOTOR / DOOR
WATER / DRAIN
HEATING
DETERGENT / FLUSH
EXIT
Select the function required
using the cursor keys
11. Machine
operation
INSTRUCTION
HANDBOOK
Manual operation when no program is running
Motor/door (see section "Motor/door")
Lock/unlock door. Switch motor on/off (normal drum
action).
Water and drain valves (see section "Water/drain")
Operation of drain valve and all water valves.
Heating (see section "Heating")
Heat water to any temperature required.
Detergent valves (see section "Detergent signals
and water flushing")
Allows manual operation of all valves in detergent
compartment or external detergent supply system.
Exit
Returns you to the MENU diplay.
SELECT Press SELECT.
Motor/door
MANUAL MODE
MOTOR / DOOR
DOOR LOCK ON
MOTOR ON
EXIT
To access this function, see
instructions in section « To select
manual operation ».
Y/N
Press as required to select a
function.
DOOR LOCK ON
MOTOR ON
EXIT
Y/N
A toggle function :
Use Y/N to toggle the function
from Y (Yes) or N (No).
When you have finnished :
Press to highlight "EXIT".
DOOR LOCK ON
MOTOR ON
EXIT
SELECT Press SELECT.
Lock the door and start the motor
DOOR LOCK ON
If you answer Yes (Y) :
The door will be locked. Note that you must always
lock the door before you can operate the machine
manually.
MOTOR ON
If you answer Yes (Y) :
The motor will start and operate, using normal action.
11. Machine
operation
INSTRUCTION
HANDBOOK
Water/drain
MANUAL FUNCTIONS
WATER / DRAIN
DRAIN CLOSED
COLD WATER
MIXT WATER
HOT WATER
COLD HARD WATER
N
To access this function, see
instructions in section « To select
manual functions ».
LEVEL : 0 UNITS
Y/N
Use or to select Drain
or one of the six Water filling
alternative.
DRAIN CLOSED
COLD WATER
MIXT WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
EXIT
Y/N
OPEN
Drain (a toggle function) :
Press Y/N to toggle the function from Yes (Y) and
No (N).
Water filling :
Press OPEN.
The function will be activated for
as long as you press and hold
this key. The function ceases as
soon as you release the key.
When you have finnished :
Press to highlight « EXIT ».
DRAIN CLOSED
SOFT WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
EXIT
SELECT
Press SELECT.
01201138 0107
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11
01201138 0107
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Date
Notice
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Heating
To access this function, see
instructions in section « To select
manual operation ».
MANUAL FUNCTIONS
HEATING
Temperature selected
SELECT TEMPERATURE
0 °C
24 °C
ACTUAL TEMPERATURE
Actual temperature
START
1
2
3
4
5
6
7
8
9
Use the numeric key to enter
the temperature the water is
to be heated do.
0
START
Press START.
Heating will now begin.
If you wish, you can cancel
heating before the set temperature is reached :
STOP
Access this function again
and press STOP.
ATTENTION
Never program a temperature above
to 90°C (194°F).
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
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11
Detegent signals and water flushing
MANUAL FUNCTIONS
DETERGENTS / FLUSH
WATER FLUSH
FLUSH COLD POWER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
To access this function, see instructions in section « To select
manual operation ».
OPEN
Use and to select the
function you require.
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
LIQUID DETERGENT 5
LIQUID DETERGENT 6
LIQUID DETERGENT 7
LIQUID DETERGENT 8
LIQUID DETERGENT 9
LIQUID DETERGENT 10
LIQUID DETERGENT 11
LIQUID DETERGENT 12
LIQUID DETERGENT 13
EXIT
OPEN
Press OPEN.
The function will be activated for
as long as you press and hold
this key. The function ceases as
soon as you release the key.
When you have finnished :
Press repeatedly to highlight « EXIT ».
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
LIQUID DETERGENT 5
LIQUID DETERGENT 6
LIQUID DETERGENT 7
LIQUID DETERGENT 8
LIQUID DETERGENT 9
LIQUID DETERGENT 10
LIQUID DETERGENT 11
LIQUID DETERGENT 12
LIQUID DETERGENT 13
EXIT
SELECT
Press SELECT.
Detergent signals and water flushing
FLUSH WATER :
This function uses water to clear detergent from the
supply tubes of the detergent dispensing system.
POWDER SIGNAL :
This function will either :
a) use water to dispense detergent from machine
compartments, or :
b) dispense detergent from an external system. The
number of valves present will vary according to the
machine type.
01201138 0107
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11
At the end of the wash
11. Machine
operation
INSTRUCTION
HANDBOOK
1
For your safety, the door can only be open
after 40 seconds.
Standard machines
Fig. • Position the cage doors in front of the
drum door with key "Cage positioning".
1
Fig. • Press the "Door unblocking" key.
2 • Open the unloading door with the handle.
• Rotate the door manually to complete
the positioning of the doors in front of the
opening of the drum.
D0694
2
WARNING
In case of important unbalance
inside the drum, an unexpected
rotation of the latter can pinch and
arm hands of the operator.
D0695
• Open the cage doors.
• Unloading the linen and close the doors.
You can start a new washing cycle.
Barrier machines (unloading side)
Fig. • Position the cage doors in front of the
drum door with key " Cage positioning".
3
3
Fig. • Press the "Door unblocking" key.
4
The linen unloading indicator remains lit as
long as the door is unlocked.
• Open the unloading door with the handle.
D0694
INSTRUCTION
HANDBOOK
11. Machine
operation
• Rotate the door manually to complete
the positioning of the doors in front of the
opening of the drum.
01201138 0907
Notice
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34
Page
11
4
WARNING
In case of important unbalance
inside the drum, an unexpected
rotation of the latter can pinch and
arm hands of the operator.
• Open the cage doors.
• Unloading the linen and close the doors.
You can start a new washing cycle.
D0695
01201138 0107
Date
Notice
35
Page
11. Machine
operation
11
Statistics
To select "Statistics"
RUN A WASH PROGRAM
GO TO THE MENU
If this menu is not currently
diplayed :
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
Press
repeatedly.
000,0
SELECT
RUN A WASH PROGRAM
Press to highlight « GO TO
THE MENU ».
GO TO THE MENU
SELECT
Press SELECT.
MENU
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
SELECT
Press five times…
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
… to highlight « STATISTICS ».
SELECT
Press SELECT.
INSTRUCTION
HANDBOOK
11. Machine
operation
INSTRUCTION
HANDBOOK
STATISTICS
TOTAL RUN TIMES HOURS
TOTAL TRIP RUN TIME HOURS
HOURS SINCE LAST SERVICE
LAST 5 ERRORS CODES
PROGRAM
08 NO HEATING
991
08 NO HEATING
996
08 NO HEATING
993
08 NO HEATING
991
08 NO HEATING
991
0
0
0
HOURS
0
0
0
0
0
EXIT
PROGRAM
2
12
78
991
993
997
999
STATISTICS
WASHES
4
0
0
35
1
0
0
PROGRAM
10
52
123
992
994
998
WASHES
0
0
0
3
0
0
EXIT
PROGRAM
S1
S5
S 80
S 99
S 992
S 994
S 996
S 998
STATISTICS
WASHES
0
0
0
0
0
0
0
0
PROGRAM
S2
S6
S 90
S 991
S 993
S 995
S 997
S 999
To display the next page of
"statistics" :
Press .
WASHES
0
0
0
0
0
0
0
0
EXIT
EXIT
To display the next page of
"statistics" :
Press .
If a memory card is in place
in the PCU, the memory card
program statistics will be
displayed. An « S » before the
program number shows that it
is a memory card program.
When you want to cancel to the
display of statistics :
Press EXIT.
01201138 0107
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11
The Statistics function
The Statistics function gives you access to the following information :
TOTAL RUN TIME HOURS :
Shows the total operating time for the machine
since it was installed.
TOTAL TRIP RUN TIME HOURS :
This register records the total number of operating
hours since it was last reset. It can, for example, be
used to keep track of operating time since the last
machine service. The procedure for resetting it is
described in section "To reset "Total trip run time
hours" to zero".
HOURS SINCE LAST SERVICE
This register shows the time elapsed since the last
service. The register can also be used to generate a signal on the display to show when service is
needed (see the section ”Settings 1” in the service
manual).
LAST 5 ERROR CODES :
This displays the most recent error codes, and tells
which program was operating at the time and during
which hour (according to the "total run time" record)
the error code was flagged.
NO. OF TIMES EACH PROGRAM USED :
Displays statistics for PCU programs and for programs on any memory card currently in place in the
PCU.
01201138 0107
Notice
Date
37
Page
11. Machine
operation
11
INSTRUCTION
HANDBOOK
Resetting statistics registers
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
If the menu is not currently displayed :
Press
repeatedly.
000,0
SELECT
Press to highlight « GO TO
THE MENU ».
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
Press SELECT.
Statistics registers which can be reset to zero
The following registers in the statistics function can be
cleared (reset to zero) :
• Total trip run time hours.
• Hours since last service.
• No. of times each program used (PCU programs).
• No. of times each program used (programs on any
memory card currently in the PCU).
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Date
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11
MENU
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
SELECT
Press four times...
The service mode may only be used by
authorised personnel, because all safety
interlocks are disabled when it is in use.
... to highlight « SERVICE
MODE ».
PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
SELECT
Press SELECT.
To prevent unauthorised or accidental use
To access this function, you must first press the button
on the CPU circuit board. This is to prevent unauthorised or accidental use of the service program.
CPU Button
PRESS BUTTON
CPU BOARD
Press the button on the PCU
circuit board.
EXIT
SERVICE PROGRAM
MAKE A CHOICE :
SERVICE PROGRAM
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN PCS
CLEAR WASH PROGRAM COUNTER IN SMC
SCALE ADJUSTMENTS
Now you can choose either to
clear/reset a register or to adjust
the weighing equipment.
SELECT
SELECT
Press to highlight the
option you want, then press
SELECT.
3972
If you want to exit :
Press repeatedly until EXIT
is highlighted.
SERVICE PROGRAM
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN PCS
CLEAR WASH PROGRAM COUNTER IN SMC
MEMORY CARD
SCALE ADJUSTMENTS
EXIT
SELECT
Press SELECT.
01201138 0107
Notice
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11
11. Machine
operation
Time counter « service time » and « last service »
SERVICE MODE
MAKE A CHOICE :
Both counters can be reset in the
same way.
SERVICE PROGRAM
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN PCS
CLEAR WASH PROGRAM COUNTER IN SMC
EXIT
SELECT
Press so that « CLEAR TRIP
HOUR COUNTER » or « CLEAR
SERVICE COUNTER ».
SELECT
CLEAR COUNTER
CLS
Press SELECT.
First you have a chance to
change your mind.
ARE YOU SURE ?
PRESS SELECT ELSE PRESS ANY OTHER KEY
SELECT
If you do not want to reset the
register :
Press any key other than
SELECT.
If you want to reset the register :
SELECT
Press SELECT.
INSTRUCTION
HANDBOOK
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Number of washes for program in timer or memory card
You can reset program in both
timer and the memory card (if
inserted) :
SERVICE MODE
MAKE A CHOICE :
SERVICE PROGRAM
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN PCS
CLEAR WASH PROGRAM COUNTER IN SMC
EXIT
SELECT
Press so that "CLEAR
WASH PROGRAM COUNTER
IN PCS" or "CLEAR WASH
PROGRAM COUNTER IN
SMC".
SELECT
Write from which program
number you want to clear wash
programs.
CLEAR COUNTER
PCS
FROM PROGRAM NUMBER :
TO PROGRAM NUMBER :
Press SELECT.
0
0
TO END : TO PROGRAM NUMBER = 0
EXIT
1
2
3
4
5
6
7
8
9
0
Press .
Date
40
Page
11
01201138 0107
41
Page
Date
Notice
11. Machine
operation
11
CLEAR COUNTER
PCS
FROM PROGRAM NUMBER :
TO PROGRAM NUMBER :
1
0
TO END : TO PROGRAM NUMBER = 0
EXIT
1
2
3
4
5
6
7
8
9
Write up to which program
number you want to clear wash
programs.
0
ERASE
SERVICE MODE
ARE YOU SURE ?
PRESS SELECT ELSE PRESS ANY OTHER KEY
SELECT
Press ERASE.
Do you want to change your
mind ?
If you do not want to reset the
register :
Press on any button except
SELECT.
SELECT
If you want to reset the register :
Press SELECT.
Now the numbers of washes
toy haves marked are erased.
If you want to change any
number you have written:
Press if you want to
change the first written
number. Write the new
number.
If you regret something :
Press
.
INSTRUCTION
HANDBOOK
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
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42
Page
11
Scale adjustments (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
SERVICE PROGRAM
CLEAR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH COUNTER IN PCS
CLEAR WASH COUNTER IN MEMORY CARD
SCALE ADJUSTMENTS
Press repeatedly until
SCALE ADJUSTMENTS is
highlighted.
SELECT
SELECT
Press SELECT.
When you have finished :
Press repeatedly until EXIT
is highlighted.
SERVICE PROGRAM
CLEAR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH COUNTER IN PCS
CLEAR WASH COUNTER IN MEMORY CARD
SCALE ADJUSTMENTS
EXIT
SELECT
Press SELECT.
Scale adjustments
The following functions are accessed via the SCALE
ADJUSTMENTS menu :
Reset scale to zero (see section "Reset scale to
zero")
Used to make the weighing equipment display 0
when the machine has no load in it.
Reset tare to zero (see section "Reset tare to zero")
Used to clear a stored tare parameter.
Tare scale (see section "Tare scale")
Used to reset the weighing equipment so that a
weight such as a container will not be included when
calculating net weight.
Set tare to a certain value (see section "Set tare to a
certain value")
Used to enter a value for the tare parameter, a
weight in hectograms.
Read tare value (see section "Read tare value")
Used to check the value currently stored as the tare
parameter.
Calibrate the scale (see section "Calibrate the
scale")
This function is used only on installation of a new
scale unit.
Zero calibration (see section "Zero calibration")
Used to increase the accuracy of the weighing equipment.
Read version number (see section "Read version
number")
This is where you find the version number of the
weighing equipment.
If the weighing equipment is not connected, the error
message "WEIGHING EQUIPMENT NOT CONNECTED" will be displayed. Connect the weighing equipment and try again. If necessary, see the
section "Fault-finding, weighing equipment" in the
machine manual.
01201138 0107
Notice
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
Reset scale to zero (for machines with weighing equipment installed only)
Reset scale to zero
Reset weighing equipment” is used to make the weighing equipment display 0 when the machine has no load
in it.
If your attempt to reset the weighing equipment fails at
this point, you will see an error message equivalent to
"FAILED. PRESS SELECT" on the display. For troubleshooting, see the section "Fault-finding, weighing
equipment" in the machine manual.
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
Check that "RESET SCALE
TO ZERO" is highlighted.
If it isn't...
Please note :
The machine must be unladen when you use this function, i.e. no water or wash load in the drum.
Press or as required to
highlight "RESET SCALE TO
ZERO".
SELECT
SCALE ADJUSTMENTS
RESET SCALE TO ZERO
Press SELECT.
This screen shows that the
weighing equipment has been
reset to zero.
DONE !
PRESS SELECT
SELECT
SELECT
Press SELECT.
Please note :
After a power-cut, the weighing equipment will always
display 0, no matter what the actual load in the drum.
In this event you will have to use the "Reset scale to
zero" function.
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
44
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11
Reste tare to zero (for machines with weighing equipment installed only)
Reset tare to zero
If your attempt to clear the tare parameter fails at this
point, you will see an error message equivalent to :
"FAILED. PRESS SELECT" on the display. For troubleshooting, see the section "Fault-finding, weighing
equipment" in the machine manual.
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
Press once to highlight
"RESET TARE TO ZERO".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT
SCALE ADJUSTMENTS
RESET TARE TO ZERO
DONE !
PRESS SELECT
Press SELECT.
This screen shows that the
stored tare parameter has been
cleared.
SELECT
SELECT
Press SELECT.
01201138 0107
Notice
Date
45
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Tare scale (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
Press twice to highlight
"TARE SCALE".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT
SCALE ADJUSTMENTS
TARE SCALE
DONE !
PRESS SELECT
Press SELECT.
This screen shows that the
stored tare parameter has been
cleared.
SELECT
SELECT
Press SELECT.
Tare scale
This function involves first loading the drum with, for
example, a container, then taring (resetting) the weighing equipment so that the weight of the container will not
be included when calculating net weight.
If your attempt to tare the weighing equipment fails at
this point, you will see an error message equivalent to :
"FAILED. PRESS SELECT" on the display. For troubleshooting, see the section "Fault-finding, weighing equipment" in the machine manual.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Date
46
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11
Set tare to a certain value (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
Press three times to highlight "SET TARE TO A CERTAIN VALUE".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT
Press SELECT.
SCALE ADJUSTMENTS
SET TARE TO A CERTAIN VALUE
ENTER TARE IN HG AND
PRESS SELECT
SELECT
1
2
3
4
5
6
7
8
9
0
SELECT
SCALE ADJUSTMENTS
SET TARE TO A CERTAIN VALUE
DONE !
PRESS SELECT
Use the numeric key to enter
the tare you require, unit :
hectograms ; (1 hectogram =
100 grams).
Press SELECT.
This screen shows that the
parameter has been entered
successfully.
SELECT
SELECT
Press SELECT.
Set tare to a certain value
This function lets you enter a value for the tare parameter, i.e. a weight value which the weighing equipment will disregard when showing a net weight on the
display. The function will automatically clear any earlier
tare value when you enter a new one.
If your value is not entered successfully at this point,
you will see an error message equivalent to : "FAILED.
PRESS SELECT" on the display. For troubleshooting,
see the section "Fault-finding, weighing equipment" in
the machine manual.
01201138 0907
Date
Notice
47
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Read tare value (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
Read tare value
This function lets you check the value currently stored
as the tare parameter.
SELECT
Press four times to highlight "READ TARE VALUE".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT
SCALE ADJUSTMENTS
READ TARE VALUE
10 HG
Press SELECT.
This screen shows the stored
tare parameter ; unit : hectograms (1 hectogram = 100
grams)
SELECT
SELECT
Press SELECT.
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Date
48
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11
Calibrate the scale (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
Please note :
This function is used only on installation of a new scale
unit.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
Press three times to highlight "SET TARE TO A CERTAIN VALUE".
Calibrate the scale
If this calibration has not succeeded you will see an error message equivalent to: "FAILED. PRESS SELECT"
on the display. For troubleshooting, see the section
"Fault-finding, weighing equipment" in the machine
manual.
Please note :
The machine must be unladen at the start of calibartion
; i.e. no water or wash load in the drum.
SELECT
Press SELECT.
SCALE ADJUSTMENTS
Calibration mode/normal mode
To gain access to the calibration switch in the scale unit,
the lower front panel has to be taken off.
Remove the four screws on the scale unit cover.
Then the calibration switch can be switched between
normal mode "ON" and calibration mode "CAL".
CALIBRATE THE SCALE
PLEASE SET SCALE TO
CALIBRATE MODE
PRESS SELECT
FOR ZERO CALIBRATION
SELECT
Set the calibration
switch to calibartion
mode.
SELECT
ON (normal)
CAL (calibrage)
Press SELECT.
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
DONE !
PRESS SELECT
Calibration switch
SELECT
4758
SELECT
Press SELECT.
Scale unit
01201138 0107
Notice
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Date
11
11. Machine
operation
INSTRUCTION
HANDBOOK
(for machines with weighing equipment installed only)
Calibration weight
A weight of between 40 kg and 400 kg should be used
as a calibration weight.
The higher the weight (within these limits), the better the
weighing accuracy of the machine.
Put the calibration
weight in the drum.
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
FILL DRUM WITH CALIBRATION WEIGHT
ENTER WEIGHT IN HG AND PRESS SELECT
SELECT
1
2
3
4
5
6
7
8
9
Use the numeric key to
enter the calibration weight
in hg (1 kg = 10 hg).
0
SELECT
Press SELECT.
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
DONE !
PRESS SELECT
SELECT
SELECT
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
Press SELECT.
Remove the calibration
weight.
REMOVE WEIGHT AND PRESS SELECT
SELECT
SELECT
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
Press SELECT.
If you want to use the "Calibration zero" function now :
PRESS SELECT FOR ZERO CALIBRATION
SELECT
SELECT
Press SELECT.
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
50
Page
11
(for machines with weighing equipment installed only)
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
DONE !
PRESS SELECT
SELECT
SELECT
Press SELECT.
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
RESET SCALE FOR CALIBRATION
MODE AND PRESS SELECT
Restore the calibration switch to normal
mode.
Calibration mode/normal mode
To gain access to the calibration switch in the scale unit,
the lower front panel has to be taken off.
Remove the four screws on the scale unit cover.
Then the calibration switch can be switched between
normal mode "ON" and calibration mode "CAL".
SELECT
ON (normal)
SELECT
CAL (calibrage)
Press SELECT.
Calibration switch
Scale unit
01201138 0107
Notice
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51
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
Zero calibration (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
Press six times to highlight "ZERO CALIBRATIONN".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT
SCALE ADJUSTMENTS
Please note :
The machine must be unladen during this calibration,
i.e. no water or wash load in the drum.
Press SELECT.
If you wish to calibrate zero for
the weighing equipment :
ZERO CALIBRATION
PRESS SELECT FOR
ZERO CALIBRATION
SELECT
SELECT
SCALE ADJUSTMENTS
Press SELECT.
This screen shows you have
calibrated zero.
ZERO CALIBRATION
DONE !
PRESS SELECT
SELECT
SELECT
Zero calibration
The "Zero calibration" function is used to increase the
accuracy of the weighing equipment. This should be
done once a month.
If this calibration has not succeeded you will see an error message equivalent to: "FAILED. PRESS SELECT"
on the display.
For troubleshooting, see the section "Fault-finding,
weighing equipment" in the machine manual.
Press SELECT.
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
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Page
11
Read version number (for machines with weighing equipment installed only)
SERVICE PROGRAM
MAKE A CHOICE :
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
Press seven times to
highlight "READ VERSION
NUMBER".
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SELECT Press SELECT.
SCALE ADJUSTMENTS
The screen shows the version
number.
READ VERSION NUMBER
STATHMOS AB 3050 REV 00521
SELECT
SELECT
Press SELECT.
Read version number
In the event of a fault in the weighing equipment (which
cannot be put right with the aid of the section "Faultfinding, weighing equipment" in the machine manual),
make a note of the version number accessed via this
function before you contact the supplier’s service department.
01201138 1109
Notice
Date
53
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Functions "ON/OFF" and "Servo-control pause" by exterior
signals
Description
During a programme, an on/off function and
a servo-control pause can be used to vary
the heating or the starting of a machine in
comparison to another by using an exterior
signal (electric signal).
Connector X15 on I/O CARTE no 1 of CLARUS
Exterior signal in 230 V :
- X15-1 and X15-2 putting into service by servocontrol
- X15-3 and X15-4 heating is halted
X15
Functioning
The function “servo-control pause” is made
by feeding X15-3 and X15-4 with 230 V. The
heating is cut off, the signal “servo-control
pause” blocks the time deduction and the
other units (rinse, emptying, spin, etc…) of
the machine is still working.
1
2
3
4
X15-1
X15-2
X15-3
X15-4
The on/off function is made by feeding X151 and X15-2 with 230 V (just one impulse
is enough) having previously chosen the
washing programme and pushed the button
“SELECT” in order to be in START position.
PHASE N
230 V
PHASE N
230 V
4
3
2
1
When the electric signal disappears, the
heating is back on.
5
X1
Art. No. 71074156
D0793
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
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11
Memory card
General introduction
A memory card is a plastic card, the size of a credit card, with an
electronic memory chip inside it. This memory card is capable of
storing 10 to 15 wash programs of normal size. If the programs are
mostly small ones, more of them can be stored, whereas larger programs will reduce the number which can be held by the memory card.
Memory cards of this type can be used to :
Memory chip
• transfer wash programs from one machine to another
• run wash programs straight from the memory card
• transfer wash programs from a PC to a memory card and from a
memory card to a PC (these procedures, and how to write a
• wash program on a PC, are described elsewhere)
A program stored on a memory card may be given restricted-use status. This means that :
• The program cannot be deleted or copied to the program control
unit of a washer extractor.
• You cannot alter the program or inspect the way it is written.
• To run the program you have to have the memory card and to insert
it into the program control unit when the program is to be started.
01201138 0107
Notice
Date
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Page
11. Machine
operation
11
To select the « Memory card » function
Memory chip
Turn the memory card so
its memory chip is at the
far end, and on the left of
the card...
Card reader
1
2
3
1
5
6
7
8
9
...then insert the memory
card into the program
control unit.
0
RUN A WASH PROGRAM
GO TO THE MENU
If this menu is not currently
displayed :
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG
Press
repeatedly.
000,0
SELECT
RUN A WASH PROGRAM
Press to highlight « GO TO
THE MENU ».
GO TO THE MENU
SELECT
Press SELECT.
INSTRUCTION
HANDBOOK
INSTRUCTION
HANDBOOK
11. Machine
operation
MENU
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
SELECT
Press three times…
PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
… to highlight « MEMORY
CARD ».
SELECT
Press SELECT.
01201138 0107
Notice
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01201138 0107
Notice
Date
57
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11
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
Select the function required
using the cursor keys.
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
Press SELECT.
11. Machine
operation
INSTRUCTION
HANDBOOK
“The "Memory card" functions
Run wash program straight from memory card
(see section "To run a wash program straight from
a memory card")
A wash program can be run from the memory card,
without first being copied to the washer extractor.
The memory card may be removed from the card
reader after the program has started.
Programs on memory cards may have "restricteduse" status, which means that they can only be run
straight from the memory card, not copied or modified.
Copy program from memory card to PCS
(see section "To copy a program from a memory
card to the machine´s program control unit")
One or more wash programs can be copied from
the memory card to the memory chip in the machine’s program control unit. Note that programs on
the memory card with ”restricted-use” status cannot
be copied to the machine memory chip.
Copy program from PCS to memory card
(see section "To copy a program from the
program control unit to a memory card")
One or more wash programs can be copied from
the memory chip in the machine’s program control
unit to the memory card. The memory card can
hold 10 to 15 wash programs of normal size.
Delete program on memory card (see section "To
delete a program on a memory card")
Clear memory card (see section "To delete all
programs on a memory card")
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Date
Notice
58
Page
11
To run a wash program straight from a memory card
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAMIN MEMORY CARD
CLEAR MEMORY CARD
To access this menu, follow the
instructions in section « To select
the "Memory card" function ».
SELECT
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
SELECT
Highlight « EXECUTE WASH
PROGRAM FROM MEMORY
CARD » (press if necessary).
To run a program from the memory card
In broad terms, the program control unit has two different memories. One is a ”program memory” where all
its wash programs are stored, the other is an "operating memory, which is used to hold the program
currently in use. The program control unit takes the
instructions it needs to run the program from the operating memory.
When a wash program is started, the correct program
is retrieved from the program memory and copied into
the operating memory.
Press SELECT.
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
PR. NO.
NAME
991
NORMAL 95 °C STD
992
NORMAL 60 °C STD
993
NORMAL 40 °C STD
994
INTENSIVE 95 °C
995
INTENSIVE 60 °C
Program memory program control unit
991
992
993
994
995
996
997
998
999
SELECT
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
Program curently
being used
If necessary, use to…
Operating memory program control unit
997
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
SELECT
… highligh the wash program
required.
Press SELECT.
PERM. PRESS 40 °C
A parallel process takes place when a program is
started from a memory card. In other words, the
program is copied from the memory card into the
operating memory, and the machine runs the program
entirely from the set of instructions in the operating
memory.
RUN A WASH PROGRAM
PROGRAM NUMBER AND START DELAY SELECTED :
Program memory program control unit
994
00:00
Program name
INTENSIVE 95 °C
TEXT
START
TEXT
START
If you want to see the description
of the program (where available) :
Press TEXT.
Program memory card
1
2
3
4
5
992
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
NORMAL 60 °C STD
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
Operating memory program control unit
4
To start program.
Press START (see also section
« To start the wash program »).
Once the program has started,
the memory card may be removed from the card reader.
MY OWN WOOL 30 °C
That is why you may remove the memory card from
the card reader once the program has started.
Once the program has ended it is erased from the
operating memory.
01201138 0107
Notice
Date
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11
11. Machine
operation
INSTRUCTION
HANDBOOK
To copy a program from memory card to the machine's program control
unit
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAMIN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
To access this menu, follow the
instructions in section « To select
the "Memory card" function ».
Note that restricted-use programs on a memory card cannot
be copied.
Highlight « COPY PROGRAM
FROM MEMORY CARD TO
PCS » (press or if necessary).
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
Press SELECT.
What is a restricted-use program ?
A wash program which has been created on a PC can
be made a "restricted-use" program. This means that :
• The program cannot be deleted or copied to the
program memory of a washer extractor.
• You cannot modify the program or examine its
structure.
• To run the program you must have access to the
memory card, and insert it into the card reader
when the program is to be started.
What happens when a program is copied ?
Both the memory card and the program control unit
have memory chips capable of storing wash programs. The chip on the card can hold about 10 to 15
programs of normal size, while the chip in the program
control unit has a capacity of several hundred programs.
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
PR. NO.
NAME
1
MY OWN 40 °C
2
MY OWN 60 °C
3
MY OWN 90 °C
4
MY OWN WOOL 30 °C
5
MY OWN INTENSIVE
SELECT
If necessary, use to…
Program memory card control unit
1
2
3
4
5
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
SELECT
Program memory card
...highlight the wash program
required.
Press SELECT.
1
2
3
4
5
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
When a program is copied from a memory card to the
machine’s program control unit, it is copied, not moved
(not deleted from the card). A copy is transferred from
the chip on the memory card to the storage chip of the
machine program control unit.
Program memory card control unit
Program memory card
1
2
3
4
5
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
4
991
992
993
994
995
996
997
998
999
MY OWN WOOL 30 °C
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
The program remains on the memory card, but another
copy of it has now been stored in the program control
unit.
Program memory card control unit
Program memory card
1
2
3
4
5
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
4
991
992
993
994
995
996
997
998
999
MY OWN WOOL 30 °C
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Date
60
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11
Change program number when you copied a program from memory card
to program control unit
Choose 1 or 2 :
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
NOW YOU CAN CHANGE NUMBER
123
JUST PRESS SELECT IF NUMBER IS OK
SELECT
1
2
3
4
5
6
7
8
9
1 If you want to give the
program a different program
number (from the one it had
on the memory card :
Use the numeric keys to
enter the new program
number, the press SELECT.
0
2 If the existing number is suitable :
SELECT
Press SELECT.
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
NOW YOU CAN CHANGE NUMBER
00
If the number yoy have choosen is already used :
PROG. NUMBER EXIST ! OVERWRITE ?
PRESS SELECT OR ANY OTHER KEY
SELECT
1 Select another number.
1
2
3
4
5
6
7
8
9
0
Enter the new number and
press SELECT.
2 Erase the old program
number.
Press SELECT.
SELECT
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
PROGRAMME LOADED
PRESS ANY KEY TO CONTINUE...
After the program has been
copied (it takes only a few
seconds) the menu will look like
this :
If you want to copy more programs :
Press any key to continue.
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
When you have finished :
Press repeatedly to highlight « EXIT ».
Press SELECT .
01201138 0107
Notice
Date
61
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
To copy a program from the program control unit to a memory card
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAMIN MEMORY CARD
CLEAR MEMORY CARD
EXIT
To access this menu, follow the
instructions in section « To select
the "Memory card" function ».
SELECT
Highlight « COPY PROGRAM
FROM PCS TO MEMORY
CARD » (press or if necessary).
What happens when a program is copied ?
Both the memory card and the program control unit
have memory chips capable of storing wash programs. The chip on the memory card can hold about
10 to 15 programs of normal size, while the chip in
the program control unit has a capacity of several
hundred programs.
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
Press SELECT.
Program memory card control unit
Program memory card
1
2
3
4
5
MEMORY CARD
COPY PROGRAM FROM PCS TO MEMORY CARD
PR. NO.
NAME
991
NORMAL 95 °C STD
992
NORMAL 60 °C STD
993
NORMAL 40 °C STD
994
INTENSIVE 95 °C
995
INTENSIVE 60 °C
SELECT
If necessary, use to…
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
When a program is copied from the machine’s
program control unit to a memory card, it is copied,
not moved (not deleted from the machine). A copy
is transferred from the storage chip of the machine
program control unit to the chip on the card.
Program memory card control unit
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
SELECT
Program memory card
… highlight the wash program
required.
Press SELECT.
1
2
3
4
5
992
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
NORMAL 60 °C STD
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
The program remains in the program control unit, but
another copy of it has now been stored on the card.
Program memory card control unit
Program memory card
1
2
3
4
5
992
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
NORMAL 60 °C STD
991
992
993
994
995
996
997
998
999
NORMAL 95 °C STD
NORMAL 60 °C STD
NORMAL 40 °C STD
INTENSIVE 95 °C
INTENSIVE 60 °C
PERM. PRESS 60 °C
PERM. PRESS 40 °C
LOW EXTRACT 1 MIN
HIGH EXTRACT 5 MIN
11. Machine
operation
INSTRUCTION
HANDBOOK
01201138 0107
Notice
Date
62
Page
Change program number when you copied a program from program
control unit to memory card
Choose 1 or 2 :
MEMORY CARD
COPY PROGRAM FROM PCS TO MEMORY CARD
NOW YOU CAN CHANGE NUMBER
996
JUST PRESS SELECT IF NUMBER IS OK
SELECT
1
2
3
4
5
6
7
8
9
1 If you want to give the
program a different program
number (from the one it had
on the machine) :
Use the numeric keys to
enter the new program
number, then press SELECT.
0
2 If the existing number is suitable :
SELECT
Press SELECT.
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
NOW YOU CAN CHANGE NUMBER
00
PROG. NUMBER EXIST ! OVERWRITE ?
PRESS SELECT OR ANY OTHER KEY
If the number you have
choosen is already used :
SELECT
1 Select another number.
1
2
3
4
5
6
7
8
9
0
SELECT
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
PROGRAMME LOADED
PRESS ANY KEY TO CONTINUE
Enter the new number and
press SELECT.
2 Erase the old program
number.
Press SELECT.
After the program has been
copied (it takes only a few
seconds) the menu will look like
this :
If you want to copy more programs :
Press any key to continue.
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
When you have finished :
Press repeatedly to highlight « EXIT ».
Press SELECT.
11
01201138 0107
Notice
Date
63
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
To delete a program on a memory card
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
To access this menu, follow the
instructions in section « To select
the "Memory card" function ».
SELECT
Highlight « DELETE PROGRAM FROM IN MEMORY
CARD » (press or if
necessary).
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
SELECT
Press SELECT.
MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
PR. NO.
NAME
1
MY OWN 40 °C
2
MY OWN 60 °C
3
MY OWN 90 °C
4
MY OWN WOOL 30 °C
5
MY OWN INTENSIVE
SELECT
If necessary, use to…
1
2
3
4
5
MY OWN 40 °C
MY OWN 60 °C
MY OWN 90 °C
MY OWN WOOL 30 °C
MY OWN INTENSIVE
SELECT
… highlight the wash program
required.
Press SELECT.
The program will now be deleted
from the memory card. This
takes between 5 and 51 seconds.
If you want to delete more programs:
Continue in the same way as
described above.
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
When you have finished :
Press repeatedly to highlight « EXIT ».
Press SELECT.
What is a restricted-use program ?
A wash program which has been created on a PC can
be made a "restricted-use" program. This means that :
• The program cannot be deleted or copied to the
program memory of a washer extractor.
• You cannot modify the program or examine its
structure.
• To run the program you must have access to the
memory card, and insert it into the card reader
when the program is to be started.
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
64
Page
11
To delete all programs on a memory card
MEMORY CARD
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
EXIT
SELECT
EXECUTE WASH PROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO PCS
COPY PROGRAM FROM PCS TO MEMORY CARD
DELETE PROGRAM IN MEMORY CARD
CLEAR MEMORY CARD
SELECT
MEMORY CARD
CLEAR MEMORY CARD
THIS WILL CLEAR ALL PROGRAMS !!!
TO CONTINUE PRESS SELECT.
ELSE PRESS ANY OTHER KEY.
SELECT
SELECT
To access this menu, follow the
instructions in section « To select
the "Memory card" function ».
Note that restricted-use programs on a memory card cannot
be copied.
Highlight « CLEAR MEMORY
CARD » (press or if necessary).
Press SELECT.
If you change yor mind and do
not want to delete the entire
memory card :
Press any key other than
SELECT.
If you want to delete all programs on the memory card (with
the exception of any restricteduse programs) :
Press SELECT.
What is a restricted-use program ?
A wash program which has been created on a PC can
be made a "restricted-use" program. This means that :
• The program cannot be deleted or copied to the
program memory of a washer extractor.
• You cannot modify the program or examine its
structure.
• To run the program you must have access to the
memory card, and insert it into the card reader
when the program is to be started.
01201138 0107
Notice
Date
65
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Weighing equipment (optional equipment)
Description
Fig.
1
1
The weighing equipment comprises the following units :
• A scale unit located
• Four load cells, one in each corner of the
frame
• Wiring
The weight of the wash load is registered
by the four load cells, which send analogue
signals to the scale unit. In the scale unit the
signals are processed and converted to a
weight value in an analogue-digital converter. The weight value is transmitted via a serial interface to the CPU board. The weight
is then shown on the display.
Safety rules
The weighing equipment is a precision
measuring device and must be treated as
such.
• Never spray water directly onto the load
cells and scale unit.
• The load cells are vulnerable to impact.
• The load cells are potentially vulnerable if
welding is carried out. If welding has to be
done on the washer extractor, attach the
earth cable clamp as close as possible to
the welding site.
Load cells
Scale unit
D0841
11. Machine
operation
INSTRUCTION
HANDBOOK
After a power-cut
01201138 0107
Notice
Fig.
2
Fig.
3
The Clarus control unit automatically detects
if weighing equipment is connected, and the
actual (current) weight is shown on the display, on one line of the menu (normal display
mode).
When the machine starts to be loaded,
the display switches to showing the actual
weight in large numerals (weight display
mode).
Normal display mode is resumed :
• If a new program number is entered using
the numeric keys.
• If
is pressed.
• Automatically after the time set via
"Settings 1" under "Time for weight
display".
While a wash program is running, you can
switch to weight display mode by selecting "Show weight", see the section "Show
weight" under "Machine operation".
The weight shown on the display will always
be the net weight (achieved because the
weighing equipment has been "tared"). A
slight delay is built in to prevent the display
from flickering.
11
Normal mode
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
Water level reduction
Actual weight display
Page
2
When the supply is restored after a powercut, the weight display will show "0" if the
load inside the drum is less than 6.25 kg. If
the load weighs more than 6.25 kg, the true
weight of the load will be shown.
To achieve optimum load volumes, the
weight of the load can be seen on the display while the machine is being loaded. If
the machine does not have a full load, the
water level will be reduced according to a
water-level reduction table. The water level
can never be any lower than the safety level
plus the hysteresis.
Date
66
SELECT
Reset to zero
Menu line showing
actual weight
3651
3
Weight display mode
CLARUS CONTROL
WEIGHT, KG :
097,0
4775
01201138 0107
Notice
Date
67
Page
11
Resetting the weighing equipment
If the display does not show the weight (in
an empty machine) as zero after a program,
the weighing equipment can be reset to zero
using the TAR key.
For a description of the functions used to set
and check the tare value, see the section
headed "Scale adjustments" under "Machine
operation".
Calibration the weighing equipment
The "Zero calibration" function is used to
increase the accuracy of the weighing equipment. This should be done once a month.
See the section headed "Zero calibration"
under "Machine operation".
If a new scale unit is installed, it must be
calibrated as described in the section "Calibrate the scale" under "Machine operation".
11. Machine
operation
INSTRUCTION
HANDBOOK
INSTRUCTION
HANDBOOK
11. Machine
operation
Checking accuracy of weighing equipment
display
Twice a year you need to check that the
weighing equipment is displaying the accurate weight, with the aid of an object of
known weight. If the weighing equipment
does not show the real weight of this object,
you will need to follow the "Zero calibration"
procedure, a function in the Clarus software.
Follow the instructions under "Zero calibration" in the "Machine operation" section
of the manual. If this is unsuccessful, the
weighing equipment will have to be recalibrated using the "Calibrate the scale" function, as described under "Machine operation".
If the weighing equipment has a fault
Follow the troubleshooting procedure under
the heading "Fault-finding, weighing equipment".
If you cannot rectify the problem with the
help of that section, make a note of the
weighing equipment version number before
you contact the service department.
To find the weighing equipment version
number, access the service program, select
"Scale adjustments", then "Read version
number".
01201138 0107
Notice
Date
68
Page
11
Notice
Date
69
Page
11
The dead load selector
4
The dead load selector, located in the scale
unit, is used for setting the machine’s "dead
load".
058 0
88
4
INSTRUCTION
HANDBOOK
DEAD
LOAD
83
11 030
Fig.
11. Machine
operation
280650
01201138 0107
The dead load is the load (weight) to which
the load cells are subjected before any load
is placed in the wash drum. The dead load
selector is set before the machine leaves the
factory, and its setting should not normally
be changed. The selector should be set to
580-880 kg (machines 250-350-500) or 8301130 kg (machine 650).
10001330
22
26 8000
30
12 30
15
17302050
20
20 50
23
15
18 0030
If calibration of the weighing equipment
should fail, one possible cause can be that
this selector is incorrectly set.
4807
To replace a load cell
Fig.
5
• Use a suitable jack to lift under the frame
at the corner where the load cell is to be
replaced.
5
• Insert a suitable object as a chock beneath the frame, to remove risk of injury
and machine damage.
• Disconnect the load cell cable at the
scale unit.
• Remove the screws (A).
• Remove (B).
• Remove the faulty load cell and fit the
new, assembly is reverse of disassembly.
A
Install the new load cell as indicated by arrow on side of load cell !
Load cell
B
4872
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
70
Page
11
To replace the scale unit
• Remove the machine’s side panel.
Fig.
6
• Disconnect the six connectors to the scale unit.
• Remove the scale unit.
• Install the new scale unit, assembly in reverse order of disassembly.
• Check that the dead load selector is set to 580-880 kg (machines 250-350-500) or 8301130 kg (machine 650).
• Calibrate the weighing equipment, see "Calibrate the scale" under "Machine operation".
280650
058 0
88
6
DEAD
LOAD
Dead load selector
83
11 030
10001330
22
26 8000
30
12 3 0
15
20
20 50
23
17302050
15
18 0030
Scale unit
Connectors,
load cells
Connector, power supply
Connector, CPU
communication
4807
01201138 0107
Notice
Date
71
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Component locations
7
X9-CPU
230 V
UM
C1
C2
C3
C4
CEL
D0842-4822-4822bis
Fig.
UM
Scale unit
CEL
Load cells
7
Connectors
230 V
Voltage feed
X9-CPU
Communication with CPU board
C1-C4
Load cells
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
72
Page
11
Fault-finding, weighing equipment
Error message on display :
8
Weight-totalling board
Weight, in kg : 999,0 or -999,9
Probable cause :
The weighing equipment is overloaded/
"underloaded", i.e. the load cells are sending
a signal which is too high/low to the scale
unit. Probable cause is one or more load
cells faulty. The dead load selector may be
on the wrong setting. The machine may be
incorrectly installed.
Fault-finding procedure :
• Check that all connections to the machine
are flexible.
Fig.
8
• Remove the side panel. Check that the
dead load selector is set to 580-880 kg
(machines 250-350-500) or 830-1130 kg
(machine 650). If it is not, set it correctly
and calibrate the weighing equipment
according to "Calibrate the scale" under
"Machine operation".
• If the weight displayed is -999.9, try following the "Zero calibration" procedure
(described under "Zero calibration" in the
"Machine operation" chapter).
• Remove the side panels and check that
the load cells are unobstructed. Remove
any mechanical obstructions.
Fig.
8
• Taking the load cell cables one at a time,
disconnect the cable connecting each
load cell to the scale unit. Continue one
by one until a stable weight parameter is
displayed (but not 999.9). When this stable parameter is displayed you will know
which of the load cells must be faulty.
Board connectors
Board connectors
Dead load
selector
4804
01201138 0107
Notice
Date
73
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
• If more than one load cell is faulty, the faulty cells can be identified using a multimeter on the
scale unit weight-totalling board to check each cell in turn, as follows :
- Remove the four screws on the scale unit cover.
- Check that the four load cell cables are connected to the scale unit.
- Measure the voltage at the connectors on the weight-totalling board, between terminal 2 and
3 for each load cell. The normal value for an unladen machine is approx. 3-5 mV (DC). A
value different from this indicates that the load cell is faulty.
- Replace the faulty load cell(s) as described under "To replace a load cell".
Menu line which should show actual weight not displayed.
Possible causes :
The option “DISPLAY WEIGHT ALLOWED” may be switched off (have the answer “No” alongside) in “Settings 1”. Possible fault in communication with CPU board or display. The fault can
also be in the scale unit.
Fault-finding procedure :
• Check in "Settings 1" that the option "DISPLAY WEIGHT ALLOWED" has "Yes" alongside.
• Check that the cables/wiring for CPU communication and power supply are connected to the
scale unit and in good condition.
• If the washer extractor appears to be working normally apart from the absence of weight
parameter display, try replacing the scale unit as described under "To replace the scale unit".
If you suspect that the weighing equipment is not displaying accurate weight value.
Probable cause :
Probably a faulty load cell.
Fault-finding procedure :
• Place an object of known weight at one corner on top of the washer extractor. Check the
weight shown on the display. Move the weight to each of the other corners of the machine in
turn, checking the display each time. If one corner is different from the others, this will reveal
which load cell is faulty.
• Check that the load cell in question is mechanically unobstructed, free of anything which
could affect its normal functioning.
• Replace the load cell as described under "To replace a load cell".
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
Notice
Date
74
Page
11
Error message on display :
Failed. Press SELECT.
Possible causes :
Dead load selector or calibration switch incorrectly set. An incorrect calibration weight has been
used for calibration.
Fault-finding procedure :
• Check that the dead load selector is set correctly. It should be set to 580-880 kg (machines
250-350-500) or 830-1130 kg (machine 650).
Fig.
9
• If you are or have recently been calibrating the weighing equipment, the calibration switch
may be incorrectly set, or an incorrect calibration weight may have been used for calibration.
Check that the calibration switch is set correctly. It should normally be set to NORM (normal). During calibration the switch should be set to CAL (calibrage).
The calibration weight should be between 40 and 400 kg.
If relevant/necessary, calibrate the weighing equipment, or follow the "Calibrate the scale"
procedure under "Machine operation".
• Check that all cables/wiring to the scale unit are sound and correctly connected.
280650
058 0
88
9
DEAD
LOAD
Dead load selector
83
11 030
10001330
22
26 8000
30
12 30
15
17302050
20
2 0 50
23
15
18 0030
Scale unit
Connector, power supply
Connectors,
load cells
Connector, CPU communication
Calibration switch
4807
01201138 0107
Notice
Date
75
Page
11
11. Machine
operation
INSTRUCTION
HANDBOOK
Information in display :
Function no allowed.
Probable cause :
A function has been selected in the program which cannot be carried out.
Fault-finding procedure :
• Check that the function in question is switched on under "Settings".
• Check that the cables for CPU communication, power supply and load cells are connected.
• Check that these cables are all in good condition.
• If any cable is faulty, replace it.
Information in display service program :
Weighing equipment not connected.
Probable cause :
CPU board not communicating with scale unit.
Fault-finding procedure :
• Check that the connectors for CPU communication, power supply and load cells are connected on the scale unit.
• Check that their cables are all in good condition.
• If any cable is faulty, replace it.
INSTRUCTION
HANDBOOK
11. Machine
operation
01201138 0107
This page ist left blank on purpose.
Notice
Date
76
Page
11
01201138 0107
Notice
Date
1
Page
12
12. Safety
INSTRUCTION
HANDBOOK
Safety
• Restarting the machine
After any stoppage of the machine, either due to power failure, emergency stop, motor safety,
the machine can only be restarted after having pressed key "ON".
• Outer doors
All of the different parts of the machine stop working automatically as soon as one of the doors
is opened. The doors can only be opened if the cage is at a complete standstill and the programmer on end of cycle.
The drum door is kept opened by gas jacks.
On barrier machines, the loading and unloading doors cannot be opened at the same time.
For barrier machines, the unloading door opening is possible only if the wash program has
been completely achieved. This guarantee the barrier process for a decontamination wash
program in particular (time, temperature, water levels and detergents' inputs have been respected).
• Motor protection
The motors driving our machines are of asynchronous rotor type with short circuit. They are
protected by a frequency converter. A circuit breaker protect the frequency converter.
• Level
Our machines are equipped with a pressure switch which controls the level of water in the machine according to the different programmes, prevents heating from taking place in the absence
of water (minimum water level authorized : 10 units), and prevents from opening the door if the
water level is higher than low level.
• Washing-extraction
A safety device ensured by a electronic temporized relay adjusted at 40 seconds prevents the
drum doors from being opened after its complete stop. This safety device is doubled by a rotation detector checking the total stop of the cage.
• Unbalance safety device
A safety device stops the machine if the load is unbalanced (uneven distribution of linen at start
of extraction).
• Cage doors
If the drum doors are opened, the revolving drum is blocked mechanically.
• Drum doors
Drum doors are equipped with "securit" type small windows, make of 2 tempered glasses separated by a plastic film, avoiding glass projection in case of thermic or physical shock.
• Emergency stop
An emergency stop button is provided on the loading and unloading sides of the barrier machines.
01201138 0107
INSTRUCTION
HANDBOOK
12. Safety
Notice
Date
2
Page
12
• Drain
A 'hold to run" switch allows the manual opening of the drain to empty the machine if needed
(open the loading side casing to get to it).
• Accessibility
All of the casings can be dismantled by means of a specially designed tool.
• Safety
Gas heating
The gas burners are ignited and the flamme controlled by an electronic conrol box which ensures perfect security in the case of bad draught, disruption of gas flow, power cuts, etc.
01201138 0108
Notice
Date
1
Page
13
INSTRUCTION
HANDBOOK
13. Maintenance
Operating incidents
In order to limit the risk of failure in the electronic controls of the programming unit of the
machine, the machine should be earthed. Should interferences happen, the first thing to be
checked is the earthing of the machine.
The programming unit permanently checks the machine, regarding both safety and working
aspects. To make the fault finding easier, the display window indicates in clear text the origin of
the failure, or the reason why the particular function cannot be used. The table below gives for
each problem detected the message of the machine and the solutions to be brought.
Error/Function
NO WATER Error 1
Water level has not reacher set
level within set time.
Cause
Action
- Electrovalve's filters are blocked.
- Clean electrovalve's filters.
- No water in main supply.
- Check water in main supply.
- Manual water valves (taps) are close.
- Electrovalves are faulty.
- Open taps.
- Check function of electrovalves.
- Check function of drain valve.
- Drain valve is open.
- Level tube is faulty or not come loose from mother
board.
- Level detection function on CPU PCB faulty.
DOOR OPEN
- Check that level tube is sound
and his raccordement.
- Replace PCB.
Error 2
DOOR UNLOCKED Error 3
Signal from microswitch which
detects when the door is locked
absent at program start.
- Door not locked.
- Fault in door lock switch or in wiring faulty.
- Test whether door really locked.
- Open the door and switch off
power to machine. Wait a minute
or so, switch on power supply
,close door again and try restarting.
- Check wiring or replace door
lock as appropriate.
- The PCB is faulty.
- Replace PCB.
- This suggests open circuit (continuity fault) in sensor or wiring.
- Check the wiring temperature
sensor and replace as appropriate.
- Temperature sensor faulty.
- Replace temperature sensor.
- Fault in temperature sensing device on CPU PCB.
- Replace PCB.
NTC LOW TEMP. Error 4
Temperature sensor indicating a
temperature below lowest allowable value.
01201138 0108
INSTRUCTION
HANDBOOK
13. Maintenance
Error/Function
NTC HIGH TEMP.
Notice
Page
13
Cause
Action
- This suggests short-circuit in sensor or wiring.
- Check the wiring temperature
sensor and replace as appropriate.
- Replace temperature sensor.
Error 5
Temperature sensor indicating
a temperature above highest allowable value.
- Temperature sensor faulty.
WATER IN DRUM
Date
2
- Temperature detection function on CPU PCB
faulty.
- Replace PCB.
- Waste water collector might be blocked.
Clean waste water collector.
- Drain valve or wiring faulty.
- Check drain valve functioning.
- Level tube probably blocked.
- Level detection function on CPU PCB faulty.
- Clean or replace level tube.
Clean connection of the water
level control device.
- Replace PCB.
- Air vent blocked.
- Clean air vent.
Error 6
The water level is higher than the
EMPTY level at start of program.
MACHINE OVERFILLED
Error 7
The water level is above the
set safety level during program
operation or manual operation.
- Transient fault or water has been added manually.
- Drain machine then restart a
program or change the level in
the manual program.
- Electrovalves are faulty.
- Check function of electrovalves.
- Replace PCB.
- Level detection function on CPU PCB faulty.
NO HEATING
Error 8
Rate of temperature incease
in water slower than minimum
value allowed.
- Bad water seal of the drain valve.
- Elements faulty.
- Leak at water supply.
- Fault in wiring between contactor and element(s)
or heating contactor faulty.
- Temperature detection function on CPU PCB
faulty.
- Check water seal of the drain
valve.
- Switch off power supply at wall
switch. Measure resistance of
elements to see if any element is
faulty (open circuit).
- Replace faulty element.
- Check seals of water electrovalves.
- Check wiring and replace the
heating contactor.
- Replace PCB.
NOT DRAINED Error 10
The water level is higher than
the EMPTY level after drain
sequence.
- Programmed drain time too short.
- Level tube probably blocked.
- Drain valve or wiring faulty.
- Level detection function on CPU PCB faulty.
- Increase drain time.
- Clean or replace level tube.
Clean connection of the water
level control device.
- Check drain valve functioning.
- Replace PCB
01201138 0108
Notice
3
13
Page
Date
Error/Function
Cause
UNBAL SENSOR FAULT
- The unbalance safety contact has been activated
for at least 5 seconds during washing before a
distribution.
- The unbalance safety contact fautly or a suspension spring is broken.
- Bad loading of machine.
- Transient fault. No action required.
- Frequency converter faulty.
LEVEL CALIBRATION
- Correctly load the drum or put
linen in several nets.
- Turn the machine's wall
switch off and on again. Start a
program.
- Check the frequency converter.
Error 14
The water level system has not
been correctly calibrated.
- If the level system has not been calibrated at the
factory the error message will appear for five
seconds immediately after every program start-up.
The machine can be operated, but the levels will be
slightly wrong, mostly too low.
- Carry out programming anew
and make sure the calibration
values are within the allowed
limits.
- Abnormal or dangerous running of the machine.
- After the problem which caused
the emergency stop has been
put right, reset the emergency
stop button by turning it until it
pops back out.
- Check wiring.
- Transient fault. No action required.
- Check if the door is locked.
- Open the door and switch
off power to machine. Wait a
minute or so, switch on power
supply, close door again and try
restarting.
- Fault in door lock switch or in wiring faulty.
- Check wiring or replace door
lock as appropriate.
- Replace PCB.
Error 15
The emergency stop button has
been pressed.
DOOR LOCK
- Turn the machine's wall switch
off and check unbalance safety
contact.
- Check suspension.
Error 13
Communication between PCU
and frequency converter interrupted or disturbed.
EMERGENCY STOP
Action
Error 11
The unbalance safety device has
been activated before spinning.
NO INVERTER COMM.
INSTRUCTION
HANDBOOK
13. Maintenance
Error 17
signal absent from door status
switch, although door is locked.
- The PCB is faulty.
START NOT ALLOWED
Error 18
The network does not allow start
of the washing programme.
.
- Try to reset the error code.
If the error remains, contact
the responsible person for the
network and have the error fixed.
01201138 0108
INSTRUCTION
HANDBOOK
13. Maintenance
Operating incidents
Cause
CMIS COMMUNICATION
Date
Page
13
Action
Error 19
Machine has lost contact with
network.
TACHO
Notice
4
- Communication between the programme unit card
A1 and the network has been interrupted.
- Verify that the cable between
the network and X7 on programme unit card A1 is connected. If
the cable is properly connected,
contact the person responsible
for the network.
- Fault in MCU receiving circuitry for lock acknowledgement signal. The test of the MCU-interlock circuits
proceeds in the following way: Before the locking of
the door lock a speed command is sent from the timer to the MCU (=0 Hz). Then the timer checks that
the value of the apparent current (ru 15) and output
(ru 20) is below the value 5, which is a condition for
locking the door. When the door is locked the timer
again command running at 0 Hz and this time the
apparent current and the output voltage shall have a
value above 5.
- Switch off the machine for at
leas 30 seconds to ensure the
motor controller has been completely reset. Then try to start the
machine again.
- Transient fault. No action required.
- Turn the machine's wall
switch off and on again. Start a
program.
- Replace PCB.
Error 20
The motor controller does not receiving an interlock signal during
programme operation.
I/O COMM ERROR
Error 21
Communication between the
CPU board and one of the I/O
boards disturbed or lost.
- The PCB is faulty.
PHASE
Error 23
Incorrect input voltage to external equipment.
LEVEL OFFSET
- Find out the reason for the
error indication by inspecting the
mains monitoring equipment.
.
- Try to restart the machine (i.e.
reset the error code) by pressing
START.
- The motor's fan does not cool down anymore.
- Check the direction of rotation
of the fan.
- Clean the grid of the fan.
- Replasse the fan.
- Replace the motor.
Error 27
The pressure sensor for the
water level signals a value that
is so different from the empty
machine state that the automatic
level calibration cannot adjust
the level system.
MOTOR TOO HOT
- An input on I/O card 1 (X16:7-8) can be connected
to external equipment that monitors received mains
signals in terms of voltage levels, loss of phase,
etc. If this input goes high, the error message is
displayed.
Error 40
The frequency converter has
detected a high temperature of
the motor.
- Internal fault in motor causing high temperature.
01201138 0108
Notice
Date
5
Page
Operating incidents
13
13. Maintenance
INSTRUCTION
HANDBOOK
Cause
Action
- Bad programming options can be responsible of
this matter :
• too long washing cycle
• washing without detergents
• exagerated time of programming
• too many rinses
• heating time at low level too long
• rotation with no water (levels control too long)
• washing at reduced speed or too long rotation
cadence
• textil embedded with limestone or detergent
• Avoid mechanical action with
no water.
• Avoid fillings and drain at no
rotation.
• Use a softener at last rinse.
• Optimize programming.
• Verify incrustation rate of linen.
TANGLING OF THE LINEN
The mechanical action during
washing can lead to the tangling
of large pieces such as bed
sheets or table cloths.
01201138 0108
INSTRUCTION
HANDBOOK
13. Maintenance
Notice
Date
6
Page
13
Error
Meaning
Possible cause
Displayed advertisement :
- Voltage in the DC-link circuit too high.
- Poor controller adjustment
(overshooting), input voltage too
high, interference voltages at
the input, deceleration ramp too
short, braking resistor defective
or too small.
- Occurs, if DC-link voltage falls below the permissible value.
- Input voltage too low or instable, inverter rating too small,
voltage losses through wrong
cabling, the supply voltage
through generator/transformer
breaks down at very short ramps,
E.UP is also displayed if no communication takes place between
power circuit and control card,
jump factor (Pn.56) too small, if
a digital input was programmed
as external error input with error
message E.UP (Pn.65).
- One phase of the input voltage is missing (rippledetection).
.
- Occurs, if the specified peak current is exceeded.
- Acceleration ramps too short,
the load is too big at turned off
acceleration stop and turned off
constant current limit, short-circuit at the output, ground fault,
deceleration ramp too short,
motor cable too long, EMC, DC
brake at high ratings active.
- Overheating in the interior : error can only be reset
at E.nOHI, if the interior temperature has dropped
by at least 3°C.
.
- No longer overheating in the interior E.OHI, interior
temperature has fallen by at least 3°C.
.
- Overtemperature of power module. Error can only
be reset at E.nOH.
- Insufficient air flow at the heat
sink (soiled), ambient temperature too high, ventilator clogged.
- Overtemperature of motor PTC. Error can only be
reset at E.ndOH, if PTC is again low-resistance.
- Resistance at the terminals
T1/T2>1650 Ohm, motor overloaded, line breakage to the
temperature sensor.
KEB ERROR 31 EOP
Error overvoltage.
Displayed advertisement :
KEB ERROR 32 EUP
Error underpotential.
Displayed advertisement :
KEB ERROR 33 EUPH
Error phase failure.
Displayed advertisement :
KEB ERROR 34 EOC
Error overcurrent.
Displayed advertisement :
KEB ERROR 36 EOHI
Error overheat internal.
Displayed advertisement :
KEB ERROR 37 ENOHI
No Error overheat internal.
Displayed advertisement :
KEB ERROR 38 EOH
Error overheat pow. mod.
Displayed advertisement :
KEB ERROR 39 EDOH
Error drive overheat.
01201138 0108
Notice
Date
7
Page
13
INSTRUCTION
HANDBOOK
13. Maintenance
Error
Meaning
Possible cause
Displayed advertisement :
- Motor temperature switch or PTC at the terminals
T1/T2 is again in the normal operating range. The
error can be reset now.
.
- General power circuit fault.
.
- Software version for power circuit and control card
are different. Error cannot be reset.
.
- Load-shunt relay has not picked up, occurs for
a short time during the switch-on phase, but must
automatically be reset immediately.
- Load-shunt defective, input
voltage wrong or too low, high
losses in the supply cable, braking resistor wrongly connected
or damaged, braking module
defective.
- Overload error can only be reset at E.nOL, if OLcounter reaches 0% again. Occurs, if an excessive
load is applied longer than for the permissible time.
- Poor control adjustment (overshooting), mechanical fault or
overload in the application, inverter not correctly dimensioned,
motor wrongly wired, encoder
damaged.
- No more overload, OL-counter has reached 0%.
After the error E.OL, a cooling phase must elapse.
This message appears upon completion of the
cooling phase. The error can be reset. The inverter
must remain switched on during the cooling phase.
.
- Ajusted monitoring time (watchdog) of communication between operator and PC/operator and inverter
has been exceeded.
.
- Occurs if the standstill constant current is exceeded. The error can only be reset if the cooling time
has elapsed and E.nOL2 is displayed.
.
- The cooling time has elapsed. The error can be
reset.
.
KEB ERROR 41 ENDOH
No Error drive overheat.
Displayed advertisement :
KEB ERROR 42 EPU
Error power unit.
Displayed advertisement :
KEB ERROR 44 EPUIN
Error power unit invalid.
Displayed advertisement :
KEB ERROR 45 ELSF
Error load shunt fault.
Displayed advertisement :
KEB ERROR 46 EOL
Error overload.
Displayed advertisement :
KEB ERROR 47 ENOL
No Error overload.
Displayed advertisement :
KEB ERROR 48 EBUS
Error bus.
Displayed advertisement :
KEB ERROR 49 EOL2
Error overload 2.
Displayed advertisement :
KEB ERROR 50 ENOL2
No Error overload 2.
01201138 0108
INSTRUCTION
HANDBOOK
13. Maintenance
Notice
Date
8
Page
13
Error
Meaning
Possible cause
Displayed advertisement :
- After reset the operation is again possible (without
storage in the EEPROM).
.
- Parameter value could not be written to the power
circuit. Acknowledgement from PC<>OK
.
- Synchronization over sercos-bus not possible. Programmed response : «Error, restart after reset».
.
- Electronic motor protective relay has tripped.
.
- External error. Is triggered, if a digital input is being
programmed as external error input and trips.
.
- Cable breakage of encoder at encoder interface.
- Encoder temperature is too
high, speed is too high, encoder
signals are out of specification,
encoder has an internal error.
- Error in the power factor control.
.
- Temperature of the heat sink is again in the permissible operating range. The error can be reset
now.
.
- It has been attempted to select a locked parameter
set. Programmed response : «Error, restart after
reset».
.
- The drive has driven onto the right limit switch.
Programmed response : «Error, restart after reset».
.
KEB ERROR 51 EEEP
Error EEPROM defective.
Displayed advertisement :
KEB ERROR 52 EPUCO
Error power unit commun.
Displayed advertisement :
KEB ERROR 53 SBUS
Error bus synchron.
Displayed advertisement :
KEB ERROR 60 EOH2
Error motor protection.
Displayed advertisement :
KEB ERROR 61 EEF
Error external fault.
Displayed advertisement :
KEB ERROR 62 ENC
Error encoder.
Displayed advertisement :
KEB ERROR 63 EPFC
Error power factor control.
Displayed advertisement :
KEB ERROR 66 ENOH
No Error over heat pow. mod.
Displayed advertisement :
KEB ERROR 69 ESET
Error set.
Displayed advertisement :
KEB ERROR 76 EPRF
Error prot. rot. for.
01201138 0108
Notice
Date
9
Page
13
INSTRUCTION
HANDBOOK
13. Maintenance
Error
Meaning
Possible cause
Displayed advertisement :
- The drive has driven onto the left limit switch. Programmed response : «Error, restart after reset».
.
- During the initialization the power circuit could not
be recognized or was identified as invalid.
.
- Power circuit identification was changed. With a
valid power circuit this error can be reset by writing
to SY.3. If the value displayed in SY.3 is written, only
the power-circuit dependent parameters are reinitialized. If any other value is written, then the default
set is loaded. On some systems after writing SY.3 a
Power-On-Reset is necessary.
.
- Relay for driver voltage on power circuit has not
picked up even though control release was given.
.
- Invalid encoder interface identifier.
.
- Error at PNP/NPN switching or input failure.
.
- Counter overflow encoder channel 1.
.
- Counter overflow encoder channel 2.
.
- This error can occur in the case of switched on
brake control.
- The load is below the minimum
load level (Pn.43) at start up or
the absence of an engine phase
was detected.
- The load is too high and the
hardware current limit is reached.
KEB ERROR 77 EPRR
Error prot. rot. rev.
Displayed advertisement :
KEB ERROR 79 EPUCI
Error pow. unit code inv.
Displayed advertisement :
KEB ERROR 80 PUCH
Error power unit changed.
Displayed advertisement :
KEB ERROR 81 EDRI
Error driver relay.
Displayed advertisement :
KEB ERROR 82 EHYB
Error hybrid.
Displayed advertisement :
KEB ERROR 83 EIED
Error input error detect.
Displayed advertisement :
KEB ERROR 84 ECO1
Error counter overrun 1.
Displayed advertisement :
KEB ERROR 85 ECO2
Error counter overrun 2.
Displayed advertisement :
KEB ERROR 86 EBR
Error brake.
01201138 0108
INSTRUCTION
HANDBOOK
13. Maintenance
Notice
Date
Error
Meaning
Possible cause
Displayed advertisement :
- MFC not booted.
.
- Real speed is bigger than the max. output speed.
.
- Encoder interface identifier has changed, it must
be confirmed over ec.0 or ec.10.
.
- During the automatic motor stator resistance
measurement.
.
KEB ERROR 87 EINI
Error initialisation MFC.
Displayed advertisement :
KEB ERROR 88 EOS
Error over speed.
Displayed advertisement :
KEB ERROR 89 EHYBC
Error hybrid changed.
Displayed advertisement :
KEB ERROR 90 ECCD
Error calc. drive data.
10
Page
13
01201138 0107
Date
Notice
1
Page
14
INSTRUCTION
HANDBOOK
14. Preventive maintenance
CAUTION
Complete the washing cycle, unload the machine and shut off the
power supplies (water, gas, electricity, steam) before any maintenance
or repair intervention is carried out.
Maintenance
9
16
1
14
3-14
13
15
7
6
5
15
12
4
15
8
17 11-18 10
2
13
16
D0629B
01201138 0107
INSTRUCTION
HANDBOOK
14. Preventive maintenance
Notice
Date
2
Page
14
Daily (8 H.)
1. Check that the "emergency stop button" works properly.
2. Check that the opening safety devices of the drum doors and of the outer doors are working
correctly.
3. Clean the soap box (operate the rinse electrovalve of soap box).
Monthly (170 H.)
4. Clean the water level and connections on the drain valve (do not blow in the pipe towards
the CPU).
5. Grease the drum bearings (two greasing points on per bearing). Use an appropriate pump
and grease, avoid brutal injections. Use lithium soap grease, drop point 190°C (374°F) and
penetration 250/300 (see lubrication table in the following pages).
6. Check that the belts are clean and tightened. Clean the drum pulley.
7. Lubricate gas suspension door hinges with aerosol spray-on grease.
8. Clean the converter air vent with suction device. Increase the cleaning times frequency to
the dirtying.
Every three months (500 H.)
9. Check that the unbalance switch works correctly: the machine should stop when the switch
is manually driven.
10. Visually check the shock absorbers.
11. Remove and clean the drain.
Every six months (1000 H.)
12. Check the connections of the heating elements (for electric heating).
13. Check the steam heating pipes: aspect and connecting points. Clean the filter (for steam
heating).
14. Check the water inlet pipes: aspect and connecting points. Clean the valve filters.
15. Check the bellows: aspects and choke collar.
16. Check that the electrical connection are correctly tightened as well on the main switch than
on the electric elements contactor.
17. Remove the scale of the heating elements using the right chemical. Adapt this operation according to your need (water hardness).
18. Grease the thread of the thrust cone on the drain and the return spring.
01201138 0107
Notice
Date
3
14
Page
14. Preventive maintenance
INSTRUCTION
HANDBOOK
Gas exchanger
4
8
8
2
8
7
1
5
2
3
6
Daily (8 H.)
1. Clean the pump filter of the heating box on the gas exchanger.
Weekly (40 H.)
1. Clean the fluff filter with suction device. Clean the cover filter with suction device.
Monthly (170 H.)
2. Check the pressure switch.
3. Check that the water level detector properly operates.
4. Check the pipes of the heating rack. Clean if necessary. The frequency of your visits should
depend on the degree of deposits.
Nota : the gas exchanger never completely drains from its water ; because the position of
the machine’s connections are higher than the exchanger’s.
Every month, it is then necessary to run a special scaling program (antiliming) with a rinse
making sure that the circulation pump runs, i.e. : with a scheduled temperature.
Maintenance of the gas exchanger
a) Carry out a scaling cycle : the dosage will depend on product used.
Example : Horolith C
- dose : 5 % per litre of water
- cycle length : 5-10 min at washing speed at 60°C (140°F)
b) Carry out 2 cold rinses for 5 minutes at high level.
Every six months (1000 H.)
5. Clean the pipe burners.
6. Check the gas pressure on injectors.
7. Check the condition of the pipes between the gas exchanger and the washer.
01201138 0107
INSTRUCTION
HANDBOOK
14. Preventive maintenance
Notice
Date
Every year (2000 H.)
8. Sweep the smoke tubes of the heating box and the exhaust pipes of burnt gas.
4
Page
14
01201138 0107
Notice
Date
5
Page
14
14. Preventive maintenance
INSTRUCTION
HANDBOOK
CAUTION
To ensure that your machine gives the very best service, please take
care that maintenance is carried strict accordance with the instructions above mentioned.
Frictional electricity
Some textiles may generate frictional electricity causing damages
when calendering. In most cases, this can be avoided by using at
the last rinse a softener with an antistatic agent.
Chlorine
Chlorine introduced in a rinsing bath at a temperature of more than
40°C (104°F) affects stainless steel.
The chlorometric degree should be between 47° and 50°.
(1° chlorometric degree corresponds to 3.17 g (0.11 oz) of active
chlorine).
The chlorine concentration should not exceed the ratio indicated,
or the stainless steel may be affected. Check the concentration
ratio of your products.
The javellization should be of 10 to 15 cm³ / kg (0.28 to 0.42 cu in/lb)
of linen.
Colorants
Do not input colorant in the machine with very hot water. Very hot
water react with the colorant, which creates a very corrosive solution. The colorants must be input with cold water or warm water
which temperature doesn’t exceed 50°C (122°F).
01201138 0210
INSTRUCTION
HANDBOOK
14. Preventive maintenance
Notice
Date
6
Page
14
Lubrification table
MACHINE LUBRIFICATION
USES
Rolling bearings
Bearings
Rolling bearings
Bearings hight
temperature
Bare gears
Chains shafts
Thread
Slides
Flange joints
Union pipes
Steam circuits
Reducers with
wheels and
screws
Reducers with
gears
Circuits and
pneumatic
devices
Lithium soap
grease
Lithium soap
Lithium soap
grease + silicone paste + mineral
oil
oil + mineral
solid greases
Lithium soap
grease with
MOS2 additive
Graphite grease
mini 60%
graphite, special
leakproof
Extreme hight
pressure oil
Extreme hight
pressure oil
Inhibited oil
SAE5
Grade ISO NLGI2 Grade ISO NLGI3 Grade ISO NLGI1 Grade ISO NLGI2 Grade ISO NLGI2
Grade ISO
VG150
Grade ISO
VG220
TYPES OF
LUBRICANTS
AND STANDARDIZATION
TEMPERATURE
LIMIT RANGE
RECOMMENDED
CODE PRODUCT
C
O
R
R
E
S
P
O
N
D
E
N
C
E
Assembly paste
(fretting
corrosion)
-20°C + 140°C
-40°C + 200°C
-20°C + 150°C
-20°C + 135°C
-30°C + 700°C
0°C + 100°C
0°C + 120°C
+10°C + 65°C
-4°F + 284°F
-40°F + 392°F
-4°F + 302°F
-4°F + 275°F
-22°F + 1292°F
32°F + 212°F
32°F + 248°F
+50°F + 149°F
CELTIA G2
NTN SH44 M
GRACO AF 309
REDUCTELF
SP150
REDUCTELF
SP200
LUBRAK ATL
SAE 5W
96 011 011
96 011 019
96 011 004
96 010 001
96 010 004
96 010 030
EPONA Z 150
EPONA Z 220
MISOLA AH
ANTAR
ROLEXA 2
BP
LS EP 2
CASTROL
SPEEROL EP2
ELF
EP2
ESSO
BEACON EP2
FINA
MARSON EP2
ALTEMP Q NB 50 MI-SETRAL 43N
96 011 014
96 011 000
EPOXA MO 2
ENERGOL CRXP ENERGOL CRXP
150
220
ALPHA SP 220
STATERMA
MO10
REDUCTELF
SP150
REDUCTELF
SP220
SPINEF 22
MULTI PURPOSE
GREASE MOLY
SPARTAN
EP150
SPARTAN
EP220
SPINESSO 22
GIRAN SR150
GIRAN SR220
LAMORA 150
LAMORA 220
BELLEVILLE N
GRAFOIL
GRACO AF 309
KLUBER
CENTOPLEX 2
MOBIL
MOBILUX
KERNITE
LUBRA K LC
UNISILKON L50Z
ALTEMP
Q.NB50
UNIMOLY GL82 WOLFRACOAT C
MOBILGEAR 629 MOBILGEAR 630
LUBRA K MP
SETRAL
SHF 22
ALPHA SP 150
GBSA
CRUCOLAN 22
DTE 24
TOP BLENB
ISO 80W90
TOP BLENB
ISO 220
LUBRA K ATL
SAE5W
OMALA 150
OMALA 220
TELLUS 22
CARTER EP150
CARTER EP220
EQUIVIS 22
GEAROPAL GM
65 ISO 150
GEAROPAL GM
75 ISO 220
HYDROPAL HO
110 HM++22
MISETRAL 43N
SHELL
ALVANIA R2
TOTAL
MULTISS EP2
MOLYKOTE
RETINA AM
MOLYCOTE 44
OPAL
GEVAIR SP
ITECMA
GRL-ULTRA
DOW
CORNING
Grade ISO VG22
PATE DX
SUPER MOS 2
VULCAIN
SH 44 N
SILUB-P
GMO
LHT-C
DURAGEAR
BL
AEROSYN
01201138 0310
Notice
Date
1
Page
15
15. Electric diagrams
INSTRUCTION
HANDBOOK
Configuration of variator KEB type 5
list of CP parameters
Code
Function
CP. 0
Password input
CP. 1
Inverter status display
CP. 2
Utilization
CP. 3
Actual frequency display
CP. 4
Peak of load
CP. 5
Variator temperature
CP. 6
Apparent current
CP. 7
Active set
CP. 8
Transmission speed
CP. 9
Last error
CP.10
Overcurrent
CP.11
Overload
CP.12
Overvoltage
CP.13
Overtemperature
CP.14
Max. constant current set 0
CP.15
Max. ramp current set 0
CP.16
Boost stop set 0
CP.17
Max. constant current wash set 1
CP.18
Max. ramp current wash set 1
CP.19
Regulator of proportional speed wash set 1
CP.20
Regulator of integral speed wash set 1
CP.21
Boost wash set 1
CP.22
Autoboost wash set 1
CP.23
Max. constant current distribution set 2
CP.24
Max. ramp current distribution set 2
CP.25
Regulator of proportional speed distribution set 2
CP.26
Regulator of integral speed distribution set 2
CP.27
Boost distribution set 2
CP.28
Autoboost distribution set 2
CP.29
Max. constant current extraction set 3
CP.30
Max. ramp current extraction set 3
CP.31
Overmodulation extraction set 3
CP.32
Max. constant current positionning set 4
CP.33
Max. ramp current positionning set 4
CP.34
Boost positionning set 4
CP.35
Autoboost positionning set 4
NOTA :
After parameterizing it is compulsory to barr the unit against access. Enter the value 100 in
CP.0 after loading the programme in the inverter.
In after sales you can enable the access to CP parameters by entering the value 200 in CP.O
01201138 0107
INSTRUCTION
HANDBOOK
16. Appendices
Notice
Date
1
Page
16
Conversion of measurement units
The following is a list of correspondences of the main frequently used units, to avoid the need
to use measurement unit conversion tables.
bar :
1 bar = 100 000 Pa
1 bar = 1.019 7 kg/cm²
1 bar = 750.06 mm Hg
1 bar = 10 197 mm H2O
1 bar = 14.504 psi
british thermal unit :
calorie :
1 kg/cm² = 10 000 mm H2O
1 kg/cm² = 735.557 6 mm Hg
pound :
1 lb = 453.592 37 g
meter :
1 m = 1.093 61 yd
1 m = 3.280 83 ft
1 m = 39.37 in
1 Btu = 1 055.06 J
1 Btu = 0.2521kcal
1 cal = 4.185 5 J
1 cal = 10-6 th
1 kcal = 3.967 Btu
1 cal/h = 0.001 163 W
1 kcal/h = 1.163 W
cubic meter :1 m³ = 1 000 dm³
1 m³ = 35.314 7 cu ft
1 dm³ = 61.024 cu in
1 dm³ = 0.035 3 cu ft
pascal :
1 Pa = 1 N/m²
1 Pa = 0.007 500 6 mm Hg
1 Pa = 0.101 97 mm H2O
1 Pa = 0.010 197 g/cm²
1 Pa = 0.000 145 psi
1 MPa = 10 bar
cubic inch : 1 cu in = 16.387 1 dm³
psi :
1 psi = 0.068 947 6 bar
foot :
thermie :
1 th = 1 000 kcal
1 th = 106 cal
1 th = 4.185 5 x 106 J
1 th = 1.162 6 kWh
1 th = 3 967 Btu
continental horse power :1 ch = 0.735 5 kW
1 ch = 0.987 0 HP
cubic foot : 1 cu ft = 28.316 8 dm³
1 cu ft = 1 728 cu in
1 ft = 304.8 mm
1 ft = 12 in
gallon (U.K.) :
gallon (U.S.A.) :
horse power :
1 gal = 4.545 96 dm3 or l
1 gal = 277.41 cu in
1 gal = 3.785 33 dm3 or l
1 gal = 231 cu in
1 HP = 0.745 7 kW
1 HP = 1.013 9 ch
inch :
1 in = 25.4 mm
joule :
1 J = 0.000 277 8 Wh
1 J = 0.238 92 cal
kilogramme :1 kg = 2.205 62 lb
kg/cm2 :
1 kg/cm² = 98 066.5 Pa
1 kg/cm² = 0.980 665 bar
watt :
1 W = 1 J/s
1 W = 0.860 11 kcal/h
watt-hour : 1 Wh = 3600 J
1 kWh = 860 kcal
yard :
1 yd = 0.914 4 m
1 yd = 3 ft
1 yd = 36 in
temperature degrees :
0 °K = -273.16 °C
0 °C = 273.16 °K
t °C = 5/9 (t °F-32)
t °F = 1.8 t °C + 32
01201138 0107
Notice
Date
2
Page
16
16. Appendices
INSTRUCTION
HANDBOOK
Explanation of washing symbols (ISO 3758:2005 standard)
To overcome language barriers, the following are symbols used internationally to give you guidance and recommendations when washing different textiles.
Washing
The tub symbolizes washing.
Max. washing
temperature in °C
D1232
95
95
Mechanical
action
Dry or water
cleaning
The circle symbolizes dry or water
cleaning.
Normal dry cleaning with perchloroethyl,
solvent of hydrocarb.
normal
D1253
D1233
95
95
mild
D1254
D1234
70
70
normal
D1255
D1235
D1236
D1237
D1238
D1239
D1240
D1241
D1242
60
60
normal
D1256
60
60
Mild dry cleaning with solvent of hydrocarbon.
D1257
50
50
Normal water cleaning.
normal
D1258
50
50
Mild water cleaning.
mild
D1259
40
40
40
40
mild
40
40
very mild
30
30
normal
Very mild water cleaning.
normal
D1260
Drying
30
30
mild
D1250
D1244
Normal dry cleaning with solvent of
hydrocarbon.
Do not dry clean.
mild
D1251
D1243
Mild dry cleaning with perchloroethyl,
solvent of hydrocarb.
30
30
very mild
The circle in a square symbolizes
tumble drying.
Can be put in a tumble dryer. Normal temperature.
Can be put in a tumble dryer.
Lower temperature.
Do not put in a tumble dryer.
D1252
40
wash by hand
D1245
do not wash
Ironing
D1246
Bleaching
D1247
The triangle symbolizes bleaching.
Bleaching allowed (chlorine or
oxygen).
Max. temperature 200 °C.
D1261
Max. temperature 150 °C.
D1262
Bleaching allowed (only oxygen).
D1263
Do not bleach.
D1264
D1248
D1249
The iron symbolizes the domestic
ironing and pressing process.
Max. temp. 110 °C. The steam can
cause irreversible damages.
Do not iron.
.
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