Installation manual | Emerson 3812 Automobile Parts User Manual

Installation Manual
Par t Number 3-9000-765Revision D
March 2013
DanielTM 3812 Liquid Ultrasonic Flow Meter
for Direct or Remote Mount Meter Electronics
Daniel customer service
Location
Telephone number
Fax number
North America/Latin America
+1.713.467.6000
+1.713.827.4805
Daniel Customer Service
+1.713.827.6413
+1.713.827.6312
USA (toll free)
+1.888.356.9001
+1.713.827.3380
Asia Pacific (Republic of Singapore)
+65.6777.8211
+65.6777.0947.0743
Europe (Stirling Scotland, UK)
+44 (0)1786.433400
+44 (0)1786.433401
Middle East Africa (Dubai, UAE)
+971 4 8118100
+971 4 8865465
Email
•
Customer Service:
tech.service@emersonprocess.com
•
Customer Support:
daniel.cst.support@emerson.com
•
Asia-Pacific:
danielap.support@emerson.com
•
Europe:
DanielEMA.CST@EmersonProcess.com
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason.
Download the RMA form from the Support Services web page by selecting the link below.
www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?
Signal words and symbols
Pay special attention to the following signal words, safety alert symbols and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey
all safety messages that follow this symbol to avoid possible injury or death.
Danger indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is a “general by-the-way” content not essential to the main flow of information.
Important safety instructions
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to
function within specific conditions. Because these products are sophisticated technical
instruments, it is important that the owner and operation personnel strictly adhere both to the
information printed on the product and to all instructions provided in this manual prior to
installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL
NOTICES AND PRODUCT WARNINGS.
Installing, operating or maintaining a Daniel product improperly could lead to serious injury or
death from explosion or exposure to dangerous substances. To reduce this risk:
•
Comply with all information on the product, in this manual, and in any local and national
codes that apply to the product.
•
Do not allow untrained personnel to work with this product.
•
Use Daniel parts and work procedures specified in this manual.
Product owners (Purchasers):
•
Use the correct product for the environment and pressures present. See technical data
or product specifications for limitations. If you are unsure, discuss your needs with your
Daniel representative.
•
Inform and train all personnel in the proper installation, operation, and maintenance of
this product.
•
To ensure safe and proper performance, only informed and trained personnel should
install, operate, repair and maintain this product.
•
Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download
the correct manual from:
http://www.daniel.com
•
Save this instruction manual for future reference.
•
If you resell or transfer this product, it is your responsibility to forward this instruction
manual along with the product to the new owner or transferee.
•
ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND
TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
•
Do not use this equipment for any purpose other than its intended service. This may
result in property damage and/or serious personal injury or death.
Product Operation Personnel:
•
To prevent personal injury, personnel must follow all instructions of this manual prior to
and during operation of the product.
•
Follow all warnings, cautions, and notices marked on, and supplied with, this product.
•
Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download
the correct manual from:
http://www.daniel.com
•
Read and understand all instructions and operating procedures for this product.
•
If you do not understand an instruction, or do not feel comfortable following the
instructions, contact your Daniel representative for clarification or assistance.
•
Install this product as specified in the INSTALLATION section of this manual per
applicable local and national codes.
•
Follow all instructions during the installation, operation, and maintenance of this
product.
•
Connect the product to the appropriate pressure and electrical sources when and
where applicable.
•
Ensure that all connections to pressure and electrical sources are secure prior to and
during equipment operation.
•
Use only replacement parts specified by Daniel. Unauthorized parts and procedures can
affect this product's performance, safety, and invalidate the warranty. "Look-a-like"
substitutions may result in deadly fire, explosion, release of toxic substances or
improper operation.
•
Save this instruction manual for future reference.
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY,
AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO
BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE
PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE
GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE
RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH
PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF
ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY
DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND
ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT
TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE,
SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF
PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY
AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
Wa r ra n t y a n d L i m i t a t i o n s
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &
Control, Inc. ("Daniel") warrants that the licensed firmware embodied in the Goods will execute the
programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from
defects in materials or workmanship under normal use and care and Services will be performed by trained
personnel using proper equipment and instrumentation for the particular Service provided. The foregoing
warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve
(12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel,
whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date
of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer
("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that
Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for
procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel
thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are
found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage,
unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification,
repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel
are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay
any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance
by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel
and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless
accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be
in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This
limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel.
THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges
and agrees that corrosion or erosion of materials is not covered by this warranty.
2. LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN
PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT,
REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,
INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO
BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR
SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO
EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL,
CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT
BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Table of Contents
March 2013
Contents
Daniel customer service ................................................................................... 3
• Signal words and symbols .............................................................................. 4
• Important safety instructions ......................................................................... 5
Section 1:
Introduction
1.1 Typical Applications .................................................................................... 1
1.2 Features and benefits .................................................................................. 2
1.3 Acronyms, abbreviations and definitions ....................................................... 3
1.4 Daniel MeterLink software ........................................................................... 6
1.5 Daniel 3812 Liquid Ultrasonic Flow meter design ........................................... 7
1.6 Meter specifications ................................................................................. 14
1.7 Pre-installation considerations ................................................................... 18
1.8 Safety ...................................................................................................... 18
1.9 Daniel 3812 Certifications and Approvals .................................................... 19
1.10 FCC compliance ....................................................................................... 19
Section 2: Mechanical installation
2.1 Meter piping, lifting and mounting ............................................................. 21
2.2 Piping recommendations ........................................................................... 28
2.3 Meter safety for hoist rings and lifting slings ............................................... 32
2.3.1
Use of appropriate safety engineered swivel hoist rings
in meter end flanges .................................................................................... 33
2.3.2
Appropriately rated lifting slings .................................................................. 40
2.4 Mounting requirements in heated or cooled pipelines .................................. 43
Section 3: Electrical installation
3.1 Cable length TTL mode .............................................................................. 45
3.2 Cable length Open Collector mode ............................................................. 45
3.3 Grounding meter electronics housing ......................................................... 46
3.4 Conduit seals ............................................................................................ 47
3.4.1
Startup for systems using explosion-proof conduit ...................................... 48
3.4.2
Startup for systems that use flame-proof cable ........................................... 49
3.5 Wiring and I/O .......................................................................................... 50
3.5.1
Table of Contents
CPU Module labeling and LED indicators ..................................................... 51
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Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
3.6 I/O connections ......................................................................................... 55
3.6.1
Frequency/Digital outputs ...........................................................................56
3.6.2
Analog input settings ...................................................................................60
3.6.3
Analog output settings ................................................................................60
3.6.4
Digital Input .................................................................................................60
3.6.5
DHCP server switch settings.........................................................................60
3.6.6
Configuration protect switch settings ..........................................................61
3.6.7
External power source connection and fuse .................................................61
3.7 Security seal installation ............................................................................ 62
3.7.1
Direct or remote mount transmitter electronics enclosure seal....................62
3.7.2
Base Enclosure Security Seals .......................................................................64
3.7.3
Seal the Junction Box remote mount electronics option ...............................65
3.7.4
Bolted band shroud security seals ................................................................66
3.7.5
Clamped band shroud security seals ............................................................67
3.7.6
Split shroud security seals ............................................................................68
3.7.7
Latched band shroud security seals ..............................................................69
3.7.8
Seal conduit ports ........................................................................................71
Section 4: Configuration
4.1 Daniel MeterLink setup .............................................................................. 73
4.2 Field Setup Wizard ..................................................................................... 74
4.3 Using AMS Device Manager to configure the meter ...................................... 78
4.4 Using a Field Communicator to configure the meter .................................... 93
4.5 Security seals for the meter ........................................................................ 96
Appendix A: Engineering drawings
A.1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings .......................................................... 97
Appendix B: Open source licenses
B.1 GNU General Public License............................................................................................. 100
B.2 GNU Lesser General Public License .................................................................................. 111
B.3 BSD Open Source License ................................................................................................ 115
B.4 M.I.T License ................................................................................................................... 116
Appendix C Index
C.1 Manual Index .................................................................................................................. 117
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Table of Contents
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
3-9000-765 Rev D
List of Tables
March 2013
List of Tables
Table 1-1
Acronyms, abbreviations and definitions ........................................................................... 3
Table 1-2
Meter specifications......................................................................................................... 14
Table 2-1
3812 Ultrasonic Meter shrouds options per ANSI pressure rating ..................................... 27
Table 2-2
Piping recommendation for uni-directional or bi-directional flow .................................... 31
Table 2-3
Hoist ring part number lookup table ................................................................................ 39
Table 2-4
Hoist ring lookup table for Daniel Model 3812 Liquid Ultrasonic Flow Meters................... 39
Table 3-1
Configurations for open collector frequency outputs ....................................................... 45
Table 3-2
CPU Module labeling and LED functions ........................................................................... 52
Table 3-3
Ethernet cable to PC communication ............................................................................... 53
Table 3-4
Serial Port A parameters................................................................................................... 54
Table 3-5
Frequency/Digital Outputs possible configurations.......................................................... 58
Table 3-6
DHCP server switch settings............................................................................................. 60
Table 3-7
Configuration protect switch settings .............................................................................. 61
Table 4-1
Local display labels, descriptions and valid units............................................................... 75
Table B-1
Open source licences ...................................................................................................... 99
List of Tables
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List of Tables
March 2013
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Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
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List of Tables
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
3-9000-765 Rev D
List of Figures
March 2013
List of Figures
Figure 1-1
Daniel MeterLink download and registration ................................................................ 6
Figure 1-2
Direct mount electronics assembly with split shroud .................................................... 7
Figure 1-3
Direct mount electronics with latched single band shrouds and remote display............ 8
Figure 1-4
Direct mount electronics with bolted single band shrouds and local display ................ 9
Figure 1-5
Direct mount electronics assembly with clamped band shrouds ................................. 10
Figure 1-6
Remote mount electronics assembly with clamped band shrouds .............................. 11
Figure 1-7
Remote mount electronics assembly with split shrouds ............................................. 12
Figure 1-8
Optional local display and glass endcap ...................................................................... 13
Figure 1-9
Daniel 3810 Series Liquid Ultrasonic Meter ATEX approval ......................................... 18
Figure 2-1
Direct mount meter electronics assembly with split shroud ........................................ 24
Figure 2-2
Remote mount meter electronics assembly with split shroud ..................................... 25
Figure 2-3
Direct mount meter electronics with bolted band shrouds ......................................... 26
Figure 2-4
Direct mount meter electronics assembly with clamped band shrouds....................... 27
Figure 2-5
Piping recommendations unidirectional flow ............................................................. 29
Figure 2-6
Piping recommendations bidirectional flow................................................................ 30
Figure 2-7
Meter end flange with tapped flat-counterbore hole for hoist ring ............................ 33
Figure 2-8
Safety approved hoist ring and non-compliant eye bolt .............................................. 34
Figure 2-9
90 Degree angle between slings ................................................................................. 35
Figure 2-10
Sling contacting electronics enclosure ........................................................................ 36
Figure 2-11
Correct sling attachment ............................................................................................ 41
Figure 2-12
Incorrect sling attachment.......................................................................................... 42
Figure 3-1
Transmitter Electronics Enclosure internal chassis ground .......................................... 46
Figure 3-2
External ground lug .................................................................................................... 47
Figure 3-3
CPU Module labeling and LED indicators ..................................................................... 51
Figure 3-4
PC to meter serial connection wiring........................................................................... 55
Figure 3-5
CPU Module I/O connections...................................................................................... 55
Figure 3-6
CPU Module - Frequency/Digital outputs common ground ........................................ 59
Figure 3-7
CPU Module power source connections ..................................................................... 61
Figure 3-8
Transmitter electronics enclosure security latch ........................................................ 62
Figure 3-9
Direct or remote mount Transmitter Electronics Enclosure security seals ................... 63
Figure 3-10
Base Enclosure security seals ...................................................................................... 64
Figure 3-11
3812 Remote mount transmitter electronics option................................................... 65
Figure 3-12
Bolted band shroud security seals - bottom view ........................................................ 66
List of Figures
iii
List of Figures
March 2013
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Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
3-9000-765 Rev D
Figure 3-13
Clamped shroud security seals ................................................................................... 67
Figure 3-14
Split shroud security seals ........................................................................................... 68
Figure 3-15
Latched band shroud assembly ................................................................................... 69
Figure 3-16
Shroud latch holes for security wire seals..................................................................... 70
Figure 4-1
AMS Device Description search ................................................................................... 78
Figure 4-2
AMS file download complete ...................................................................................... 79
Figure 4-3
AMS Device Manager ................................................................................................. 80
Figure 4-4
AMS Device Manager - Overview ............................................................................... 80
Figure 4-5
AMS Device Manager - Guided Setup .......................................................................... 81
Figure 4-6
AMS Device Manager - Service Tools All Variables status indicators ............................. 83
Figure 4-7
Display Meter K-Factors .............................................................................................. 83
Figure 4-8
AMS Device Manager - Configure Manual Setup .......................................................... 84
Figure 4-9
Gating configuration parameter Edge gated, active high ............................................ 86
Figure 4-10
Gating configuration parameter Edge gated, active low.............................................. 86
Figure 4-11
Gating configuration parameter State gated, active high ............................................ 86
Figure 4-12
Gating configuration parameter State gated, active low ............................................. 87
Figure 4-13
Configure Flow Analysis Alert ..................................................................................... 87
Figure 4-14
AMS Device Manager - Service Tools Alerts ................................................................. 89
Figure 4-15
Configuration changes dialog ..................................................................................... 89
Figure 4-16
AMS Device Manager - Service Tools .......................................................................... 90
Figure 4-17
AMS Device Manager - Service Tools All Variables ...................................................... 91
Figure 4-18
AMS Device Manager - Service Tools Trends .............................................................. 92
Figure 4-19
3812 transmitter field wiring conduit entries .............................................................. 94
Figure 4-20
Field Communicator wiring diagram for the 3810 Series electronics .......................... 95
List of Figures
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meters have direct mount or remote mount electronic
options and various configurations that meet a broad range of customer requirements. Each
meter comes fully assembled from Daniel Measurement and Control, Inc. and all parts and
assemblies are tested prior to shipment. Refer to the following documents for additional details:
•
P/N 3-9000-761 HART® Field Device Specification for Liquid Ultrasonic Flow Meters
•
P/N 3-9000-763 Daniel MeterLink Software for Daniel Gas and Liquid Ultrasonic Flow
Meters
•
P/N 3-9000-767 Daniel Model 3812 Liquid Ultrasonic Flow Meter Maintenance
and Troubleshooting Manual
The Daniel 3812 Liquid Ultrasonic Flow Meter technology can be applied to allocation
measurement and check metering applications as shown below.
1.1
Typical Applications
•
Allocation measurement
•
Check metering
•
Leak detection
•
Line balancing
•
Batch control
•
Loading and off loading
•
Offshore
-
•
Pipelines
-
•
Typical Applications
Crude Oil pipelines
Refined product pipelines
Terminals
•
FPSO (Floating Production, Storage and Offshore Loading)
Offshore Platforms
Barges
Loading and off-loading (Ship, barge, truck, railcar, etc…)
Tank Farms
Cavern Storage
1
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
1.2
3-9000-765 Rev D
Features and benefits
•
Explosion-proof transmitter electronics enclosure with CPU Module, Power Supply,
Intrinsic Safety Barrier Module
•
Intrinsically safe transducer electronics enclosure with the Acquisition Module
•
Daniel MeterLink (software for Daniel Ultrasonic Flow Meters)
•
HART® and AMS Suite: Intelligent Device Manager communications for PlantWebTM
architecture
•
Direct mount or remote mount options electronics
•
Reduce unaccounted measurement
•
Increase energy savings
•
Replaceable transducers while under pressure
•
Extensive self diagnostics
•
Immediate alarm reporting
•
Auto-detected ASCII/RTU Modbus communications protocol
•
Interchangeable electronics modules
•
Internet-ready communications
•
Ethernet access
•
Modbus TCP/IP
•
On-board LED status indicators
•
Analog pressure and temperature inputs
•
Local display and glass endcap (optional)
For other features and benefits refer to the product datasheet at
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx
2
Features and benefits
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
1.3
March 2013
Acronyms, abbreviations and definitions
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation
Definition
°
degree (angle)
oC
degrees celsius (temperature unit)
o
degrees fahrenheit (temperature unit)
F
ADC
analog-to-digital converter
AI
analog input
AMS® Device Manager
Asset Management Software - Device Manager
AO
analog output
ASCII MODBUS
A Modbus protocol message framing format in which ASCII characters are used to
delineate the beginning and end of the frame. ASCII stands for American Standard
Code for Information Interchange.
boolean
a type of data point that can only take on values of TRUE or FALSE (generally TRUE is
represented by a value of 1, FALSE is represented by a value of 0)
bps
bits per second (baud rate)
cPoise
centipoise (viscosity unit)
CPU
central processing unit
CTS
Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that
it is okay to transmit data – i.e., the corresponding receiver is ready to receive data.
Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.
DAC
Digital-to-Analog Converter
Daniel MeterLinkTM
Daniel ultrasonic meter interface software
DI
digital input
Direct Mount
Transmitter electronics enclosure and base electronics enclosure is directly
mounted to meter body
DO
digital output
DHCP
Dynamic Host Configuration Protocol
dm
decimeter (10-1 meters, length unit)
ECC
Error Correction Code
EEPROM
Electrically-Erasable, Programmable Read-Only Memory
Flash
non-volatile, programmable read-only memory
Acronyms, abbreviations and definitions
3
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation
4
Definition
FODO
output that is user configurable as either a frequency or digital output
HART® Communication Protocol
Highway Addressable Remote Transducer communications protocol
hr
hour (time unit)
Hz
Hertz (cycles per second, frequency unit)
I/O
Input/Output
IS
Intrinsically Safe
K
Kelvin (temperature unit)
kHz
kilohertz (103 cycles per second, frequency unit)
LAN
Local Area Network
LED
light-emitting diode
m
meter (length unit)
m3/d
cubic meters per day (volumetric flow rate)
m3/h
cubic meters per hour (volumetric flow rate)
m3/s
cubic meters per second (volumetric flow rate)
mA
milliamp (current unit)
MAC Address
Media Access Control (Ethernet Hardware Address -EHA)
microinch (μinch)
microinch (10-6 in)
micron
micrometer (10-6 m)
MMU
Memory Management Unit
MPa
Megapascal (equivalent to 106 Pascal) (pressure unit)
N/A
not applicable
Nm3/h
normal cubic meters per hour
NOVRAM
non-volatile random access memory
Pa
Pascal, equivalent to 1 newton per square meter (pressure unit)
Pa⋅s
Pascal Second (viscosity unit)
Acronyms, abbreviations and definitions
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation
Definition
PC
Personal Computer
PFC
peripheral field connection (board)
P/N
part number
PS
power supply (board)
psi
pounds per square inch (pressure unit)
psia
pounds per square inch absolute (pressure unit)
psig
pounds per square inch gage (pressure unit)
R
Radius
rad
radian (angle)
RAM
Random Access Memory
Remote Mount Option
Detaching the transmitter electronics enclosure and base electronics enclosure
from meter body and mounting and affixing them with the mounting bracket to a
pole or other structure.
RTS
Request-to-Send; the RS-232C handshaking signal output by a receiver when it is
ready to receive data
RTU MODBUS
A Modbus protocol framing format in which elapsed time between received characters is used to separate messages. RTU stands for Remote Terminal Unit.
s
second (time unit, metric)
SDRAM
Synchronous Dynamic Random Access Memory
sec
second (time unit, U.S. Customary)
TCP/IP
Transmission Control Protocol/Internet Protocol
time_t
seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)
UDP
User Datagram Protocol
U.L.
Underwriters Laboratories, Inc. - product safety testing
and certification organization
V
volts (electric potential unit)
W
watts (power unit)
Acronyms, abbreviations and definitions
5
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
1.4
3-9000-765 Rev D
Daniel MeterLink software
Daniel MeterLink software has robust features for setting communications parameters,
calibrating your meter, collecting logs and reports and monitoring the meter health and alarm
statuses. Daniel MeterLink may be downloaded at no charge from:
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx
Figure 1-1 Daniel MeterLink download and registration
1.
From the right panel under Quick Links, click the MeterLink Registration and Download
link.
2.
Click the Order Now button to complete the Online registration form.
3.
Click Next to go to the order confirmation page.
4.
Click Complete Order.
You will receive a conformation email with a hyperlink directing you to the download
site. Click the link provided.
5.
Click Save.
Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual
(P/N 3-9000-763) for installation instructions and setup for initial communications. You may
download the manual from the Daniel MeterLink web page:
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx
6
Daniel MeterLink software
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
1.5
March 2013
Daniel 3812 Liquid Ultrasonic Flow meter design
TheDaniel 3812 Liquid Ultrasonic Flow Meter designs include a direct or remote mount
electronics option and depending on the meter’s outside diameter, have a shroud cover
protecting the transducers and cable assemblies. See Table 2-1 and the list below for meter
body shroud types.
Shroud options are:
•
split shroud
•
bolted band shroud
•
latched single band shroud
•
clamped band shroud
Figure 1-2 Direct mount electronics assembly with split shroud
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane board, and optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud for transducers and cables assemblies
Daniel 3812 Liquid Ultrasonic Flow meter design
7
Section 1: Introduction
March 2013
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Figure 1-3 Direct mount electronics with latched single band shrouds and remote display
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane board, and optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and latched band shrouds for transducers and cable assemblies
8
Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Figure 1-4 Direct mount electronics with bolted single band shrouds and local display
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane board, and optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and latched band shrouds for transducers and cable assemblies
Daniel 3812 Liquid Ultrasonic Flow meter design
9
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Figure 1-5 Direct mount electronics assembly with clamped band shrouds
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane board, optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and band shrouds for transducers and cable assemblies
10
Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Figure 1-6 Remote mount electronics assembly with clamped band shrouds
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane board, and optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and band shrouds for transducers and cable assemblies
Daniel 3812 Liquid Ultrasonic Flow meter design
11
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Figure 1-7 Remote mount electronics assembly with split shrouds
A.
B.
C.
D.
E.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board
Backplane board, optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Acquisition cable conduit
D. Junction box
E. Meter - body and split shrouds for transducer and cable assemblies
12
Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Section 1: Introduction
March 2013
Figure 1-8 Optional local display and glass endcap
The Daniel 3812 Liquid Ultrasonic Flow Meter is a two-path (four transducers) in-line meter
designed to measure the difference in signal transit time with and against the flow across one or
more measurement path(s). A signal transmitted in the flow direction travels faster than one
transmitted against the flow direction. Each measurement path is defined by a transducer pair
in which each transducer alternately acts as transmitter and receiver. The meter uses transit
time measurements and transducer location information to calculate the mean velocity.
Computer simulations of various velocity profiles demonstrate that multiple measurement
paths provide an optimum solution for measuring asymmetric flow. The Daniel 3812 Liquid
Ultrasonic Flow Meter utilizes two cross-bore, parallel-plane measurement paths, offers a high
degree of repeatability, bi-directional measurement and superior low-flow capabilities without
the compromises associated with conventional technologies.
The Daniel 3812 Liquid Ultrasonic Flow Meter’s U.L. safety listing is accomplished through the
combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU
Module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display
board.
NOTE: The optional LCD Display requires firmware v1.04 and Uboot version, January 31, 2013.
The Base Electronics Enclosure is intrinsically safe and houses the Acquisition Module, the
acquisition cable and wiring. The Intrinsically safe transducers and cable assemblies are
designed for Class 1, Division 1, Groups C and D areas without need of further protection when
installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 004936, see
Appendix A and Section 1.8).
Daniel 3812 Liquid Ultrasonic Flow meter design
13
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
1.6
3-9000-765 Rev D
Meter specifications
ESCAPING FLUIDS HAZARD
The purchaser of the meter is responsible for the selection of Daniel components/seals and materials
compatible with the chemical properties of the measurement fluid.
Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment
damage.
Consult your Daniel Sales and Service representative to ensure you purchase the correct
components and seals for your application.
Table 1-2 Meter specifications
Liquid Ultrasonic Flow Meter specifications
Meter type
Number of paths
Two path (four transducer) chordal design
•
Ultrasonic type
Transit-time based measurement
Spool piece with integral mount transducers
•
•
Meter Performance
Linearity
•
± 0.30% of measured value over a 10:1 turndown (40 to 4 ft/s; 12.2 to 1.2 m/s)
Repeatability
•
±0.10% of reading in the specified velocity range
Velocity range
•
•
40.0 ft/s (12.2 m/s) (nominal) to 2.0 ft/s (0.6 m/s)
48 fps (14.3 m/s) (over-range)
Body and Flange Pressure U.S. Customary Units sizes - 2, 3, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24, 28, 30, and 36 (in)
rating range
• ANSI pressure classes 150 and 300, 600, 900 (per ANSI B16.5)
• Carbon Steel
• 316 Stainless Steel
Metric Units sizes
• DN 50, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 750, and 900
• PN 20, 50, 100, 150
• Carbon Steel
• 316 Stainless Steel
Meter bore
• Schedule 40 and Schedule 80
Maximum Pressures
• Dependent on operating temperature
Flange types
ANSI classes - 150, 300, 600 and 900
Raised face or RTJ
•
Specific Gravity
Accuracy Limits
0.35 to 1.50
Accuracy limits typically are:
± 2% without a flow calibration, ± 0.3% with flow calibration
•
Minimum operating
pressure
14
•
•
0 psig
0 barg
Meter specifications
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Table 1-2 Meter specifications
Electronic specifications
Power
Meter
10.4 VDC to 36 VDC measured at the meter terminals1
11 W maximum power consumption
Serial cable
• Belden #9940 or equivalent (22 gauge)
— Capacitance (pF/m) 121.397 (conductor to conductor)
— Capacitance (pF/m) 219.827 (conductor to other conductor and shield)
— Resistance (DC) DCR @ 20 °C (Ohm/km) 48.2307
Nominal Outer shield resistance - DCR @ 20°C (Ohm/km) 16.405
— Operating voltage - 300 V RMS (UL AWM Style 2464)
— Current 2.4 Amps per conductor @ 25°C (recommended)
Ethernet cable
• Cat-5 Standard 100Mbps
Frequency (see Table 3-1)
• 22 AWG wire characteristics are as follows:
— Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)
— Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft
— Pull-up voltage is 24 VDC
•
•
Temperature
• Ambient: -40 oF to 140 oF (-40 oC to 60 oC)
flameproof transmitter
• Storage: -58 oF to 185 oF (-50 oC to 85 oC)
electronic enclosure and
base electronic enclosure
Note: The transmitter electronics enclosure and base enclosure must be remote mounted if the
operating temperature exceeds 140 oF (60 oC).
Transducers
•
LT-10 and LT-11 Operating temperature range with NBR O-rings
•
-58 oF to +275 oF (-50 oC to 135 oC)
LT-10 and LT-11 Operating temperature range with FKM O-rings
-40 oF to +302 oF (-40 oC to +150 oC)
Note: The process temperature must not exceed the operating temperature range of
the transducers.
Note: LT-10 transducers are designed for 4 inch to 10 inch meters. LT-11 transducers are designed
for 12 inch and larger meters.
Note: The ultrasonic transducers are not intended for use across boundary walls of different
hazardous area classifications. The transmitter electronics cannot be remote mounted from
a Division 1 classification to a Division 2 area to meet an area classification.
Acquisition Cable
Meter specifications
•
Total cable length between the Acquisition Module and ultrasonic transducers must not
exceed 15 feet (4.7 meters) when using the remote mount option (see Figure 1-7)
15
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Table 1-2 Meter specifications
Communications specifications
Connectivity protocols
One serial RS-232/RS-485 port (115 kbps baud rate) (Modbus RTU/ASCII)
(1) Serial Port A
(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)
•
One Ethernet Port (TCP/IP) 100 BaseT
Modbus TCP
•
Device compatibility
FloBoss 103, FloBoss S600 flow computer, ROC 107
Digital, analog, and frequency inputs
Digital Input(s)
(Selectable)
Analog Input(s)
(1) Single polarity (for flow calibration gating - contact closure)
Single input for starting and stopping
Four pulse configurations available
•
•
(2) 4-20 mA
AI-1 Temperature
AI-2 Pressure
Note: The analog-to-digital conversion accuracy is within ±0.05% of full scale over the operating
temperature range.
•
•
Note: AI-1 and AI-2 are electronically isolated and operate in sink mode. The input contains a
series resistance so HART® Communicators can be connected to configure sensors.
A 24 Volt DC power supply is available to provide power to the sensors.
16
Meter specifications
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
March 2013
Table 1-2 Meter specifications
Digital, analog, and frequency outputs
Frequency/Digital
Output(s)
The meter has user-configurable selections for either a frequency output or Digital status (FODO)
(Also see Section 3.6.1)
(3) Frequency/Digital Outputs
• FODO1 (four possible output configurations)
• FODO2(eight possible output configurations)
• FODO3(eight possible output configurations)
Frequency or Digital Output parameter pairs (see Section 3.6.1)
Frequency or Digital Outputs (FODO 1) source selections:
• (FO1A, DO1A, FO1B, DO1B)
Frequency or Digital Outputs (FODO 2) source selections
• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)
Frequency or Digital Outputs (FODO 3) source selections
• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)
Mode options:
Open Collector (requires external excitation supply voltage and pull-up resistor)
TTL (internally powered by the meter 0-5 VDC signal)
•
•
Channel B Phase options:
Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A
while reporting reverse flow)
• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A
while reporting reverse flow)
•
Phase A and Phase B output (based on flow direction)
Reverse flow - output only reports flow in the reverse direction. For frequency outputs, Phase
B of the output is 90 degrees out of phase with Phase A.
• Forward flow - output only reports flow in the forward direction. For frequency outputs, Phase
B of the output is 90 degrees out of phase with Phase A.
• Absolute - output reports flow in both directions. For frequency outputs, Phase B of the
output is 90 degrees out of phase with Phase A.
• Bidirectional - output reports flow on Phase A only in the forward direction and on Phase B
only in the reverse direction.
•
Maximum frequency for the frequency outputs
1000Hz
5000Hz
•
•
Analog Output(s)
•
(1) 4-20 mA independently configurable analog output (HART)
(1) 4-20 mA independently configurable analog output (conventional)
The analog output zero scale offset error is within ±0.1% of full scale and gain error is within
±0.2% of full scale. The total output drift is within ±50 ppm of full scale per °C.
Meter specifications
17
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
1.7
1.8
3-9000-765 Rev D
Pre-installation considerations
•
Pipeline equipment code compliance, ANSI, ASME, etc.
•
Proper Inlet/outlet meter tube piping for reasonable stable flow to the settling chamber
(first meter tube spool upstream of the meter).
•
Electrical safety compliance; UL, CSA, ATEX, IECEx etc.
•
Civil and structural good practices compliance
•
Contractual agreements or governmental compliance (or both)
•
In-situ performance test procedures
•
Field tested advanced meter health and flow dynamics diagnostics
•
Data collection and retention procedures
Safety
The Daniel 3812 Liquid Ultrasonic Flow Meter is suitable for use in U.L. Class 1, Division 1,
Group C and D hazardous locations.
DANGER TO PERSONNEL AND EQUIPMENT
Observe all precautionary labels posted on the equipment and safety messages throughout
the meter documentation.
Failure to do so may result in injury to personnel or cause damage to the equipment.
The Daniel 3810 Series Liquid Ultrasonic Meter is approved to the ATEX Directive 94/9/EC
Figure 1-9 Daniel 3810 Series Liquid Ultrasonic Meter ATEX approval
18
Pre-installation considerations
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 1: Introduction
3-9000-765 Rev D
1.9
March 2013
Daniel 3812 Certifications and Approvals
Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and
Pressure Equipment Directive certifications, approvals and lab testing and calibration
certifications by the agencies listed below. Refer to the nameplate tag on the meter body, the
wiring diagram (Drawing DMC - 0004936) in Appendix A and observe all safety precautions.
Daniel 3810 Series Liquid Ultrasonic Flow Meters operate within the pressure and temperature
range of the device (also see Section 1.6 for meter specifications).
The Daniel 3810 Series Liquid Ultrasonic Flow Meters certifications and approvals are available
from Daniel Measurement and Control, Inc.
1.10
•
ATEX (British Approval Service for Electrical Equipment in Flammable Atmospheres)
•
IECEx (International Electrotechnical Commission for explosive atmospheres)
•
U.L. (Underwriter Laboratories)
•
U.L.C. (Underwriter Laboratories of Canada)
•
PED (BSI Group) British Standards Institution
•
INMETRO (National Institute of Metrology, Quality and Technology)
•
Demko (Dansk Elektrisk Materiel Kontrol - Danish Electrical Equipment Supervision)
•
GOST R (Government Standard Russia)
•
L.A.B. (Laboratory Accreditation Bureau) ISO/IEC 17025:2005
FCC compliance
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
Daniel 3812 Certifications and Approvals
19
Section 1: Introduction
March 2013
20
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
FCC compliance
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Section 2: Mechanical installation
2.1
Meter piping, lifting and mounting
Refer to the following sections for piping recommendations, lifting with hoist rings and slings,
mounting in heated or cooled pipelines and safety warnings and precautions.
SURFACE TEMPERATURE HAZARD
The meter body and piping may be extremely hot or cold.
Wear appropriate personal protective equipment when coming in contact with the meter. Failure to do so may
result in injury.
CUTTING HAZARD
Sharp edges may be present on the meter.
Wear appropriate personal protective equipment when working on the meter. Failure to do so may cause
serious injury
TRANSPORTATION HAZARD
When moving the meter, do not insert the forks of a forklift into the bore.
Inserting the forks may cause the meter to become unstable, resulting in injury or damage to the bore and
sealing face.
TRIPPING HAZARD
Clear all obstacles or obstructions from the work area when transporting, installing or removing the
meter.
Failure to clear the work area may cause injury to personnel.
Meter piping, lifting and mounting
21
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
CRUSHING HAZARD
Do not remove flange stabilizers.
Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage.
A.
A. Flange stabilizers
ESCAPING FLUIDS HAZARD
The purchaser of the meter is responsible for the selection of Daniel components/seals and materials
compatible with the chemical properties of the measurement fluid.
Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment
damage.
Consult your Daniel Sales and Service representative to ensure you purchase the correct
components and seals for your application.
22
Meter piping, lifting and mounting
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Meter components
FLUID CONTENTS MAY BE UNDER PRESSURE
When the meter is under pressure, DO NOT attempt to remove or adjust the transducer housing.
Attempting to do so may release pressurized fluid, resulting in serious injury or equipment damage.
FLUID CONTENTS MAY BE HAZARDOUS
The meter must be fully depressurized and drained before attempting to remove the transducer housing.
If fluid begins to leak from the transducer housing, immediately reinstall it.
Failure to do so may cause serious injury or equipment damage.
A.
A. Transducer housing
Meter piping, lifting and mounting
23
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Daniel Liquid Ultrasonic Flow Meters are assembled, configured, and tested at the factory. The
meter components include the transmitter electronics enclosure, the base electronics
enclosure, the meter body with shroud covers for the transducers and cable assemblies and a
direct or remote mount option.
Figure 2-1 Direct mount meter electronics assembly with split shroud
A.
B.
C.
A. Direct mount- explosion-proof transmitter enclosure (CPU Module, Power Supply,
I.S. Barrier Board, Backplane Board, and optional LCD Display Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud cover for transducers and cables assemblies
24
Meter piping, lifting and mounting
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Figure 2-2 Remote mount meter electronics assembly with split shroud
A.
B.
C.
D.
E.
A. Remote mount explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S.
I.S. Barrier Board, Backplane Board and optional LCD Display Board)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Acquisition cable conduit
D. Junction box with acquisition cable terminal blocks
E. Meter - body and split shroud cover for transducer assemblies and cables
Meter piping, lifting and mounting
25
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Figure 2-3 Direct mount meter electronics with bolted band shrouds
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
Backplane Board and optional LCD Board with glass endcap)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud cover for transducers and cables assemblies
26
Meter piping, lifting and mounting
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Figure 2-4 Direct mount meter electronics assembly with clamped band shrouds
A.
B.
C.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board
and Backplane Board)
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud cover for transducers and cables assemblies
Table 2-1 3812 Ultrasonic Meter shrouds options per ANSI pressure rating
Meter body size
ANSI pressure rating
Shroud type
2” - 3”
150 and 300
Bolted band shroud or latched band shroud
4” - 10”
150 and 300
Split shroud or latched band shroud
600 and 900
Clamped band shroud
150, 300, 600, 900
Clamped band shroud
12” and larger
Meter piping, lifting and mounting
27
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
2.2
3-9000-765 Rev D
Piping recommendations
BURST HAZARD
Before pipeline cleaning and maintenance (“pigging operations”), remove straightening vanes or flow
conditioners.
Failure to do so may cause excessive pressure in the meter system, resulting in serious injury/ death or
equipment damage.
3812 Ultrasonic Flow Meter with flow conditioner for unidirectional flow
3812 Ultrasonic Flow Meter with flow conditioner for bidirectional flow
28
Piping recommendations
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Sunshields, provided by the customer, may be required to prevent exceeding the process fluid
temperature when the meter is mounted in a location with extremely hot climates.
SUNSHIELD PROTECTION
Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates.
Failure to shield the meter may result in exceeding the process temperature range and damage
transmitter electronics.
For optimal flow measurement conditions, Daniel suggests the piping configurations below.
Regardless of the configuration selected, the user agrees to accept full responsibility for the
site piping design and installation.
Flow conditioning is recommended for best measurement results.
•
Honed or un-honed meter tube(s)
•
Flow direction (unidirectional or bidirectional)
•
Correct meter size selection - too low may cause poor flow stability (thermal
convection or too fast may cause erosion problems and resonance, cracks or failure of
probes or thermowells (approximately .6 to 12 m/sec or 2 to 40 ft/sec).
•
Space availability for meter lengths (to allow inlet piping customization)
•
Concentric alignment pins or flange concentricity technique considerations
Figure 2-5 Piping recommendations unidirectional flow
Piping recommendations
29
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Figure 2-6 Piping recommendations bidirectional flow
All pipe lengths are minimum:
•
D = Nominal pipe size in inches (i.e. 6" pipe size; 10 D = 60 in)
•
P = Pressure measurement location
•
T = Temperature measurement location
Refer to the ultrasonic meter product data sheet for piping information. The Liquid Ultrasonic
Flow Meter Datasheet may be downloaded from the Daniel website:
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/ultrasonic-3812.aspx
To access the product datasheet, from the Daniel products page (above link), select the
Daniel Liquid Ultrasonic Flow Meter link, click the Documentation tab, expand the Data
Sheets - Bulletins - Catalogs tab, then select the Data Sheet.
30
Piping recommendations
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
Meter tube dimensions with tube bundle or profiler plate for uni-directional and bi-directional
flow, the minimum straight pipe length is as follows:
Table 2-2 Piping recommendation for uni-directional or bi-directional flow
UniDirectional Flow
BiDirectional Flow
8D up stream
(with a flow conditioner)
8D up stream
(with a flow conditioner)
8D up stream
(no flow conditioner)
8D up stream
(no flow conditioner)
5D in front of flow conditioners if used
5D in front of flow conditioners if used
•
The bore of the mating piping should be within 1% of the meter inside diameter.
•
The meter is provided with dowel pins to align the meter body bore with the bore of the
mating piping.
•
The Daniel Liquid Ultrasonic Flow Meter should be mounted in horizontal piping with
the chord paths horizontal
FAULTY METER INSTALLATION
Correctly install the meter.
If meter bodies are mounted or oriented differently than specified above, debris may collect in
the transducer ports which could adversely affect the transducer signals, or cause equipment
damage.
•
Normally, the meter body is installed so that the electronics assembly is on the top of
the meter. If there is insufficient space above the piping for this arrangement, the meter
can be ordered with extra long transducer cables for remote mounting or the meter
housing can be installed with the electronics assembly on the bottom.
•
The mating piping should include temperature and pressure measurement
connections located a minimum of two nominal pipe diameters length down stream of
the meter, or per API MPMS 5.8.
Piping recommendations
31
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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2.3
3-9000-765 Rev D
Meter safety for hoist rings and lifting slings
A Daniel Ultrasonic Meter can be safely lifted and maneuvered into and out of a meter run for
installation or service by obeying the following instructions.
DANGER TO PERSONNEL AND EQUIPMENT
Lifting a Daniel Ultrasonic Meter with other equipment
The following lifting instructions are for installation and removal of the Daniel Ultrasonic
Meter ONLY. The instructions below do not address lifting the Daniel ultrasonic meter while it
is attached, bolted, or welded to meter tubes, piping, or other fittings.
Using these instructions to maneuver the Daniel Ultrasonic Meter while it is still attached,
bolted, or welded to a meter tube, piping, or other fitting may result in equipment damage,
serious injury, or death.
The operator must refer to their company's hoisting and rigging standards, or the "DOE-STD1090-2004 Hoisting and Rigging" standard if such company standards do not exist, for lifting
and maneuvering any assembled meter tube and associated piping.
CRUSHING HAZARD
During meter installation or removal, always place the unit on a stable platform or
surface that supports its assembled weight.
Failure to do so could allow the meter to roll, resulting in serious injury or equipment damage.
Prior to lifting the unit, refer to the Daniel 3812 Liquid Ultrasonic Flow Meter nameplate or
outline dimensional (general arrangement) drawing for the assembled weight.
32
Meter safety for hoist rings and lifting slings
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
When lifting a Daniel Ultrasonic Meter by itself, Daniel recommends two methods. These
methods are:
•
Using appropriately rated Safety Engineered Swivel Hoist Rings installed in the Daniel
Ultrasonic Meter end flanges.
•
Using appropriately rated lifting slings positioned at designated areas of the Daniel
Ultrasonic Meter.
Both methods must be used in conjunction with all appropriate company hoisting and rigging
standards or the DOE-STD-1090-2004 HOISTING AND RIGGING standard if such company
standards do not exist. Refer to the following sections for more information on these two
methods.
2.3.1
Use of appropriate safety engineered swivel hoist rings in
meter end flanges
Daniel Ultrasonic meters come equipped with a tapped hole located on the top of each meter
body end flange. A flat machined surface surrounds each tapped hole (see Figure 2-7). This
feature provides complete surface contact ONLY between the meter flange and an OSHA
compliant Safety Engineered Swivel Hoist Ring as shown in Figure 2-8.
Operators SHALL NOT use Eye Bolts (see Figure 2-8) in the Daniel Ultrasonic Meter flange tapped
holes to aid in lifting or maneuvering the unit.
Operators SHALL NOT use other Hoist Rings that do not fully seat flush with the counter bore on
the top of the meter flanges.
Figure 2-7 Meter end flange with tapped flat-counterbore hole for hoist ring
A.
B.
A. Plug bolt
B. Flat counterbore surface
Use of appropriate safety engineered swivel hoist rings in meter end flanges
33
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Figure 2-8 Safety approved hoist ring and non-compliant eye bolt
Safety engineered swivel hoist ring
Eye bolt
Safety precautions using safety engineered swivel hoist rings
Read and follow the Safety Precautions listed below:
34
1.
Meters must only be lifted by personnel properly trained in the safe practices of rigging
and lifting.
2.
Remove the plug bolts installed in the tapped holes on the top of the flanges. Do not
discard the bolts as they must be reinstalled once the lifting operation is complete to
prevent corrosion of the tapped holes.
3.
Make sure the tapped holes on the meter are clean and free of debris before installing
the hoist rings.
4.
Use only the safety engineered swivel hoist rings that are rated for lifting the meter. Do
not use any other type of hoist rings with the same screw size or heavy duty hoist rings.
The meter tapping and counter bore size are suitable only for the hoist rings specified
by Daniel.
5.
When installing a hoist ring, make sure the base surface of the hoist ring fully contacts
the machined flat surface of the tapped hole. If the two surfaces do not come in contact
then the hoist ring will not hold its full rated load. Torque the hoist ring attachment
bolts to the limit indicated on the hoist rings.
6.
After installation of the hoist rings, always check that the ring rotates and pivots freely
in all directions.
7.
NEVER attempt to lift the meter using only one hoist ring.
Use of appropriate safety engineered swivel hoist rings in meter end flanges
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Section 2: Mechanical installation
March 2013
8.
Always use separate slings for each hoist ring. NEVER reeve one sling through both
hoist rings. The slings must be of equal length. Each sling must have a load rating that
equals or exceeds the hoist ring load rating. The angle between the two slings going to
the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be
exceeded.
Figure 2-9 90 Degree angle between slings
Use of appropriate safety engineered swivel hoist rings in meter end flanges
35
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
9.
Direct mount option: NEVER allow the slings to contact the electronics enclosure.
Damage to the enclosure may occur. Use a spreader bar with the slings to prevent
contact with the electronics enclosure and the base enclosure (see Figure 2-11). If the
slings do come in contact with the electronic enclosure then remove the four bolts
holding the enclosure to its base and temporarily remove the head from the meter
during the lifting operation. You will need to unplug the cable on the Acquisition
Module. Two screws hold this cable in place. Once the lifting operation is complete,
reattach and secure the electronics cable on the Acquisition Module, return the
electronics enclosure to its original position, replace the bolts, and secure the enclosure
in place.
Lifting the meter with the upper enclosure installed but without the bolts installed, may
cause the electronics to fall and cause personal injury or equipment damage.
Figure 2-10 Sling contacting electronics enclosure
36
Use of appropriate safety engineered swivel hoist rings in meter end flanges
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
10.
Remote mount option: Always use separate slings for each hoist ring. NEVER reeve one
sling through both hoist rings. The slings must be of equal length. Each sling must have
a load rating that equals or exceeds the hoist ring load rating. The angle between the
two slings going to the hoist rings must never exceed 90 degrees or the load rating of
the hoist rings will be exceeded.
DO NOT DRAG THE TRANSMITTER ELECETRONICS ENCLOSURE DURING LIFTING
OPERATIONS.
Support the transmitter electronics while lifting the meter body.
Failure to do so may r cause damage to the equipment.
REMOVE CONDUIT TIE WRAPS FROM THE JUNCTION BOX
Conduit tie wraps must be removed prior to powering the meter.
Tie wraps placed on the junction box conduit for protection during shipping must be
removed before the meter is powered.
Use of appropriate safety engineered swivel hoist rings in meter end flanges
37
Section 2: Mechanical installation
March 2013
38
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
11.
NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading
ever occurs, the hoist ring must be inspected per manufacturer's recommendations
prior to be placed in any further service. If a proper inspection cannot be performed,
discard the hoist ring.
12.
NEVER lift with any device, such as hooks, chains, or cables that could create side pulls
that could damage the ring of the hoist ring.
13.
NEVER lift more than the ultrasonic meter assembly including electronics and
transducers with the hoist rings. The only exception is that it is safe to lift the meter
with one ASME B16.5 or ASME B16.47 blind flange bolted to each end flange of the
meter. NEVER use the hoist rings on the meter to lift other components such as meter
tubes, piping or fittings attached to the meter. Doing so will exceed the load rating of
the hoist rings.
14.
Remove the hoist rings from the meter after lifting is completed and store them in an
appropriate case or container per their manufacturer's recommendation.
15.
Apply heavy lubricant or anti-seize to the threads of the plug bolts and reinstall the plug
bolts to keep the tapped holes free of debris and to prevent corrosion.
Use of appropriate safety engineered swivel hoist rings in meter end flanges
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
March 2013
How to obtain safety engineered swivel hoist rings
A list of approved manufacturers of safety engineered hoist rings is below:
•
American Drill Bushing Company(www.americandrillbushing.com)
•
Carr Lane Manufacturing Company (www.carrlane.com)
Select an approved supplier from the list below. These vendors can supply the safetyengineered hoist rings. This is not intended to be a complete list.
•
Fastenal (www.fastenal.com)
•
Reid Tools (www.reidtool.com)
The appropriate hoist rings can also be purchased directly from Daniel. The following table
provides part numbers for reference:
Table 2-3 Hoist ring part number lookup table
Daniel part
number1
Hoist ring thread size &
load rating1
American Drill
Bushing Co. P/N1
Carr Lane Manufacturing
Co. P/N1
1-504-90-091
3/8"-16UNC, 1000 lb.
23053
CL-1000-SHR-1
1-504-90-092
1/2"-13UNC, 2500 lb
23301
CL-23301-SHR-1
1-504-90-093
3/4"-10UNC, 5000 lb.
23007
CL-5000-SHR-1
1-504-90-094
1"-8UNC, 10000 lb.
23105
CL-10000-SHR-1
1-504-90-095
1-1/2"-6UNC, 24000 lb.
23202
CL-24000-SHR-1
1. Note: The part numbers include only one hoist ring. Two hoist rings are required per meter.
What size safety engineered swivel hoist ring do you need?
To determine the size of the hoist rings required for your meter, use the appropriate table below
for Liquid Ultrasonic Meters (see Table 2-3). Look down the column that matches the ANSI rating
of your meter. Find the row that contains your meter size. Follow the row to the end to find the
appropriate hoist ring part number.
Table 2-4 Hoist ring lookup table for Daniel Model 3812 Liquid Ultrasonic Flow Meters
ANSI 150
4”to 10”
ANSI 300
4” to 10”
Daniel Part Number
1-504-90-091
Use of appropriate safety engineered swivel hoist rings in meter end flanges
39
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
2.3.2
3-9000-765 Rev D
Appropriately rated lifting slings
The following instructions are intended to provide general guidelines for proper lifting slings of
the Daniel 3812 Ultrasonic meter by itself. These instructions are intended to be followed in
addition to your company's standards or the DOE-STD-1090-2004 Hoisting and Rigging
standard if such company standards do not exist.
Safety precautions using appropriate rated lifting slings
40
1.
Meters must only be lifted by personnel properly trained in the safe practices of rigging
and lifting.
2.
NEVER attempt to lift the meter by wrapping slings around the electronics enclosure.
Appropriately rated lifting slings
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Section 2: Mechanical installation
March 2013
3.
NEVER attempt to lift the meter using only one sling around the meter. Always use two
slings wrapped around each end of the body as shown below. A choker style sling is
recommended using a spreader bar.
Figure 2-11 Correct sling attachment
4.
Visually inspect the slings prior to use for any signs of abrasion or other damage. Refer
to the sling manufacturer's procedures for proper inspection of the particular sling you
are using.
5.
Only use slings with ratings that exceed the weight to be lifted. Reference your
company's standards for safety factors that must be included when calculating the load
rating.
Appropriately rated lifting slings
41
Section 2: Mechanical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
6.
NEVER allow the slings to contact the electronics enclosure or the transducer shrouds.
Damage to the meter may occur. If the slings do come in contact with the electronics or
the shroud, temporarily remove the head from the meter during the lifting operation
(remove the four bolts holding the enclosure to its base and unplug the cable from the
Acquisition Module. Two screws hold this cable in place.) Use a spreader-bar on the
sling to prevent contact with the electronics or the transducer shroud.
7.
Once the lifting operation is complete, reattach and secure the electronics cable to J3
on the Acquisition Module, return the electronics enclosure to its original position,
replace the bolts, and secure the enclosure in place. Lifting the meter with the upper
enclosure installed but with out the bolts installed, may cause the electronics to fall and
cause personal injury or electronics damage.
Figure 2-12 Incorrect sling attachment
8.
42
NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading
ever occurs, the slings must be inspected per manufacturer's procedures prior to being
placed in any further service.
Appropriately rated lifting slings
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 2: Mechanical installation
3-9000-765 Rev D
2.4
March 2013
Mounting requirements in heated or cooled
pipelines
The ambient operating temperature of the 3812 Liquid Allocation electronics (i.e. Flameproof
enclosure and Intrinsically safe base enclosure) is -40 oC to +60 oC
(-40 oF to +140 oF).
If the meter is installed into a pipeline which is heated or cooled outside this temperature range
it is necessary to remove the Transmitter Electronics enclosure from the meter body (i.e. Spool
piece acting as process fluid conduit) and mount it next to the meter body on a pipe stand or
other rigid structure. The process temperature must also not exceed the operating temperature
range of the transducers. LT-10 and LT-11 operating temperature range -50 oC to 135 oC
(-58 oF to +275 oF) with NBR o-rings and operating temperature range -40 oC to +150 oC
(-40 oF to +302 oF with FKM o-rings).
SURFACE TEMPERATURE HAZARD.
The meter body and piping may be extremely hot or cold.
Wear appropriate personal protective equipment when coming in contact with the meter.
Failure to do so may result in injury.
Mounting requirements in heated or cooled pipelines
43
Section 2: Mechanical installation
March 2013
44
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Mounting requirements in heated or cooled pipelines
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
March 2013
Section 3: Electrical installation
3.1
Cable length TTL mode
The maximum cable length is 2000 feet when the “TTL” mode is selected.
3.2
Cable length Open Collector mode
For the “open collector” mode, the maximum cable length depends on the cable parameters,
pull-up resistance used, the maximum frequency to output, and frequency input parameters
being driven. The following table provides estimated cable lengths for different pull-up resistor
values and different Max Frequency settings in the meter using the following cable parameters.
The table also provides an estimated cable voltage drop which indicates how much voltage will
be across the cabling and effectively indicates to what voltage level the frequency input can be
pulled down to by the frequency output.
If the voltage drop is higher than the voltage required for the frequency input to see a low state,
then the configuration will most likely not work for your system. Performance of frequency
outputs will vary from this table with setup and frequency input being driven.
Table 3-1 Configurations for open collector frequency outputs
Cable
Cable
resistance
Cable
Pull-up
resistance
Total
Maximum
frequency
Sink
Cable voltage
drop
Length
(2 Conductors)
Capacitance
Resistance
Resistance
Frequency
Current
(2 Conductors)
(x1000ft)
Ω
nF
Ω
Ω
(Hz)
(A)
VDC
0.5
16.8
10.00
1000
1016.8
5000
0.024
0.397
1
33.6
20.00
1000
1033.6
1000
0.023
0.780
2
67.2
40.00
1000
1067.2
1000
0.022
1.511
4
134.4
80.00
1000
1134.4
1000
0.021
2.843
0.5
16.8
10.00
500
516.8
5000
0.046
0.780
1
33.6
20.00
500
533.6
5000
0.045
1.511
1.7
57.12
34.00
500
557.12
5000
0.043
2.461
6.5
218.4
130.00
500
718.4
1000
0.033
7.296
The 22 AWG wire characteristics are as follows:
Cable length TTL mode
•
Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)
•
Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft
•
Pull-up voltage is 24 VDC
45
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3.3
3-9000-765 Rev D
Grounding meter electronics housing
Daniel 3812 Liquid Ultrasonic Flow Meter electronics should be internally grounded for
intrinsically safe operations. Connect a wire to the chassis ground lug installed inside the
Transmitter Electronics Enclosure as the primary ground. A secondary ground is located outside
of the Transmitter Electronics Enclosure (see Figure 3-2). Digital grounds should never be
connected to chassis ground.
The internal grounding terminal shall be used as the primary equipment ground. The
external terminal is only a supplemental bonding connection where local authorities permit
or require such a connection.
Figure 3-1 Transmitter Electronics Enclosure internal chassis ground
A.
A. Transmitter Electronics Enclosure internal ground lug
46
Grounding meter electronics housing
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
March 2013
Figure 3-2 External ground lug
A.
A. External ground lug
3.4
Conduit seals
Daniel 3812 Liquid Ultrasonic Flow Meters require conduit seals for installations in hazardous
environments. Adhere to safety instructions to protect personnel and equipment.
HAZARDOUS VOLTAGE INSIDE
Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is
present. Disconnect equipment from supply circuit before opening.
Failure to remove power may result in serious injury or death.
DEATH OR SERIOUS INJURY MAY OCCUR
Explosion hazard. Substitution of components may impair intrinsic safety.
Do not disconnect equipment unless power has been removed or the area is known to be
non-hazardous.
Conduit seals
47
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3.4.1
3-9000-765 Rev D
Startup for systems using explosion-proof conduit
1.
Assemble flexible conduit (recommended by Daniel) to the Transmitter Electronics
Enclosure. A conduit seal fitting is required within 18 inches (457 mm) of the enclosure.
2.
Check to make certain that all power to field wiring is turned OFF.
HAZARDOUS VOLTAGE INSIDE
Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is
present. Disconnect equipment from supply circuit before opening the enclosure.
Failure to remove power may result in serious injury or death.
3.
Remove the end cap nearest the conduit entry to gain access to the transmitter
electronics.
4.
Pull the wires.
5.
Complete the field connection wiring.
6.
Apply electrical power to the system and verify the field connections are working
correctly. Allow the system to run for the time specified by the customer
(approximately one week) and an electrician has fully tested the connections. After the
Acceptance Test is witnessed and approved, seal the conduit.
7.
Power down the system and apply the sealing compound to the conduit and allow the
compound to set in accordance with manufacturer specifications.
8.
Install the security latches and wire seals on the Transmitter Electronics Enclosure end
caps (see Section 3.7.1)
9.
If required, install the wire seals on the Base Enclosure hex head bolts and on the Shroud
covering the meter body (see Section 3.7.2).
10.
Install the security wire seals on the shrouds covering the transducers and cables. Refer
to the section appropriate for your meter design:
•
•
•
•
48
Section 3.7.4 “Bolted band shroud security seals”
Section 3.7.5 “Clamped band shroud security seals”
Section 3.7.6 “Split shroud security seals”
Section 3.7.7 “Latched band shroud security seals”
11.
Re-apply electrical power to the system.
12.
Set or configure the meter parameters using Daniel MeterLink. For additional
installation information refer to the system wiring diagram (see Appendix A), Daniel
MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (
P/N 3-9000-763) and use Daniel MeterLink Field Setup Wizard to complete the
configuration.
Startup for systems using explosion-proof conduit
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
3.4.2
March 2013
Startup for systems that use flame-proof cable
HAZARDOUS VOLTAGE INSIDE
Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is
present. Disconnect equipment from supply circuit before opening.
Failure to remove power may result in serious injury or death.
1.
Check to make certain that all field wiring power is turned OFF.
2.
Remove the end cap nearest the cable entries to gain access to the transmitter
electronics.
3.
Install the cable and cable gland.
4.
Complete the field connection wiring.
5.
Connect a flow computer to the communications line on the Daniel3812 Liquid
Ultrasonic Flow Meter.
6.
Apply electrical power to the system to ensure the field connections are working
correctly. Allow the system to run for the time specified by the customer (usually one
week) and an electrician has fully tested the connections. After the Acceptance Test is
witnessed and approved, seal the conduit.
7.
Power down the system and apply the sealing compound to the conduit and allow to
set in accordance with manufacturer specifications.
8.
Install the security latches and wire seals on the Transmitter Electronics Enclosure end
caps (see Section 3.7.1)
9.
Install the wire seals on the Base Enclosure hex head bolts and on the Shroud covering
the meter body (see Section 3.7.2).
10.
Install the security wire seals on the shrouds covering the transducers and cables. Refer
to the section appropriate for your meter design:
•
•
•
•
Section 3.7.4 “Bolted band shroud security seals”
Section 3.7.5 “Clamped band shroud security seals”
Section 3.7.6 “Split shroud security seals”
Section 3.7.7 “Latched band shroud security seals”
11.
Connect electrical power to the system.
12.
Set or configure the meter using Daniel MeterLink. For additional installation
information refer to the system wiring diagram (see Appendix A), Daniel MeterLink
Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) and
use Daniel MeterLink Field Setup Wizard to complete the meter configuration.
Startup for systems that use flame-proof cable
49
Section 3: Electrical installation
March 2013
3.5
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Wiring and I/O
Daniel MeterLink uses the TCP/IP protocol to communicate with the 960-24™ MSTS electronics
instead of Modbus ASCII or RTU. The TCP/IP protocol only works across either Ethernet, RS-485
full duplex (i.e., 4-wire), or RS-232. Daniel MeterLink can communicate with multiple meters if
they are multi-dropped using 4-wire full duplex RS-485 mode. The meter electronics are HART
capable and provide communication flexibility with Daniel 3812 Liquid Ultrasonic Flow Meters.
The HART® output provides communication with other field devices (e.g., 475/375 Field
Communicator and AMS™ Device Manager software) and ultimately, communicates key
diagnostic information through PlantWeb® architecture.
If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to
communicate with a Daniel 3812 Liquid Ultrasonic Flow Meter.
The meter’s electronics auto-detects the protocol used and automatically switches between
TCP/IP, Modbus ASCII, and Modbus RTU so it is not necessary to make any meter configuration
changes to change the protocol.
50
Wiring and I/O
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
3.5.1
March 2013
CPU Module labeling and LED indicators
The meter’s metrology mode and the status of the data transfer from the Acquisition Module to
the CPU Module is indicated via light-emitting diode (LED) status indicators. The Write PROT.
switch protects the meter’s configuration,
Figure 3-3 CPU Module labeling and LED indicators
G.
F.
C.
D.
E.
B.
A.
A. Acquisition/Measurement mode
B. Power
C. RX (RS-485/RS-232) - receiving data
D. LED 4 - not used
E. LED 5 - not used
F. TX (RS-485/RS-232) - transmitting data
G. Link (Eth1 Link) - user Ethernet connection
CPU Module labeling and LED indicators
51
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Table 3-2 CPU Module labeling and LED functions
CPU Module switch
Function
WRITE PROT.
•
•
DHCP
•
•
•
PORT A
•
•
•
•
MEAS
Write-protect mode - with switch in the ON
position (default setting) protects configuration
and firmware overwrites.
To write configuration changes or download
firmware to the meter change the switch to the
OFF position
Switch position indicator or LED
Switch position
ON - (default setting) enables writeprotection of the configuration and
firmware
• OFF - enables writing configuration
changes or downloading firmware
•
Switch position
Dynamic Host Protocol Server - enables you to
• ON - the meter is enabled to act as a
communicate with a Daniel meter that is not
DHCP server for a single DHCP client
connected to a network.
When the CPU Module switch is in the ON
• OFF - disables the DHCP server
position, the meter is enabled to act as a DHCP
server for a single DHCP client connected to the
Ethernet port using a crossover cable. This should
be used for peer to peer connections only.
When the connection is made, select to use the
Meter Name in the meter instead of the Meter
Directory Name in order to keep all log files and
configurations separate from each meter.
PORT A override - RS-232 serves as an override
during meter commissioning to establish communications and in the event the user cannot
communicate with the meter due to an inadvertent communication configuration change. The
override period is for two minutes
Supports:
- auto-detected ASCII (Start bit 1, Data Bit 7,
Parity Odd/Even, Stop Bit 1)
- RTU (Start Bit 1, Data Bit 8, Parity none, Stop
Bit 1).
- Modbus protocols
RS-232 Baud rate=19,200
Modbus ID=32
System color indicates metrology mode
Acquisition mode
Switch position
• ON - enables RS-232 PORT A override
• OFF - (default setting) disables
RS-232 PORT A
•
Measurement mode
LED status
• Red flashing LED
• Solid red the Acquisition Module not
communicating with the CPU Module
• Green flashing LED
PWR
•
3.3V Power Indicator
•
Solid Green
LED 4
•
Not used
LED 5
•
Not used
RX
•
RX signal (Port A for RS485 or RS232
communication) receiving data
•
Flashing green (when receiving data)
TX
•
TX signal (Port A for RS485 or RS232
communication) transmitting data
•
Flashing green (when transmitting
data)
LINK
•
ETH1Link user Ethernet connection
•
Solid green
•
52
CPU Module labeling and LED indicators
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
March 2013
Ethernet communications
The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In
addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol)
server to assign an IP address to a PC or laptop running Daniel MeterLink. The DHCP server
facility is not intended to act as a general purpose DHCP server for a wider network. To this end,
no user control is provided over the class or range of IP addresses the unit provides. A standard
twisted pair (Cat-5) cable should be used for Ethernet wiring.
It is strongly recommended that the meter be configured using an independent (off-network)
single host. After configuration of the meter, the DHCP option must be turned off if used on a
LAN/WAN.
RESTRICT ETHERNET AND SERIAL CONNECTIVITY USAGE
Failure to restrict Ethernet and communication access to the Daniel 3812 Liquid Ultrasonic
Flow Meter can result in, among other things, unauthorized access, system corruption, and/
or data loss.
User is responsible for ensuring that physical access and Ethernet or electronic access to the
Daniel 3812 Liquid Ultrasonic Flow Meter is appropriately controlled and any necessary
security precautions, such as, establishing a firewall, setting password permissions and/or
implementing security levels.
Use ethernet cable (Daniel P/N 3-3400-079) to connect the PC to the meter.
Table 3-3 Ethernet cable to PC communication
Ethernet communication
Wire color
CPU
White w/Orange Stripe
TX+
Orange w/White Stripe
TX -
White w/Green Stripe
RX+
Green w/White Stripe
RX -
RXRX+
TXTX+
A DIN 41612 48-pin connector is the interface from the CPU Module to the Field Connection
Board (male end located on the back of the Field Connection Board).
CPU Module labeling and LED indicators
53
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Serial connections
Use serial cable (Daniel P/N 3-2500-401) to connect to a PC running Daniel MeterLink. The cable
is designed for RS-232 communications which is the serial Port A default configuration (see
Appendix A field wiring diagram, Daniel Drawing DMC - 005558). The DB-9 end of the cable
plugs directly into the PC running Daniel MeterLink. The three wires on the other end of the
cable connect to the CPU Module. The RED wire goes to RX, the WHITE wire goes to TX, and the
BLACK wire goes to COM for the RS-485/RS-232 (Table 3-4 for Port A wiring).
When Beldon wire No. 9940 or equivalent is used, the maximum cable length for RS-232
communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for RS-485
communication at 57600 bps is 600 meters (1970 ft.).
Port A supports a special override mode which forces the port to use known communication
values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is
expected to be used during meter commissioning (to establish initial communication) and in
the event that the user cannot communicate with the meter (possibly due to an inadvertent
communication configuration change). Alternately, when using Daniel MeterLink™ with an
Ethernet port, use Ethernet cable (Daniel P/N 3-3400-079) to connect the PC.
Table 3-4 Serial Port A parameters
Port/Communication
Description
Port A (Standard)
• RS-232
• RS-485 Half Duplex
• RS-485 Full Duplex
•
•
•
•
Common features
Typically used for general communications
•
with a flow computer, RTU (Modbus slave) and
radios.
•
Special override mode to force port configuration to known settings.
•
Supports RTS/CTS handshaking with
software-configurable RTS on/off delay times.
Factory default is RS-232, Address 32, 19200
baud.
Communications via Daniel MeterLink
using RS-232 or RS-485 Full Duplex
Software configurable Modbus Address
(1-247)
Auto-detects TCP/IP and ASCII or RTU
Protocol
- ASCII Protocol:
Start Bits = 1, Data Bits=71
- Parity: odd or even 1, Stop Bits =11
- Baud Rates: 1200, 2400, 9600,
19200, 38400, 57600, 115000 bps
- RTU Protocol:
Start Bits = 1, Data Bits=81
- Parity: none, Stop Bits = 11
- Baud Rates: 1200, 2400, 9600,
19200, 38400, 57600, 115000 bps
Ethernet
•
•
Preferred port for diagnostic communication
via Daniel MeterLink
10 Mbps/100 Mbps
•
Modbus TCP/IP
1. Denotes auto-detected protocols.
If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to
communicate with a Daniel 3812 Liquid Ultrasonic Flow Meter.
54
CPU Module labeling and LED indicators
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Section 3: Electrical installation
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March 2013
Figure 3-4 PC to meter serial connection wiring
DB-9 Connector Female
RX
TX
COM
3.6
I/O connections
The meter provides the I/O connections on the CPU Module.
Figure 3-5 CPU Module I/O connections
A.
B.
C.
D.
A. Frequency/Digital Output 2
B. Frequency/Digital Output 3
C. Analog Output 2, 4-20mA output
D. Analog Input - HART temperature and pressure connections
I/O connections
55
Section 3: Electrical installation
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March 2013
3.6.1
3-9000-765 Rev D
Frequency/Digital outputs
The meter has three user-configurable selections for configuring either a Frequency output or
Digital output (FODO).
•
FODO1 (four possible parameter configurations)
•
FODO2 (eight possible parameter configurations)
•
FODO3 (eight possible parameter configurations)
Frequency or Digital Outputs (FODO 1) source
•
FO1A, DO1A, FO1B, DO1B
•
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
•
Frequency output 1B is based on frequency content and Frequency 1 B Phase
•
Digital output 1A is based on Digital output1A content (Frequency1A Validity and Flow
Direction)
Frequency or Digital Outputs (FODO 2) source
56
•
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
•
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
•
Frequency output 1B is based on frequency content and Frequency 1B Phase
•
Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)
•
Frequency output 2B is based on frequency content and Frequency 2B Phase
•
Digital output 1A is based on Digital output1A content (Frequency 1A Validity and Flow
Direction)
•
Digital output 2A is based on Digital output2A content (Frequency 1A Validity and Flow
Direction)
•
Digital output 2A is based on Digital output 2A content (Frequency 2A Validity and Flow
Direction)
•
Digital output 2B is based on Digital output 2B content (Frequency 2B Validity and Flow
Direction)
Frequency/Digital outputs
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
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March 2013
Frequency or Digital Outputs (FODO 3) source
•
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
•
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
•
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
•
Frequency output 1B is based on frequency content and Frequency 1B Phase
•
Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)
•
Frequency output 2B is based on frequency content and Frequency 2B Phase
•
Digital output 1A is based on Digital output1A content (Frequency 1A Validity and Flow
Direction)
•
Digital output 2A is based on Digital output2A content (Frequency 1A Validity and Flow
Direction)
•
Digital output 2A is based on Digital output 2A content (Frequency 2A Validity and Flow
Direction)
•
Digital output 2B is based on Digital output 2B content (Frequency 2B Validity and Flow
Direction)
Mode options
•
Open Collector (requires external excitation supply voltage and pull-up resistor)
•
TTL (internally powered by the meter 0-5 VDC signal)
Channel B Phase options:
•
Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase
A while reporting reverse flow)
•
Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase
A while reporting reverse flow)
Phase A and Phase B output (based on flow direction)
•
Reverse flow - output only reports flow in the reverse direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
•
Forward flow - output only reports flow in the forward direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
•
Absolute - output reports flow in both directions. For frequency outputs, Phase B of the
output is 90 degrees out of phase with Phase A.
•
Bidirectional - output reports flow on Phase A only in the forward direction and on Phase
B only in the reverse direction.
Frequency/Digital outputs
57
Section 3: Electrical installation
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3-9000-765 Rev D
Maximum frequency for the frequency outputs
•
1000Hz
•
5000Hz
Table 3-5 Frequency/Digital Outputs possible configurations
Frequency/Digital output
Frequency /Digital Output 11
Frequency /Digital Output 22
or
Frequency /Digital Output 32
Source configuration
•
•
•
•
Frequency output 1A
Frequency output 1B
Digital output 1A
Digital output 1B
•
•
•
•
•
•
•
•
Frequency output 1A
Frequency output 1B
Digital output 1A
Digital output 1B
Frequency output 2A
Frequency output 2B
Digital output 2A
Digital output 2B
FODO1
FO1A
FO1B
DO1A
DO2B
FODO2
FODO3
FO2A
FO2B
DO2A
DO2B
1. Solid blue line denotes valid selection for Frequency/Digital Output 1.
2. Black dashed -line denotes valid selections for Frequency/Digital Output 2 and Frequency/Digital
Output 3.
58
Frequency/Digital outputs
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Section 3: Electrical installation
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March 2013
Output for FODO1 and Digital Output1 (Group 1 on the CPU Module) share a common ground
and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module) share a common
ground and have 50V isolation. This allows an output to be connected to a different flow
computer. The outputs are opto-isolated from the CPU Module and have a withstand voltage of
at least 500V rms dielectric.
Figure 3-6 CPU Module - Frequency/Digital outputs common ground
A.
B.
A. FODO1 and Digital input1 - shared common ground (Group 1)
B. FODO2 and FODO3 - shared common ground (Group 2)
Frequency/Digital outputs
59
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3.6.2
3-9000-765 Rev D
Analog input settings
The 960-24™ MSTS has the capability to sample analog temperature (Analog Input 1) and
pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to
sink. The two independent analog input circuits are configured for conventional 4-20 mA
service. Also, 24VDC isolated power supply connection is provided for an external power source.
Refer to the Field wiring diagram (see Appendix A drawing DMC004936).
3.6.3
Analog output settings
The 960-24™ MSTS provides two 4-20 mA analog output signals that are software configurable
for either sink or source current (see Appendix A drawing DMC004936).
Full HART® functionality is provided so that any commercially available HART® transmitter
which meets the specifications of the HART® Communications Foundation can be connected to
the Daniel 3812 Liquid Ultrasonic Flow Meter.
Analog Output 2 (AO2) is user-configurable as a conventional 4-20 mA output.
3.6.4
Digital Input
The Daniel 3812 Liquid Ultrasonic Flow Meter provides one digital input that can be used as a
general purpose input or used for synchronizing calibration (for flow calibration gating - contact
closure). The meter records the volume seen between switch closures. The polarity of the input
is configured as normal or inverted polarity.
•
polarity is determined by the IsDI1ForCalActiveLow and the gating edge is determined by
the IsDI1ForCalStateGated (calibrate edge gated or calibrate state gated).
•
calibration is started and stopped via an inactive>active state change.
The digital input must be configured via the Daniel MeterLink Tools>Edit/Compare
Configuration page.
3.6.5
DHCP server switch settings
The meter can be configured to act as a DHCP server. The DHCP server is enabled/disabled via
CPU Module DHCP switch as follows:
Table 3-6 DHCP server switch settings
60
CPU Module switch
DHCP server disabled
DHCP server enabled
DHCP
OFF
ON
Analog input settings
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
3.6.6
March 2013
Configuration protect switch settings
The meter’s configuration parameters and firmware can be protected against changes via CPU
Module Write PROT. switch as follows:
Table 3-7 Configuration protect switch settings
CPU Module switch
Configuration protected
Configuration unprotected
WRITE PROT.
ON (default)
OFF
A complete list of write-protected parameters are in Appendix A.
3.6.7
External power source connection and fuse
Located inside the Transmitter Electronics Enclosure is a connector for a user-provided external
power source, a 2 Ampere fuse and a 24V loop power connection for ultrasonic meter analog
outputs, generator transmitter or pressure transmitter devices. The current is limited to 88mA.
Figure 3-7 CPU Module power source connections
C.
A.
B.
A. Power In connector (main power)
B. 24V LOOP POWER
C. 2 Ampere fuse (used for the main power input)
Configuration protect switch settings
61
Section 3: Electrical installation
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March 2013
3.7
3-9000-765 Rev D
Security seal installation
Security seals protect the integrity of the meter metrology and prevent tampering with
transducer assemblies. The following sections detail how to properly seal the Daniel 3812 Liquid
Ultrasonic Flow Meter after commissioning. The security seal wires are commercially available.
CUTTING HAZARD
Sharp edges may be present on the band shrouds.
Wear appropriate personal protective equipment when working on the meter. Failure to do so may
cause serious injury.
Be sure to set the WRITE PROT. switch on the CPU Module to the ON position prior to sealing the
enclosure.
3.7.1
Direct or remote mount transmitter electronics enclosure
seal
Use the following instructions to install the security seal wires on the Transmitter Electronics
Enclosure.
Figure 3-8 Transmitter electronics enclosure security latch
A.
B.
A. Transmitter Electronics Enclosure end cap
B. Security latch
62
Security seal installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
March 2013
Procedure
1.
Rotate the end cap clockwise fully closing and compressing the end cap seal. Install the
Security latch using a 3mm Allen wrench.
2.
Install the security seal wire into and through one of the two holes in the end cap.
Choose holes that minimize counterclockwise rotation of the end cap when the
security wire is taut (maximum wire diameter .078 inch; 2.0mm).
Figure 3-9 Direct or remote mount Transmitter Electronics Enclosure security seals
A.
B.
A. Transmitter Electronics Enclosure end cap
B. Security wire seals
3.
Adjust the security wire, removing all slack and thread into the lead seal.
4.
Cut wire ends to remove excess wire.
5.
This completes the direct or remote Transmitter Electronics Enclosure seal installation
procedure.
Direct or remote mount transmitter electronics enclosure seal
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Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3.7.2
3-9000-765 Rev D
Base Enclosure Security Seals
Use the following instructions to install the security seal wire on the Base Enclosure.
Procedure
1.
Install security wire seal into and through two of the four the holes in the socket head
screws on the Base Enclosure cover (maximum wire diameter .078 inch; 2.0mm).
Figure 3-10 Base Enclosure security seals
A.
B.
A. Base Enclosure
B. Security wire seals
64
2.
Position the wire to prevent counterclockwise rotation of the screws when the seal wire
is taut.
3.
Twist and adjust wire removing all slack and seal.
4.
Cut wire ends to remove excess wire.
5.
This completes Base Enclosure security seal installation procedure.
Base Enclosure Security Seals
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
3.7.3
March 2013
Seal the Junction Box remote mount electronics option
Use the following instructions to install the security seal wire on the junction box, if required.
Procedure
1.
Install security wire seal into and through two of the four the holes in the socket head
screws on the Junction Box cover (maximum wire diameter .078 inch; 2.0 mm).
Figure 3-11 3812 Remote mount transmitter electronics option
A.
A. Junction Box socket head screws
2.
Position the wire to prevent counterclockwise rotation of the screws when the seal wire
is taut.
3.
Twist and adjust wire removing all slack and seal.
4.
Cut wire ends to remove excess wire.
5.
This completes installing security seals on the Junction Box.
Seal the Junction Box remote mount electronics option
65
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3.7.4
3-9000-765 Rev D
Bolted band shroud security seals
If required, use the following instructions to install bolted band shrouds security wire seals.
Figure 3-12 Bolted band shroud security seals - bottom view
A.
B.
C.
A. Band shroud
B. Left front shroud bolt 1/4”- 20
C. Left back shroud bolt 1/4”- 20
D. Right back shroud bolt 1/4”- 20
E. Right front shroud bolt 1/4”- 20
66
D.
E.
Bolted band shroud security seals
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 3: Electrical installation
3-9000-765 Rev D
March 2013
Procedure
3.7.5
1.
Beneath the meter, install the security wires into and through the left front bolt (Item B)
and feed through the holes in the right back bolt (Item D).
2.
Repeat wire installation through the right front bolt (Item E) to the left rear bolt (Item C)
as shown in Figure 3-12. The maximum wire diameter .078 inch; 2.0 mm.
3.
Position the wire to prevent counterclockwise rotation of the bolts when the seal wire is
taut.
4.
Adjust the security wire, removing all slack and thread into the lead seal.
5.
Cut wire ends to remove excess wire.
6.
This completes the bolted band shroud security seal installation procedure.
Clamped band shroud security seals
Use the following instructions to install the security seal wires, if required, on the two top end
shrouds covering the worm screw clamps. This procedure applies to clamped band shroud
meters.
Figure 3-13 Clamped shroud security seals
A.
B.
A. Top end shroud
B. Security wire seals
Procedure
1.
Install the security seal wire into and through the two bolt holes on the top end shrouds
(maximum wire diameter .078 inch; 2.0 mm). Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut.
2.
Remove all slack and seal.
3.
Repeat previous step for the other top end shroud.
4.
Cut wire ends to remove excess wire.
5.
This completes the clamped band shroud security seal installation procedure.
Clamped band shroud security seals
67
Section 3: Electrical installation
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March 2013
3.7.6
3-9000-765 Rev D
Split shroud security seals
Use the following instructions to install the security seal wires on the split shroud covering the
meter body and transducer assemblies.
Figure 3-14 Split shroud security seals
A.
B
C.
D
A.
B.
C.
D.
Upper split shroud
Split shroud clamp
Security wire seals
Lower split shroud
Procedure
68
1.
Install the security seal wire into and through the holes in the split shroud clamp bent
tab and the upper split shroud bent tab. (maximum wire diameter .078 inch; 2.0 mm).
2.
Remove all slack and seal.
3.
Cut wire ends to remove excess wire.
4.
Repeat these steps for the other split shroud clamps.
5.
This completes the split shroud security seal installation procedure.
Split shroud security seals
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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3.7.7
Section 3: Electrical installation
March 2013
Latched band shroud security seals
Use the following instructions to install the security seal wires on the latched band shrouds
covering the meter body and transducer assemblies.
Figure 3-15 Latched band shroud assembly
A.
B.
C.
D.
E.
F.
A. Band shroud
B. Stainless steel strike
C. Transducer cable
D. Meter body recess for pop rivet allowance
E. Meter body shoulder
F. Shroud latch
Latched band shroud security seals
69
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Procedure
1.
Install the security seal wire into and through the holes in one of the shroud latches
(maximum wire diameter .078 inch; 2.0 mm).
Figure 3-16 Shroud latch holes for security wire seals
A.
B.
A. Left shroud latch holes for security wire seals
B. Right shroud holes for security wires
70
2.
Remove all slack and seal.
3.
Cut wire ends to remove excess wire.
4.
Repeat these steps for the other shroud latch.
5.
This completes the split shroud security seal installation procedure.
Latched band shroud security seals
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
3.7.8
Section 3: Electrical installation
March 2013
Seal conduit ports
The unit should be properly sealed with a sealing compound after electrical connections have
been tested according to the customer's Best Practices schedule. Some areas require a
witnessed Acceptance Test for the installed system and require that the meter run for a
predetermined length of time (approximately one to two weeks) before the unit is sealed. This
allows time to verify all electrical connections are correct, that the meter is accurately
measuring flow and that the meter meets the customer’s installation requirements. See Section
3.4.1 and Section 3.4.2.
Seal conduit ports
71
Section 3: Electrical installation
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
72
Seal conduit ports
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Section 4: Configuration
March 2013
Section 4: Configuration
After the mechanical and electrical installation is complete and connectivity is established, use
the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual
(P/N 3-9000-763) to setup initial communications with the meter.
4.1
Daniel MeterLink setup
1.
Review the software operating system, hardware and peripheral requirements.
2.
Follow the installation instructions for your operating system (Windows® XP, Windows
Vista, Windows®7 or Windows® 8).
3.
Configure a direct connection driver for first time modem configuration for Daniel
MeterLink communications.
4.
Select the Daniel MeterLink desktop icon and complete the information in the
Registration Wizard. This wizard will appear the when you first run Daniel MeterLink and
will provide you the following options.
Options:
Register by e-mail
• Select this option and click Next to register by e-mail. Your machine must be connected to
the Internet and have a default mail utility (i.e. Microsoft® Office Outlook®, Outlook®
Express, etc.) configured to use this option.
Register by phone
• Select this option to register by phone. After clicking Next, a page will display with phone
numbers to dial.
Register later (remind me)
• Select this option if you do not wish to register now, but would still like the wizard to
appear the next time you run MeterLink.
Register later using the Help | Register Program menu item (don’t remind me)
• Select this option if you do not wish to register now and do not want this wizard to appear
the next time you run MeterLink. You can still register at a later time by selecting Register
Program from the Help menu
Daniel MeterLink setup
5.
Select File>Program Settings and customize the user-preferences (e.g. User name,
Company name, display units, Liquid Meter volume units and other interface settings)
6.
Connect to your meter. If your meter is not shown in the list, select Edit Meter Directory
and setup the connections properties.
7.
Run the Field Setup Wizard.
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Section 4: Configuration
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4.2
3-9000-765 Rev D
Field Setup Wizard
1.
Use the Field Setup Wizard-Startup Page and select the checkboxes that allow proper
configuration for your meter (Temperature, Pressure, Meter Corrections, and Meter
Outputs). Selections on this page will affect other configuration selections. Select Next
to continue to General setup.
2.
On General setup page configure the meter’s system units (U.S Customary or Metric
units) volume units, flow rate time, low flow cutoff, contract hour and enable reverse
flow. Click Next to continue to Frequency Outputs.
3.
Configure Frequency output 1 and Frequency output 2 content (Daniel Liquid
Ultrasonic Meters content is Uncorrected flow rate), flow direction, Channel B phase,
maximum frequency output (Hertz) and Full scale volumetric flow rate. Click Next to
continue to Meter Digital Outputs.
4.
Select the Meter Digital Output parameters for Digital output 1A, Digital output 1B,
Digital output 2A and Digital output 2B based on Frequency validity or flow direction.
if the output of the ultrasonic meter is reversed from what a flow computer is
expecting, select Inverted Operation. This changes the digital output from a HIGH for a
TRUE condition to output a LOW for a TRUE condition. Click Next to continue to Current
Outputs.
74
5.
Current Outputs are based on Uncorrected (Actual) flow rate) content, flow direction
(Forward, Reverse or Absolute) and Full scale volumetric flow rate used with output
(20mA maximum). Alarm action parameters determines the state the output will drive
during an alarm condition (High 20mA, Low - 4 mA, Hold last value, Very low - 3.5,
Very high 20.5 mA or None). Click Next to continue to configure the HART® Output(s)
parameters.
6.
HART® Output parameters include four Dynamic process variables (Primary,
Secondary, Third and Fourth variable. The Primary variable is set to match the Content
set for Current output 1. If a second current output is available, the Secondary variable
is set to match the Content set for Current output 1) Identification and HART® units
(volume units, Flow rate time units, Velocity units, Pressure and Temperature units).
Click Next to continue to Temperature and Pressure.
7.
Set the temperature and pressure scaling for analog inputs, enter fixed values, and set
alarm limits for both.
8.
Select Finish to write the configuration settings to the meter.
9.
Configure the parameters for the local display. Use the drop-down arrow in the Display
Items list box and select or modify the Display items, the Display units and the Scroll
delay.
Field Setup Wizard
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 4: Configuration
3-9000-765 Rev D
March 2013
Display Items
The valid labels, descriptions and units for the shown below:
Table 4-1 Local display labels, descriptions and valid units
Local Display labels, descriptions and units
QFLOW — Uncorrected volume flow rate
• BBL – Barrels
• GAL – Gallons
• L – Liters
• CM – Cubic Meters
• MCM – Thousand Cubic Meters
TDYVL — Current day’s forward uncorrected volume
• +BBL – Barrels
• +GAL – Gallons
• +L – Liters
• +CM – Cubic Meters
• +MCM – Thousand Cubic Meters
TDYVL — Current day’s reverse uncorrected volume
• -BBL – Barrels
• -GAL – Gallons
• -L – Liters
• -CM – Cubic Meters
• -MCM – Thousand Cubic Meters
YSTVL — Previous day’s forward uncorrected volume
• +BBL – Barrels
• +GAL – Gallons
• +L –Liters
• +CM – Cubic Meters
• +MCM – Thousand Cubic Meters
YSTVL — Previous day’s reverse uncorrected volume
• -BBL – Barrels
• -GAL – Gallons
• -L – Liters
• -CM – Cubic Meters
• -MCM – Thousand Cubic Meters
TOTVL — Forward uncorrected volume
• +BBL – Barrels
• +GAL – Gallons
• +L – Liters
• +CM – Cubic Meters
• +MCM – Thousand Cubic Meters
TOTVL — Reverse uncorrected volume
• -BBL – Barrels
• -GAL – Gallons
• -L – Liters
• -CM – Cubic Meters
• -MCM – Thousand Cubic Meters
Field Setup Wizard
75
Section 4: Configuration
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
3-9000-765 Rev D
Table 4-1 Local display labels, descriptions and valid units
Local Display labels, descriptions and units
VEL — Average flow velocity
• Ft/S – Feet per second
• M/S – Meters per second
SOS — Average sound velocity
• Ft/S – Feet per second
• M/S – Meters per second
TEMP — Flow-condition temperature
• DEGF – Degrees Fahrenheit
• DEGC – Degrees Celsius
PRESS — Flow-condition pressure
• PSI – Pound per square inch
• MPA – Megapascals
FRQ1A — Frequency channel 1A
• HZ – Hertz
FRQ1B — Frequency channel 1B
• HZ – Hertz
KFCT1 — Frequency 1 K-factor
• BBL – Barrels
• GAL – Gallons
• L – Liters
• CM – Cubic Meters
• MCM – Thousand Cubic Meters
FRQ2A — Frequency channel 2A
• HZ – Hertz
FRQ2B — Frequency channel 2B
• HZ – Hertz
KFCT2 — Frequency 2 K-factor
• BBL – Barrels
• GAL – Gallons
• L – Liters
• CM – Cubic Meters
• MCM – Thousand Cubic Meters
AO1 — Analog Output 1 current
• MA – Milliamperes
AO2 — Analog Output 2 current
• MA – Milliamperes
Note:
76
When connected to a meter with the optional local display, reverse flow
direction is indicated with a minus sign (negative) before the value(s) shown on
the display.
Field Setup Wizard
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
3-9000-765 Rev D
Section 4: Configuration
March 2013
Display units
The Meter volume units displayed are either U.S. Customary or Metric. To modify the Display
Units, configure the Meter units system in the Field Setup Wizard — General Page.
•
•
U.S. Customary volume unit selections are:
–
Barrels
–
Gallons
Metric volume unit selections are:
–
Cubic meters
–
Cubic liters
•
Display units preceded by a plus or minus sign indicate forward and reverse flow
direction.
•
The Local Display Flow rate time units are modifiable by selecting the drop-down
arrow and clicking the time unit in the list box.
•
Valid flow rate time units selections are:
–
second
–
minute
–
hour
–
day
Scroll delay
The Scroll Delay is the time interval for the selected display items to be shown on the Local
Display. The default scroll delay setting is five seconds. Click the spin box up or down arrow to
increase or decrease the length of time an item displays.
Field Setup Wizard
1.
Select Finish to write the configuration settings to the meter.
2.
Save the meter configuration file, collect a Maintenance log and Waveforms to
document the “As Left” settings.
77
Section 4: Configuration
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
March 2013
4.3
3-9000-765 Rev D
Using AMS Device Manager to configure the
meter
This procedure assumes you have AMS Device Manager installed on the host computer and have
downloaded the latest Daniel Liquid Ultrasonic Meter Device Description (DD).
If not installed, click the link below to download the AMS device installation tool kit.
http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkitsearch.aspx
Procedure - installing AMS Device Description
1.
Use the link above to search for the Device Description (DD) for your Daniel 3810 Series
Liquid Ultrasonic Flow Meter.
2.
Use the pull-down menu and select the Brand/Manufacturer - Emerson Daniel Industries.
3.
Next select the Device, Liquid 3810 Series from the pull-down menu.
4.
Choose the Device Revision1, from the pull-down menu.
5.
Next, select HART from the Communication Protocol menu.
6.
Select AMS Device Manager for the Host System.
7.
Select the Host System Revision 11.5.
8.
Verify your search parameters are correct, as shown below.
Figure 4-1 AMS Device Description search
9.
78
Click Search Now.
Using AMS Device Manager to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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Section 4: Configuration
March 2013
10.
Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink. The file download dialog
displays. Click the Save button to save the files to your host system. You may use the
default download location or change the directory.
11.
AMS file download options
12.
Click the Save button to complete the file download.
Figure 4-2 AMS file download complete
13.
Click Open or Open Folder to view the downloaded files.
14.
Establish power to the meter and wiring to Analog Input 1 for HART communication.
15.
Start the AMS Device Manager using a laptop or PC.
16.
Enter login credentials and click OK to launch the application.
Using AMS Device Manager to configure the meter
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17.
Click the Configure tab, and then select Guided Setup, Manual Setup or Alert Setup.
Figure 4-3 AMS Device Manager
Figure 4-4 AMS Device Manager - Overview
80
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Section 4: Configuration
March 2013
AMS Device Manager - Guided Setup
The Guided setup wizard provides configuration parameter settings for the meter. The Guided
Setup is a subset of the Manual Setup parameters.
Figure 4-5 AMS Device Manager - Guided Setup
Note:
Before writing configuration changes to your meter, make sure you have saved
the Configuration file and Maintenance log.
Procedure
1.
Disable the Write Protect switch in the CPU Module to write any of the following
configuration parameters to your meter.
2.
Click the Setup Units tab to configure the system units (U.S. Customary or Metric units),
Volume units, Flow rate time units, Velocity units, Pressure units and Temperature
units. Click Apply to write the parameters to the meter.
3.
Click the Setup Outputs tab to configure the Device Variables Mapping, Units,
Frequency/Digital outputs, Frequency and Digital Outputs 1 and 2, Analog outputs,
Digital Input, Pressure and Temperature.
a.
b.
Analog output 1 (HART) - Content (Primary Variable) displays Uncorrected Flow
Rate and is a read only attribute). Configure Direction (flow), Lower Range value,
Upper range value and Alarm Action and view the HART Parameters Tag, Date,
Descriptor, Message, Final Assembly Number Poll Address, Number of Response
Preambles.
Analog Output 2 - Content (Secondary Variable) displays Uncorrected Flow Rate
and has a read only attribute. Configure Direction (flow), Lower Range value,
Upper range value and Alarm Action. Map the Third and Four variables using the
Manual Setup wizard. Selections include Uncorrected Volume Flow Rate,
Pressure and Temperature.
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4.
After all of the data shown below is entered, click Apply to write the parameters to the
meter.
a.
b.
c.
5.
Click Setup HART to configure the HART parameters (tag, date, descriptor, message
text, Final Assembly number, Poll address and number of response preambles are
displayed). After all of the data is entered click Apply to write the parameters to the
meter.
6.
On the Overview page, click Alert Setup and select the Flow Analysis tab and enable
Reverse Flow. Click the OK button to return to the Overview page.
7.
On the Overview page, click the Service Tools tab and select the Variables tab. The Flow
Data, Path Information, Flow Totals, and All Variables data is populated after you are
connected to the meter.
a.
b.
c.
82
Click the Frequency/Digital Outputs tab to configure Frequency/Digital Output 1,
2 and 3 Source and drive Mode. Select the Source for each Frequency/Digital
output and select the desired drive Mode. The Mode options are Open Collector
which requires an external excitation voltage and pull-up resistor or TTL mode
which outputs a 0-5 VDC signal (each Frequency output has an A and B output
phase). (Refresh Note: If changes are made to any Source variable on this page,
apply the changes and navigate to the Guided Setup page. Navigate back to the
Manual Setup for the changes to be reflected in other Manual Setup pages).
Click the Frequency and Digital Output 1 tab to configure the Content, (flow)
Direction, Channel B Phase frequency output, Lag forward, Lead Reverse or Lead
Forward, Lag Reverse (Phase B lags Phase A while reporting forward flow and lead
Phase A while reporting reverse flow or the opposite), Digital Output 1 Channel A
Content and Polarity, Channel B Content and Polarity, Maximum Frequency, and
Lower and Upper Range Units of Measure.
Click the Frequency and Digital Output 2 tab and repeat Step 3b to configure
Frequency and Digital Output 2 parameters.
Click the Flow Data tab and view the Flow Direction (Forward or Reverse),
Average Flow and Average Sound Velocities values.
Click the Path Information tab and view the Chord performance, Gain, SNR (Signal
to Noise Ratio) Signal strength (mV), and Noise (mV).
Click the Flow Totals tab to view the volume totals (forward and reverse
uncorrected volume).
Using AMS Device Manager to configure the meter
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March 2013
d.
Click the All Variables tab to view a graphical display of the Primary, Secondary,
Third and Fourth Variables.
Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators
8.
Click OK to return to the Overview page.
9.
Enable the Write Protect switch on the CPU Module to protect the meter’s
configuration.
10.
From the Overview window, click Display Meter K-Factors. K-Factors are a read-only
values calculated from the Full scale volumetric flow rate used with frequency outputs
and the Maximum frequency for frequency output.
Figure 4-7 Display Meter K-Factors
Click Next to return to the Device Manager Overview page.
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AMS Device Manager - Manual Setup
Use the Manual Setup wizard to configure the meter’s parameters. See Figure 4-3 and Figure 4-4
and from the AMS Device Manager Configure menu click Manual Setup.
Figure 4-8 AMS Device Manager - Configure Manual Setup
Procedure
84
1.
If installed, remove security wires from the endcap and the Bracket/Cover hex head
bolts that secures the Base Enclosure.
1.
Disable the Write Protect switch in the CPU Module to write any of the following
configuration parameters to your meter.
2.
Click the Device Variables Mapping tab. The Primary and Secondary variables are read
only and are configured for Uncorrected Flow Rate. The Third and Fourth variable
configuration choices include Pressure and Temperature.
3.
Click the Units tab (see AMS Device Manager - Guided Setup, Step 1).
4.
Click the Analog Output 1 (HART) tab (see AMS Device Manager - Guided Setup, Step
2a.).
5.
Click the Analog Output 2 tab. Follow the configuration instructions in the AMS Device
Manager - Guided Setup, Step 2b. The read only Secondary variable Content,
Uncorrected Flow Rate, displays. Use the drop-down arrow and select the (flow)
Direction - Forward or Reverse. Enter a Lower and Upper Range limit. Set the Alarm
Action parameters. Click Apply, after you enter the data to write the parameters to the
meter.
6.
Click the Frequency/Digital Outputs tab. Follow the configuration instructions in the
AMS Device Manager - Guided Setup, Step 3 a.). (Refresh Note: If changes are made to
any Source variable on this page, apply the changes and navigate to the Guided Setup
Using AMS Device Manager to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Section 4: Configuration
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March 2013
page. Navigate back to the Manual Setup for the changes to be reflected in other
Manual Setup pages). Click Apply, after you enter the data to write the parameters to
the meter.
7.
Click the Frequency and Digital Output 1 tab. Follow the configuration instructions in the
AMS Device Manager - Guided Setup, Step 3b. Click Apply, after you enter the data to
write the parameters to the meter.
8.
Click the Frequency and Digital Output 2 tab. Follow the instructions in the AMS Device
Manager - Guided Setup, Step 3c to configure the Frequency and Digital Output 2
parameters. Click Apply, after you enter the data to write the parameters to the meter.
9.
Click the Temperature tab. Configure the input parameters including: Source (Live
Analog or Fixed), Min and Max input limits corresponding to 4 mA and 20 mA
respectively and the Low and High alarm limits. Click Apply, after you enter the data to
write the parameters to the meter.
10.
Click the Pressure tab. Configure the input parameters including: Source (Live Analog or
Fixed), Min and Max input limits corresponding to 4 mA and 20 mA respectively and the
Low and High alarm limits. Select either Gage or Absolute for the type of pressure
reading desired. If a live pressure transmitter is connected, select the type of reading
the transmitter outputs. If Absolute is selected, you must also enter the Atmospheric
pressure. Click Apply, after you enter the data to write the parameters to the meter.
11.
Click the Digital Input tab. The default Digital Input 1 polarity is set to Normal for general
purpose or set to Inverted when used for calibration. Click Apply, after you choose the
calibration data to write the parameters to the meter.
a.
Calibration Polarity configuration parameter selections are:
–
Digital Input 1 Calibrate Active High
–
Digital Input 1 Calibrate Active Low
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b.
Calibration Gating configuration parameter selections are:
–
Edge gated, active high
Figure 4-9 Gating configuration parameter Edge gated, active high
High
Low
Calibration Start
–
Calibration Stop
Edge gated, active low
Figure 4-10 Gating configuration parameter Edge gated, active low
High
Low
Calibration Start
–
Calibration Stop
State gated, active high
Figure 4-11 Gating configuration parameter State gated, active high
High
Low
Calibration Start
86
Calibration Stop
Using AMS Device Manager to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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March 2013
–
State gated, active low
Figure 4-12 Gating configuration parameter State gated, active low
High
Low
Calibration Start
12.
Calibration Stop
Click the Alert Setup tab (from the main Configuration page).
Figure 4-13 Configure Flow Analysis Alert
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13.
Click the Flow Analysis tab to select Configure Reverse Flow Detection, if desired. The
default setting is Disabled. Click the Disabled button to send the feature command to
the meter. Check for a response error. If no error response is received, click the Enable
button.
a.
b.
c.
88
Enter the minimum reverse flow velocity above which to accumulate flow in the
reverse direction for this alert. Enter a positive value for the Reverse Flow Zero
Cutoff. Click the Next button to write the values to the meter. Check for an error
response. If no error response is received, click the Next button. The Detect
Reverse Flow enabled page displays. Click the Next button to display Detect
Reverse Flow disabled.
If an error message is returned, click the Next button to display the Method
Complete page.
Click the Set Flow Range Limits button and enter a positive value for the Flow
Analysis Lower Velocity Range and the Upper Velocity Range Limits. When the
velocity is outside of the limit parameters, an alert is triggered. Click the Next
button to display the Method Complete page.
Using AMS Device Manager to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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Section 4: Configuration
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14.
Click the Service Tools tab to access the device alerts, variables, trends and maintenance
statuses or to edit the configuration parameters.
a.
Click the Service Tools|Alerts tab. If an alert condition exists, the alert type and
description displays. Recommended actions are listed to assist you in a
resolution. After you resolve the alert condition, click the Acknowledge button to
clear the alert. Click Apply to write the changes to the meter. If no alert condition
is active, click OK to close the device window.
Figure 4-14 AMS Device Manager - Service Tools Alerts
b.
If you change the device configuration, a confirmation dialog displays and
prompts you to write the changes to the meter. Click Yes to write the changes to
the meter or click No to cancel pending changes.
Figure 4-15 Configuration changes dialog
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c.
Click the Service Tools|Variables tab. The Variables page displays tabs for the
device’s Flow Data, Path Information, Flow Totals, and All Variables).
Figure 4-16 AMS Device Manager - Service Tools
d.
e.
f.
90
The Service Tools|Flow Data page includes charts for flow and sound velocities.
The flow values (flow direction, average flow velocity and average sound
velocity) parameters are displayed for the connected device.
Click Service Tools|Variables|Path Information tab to view the device’s chord
performance (%), Gain (dB), SNR (dB), Signal (mV) and Noise (mV).
Click Service Tools|Variables|Flow Totals to view the volume totals (Forward and
reverse Uncorrected Volume) parameters for the connected device.
Using AMS Device Manager to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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Section 4: Configuration
March 2013
g.
Click Service Tools|Variables|All Variables tab to view Primary, Secondary, Third
and Fourth Variable parameter status.
Figure 4-17 AMS Device Manager - Service Tools All Variables
Gauges display each variable’s status as good or bad. If a status is bad refer to the
Service Tools Alerts page for recommended actions to resolve the alert condition. Also
refer to the Field Device Specification manual (P/N 3-9000-762) for Commands 48 and
140 details.
IMPORTANT
Alerts are triggered for Command 48 Additional device status and Command 140
detailed status information. Alerts are grouped as Failed - Fix Now, Maintenance - Fix
Soon and Advisory according to the severity level; 1-6. Severity 1 is the highest and 6 is
the lowest level.
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h.
Click the Service Tools|Trends tab to display the device variables (uncorrected
volume flow rate, pressure and temperature) trends.
Figure 4-18 AMS Device Manager - Service Tools Trends
Primary and Secondary variables display real-time uncorrected volume flow rate
trends. The third and fourth variables charts displays trends for temperature and
pressure.
15.
Click the Service Tools|Routine Maintenance tab. Click Analog Output 1 Trim to perform a
digital to analog trim adjustment of the first milliampere output. The 4mA and 20mA
output current values should equal the plant’s standard values. Click Yes to confirm the
configuration changes. Repeat this step to trim Analog Output 2 current. Click Apply to
write the output trim values to the meter. Click OK to navigate back to the Service Tools
page.
16.
Click the Service Tools|Zero Calibration tab. See AMS Device Manager - Guided Setup
Step 6 to configure the zero flow parameters.
17.
After you have changed and written the configuration changes to the meter do the
following:
a.
b.
Enable the Write Protect switch on the CPU Module to protect the meter’s
configuration.
Replace the end cap and if required, apply security seals through the endcap
holes and through the hex head bolts that secure the Bracket/Cover to the Base
enclosure.
Note: The next time you connect to the device using Daniel MeterLink, the
Monitor page displays a Meter status alarm that the configuration has changed
and remains latched until acknowledged. Click Ack (acknowledge) to clear the
alarm.
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4.4
March 2013
Using a Field Communicator to configure the
meter
important
Follow all guidelines and precautions described in the Field Communicator User Manual and in
the 3812 Liquid Ultrasonic Flow Meter documentation when working in a hazardous area.
Installation Requirements
•
Emerson Field Communicator software, license, installation guide and user manual
available on the Emerson Asset Optimization Field Communicator website:
http://www2.emersonprocess.com/en-US/brands/Field-Communicator/Pages/Documentation.aspx
•
Daniel HART Device Description (HART DD) installed for the meter
•
Network configured for a Field Communicator
•
Daniel Field Device Specification Manual (P/N 3-9000-761) available on the Daniel website
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultrasonic.aspx
•
System wiring diagram drawing number DMC - 004936 (see Appendix A)
•
Power supply
Using a Field Communicator to configure the meter
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Procedure
1.
Remove electrical power to the meter. If installed, remove the endcap security latches
and seals and then, remove the endcap.
2.
Refer to the Field Communicator Users Manual wiring diagrams and commissioning
instructions provided with your handheld device. Register the product to activate the
end user license.
3.
Fully charge the Field Communicator battery prior to use. Important: Do not change
the battery in a hazardous area environment. The power supply is not intrinsically safe.
4.
On the meter, run the wires through the field wiring conduit and into the transmitter
electronics enclosure.
Figure 4-19 3812 transmitter field wiring conduit entries
A.
A. Field wiring conduit entries (4)
94
Using a Field Communicator to configure the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
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Section 4: Configuration
March 2013
5.
Wire Analog Input 1 (AI1) and Analog Output 1 (AO1) as shown in Figure 4-20 and
Appendix A, drawing DMC-004936.
Figure 4-20 Field Communicator wiring diagram for the 3810 Series electronics
6.
Use the leads provided with the Field Communicator to connect to your device.
7.
Press and hold the Power button on the Field Communicator until the green light
blinks.
8.
Use the touch screen on the Field Communicator, the keypad or use the stylus to
navigate through the device menus.
9.
Refer to the Menu tree in Section D.1.1 of the Daniel HART Field Device Specification
manual (P/N 3-9000-761) for the device fast key sequences. Included in the menu tree
are:
•
•
•
•
Diagram Page 1 - 3810 Series Root Menu; Overview, Configure|Manual Setup
Diagram Page 2 - Configure|Manual Setup (continued) and Alerts Setup
Diagram Page 3 - Service Tools|Alerts and Variables
Diagram Page 4 - Service Tools|Variables (continued), Service Tools|Trends, and
Service Tools|Maintenance
If you encounter problems, refer to the contact information on the back cover of this manual or
the contacts included in the Field Communicator Users Manual.
Using a Field Communicator to configure the meter
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4.5
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Security seals for the meter
For the integrity of the meter metrology and to prevent tampering with the transmitter
electronics and transducer assemblies, attach security latches to the Shroud covering the
transducer assemblies and install security wires on the Transmitter Electronics Enclosure end
caps, the Base Enclosure hex head bolts, the Shroud clamps and the shroud latches
(see Section 3.7).
Pour the conduit ports sealing compound according to the customer’s requirements (e.g., after
approximately one to two weeks of run time). Also, see Section 3.4.1 and see Section 3.4.2.
96
Security seals for the meter
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Engineering drawings
3-9000-765 Rev D
March 2013
Appendix A: Engineering drawings
Appendix A
A.1
Daniel 3812 Liquid Ultrasonic Flow Meter
drawings
List of Engineering Drawings
This appendix contains the following engineering drawing(s) for the ultrasonic meter:
DMC-004936
Daniel 3810 Series Ultrasonic Flow Meter System Wiring Diagram
Daniel 3812 Liquid Ultrasonic Flow Meter drawings
97
Engineering drawings
March 2013
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Daniel 3812 Liquid Ultrasonic Flow Meter drawings
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Open source licenses
3-9000-765 Rev D
March 2013
Appendix B: Open source licenses
A
Source code for executable files or libraries included in this product is provided per the indicated
license in the table below. Hyperlinks to the controlling organization's websites are included in
Section B.1 through Section B.4.
Table B-1 Open source licences
Package
File specification
License
Summary
base_libs-1.2-1
base_libs
LGPL
Base Libraries (from toolchain)
busybox-1.1.3-1
busybox
GPL
A small executable that replaces
many UNIX utilities
dev-1.1-1
dev
GPL
Device files for a small embedded
system
devmem2-1.0-1
devmem2
GPL
Simple program to read/write
from/to any location
ethtool-3-1
ethtool
GPL
Ethernet settings tool for PCI
Ethernet cards
fake-provides-1.0-5
fake-provides
GPL
Fake provides to satisfy package
dependencies
gdb-6.6cs-1
gdb
GPL
Gdb - GNU Source level debugger
for C, C++
kernel-2.6.37-6
kernel-2.6.37mpc8313erd
GPL
Linux kernel (core of the Linux
operating system)
libpcap-0.8.3-1
libpcap
BSD
A system-independent interface for
user-level pa
libtermcap-2.0.8-31_1
libtermcap
LGPL
A basic system library for accessing
the termcap
BSD
A lightweight TCP/IP stack
lwIP
merge-0.1-1
merge
GPL
Merge files for an embedded root
filesystem
modeps-1.0-1
modeps
GPL
Generate module dependency file
mtd-utils-20060302-1
mtd-utils
GPL
Memory Technology Device tools
net-tools-1.60-1
net-tools
GPL
Basic networking tools
ppp-2.4.4-1
ppp
BSD
Like a Point-to-Point Protocol
daemon
skell-1.16-2
skell
GPL
Skelleton files for an embedded
root filesystem
sqlite-3.6.22-1
sqlite
Public domain
SQLite is a C library that implements an embeddable SQL
database
99
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Package
File specification
License
Summary
strace-4.5.14-1
strace
BSD
trace system calls associated with a
running pro
sysconfig-1.2-1
sysconfig
GPL
System configuration package
sysfsutils-2.1.0-1
sysfsutils
GPL/LGPL
sysfs utilities
tcpdump-3.8.3-1
tcpdump
BSD
A network traffic monitoring tool
termcap-1.2-1
termcap
BSD
minimal /etc/termcap needed by
minicom etc
u-boot-1.3.0-1
u-boot-1.3.0mpc8313erdb
GPL
Universal Bootloader firmware
ubi-utils-1.4.2-1
ubi-utils
GPL
Tools for maintaining Unsorted
Block Image Device
vsftpd-2.2.2-1
vsftpd
GPL
vsftpd - Very Secure Ftp Daemon
zlib-1.2.3-2
zlib
zlib
Distribution zlib compression
utilities and libraries
Follow the link below to the Daniel® Liquid Ultrasonic Products GPL webpage for additional
open source information and zipped source code files.
http://www2.emersonprocess.com/en-US/brands/daniel/Pages/GPL3810.aspx
B.1
GNU General Public License
For more details about GNU GPL (General Public License), follow the link below:
http://www.gnu.org/
Daniel® Measurement and Control, Inc., uses GPL version 2.
http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
The GNU GPL is currently version 3
http://www.gnu.org/licenses/quick-guide-gplv3.html
For older versions of the GNU General Public License, follow the link below:
http://www.gnu.org/licenses/old-licenses/old-licenses.html#GPL
See GPL license on the following pages.
100
GNU General Public License
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Open source licenses
March 2013
The GNU General Public License (GPL)
Version 2, June 1991
Copyright (C) 1989, 1991 Free Software Foundation, Inc.
59 Temple Place, Suite 330, Boston, MA 02111-1307 USA
Everyone is permitted to copy and distribute verbatim copies
of this license document, but changing it is not allowed.
Preamble
The licenses for most software are designed to take away your freedom to share and change it. By
contrast, the GNU General Public License is intended to guarantee your freedom to share and change
free software--to make sure the software is free for all its users. This General Public License applies to
most of the Free Software Foundation's software and to any other program whose authors commit to
using it. (Some other Free Software Foundation software is covered by the GNU Library General Public
License instead.) You can apply it to your programs, too.
When we speak of free software, we are referring to freedom, not price. Our General Public Licenses
are designed to make sure that you have the freedom to distribute copies of free software (and
charge for this service if you wish), that you receive source code or can get it if you want it, that you
can change the software or use pieces of it in new free programs; and that you know you can do
these things.
To protect your rights, we need to make restrictions that forbid anyone to deny you these rights or to
ask you to surrender the rights. These restrictions translate to certain responsibilities for you if you
distribute copies of the software, or if you modify it.
GNU General Public License
101
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For example, if you distribute copies of such a program, whether gratis or for a fee, you must give the
recipients all the rights that you have. You must make sure that they, too, receive or can get the
source code. And you must show them these terms so they know their rights.
We protect your rights with two steps: (1) copyright the software, and (2) offer you this license which
gives you legal permission to copy, distribute and/or modify the software.
Also, for each author's protection and ours, we want to make certain that everyone understands that
there is no warranty for this free software. If the software is modified by someone else and passed
on, we want its recipients to know that what they have is not the original, so that any problems
introduced by others will not reflect on the original authors' reputations.
Finally, any free program is threatened constantly by software patents. We wish to avoid the danger
that redistributors of a free program will individually obtain patent licenses, in effect making the
program proprietary. To prevent this, we have made it clear that any patent must be licensed for
everyone's free use or not licensed at all.
The precise terms and conditions for copying, distribution and modification follow.
102
GNU General Public License
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
Open source licenses
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TERMS AND CONDITIONS FOR COPYING, DISTRIBUTION AND MODIFICATION
0. This License applies to any program or other work which contains a notice placed by the copyright
holder saying it may be distributed under the terms of this General Public License. The "Program",
below, refers to any such program or work, and a "work based on the Program" means either the
Program or any derivative work under copyright law: that is to say, a work containing the Program or
a portion of it, either verbatim or with modifications and/or translated into another language.
(Hereinafter, translation is included without limitation in the term "modification".) Each licensee is
addressed as "you".
Activities other than copying, distribution and modification are not covered by this License; they are
outside its scope. The act of running the Program is not restricted, and the output from the Program
is covered only if its contents constitute a work based on the Program (independent of having been
made by running the Program). Whether that is true depends on what the Program does.
1. You may copy and distribute verbatim copies of the Program's source code as you receive it, in any
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2. You may modify your copy or copies of the Program or any portion of it, thus forming a work based
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In addition, mere aggregation of another work not based on the Program with the Program (or with a
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If distribution of executable or object code is made by offering access to copy from a designated
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Program by all those who receive copies directly or indirectly through you, then the only way you
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conditions either of that version or of any later version published by the Free Software Foundation. If
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NO WARRANTY
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How to Apply These Terms to Your New Programs
If you develop a new program, and you want it to be of the greatest possible use to the public, the
best way to achieve this is to make it free software which everyone can redistribute and change under
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To do so, attach the following notices to the program. It is safest to attach them to the start of each
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One line to give the program's name and a brief idea of what it does.
Copyright (C) <year> <name of author>
This program is free software; you can redistribute it and/or modify it under the terms of the
GNU General Public License as published by the Free Software Foundation; either version 2 of
the License, or (at your option) any later version.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR
PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public License along with this program;
if not, write to the Free Software Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA
02111-1307 USA
Also add information on how to contact you by electronic and paper mail.
If the program is interactive, make it output a short notice like this when it starts in an interactive
mode:
Gnomovision version 69, Copyright (C) year name of author Gnomovision comes with
ABSOLUTELY NO WARRANTY; for details type `show w'. This is free software, and you are
welcome to redistribute it under certain conditions; type `show c' for details.
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The hypothetical commands `show w' and `show c' should show the appropriate parts of the General
Public License. Of course, the commands you use may be called something other than `show w' and
`show c'; they could even be mouse-clicks or menu items--whatever suits your program.
You should also get your employer (if you work as a programmer) or your school, if any, to sign a
"copyright disclaimer" for the program, if necessary. Here is a sample; alter the names:
Yoyodyne, Inc., hereby disclaims all copyright interest in the program `Gnomovision' (which
makes passes at compilers) written by James Hacker.
signature of Ty Coon, 1 April 1989
Ty Coon, President of Vice
This General Public License does not permit incorporating your program into proprietary
programs. If your program is a subroutine library, you may consider it more useful to permit
linking proprietary applications with the library. If this is what you want to do, use the GNU
Library General Public License instead of this License.
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GNU Lesser General Public License
GNU LESSER GENERAL PUBLIC LICENSE
Version 3, 29 June 2007
Copyright © 2007 Free Software Foundation, Inc. <http://fsf.org/>
Everyone is permitted to copy and distribute verbatim copies of this license document, but
changing it is not allowed.
This version of the GNU Lesser General Public License incorporates the terms and conditions of
version 3 of the GNU General Public License, supplemented by the additional permissions listed
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The "Corresponding Application Code" for a Combined Work means the object code and/or
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You may convey a covered work under sections 3 and 4 of this License without being bound by
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4. Combined Works.
You may convey a Combined Work under terms of your choice that, taken together, effectively
do not restrict modification of the portions of the Library contained in the Combined Work and
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0) Convey the Minimal Corresponding Source under the terms of this License, and
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1) Use a suitable shared library mechanism for linking with the Library. A suitable
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e) Provide Installation Information, but only if you would otherwise be required to
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Information must accompany the Minimal Corresponding Source and Corresponding
Application Code. If you use option 4d1, you must provide the Installation
Information in the manner specified by section 6 of the GNU GPL for conveying
Corresponding Source.)
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5. Combined Libraries.
You may place library facilities that are a work based on the Library side by side in a single
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b) Give prominent notice with the combined library that part of it is a work based on the
Library, and explaining where to find the accompanying uncombined form of the same
work.
6. Revised Versions of the GNU Lesser General Public License.
The Free Software Foundation may publish revised and/or new versions of the GNU Lesser
General Public License from time to time. Such new versions will be similar in spirit to the
present version, but may differ in detail to address new problems or concerns.
Each version is given a distinguishing version number. If the Library as you received it specifies
that a certain numbered version of the GNU Lesser General Public License "or any later version"
applies to it, you have the option of following the terms and conditions either of that published
version or of any later version published by the Free Software Foundation. If the Library as you
received it does not specify a version number of the GNU Lesser General Public License, you may
choose any version of the GNU Lesser General Public License ever published by the Free
Software Foundation.
If the Library as you received it specifies that a proxy can decide whether future versions of the
GNU Lesser General Public License shall apply, that proxy's public statement of acceptance of
any version is permanent authorization for you to choose that version for the Library.
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BSD Open Source License
For more details about the Open SourceTM BSD license or the Open Source Initiative, follow the link below:
http://www.opensource.org/licenses/bsd-license.php
Copyright (c) <YEAR>, <OWNER>
All rights reserved.
•
Redistribution and use in source and binary forms, with or without modification, are
permitted provided that the following conditions are met:
•
Redistributions of source code must retain the above copyright notice, this list of conditions
and the following disclaimer.
•
Redistributions in binary form must reproduce the above copyright notice, this list of
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provided with the distribution.
•
Neither the name of Daniel® nor the names of its contributors may be used to endorse or
promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND
ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR
ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES
(INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON
ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING
NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE,
EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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M.I.T License
For more details about the Open SourceTM MIT license or the Open Source Initiative follow the link below:
http://www.opensource.org/licenses/mit-license.php
The MIT License
Copyright (c) <year> <copyright holders>
Permission is hereby granted, free of charge, to any person obtaining a copy of this software and
associated documentation files (the "Software"), to deal in the Software without restriction,
including without limitation the rights to use, copy, modify, merge, publish, distribute,
sublicense, and/or sell copies of the Software, and to permit persons to whom the Software is
furnished to do so, subject to the following conditions:
The above copyright notice and this permission notice shall be included in all copies or
substantial portions of the Software.
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS
FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR
COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN
AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION
WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE.
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Index
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Appendix C Index
C.1 Manual Index
A
Acronyms, abbreviations and definitions .........................3
AMS Device Manager - Manual Setup ..............................84
AMS™ Suite Device Manager ................................................3
Analog
input switch settings .....................................................60
output switch settings ..................................................60
Analog output settings .........................................................60
C
Cable length
Open Collector mode ....................................................45
TTL mode ..........................................................................45
Conduit seals ............................................................................47
Configuration...........................................................................73
Daniel MeterLink Setup ................................................73
Field Setup Wizard .........................................................74
open collector frequency outputs.............................45
protect switch setting ...................................................61
Seal the unit .....................................................................96
D
Daniel Hoist ring part numbers ..........................................39
Daniel MeterLink software .....................................................6
DHCP server .............................................................................60
DHCP server switch settings ...............................................60
Digital Input..............................................................................60
Digital Output(s) .....................................................................17
Dynamic Host Configuration Protocol ...............................3
E
Ethernet communications ...................................................53
External ground lug................................................................47
F
FCC Compliance ......................................................................19
Frequency/Digital outputs...................................................56
G
GPL ..............................................................................................99
H
HART .............................................................................................4
Highway Addressable Remote Transducer ......................4
Hoist Ring Thread Size ..........................................................39
Hoist rings
American Drill Bushing Company .............................39
Carr Lane Manufacturing Company..........................39
Fastenal .............................................................................39
Reid Tools .........................................................................39
Manual Index
March 2013
I
I/O connections ...................................................................... 55
Input/Output ............................................................................. 4
Intrinsically Safe ........................................................................ 4
J
junction box junction box security seal ........................... 65
L
LGPL ............................................................................................ 99
Lifting slings ............................................................................. 33
correct sling attachment ............................................. 41
incorrect sling attachment ......................................... 42
safety precautions using lifting slings ..................... 40
Local display ............................................................................... 2
Display items ................................................................... 75
display labels, descriptions and valid units ............ 75
Display units .................................................................... 77
Optional local display and glass endcap ................. 13
Scroll delay ....................................................................... 77
M
MAC Address ............................................................................. 4
Mechanical
installation........................................................................ 21
Meter .......................................................................................... 14
Meter design
Direct mount electronics assembly with
clamped band shrouds ......................................... 10
Direct mount electronics assembly with
split shroud ................................................................ 7
Direct mount electronics with bolted single
band shrouds and local display ............................ 9
Direct mount electronics with latched single
band shrouds and remote display....................... 8
Remote mount electronics assembly with
clamped band shrouds ......................................... 11
Remote mount electronics assembly with
split shrouds............................................................. 12
Meter safety
appropriately rated lifting slings ............................... 40
Base Enclosure security seals...................................... 64
Clamped shroud security seals .................................. 67
Direct or remote mount Transmitter
Electronics Enclosure security seals ................. 63
electronic enclosure security latch ........................... 62
end flanges tapped flat-counterbore hole ............. 33
engineered swivel hoist rings ..................................... 33
hoist ring and non-compliant eye bolt .................... 34
hoist ring lookup table ................................................. 39
hoist rings and lifting slings ........................................ 32
hoist rings in meter end flanges ................................ 33
hoist rings part number lookup table ...................... 39
how to obtain swivel hoist rings ................................ 39
117
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March 2013
incorrect sling attachment.......................................... 42
safety precautions using swivel hoist rings ............ 34
Split shroud security seals ..................................... 68, 69
swivel hoist rings ............................................................ 33
90 degree angle between slings................................ 35
Meter specifications .............................................................. 14
analog Input(s)................................................................ 16
analog output(s)............................................................. 17
connectivity ..................................................................... 16
Digital Input(s) ................................................................ 16
frequency output/digital outputs ............................. 17
power ................................................................................. 15
temperature .................................................................... 15
transducers ...................................................................... 15
Meter tube considerations
bi-directional flow .......................................................... 30
piping unidirectional flow ........................................... 29
MMU ............................................................................................. 4
Mounting in heated or cooled pipelines ......................... 43
O
Open source licenses ............................................................ 99
Opensource
BSD Open Source License .......................................... 115
GNU General Public License ...................................... 100
GNU Lesser General Public License ......................... 111
M.I.T License .................................................................. 116
P
Piping recommendations .................................................... 28
bidirectional flow ........................................................... 30
unidirectional flow ......................................................... 29
Port A
communications ............................................................ 54
Pre-installation considerations .......................................... 18
Public domain .......................................................................... 99
S
Safety ......................................................................................... 18
ATEX Directive 94/9/EC ................................................ 18
FCC compliance .............................................................. 19
Sealing the unit ....................................................................... 71
Section ....................................................................................... 73
Securing end caps and shroud ........................................... 62
Serial Port A parameters ...................................................... 54
Shroud options.......................................................................... 7
bolted band shroud ......................................................... 7
clamped band shroud ..................................................... 7
latched single band shroud ........................................... 7
split shroud ........................................................................ 7
Source code for executable files ........................................ 99
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Startup
startup and configuration .....................................45, 73
systems that use flame-proof cable ......................... 49
T
Transducer
LT-10 operating temperature .................................... 15
LT-11 operating temperature .................................... 15
Transmitter Electronics Enclosure chassis ground ....... 46
U
Ultrasonic type ........................................................................ 14
W
Wiring and connections
Ethernet cable to PC communication ...................... 53
Ethernet communications........................................... 53
Modbus ASCII .................................................................. 50
Modbus ASCII or RTU .................................................... 50
PC to meter serial connection .................................... 55
PlantWeb® architecture .............................................. 50
RS-485 full duplex .......................................................... 50
TCP/IP protocol ............................................................... 50
Wiring and I/O ......................................................................... 50
Numerics
3812 meter
accuracy limits ................................................................ 14
body and flange pressure rating range (psi) .......... 14
communications ............................................................ 16
design .................................................................................. 7
digital, analog, and frequency inputs ...................... 16
digital, analog, and frequency outputs ................... 17
electronic specifications .............................................. 15
flange types...................................................................... 14
linearity.............................................................................. 14
meter performance ....................................................... 14
meter type ........................................................................ 14
Minimum operating pressure..................................... 14
preinstallation considerations.................................... 18
repeatability ..................................................................... 14
specific gravity ................................................................ 14
specifications ................................................................... 14
temperature base electronic enclosure .................. 15
Velocity range ................................................................. 14
Manual Index
P/N 3-9000-765
Rev C
2013
Daniel Measurement and Control, Inc.
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T +971-4-811-8100
Asia Pacific: Singapore
T +65-677-8211
This product is a core component of the PlantWeb digital plant architecture.
© 2013 Daniel Measurement and Control, Inc. All rights reserved
The Emerson logo is a trademark and service mark of Emerson Electric Co. Daniel Measurement
and Control, Inc. (Daniel) are Emerson Process Management business units. The Daniel name and
logo are trademarks of Daniel Industries, Inc. The Senior, Junior, Simplex, MeterLink SeniorSonic,
JuniorSonic, and DanPac are trademarks of Daniel Industries, Inc. All other trademarks are property
of their respective owners.
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