Specifications | Emerson Process Management 8732 Oxygen Equipment User Manual

Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Integral Mount or Remote Mount Magnetic
Flowmeter System with FOUNDATION™ fieldbus
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Integral Mount or Remote Mount
Magnetic Flowmeter System with
FOUNDATION™ fieldbus
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Rosemount Inc. has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table of Contents
SECTION 1
Introduction
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
SECTION 2
Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Transmitter Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Mechanical Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Mount the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Identify Options and Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Hardware Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Conduit Ports and Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Conduit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Installation Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Connect Transmitter Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Connect FOUNDATION fieldbus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Transmitter Communication Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Transmitter Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Rosemount Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Transmitter to Sensor Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Conduit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Sensor to Remote Mount Transmitter Connections . . . . . . . . . . . . . . . . . .2-13
SECTION 3
Configuration
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
LOI Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Table Value Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Select Value Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Display Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Start Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Stop Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Reset Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Process Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
PV - Primary Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
PV -% Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
PV - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Totalizer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
TOC-1
Reference Manual
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00809-0100-4663, Rev BA
January 2010
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Flow Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Line Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
PV URV (Upper Range Value) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
PV LRV (Lower Range Value) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Calibration Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
PV Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
SECTION 4
Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Diagnostic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Basic Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Advanced Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Diagnostic Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Trims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Additional Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Display Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Signal Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Device Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Block Mode: Target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Block Mode: Actual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Block Mode: Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Block Mode: Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
SECTION 5
Sensor Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Sensor Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Sensor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Upstream/Downstream
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Flow Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Installation (Flanged Sensor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Flange Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Installation
(Wafer Sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Flange Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Installation
(Sanitary Sensor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Alignment and Bolting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Process Leak Protection (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Standard Housing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Relief Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Process Leak Containment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
TOC-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
SECTION 6
Maintenance and
Troubleshooting
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Installation Check and Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Transmitter Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Quick Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Step 1: Wiring Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Step 2: Process Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Step 3: Installed Sensor Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Step 4: Uninstalled Sensor Tests . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
APPENDIX A
Reference Data
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Foundation™ fieldbus Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
APPENDIX B
Approval Information
Product Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
ATEX Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Pressure Equipment Directive (PED) (97/23/EC) . . . . . B-1
Electro Magnetic Compatibility (EMC) (2004/108/EC) . . . . . . . . . . B-2
Low Voltage Directive (93/68/EEC) . . . . . . . . . . . . . . . . . . . . . . . . B-2
Low Voltage Directive (2006/95/EC) . . . . . . . . . . . . . . . . . . . . . . . B-2
Other important guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
IECEx Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Hazardous Locations Product Approvals Offering. . . . . . . . . . . . . . . . B-3
Hazardous Location Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Transmitter Approval Information . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
APPENDIX C
Diagnostics
Diagnostic Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Licensing and Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Licensing the 8732 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Tunable Empty Pipe Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Tunable Empty Pipe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Optimizing Tunable Empty Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
Troubleshooting Empty Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Ground/Wiring Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Ground/Wiring Fault Parameters . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Troubleshooting Ground/Wiring Fault. . . . . . . . . . . . . . . . . . . . . . .C-5
Ground/Wiring Fault Functionality . . . . . . . . . . . . . . . . . . . . . . . . .C-5
High Process Noise Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
High Process Noise Parameters . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
Troubleshooting High Process Noise . . . . . . . . . . . . . . . . . . . . . . .C-6
High Process Noise Functionality. . . . . . . . . . . . . . . . . . . . . . . . . .C-7
8714i Meter Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
Sensor Signature Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
8714i Meter Verification Test Parameters . . . . . . . . . . . . . . . . . . .C-9
8714i Meter Verification Test Results Parameters . . . . . . . . . . . .C-10
Optimizing the 8714i Meter Verification . . . . . . . . . . . . . . . . . . . .C-13
Troubleshooting the 8714i Meter Verification Test . . . . . . . . . . . .C-14
8714i Meter Verification Functionality. . . . . . . . . . . . . . . . . . . . . .C-14
Rosemount Magnetic Flowmeter Calibration Verification Report . . .C-16
TOC-3
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00809-0100-4663, Rev BA
January 2010
APPENDIX D
Digital Signal Processing
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signal Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX E
Universal Sensor Wiring
Diagrams
Rosemount Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Rosemount 8705/8707/8711/8721 Sensors to
Rosemount 8732 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Rosemount 8701 Sensor to Rosemount 8732 Transmitter . . . . . . E-4
Connecting Sensors of Other Manufacturers . . . . . . . . . . . . . . . . . E-5
Brooks Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Model 5000 Sensor to Rosemount 8732 Transmitter. . . . . . . . . . . E-6
Model 7400 Sensor to Rosemount 8732 Transmitter. . . . . . . . . . . E-7
Endress And Hauser Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Endress and Hauser Sensor to Rosemount 8732 Transmitter. . . . E-8
Fischer And Porter Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
Model 10D1418 Sensor to Rosemount 8732 Transmitter . . . . . . . E-9
Model 10D1419 Sensor to Rosemount 8732 Transmitter . . . . . . E-10
Model 10D1430 Sensor (Remote) to
Rosemount 8732 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
Model 10D1430 Sensor (Integral) to
Rosemount 8732 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
Model 10D1465 and Model 10D1475 Sensors (Integral) to
8732 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
Fischer and Porter Sensor to Rosemount 8732 Transmitter . . . . E-14
Foxboro Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-15
Series 1800 Sensor to Rosemount 8732 Transmitter . . . . . . . . . E-15
Series 1800 (Version 2) Sensor to
Rosemount 8732 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16
Series 2800 Sensor to 8732 Transmitter . . . . . . . . . . . . . . . . . . . E-17
Foxboro Sensor to 8732 Transmitter. . . . . . . . . . . . . . . . . . . . . . E-18
Kent Veriflux VTC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-19
Veriflux VTC Sensor to 8732 Transmitter. . . . . . . . . . . . . . . . . . . E-19
Kent Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
Kent Sensor to Rosemount 8732 Transmitter . . . . . . . . . . . . . . . E-20
Krohne Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-21
Krohne Sensor to Rosemount 8732 Transmitter . . . . . . . . . . . . . E-21
Taylor Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22
Series 1100 Sensor to Rosemount 8732 Transmitter . . . . . . . . . E-22
Taylor Sensor to Rosemount 8732 Transmitter . . . . . . . . . . . . . . E-23
Yamatake Honeywell Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24
Yamatake Honeywell Sensor to Rosemount 8732 Transmitter . . E-24
Yokogawa Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-25
Yokogawa Sensor to Rosemount 8732 Transmitter. . . . . . . . . . . E-25
Generic Manufacturer Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
Generic Manufacturer Sensor to Rosemount 8732 Transmitter. . E-26
Identify the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
TOC-4
D-1
D-1
D-2
D-2
D-2
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January 2010
Rosemount 8732
APPENDIX F
Resource Block
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Resource Block Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
APPENDIX G
Transducer Block
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2
Flow-Specific Block Configuration Values . . . . . . . . . . . . . . . . . . . . . .G-3
Transducer Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-4
Transducer Block Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-6
APPENDIX H
375 Field Communicator
Operation
HandHeld Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1
Connections and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-2
Basic Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-3
Action Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-3
Alphanumeric and Shift Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-4
Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-4
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5
Online Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-6
TOC-5
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Rosemount 8732
TOC-6
00809-0100-4663, Rev BA
January 2010
Reference Manual
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January 2010
Section 1
Rosemount 8732
Introduction
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
SYSTEM DESCRIPTION
The Rosemount® 8700 Series Magnetic Flowmeter System consists of a
sensor and transmitter, and measures volumetric flow rate by detecting the
velocity of a conductive liquid that passes through a magnetic field.
There are four Rosemount magnetic flowmeter sensors:
•
Flanged Rosemount 8705
•
Flanged High-Signal Rosemount 8707
•
Wafer-Style Rosemount 8711
•
Sanitary Rosemount 8721
There are two Rosemount magnetic flowmeter transmitters:
•
Rosemount 8712
•
Rosemount 8732
The sensor is installed in-line with process piping — either vertically or
horizontally. Coils located on opposite sides of the sensor create a magnetic
field. Electrodes located perpendicular to the coils make contact with the
process fluid. A conductive liquid moving through the magnetic field
generates a voltage at the two electrodes that is proportional to the flow
velocity.
The transmitter drives the coils to generate a magnetic field, and electronically
conditions the voltage detected by the electrodes to provide a flow signal. The
transmitter can be integrally or remotely mounted from the sensor.
This manual is designed to assist in the installation and operation of the
Rosemount 8732 Magnetic Flowmeter Transmitter and the Rosemount 8700
Series Magnetic Flowmeter Sensors.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
SAFETY MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Refer to the
safety messages listed at the beginning of each section before performing
any operations.
Attempting to install and operate the Rosemount 8705, 8707 High-Signal, 8711 or 8721
Magnetic Sensors with the Rosemount 8712 or 8732 Magnetic Flowmeter Transmitter
without reviewing the instructions contained in this manual could result in personal injury or
equipment damage.
SERVICE SUPPORT
To expedite the return process outside the United States, contact the nearest
Rosemount representative.
Within the United States and Canada, call the North American Response
Center using the 800-654-RSMT (7768) toll-free number. The Response
Center, available 24 hours a day, will assist you with any needed information
or materials.
The center will ask for product model and serial numbers, and will provide a
Return Material Authorization (RMA) number. The center will also ask for the
name of the process material to which the product was last exposed.
Mishandling products exposed to a hazardous substance may result in death
or serious injury. If the product being returned was exposed to a hazardous
substance as defined by OSHA, a copy of the required Material Safety Data
Sheet (MSDS) for each hazardous substance identified must be included with
the returned goods.
The North American Response Center will detail the additional information
and procedures necessary to return goods exposed to hazardous
substances.
See “Safety Messages” on page D-1 for complete warning information.
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Section 2
Rosemount 8732
Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Transmitter Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . page 2-3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-11
This section covers the steps required to physically install the magnetic
flowmeter. Instructions and procedures in this section may require special
precautions to ensure the safety of the personnel performing the operations.
Please refer to the following safety messages before performing any
operation in this section.
SAFETY MESSAGES
This symbol is used throughout this manual to indicate that special attention
to warning information is required.
Failure to follow these installation guidelines could result in death or serious injury:
Installation and servicing instructions are for use by qualified personnel only. Do not perform
any servicing other than that contained in the operating instructions, unless qualified. Verify
that the operating environment of the sensor and transmitter is consistent with the
appropriate hazardous area approval.
Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an
explosive atmosphere.
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please review
the approvals section of the 8732 reference manual for any restrictions associated with a
safe installation.
Before connecting a handheld communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive
field wiring practices.
Electrical shock can result in death or serious injury
Avoid contact with the leads and terminals. High voltage that may be present on leads can
cause electrical shock.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
The sensor liner is vulnerable to handling damage. Never place anything through the sensor
for the purpose of lifting or gaining leverage. Liner damage can render the sensor useless.
To avoid possible damage to the sensor liner ends, do not use metallic or spiral-wound
gaskets. If frequent removal is anticipated, take precautions to protect the liner ends. Short
spool pieces attached to the sensor ends are often used for protection.
Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts must be
tightened in the proper sequence to the specified torque limits. Failure to observe these
instructions could result in severe damage to the sensor lining and possible sensor
replacement.
Emerson Process Management can supply lining protectors to prevent liner damage during
removal, installation, and excessive bolt torquing.
TRANSMITTER
SYMBOLS
Caution symbol — check product documentation for details
PRE-INSTALLATION
Before installing the Rosemount 8732 Magnetic Flowmeter Transmitter, there
are several pre-installation steps that should be completed to make the
installation process easier:
MECHANICAL
CONSIDERATIONS
Protective conductor (grounding) terminal
•
Identify the options and configurations that apply to your application
•
Set the hardware switches if necessary
•
Consider mechanical, electrical, and environmental requirements
The mounting site for the 8732 transmitter should provide enough room for
secure mounting, easy access to conduit ports, full opening of the transmitter
covers, and easy readability of the LOI screen (see Figure 2-1). The
transmitter should be mounted in a manner that prevents moisture in conduit
from collecting in the transmitter.
If the 8732 is mounted remotely from the sensor, it is not subject to limitations
that might apply to the sensor.
2-2
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January 2010
Rosemount 8732
Figure 2-1. Rosemount 8732 Dimensional Drawing
7.49 (190)
6.48 (165)
LOI Cover
1
/2”-14 NPT Electrical
Conduit Connections
(2 places with a 3rd
optional)
4.97 3.00
(126) (76)
8.81
(224)
1
/2”-14 NPT Remote Junction
Box Conduit Connections (2
places)
3.07
(78)
4.97
(126)
5.82
(148)
ENVIRONMENTAL
CONSIDERATIONS
To ensure maximum transmitter life, avoid temperature extremes and
vibration. Typical problem areas include:
•
high-vibration lines with integrally mounted transmitters
•
warm-climate installations in direct sunlight
•
outdoor installations in cold climates.
Remote-mounted transmitters may be installed in the control room to protect
the electronics from a harsh environment and provides easy access for
configuration or service.
Rosemount 8732 transmitters require external power so there must be access
to a suitable power source.
INSTALLATION
PROCEDURES
Rosemount 8732 installation includes both detailed mechanical and electrical
installation procedures.
Mount the Transmitter
Remote-mounted transmitters may be mounted on a pipe up to two inches in
diameter or against a flat surface.
Pipe Mounting
To mount the transmitter on a pipe:
1.
Attach the mounting bracket to the pipe using the mounting hardware.
2.
Attach the 8732 to the mounting bracket using the mounting screws.
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Rosemount 8732
Surface Mounting
To surface mount the transmitter:
1.
Attach the 8732 to the mounting location using the mounting screws.
Identify Options and
Configurations
The standard application of the Rosemount 8732 includes a FOUNDATION
fieldbus output. Be sure to identify options and configurations that apply to
your situation, and keep a list of them nearby for consideration during the
installation and configuration procedures.
Hardware Switches
The 8732 electronics board is equipped with two user-selectable hardware
switches. These switches set the Transmitter Security and Simulate Mode.
The standard configuration for these switches when shipped from the factory
are as follows:
Transmitter Security:
OFF
Simulate Mode
OFF
Definitions of these switches and their functions are provided below. If you
determine that the settings must be changed, see below.
Transmitter Security
The security switch on the 8732 allows the user to lock out any configuration
changes attempted on the transmitter. No changes to the configuration are
allowed when the switch is in the ON position. The flow rate indication
function remains active at all times.
With the switch in the ON position, you may still access and review any of the
operating parameters and scroll through the available choices, but no actual
data changes are allowed. Transmitter security is set in the OFF position
when shipped from the factory.
Simulate Mode
The Simulate Mode switch is used in conjunction with the Analog Input (AI)
function block. The switch is used to enable flow measurement simulation. To
enable the simulate enable feature, the switch must transition from OFF to
ON after power is applied to the transmitter, preventing the transmitter from
being accidentally left in simulate mode. Simulate Mode is set in the OFF
position when shipped from the factory.
Changing Hardware Switch Settings
In most cases, it is not necessary to change the setting of the hardware
switches. If you need to change the switch settings, complete the steps
below:
NOTE
The hardware switches are located on the top side of the electronics board
and changing their settings requires opening the electronics housing. If
possible, carry out these procedures away from the plant environment in
order to protect the electronics.
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Rosemount 8732
1.
Disconnect power to the transmitter.
2.
Remove electronics cover.
3.
Remove display if applicable.
4.
Identify the location of each switch (see Figure 2-2).
5.
Change the setting of the desired switches with a small screwdriver.
6.
Replace the electronics cover.
Figure 2-2. Rosemount 8732
Electronics Board and Hardware
Switches
Conduit Ports and
Connections
Both the sensor and transmitter junction boxes have ports for 1/2-inch NPT
conduit connections, with optional CM20 and PG 13.5 connections available.
These connections should be made in accordance with national, local or plant
electrical codes. Unused ports should be sealed with metal plugs and PTFE
tape or other thread sealant. Connections should also be made in accordance
with area approval requirements, see examples below for details. Proper
electrical installation is necessary to prevent errors due to electrical noise and
interference. Separate conduits are not necessary for the coil drive and signal
cables connecting the transmitter to the sensor, but a dedicated conduit line
between each transmitter and sensor is required. A shielded cable must be
used.
Example 1: Installing flanged sensors into an IP68 area. Sensors must be
installed with IP68 cable glands and cable to maintain IP68 rating. Unused
conduit connections must be properly sealed to prevent water ingress. For
added protection, dielectric gel can be used to pot the sensor terminal block.
Example 2: Installing flowmeters into explosion proof/flameproof areas.
Conduit connections and conduit must be rated for use in the hazardous area
to maintain flowmeter approval rating.
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Rosemount 8732
Conduit Cables
Run the appropriate size cable through the conduit connections in your
magnetic flowmeter system. Run the power cable from the power source to
the transmitter. Do not run power cables and output signal cables in the same
conduit. For remote mount installations, run the coil drive and electrode
cables between the flowmeter and transmitter. Refer to Electrical
Considerations for wire type. Prepare the ends of the coil drive and electrode
cables as shown in Figure 2-3. Limit the unshielded wire length to 1-in. on
both the electrode and coil drive cables. Excessive lead length or failure to
connect cable shields can create electrical noise resulting in unstable meter
readings.
Figure 2-3. Cable Preparation
Detail
1.00
(26)
Cable Shield
Electrical Considerations
NOTE
Dimensions are in
inches
(millimeters).
Before making any electrical connections to the Rosemount 8732, consider
the following standards and be sure to have the proper power supply, conduit,
and other accessories. When preparing all wire connections, remove only the
insulation required to fit the wire completely under the terminal connection.
Removal of excessive insulation may result in an unwanted electrical short to
the transmitter housing or other wire connections.
Transmitter Input Power
The 8732 transmitter is designed to be powered by 90-250 V AC, 50–60 Hz or
12–42 V DC. The eighth digit in the transmitter model number designates the
appropriate power supply requirement.
Model Number
1
2
Power Supply Requirement
90-250 V AC
12-42 V DC
Supply Wire Temperature Rating
Use 12 to 18 AWG wire. For connections in ambient temperatures
exceeding 140 °F (60 °C), use wire rated to at least 194 °F (90 °C).
Disconnects
Connect the device through an external disconnect or circuit breaker.
Clearly label the disconnect or circuit breaker and locate it near the
transmitter.
Requirements for 90-250 V AC Power Supply
Wire the transmitter according to national, local, and plant electrical
requirements for the supply voltage. In addition, follow the supply wire and
disconnect requirements on page 2-7.
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January 2010
Rosemount 8732
Requirements for 12-42 V DC Power Supply
Units powered with 12-42 V DC may draw up to 1 amp of current. As a result,
the input power wire must meet certain gauge requirements.
Figure 2-4 shows the supply current for each corresponding supply voltage.
For combinations not shown, you can calculate the maximum distance given
the supply current, the voltage of the source, and the minimum start-up
voltage of the transmitter, 12 V DC, using the following equation:
SupplyVoltage – 12 VDC
MaximumResis tan ce = -------------------------------------------------------------------1amp
Figure 2-4. Supply Current
versus Input Voltage
0.9
0.8
Supply Current (Amps)
0.7
0.6
0.5
0.4
0.3
0.2
12
18
24
30
36
42
Power Supply (Volts)
I = 10/V
I = Supply current requirement (Amps)
V = Power supply voltage (Volts)
Installation Category
The installation category for the Rosemount 8732 is (overvoltage) Category II.
Overcurrent Protection
The Rosemount 8732 Flowmeter Transmitter requires overcurrent protection
of the supply lines. Maximum ratings of overcurrent devices are as follows:
Connect Transmitter
Power
Power System
Fuse Rating
Manufacturer
110 V AC
220 V AC
42 V DC
250 V; 1 Amp, Quick Acting
250 V; 2 Amp, Quick Acting
50 V, 3 Amp, Quick Acting
Bussman AGCI or Equivalent
Bussman AGCI or Equivalent
Bussman AGCI or Equivalent
To connect power to the transmitter, complete the following steps.
1.
Ensure that the power source and connecting cable meet the
requirements outlined on page 2-8.
2.
Turn off the power source.
3.
Open the power terminal cover.
4.
Run the power cable through the conduit to the transmitter.
5.
Connect the power cable leads as shown in Figure 2-5.
a. Connect AC Neutral or DC- to terminal 9.
b. Connect AC Line or DC+ to terminal 10.
c. Connect AC Ground or DC Ground to the ground screw mounted
inside the transmitter enclosure.
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Rosemount 8732
Figure 2-5. AC Transmitter
Power Connections
AC Neutral or DC –
AC Line or DC +
Transmitter
Power Cable
AC or DC
Ground
Connect FOUNDATION
fieldbus Wiring
The FOUNDATION fieldbus signal provides the output information from the
transmitter.
Transmitter
Communication Input
The FOUNDATION fieldbus communication requires a minimum of
9 V dc and a maximum of 32 V dc at the transmitter communication terminals.
NOTES
•
Do not exceed 32 V dc at the transmitter communication terminals.
•
Do not apply ac line voltage to the transmitter
communication terminals.
Improper supply voltage can damage the transmitter.
Power Conditioning
Each fieldbus power supply requires a power conditioner to decouple the
power supply output from the fieldbus wiring segment.
Field Wiring
Power independent of the coil power supply must be supplied for FOUNDATION
fieldbus communications. Use shielded, twisted pair for best results. For new
installations or to get maximum performance, twisted pair cable designed
especially for fieldbus should be used. Table 2-1 details cable characteristics
and ideal specifications.
Table 2-1.
Ideal Cable Specifications for
Fieldbus Wiring
Characteristic
Ideal Specification
Impedance
100 Ohms ± 20% at 31.25 kHz
Wire Size
18 AWG (0,8 mm2)
Shield Coverage
90%
Attenuation
3 db/km
Capacitive Unbalance
2 nF/km
See “Safety Messages” on page 2-1 for complete warning information.
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Rosemount 8732
NOTE
The number of devices on a fieldbus segment is limited by the power supply
voltage, the resistance of the cable, and the amount of current drawn by
each device.
Transmitter Wiring
Connection
To connect the 8732 to the FOUNDATION fieldbus (FF) segment, complete
the following steps.
1.
Ensure that the power source and connecting cable meet the
requirements outlined above and in “Field Wiring” on page 2-8.
2.
Turn off the transmitter and power sources.
3.
Run the FOUNDATION fieldbus cable into the transmitter.
4.
Connect -FF to Terminal 1.
5.
Connect +FF to Terminal 2.
NOTE
Foundation fieldbus signal wiring for the 8732 is not polarity sensitive.
Refer to Figure 2-6 on page 2-9.
Figure 2-6. FOUNDATION fieldbus
Signal Connections
+FF signal
–FF signal
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Rosemount 8732
Figure 2-7. Rosemount 8732
Transmitter Field Wiring
6234 ft (1900 m) max
(depending upon cable
characteristics)
Integrated
Power
Conditioner
and Filter
Terminators
Fieldbus
Segment
Power
Supply
FOUNDATION
Fieldbus
Configuration
Tool
(Spur)
(The power supply,
filter, first terminator,
and configuration tool
are typically located
in the control room.)
(Spur)
(Trunk)
*Intrinsically safe installations may
allow fewer devices per I.S. barrier.
Devices 1 through 11*
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Rosemount 8732
SENSOR CONNECTIONS
This section covers the steps required to physically install the transmitter
including wiring and calibration.
Rosemount Sensors
To connect the transmitter to a non-Rosemount sensor, refer to the
appropriate wiring diagram in “Universal Sensor Wiring Diagrams” on
page E-1. The calibration procedure listed is not required for use with
Rosemount sensors.
Transmitter to Sensor
Wiring
Flanged and wafer sensors have two conduit ports as shown in Figure 2-8.
Either one may be used for both the coil drive and electrode cables. Use the
stainless steel plug that is provided to seal the unused conduit port. Use
Teflon tape or thread sealant appropriate for the installation when sealing the
conduit.
A single dedicated conduit run for the coil drive and electrode cables is
needed between a sensor and a remote transmitter. Bundled cables in a
single conduit are likely to create interference and noise problems in your
system. Use one set of cables per conduit run. See Figure 2-8 for proper
conduit installation diagram and Table 2-2 for recommended cable. For
integral and remote wiring diagrams refer to Figure 2-10.
Figure 2-8. Conduit Preparation
Correct
Power
Outputs
Power
Incorrect
Coil Drive
and
Electrode
Cables
Outputs
Power
Outputs
Coil Drive
and
Electrode
Cables
Power
Outputs
Table 2-2. Cable Requirements
Description
Signal Cable (20 AWG) Belden 8762, Alpha 2411 equivalent
Coil Drive Cable (14 AWG) Belden 8720, Alpha 2442 equivalent
Combination Signal and Coil Drive Cable (18 AWG)(1)
Units
ft
m
ft
m
ft
m
Part Number
08712-0061-0001
08712-0061-0003
08712-0060-0001
08712-0060-0003
08712-0752-0001
08712-0752-0003
(1) Combination signal and coil drive cable is not recommended for high-signal magmeter system. For remote mount installations, combination signal and coil
drive cable should be limited to less than 330 ft. (100 m).
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Rosemount recommends using the combination signal and coil drive for N5,
E5 approved sensors for optimum performance.
Remote transmitter installations require equal lengths of signal and coil drive
cables. Integrally mounted transmitters are factory wired and do not require
interconnecting cables.
Lengths from 5 to 1,000 feet (1.5 to 300 meters) may be specified, and will be
shipped with the sensor.
Conduit Cables
Run the appropriate size cable through the conduit connections in your
magnetic flowmeter system. Run the power cable from the power source to
the transmitter. Run the coil drive and electrode cables between the sensor
and transmitter.
Prepare the ends of the coil drive and electrode cables as shown in Figure
2-9. Limit the unshielded wire length to 1-inch on both the electrode and coil
drive cables.
NOTE
Excessive lead length or failure to connect cable shields can create electrical
noise resulting in unstable meter readings.
Figure 2-9. Cable Preparation
Detail
1.00
(26)
NOTE
Dimensions are in
inches (millimeters).
Cable Shield
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Sensor to Remote Mount
Transmitter Connections
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure 2-10.
Do not connect AC power to the sensor or to terminals 1 and 2 of the
transmitter, or replacement of the electronics board will be necessary.
Figure 2-10. Wiring Diagram
Rosemount 8732 Transmitter
Rosemount 8705/8707/8711/8721
Sensors
1
1
2
2
17
17
18
18
19
19
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Section 3
Rosemount 8732
Configuration
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
LOI Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-5
Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-5
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-7
INTRODUCTION
This section covers basic operation, software functionality, and configuration
procedures for the Rosemount 8732 Magnetic Flowmeter Transmitter. For
information on connecting another manufacturer’s flowtube sensor, refer to
“Universal Sensor Wiring Diagrams” on page E-1.
The Rosemount 8732 features a full range of software functions for
configuration of output from the transmitter. Software functions are accessed
through the LOI, AMS, a Handheld Communicator, or a control system.
Configuration variables may be changed at any time and specific instructions
are provided through on-screen instructions.
Table 3-1. Parameters
Basic Set-up Parameters
Page
Review
Process Variables
Basic Setup
Flow Units
Range Values
PV Sensor/Flowtube Sensor Calibration Number
Totalizer Setup
page 3-5
page 3-5
page 3-7
page 3-7
page 3-10
page 3-11
page 3-6
LOCAL OPERATOR
INTERFACE
The optional Local Operator Interface (LOI) provides an operator
communications center for the 8732. By using the LOI, the operator can
access any transmitter function for changing configuration parameter settings,
checking totalized values, or other functions. The LOI is integral to the
transmitter electronics.
BASIC FEATURES
The basic features of the LOI include 4 navigational arrow keys that are used
to access the menu structure. See Figure 3-1.
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Figure 3-1. Local Operator
Interface Keypad
Data Entry
LOI EXAMPLES
The LOI keypad does not have numerical keys. Numerical data is entered by
the following procedure.
1.
Access the appropriate function.
2.
Use the RIGHT ARROW key to move to the value to change.
3.
Use the UP and DOWN ARROWS to change the highlighted value.
For numerical data, toggle through the digits 0–9, decimal point, and
dash. For alphabetical data, toggle through the letters of the alphabet
A–Z, digits 0–9, and the symbols ,&, +, -, *, /, $, @,%, and the blank
space.
4.
Use the RIGHT ARROWS to highlight other digits you want to change
and change them.
5.
Press “E” (the left arrow key) when all changes are complete to save
the entered values.
Use the DOWN ARROW to access the menu structure in Table 3-2. Use the
ARROW KEYS to select the desired parameters to review/change.
Parameters are set in one of two ways, Table Values or Select Values.
Table Values:
Parameters such as units, that are available from a predefined list
Select Values:
Parameters that consist of a user-created number or character string, such
as calibration number; values are entered one character at a time using
the ARROW KEYS.
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Table Value Example
Rosemount 8732
Setting the TUBE SIZE:
1.
Press the DOWN arrow to access the menu.
2.
Select line size from the Basic set-up menu.
3.
Press the UP or DOWN arrow to increase/decrease (incrementally)
the tube size to the next value.
4.
When you reach the desired size, press “E” (the left arrow).
5.
Set the loop to manual if necessary, and press “E” again.
After a moment, the LCD will display the new tube size and the maximum flow
rate.
Select Value Example
Changing the ANALOG OUTPUT RANGE:
1.
Press the DOWN arrow to access the menu.
2.
Using the arrow keys, select PV URV from the Basic Setup menu.
3.
Press RIGHT arrow key to position the cursor.
4.
Press UP or DOWN to set the number.
5.
Repeat steps 2 and 3 until desired number is displayed.
6.
Press “E”.
After a moment, the LCD will display the new analog output range.
Display Lock
The display can be locked to prevent unintentional configuration changes.
The display lock can be activated through a HART communication device, or
by holding the UP arrow for 10 seconds. When the display lock is activated,
DL will appear in the lower left hand corner of the display. To deactivate the
display lock (DL), hold the UP arrow for 10 seconds. Once deactivated, the
DL will no longer appear in the lower left hand corner of the display.
Start Totalizer
To start the totalizer, press the DOWN arrow to display the totalizer screen
and press “E” to begin totalization. A symbol will flash in the lower right
hand corner indicating that the meter is totalizing.
Stop Totalizer
To stop the totalizer, press the DOWN arrow to display the totalizer screen
and press “E” to end totalization. The flashing symbol will no longer display
in the lower right hand corner indicating that the meter has stopped totalizing.
Reset Totalizer
To reset the totalizer, press the DOWN arrow to display the totalizer screen
and follow the procedure above to stop totalization. Once totalization has
stopped, press the RIGHT arrow key to reset the NET total value to zero.
To reset the gross total value, you must change the line size. See “Line Size”
on page 3-9 for details on how to change the line size.
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Table 3-2. LOI Menu Tree
Diagnostics
Basic Setup
Detailed Setup
Diag Controls
B asic Diag
Advanced Diag
V ariables
Trims
Status
Tag
Flow Units
L ine Size
PV UR V
PV L R V
Cal Number
PV Damping
More Params
Output Config
L OI Config
Sig Processing
Device Info
PV Units
Special Units
Totalize Units
Coil Frequency
Proc Density
PV L SL
PV USL
PV Min Span
Analog
Pulse
DI/DO Config
Totalizer
R everse Flow
HAR T
Ground/Wiring
Process Noise
8714i
4-20 mA V erify
L icensing
D/A Trim
Digital Trim
Auto Zero
Universal Trim
PV UR V
PV L R V
Alarm Type
Test
Self Test
AO L oop Test
Pulse Out Test
Empty Pipe
Elec Temp
R un 8714i
V iew R esults
Tube Signature
Test Criteria
Measurements
V alues
R e-Signature
R ecall V alues
4-20 mA V erify
V iew R esults
Empty Pipe
Elec Temp
L ine Noise
5Hz SNR
37Hz SNR
Signal Power
8714i R esults
Totalize Units
Total Display
3-4
Software R ev
Final Asmbl #
Flange Type
Flange Matl
Electrode Type
Electrode Matl
L iner Material
Coil R esist
Coil Signature
Electrode R es
No Flow
Flowing, Full
Empty Pipe
DI 1
DO 2
Pulse Scaling
Pulse Width
Pulse Mode
Test
Burst Mode
B urst Command
Tag
Description
Message
Device ID
PV Sensor S/N
Flowtube Tag
R evision Num
Materials
Empty Pipe
Process Noise
Ground/Wiring
Elec Temp
Operating Mode
SP Config
Coil Frequency
PV Damping
L o-Flow Cutoff
Flow Display
Total Display
L anguage
Coil R esist
Coil Signature
Electrode R es
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DIAGNOSTIC
MESSAGES
Rosemount 8732
The following error messages may appear on the LOI screen. See Table 6-4
on page 6-5 for potential causes and corrective actions for these errors:
•
Electronics Failure
•
Coil open circuit
•
Digital trim failure
•
Auto zero failure
•
Auto trim failure
•
Flowrate > sensor limit
•
Analog out of range
•
PZR activated
•
Electronics Temp Fail
•
Pulse out of range
•
Empty pipe
•
Reverse flow
•
Electronics temp out of range
The following error messages may appear on the LOI screen. See Table 6-4
on page 6-5 for potential causes and corrective actions for these errors:
Review
Fast Keys
1, 5
•
High Process Noise
•
Grounding/Wiring Fault
•
4-20 mA Loop Verification Failed
•
8714i Failed
The 8732 includes a capability that enables you to review the configuration
variable settings.
The flowmeter configuration parameters set at the factory should be reviewed
to ensure accuracy and compatibility with your particular application of the
flowmeter.
NOTE
If you are using the LOI to review variables, each variable must be accessed
as if you were going to change its setting. The value displayed on the LOI
screen is the configured value of the variable.
PROCESS VARIABLES
Fast Keys
1, 1
The process variables measure flow in several ways that reflect your needs
and the configuration of your flowmeter. When commissioning a flowmeter,
review each process variable, its function and output, and take corrective
action if necessary before using the flowmeter in a process application
Process Variable (PV) – The actual measured flow rate in the line. Use the
Process Variable Units function to select the units for your application.
Percent of Range – The process variable as a percentage of the Analog
Output range, provides an indication where the current flow of the meter is
within the configured range of the flowmeter. For example, the Analog Output
range may be defined as 0 gal/min to 20 gal/min. If the measured flow is 10
gal/min, the percent of range is 50 percent.
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Analog Output – The analog output variable provides the analog value for the
flow rate. The analog output refers to the industry standard output in the 4–20
mA range. The analog output and 4-20 mA loop can be verified using the
Analog Feedback diagnostic capability internal to the transmitter (See “8714i
Meter Verification” on page C-8).
Totalizer Setup – Provides a reading of the total flow of the flowmeter since
the totalizer was last reset. The totalizer value should be zero during
commissioning on the bench, and the units should reflect the volume units of
the flow rate. If the totalizer value is not zero, it may need to be reset. This
function also allows for configuration of the totalizer parameters.
Pulse Output – The pulse output variable provides the pulse value for the flow
rate.
PV - Primary Variable
Fast Keys
1, 1, 1
The Primary Variable shows the current measured flow rate. This value
determines the analog output from the transmitter.
1, 1, 2
The PV% Range shows where in the flow range the current flow value is as a
percentage of the configured span.
PV -% Range
Fast Keys
PV - Analog Output
Fast Keys
1, 1, 3
The PV Analog Output displays the mA output of the transmitter
corresponding to the measured flow rate.
1, 1, 4
The Totalizer Setup menu allows for the viewing and configuration of the
totalizer parameters.
Totalizer Setup
Fast Keys
Totalizer Units
Fast Keys
1, 1, 4, 1
Totalizer units allow for the configuration of the units that the totalized value
will be displayed as. These units are independent of the flow units.
Measured Gross Total
Fast Keys
1, 1, 4, 2
Measured gross total provides the output reading of the totalizer. This value is
the amount of process fluid that has passed through the flowmeter since the
totalizer was last reset.
NOTE
To reset the measured gross total value, the line size must be changed.
Measured Net Total
Fast Keys
1, 1, 4, 3
Measured net total provides the output reading of the totalizer. This value is
the amount of process fluid that has passed through the flowmeter since the
totalizer was last reset. When reverse flow is enabled, the net total represents
the difference between the total flow in the forward direction less the total flow
in the reverse direction.
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Measured Reverse Total
Fast Keys
1, 1, 4, 4
Measured reverse total provides the output reading of the totalizer. This value
is the amount of process fluid that has passed through the flowmeter in the
reverse direction since the totalizer was last reset. This value is only totalized
when reverse flow is enabled.
Start Totalizer
Fast Keys
1, 1, 4, 5
Start totalizer starts the totalizer counting from its current value.
Stop Totalizer
Fast Keys
1, 1, 4, 6
Stop totalizer interrupts the totalizer count until it is restarted again. This
feature is often used during pipe cleaning or other maintenance operations.
Reset Totalizer
Fast Keys
1, 1, 4, 7
Reset totalizer resets the net totalizer value to zero. The totalizer must be
stopped before resetting.
NOTE
The totalizer value is saved in the Non-Volatile memory of the electronics
every three seconds. Should power to the transmitter be interrupted, the
totalizer value will start at the last saved value when power is re-applied.
Pulse Output
Fast Keys
The Pulse Output displays the current value of the pulse signal.
1, 1, 5
BASIC SETUP
Fast Keys
1, 3
Tag
Fast Keys
1, 3, 1
Flow Units
Fast Keys
1, 3, 2
The basic configuration functions of the Rosemount 8732 must be set for all
applications of the transmitter in a magnetic flowmeter system. If your
application requires the advanced functionality features of the Rosemount
8732, see Section 4 "Operation" of this manual.
Tag is the quickest and shortest way of identifying and distinguishing between
transmitters. Transmitters can be tagged according to the requirements of
your application. The tag may be up to eight characters long.
Flow Units set the output units for the Primary Variable which controls the
analog output of the transmitter.
Primary Variable Units
Fast Keys
1, 3, 2, 1
The Primary Variable Units specifies the format in which the flow rate will be
displayed. Units should be selected to meet your particular metering needs.
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Options for Flow Rate Units
• ft/sec
• B31/sec (1 Barrel = 31.5 gallons)
• m/sec
• B31/min (1 Barrel = 31.5 gallons)
• gal/sec
• B31/hr (1 Barrel = 31.5 gallons)
• gal/min
• B31/day (1 Barrel = 31.5 gallons)
• gal/hr
• lbs/sec
• gal/day
• lbs/min
• l/sec
• lbs/hr
• l/min
• lbs/day
• l/hr
• kg/sec
• l/day
• kg/min
3
• kg/hr
3
• kg/day
3
• (s)tons/min
3
• ft /sec
• ft /min
• ft /hr
• ft /day
• (s)tons/hr
• m3/sec
• (s)tons/day
• m3/min
• (m)tons/min
3
• (m)tons/hr
3
• m /day
• (m)tons/day
• Impgal/sec
• Special (User Defined, see
“Special Units” on page 3-8)
• m /hr
• Impgal/min
• Impgal/hr
• Impgal/day
• B42/sec (1 Barrel = 42 gallons)
• B42/min (1 Barrel = 42 gallons)
• B42/hr (1 Barrel = 42 gallons)
• B42/day (1 Barrel = 42 gallons)
Special Units
Fast Keys
1, 3, 2, 2
The Rosemount 8732 provides a selection of standard unit configurations that
meet the needs of most applications (see “Flow Units” on page 3-7). If your
application has special needs and the standard configurations do not apply,
the Rosemount 8732 provides the flexibility to configure the transmitter in a
custom-designed units format using the special units variable.
Special Volume Unit
Fast Keys
1, 3, 2, 2, 1
Special volume unit enables you to display the volume unit format to which
you have converted the base volume units. For example, if the special units
are abc/min, the special volume variable is abc. The volume units variable is
also used in totalizing the special units flow.
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Base Volume Unit
Fast Keys
1, 3, 2, 2, 2
Base volume unit is the unit from which the conversion is being made. Set this
variable to the appropriate option.
Conversion Number
Fast Keys
1, 3, 2, 2, 3
The special units conversion number is used to convert base units to special
units. For a straight conversion of volume units from one to another, the
conversion number is the number of base units in the new unit. For example,
if you are converting from gallons to barrels and there are 31 gallons in a
barrel, the conversion factor is 31.
Base Time Unit
Fast Keys
1, 3, 2, 2, 4
Base time unit provides the time unit from which to calculate the special units.
For example, if your special units is a volume per minute, select minutes.
Special Flow Rate Unit
Fast Keys
1, 3, 2, 2, 5
Special flow rate unit is a format variable that provides a record of the units to
which you are converting. The Handheld Communicator will display a special
units designator as the units format for your primary variable. The actual
special units setting you define will not appear. Four characters are available
to store the new units designation. The 8732 LOI will display the four
character designation as configured.
Example
To display flow in barrels per hour, and one barrel is equal to 31.0 gallons, the
procedure would be:
Set the Volume Unit to BARL.
Set the Base Volume Unit to gallons.
Set the Input Conversion Number to 31.
Set the Time Base to Hour.
Set the Rate Unit to BR/H.
Line Size
Fast Keys
1, 3, 3
The line size (flowtube sensor size) must be set to match the actual flowtube
sensor connected to the transmitter. The size must be specified in inches
according to the available sizes listed below. If a value is entered from a
control system or Handheld Communicator that does not match one of these
figures, the value will go to the next highest option.
The line size (inches) options are as follows:
0.1, 0.15, 0.25, 0.30, 0.50, 0.75, 1, 1.5, 2, 2.5, 3, 4, 6, 8, 10, 12, 14,
16, 18, 20, 24, 28, 30, 32, 36, 40, 42, 44, 48, 54, 56, 60, 64, 72, 80
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PV URV
(Upper Range Value)
Fast Keys
The upper range value (URV), or analog output range, is preset to 30 ft/s at
the factory. The units that appear will be the same as those selected under the
units parameter.
1, 3, 4
The URV (20 mA point) can be set for both forward or reverse flow rate. Flow
in the forward direction is represented by positive values and flow in the
reverse direction is represented by negative values. The URV can be any
value from –39.3 ft/s to +39.3 ft/s (-12 m/s to +12 m/s), as long as it is at least
1 ft/s (0.3 m/s) from the lower range value (4 mA point). The URV can be set
to a value less than the lower range value. This will cause the transmitter
analog output to operate in reverse, with the current increasing for lower (or
more negative) flow rates.
NOTE
Line size, special units, and density must be selected prior to configuration of
URV and LRV.
PV LRV
(Lower Range Value)
Fast Keys
1, 3, 5
Set the lower range value (LRV), or analog output zero, to change the size of
the range (or span) between the URV and LRV. Under normal circumstances,
the LRV should be set to a value near the minimum expected flow rate to
maximize resolution. The LRV must be between
–39.3 ft/s to +39.3 ft/s (-12 m/s to +12 m/s).
NOTE
Line size, special units, and density must be selected prior to configuration of
URV and LRV.
Example
If the URV is greater than the LRV, the analog output will saturate at 3.9 mA
when the flow rate falls below the selected 4 mA point.
The minimum allowable span between the URV and LRV is 1 ft/s (0.3 m/s).
Do not set the LRV within 1 ft/s (0.3 m/s) of the 20 mA point. For example, if
the URV is set to 15.67 ft/s (4.8 m/s) and if the desired URV is greater than
the LRV, then the highest allowable analog zero setting would be 14.67 ft/s
(4.5 m/s). If the desired URV is less than the LRV, then the lowest allowable
LRV would be 16.67 ft/s (5.1 m/s).
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Calibration Number
Fast Keys
1, 3, 6
Rosemount 8732
The tube calibration number is a 16-digit number used to identify flowtube
sensors calibrated at the Rosemount factory. The calibration number is also
printed inside the flowtube sensor terminal block or on the flowtube sensor
name plate. The number provides detailed calibration information to the
Rosemount 8732. To function properly within accuracy specifications, the
number stored in the transmitter must match the calibration number on the
flowtube sensor exactly.
NOTE
Flowtube Sensors from manufacturers other than Rosemount Inc. can also be
calibrated at the Rosemount factory. Check the tube for Rosemount
calibration tags to determine if a 16-digit tube calibration number exists for
your flowtube sensor.
NOTE
Be sure the calibration number reflects a calibration to a Rosemount
reference transmitter. If the calibration number was generated by a means
other than a certified Rosemount flow lab, accuracy of the system may be
compromised.
If your flowtube sensor is not a Rosemount flowtube sensor and was not
calibrated at the Rosemount factory, contact your Rosemount representative
for assistance.
If your flowtube sensor is imprinted with an eight-digit number or a k-factor,
check in the flowtube sensor wiring compartment for the sixteen-digit
calibration number. If there is no serial number, contact the factory for a
proper conversion.
PV Damping
Fast Keys
Adjustable between 0.0 and 256 seconds
1, 3, 7
PV Damping allows selection of a response time, in seconds, to a step
change in flow rate. It is most often used to smooth fluctuations in output.
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Section 4
Rosemount 8732
Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-12
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-12
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-17
INTRODUCTION
This section contains information for advanced configuration parameters and
diagnostics.
The software configuration settings for the Rosemount 8732 can be accessed
through a 375 Field Communicator or through a control system. The software
functions for the 375 Field Communicator are described in detail in this
section of the manual. It provides an overview and summary of communicator
functions. For more complete instructions, see the communicator manual.
Before operating the Rosemount 8732 in an actual installation, you should
review all of the factory set configuration data to ensure that they reflect the
current application.
DIAGNOSTICS
375
Transducer Block
Diagnostics are used to verify that the transmitter is functioning properly, to
assist in troubleshooting, to identify potential causes of error messages, and
to verify the health of the transmitter and sensor. Diagnostic tests can be
initiated through the use of a 375 Field Communicator or through the control
system.
Rosemount offers several different diagnostic suites providing various
functionality.
Standard diagnostics included with every Rosemount 8732 transmitter are
Empty Pipe detection, Electronics Temperature monitoring, Coil Fault
detection, and various loop and transmitter tests.
Advanced diagnostics suite option one (D01 option) contains advanced
diagnostics for High Process Noise detection and Grounding and Wiring fault
detection.
Advanced diagnostics suite option two (D02 option) contains advanced
diagnostics for the 8714i Meter Verification. This diagnostic is used to verify
the accuracy and performance of the magnetic flow meter installation.
Diagnostic Controls
375 Transducer Block, Diagnostics
www.rosemount.com
The diagnostic controls menu provides a centralized location for enabling or
disabling each of the diagnostics that are available. Note that for some
diagnostics to be available, a diagnostics suite package is required.
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Empty Pipe Detection
Turn the empty pipe diagnostic on or off as required by the application. For
more details on the empty pipe diagnostic, see Appendix C: Diagnostics.
Electronics Temperature Out of Range
Turn the electronics temperature diagnostic on or off as required by the
application. For more details on the electronics temperature diagnostic, see
Appendix C: Diagnostics.
High Process Noise Detection
Turn the high process noise diagnostic on or off as required by the
application. For more details on the high process noise diagnostic, see
Appendix C: Diagnostics.
Grounding / Wiring Fault Detection
Turn the grounding / wiring diagnostic on or off as required by the application.
For more details on the grounding / wiring diagnostic, see Appendix C:
Diagnostics.
Basic Diagnostics
375 Transducer Block, Diagnostics
The basic diagnostics menu contains all of the standard diagnostics and tests
that are available in the 8732E transmitter.
Empty Pipe Limits
375 Transducer Block, Diagnostics, Basic Diagnostics
Empty Pipe allows you to view the current value and configure the diagnostic
parameters. For more detail on this parameter see Appendix C: Diagnostics.
EP Value
375 Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits
Read the current Empty Pipe Value. This number is a unitless number and is
calculated based on multiple installation and process variables. For more
detail on this parameter see Appendix C: Diagnostics.
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EP Trigger Level
375 Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits
Limits: 3 to 2000
Configure the threshold limit that the empty pipe value must exceed before
the diagnostic alert activates. Default from the factory is set to 100. For more
detail on this parameter see Appendix C: Diagnostics.
EP Counts
375 Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits
Limits: 5 to 50
Configure the number of consecutive times that the empty pipe value must
exceed the empty pipe trigger level before the diagnostic alert activates.
Counts are taken at 1.5 second intervals. Default from the factory is set to 5.
For more detail on this parameter see Appendix C: Diagnostics.
Electronics Temp Value
375 Transducer Block, Diagnostics, Basic Diagnostics
Electronics Temperature allows you to view the current value for the
electronics temperature.
Advanced Diagnostics
375 Transducer Block, Diagnostics
The advanced diagnostics menu contains information on all of the additional
diagnostics and tests that are available in the 8732 transmitter if one of the
diagnostics suite packages was ordered.
Rosemount offers two advanced diagnostic suites. Functionality under this
menu will depend on which of these suites are ordered.
Advanced diagnostics suite option one (D01 option) contains advanced
diagnostics for High Process Noise detection and Grounding and Wiring fault
detection.
Advanced diagnostics suite option two (D02 option) contains advanced
diagnostics for the 8714i Meter Verification. This diagnostic is used to verify
the accuracy and performance of the magnetic flow meter installation.
8714i Meter Verification
375 Transducer Block, Diagnostics, Advanced Diagnostics
This diagnostic allows you to test and verify that the sensor, transmitter, or
both are working within specifications. For more details on this diagnostic, see
Appendix C: Diagnostics.
Run 8714i
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
Run the meter verification test to check the transmitter, sensor, or entire
installation.
Full Meter Verification
Run the internal meter verification to check the entire installation, sensor and
transmitter at the same time.
Transmitter Only
Run the internal meter verification to check the transmitter only.
Sensor Only
Run the internal meter verification to check the sensor only.
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8714i Results
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
Review the results of the most recently performed 8714i Meter Verification
test. Information in this section details the measurements taken and if the
meter passed the verification test. For more details on these results and what
they mean, see Appendix C: Diagnostics.
Test Condition
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the conditions that the 8714i Meter Verification test was performed
under. For more details on this parameter see Appendix C: Diagnostics.
Test Criteria
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the criteria that the 8714i Meter Verification test was performed
against. For more details on this parameter see Appendix C: Diagnostics.
8714i Result
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the results of the 8714i Meter Verification test as pass or fail. For
more details on this parameter see Appendix C: Diagnostics.
Simulated Velocity
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the test velocity used to verify transmitter calibration. For more
details on this parameter see Appendix C: Diagnostics.
Actual Velocity
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the velocity measured by the transmitter during the transmitter
calibration verification test. For more details on this parameter see
Appendix C: Diagnostics.
Velocity Deviation
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the deviation of the transmitter calibration verification test. For more
details on this parameter see Appendix C: Diagnostics.
Transmitter Calibration Result
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the result of the transmitter calibration verification test as pass or fail.
For more details on this parameter see Appendix C: Diagnostics.
Sensor Calibration Deviation
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the deviation of the sensor calibration verification test. For more
details on this parameter see Appendix C: Diagnostics.
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Sensor Calibration Result
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the result of the sensor calibration verification test as pass or fail. For
more details on this parameter see Appendix C: Diagnostics.
Coil Circuit Result
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the result of the coil circuit test as pass or fail. For more details on
this parameter see Appendix C: Diagnostics.
Electrode Circuit Result
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results
Displays the result of the electrode circuit test as pass or fail. For more details
on this parameter see Appendix C: Diagnostics.
Sensor Signature
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
The sensor signature describes the sensor characteristics to the transmitter
and is an integral part of the sensor meter verification test. From this menu
you can view the current stored signature, have the transmitter take and store
the sensor signature, and re-call the last saved good values for the sensor
signature. For more details on this parameter see Appendix C: Diagnostics.
Signature Values
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature
Review the current values stored for the sensor signature. For more details on
this parameter see Appendix C: Diagnostics.
Coil Resistance
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values
View the reference value for the coil resistance taken during the sensor
signature process.
Coil Signature
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values
View the reference value for the coil signature taken during the sensor
signature process.
Electrode Resistance
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values
View the reference value for the electrode resistance taken during the sensor
signature process.
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Re-Signature Meter
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature
Have the transmitter measure and store the sensor signature values. These
values will then be used as the baseline for the meter verification test. Use
this when connecting to older Rosemount or competitors’ sensors or installing
the magnetic flowmeter system for the first time. For more details on this
parameter see Appendix C: Diagnostics.
Recall Last Saved Values
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature
Recalls the last saved “good” values for the sensor signature.
Set Pass/Fail Criteria
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
Set the maximum allowable deviation percentage test criteria for the 8714i
Meter Verification test. There are three tests that this criteria can be set for:
•
Full Pipe; No Flow (Best test condition) – Default is 2%
•
Full Pipe; Flowing – Default is 3%
•
Empty Pipe – Default is 5%
NOTE
If the 8714i Meter Verification test is done with an empty pipe, the electrode
circuit will NOT be tested.
No Flow Limit
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria
Limits: 1 to 10 percent
Set the pass/fail test criteria for the 8714i Meter Verification test at Full Pipe,
No Flow conditions.
Flowing Limit
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria
Limits: 1 to 10 percent
Set the pass/fail test criteria for the 8714i Meter Verification test at Full Pipe,
Flowing conditions.
Empty Pipe Limit
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria
Limits: 1 to 10 percent
Set the pass/fail test criteria for the 8714i Meter Verification test at Empty Pipe
conditions.
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Measurements
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
View the measured values taken during the meter verification process. These
values are compared to the signature values to determine if the test passes or
fails. Values are shown for the Coil Resistance, Coil Signature, and Electrode
Resistance.
Coil Resistance
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
measurements
View the measured value for the coil resistance taken during the meter
verification test.
Coil Signature
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
measurements
View the measured value for the coil signature taken during the meter
verification test.
Electrode Resistance
375 Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
measurements
View the measured value for the electrode resistance taken during the meter
verification test.
Licensing
375 Transducer Block, Diagnostics, Advanced Diagnostics
If a diagnostic suite was not ordered initially, advanced diagnostics can be
licensed in the field. Access the licensing information from this menu. For
more details on licensing, see Appendix C: Diagnostics.
License Status
375 Transducer Block, Diagnostics, Advanced Diagnostics, Licensing
Determine if a diagnostics suite has been licensed, and if so, which
diagnostics are available for activation.
License Key
375 Transducer Block, Diagnostics, Advanced Diagnostics, Licensing
A license key is required to activate diagnostics in the field if the diagnostic
suite was not initially ordered. This menu allows for gathering of necessary
data to generate a license key and also the ability to enter the license key
once it has been received.
Device ID
375 Transducer Block, Diagnostics, Advanced Diagnostics, Licensing, License Key
This function displays the Device ID and Software Revision for the transmitter.
Both of these pieces of information are required to generate a license key.
License Key
375 Transducer Block, Diagnostics, Advanced Diagnostics, Licensing, License Key
Allows you to enter a license key to activate a diagnostic suite.
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Diagnostic Variables
375 Transducer Block, Diagnostics
From this menu, all of the diagnostic variable values can be reviewed. This
information can be used to get more information about the transmitter, sensor,
and process, or to get more detail about an alert that may have activated.
Empty Pipe Value
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the Empty Pipe parameter. This value will read zero
if Empty Pipe is turned off.
Electronics Temperature
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the Electronics Temperature.
Line Noise
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the amplitude of AC line noise measured on the
transmitter’s electrode inputs. This value is used in the grounding / wiring
diagnostic.
5Hz SNR
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the signal to noise ratio at 5 Hz. For optimum
performance, a value greater than 100 is preferred. Values less than 25 will
cause the High Process Noise alert to activate.
37Hz SNR
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the signal to noise ratio at 37.5 Hz. For optimum
performance, a value greater than 100 is preferred. Values less than 25 will
cause the High Process Noise alert to activate.
Signal Power
375 Transducer Block, Diagnostics, Diagnostic Variables
Read the current value of the velocity of the fluid through the sensor. Higher
velocities result in greater signal power.
8714i Results
375 Transducer Block, Diagnostics, Diagnostic Variables
Review the results of the 8714i Meter Verification tests. For more details on
these results and what they mean, see Appendix C: Diagnostics.
Test Condition
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the conditions that the 8714i Meter Verification test was performed
under. For more details on this parameter see Appendix C: Diagnostics.
Test Criteria
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the criteria that the 8714i Meter Verification test was performed
against. For more details on this parameter see Appendix C: Diagnostics.
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8714i Result
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the results of the 8714i Meter Verification test as pass or fail. For
more details on this parameter see Appendix C: Diagnostics.
Simulated Velocity
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the test velocity used to verify transmitter calibration. For more
details on this parameter see Appendix C: Diagnostics.
Actual Velocity
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the velocity measured by the transmitter during the transmitter
calibration verification test. For more details on this parameter see
Appendix C: Diagnostics.
Velocity Deviation
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the deviation of the transmitter calibration verification test. For more
details on this parameter see Appendix C: Diagnostics.
Transmitter Calibration Result
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the result of the transmitter calibration verification test as pass or fail.
For more details on this parameter see Appendix C: Diagnostics.
Sensor Calibration Deviation
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the deviation of the sensor calibration verification test. For more
details on this parameter see Appendix C: Diagnostics.
Sensor Calibration Result
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the result of the sensor calibration verification test as pass or fail. For
more details on this parameter see Appendix C: Diagnostics.
Coil Circuit Result
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the result of the coil circuit test as pass or fail. For more details on
this parameter see Appendix C: Diagnostics.
Electrode Circuit Result
375 Transducer Block, Diagnostics, Diagnostic Variables, 8714i Results
Displays the result of the electrode circuit test as pass or fail. For more details
on this parameter see Appendix C: Diagnostics.
Trims
375 Transducer Block, Diagnostics
Trims are used to calibrate the analog loop, calibrate the transmitter, re-zero
the transmitter, and calibrate the transmitter with another manufacturer’s
sensor. Proceed with caution whenever performing a trim function.
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Electronics Trim
375 Transducer Block, Diagnostics, Trims
Electronics trim is the function by which the factory calibrates the transmitter.
This procedure is rarely needed by customers. It is only necessary if you
suspect the Rosemount 8732E is no longer accurate. A Rosemount 8714
Calibration Standard is required to complete a digital trim. Attempting an
Electronics trim without a Rosemount 8714 Calibration Standard may result in
an inaccurate transmitter or an error message. Electronics trim must be
performed only with the coil drive mode set to 5 Hz and with a nominal sensor
calibration number stored in the memory.
NOTE
Attempting an Electronics trim without a Rosemount 8714 may result in an
inaccurate transmitter, or a “DIGITAL TRIM FAILURE” message may appear.
If this message occurs, no values were changed in the transmitter. Simply
power down the Rosemount 8732E to clear the message.
To simulate a nominal sensor with the Rosemount 8714, you must change the
following five parameters in the Rosemount 8732E:
1.
Sensor Calibration Number—1000015010000000
2.
Units—ft/s
3.
PV URV—AI EU at 100 = 30.00 ft/s
4.
PV LRV—AI EU at 0 = 0 ft/s
5.
Coil Drive Frequency—5 Hz
The instructions for changing the Sensor Calibration Number, Units, PV URV,
and PV LRV are located in “Basic Setup” on page 3-14. Instructions for
changing the Coil Drive Frequency can be found on page 4-12 in this section.
Set the loop to manual, if necessary, before you begin. Complete the following
steps:
4-10
1.
Power down the transmitter.
2.
Connect the transmitter to a Rosemount 8714 sensor simulator.
3.
Power up the transmitter with the Rosemount 8714 connected and
read the flow rate. The electronics need about a 5-minute warm-up
time to stabilize.
4.
Set the 8714 calibrator to the 30 ft/s setting.
5.
The flow rate reading after warm-up should be between 29.97 and
30.03 ft/s.
6.
If the reading is within the range, return the transmitter to the original
configuration parameters.
7.
If the reading is not within this range, initiate a digital trim with the
Handheld Communicator. The digital trim takes about 90 seconds to
complete. No transmitter adjustments are required.
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Rosemount 8732
Auto Zero
375 Transducer Block, Diagnostics, Trims
The auto zero function initializes the transmitter for use with the 37 Hz coil
drive mode only. Run this function only with the transmitter and sensor
installed in the process. The sensor must be filled with process fluid at zero
flow. Before running the auto zero function, be sure the coil drive mode is set
to 37 Hz (Auto Zero will not run with the coil drive frequency set at 5 Hz).
Set the loop to manual if necessary and begin the auto zero procedure. The
transmitter completes the procedure automatically in about 90 seconds. A
symbol appears in the lower right-hand corner of the display to indicate that
the procedure is running.
Universal Trim
375 Transducer Block, Diagnostics, Trims
The universal auto trim function enables the Rosemount 8732E to calibrate
sensors that were not calibrated at the Rosemount factory. The function is
activated as one step in a procedure known as in-process calibration. If your
Rosemount sensor has a 16-digit calibration number, in-process calibration is
not required. If it does not, or if your sensor is made by another manufacturer,
complete the following steps for in-process calibration.
1.
Determine the flow rate of the process fluid in the sensor.
NOTE
The flow rate in the line can be determined by using another sensor in the
line, by counting the revolutions of a centrifugal pump, or by performing a
bucket test to determine how fast a given volume is filled by the process fluid.
Status
375 Transducer Block, Diagnostics
2.
Complete the universal auto trim function.
3.
When the routine is completed, the sensor is ready for use.
Review status information regarding the operation of the transducer block.
This is where additional information can be reviewed regarding transmitter
health and diagnostic messages.
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ADVANCED
CONFIGURATION
In addition to the basic configuration options and the diagnostic information
and controls, the 8732 has many advanced functions that can also be
configured as required by the application.
DETAILED SETUP
The detailed setup function provides access to other parameters within the
transmitter that can be configured such as coil drive frequency, output
parameters, local display configuration, and other general information about
the device.
375
Transducer Block
Additional Parameters
375
Transducer Block, Detailed
Setup
The additional parameters menu provides a means to configure optional
parameters within the 8732E transmitter.
Coil Drive Frequency
375 Transducer Block, Detailed Setup, Additional Params
Coil drive frequency allows pulse-rate selection of the sensor coils.
5 Hz
The standard coil drive frequency is 5 Hz, which is sufficient for nearly all
applications.
37 Hz
If the process fluid causes a noisy or unstable output, increase the coil drive
frequency to 37 Hz. If the 37 Hz mode is selected, perform the auto zero
function.
Density Value
375 Transducer Block, Detailed Setup, Additional Params
The density value is used to convert from a volumetric flow rate to a mass flow
rate using the following equation:
Qm = Qv 
Where:
Qm is the mass flow rate
Qv is the volumetric flow rate, and
 is the fluid density
NOTE
A density value is required to configure the flow units for mass flow rate
measurement.
Sensor Range: EU at 100%
375 Transducer Block, Detailed Setup, Additional Params
This parameter is the maximum value that the PV Range value can be set to.
This is the upper measuring limit of the transmitter and sensor.
Sensor Range: EU at 0%
375 Transducer Block, Detailed Setup, Additional Params
This parameter is the minimum value that the PV Range value can be set to.
This is the lower measuring limit of the transmitter and sensor.
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Cal Min Span
375 Transducer Block, Detailed Setup, Additional Params
The PV minimum span is the minimum flow range that must separate the
minimum and maximum configured PV Range values.
Reverse Flow
375 Transducer Block, Detailed Setup, Additional Params
Enable or disable the transmitter’s ability to read reverse flow.
Reverse Flow allows the transmitter to read negative flow. This may occur
when flow in the pipe is going the negative direction, or when either electrode
wires or coil wires are reversed. This also enables the totalizer to count in the
reverse direction.
Display Language
375
Transducer Block, Detailed
Setup
Signal Processing
375
Transducer Block, Detailed
Setup
This allows you to configure the language shown on the display. There are
five options available:
•
English
•
Spanish
•
Portuguese
•
German
•
French
The 8732E contains several advanced functions that can be used to stabilize
erratic outputs caused by process noise. The signal processing menu
contains this functionality.
Operating Mode
375 Transducer Block, Detailed Setup, Signal Processing
The Operating Mode should be used only when the signal is noisy and gives
an unstable output. Filter mode automatically uses 37 Hz coil drive mode and
activates signal processing at the factory set default values. When using filter
mode, perform an auto zero with no flow and a full sensor. Either of the
parameters, coil drive mode or signal processing, may still be changed
individually. Turning Signal Processing off or changing the coil drive frequency
to 5 Hz will automatically change the Operating Mode from filter mode to
normal mode.
Man Config DSP
375 Transducer Block, Detailed Setup, Signal Processing
Manually configure the digital signal processing parameters.
The 8732E transmitter includes digital signal processing capabilities that can
be used to condition the output from the transmitter by enabling noise
rejection. See Appendix D: Digital Signal Processing for more information on
the DSP functionality.
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Control
375 Transducer Block, Detailed Setup, Signal Processing, Man Config DSP
When ON is selected, the Rosemount 8732E output is derived using a
running average of the individual flow inputs. Signal processing is a software
algorithm that examines the quality of the electrode signal against
user-specified tolerances. This average is updated at the rate of 10 samples
per second with a coil drive frequency of 5 Hz, and 75 samples per second
with a coil drive frequency of 37 Hz. The three parameters that make up
signal processing (number of samples, maximum percent limit, and time limit)
are described below.
Samples
375 Transducer Block, Detailed Setup, Signal Processing, Man Config DSP
0 to 125 Samples
The number of samples function sets the amount of time that inputs are
collected and used to calculate the average value. Each second is divided
into tenths (1/10) with the number of samples equaling the number of 1/10
second increments used to calculate the average.
For example, a value of:
1 averages the inputs over the past 1/10 second
10 averages the inputs over the past 1 second
100 averages the inputs over the past 10 seconds
125 averages the inputs over the past 12.5 seconds
% Limit
375 Transducer Block, Detailed Setup, Signal Processing, Man Config DSP
0 to 100 Percent
The maximum percent limit is a tolerance band set up on either side of the
running average. The percentage value refers to deviation from the running
average. For example, if the running average is 100 gal/min, and a 2 percent
maximum limit is selected, then the acceptable range is from 98 to 102
gal/min.
Values within the limit are accepted while values outside the limit are analyzed
to determine if they are a noise spike or an actual flow change.
Time Limit
375 Transducer Block, Detailed Setup, Signal Processing, Man Config DSP
0 to 256 Seconds
The time limit parameter forces the output and running average values to the
new value of an actual flow rate change that is outside the percent limit
boundaries. It thereby limits response time to flow changes to the time limit
value rather than the length of the running average.
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Rosemount 8732
For example, if the number of samples selected is 100, then the response
time of the system is 10 seconds. In some cases this may be unacceptable.
By setting the time limit, you can force the 8732E to clear the value of the
running average and re-establish the output and average at the new flow rate
once the time limit has elapsed. This parameter limits the response time
added to the loop. A suggested time limit value of two seconds is a good
starting point for most applicable process fluids. The selected signal
processing configuration may be turned ON or OFF to suit your needs.
Coil Drive Frequency
375 Transducer Block, Detailed Setup, Signal Processing
Coil drive frequency allows pulse-rate selection of the sensor coils.
5 Hz
The standard coil drive frequency is 5 Hz, which is sufficient for nearly all
applications.
37 Hz
If the process fluid causes a noisy or unstable output, increase the coil drive
frequency to 37 Hz. If the 37 Hz mode is selected, perform the auto zero
function with no flow and a full sensor.
Low Flow Cutoff
375 Transducer Block, Detailed Setup, Signal Processing
Low flow cutoff allows you to specify the flow rate, between 0.01 and 38.37
feet per second, below which the outputs are driven to zero flow. The units
format for low flow cutoff cannot be changed. It is always displayed as feet per
second regardless of the format selected. The low flow cutoff value applies to
both forward and reverse flows.
Primary Variable Damping
375 Transducer Block, Detailed Setup, Signal Processing
0 to 256 Seconds
Primary Variable Damping allows selection of a response time, in seconds, to
a step change in flow rate. It is most often used to smooth fluctuations in
output.
Device Info
375
Transducer Block, Detailed
Setup
Information variables are used for identification of flowmeters in the field and
to store information that may be useful in service situations. Information
variables have no effect on flowmeter output or process variables.
Device ID
375 Transducer Block, Detailed Setup, Device Info
This function displays the Device ID of the transmitter. This is one piece of
information required to generate a license code to enable diagnostics in the
field.
PV Sensor S/N
375 Transducer Block, Detailed Setup, Device Info
The PV sensor serial number is the serial number of the sensor connected to
the transmitter and can be stored in the transmitter configuration for future
reference. The number provides easy identification if the sensor needs
servicing or for other purposes.
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Sensor Tag
375 Transducer Block, Detailed Setup, Device Info
Sensor tag is the quickest and shortest way of identifying and distinguishing
between sensors. Sensors can be tagged according to the requirements of
your application. The tag may be up to eight characters long.
DSP Software Rev
375 Transducer Block, Detailed Setup, Device Info
This function displays the software revision number of the transmitter.
Construction Materials
375 Transducer Block, Detailed Setup, Device Info
Construction materials contain information about the sensor that is connected
to the transmitter. This information is configured into the transmitter for later
reference. This information can be helpful when calling the factory for support.
Flange Type
375 Transducer Block, Detailed Setup, Device Info, Construction Materials
Flange type enables you to select the flange type for your magnetic
transmitter system. This variable only needs to be changed if you have
changed your sensor. Options for this value are:
• ANSI 150
• PN 10
• ANSI 300
• PN 16
• ANSI 600
• PN 25
• ANSI 900
• PN 40
• ANSI 1500
• PN 64
• ANSI 2500
• Other
• Wafer
Flange Material
375 Transducer Block, Detailed Setup, Device Info, Construction Materials
Flange material enables you to select the flange material for your magnetic
transmitter system. This variable only needs to be changed if you have
changed your sensor. Options for this value are:
4-16
•
Carbon Steel
•
304L Stainless Steel
•
316L Stainless Steel
•
Wafer
•
Other
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Electrode Type
375 Transducer Block, Detailed Setup, Device Info, Construction Materials
Electrode type enables you to select the electrode type for your magnetic
transmitter system. This variable only needs to be changed if you have
replaced electrodes or if you have replaced your sensor. Options for this value
are:
•
Standard
•
Std & Ground
•
Bullet
•
Other
Electrode Material
375 Transducer Block, Detailed Setup, Device Info, Construction Materials
Electrode Material enables you to select the electrode material for your
magnetic transmitter system. This variable only needs to be changed if you
have replaced electrodes or if you have replaced your sensor. Options for this
value are:
•
316L SST
•
Nickel Alloy 276 (UNS N10276)
•
Tantalum
•
Titanium
•
80% Platinum – 20% Iridium
•
Alloy 20
•
Other
Liner Material
375 Transducer Block, Detailed Setup, Device Info, Construction Materials
Liner material enables you to select the liner material for the attached sensor.
This variable only needs to be changed if you have replaced your sensor.
Options for this value are:
MODE
375
•
PTFE
•
ETFE
•
PFA
•
Polyurethane
•
Linatex
•
Natural Rubber
•
Neoprene
•
Other
Set and review the mode configuration for the transducer function block.
Transducer Block
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Block Mode: Target
375
Transducer Block, Mode
00809-0100-4663, Rev BA
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Operator requested mode for the function block. Only one selection may be
made. Options include:
Auto
Use this mode when all configuration changes to the block are complete and
the transmitter is ready to be returned to service.
OOS
Out of service mode. Use this mode when making configuration changes to
parameters found in the function block. This removes the transmitter from
operation until the mode is set back to Auto.
Block Mode: Actual
Transducer Block, Mode
This is the current mode of the function block. This mode may differ from the
Target mode based on operating conditions.
Block Mode: Permitted
This parameter defines which modes are available for a given function block.
375
375
Transducer Block, Mode
Block Mode: Normal
375
4-18
Transducer Block, Mode
Displays the mode that the function block should be set to for normal
operation.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Section 5
Rosemount 8732
Sensor Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
Sensor Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3
Sensor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-4
Installation (Flanged Sensor) . . . . . . . . . . . . . . . . . . . . . . page 5-7
Installation (Wafer Sensor) . . . . . . . . . . . . . . . . . . . . . . . . page 5-10
Installation (Sanitary Sensor) . . . . . . . . . . . . . . . . . . . . . . page 5-12
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-12
Process Leak Protection (Optional) . . . . . . . . . . . . . . . . . page 5-16
This section covers the steps required to physically install the magnetic
sensor. For electrical connections and cabling see Section 2: "Installation".
Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please refer to
the following safety messages before performing any operation in this section.
SAFETY MESSAGES
This symbol is used throughout this manual to indicate that special attention
to warning information is required.
Failure to follow these installation guidelines could result in death or serious injury:
Installation and servicing instructions are for use by qualified personnel only. Do not perform
any servicing other than that contained in the operating instructions, unless qualified. Verify
that the operating environment of the sensor and transmitter is consistent with the
appropriate hazardous area approval.
Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an
explosive atmosphere.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please review
the approvals section of the 8732 reference manual for any restrictions associated with a
safe installation.
Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive
field wiring practices.
Electrical shock can result in death or serious injury
Avoid contact with the leads and terminals. High voltage that may be present on leads can
cause electrical shock.
The sensor liner is vulnerable to handling damage. Never place anything through the sensor
for the purpose of lifting or gaining leverage. Liner damage can render the sensor useless.
To avoid possible damage to the sensor liner ends, do not use metallic or spiral-wound
gaskets. If frequent removal is anticipated, take precautions to protect the liner ends. Short
spool pieces attached to the sensor ends are often used for protection.
Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts must be
tightened in the proper sequence to the specified torque limits. Failure to observe these
instructions could result in severe damage to the sensor lining and possible sensor
replacement.
Emerson Process Management can supply lining protectors to prevent liner damage during
removal, installation, and excessive bolt torquing.
5-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
SENSOR HANDLING
Rosemount 8732
Handle all parts carefully to prevent damage. Whenever possible, transport
the system to the installation site in the original shipping containers.
PTFE-lined sensors are shipped with end covers that protect it from both
mechanical damage and normal unrestrained distortion. Remove the end
covers just before installation.
Flanged 6- through 36-inch sensors come with a lifting lug on each flange.
The lifting lugs make the sensor easier to handle when it is transported and
lowered into place at the installation site.
Flanged ½- to 4-inch sensors do not have lugs. They must be supported with
a lifting sling on each side of the housing.
Figure 5-1 shows sensors correctly supported for handling and installation.
Notice the plywood end pieces are still in place to protect the sensor liner
during transportation.
Figure 5-1. Rosemount 8705
Sensor Support for Handling
½- through 4-Inch
Sensors
6-Inch and Larger
Sensors
See ”Safety Messages” on pages 5-1 and 5-2 for complete warning information.
5-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
SENSOR MOUNTING
Physical mounting of a sensor is similar to installing a typical section of pipe.
Conventional tools, equipment, and accessories (bolts, gaskets, and
grounding hardware) are required.
Upstream/Downstream
Piping
To ensure specification accuracy over widely varying process conditions,
install the sensor a minimum of five straight pipe diameters upstream and two
pipe diameters downstream from the electrode plane (see Figure 5-2).
Figure 5-2. Upstream and
Downstream
Straight Pipe Diameters
5 Pipe Diameters
2 Pipe Diameters
FLOW
Sensor Orientation
The sensor should be installed in a position that ensures the sensor remains
full during operation. Figures 5-3, 5-4, and 5-5 show the proper sensor
orientation for the most common installations. The following orientations
ensure that the electrodes are in the optimum plane to minimize the effects of
entrapped gas.
Vertical installation allows upward process fluid flow and is generally
preferred. Upward flow keeps the cross-sectional area full, regardless
of flow rate. Orientation of the electrode plane is unimportant in vertical
installations. As illustrated in Figures 5-3 and 5-4, avoid downward flows
where back pressure does not ensure that the sensor remains full at all times.
Installations with reduced straight runs from 0 to five pipe diameters are
possible. In reduced straight pipe run installations, performance will shift to as
much as 0.5% of rate. Reported flow rates will still be highly repeatable.
Figure 5-3. Vertical Sensor
Orientation
FLOW
FLOW
5-4
Reference Manual
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January 2010
Rosemount 8732
Figure 5-4. Incline or Decline
Orientation
FLOW
FLOW
Horizontal installation should be restricted to low piping sections that are
normally full. Orient the electrode plane to within 45 degrees of horizontal in
horizontal installations. A deviation of more than 45 degrees of horizontal
would place an electrode at or near the top of the sensor thereby making it
more susceptible to insulation by air or entrapped gas at the top of the
sensor.
Figure 5-5. Horizontal Sensor
Orientation
FLOW
5-5
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
The electrodes in the Rosemount 8711 are properly oriented when the top of
the sensor is either vertical or horizontal, as shown in Figure 5-6. Avoid any
mounting orientation that positions the top of the sensor at 45 degrees from
the vertical or horizontal position.
Figure 5-6. Rosemount 8711
Mounting Position
45° Electrode Plane
45° Electrode Plane
Flow Direction
The sensor should be mounted so that the FORWARD end of the flow arrow,
shown on the sensor identification tag, points in the direction of flow through
the sensor (see Figure 5-7).
Figure 5-7. Flow Direction
FLOW
5-6
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
INSTALLATION
(FLANGED SENSOR)
The following section should be used as a guide in the installation of the
flange-type Rosemount 8705 and Rosemount 8707 High-Signal Sensors.
Refer to page 5-10 for installation of the wafer-type Rosemount 8711 Sensor.
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or
piping. The gasket material selected must be compatible with the process fluid and
operating conditions. Metallic or spiral-wound gaskets can damage the
liner. If the gaskets will be removed frequently, protect the liner ends. All other
applications (including sensors with lining protectors or a grounding electrode)
require only one gasket on each end connection, as shown in Figure 5-8. If
grounding rings are used, gaskets are required on each side of the grounding
ring, as shown in Figure 5-9.
Figure 5-8. Gasket Placement
Gasket (Supplied by user)
Figure 5-9. Gasket Placement
with Non-attached Grounding
Rings
Gasket (Supplied by user)
Grounding Ring
Gasket (Supplied by user)
Flange Bolts
Suggested torque values by sensor line size and liner type are listed in Table
5-1 on page 5-8 for ASME B16.5 (ANSI) flanges and Table 5-2 and Table 5-3
for DIN flanges. Consult the factory for other flange ratings. Tighten flange
bolts in the incremental sequence as shown in Figure 5-10. See Table 5-1 and
Table 5-2 for bolt sizes and hole diameters.
See ”Safety Messages” on pages 5-1 and 5-2 for complete warning information.
5-7
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
NOTE
Do not bolt one side at a time. Tighten each side simultaneously. Example:
1. Snug left
2. Snug right
3. Tighten left
4. Tighten right
Do not snug and tighten the upstream side and then snug and tighten the
downstream side. Failure to alternate between the upstream and downstream
flanges when tightening bolts may result in liner damage.
Always check for leaks at the flanges after tightening the flange bolts. Failure
to use the correct flange bolt tightening methods can result in severe damage.
All sensors require a second torquing 24 hours after initial flange bolt
tightening.
Table 5-1. Flange Bolt Torque Specifications for
Rosemount 8705 and 8707 High-Signal Sensors
PTFE/ETFE liner
Line Size
Class 150
(pound-feet)
Class 300
(pound-feet)
/2-inch (15 mm)
1 inch (25 mm)
11/2 inch (40 mm)
2 inch (50 mm)
3 inch (80 mm)
4 inch (100 mm)
6 inch (150mm)
8 inch (200 mm)
10 inch (250 mm)
12 inch (300 mm)
14 inch (350 mm)
16 inch (400 mm)
18 inch (450 mm)
20 inch (500 mm)
24 inch (600 mm)
30 inch (750 mm)
36 inch (900 mm)
8
8
13
19
34
26
45
60
55
65
85
85
120
110
165
195
280
8
12
25
17
35
50
50
82
80
125
110
160
170
175
280
415
575
Size Code
005
010
015
020
030
040
060
080
100
120
140
160
180
200
240
300
360
1
See ”Safety Messages” on pages 5-1 and 5-2 for complete warning information.
5-8
Polyurethane liner
Class 150
Class 300
(pound-feet) (pound-feet)
—
—
7
14
23
17
30
42
40
55
70
65
95
90
140
165
245
—
—
18
11
23
32
37
55
70
105
95
140
150
150
250
375
525
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January 2010
Rosemount 8732
Table 5-2. Flange Bolt Torque and Bolt Load Specifications for Rosemount 8705
PTFE/ETFE liner
PN10
Size
Code
005
010
015
020
030
040
060
080
100
120
140
160
180
200
240
Line Size
PN 16
PN 25
PN 40
(Newton-meter) (Newton) (Newton-meter) (Newton) (Newton-meter) (Newton) (Newton-meter) (Newton)
1
/2-inch (15 mm)
1 inch (25 mm)
11/2 inch (40 mm)
2 inch (50 mm)
3 inch (80 mm)
4 inch (100 mm)
6 inch (150mm)
8 inch (200 mm)
10 inch (250 mm)
12 inch (300 mm)
14 inch (350 mm)
16 inch (400 mm)
18 inch (450 mm)
20 inch (500 mm)
24 inch (600 mm)
7
13
24
25
14
17
23
35
31
43
42
65
56
66
104
3209
6983
9983
10420
5935
7038
7522
11516
10406
14439
13927
18189
15431
18342
25754
7
13
24
25
14
17
32
35
59
82
80
117
99
131
202
3809
6983
9983
10420
5935
7038
10587
11694
16506
22903
22091
28851
24477
29094
40850
7
13
24
25
18
30
60
66
105
109
156
224
—
225
345
3809
6983
9983
10420
7612
9944
16571
18304
25835
26886
34578
45158
—
45538
63940
7
13
24
25
18
30
60
66
105
109
156
224
—
225
345
4173
8816
13010
14457
12264
16021
26698
36263
48041
51614
73825
99501
67953
73367
103014
Figure 5-10. Flange Bolt
Torquing Sequence
4-Bolt
8-Bolt
20-Bolt
Torque the flange bolts
in increments according to
the above numerical sequence.
12-Bolt
14-Bolt
5-9
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January 2010
Rosemount 8732
Table 5-3. Flange Bolt Torque and Bolt Load Specifications for Rosemount 8705
Polyurethane Liner
PN 10
Size
Code
005
010
015
020
030
040
060
080
100
120
140
160
200
240
Line Size
PN 16
PN 25
PN 40
(Newton-meter) (Newton) (Newton-meter) (Newton) (Newton-meter) (Newton) (Newton-meter) (Newton)
1
/2-inch (15 mm)
1 inch (25 mm)
11/2 inch (40 mm)
2 inch (50 mm)
3 inch (80 mm)
4 inch (100 mm)
6 inch (150mm)
8 inch (200 mm)
10 inch (250 mm)
12 inch (300 mm)
14 inch (350 mm)
16 inch (400 mm)
20 inch (500 mm)
24 inch (600 mm)
1
2
5
6
5
7
16
27
26
36
35
55
58
92
521
1191
1960
2535
2246
3033
5311
8971
8637
12117
11693
15393
15989
22699
1
3
7
10
9
12
25
28
49
69
67
99
114
178
826
1890
3109
4021
3563
4812
8425
9487
13700
19220
18547
24417
25361
36006
2
5
12
15
13
23
47
53
87
91
131
189
197
304
1293
2958
4867
6294
5577
7531
13186
14849
21443
22563
29030
38218
39696
56357
6
10
20
26
24
35
75
100
155
165
235
335
375
615
3333
5555
8332
10831
19998
11665
20829
24687
34547
36660
47466
62026
64091
91094
INSTALLATION
(WAFER SENSOR)
The following section should be used as a guide in the installation of the
Rosemount 8711 Sensor. Refer to page 5-7 for installation of the flange-type
Rosemount 8705 and 8707 High-Signal sensor.
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or
piping. The gasket material selected must be compatible with the process
fluid and operating conditions. Metallic or spiral-wound gaskets can
damage the liner. If the gaskets will be removed frequently, protect the
liner ends. If grounding rings are used, a gasket is required on each side of
the grounding ring.
Alignment and Bolting
5-10
1.
On 11/2 - through 8-inch (40 through 200 mm) line sizes, place
centering rings over each end of the sensor. The smaller line sizes,
0.15- through 1-inch (4 through 25 mm), do not require centering
rings.
2.
Insert studs for the bottom side of the sensor between the pipe
flanges. Stud specifications are listed in Table 5-4. Using carbon
steel bolts on smaller line sizes, 0.15- through 1-inch
(4 through 25 mm), rather than the required stainless steel bolts,
will degrade performance.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table 5-4. Stud Specifications
Nominal Sensor Size
Stud Specifications
0.15 – 1 inch (4 – 25 mm)
316 SST ASTM A193, Grade B8M
Class 1 threaded mounted studs
CS, ASTM A193, Grade B7, threaded mounting studs
11/2 – 8 inch (40 – 200 mm)
3.
Place the sensor between the flanges. Make sure that the centering
rings are properly placed in the studs. The studs should be aligned
with the markings on the rings that correspond to the flange you are
using.
4.
Insert the remaining studs, washers, and nuts.
5.
Tighten to the torque specifications shown in Table 5-5. Do not
overtighten the bolts or the liner may be damaged.
NOTE
On the 4- and 6- inch PN 10-16, insert the sensor with rings first and then
insert the studs. The slots on this ring scenario are located on the inside of the
ring.
Figure 5-11. Gasket Placement
with Centering Rings
Centering Rings
Customer-supplied
Gasket
Installation, Studs
Nuts and Washers
Flange Bolts
FLOW
Sensor sizes and torque values for both Class 150 and Class 300 flanges are
listed in Table 5-5. Tighten flange bolts in the incremental sequence, shown in
Figure 5-10.
NOTE
Do not bolt one side at a time. Tighten each side simultaneously. Example:
1. Snug left
2. Snug right
3. Tighten left
4. Tighten right
Do not snug and tighten the upstream side and then snug and tighten the
downstream side. Failure to alternate between the upstream and downstream
flanges when tightening bolts may result in liner damage.
Always check for leaks at the flanges after tightening the flange
bolts. All sensors require a second torquing 24 hours after initial flange bolt
tightening.
See ”Safety Messages” on pages 5-1 and 5-2 for complete warning information.
5-11
Reference Manual
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January 2010
Rosemount 8732
Table 5-5. Flange bolt Torque Specifications of Rosemount 8711 Sensors
Size Code
Line Size
Pound-feet
Newton-meter
15F
30F
005
010
015
020
030
040
060
080
0.15 inch (4 mm)
0.30 inch (8 mm)
1
/2-inch (15 mm)
1 inch (25 mm)
11/2 inch (40 mm)
2 inch (50 mm)
3 inch (80 mm)
4 inch (100 mm)
6 inch (150 mm)
8 inch (200 mm)
5
5
5
10
15
25
40
30
50
70
6.8
6.8
6.8
13.6
20.5
34.1
54.6
40.1
68.2
81.9
INSTALLATION
(SANITARY SENSOR)
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or
piping. The gasket material selected must be compatible with the process
fluid and operating conditions. Gaskets are supplied with all Rosemount 8721
Sanitary sensors except when the process connection is an IDF sanitary
screw type.
Alignment and Bolting
Standard plant practices should be followed when installing a magmeter with
sanitary fittings. Unique torque values and bolting techniques are not
required.
Figure 5-12. Rosemount 8721
Sanitary Installation
User supplied clamp
User supplied gasket
Process grounding the sensor is one of the most important details of sensor
installation. Proper process grounding ensures that the transmitter amplifier is
referenced to the process. This creates the lowest noise environment for the
transmitter to make a stable reading. Use Table 5-6 to determine which
grounding option to follow for proper installation.
5-12
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January 2010
Rosemount 8732
NOTE
Consult factory for installations requiring cathodic protection or situations
where there are high currents or high potential in the process.
The sensor case should always be earth grounded in accordance with
national and local electrical codes. Failure to do so may impair the protection
provided by the equipment. The most effective grounding method is direct
connection from the sensor to earth ground with minimal impedance.
The Internal Ground Connection (Protective Ground Connection) located in
side the junction box is the Internal Ground Connection screw. This screw is
identified by the ground symbol:
Table 5-6. Grounding Installation
Grounding Options
Type of Pipe
No Grounding Options
Grounding Rings
Grounding Electrodes
Lining Protectors
Conductive Unlined Pipe
Conductive Lined Pipe
Non-Conductive Pipe
See Figure 5-13
Insufficient Grounding
Insufficient Grounding
Not Required
See Figure 5-14
See Figure 5-15
Not Required
See Figure 5-13
See Figure 5-16
See Figure 5-14
See Figure 5-14
See Figure 5-15
Figure 5-13. No Grounding
Options or Grounding Electrode
in Lined Pipe
5-13
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January 2010
Rosemount 8732
Figure 5-14. Grounding with
Grounding Rings or Lining
Protectors
Grounding Rings or
Lining Protectors
Figure 5-15. Grounding with
Grounding Rings or Lining
Protectors
Grounding Rings or
Lining Protectors
5-14
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January 2010
Rosemount 8732
Figure 5-16. Grounding with
Grounding Electrodes
5-15
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January 2010
Rosemount 8732
PROCESS LEAK
PROTECTION
(OPTIONAL)
The Rosemount 8705 and 8707 High-Signal Sensor housing is fabricated
from carbon steel to perform two separate functions. First, it provides
shielding for the sensor magnetics so that external disturbances cannot
interfere with the magnetic field and thus affect the flow measurement.
Second, it provides the physical protection to the coils and other internal
components from contamination and physical damage that might occur in an
industrial environment. The housing is completely welded and gasket-free.
The three housing configurations are identified by the W0, W1, or W3 in the
model number option code when ordering. Below are brief descriptions of
each housing configuration, which are followed by a more detailed overview.
Standard Housing
Configuration
•
Code W0 — sealed, welded coil housing (standard configuration)
•
Code W1 — sealed, welded coil housing with a relief valve capable of
venting fugitive emissions to a safe location (additional plumbing from
the sensor to a safe area, installed by the user, is required to vent
properly)
•
Code W3 — sealed, welded coil housing with separate electrode
compartments capable of venting fugitive emissions (additional
plumbing from the sensor to a safe area, installed by the user, is
required to vent properly)
The standard housing configuration is identified by a code W0 in the model
number. This configuration does not provide separate electrode
compartments with external electrode access. In the event of a process leak,
these models will not protect the coils or other sensitive areas around the
sensor from exposure to the pressure fluid (Figure 5-17).
Figure 5-17. Standard Housing
Configuration — Sealed Welded
Housing (Option Code W0)
1
/2–14 NPT Conduit
Connection
(no relief valve)
5-16
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January 2010
Relief Valves
Rosemount 8732
The first optional configuration, identified by the W1 in the model number
option code, uses a completely welded coil housing. This configuration does
not provide separate electrode compartments with external electrode access.
This optional housing configuration provides a relief valve in the housing to
prevent possible overpressuring caused by damage to the lining or other
situations that might allow process pressure to enter the housing. The relief
valve will vent when the pressure inside the sensor housing exceeds 5 psi.
Additional piping (provided by the user) may be connected to this relief valve
to drain any process leakage to safe containment (see Figure 5-18).
Figure 5-18. Coil-Housing
Configuration — Standard
Welded Housing With Relief
Valve (Option Code W1)
Optional:
Use drain port to
plumb to a safe area
(Supplied by user)
1
/2 – 14 NPT Conduit
Connection
¼'' NPT – 5 psi
Pressure Relief Valve
Process Leak
Containment
The second optional configuration, identified as option code W3 in the model
number, divides the coil housing into three compartments: one for each
electrode and one for the coils. Should a damaged liner or electrode fault
allow process fluid to migrate behind the electrode seals, the fluid is contained
in the electrode compartment. The sealed electrode compartment prevents
the process fluid from entering the coil compartment where it would damage
the coils and other internal components.
The electrode compartments are designed to contain the process fluid at full
line pressure. An o-ring sealed cover provides access to each of the electrode
compartments from outside the sensor; drainports are provided in each cover
for the removal of fluid.
NOTE
The electrode compartment could contain full line pressure and it must be
depressurized before the cover is removed.
5-17
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January 2010
Rosemount 8732
Figure 5-19. Housing
Configuration — Sealed
Electrode Compartment (Option
Code W3)
Fused Glass Seal
O-Ring Seal
Sealed Electrode Compartment
1
/2 - 27 NPT
Grounding Electrode Port
Optional:
Use drain port to
plumb to a safe area
(Supplied by user)
If necessary, capture any process fluid leakage, connect the appropriate
piping to the drainports, and provide for proper disposal (see Figure 5-19).
5-18
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January 2010
Section 6
Rosemount 8732
Maintenance and
Troubleshooting
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1
Installation Check and Guide . . . . . . . . . . . . . . . . . . . . . . page 6-2
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3
Transmitter Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . page 6-5
Quick Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-7
This section covers basic transmitter and sensor troubleshooting. Problems in
the magnetic flowmeter system are usually indicated by incorrect output
readings from the system, error messages, or failed tests. Consider all
sources when identifying a problem in your system. If the problem persists,
consult your local Rosemount representative to determine if the material
should be returned to the factory. Emerson Process Management offers
several diagnostics that aid in the troubleshooting process.
Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please read the
following safety messages before performing any operation described in this
section. Refer to these warnings when appropriate throughout this section.
SAFETY INFORMATION
Failure to follow these installation guidelines could result in death or serious injury:
Installation and servicing instructions are for use by qualified personnel only. Do not perform
any servicing other than that contained in the operating instructions, unless qualified. Verify
that the operating environment of the sensor and transmitter is consistent with the
appropriate FM or CSA approval.
Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an
explosive atmosphere.
Mishandling products exposed to a hazardous substance may result in death or serious
injury. If the product being returned was exposed to a hazardous substance as defined by
OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous
substance identified must be included with the returned goods.
The 8732 performs self diagnostics on the entire magnetic flowmeter system:
the transmitter, the sensor, and the interconnecting wiring. By sequentially
troubleshooting each individual piece of the magmeter system, it becomes
easier to pin point the problem and make the appropriate adjustments.
If there are problems with a new magmeter installation, see “Installation
Check and Guide” on page 6-2 for a quick guide to solve the most common
installation problems. For existing magmeter installations, Table 6-4 lists the
most common magmeter problems and corrective actions.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
INSTALLATION CHECK
AND GUIDE
Use this guide to check new installations of Rosemount magnetic flowmeter
systems that appear to malfunction.
Before You Begin
Transmitter
Apply power to your system before making the following transmitter checks.
1.
Verify that the correct sensor calibration number is entered in the
transmitter. The calibration number is listed on the sensor nameplate.
2.
Verify that the correct sensor line size is entered in the transmitter.
The line size value is listed on the sensor nameplate.
3.
Verify that the function blocks are not in Out of Service mode.
4.
Verify that the transmitter is functioning correctly by using the 8714i
Meter Verification diagnostic or the 8714D Calibration Reference
Standard.
Sensor
Be sure that power to your system is removed before beginning sensor
checks.
1.
For horizontal flow installations, ensure that the electrodes remain
covered by process fluid.
For vertical or inclined installations, ensure that the process fluid
is flowing up into the sensor to keep the electrodes covered by
process fluid.
2.
Ensure that the grounding straps on the sensor are connected to
grounding rings, lining protectors, or the adjacent pipe flanges.
Improper grounding will cause erratic operation of the system.
Wiring for Remote Configurations
1.
The signal wire and coil drive wire must be twisted shielded cable.
Emerson Process Management, Rosemount division. recommends
20 AWG twisted shielded cable for the electrodes and 14 AWG
twisted shielded cable for the coils.
2.
The cable shield must be connected at both ends of the electrode and
coil drive cables. Connection of the signal wire shield at both ends is
necessary for proper operation. It is recommended that the coil drive
wire shield also be connected at both ends for maximum flowmeter
performance
3.
The signal and coil drive wires must be separate cables, unless
Emerson Process Management specified combo cable is used. See
Table 2-2 on page 2-11.
4.
The single conduit that houses both the signal and coil drive cables
should not contain any other wires.
Process Fluid
6-2
1.
The process fluid conductivity should be 5 microsiemens
(5 micro mhos) per centimeter minimum.
2.
The process fluid must be free of air and gasses.
3.
The sensor should be full of process fluid.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
DIAGNOSTIC
MESSAGES
Problems in the magnetic flowmeter system are usually indicated by incorrect
output readings from the system, error messages, or failed tests. Consider all
sources in identifying a problem in your system.
Table 6-1. Rosemount 8732 Basic Diagnostic Messages
Message
Potential Cause
Corrective Action
“Fieldbus Not
Communicating”
Fieldbus segment is disconnected
Fieldbus segment power missing
Electronics failure
Transmitter input power (AC/DC) is
not connected
Electronics failure
Empty Pipe
Wiring Error
Connect the fieldbus segment
Verify the segment fieldbus voltage
Replace electronics
Connect the input power. If the LCD displays a message, the input power is
applied
Replace electronics
None - message will clear when pipe is full
Check that wiring matches appropriate wiring diagrams - see Appendix E:
Universal Sensor Wiring Diagrams
Perform sensor tests C and D (see Table 6-5 on page 6-8)
Increase Conductivity to greater than or equal to 5 microsiemens per cm
“Sensor Processor Not
Communicating”
“Empty Pipe”
“Coil Open Circuit”
Electrode Error
Conductivity less than 5
microsiemens per cm
Intermittent Diagnostic
Improper wiring
Other manufacturer’s sensor
“Auto Zero Failure”
(Cycle power to clear
messages, no changes
were made)
“Universal Trim Failure”
“Electronics Failure”
“Electronics Temp Fail”
“Reverse Flow”
Circuit Board Failure
Coil Circuit OPEN Fuse
Flow is not set to zero
Unshielded cable in use
Moisture problems
Empty pipe is present
No flow in pipe while performing
Universal Auto Trim
Wiring error
Flow rate is changing in pipe while
performing Universal Auto-Trim
routine
Flow rate through sensor is
significantly different than value
entered during Universal Auto-Trim
routine
Incorrect calibration number
entered into transmitter for
Universal Auto-Trim routine
Wrong sensor size selected
Sensor failure
Electronics self check failure
Ambient temperature exceeded the
electronics temperature limits
Electrode or coil wires reverse
Flow is reverse
Sensor installed backwards
“Flow Rate > Sensor Limit” Flow rate is greater than 43 ft/sec
Improper wiring
“Digital Trim Failure”
(Cycle power to clear
messages, no changes
were made)
The calibrator (8714B/C/D) is not
connected properly
Incorrect calibration number
entered into transmitter
Calibrator is not set to 30 FPS
Bad calibrator
Adjust tuning of Empty Pipe parameters
Check coil drive wiring and sensor coils
Perform sensor test A - Sensor Coil
Change coil current to 75 mA
Perform a Universal Auto Trim to select the proper coil current
Replace Rosemount 8732 Electronics
Return to factory for fuse replacement
Force flow to zero, perform autozero
Change wire to shielded cable
See moisture problems in “Accuracy Section”
Fill sensor with process fluid
Establish a known flow in sensor, and perform Universal Auto-Trim
calibration
Check that wiring matches appropriate wiring diagrams - see “Universal
Sensor Wiring Diagrams” on page E-1
Establish a constant flow in sensor, and perform Universal Auto-Trim
calibration
Verify flow in sensor and perform Universal Auto-Trim calibration
Replace sensor calibration number with 1000005010000001
Correct sensor size setting - See “Line Size” on page 3-9
Perform sensor tests C and D (see Table 6-5 on page 6-8)
Replace Electronics
Move transmitter to a location with an ambient temperature range of -40 to
165 °F (-40 to 74 °C)
Verify wiring between sensor and transmitter
Turn ON Reverse Flow Enable to read flow
Re-install sensor correctly, or switch either the electrode wires (18 and 19)
or the coil wires (1 and 2)
Lower flow velocity, increase pipe diameter
Check coil drive wiring and sensor coils
Perform sensor test A - Sensor Coil (see Table 6-5 on page 6-8)
Review calibrator connections
Replace sensor calibration number with 1000005010000001
Change calibrator setting to 30 FPS
Replace calibrator
6-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table 6-2. Rosemount 8732 Advanced Diagnostic Messages (Suite 1 - Option Code D01)
Message
Grounding/Wiring Fault
High Process Noise
Potential Cause
Improper installation of wiring
Coil/Electrode shield not
connected
Improper process grounding
Faulty ground connection
Sensor not full
Slurry flows - mining/pulp stock
Chemical additives upstream of the
sensor
Electrode not compatible with the
process fluid
Air in line
Electrode coating
Styrofoam or other insulating
particles
Low conductivity fluids
(below 10 microsiemens/cm)
Corrective Action
See “Sensor Connections” on page 2-11
See “Sensor Connections” on page 2-11
See “Grounding” on page 5-12
Check wiring for corrosion, moisture in the terminal block, and refer to
“Grounding” on page 5-12
Verify sensor is full and empty pipe diagnostic is on
Decrease the flow rate below 10 ft/s (3 m/s)
Complete the possible solutions listed under “Step 2: Process Noise” on
page 6-7
Move injection point downstream of the sensor, or move the sensor
Complete the possible solutions listed under “Step 2: Process Noise” on
page 6-7
Refer to the Rosemount Magnetic Flowmeter Material Selection Guide
(00816-0100-3033)
Move the sensor to another location in the process line to ensure that it is
full under all conditions
Use bulletnose electrodes
Downsize sensor to increases flowrate above 3 ft/s (1 m/s)
Periodically clean sensor
Complete the possible solutions listed under “Step 2: Process Noise” on
page 6-7
Consult factory
Trim electrode and coil wires - refer to “Installation” on page 2-1
Table 6-3. Rosemount 8732 Advanced Diagnostic Messages (Suite 2 - Option Code D02)
Message
Potential Cause
Transmitter Calibration Verification
test failed
8714i Failed
Sensor Calibration test failed
Sensor Coil Circuit test failed
Sensor Electrode Circuit test failed
6-4
Corrective Action
Verify pass/fail criteria
Rerun 8714i Meter Verification under no flow conditions
Verify calibration using 8714D Calibration Standard
Perform digital trim
Replace electronics board
Verify pass/fail criteria
Perform sensor test - see Table 6-5 on page 6-8
Verify pass/fail criteria
Perform sensor test - see Table 6-5 on page 6-8
Verify pass/fail criteria
Perform sensor test - see Table 6-5 on page 6-8
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
TRANSMITTER
TROUBLESHOOTING
Table 6-4. Advanced Troubleshooting–Rosemount 8732
Symptom
Does not appear to be within
rated accuracy
Potential Cause
Transmitter, control system, or other
receiving device not configured
properly
Electrode Coating
Air in line
Moisture problem
Improper wiring
Flow rate is below 1 ft/s
(specification issue)
Auto zero was not performed when the
coil drive frequency was changed from
5 Hz to 37 Hz
Sensor failure–Shorted electrode
Sensor failure–Shorted or open coil
Transmitter failure
Noisy Process
Chemical additives upstream of
magnetic flowmeter
Sludge flows–Mining/Coal/
Sand/Slurries (other slurries with
hard particles)
Styrofoam or other insulating particles
in process
Electrode coating
Air in line
Low conductivity fluids (below 10
microsiemens/cm)
Corrective Action
Check all configuration variables for the transmitter, sensor,
communicator, and/or control system
Check these other transmitter settings:
•Sensor calibration number
•Units
•Line size
Use bulletnose electrodes;
Downsize sensor to increase flow rate above 3 ft/s;
Periodically clean sensor
Move the sensor to another location in the process line to
ensure that it is full under all conditions.
Perform the sensor Tests A, B, C, and D
(see Table 6-5 on page 6-8)
If electrode shield and signal wires are switched, flow indication
will be about half of what is expected. Check wiring diagrams for
your application.
See accuracy specification for specific transmitter and sensor
Set the coil drive frequency to 37 Hz, verify the sensor is full,
verify there is no flow, and perform the auto zero function.
Perform the sensor Tests C and D
(see Table 6-5 on page 6-8)
Perform the sensor Tests A and B
(see Table 6-5 on page 6-8)
Verify transmitter operation with an 8714 Calibration Standard or
replace the electronic board
Complete the Noisy Process Basic procedure. Move injection
point downstream of magnetic flowmeter, or move magnetic
flowmeter.
Decrease flow rate below 10 ft/s
Complete the Noisy Process Basic procedure;
Consult factory
Use replaceable electrodes in Rosemount 8705.
Use a smaller sensor to increase flow rate above 3 ft/s.
Periodically clean sensor.
Move the sensor to another location in the process line to
ensure that it is full under all conditions.
• Trim electrode and coil wires – see “Conduit Cables” on
page 2-6
• Keep flow rate below 3 FPS
• Integral mount transmitter
• Use 8712-0752-1,3 cable
• Use N0 approval sensor
Advanced Troubleshooting continued on next page
6-5
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table 6-4. Advanced Troubleshooting–Rosemount 8732
Symptom
Meter output is unstable
Potential Cause
Corrective Action
Medium to low conductivity fluids (10–
25 microsiemens/cm) combined with
cable vibration or 60 Hz interference
Eliminate cable vibration:
• Integral mount
• Move cable to lower vibration run
• Tie down cable mechanically
• Trim electrode and coil wires
• See “Conduit Cables” on page 2-6
• Route cable line away from other equipment
powered by 60 Hz
• Use 8712-0752-1,3 cable
Check the Technical Data Sheet, Magnetic Flowmeter Material
Selection Guide (document number 00816-0100-3033), for
chemical compatibility with electrode material.
Check ground wiring – see “Mount the Transmitter” on page 2-3
for wiring and grounding procedures
Move magnetic flowmeter (20–25 ft away is usually acceptable)
Check control loop tuning
Service valve
Electrode incompatibility
Improper grounding
High local magnetic or electric fields
Control loop improperly tuned
Sticky valve (look for periodic
oscillation of meter output)
Sensor failure
Reading does not appear to be
within rated accuracy
Transmitter, control system, or other
receiving device not configured
properly
Electrode coating
Air in line
Flow rate is below 1 ft/s
(specification issue)
Insufficient upstream/downstream
pipe diameter
Cables for multiple magmeters run
through same conduit
Auto zero was not performed when the
coil drive frequency was changed from
5 Hz to 37.5 Hz
Sensor failure—shorted electrode
Sensor failure—shorted or open coil
Transmitter failure
Transmitter wired to correct sensor
6-6
Perform the sensor Tests A, B, C, and D
(See Table 6-5 on page 6-8)
Check all configuration variables for the transmitter, sensor,
communicator, and/or control system
Check these other transmitter settings:
Sensor calibration number
Units
Line size
Use bulletnose electrodes in the Rosemount 8705 Sensor.
Downsize the sensor to increase the flow rate above 3 ft/s.
Periodically clean the sensor
Move the sensor to another location in the process line to
ensure that it is full under all conditions
See the accuracy specification for specific transmitter and
sensor
Move sensor to location where 5 pipe diameters upstream and 2
pipe diameters downstream is possible
Run only one conduit cable between each sensor and
transmitter
Perform the auto zero function with full pipe and no flow
See Table 6-5 on page 6-8
See Table 6-5 on page 6-8
Replace the electronics board
Check wiring
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
QUICK
TROUBLESHOOTING
Step 1: Wiring Errors
The most common magmeter problem is wiring between the sensor and the
transmitter in remote mount installations. The signal wire and coil drive wire
must be twisted shielded cable: 20 AWG twisted shielded cable for the
electrodes and 14 AWG twisted shielded cable for the coils. Ensure that the
cable shield is connected at both ends of the electrode and coil drive cables.
Signal and coil drive wires must have their own cables. The single conduit that
houses both the signal and coil drive cables should not contain any other
wires. For more information on proper wiring practices, refer to “Transmitter to
Sensor Wiring” on page 2-11.
Step 2: Process Noise
In some circumstances, process conditions rather than the magmeter can
cause the meter output to be unstable. Possible solutions for addressing a
noisy process situation are given below. When the output attains the desired
stability, no further steps are required.
Use the Auto Zero function to initialize the transmitter for use with the 37.5 Hz
coil drive mode only. Run this function only with the transmitter and sensor
installed in the process. The sensor must be filled with process fluid with zero
flow rate. Before running the auto zero function, be sure the coil drive mode is
set to 37.5 Hz.
Set the loop to manual if necessary and begin the auto zero procedure. The
transmitter completes the procedure automatically in about 90 seconds. A
symbol appears in the lower right-hand corner of the display to indicate that
the procedure is running.
1.
Change the coil drive to 37.5 Hz. Complete the Auto Zero function, if
possible (see “Coil Drive Frequency” on page 4-13).
2.
Turn on Digital Signal Processing (see “Signal Processing” on
page 4-25)
3.
Increase the damping (see “Damping” on page 3-17).
If the preceding steps fail to resolve the process noise symptoms, consult
your Rosemount sales representative about using a high-signal magnetic
flowmeter system.
Step 3: Installed Sensor
Tests
If a problem with an installed sensor is identified, Table 6-5 can assist in
troubleshooting the sensor. Before performing any of the sensor tests,
disconnect or turn off power to the transmitter. To interpret the results, the
hazardous location certification for the sensor must be known. Applicable
codes for the Rosemount 8705 are N0, N5, and KD. Applicable codes for the
Rosemount 8707 are N0 and N5. Applicable codes for the Rosemount 8711
are N0, N5, E5, and KD. Always check the operation of test equipment before
each test.
If possible, take all readings from inside the sensor junction box. If the sensor
junction box is inaccessible, take measurements as close as possible.
Readings taken at the terminals of remote-mount transmitters that are more
than 100 feet away from the sensor may provide incorrect or inconclusive
information and should be avoided. A sensor circuit diagram is provided in
Figure 6-1 on page 6-9.
6-7
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table 6-5. Sensor Test
Test
Sensor
Location
Required
Equipment
Measuring at
Connections
A. Sensor
Coil
Installed or
Uninstalled
Multimeter
1 and 2 = R
B. Shields to
Case
Installed or
Uninstalled
Multimeter
17 and
Expected Value
Potential Cause
Corrective Action
2  R  18
• Open or
Shorted Coil
• Remove and
replace sensor
 0.2
• Moisture in
terminal block
• Leaky electrode
• Process behind
liner
• Clean terminal
block
• Remove sensor
 (< 1nS)
 (< 1nS)
• Process behind
liner
• Leaky electrode
• Moisture in
terminal block
• Remove sensor
and dry
• Clean terminal
block
• Confirm with
sensor coil test
• Unstable R1 or
R2 values
confirm coated
electrode
• Shorted
electrode
• Electrode not in
contact with
process
• Empty Pipe
• Low conductivity
• Leaky electrode
• Remove coating
from sensor wall
• Use bulletnose
electrodes
• Repeat
measurement
• Pull sensor,
complete test in
Table 6-6 and
Table 6-7 on
page 6-10 out of
line.
and case
ground
C. Coil Shield
to Coil
Installed or
Uninstalled
Multimeter
17 and case
ground
1 and
2 and
D. Electrode
Shield to
Electrode
Installed
LCR (Set to
Resistance
and 120 Hz)
18 and 17 = R1
19 and 17 = R2
R1 and R2 should be stable
NO: R 1 – R 2  300
N5, E5, CD,
ED: R 1 R 2  1500
To test the sensor, a multimeter capable of measuring conductance in
nanosiemens is preferred. Nanosiemens is the reciprocal of resistance.
1
1nanosiemens = ---------------------------1gigaohm
or
1
1nanosiemens = ------------------------------1  10 9 ohm
6-8
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure 6-1. Sensor Circuit
Diagram
68.1k (not applicable for
sensors with N0 hazardous
certification approval option
code)
68.1k
Sensor Housing
Step 4: Uninstalled
Sensor Tests
An uninstalled sensor can also be used for sensor troubleshooting. To
interpret the results, the hazardous location certification for the sensor must
be known. Applicable codes for the Rosemount 8705 are N0, N5, and KD.
Applicable codes for the Rosemount 8707 are N0 and N5. Applicable codes
for the Rosemount 8711 are N0, N5, E5, and KD.
A sensor circuit diagram is provided in Figure 6-1. Take measurements from
the terminal block and on the electrode head inside the sensor. The
measurement electrodes, 18 and 19, are on opposite sides in the inside
diameter. If applicable, the third grounding electrode is in between the other
two electrodes. On Rosemount 8711 sensors, electrode 18 is near the sensor
junction box and electrode 19 is near the bottom of the sensor (Figure 6-2).
The different sensor models will have slightly different resistance readings.
Flanged sensor resistance readings are in Table 6-6 while wafer sensor
resistance readings are in Table 6-7.
See “Safety Information” on page 6-1 for complete warning information.
6-9
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure 6-2. 45° Electrode Plane
To insure accuracy of resistance readings, zero out multimeter by shorting
and touching the leads together.
Table 6-6. Uninstalled Rosemount 8705 / 8707
Flanged Sensor Tests
Hazardous Location Certifications
Measuring at Connections
N0
N5, KD
18 and Electrode(1)
 275 
61k  R  75k 
(1)
 275 
61k  R  75k 
19 and Electrode
17 and Grounding Electrode
 0.3 
 0.3 
17 and Ground Symbol
 0.3 
Open
Open
Open
 0.3 
Open
Open
Open
17 and 18
17 and 19
17 and 1
(1) It is difficult to tell from visual inspection alone which electrode is wired to which number terminal in
the terminal block. Measure both electrodes. One electrode should result in an open reading, while
the other electrode should be less than 275  .
Table 6-7. Uninstalled Rosemount 8711 Wafer Sensor Tests
Hazardous Location Certification
Measuring at Connections
N0
N5, E5, CD
18 and Electrode(1)
 0.3 
61k  R  75k 
(2)
 275 
61k  R  75k 
19 and Electrode
17 and Grounding Electrode
 0.3 
 0.3 
17 and Grounding Symbol
 0.3 
Open
Open
Open
 0.3 
Open
Open
Open
17 and 18
17 and 19
17 and 1
(1) Measure the electrode closest to the junction box
(2) Measure the electrode farthest away from the junction box.
6-10
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix A
Rosemount 8732
Reference Data
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . page A-1
Foundation™ fieldbus Specifications . . . . . . . . . . . . . . . page A-4
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . page A-5
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-7
FUNCTIONAL
SPECIFICATIONS
Sensor Compatibility
Compatible with Rosemount 8705, 8711, 8721, and 570TM sensors.
Compatible with Rosemount 8707 sensor with D2 Dual calibration option.
Compatible with AC and DC powered sensors of other manufacturers.
Sensor Coil Resistance
350  maximum
Flow Rate Range
Capable of processing signals from fluids that are traveling between 0.04 and
39 ft/s (0.01 to 12 m/s) for both forward and reverse flow in all sensor sizes.
Full scale continuously adjustable between –39 and 39 ft/s (–12 to 12 m/s).
Conductivity Limits
Process liquid must have a conductivity of 5 microsiemens/cm (5
micromhos/cm) or greater for 8732E. Excludes the effect of interconnecting
cable length in remote mount transmitter installations.
Power Supply
90 -250 V AC ±10%, 50–60 Hz or 12-42 V DC
AC Power Supply Requirements
Units powered by 90-250 V AC have the following power requirements.
Figure A-1. AC Current
Requirements
Supply Current (Amps)
0.320
0.300
0.280
0.260
0.240
0.220
0.200
0.180
0.160
0.140
0.120
0.100
80
100
120
140
160
Power Supply Voltage (AC RMS)
www.rosemount.com
180
200
220
240
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure A-2. Apparent Power
Apparent Power (VA)
38
36
34
32
30
28
26
24
22
20
80
100
120
140
160
180
200
220
240
250
Power Supply Voltage (AC RMS)
DC Supply Current Requirements
Units powered by 12-42 V DC power supply may draw up to 1 amp of current
steady state.
Figure A-3. DC Current
Requirements
Supply Current (Amps)
1
0.75
0.5
0.25
0
12
18
24
30
36
42
Power Supply (Volts)
Installation Coordination
Installation (overvoltage) Category II
Power Consumption
10 watts maximum
Switch-on current
AC: Maximum 26 A (< 5 ms) at 250 V AC
DC: Maximum 30 A (< 5 ms) at 42 V DC
Ambient Temperature Limits
Operating
–58 to 165 °F (–50 to 74 °C) without local operator interface
13 to 149 °F (–25 to 65 °C) with local operator interface
Storage
–40 to 185 °F (–40 to 85 °C)
–22 to 176 °F (–30 to 80 °C) with local operator interface
Humidity Limits
0–100% RH to 150 °F (65 °C)
A-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Enclosure Rating
NEMA 4X CSA Type 4X, IEC 60529, IP66 (transmitter), Pollution Degree 2
Output Signal
Manchester-encoded digital signal that conforms to IEC 1158-2 and ISA 50.02
A-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
FOUNDATION™ FIELDBUS
SPECIFICATIONS
Schedule Entries
Seven (7)
Links
Twenty (20)
Virtual Communications Relationships (VCRs)
One (1) predefined (F6, F7) Nineteen (19) configurable (see Table 1)
Table A-1. Block Information
Block
Execution Time (Milliseconds)
Resource (RB)
Transducer (TB)
Analog Input (AI)
Proportional/Integral/
Derivative (PID)
Integrator (INT)
Arithmetic (AR)
—
—
10
10
10
10
Reverse Flow
Detects and reports reverse flow
Software Lockout
A write-lock switch and software lockout are provided in the resource function
block.
Turn-on Time
5 minutes to rated accuracy from power up; 10 seconds from power
interruption.
Start-up Time
50 ms from zero flow.
Low Flow Cutoff
Adjustable between 0.01 and 38.37 ft/s (0.003 and 11.7 m/s). Below selected
value, output is driven to the zero flow rate signal level.
Overrange Capability
Signal output will remain linear until 110% of upper range value or 44 ft/s (13
m/s). The signal output will remain constant above these values. Out of range
message displayed on local display and field communicator.
Damping
Adjustable between 0 and 256 seconds.
Sensor Compensation
Rosemount sensors are flow-calibrated and assigned a calibration factor at
the factory. The calibration factor is entered into the transmitter, enabling
interchangeability of sensors without calculations or a compromise in
standard accuracy.
A-4
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
8732E transmitters and other manufacturer’s sensors can be calibrated at
known process conditions or at the Rosemount NIST-Traceable Flow Facility.
Transmitters calibrated on site require a two-step procedure to match a
known flow rate. This procedure can be found in “Universal Trim” on
page 4-11.
Diagnostics
Basic
Self test
Transmitter faults
Tunable empty pipe
Reverse flow
Coil circuit fault
Electronics temperature
Advanced (D01 Suite)
Ground/wiring fault
High process noise
Advanced (D02 Suite)
8714i Meter Verification
(System specifications are given using the frequency output and with the unit
at reference conditions.)
Accuracy
Includes the combined effects of linearity, hysteresis, repeatability, and
calibration uncertainty.
Rosemount 8732E with 8705/8707 Sensor:
Standard system accuracy is ±0.25% of rate ±1.0 mm/sec from 0.04 to 6
ft/s (0.01 to 2 m/s); above 6 ft/s (2 m/s), the system has an accuracy of
±0.25% of rate ±1.5 mm/sec.
Optional high accuracy is ±0.15% of rate ±1.0 mm/sec from 0.04 to 13 ft/s
(0.01 to 4 m/s); above 13 ft/s (4 m/s), the system has an accuracy of
±0.18% of rate.(1)
2.5
2.0
% of Rate
PERFORMANCE
SPECIFICATIONS
1.5
1.0
0.25%
0.15%
0.5
0
0
3
(1)
6
(2)
13
(4)
20
(6)
27
(8)
33
(10)
40
(12)
Velocity in ft/s (m/s)
Rosemount 8732E with 8711 Sensor:
Standard system accuracy is ±0.25% of rate ±2.0 mm/sec from 0.04 to 39
ft/s (0.01 to 12 m/s).
(1)
For Sensor sizes greater than 12 in. (300 mm) the high accuracy is ±0.25% of rate from 3 to
39 ft/sec (1 to 12 m/sec).
A-5
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Optional high accuracy is ±0.15% of rate ±1.0 mm/sec from 0.04 to 13 ft/s
(0.01 to 4 m/s); above 13 ft/s (4 m/s), the system has an accuracy of
±0.18% of rate.
2.5
% of Rate
2.0
1.5
1.0
0.25%
0.15%
0.5
0
0
3
(1)
6
(2)
13
(4)
20
(6)
27
(8)
33
(10)
40
(12)
Velocity in ft/s (m/s)
Rosemount 8732E with 8721 Sensor:
Standard system accuracy is ±0.5% of rate from 1 to 39 ft/s (0.3 to 12 m/s);
between 0.04 and 1.0 ft/s (0.01 and 0.3 m/s), the system has an accuracy
of ±0.005 ft/s (0.0015 m/s).
Optional high accuracy is ±0.25% of rate from 3 to 39 ft/s (1 to 12 m/s).
2.5
% of Rate
2.0
1.5
1.0
0.25%
0.5%
0.5
0
0
3
(1)
6
(2)
13
(4)
20
(6)
27
(8)
33
(10)
40
(12)
Velocity in ft/s (m/s)
Rosemount 8732E with Legacy 8705 Sensors:
Standard system accuracy is ±0.5% of rate from 1 to 39 ft/s (0.3 to 12 m/s);
between 0.04 and 1.0 ft/s (0.01 and 0.3 m/s), the system has an accuracy
of ±0.005 ft/s (0.0015 m/s).
Rosemount 8732E with Legacy 8711 Sensors:
Standard system accuracy is ±0.5% of rate from 3 to 39 ft/s (1 to 12 m/s);
between 0.04 and 3.0 ft/s (0.01 and 1 m/s), the system has an accuracy of
±0.015 ft/s (0.005 m/s).
Rosemount 8732E with Other Manufacturers’ Sensors:
When calibrated in the Rosemount Flow Facility, system accuracies as
good as 0.5% of rate can be attained.
There is no accuracy specification for other manufacturers’ sensors
calibrated in the process line.
Vibration Effect
IEC 60770-1
Repeatability
±0.1% of reading
A-6
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Stability
±0.1% of rate over six months
Ambient Temperature Effect
±0.25% change over operating temperature range
EMC Compliance
EN61326-1 1997 + A1/A2/A3 (Industrial) electromagnetic compatibility (EMC)
for process and laboratory apparatus.
PHYSICAL
SPECIFICATIONS
Materials of Construction
Housing
Low copper aluminum, NEMA 4X and IEC 60529 IP66
Pollution Degree 2
Paint
Polyurethane
Cover Gasket
Rubber
Electrical Connections
Two 1/2–14 NPT connections provided on the transmitter housing (optional
third connection available). PG13.5 and CM20 adapters are available. Screw
terminals provided for all connections. Power wiring connected to transmitter
only. Integrally mounted transmitters are factory wired to the sensor.
Transmitter Weight
Approximately 7 pounds (3.2 kg). Add 1 pound (0.5 kg) for Option Code M5.
A-7
Reference Manual
Rosemount 8732
A-8
00809-0100-4663, Rev BA
January 2010
Reference Manual
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January 2010
Appendix B
Rosemount 8732
Approval Information
Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . page B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . page B-1
Hazardous Locations Product Approvals Offering . . . . . page B-3
Hazardous Location Certifications . . . . . . . . . . . . . . . . . . page B-5
PRODUCT
CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. — Eden Prairie, Minnesota, USA
Fisher-Rosemount Technologias de Flujo, S.A. de C.V. —
Chihuahua Mexico
Emerson Process Management Flow — Ede, The Netherlands
Emerson Process Management Flow Technologies Co., Ltd. — Nanjing, China
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can be
found on our website at www.rosemount.com. A hard copy may be obtained by contacting our
local sales office.
ATEX Directive
Rosemount Inc. complies with the ATEX Directive.
Type n protection type in accordance with EN50 021
• Closing of entries in the device must be carried out using the appropriate EExe or EExn metal
cable gland and metal blanking plug or any appropriate ATEX approved cable gland and
blanking plug with IP66 rating certified by an EU approved certification body.
For Rosemount 8732E transmitters:
Complies with Essential Health and Safety Requirements:
EN 60079-0: 2006
IEC 60079-1: 2007
EN 60079-7: 2007
EN 60079-11: 2007
EN 60079-26: 2004
EN 50281-1-1: 1998 + A1
European Pressure Equipment Directive (PED) (97/23/EC)
Rosemount 8705 and 8707 Magnetic Flowmeter sensors in line size and flange
combinations:
Line Size: 11/2 in. - 24 in. with all DIN flanges and ANSI 150 and
ANSI 300 flanges. Also available with ANSI 600 flanges in limited line sizes.
Line Size: 30 in. - 36 in. with AWWA 125 flanges
QS Certificate of Assessment - EC No. PED-H-20
Module H Conformity Assessment
Rosemount 8711 Magnetic Flowmeter Sensors
Line Sizes: 1.5, 2, 3, 4, 6, and 8 in.
QS Certificate of Assessment - EC No. PED-H-20
Module H Conformity Assessment
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Rosemount 8721 Sanitary Magmeter Sensors
in line sizes of 11/2 in. and larger:
Module A Conformity Assessment
All other Rosemount 8705/8707/8711/8721
Sensors —
in line sizes of 1 in. and less:
Sound Engineering Practice
Sensors that are SEP are outside the scope of PED and cannot be marked for compliance with
PED.
Mandatory CE-marking for sensors in accordance with Article 15 of the PED can be found on the
sensor body (CE 0575).
Sensor category I is assessed for conformity per module A procedures.
Sensor categories II – IV, use module H for conformity assessment procedures.
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Models 8712D - EN 50081-1: 1992, EN 50082-2: 1995,
Model 8732E - EN 61326: 1997: A1 + A2 + A3
Installed signal wiring should not be run together and should not be in the same cable tray as AC
power wiring.
Device must be properly grounded or earthed according to local electric codes.
To improve protection against signal interference, shielded cable is recommended.
Low Voltage Directive (93/68/EEC)
Model 8712D - EN 61010 -1: 1995
Low Voltage Directive (2006/95/EC)
Model 8732E - EN 61010 -1: 2001
Other important guidelines
Only use new, original parts.
To prevent the process medium escaping, do not unscrew or remove process flange bolts,
adapter bolts or bleed screws during operation.
Maintenance shall only be done by qualified personnel.
CE
CE Marking
Compliance with all applicable European Union Directives. (Note: CE Marking is not
available on Rosemount 8712H).
IECEx Scheme
For Rosemount 8732E transmitters:
Rosemount complies with all of the stated standards below:
IEC 60079-0 : 2004
IEC 60079-1 : 2007-04
IEC 60079-11 : 2006
IEC 60079-26 : 2006
IEC 60079-7 : 2006-07
IEC 61010-1 : 2001
IEC 61241-0 : 2004
IEC 61241-1 : 2004
C-Tic Marking
Complies with IEC 61326-1 : 1997 + A1, A2, A3.
B-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
HAZARDOUS
LOCATIONS PRODUCT
APPROVALS OFFERING
Rosemount 8732
The Rosemount 8700 Series magnetic flowmeters offer many different
hazardous locations certifications. The table below provides an overview of
the available hazardous area approval options. Equivalent hazardous
locations certifications for sensor and transmitter must match in integrally
mounted magnetic flowmeter systems. Remote mounted magnetic flowmeter
systems do not require matched hazardous location certifications. For
complete information about the hazardous area approval codes listed, see
Hazardous Location Certifications starting on page B-5.
Table B-1. Factory Mutual (FM)
Approvals Offering
Transmitter
Sensor
8705
8707
FM Category
(1)
(2)
(3)
(4)
(5)
(6)
Table B-2. Canadian Standards
Association (CSA) Approvals
Offering
8705
8707
8711
8707
NA
N0
NA
NA
NA
NA
NA
N0
NA
NA
N0
N0
-
E5
E5
-
-
-
-
-
E5(3)
E5
-
-
-
-
N0
N0(4)
N0
N0
N0
N0
N0
N0(4)
N0
N0
N0
N0(4)
N5
N5(4)
N5
N5
N5
N5
N5
N5(4)
N5
N5
N5
N5(4)
N0(3) N0(3)
N0(4)
N0
Product Certification Code(5)
PD
DW
-
PD
DW
PD
DW
-
-
PD
DW
-
Remote Transmitter Only
Available in line sizes 0.5 in. to 8 in. (15 mm to 200 mm) only
For I.S. Output, Output Code B must be ordered
8707 Sensor has Temp Code - T3C
Product Certification Codes are added to the Sensor model number only
Only available with PTFE (all line sizes) or Polyurethane (4 in. or larger) Lining Materials and
316L SST Electrodes
Transmitter
Sensor
Non-Classified Locations
Transmitter
Sensor
Suitable for Class I, Division 2
Non-Flammable Fluids
Trans: Groups A,B,C,D T4
Sensor: Groups A,B,C,D T5
Other Certifications
European Pressure Equipment Directive (PED)
NSF 61 Drinking Water(4)
8712D(1)
8732E
8712H(1)
8705 8707 8711 8705 8707 8711
CSA Category
(1)
(2)
(3)
(4)
8711
8712H(1)
Hazardous Area Approval Code
Non-Classified Locations
Transmitter
NA
Sensor
NA
Suitable for Class I, Division 1
Explosion-Proof
Trans: Groups C, D T6
E5(2)
Sensor: Groups C, D T6
E5(2)
Explosion-Proof with Intrinsically Safe Output
Trans: Groups C, D T6
E5(2)(3)
Sensor: Groups C, D T6
E5(2)
Suitable for Class I, Division 2
Non-Flammable Fluids
Trans: Groups A,B,C,D T4
N0
Sensor: Groups A,B,C,D T5
N0
Flammable Fluids
Trans: Groups A,B,C,D T4
N5
Sensor: Groups A,B,C,D T5
N5
Non-Flammable Fluids with Intrinsically Safe Output
Trans: Groups A,B,C,D T4
N0(3)
Sensor: Groups A,B,C,D T5
N0
Other Certifications
European Pressure Equipment Directive (PED)
NSF 61 Drinking Water(6)
8712D(1)
8732E
8707
Hazardous Area Approval Code
NA
NA
N0
N0
PD
DW
-
NA
NA
NA
NA
-
NA
NA
N0
N0
N0
N0
N0
N0(2) N0
N0 N0(2) N0
Product Certification Code(3)
-
PD
DW
PD
DW
-
-
N0
N0(2)
PD
DW
-
Remote Transmitter Only
8707 Sensor has Temp Code - T3C
Product Certification Codes are added to the Sensor model number only
Only available with PTFE (all line sizes) or Polyurethane (4 in. or larger) Lining Materials and
316L SST Electrodes
B-3
Reference Manual
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January 2010
Rosemount 8732
Table B-3. ATEX Approvals
Offering
Transmitter
8712D(1)
8732E
Sensor
8712H(1)
8705 8707 8711 8705 8707 8711
ATEX Category
8707
Hazardous Area Approval Code
Non-Hazardous
Trans: LVD and EMC
Sensor: LVD and EMC
NA
NA
-
NA
NA
NA
NA
-
NA
NA
-
ED
KD(2)
-
ED
KD(2)
-
-
-
-
E1
E1
-
E1
E1
-
-
-
-
ED(3)
KD(2)
-
ED(3)
KD(2)
-
-
-
-
E1(3)
E1
-
E1(3)
E1
-
-
-
-
N1
N1
-
N1
N1
N1
N1
-
N1
N1
-
Trans: Dust Ignition Proof
Sensor: Dust Ignition Proof
Other Certifications
ND
ND
ND
ND
Product Certification Code(4)
-
European Pressure Equipment Directive (PED)
NSF 61 Drinking Water(5)
PD
DW
-
-
Equipment Category 2
Gas Group IIB
Trans: Ex d IIB T6
Sensor: Ex e ia IIC T3...T6
Gas Group IIC
Trans: Ex d IIC T6
Sensor: Ex e ia IIC T3...T6
Gas Group IIB with Intrinsically Safe Output
Trans: Ex de [ia] IIB T6
Sensor: Ex e ia IIC T3...T6
Gas Group IIC with Intrinsically Safe Output
Trans: Ex de [ia] IIC T6
Sensor: Ex e ia IIC T3...T6
Equipment Category 3
Gas Group IIC
Trans: Ex nA nL IIC T4
Sensor: Ex nA [L] IIC T3...T6
Equipment Category 1 - Dust Environment
Dust Environment Only
(1)
(2)
(3)
(4)
(5)
Table B-4. IECEx Approvals
Offering
PD
DW
-
PD
DW
Remote Transmitter Only
With integral mount transmitter, approval is valid for Gas Group IIB
For I.S. Output, Output Code B must be ordered
Product Certification Codes are added to the Sensor model number only
Only available with PTFE (all line sizes) or Polyurethane (4 in. or larger) Lining Materials and
316L SST Electrodes
8732E(1)
Transmitter
Sensor
IECEx Category
8705
8707
8711
Hazardous Area Approval Code
Non-Hazardous
Trans: LVD and EMC
NA
Sensor: LVD and EMC
NA
Equipment Category 2
Gas Group IIB
Trans: Ex d IIB T6
EF
Gas Group IIC
Trans: Ex d IIC T6
E7
Gas Group IIB with Intrinsically Safe Output
Trans: Ex de [ia] IIB T6
EF(2)
Gas Group IIC with Intrinsically Safe Output
Trans: Ex de [ia] IIC T6
E1(3)
Equipment Category 3
Gas Group IIC
Trans: Ex nA nL IIC T4
N7
B-4
PD
DW
-
NA
NA
-
EF
-
E7
-
EF(3)
-
E1(3)
-
N7
Reference Manual
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January 2010
Rosemount 8732
Equipment Category 1 - Dust Environment
Dust Environment Only
Trans: Dust Ignition Proof
NF
European Pressure Equipment
Directive (PED)
NSF 61 Drinking Water(4)
(1)
(2)
(3)
(4)
HAZARDOUS LOCATION
CERTIFICATIONS
-
NF
Product Certification Code(3)
Other Certifications
PD
-
PD
DW
-
DW
Available in remote mount configuration only. Requires equivalent ATEX approval on the sensor
For I.S. Output, Output Code B must be ordered
Product Certification Codes are added to the Sensor model number only
Only available with PTFE (all line sizes) or Polyurethane (4 in. or larger) Lining Materials and
316L SST Electrodes
Equivalent Hazardous Location Certifications for sensor and transmitter must
match in integrally-mounted magnetic flowmeter systems. Remote-mounted
systems do not require matched hazardous location certification option codes.
Transmitter Approval
Information
Table B-5. Transmitter Option
Codes
Rosemount
8732E
Rosemount
8712D
Approval Codes
HART
FOUNDATION
fieldbus
NA
N0
N1
N5
N7
ND
NF
E1
E5
E7
ED
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Rosemount
8712H
•
•
B-5
Reference Manual
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January 2010
Rosemount 8732
North American Certifications
Factory Mutual (FM)
NOTE
For intrinsically safe (IS) outputs on the 8732E output option code B must be selected.
IS outputs for Class I, Division 1, Groups A, B, C, D.
Temp Code – T4 at 60°C
NOTE
For the 8732E transmitters with a local operator interface (LOI) or display, the lower ambient
temperature limit is -20 °C.
N0
Division 2 Approval (All transmitters)
Reference Rosemount Control Drawing 08732-1052 (8732E).
Class I, Division 2, Groups A, B, C, D
Temp Codes – T4 (8712 at 40°C)
T4 (8732 at 60°C: -50 °C Ta 60 °C)
Dust-ignition proof Class II/III, Division 1, Groups E, F, G
Temp Codes – T4 (8712 at 40°C), T5 (8732 at 60°C)
Enclosure Type 4X
N5
Division 2 Approval (All Transmitters)
For sensors with IS electrodes only
Reference Rosemount Control Drawing 08732-1052 (8732E).
Class I, Division 2, Groups A, B, C, D
Temp Codes – T4 (8712 at 40°C),
T4 (8732 at 60°C: -50 °C Ta 60 °C)
Dust-ignition proof Class II/III, Division 1, Groups E, F, G
Temp Codes – T4 (8712 at 40°C), T5 (8732 at 60°C)
Enclosure Type 4X
E5
Explosion-Proof Approval (8732E)
Reference Rosemount Control Drawing 08732-1052
Explosion-Proof for Class I, Division 1, Groups C, D
Temp Code – T6 at 60°C
Dust-ignition proof Class II/III, Division 1, Groups E, F, G
Temp Code – T5 at 60°C
Class I, Division 2, Groups A, B, C, D
Temp Codes – T4 (8732 at 60°C)
Enclosure Type 4X
Canadian Standards Association (CSA)
N0
Division 2 Approval
Reference Rosemount Control Drawing 08732-1051 (8732E)
Class I, Division 2, Groups A, B, C, D
Temp Codes – T4 (8732 at 60°C: -50 °C Ta 60 °C)
Dust-ignition proof Class II/III, Division 1, Groups E, F, G
Temp Codes – T4 (8712 at 40°C), T5 (8732 at 60°C)
Enclosure Type 4X
B-6
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January 2010
Rosemount 8732
European Certifications
E1
ATEX Flameproof
Hydrogen gas group
8732 - Certificate No.: KEMA 07ATEX0073 X
Ex de [ia] IIC T6 (-50 °C  Ta  +60 °C)
with LOI T6 (-20 °C  Ta  +60 °C)
Vmax = 250 V AC or 42 V DC
0575
ED
ATEX Flameproof
8732 - Certificate No.: KEMA 07ATEX0073 X
Ex de [ia] IIB T6 (-50 °C  Ta  +60 °C)
with LOI T6 (-20 °C  Ta  +60 °C)
Vmax = 250 V AC or 42 V DC
0575
ND
II 2G
ATEX Dust
8732 - Certificate No.: KEMA 06ATEX0006
max T = 40 °K(1)
Amb. Temp. Limits: (-20 °C  Ta  + 65 °C)
Vmax = 250 V AC or 42 V DC
IP 66
0575
II 2G
II 1D
SPECIAL CONDITIONS FOR SAFE USE (KEMA 07ATEX0073 X):
If the Rosemount 8732 Flow Transmitter is used integrally with the Rosemount 8705 or 8711
Sensors, it shall be assured that the mechanical contact areas of the Sensor and Flow
Transmitter comply with the requirements for flat joints according to standard EN/IEC 60079-1
clause 5.2.
The relation between ambient temperature, process temperature, and temperature class is to be
taken from Table B-8 on page B-13
The electrical data is to be taken from Table B-7 on page B-12
If the Rosemount 8732 Flow Transmitter is used integrally with the Junction Box, it shall be
assured that the mechanical contact areas of the Junction Box and Flow Transmitter comply with
the requirements for flanged joints according to standard EN/IEC 60079-1 clause 5.2.
Per EN60079-1: 2004 the gap of the joint between transmitter and remote junction box/sensor is
less than required per table 1 clause 5.2.2, and is only approved for use with an approved
Rosemount transmitter and approved junction box/sensor.
INSTALLATION INSTRUCTIONS:
The cable and conduit entry devices and blanking elements shall be of a certified flameproof type,
suitable for the conditions of use and correctly installed. With the use of conduit, a certified
stopping box shall be provided immediately to the entrance of the enclosure.
SPECIAL CONDITIONS FOR SAFE USE (X) (03ATEX2159X):
The relation between ambient temperature, process temperature and temperature class is to be
taken from Table B-8 on page B-13.
(1)
Max surface temperature is 40 °C above the ambient temperature conditions. Tmax = 100
°C
B-7
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January 2010
Rosemount 8732
INSTALLATION INSTRUCTIONS:
The cable and conduit entry devices and the closing elements shall be of a certified increased
safety type, suitable for the conditions of use and correctly installed.
At ambient temperatures above 50 °C, the flow meter shall be used with heat resistant cables
with a temperature rating of at least 90 °C.
A Junction Box in type of explosion protection increased safety “e” may be attached to the base of
the Rosemount 8732E Flow Transmitter, permitting remote mounting of the Rosemount 8705 and
8711 Sensors.
Ambient temperature range of the Junction Box: -50 °C to +60 °C.
The Junction Box is classified as:
II 2 G Ex e IIB T6 and certified under KEMA 07ATEX0073 X.
N1
ATEX Type n
8712D - ATEX Certificate No: BASEEFA 05ATEX0170X
EEx nA nL IIC T4 (Ta = -50 °C to + 60 °C)
Vmax = 42 V DC
0575
8732 - ATEX Certificate No: BASEEFA 07ATEX0203X
Ex nA nL IIC T4 (Ta = -50 °C to + 60 °C)
Vmax = 42 V DC
0575
Remote Junction Box
8732 - Certificate No.: KEMA 07ATEX0073 X
II 2G
ATEX Ex e (1) T6 (Ta = -50 °C to +60 °C)
When installed per drawing 08732-1060
After de-energizing, wait 10 minutes before opening cover
0575
(1)
IIC for E1
IIB for ED
International Certifications
E7
IECEx Flameproof
8732 - Certificate No.: KEM 07.0038X
Ex de [ia] IIC T6 (-50 °C  Ta  +60 °C)
Vmax = 250 V AC or 42 V DC
EF
IECEx Flameproof
8732 - Certificate No.: KEM 07.0038X
Ex de [ia] IIB T6 (-50 °C  Ta  +60 °C)
Vmax = 250 V AC or 42 V DC
NF
IECEx Dust
8732 - Certificate No.: KEM 07.0038X
Ex tD A20 IP66 T 100 °C
T6 (-20 °C  Ta  +60 °C)
Vmax = 250 V AC or 42 V DC
B-8
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
SPECIAL CONDITIONS FOR SAFE USE (KEM 07.0038X):
If the Rosemount 8732 Flow Transmitter is used integrally with the Rosemount 8705 or 8711
Sensors, it shall be assured that the mechanical contact areas of the Sensor and Flow
Transmitter comply with the requirements for flat joints according to standard EN/IEC 60079-1
clause 5.2.
The relation between ambient temperature, process temperature, and temperature class is to be
taken from Table B-8 on page B-13
The electrical data is to be taken from Table B-7 on page B-12
If the Rosemount 8732 Flow Transmitter is used integrally with the Junction Box, it shall be
assured that the mechanical contact areas of the Junction Box and Flow Transmitter comply with
the requirements for flanged joints according to standard EN/IEC 60079-1 clause 5.2.
INSTALLATION INSTRUCTIONS:
The cable and conduit entry devices and blanking elements shall be of a certified flameproof type,
suitable for the conditions of use and correctly installed. With the use of conduit, a certified
stopping box shall be provided immediately to the entrance of the enclosure.
N7
IECEx Type n
8712D - Certificate No: IECEx BAS 07.0036X
EEx nA nL IIC T4 (Ta = -50 °C to + 60 °C)
Vmax = 42 V DC
8732 - Certificate No: IECEx BAS 07.0062X
Ex nA nL IIC T4 (Ta = -50 °C to + 60 °C)
Vmax = 42 V DC
Remote Junction Box
8732 - Certificate No.: KEM 07.0038X
IECEx Ex e (1) T6 (Ta = -50 °C to + 60 °C)
When installed per drawing 08732-1060
After de-energizing, wait 10 minutes before opening cover
(1)
Table B-6. Sensor Approval
Information
IIC for E7
IIB for EF
Rosemount 8721
Rosemount 8705 Sensor
Rosemount 8707 Sensor
Rosemount 8711 Sensor
Sensors
For
For
For
For
For
For
For
Approval Non-flammable Flammable Non-flammable Flammable Non-flammable Flammable Non-flammable
Fluids
Fluids
Fluids
Fluids
Fluids
Fluids
Fluids
Codes
NA
N0
ND
N1
N5
N7
ND
NF
E1
E5(1)
KD(2)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
(1) Available in line sizes up to 8 in. (200 mm) only.
(2) Refer to Table B-8 on page B-13 for relation between ambient temperature, process
temperature, and temperature class.
B-9
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
North American Certifications
Factory Mutual (FM)
N0
Division 2 Approval for
Non-Flammable Fluids (All Sensors)
Class I, Division 2, Groups A, B, C, D
Temp Code – T5 (8705/8711 at 60°C)
Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G
Temp Code – T6 (8705/8711 at 60°C)
Temp Code – T3C (8707 at 60°C)
Enclosure Type 4X
N0
for 8721 Hygienic Sensor
Factory Mutual (FM) Ordinary Location;
CE Marking; 3-A Symbol Authorization #1222;
EHEDG Type EL
N5
Division 2 Approval for Flammable Fluids
(All Sensors)
Class I, Division 2, Groups A, B, C, D
Temp Code – T5 (8705/8711 at 60°C)
Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G
Temp Code – T6 (8705/8711 at 60°C)
Temp Code – T3C (8707 at 60°C)
Enclosure Type 4X
E5
Explosion-Proof (8705 and 8711 Only)
Explosion-Proof for Class I, Division 1, Groups C, D
Temp Code – T6 at 60°C
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G
Temp Code – T6 at 60°C
Class I, Division 2, Groups A, B, C, D
Temp Code – T5 at 60°C
Enclosure Type 4X
Canadian Standards Association (CSA)
N0
Suitable for Class I, Division 2, Groups A, B, C, D
Temp Code – T5 (8705/8711 at 60°C)
Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G
Enclosure Type 4X
N0
for 8721 Hygienic Sensor
Canadian Standards Association (CSA) Ordinary Location;
CE Marking; 3-A Symbol Authorization #1222;
EHEDG Type EL
European Certifications
ND
ATEX Dust
8732 - Certificate No.: KEMA 06ATEX0006
II 1D max
T = 40 °K(1) Amb. Temp. Limits: (-20 °C = Ta = +65 °C)
Vmax = 40 V DC (pulsed)
IP 66
CE 0575
N1
ATEX Non-Sparking/Non-incendive (8705/8711 Only)
Certificate No: KEMA02ATEX1302X
EEx nA [L] IIC T3... T6
Ambient Temperature Limits -20 to 65°C
B-10
II 3G
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
SPECIAL CONDITIONS FOR SAFE USE (X):
The relation between ambient temperature, process temperature and temperature class is to be
taken from the table under (15-description) above. - (See Table 13) The electrical data is to be
taken from the summary under (15-electrical data above). (See Table 12)
E1
KD
ATEX Increased Safety (Zone 1)
with IS Electrodes (8711 only)
Certificate No: KEMA03ATEX2052X
II 1/2G
EEx e ia IIC T3... T6 (Ta = -20 to +60°) (See Table B-8 on page B-13)
0575
Vmax = 40 V DC (pulsed)
SPECIAL CONDITIONS FOR SAFE USE (X):
If the Rosemount 8732 Flow Transmitter is used integrally with the Rosemount 8705 or
Rosemount 8711 Sensors, it shall be assured that the mechanical contact areas of the Sensor
and Flow Transmitter comply with the requirements for flat joints according to standard EN 50018,
clause 5.2. The relation between ambient temperature, process temperature and temperature
class is to be taken from the table under (15-description) above. - (See Table 11) The electrical
data is to be taken from the summary under (15-electrical data above). (See Table 12)
INSTALLATION INSTRUCTIONS:
At ambient temperature above 50 °C, the flowmeter shall be used with heat resistant cables with
a temperature rating of at least 90 °C.
A fuse with a rating of maximum 0,7 A according to IEC 60127-1 shall be included in the coil
excitation circuit if the sensors are used with other flow transmitters (e.g. Rosemount 8712).
E1
ATEX Increased Safety (Zone 1)
KD
with IS Electrodes (8705 only)
Certificate No. KEMA 03ATEX2052X
II 1/2G
EEx e ia IIC T3... T6 (Ta = -20 to 60 °C) (See Table B-8 on page B-13)
0575
Vmax = 40 V DC (pulsed)
SPECIAL CONDITIONS FOR SAFE USE (X):
If the Rosemount 8732 Flow Transmitter is used integrally with the Rosemount 8705 or
Rosemount 8711 Sensors, it shall be assured that the mechanical contact areas of the Sensor
and Flow Transmitter comply with the requirements for flat joints according to standard EN 50018,
clause 5.2. The relation between ambient temperature, process temperature and temperature
class is to be taken from the table under (15-description) above. - (See Table 11) The electrical
data is to be taken from the summary under (15-electrical data above). (See Table 12)
INSTALLATION INSTRUCTIONS:
At ambient temperature above 50 °C, the flowmeter shall be used with heat resistant cables with
a temperature rating of at least 90 °C.
A fuse with a rating of maximum 0.7 A according to IEC 60127-1 shall be included in the coil
excitation circuit.
B-11
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table B-7. Electrical Data
Rosemount 8732 Flow Transmitter
Power supply:
Foundation fieldbus
output:
250 V AC, 1 A or 42 Vdc, 2,5 A, 20 W maximum
30 V DC, 30 mA, 1 W maximum
Rosemount 8705 and 8711 Sensors
Coil excitation
circuit:
Electrode circuit:
40 V DC (pulsed), 0,5 A, 20 W maximum
Intrinsically Safe Electrode Circuit: Ui = 5 V, li = 0.2 mA, Pi = 1 mW,
Um = 250 V
Rosemount 8732E Flow Transmitter:
Power supply:
FOUNDATION™
fieldbus output:
B-12
250 V AC, 1 A or 42 Vdc, 2, 5 A, 20 W maximum
Intrinsically Safe Output:
Ui = 30 V
Ii = 380 mA
Pi = 5,32 W
Ci = 924 pF
Li = 0 mH
Reference Manual
00809-0100-4663, Rev BA
January 2010
Table B-8. Relation between
ambient temperature, process
temperature, and temperature
class(1)
Table B-9. Relation between the
maximum ambient temperature,
the maximum process
temperature, and the
temperature class(2)
Rosemount 8732
Meter Size (Inches)
1
/2
1
1
11/2
11/2
2
2
2
3 - 36
3 - 36
3 - 36
3 - 36
6
6
6
6
8-60
8-60
8-60
8-60
Maximum Ambient
Temperature
149°F (65°C)
140°F (60°C)
131°F (55°C)
122°F (50°C)
113°F (45°C)
104°F (40°C)
95°F (35°C)
86°F (30°C)
77°F (25°C)
68°F (20°C)
Maximum Ambient Temperature
Maximum Process
Temperature
Temperature
Class
115°F (65°C)
149°F (65°C)
95°F (35°C)
149°F (65°C)
122°F (50°C)
149°F (65°C)
149°F (65°C)
104°F (40°C)
149°F (65°C)
149°F (65°C)
131°F (55°C)
104°F (40°C)
115°F (65°C)
115°F (65°C)
115°F (65°C)
140°F (60°C)
115°F (65°C)
115°F (65°C)
115°F (65°C)
115°F (65°C)
239°F (115°C)
248°F (120°C)
95°F (35°C)
257°F (125°C)
148°F (60°C)
257°F (125°C)
167°F (75°C)
104°F (40°C)
266°F (130°C)
194°F (90°C)
131°F (55°C)
104°F (40°C)
275°F(135°C)
230°F (110°C)
167°F (75°C)
140°F (60°C)
284°F (140°C)
239°F (115°C)
176°F (80°C)
156°F (69°C)
T3
T3
T4
T3
T4
T3
T4
T5
T3
T4
T5
T6
T3
T4
T5
T6
T3
T4
T5
T6
Maximum process temperature °F (°C) per temperature class
T3
T4
T5
T6
0.5 in. sensor size
297°F (147°C)
309°F (154°C)
322°F (161°C)
334°F (168°C)
347°F (175°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
138°F (59°C)
151°F (66°C)
163°F (73°C)
176°F (80°C)
189°F (87°C)
199°F (93°C)
212°F (100°C)
225°F (107°C)
237°F (114°C)
248°F (120°C)
54°F (12°C)
66°F (19°C)
79°F (26°C)
90°F (32°C)
102°F (39°C)
115°F (46°C)
127°F (53°C)
138°F (59°C)
151°F (66°C)
163°F (73°C)
18°F (-8°C)
28°F (-2°C)
41°F (5°C)
54°F (12°C)
66°F (19°C)
79°F (26°C)
90°F (32°C)
102°F (39°C)
115°F (46°C)
127°F (53°C)
72°F (22°C)
84°F (29°C)
97°F (36°C)
109°F (43°C)
122°F (50°C)
135°F (57°C)
145°F (63°C)
158°F (70°C)
171°F (77°C)
183°F (84°C)
34°F (1°C)
46°F (8°C)
59°F (15°C)
72°F (22°C)
84°F (29°C)
97°F (36°C)
109°F (43°C)
122°F (50°C)
135°F (57°C)
145°F (63°C)
1.0 in. sensor size
149°F (65°C)
140°F (60°C)
131°F (55°C)
122°F (50°C)
113°F (45°C)
104°F (40°C)
95°F (35°C)
86°F (30°C)
77°F (25°C)
68°F (20°C)
318°F (159°C)
331°F (166°C)
343°F (173°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
158°F (70°C)
171°F (77°C)
183°F (84°C)
196°F (91°C)
207°F (97°C)
219°F (104°C)
232°F (111°C)
244°F (118°C)
257°F (125°C)
270°F (132°C)
(1) This table is applicable for CD and KD option codes only.
(2) This table is applicable for N1 option codes only.
B-13
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Maximum Ambient
Temperature
Maximum process temperature °F (°C) per temperature class
T3
T4
T5
T6
1.5 in. sensor size
149°F (65°C)
140°F (60°C)
131°F (55°C)
122°F (50°C)
113°F (45°C)
104°F (40°C)
95°F (35°C)
86°F (30°C)
77°F (25°C)
68°F (20°C)
297°F (147°C)
307°F (153°C)
318°F (159°C)
329°F (165°C)
340°F (171°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
160°F (71°C)
171°F (77°C)
181°F (83°C)
192°F (89°C)
203°F (95°C)
214°F (101°C)
223°F (106°C)
234°F (112°C)
244°F (118°C)
255°F (124°C)
88°F (31°C)
97°F (36°C)
108°F (42°C)
118°F (48°C)
129°F (54°C)
140°F (60°C)
151°F (66°C)
160°F (71°C)
171°F (77°C)
181°F (83°C)
55°F (13°C)
66°F (19°C)
77°F (25°C)
88°F (31°C)
97°F (36°C)
108°F (42°C)
118°F (48°C)
129°F (54°C)
140°F (60°C)
151°F (66°C)
95°F (35°C)
104°F (40°C)
115°F (46°C)
124°F (51°C)
135°F (57°C)
144°F (62°C)
153°F (67°C)
163°F (73°C)
172°F (78°C)
183°F (84°C)
66°F (19°C)
75°F (24°C)
84°F (29°C)
95°F (35°C)
104°F (40°C)
115°F (46°C)
124°F (51°C)
135°F (57°C)
144°F (62°C)
153°F (67°C)
117°F (47°C)
129°F (54°C)
144°F (62°C)
156°F (69°C)
171°F (77°C)
183°F (84°C)
198°F (92°C)
203°F (95°C)
203°F (95°C)
203°F (95°C)
75°F (24°C)
90°F (32°C)
102°F (39°C)
117°F (47°C)
129°F (54°C)
144°F (62°C)
156°F (69°C)
171°F (77°C)
176°F (80°C)
176°F (80°C)
2.0 in. sensor size
149°F (65°C)
140°F (60°C)
131°F (55°C)
122°F (50°C)
113°F (45°C)
104°F (40°C)
95°F (35°C)
86°F (30°C)
77°F (25°C)
68°F (20°C)
289°F (143°C)
300°F (149°C)
309°F (154°C)
318°F (159°C)
329°F (165°C)
338°F (170°C)
349°F (176°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
163°F (73°C)
172°F 78(°C)
183°F (84°C)
192°F (89°C)
201°F (94°C)
212°F (100°C)
221°F (105°C)
232°F (111°C)
241°F (116°C)
252°F (122°C)
3 to 60 in. sensor size
149°F (65°C)
140°F (60°C)
131°F (55°C)
122°F (50°C)
113°F (45°C)
104°F (40°C)
95°F (35°C)
86°F (30°C)
77°F (25°C)
68°F (20°C)
B-14
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
351°F (177°C)
210°F (99°C)
223°F (106°C)
237°F (114°C)
250°F (121°C)
264°F (129°C)
266°F (130°C)
266°F (130°C)
266°F (130°C)
266°F (130°C)
266°F (130°C)
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-1. ATEX Installation
(1 of 6)
B-15
Reference Manual
Rosemount 8732
Figure B-2. ATEX Installation
(2 of 6)
B-16
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-3. ATEX Installation
(3 of 6)
B-17
Reference Manual
Rosemount 8732
Figure B-4. ATEX Installation
(4 of 6)
B-18
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-5. ATEX Installation
(5 of 6)
B-19
Reference Manual
Rosemount 8732
Figure B-6. ATEX Installation
(6 of 6)
B-20
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-7. FM Certified I.S.
Output (1 of 4)
B-21
Reference Manual
Rosemount 8732
Figure B-8. FM Certified I.S.
Output (2 of 4)
B-22
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-9. FM Certified I.S.
Output (3 of 4)
B-23
Reference Manual
Rosemount 8732
Figure B-10. FM Certified I.S.
Output (4 of 4)
B-24
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-11. CSA Certified I.S.
Output (1 of 2)
B-25
Reference Manual
Rosemount 8732
Figure B-12. CSA Certified I.S.
Output (2 of 2)
B-26
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Figure B-13. CSA Installation
B-27
Reference Manual
Rosemount 8732
Figure B-14. Factory Mutual
Hazardous Locations
B-28
00809-0100-4663, Rev BA
January 2010
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix C
Rosemount 8732
Diagnostics
Diagnostic Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1
Licensing and Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-2
Tunable Empty Pipe Detection . . . . . . . . . . . . . . . . . . . . . page C-2
Ground/Wiring Fault Detection . . . . . . . . . . . . . . . . . . . . . page C-4
High Process Noise Detection . . . . . . . . . . . . . . . . . . . . . . page C-5
8714i Meter Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-8
Rosemount Magnetic Flowmeter
Calibration Verification Report . . . . . . . . . . . . . . . . . . . . . page C-16
DIAGNOSTIC
AVAILABILITY
Rosemount Magmeters provide device diagnostics that powers PlantWeb and
informs the user of abnormal situations throughout the life of the meter - from
installation to maintenance and meter verification. With Rosemount Magmeter
diagnostics enabled, users can change their practices to improve plant
availability and output, and reduce costs through simplified installation,
maintenance and troubleshooting.
Table C-1. Rosemount
Magmeter Diagnostics
Diagnostics
Basic
Empty Pipe
Electronics Temperature
Coil Fault
Transmitter Faults
Reverse Flow
Advanced (Suite 1)
High Process Noise
Grounding/Wiring Fault
Advanced (Suite 2)
8714i Meter Verification
Mag User Practice
Process Management
Maintenance
Maintenance
Maintenance
Process Management
Process Management
Installation
Meter Verification
8732
FF
•
•
•
•
•
D01 Option
•
•
D02 Option
•
Options for Accessing Diagnostics
Rosemount Magmeter Diagnostics can be accessed through the 375 Field
Communicator, AMS Device Manager, or any other FOUNDATION fieldbus
configuration tool.
Access Diagnostics through AMS Intelligent Device Manager for the
Ultimate Value
The value of the Diagnostics increases significantly when AMS is used. AMS
provides a simplified screen flow and procedures for how to respond to the
Diagnostic messages.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
LICENSING AND
ENABLING
All non-basic diagnostics must be licensed by ordering option code D01, D02,
or both. In the event that a diagnostic option is not ordered, advanced
diagnostics can be licensed in the field through the use of a license key. To
obtain a license key, contact your local Rosemount Representative. Each
transmitter has a unique license key specific to the diagnostic option code.
See the detailed procedures below for entering the license key and enabling
the advanced diagnostics.
Licensing the 8732
Diagnostics
For licensing the advanced diagnostics, follow the steps below.
1.
Power-up the 8732 transmitter
2.
Verify that you have 1.01.001 software or later
375
AMS Tab
3.
Determine the Device ID
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, Licensing, License Key,
Device ID
License
4.
Obtain a License Key from your local Rosemount Representative.
5.
Enter License Key
375
AMS Tab
6.
Transducer Block, Diagnostics, Advanced Diagnostics, Licensing, License Key,
License Key
License
Enable Advanced Diagnostics
375
AMS Tab
TUNABLE EMPTY PIPE
DETECTION
Transducer Block, Diagnostics, Advanced Diagnostics, Licensing
License
Transducer Block, Diagnostics, Diagnostic Controls
Diagnostics
The Tunable Empty Pipe detection provides a means of minimizing issues
and false readings when the pipe is empty. This is most important in batching
applications where the pipe may run empty with some regularity.
If the pipe is empty, this diagnostic will activate, set the flow rate to 0, and
deliver a PlantWeb alert.
Turning Empty Pipe On/Off
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Controls
Diagnostics
The Empty Pipe diagnostic can be turned on or off as required by the
application. If the advanced diagnostics suite 1 (D01 Option) was ordered,
then the Empty Pipe diagnostic will be turned on. If D01 was not ordered, the
default setting is off.
Tunable Empty Pipe
Parameters
C-2
The Tunable Empty Pipe diagnostic has one read-only parameter, and two
parameters that can be custom configured to optimize the diagnostic
performance.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Empty Pipe Value
375
AMS Tab
Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits, EP Value
Diagnostics
Reads the current Empty Pipe Value. This is a read-only value. This number
is a unitless number and is calculated based on multiple installation and
process variables such as sensor type, line size, process fluid properties, and
wiring. If the Empty Pipe Value exceeds the Empty Pipe Trigger Level for a
specified number of updates, then the Empty Pipe diagnostic alert will
activate.
Empty Pipe Trigger Level
375
AMS Tab
Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits, EP Trigger
Level
Diagnostics
Limits: 3 to 2000
This value configures the threshold limit that the Empty Pipe Value must
exceed before the Empty Pipe diagnostic alert activates. The default setting
from the factory is 100.
Empty Pipe Counts
375
AMS Tab
Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits, EP Counts
Diagnostics
Limits: 5 to 50
This value configures the number of consecutive updates that the Empty Pipe
Value must exceed the Empty Pipe Trigger Level before the Empty Pipe
diagnostic alert activates. The default setting from the factory is 5.
Optimizing Tunable
Empty Pipe
The Tunable Empty Pipe diagnostic is set at the factory to properly diagnose
most applications. If this diagnostic unexpectedly activates, the following
procedure can be followed to optimize the Empty Pipe diagnostic for the
application.
1.
Record the Empty Pipe Value with a full pipe condition.
Example
Full reading = 0.2
2.
Record the Empty Pipe Value with an empty pipe condition.
Example
Empty reading = 80.0
3.
Set the Empty Pipe Trigger Level to a value between the full and
empty readings. For increased sensitivity to empty pipe conditions,
set the trigger level to a value closer to the full pipe value.
Example
Set the trigger level to 25.0
4.
Set the Empty Pipe Counts to a value corresponding to the desired
sensitivity level for the diagnostic. For applications with entrained air
or potential air slugs, less sensitivity may be desired.
Example
Set the counts to 10
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Rosemount 8732
Troubleshooting Empty
Pipe
GROUND/WIRING FAULT
DETECTION
The following actions can be taken if Empty Pipe detection is unexpected.
1.
Verify the sensor is full.
2.
Verify that the sensor has not been installed with a measurement
electrode at the top of the pipe.
3.
Decrease the sensitivity by setting the Empty Pipe Trigger Level to a
value above the Empty Pipe Value read with a full pipe.
4.
Decrease the sensitivity by increasing the Empty Pipe Counts to
compensate for process noise. The Empty Pipe Counts is the number
of consecutive Empty Pipe Value readings above the Empty Pipe
Trigger Level required to activate the Empty Pipe alert. The count
range is 5-50, with factory default set at 5.
5.
Increase process fluid conductivity above 50 microsiemens/cm.
6.
Properly connect the wiring between the sensor and the transmitter.
Corresponding terminal block numbers in the sensor and transmitter
must be connected.
7.
Perform the sensor electrical resistance tests. Confirm the resistance
reading between coil ground (ground symbol) and coil (1 and 2) is
infinity, or open. Confirm the resistance reading between electrode
ground (17) and an electrode (18 or 19) is greater than 2 kohms and
rises. For more detailed information, consult Table 6-5 on page 6-8.
The Ground/Wiring Fault Detection diagnostic provides a means of verifying
installations are done correctly. If the installation is not wired or grounded
properly, this diagnostic will activate and deliver a PlantWeb alert. This
diagnostic can also detect if the grounding is lost over-time due to corrosion or
another root cause.
Turning Ground/Wiring Fault On/Off
375
AMS Tab
Transducer Block, Diagnostics, Basic Diagnostics, Empty Pipe Limits, EP Counts
Diagnostics
The Ground/Wiring Fault diagnostic can be turned on or off as required by the
application. If the advanced diagnostics suite 1 (D01 Option) was ordered,
then the Ground/Wiring Fault diagnostic will be turned on. If D01 was not
ordered or licensed, this diagnostic is not available.
Ground/Wiring Fault
Parameters
The Ground/Wiring Fault diagnostic has one read-only parameter. It does not
have any configurable parameters.
Line Noise
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Variables, Line Noise
Diagnostics
Reads the current amplitude of the Line Noise. This is a read-only value. This
number is a measure of the signal strength at 50/60 Hz. If the Line Noise
value exceeds 5 mV, then the Ground/Wiring Fault diagnostic alert will
activate.
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January 2010
Troubleshooting
Ground/Wiring Fault
Rosemount 8732
The transmitter detected high levels of 50/60 Hz noise caused by improper
wiring or poor process grounding.
1.
Verify that the transmitter is earth grounded.
2.
Connect ground rings, grounding electrode, lining protector, or
grounding straps. Grounding diagrams can be found in “Grounding”
on page 5-12.
3.
Verify sensor is full.
4.
Verify wiring between sensor and transmitter is prepared properly.
Shielding should be stripped back less than 1 in. (25 mm).
5.
Use separate shielded twisted pairs for wiring between sensor and
transmitter.
6.
Properly connect the wiring between the sensor and the transmitter.
Corresponding terminal block numbers in the sensor and transmitter
must be connected.
Ground/Wiring Fault
Functionality
The transmitter continuously monitors signal amplitudes over a wide range of
frequencies. For the Ground/Wiring Fault diagnostic, the transmitter
specifically looks at the signal amplitude at frequencies of 50 Hz and 60 Hz
which are the common AC cycle frequencies found throughout the world. If
the amplitude of the signal at either of these frequencies exceeds 5 mV, that is
an indication that there is a ground or wiring issue and that stray electrical
signals are getting into the transmitter. The diagnostic alert will activate
indicating that the ground and wiring of the installation should be carefully
reviewed.
HIGH PROCESS NOISE
DETECTION
The High Process Noise diagnostic detects if there is a process condition
causing unstable or noisy readings, but the noise is not real flow variation.
One common cause of high process noise is slurry flow, like pulp stock or
mining slurries. Other conditions that cause this diagnostic to activate are high
levels of chemical reaction or entrained gas in the liquid. If unusual noise or
variation is seen, this diagnostic will activate and deliver a PlantWeb alert. If
this situation exists and is left without remedy, it will add additional uncertainty
and noise to the flow reading.
Turning High Process Noise On/Off
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Controls
Diagnostics
The High Process Noise diagnostic can be turned on or off as required by the
application. If the advanced diagnostics suite 1 (D01 Option) was ordered,
then the High Process Noise diagnostic will be turned on. If D01 was not
ordered or licensed, this diagnostic is not available.
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January 2010
Rosemount 8732
High Process Noise
Parameters
The High Process Noise diagnostic has two read-only parameters. It does not
have any configurable parameters. This diagnostic requires that flow be
present in the pipe and the velocity be > 1 ft/s.
5 Hz Signal to Noise Ratio
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Variables, 5Hz SNR
Diagnostics
Reads the current value of the signal to noise ratio at the coil drive frequency
of 5 Hz. This is a read-only value. This number is a measure of the signal
strength at 5 Hz relative to the amount of process noise. If the transmitter is
operating in 5 Hz mode, and the signal to noise ratio remains below 25 for
approximately one minute, then the High Process Noise diagnostic alert will
activate.
37 Hz Signal to Noise Ratio
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Variables, 37Hz SNR
Diagnostics
Reads the current value of the signal to noise ratio at the coil drive frequency
of 37 Hz. This is a read-only value. This number is a measure of the signal
strength at 37 Hz relative to the amount of process noise. If the transmitter is
operating in 37 Hz mode, and the signal to noise ratio remains below 25 for
approximately one minute, then the High Process Noise diagnostic alert will
activate.
Troubleshooting High
Process Noise
The transmitter detected high levels of process noise. If the signal to noise
ratio is less than 25 while operating in 5 Hz mode, proceed with the following
steps:
1.
Increase transmitter coil drive frequency to 37 Hz (refer to “Coil Drive
Frequency” on page 4-13) and, if possible, perform Auto Zero
function (refer to “Auto Zero” on page 4-12).
2.
Verify sensor is electrically connected to the process with grounding
electrode, grounding rings with grounding straps, or lining protector
with grounding straps.
3.
If possible, redirect chemical additions downstream of the magmeter.
4.
Verify process fluid conductivity is above 10 microsiemens/cm.
If the signal to noise ratio is less than 25 while operating in 37 Hz mode,
proceed with the following steps:
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January 2010
Rosemount 8732
1.
Turn on the Digital Signal Processing (DSP) technology and follow
the setup procedure (refer to Appendix D: Digital Signal Processing).
This will minimize the level of damping in the flow measurement and
control loop while also stabilizing the reading to minimize valve
actuation.
2.
Increase damping to stabilize the signal (refer to “PV Damping” on
page 3-11). This will add dead-time to the control loop.
3.
Move to a Rosemount High-Signal flowmeter system. This flowmeter
will deliver a stable signal by increasing the amplitude of the flow
signal by ten times to increase the signal to noise ratio. For example if
the signal to noise ratio (SNR) of a standard magmeter is 5, the
High-Signal would have a SNR of 50 in the same application. The
Rosemount High-Signal system is comprised of the 8707 sensor
which has modified coils and magnetics and the 8712H High-Signal
transmitter.
NOTE
In applications where very high levels of noise are a concern, it is
recommended that a dual-calibrated Rosemount High-Signal 8707 sensor be
used. These sensors can be calibrated to run at lower coil drive current
supplied by the standard Rosemount transmitters, but can also be upgraded
by changing to the 8712H High-Signal transmitter.
High Process Noise
Functionality
The High Process Noise diagnostic is useful for detecting situations where the
process fluid may be causing electrical noise resulting in a poor measurement
from the magnetic flowmeter. There are three basic types of process noise
that can affect the performance of the magnetic flowmeter system.
1/f Noise
This type of noise has higher amplitudes at lower frequencies, but generally
degrades over increasing frequencies. Potential sources of 1/f noise include
chemical mixing and the general background noise of the plant.
Spike Noise
This type of noise generally results in a high amplitude signal at specific
frequencies which can vary depending on the source of the noise. Common
sources of spike noise include chemical injections directly upstream of the
flowmeter, hydraulic pumps, and slurry flows with low concentrations of
particles in the stream. The particles bounce off of the electrode generating a
“spike” in the electrode signal. An example of this type of flow stream would
be a recycle flow in a paper mill.
White Noise
This type of noise results in a high amplitude signal that is relatively constant
over the frequency range. Common sources of white noise include chemical
reactions or mixing that occurs as the fluid passes through the flowmeter and
high concentration slurry flows where the particulates are constantly passing
over the electrode head. An example of this type of flow stream would be a
high consistency pulp stock stream (>10%) in a paper mill.
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January 2010
Rosemount 8732
The transmitter continuously monitors signal amplitudes over a wide range of
frequencies. For the high process noise diagnostic, the transmitter specifically
looks at the signal amplitude at frequencies of 2.5 Hz, 7.5 Hz, 32.5 Hz, and
42.5 Hz. The transmitter uses the values from 2.5 and 7.5 Hz and calculates
an average noise level. This average is compared to the amplitude of the
signal at 5 Hz. If the signal amplitude is not 25 times greater than the noise
level, and the coil drive frequency is set at 5 Hz, the High Process Noise alert
will activate indicating that the flow signal may be compromised. The
transmitter performs the same analysis around the 37.5 Hz coil drive
frequency using the 32.5 Hz and 42.5 Hz values to establish a noise level.
8714I METER
VERIFICATION
The 8714i Meter Verification diagnostic provides a means of verifying the
flowmeter is within calibration without removing the sensor from the process.
This is a manually initiated diagnostic test that provides a review of the
transmitter and sensors critical parameters as a means to document
verification of calibration. The results of running this diagnostic provide the
deviation amount from expected values and a pass/fail summary against
user-defined criteria for the application and conditions.
Initiating 8714i Meter Verification
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification
Diagnostics
The 8714i Meter Verification diagnostic can be initiated as required by the
application. If the advanced diagnostic suite (D02) was ordered, then the
8714i Meter Verification diagnostic will be available. If D02 was not ordered or
licensed, this diagnostic will not be available.
Sensor Signature
Parameters
The sensor signature describes the magnetic behavior of the sensor. Based
on Faraday’s law, the induced voltage measured on the electrodes is
proportional to the magnetic field strength. Thus, any changes in the magnetic
field will result in a calibration shift of the sensor.
Establishing the baseline sensor signature
The first step in running the 8714i Meter Verification test is establishing the
reference signature that the test will use as the baseline for comparison. This
is accomplished by having the transmitter take a signature of the sensor.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Re-Signature
Context Menu, Diagnostics and Tests,
Having the transmitter take an initial sensor signature when first installed will
provide the baseline for the verification tests that are done in the future. The
sensor signature should be taken during the start-up process when the
transmitter is first connected to the sensor, with a full line, and ideally with no
flow in the line. Running the sensor signature procedure when there is flow in
the line is permissible, but this may introduce some noise into the signature
measurements. If an empty pipe condition exists, then the sensor signature
should only be run for the coils.
Once the sensor signature process is complete, the measurements taken
during this procedure are stored in non-volatile memory to prevent loss in the
event of a power interruption to the meter.
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January 2010
8714i Meter Verification
Test Parameters
Rosemount 8732
The 8714i has a multitude of parameters that set the test criteria, test
conditions, and scope of the calibration verification test.
Test Conditions for the 8714i Meter Verification
There are three possible test conditions that the 8714i Meter Verification test
can be initiated under. This parameter is set at the time that the Sensor
Signature or 8714i Meter Verification test is initiated.
No Flow
Run the 8714i Meter Verification test with a full pipe and no flow in the line.
Running the 8714i Meter Verification test under this condition provides the
most accurate results and the best indication of magnetic flowmeter health.
Flowing, Full
Run the 8714i Meter Verification test with a full pipe and flow in the line.
Running the 8714i Meter Verification test under this condition provides the
ability to verify the magnetic flowmeter health without shutting down the
process flow in applications where a shutdown is not possible. Running the
calibration verification under flowing conditions can cause false fails if the flow
rate is not at a steady flow, or if there is process noise present.
Empty Pipe
Run the 8714i Meter Verification test with an empty pipe. Running the 8714i
Meter Verification test under this condition provides the ability to verify the
magnetic flowmeter health with an empty pipe. Running the calibration
verification under empty pipe conditions will not check the electrode circuit
health.
8714i Meter Verification Test Criteria
The 8714i Meter Verification diagnostic provides the ability for the user to
define the test criteria that the verification must test to. The test criteria can be
set for each of the flow conditions discussed above.
375
AMS Tab
Transducer Block, Diagnostics, Diagnostic Variables, Line Noise
8714i
No Flow
Set the test criteria for the No Flow condition. The factory default for this value
is set to two percent with limits configurable between one and ten percent.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria, No Flow Limit
8714i
Flowing, Full
Set the test criteria for the Flowing, Full condition. The factory default for this
value is set to three percent with limits configurable between one and ten
percent.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria, Flowing Limit
8714i
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Rosemount 8732
Empty Pipe
Set the test criteria for the Empty Pipe condition. The factory default for this
value is set to three percent with limits configurable between one and ten
percent.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Set Pass/Fail Criteria, Empty Pipe Limit
8714i
8714i Meter Verification Test Scope
The 8714i Meter Verification can be used to verify the entire flowmeter
installation, or individual parts such as the transmitter or sensor. This
parameter is set at the time that the 8714i Meter Verification test is initiated.
All
Run the 8714i Meter Verification test and verify the entire flowmeter
installation. This parameter results in the verification test performing the
transmitter calibration verification, sensor calibration verification, coil health
check, and electrode health check. Transmitter calibration and sensor
calibration are verified to the percentage associated with the test condition
selected when the test was initiated.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Run 8714i
Context Menu, Diagnostics and Tests, 8714i Meter Verification
Transmitter
Run the 8714i Meter Verification test on the transmitter only. This results in
the verification test only checking the transmitter calibration to the limits of the
test criteria selected when the 8714i Meter Verification test was initiated.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Run 8714i
Context Menu, Diagnostics and Tests, 8714i Meter Verification
Sensor
Run the 8714i Meter Verification test on the sensor only. This results in the
verification test checking the sensor calibration to the limits of the test criteria
selected when the 8714i Meter Verification test was initiated, verifying the coil
circuit health, and the electrode circuit health.
375
AMS Tab
8714i Meter Verification
Test Results Parameters
C-10
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Run 8714i
Context Menu, Diagnostics and Tests, 8714i Meter Verification
Once the 8714i Meter Verification test is initiated, the transmitter will make
several measurements to verify the transmitter calibration, sensor calibration,
coil circuit health, and electrode circuit health. The results of these tests can
be reviewed and recorded on the calibration verification report found on
page C-16. This report can be used to validate that the meter is within the
required calibration limits to comply with governmental regulatory agencies
such as the Environmental Protection Agency or Food and Drug
Administration.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Viewing the 8714i Meter Verification Results
Depending on the method used to view the results, they will be displayed in
either a menu structure, as a method, or in the report format. When using the
375 Field Communicator, each individual component can be viewed as a
menu item. In AMS, the calibration report is populated with the necessary
data eliminating the need to manually complete the report found on
page C-16.
NOTE
When using AMS there are two possible methods that can be used to print the
report. Method one involves taking a screen capture of the 8714i Report tab.
Using Ctrl + Alt + PrntScrn will capture the active window and allow for
pasting of the report directly into a word processing program.
Method two involves using the print feature within AMS while on the status
screen. This will result in a printout of all of the information stored on the
status tabs. Page two of the report will contain all of the necessary calibration
verification result data.
The results are displayed in the following order:
Test Condition
Review the test condition that the 8714i Meter Verification test was performed
under.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Test Condition
Context Menu, Device Diagnostics, 8714i Report
Test Criteria
Review the test criteria used to determine the results of the 8714i Meter
Verification tests.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Test Criteria
Context Menu, Device Diagnostics, 8714i Report
8714i Result
Displays the overall result of the 8714i Meter Verification test as either a Pass
or Fail.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, 8714i Result
Context Menu, Device Diagnostics, 8714i Report
Simulated Velocity
Displays the simulated velocity used to verify the transmitter calibration.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Simulated Vel
Context Menu, Device Diagnostics, 8714i Report
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Rosemount 8732
Actual Velocity
Displays the velocity measured by the transmitter during the transmitter
calibration verification process.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Actual Velocity
Context Menu, Device Diagnostics, 8714i Report
Velocity Deviation
Displays the deviation in the actual velocity compared to the simulated
velocity in terms of a percentage. This percentage is then compared to the
test criteria to determine if the transmitter is within calibration limits.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Velocity Dev
Context Menu, Device Diagnostics, 8714i Report
Transmitter Calibration Verification
Displays the results of the transmitter calibration verification test as either a
Pass or Fail.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Xmtr Cal Result
Context Menu, Device Diagnostics, 8714i Report
Sensor Calibration Deviation
Displays the deviation in the sensor calibration. This value tells how much the
sensor calibration has shifted from the original baseline signature. This
percentage is compared to the test criteria to determine if the sensor is within
calibration limits.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Sensor Cal Dev
Context Menu, Device Diagnostics, 8714i Report
Sensor Calibration Verification
Displays the results of the sensor calibration verification test as either a Pass
or Fail.=
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Sensor Cal Rslt
Context Menu, Device Diagnostics, 8714i Report
Coil Circuit Verification
Displays the results of the coil circuit health check as either a Pass or Fail.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Coil Ckt Result
Context Menu, Device Diagnostics, 8714i Report
Electrode Circuit Verification
Displays the results of the electrode circuit health check as either a Pass or
Fail.
375
AMS Tab
C-12
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
8714i Results, Electrode Ckt Res
Context Menu, Device Diagnostics, 8714i Report
Reference Manual
00809-0100-4663, Rev BA
January 2010
Optimizing the 8714i
Meter Verification
Rosemount 8732
The 8714i Meter Verification diagnostic can be optimized by setting the test
criteria to the desired levels necessary to meet the compliance requirements
of the application. The following examples below will provide some guidance
on how to set these levels.
Example
An effluent meter must be certified every year to comply with Environmental
Protection Agency and Pollution Control Agency standards. These
governmental agencies require that the meter be certified to five percent
accuracy.
Since this is an effluent meter, shutting down the process may not be viable.
In this instance the 8714i Meter Verification test will be performed under
flowing conditions. Set the test criteria for Flowing, Full to five percent to meet
the requirements of the governmental agencies.
Example
A pharmaceutical company requires semi-annual verification of meter
calibration on a critical feed line for one of their products. This is an internal
standard, but plant requirements require a calibration record be kept on-hand.
Meter calibration on this process must meet one percent. The process is a
batch process so it is possible to perform the calibration verification with the
line full and with no flow.
Since the 8714i Meter Verification test can be run under no flow conditions,
set the test criteria for No Flow to one percent to comply with the necessary
plant standards.
Example
A food and beverage company requires an annual verification of a meter on a
product line. The plant standard calls for the accuracy to be three percent or
better. They manufacture this product in batches, and the measurement
cannot be interrupted when a batch is in process. When the batch is
complete, the line goes empty.
Since there is no means of performing the 8714i Meter Verification test while
there is product in the line, the test must be performed under empty pipe
conditions. The test criteria for Empty Pipe should be set to three percent, and
it should be noted that the electrode circuit health cannot be verified.
C-13
Reference Manual
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January 2010
Rosemount 8732
Troubleshooting the
8714i Meter Verification
Test
Figure C-1. Troubleshooting the
8714i Meter Verification Test
Table
8714i Meter Verification
Functionality
In the event that the 8714i Meter Verification test fails, the following steps can
be used to determine the appropriate course of action. Begin by reviewing the
8714i results to determine the specific test that failed.
Test
Potential Causes of Failure
Steps to Correct
Transmitter Verification Test
Failed
• Unstable flow rate during
the verification test
• Noise in the process
• Transmitter drift
• Faulty electronics
• Perform the test with no
flow in the pipe
• Check calibration with an
external standard like the
8714D
• Perform a digital trim
• Replace the electronics
Sensor Verification Failed
• Moisture in the terminal
block of the sensor
• Calibration shift caused by
heat cycling or vibration
• Remove the sensor and
send back for recalibration.
Coil Circuit Health Failed
• Moisture in the terminal
block of the sensor
• Shorted Coil
• Perform the sensor checks
detailed on page 6-8.
Electrode Circuit Health
Failed
• Moisture in the terminal
block of the sensor
• Coated Electrodes
• Shorted Electrodes
• Perform the sensor checks
detailed on page 6-8.
The 8714i Meter Verification diagnostic functions by taking a baseline sensor
signature and then comparing measurements taken during the verification
test to these baseline results.
Sensor Signature Values
The sensor signature describes the magnetic behavior of the sensor. Based
on Faraday’s law, the induced voltage measured on the electrodes is
proportional to the magnetic field strength. Thus, any changes in the magnetic
field will result in a calibration shift of the sensor. Having the transmitter take
an initial sensor signature when first installed will provide the baseline for the
verification tests that are done in the future. There are three specific
measurements that are stored in the transmitter’s non-volatile memory that
are used when performing the calibration verification.
Coil Circuit Resistance
The Coil Circuit Resistance is a measurement of the coil circuit health. This
value is used as a baseline to determine if the coil circuit is still operating
correctly when the 8714i Meter Verification diagnostic is initiated.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values, Coil Resistance
Config/Setup, 8714i
Coil Signature
The Coil Signature is a measurement of the magnetic field strength. This
value is used as a baseline to determine if a sensor calibration shift has
occurred when the 8714i Meter Verification diagnostic is initiated.
375
AMS Tab
C-14
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values, Coil Signature
Config/Setup, 8714i
Reference Manual
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January 2010
Rosemount 8732
Electrode Circuit Resistance
The Electrode Circuit Resistance is a measurement of the electrode circuit
health. This value is used as a baseline to determine if the electrode circuit is
still operating correctly when the 8714i Meter Verification diagnostic is
initiated.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Sensor Signature, Signature Values, Electrode Resistance
Config/Setup, 8714i
8714i Meter Verification Measurements
The 8714i Meter Verification test will make measurements of the coil
resistance, coil signature, and electrode resistance and compare these values
to the values taken during the sensor signature process to determine the
sensor calibration deviation, the coil circuit health, and the electrode circuit
health. In addition, the measurements taken by this test can provide additional
information when troubleshooting the meter.
Coil Circuit Resistance
The Coil Circuit Resistance is a measurement of the coil circuit health. This
value is compared to the coil circuit resistance baseline measurement taken
during the sensor signature process to determine coil circuit health.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Measurements, Coil Resistance
Config/Setup, 8714i
Coil Signature
The Coil Signature is a measurement of the magnetic field strength. This
value is compared to the coil signature baseline measurement taken during
the sensor signature process to determine sensor calibration deviation.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Measurements, Coil Signature
Config/Setup, 8714i
Electrode Circuit Resistance
The Electrode Circuit Resistance is a measurement of the electrode circuit
health. This value is compared to the electrode circuit resistance baseline
measurement taken during the sensor signature process to determine
electrode circuit health.
375
AMS Tab
Transducer Block, Diagnostics, Advanced Diagnostics, 8714i Meter Verification,
Measurements, Electrode Resistance
Config/Setup, 8714i
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January 2010
Rosemount 8732
ROSEMOUNT MAGNETIC FLOWMETER CALIBRATION VERIFICATION REPORT
Calibration Verification Report Parameters
Calibration Conditions: □ Internal □ External
User Name: _____________________________________________
Test Conditions: □ Flowing □ No Flow, Full Pipe □ Empty Pipe
Tag #:__________________________________________________
Flowmeter Information and Configuration
Software Tag:____________________________________________
PV URV (20 mA scale):____________________________________
Calibration Number:_______________________________________
PV LRV (4 mA scale):_____________________________________
Line Size:_______________________________________________
PV Damping:____________________________________________
Transmitter Calibration Verification Results
Sensor Calibration Verification Results
Simulated Velocity:_______________________________________
Sensor Deviation %:_____________________________________
Actual Velocity:__________________________________________
Sensor: PASS / FAIL / NOT TESTED
Deviation %:____________________________________________
Coil Circuit Test: PASS / FAIL / NOT TESTED
Transmitter: PASS / FAIL / NOT TESTED
Electrode Circuit Test: PASS / FAIL / NOT TESTED
Summary of Calibration Verification Results
Verification Results: The result of the flowmeter verification test is: PASSED / FAILED
Verification Criteria: This meter was verified to be functioning within _____________ % of deviation from the original test parameters.
Signature:______________________________________________
C-16
Date:__________________________________________________
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix D
Rosemount 8732
Digital Signal Processing
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page D-1
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page D-2
SAFETY MESSAGES
Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please read the
following safety messages before performing any operation described in this
section.
Warnings
Explosions could result in death or serious injury:
•
Verify that the operating atmosphere of the sensor and transmitter is consistent
with the appropriate hazardous locations certifications.
•
Do not remove the transmitter cover in explosive atmospheres when the circuit is
alive.
•
Before connecting a Field Communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
•
Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
•
Make sure only qualified personnel perform the installation.
•
Do not perform any service other than those contained in this manual unless
qualified.
Process leaks could result in death or serious injury:
•
The electrode compartment may contain line pressure; it must be depressurized
before the cover is removed.
High voltage that may be present on leads could cause electrical shock:
•
www.rosemount.com
Avoid contact with leads and terminals.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
PROCEDURES
If the output of your Rosemount 8732 is unstable, first check the wiring and
grounding associated with the magnetic flowmeter system. Ensure that the
following conditions are met:
•
Ground straps are attached to the adjacent flange or ground ring?
•
Grounding rings, lining protectors, or grounding electrodes are being
used in lined or nonconductive piping?
•
Both of the shields are attached at both ends?
The causes of unstable transmitter output can usually be traced to extraneous
voltages on the measuring electrodes. This “process noise” can arise from
several causes including electrochemical reactions between the fluid and the
electrode, chemical reactions in the process itself, free ion activity in the fluid,
or some other disturbance of the fluid/electrode capacitive layer. In such noisy
applications, an analysis of the frequency spectrum reveals process noise
that typically becomes significant below 15 Hz.
In some cases, the effects of process noise may be sharply reduced by
elevating the coil drive frequency above the 15 Hz region. The Rosemount
8732 coil drive mode is selectable between the standard 5 Hz and the
noise-reducing 37 Hz. See “Coil Drive Frequency” on page 4-26 for
instructions on how to change the coil drive mode to 37 Hz.
Auto Zero
To ensure optimum accuracy when using 37 Hz coil drive mode, there is an
auto zero function that must be initiated during start-up. The auto zero
operation is also discussed in the start-up and configuration sections. When
using 37 Hz coil drive mode it is important to zero the system for the specific
application and installation.
The auto zero procedure should be performed only under
the following conditions:
•
With the transmitter and sensor installed in their final positions. This
procedure is not applicable on the bench.
•
With the transmitter in 37 Hz coil drive mode. Never attempt this
procedure with the transmitter in 5 Hz coil drive mode.
•
With the sensor full of process fluid at zero flow.
These conditions should cause an output equivalent to zero flow.
Signal Processing
If the 37 Hz coil drive mode has been set, and the output is still unstable, the
damping and signal processing function should be used. It is important to set
the coil drive mode to 37 Hz first, so the loop response time is not increased.
The 8732 provides for a very easy and straightforward start-up, and also
incorporates the capability to deal with difficult applications that have
previously manifested themselves in a noisy output signal. In addition to
selecting a higher coil drive frequency (37 Hz vs. 5 Hz) to isolate the flow
signal from the process noise, the 8732 microprocessor can actually
scrutinize each input based on three user-defined parameters to reject the
noise specific to the application.
D-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
This software technique, known as signal processing, “qualifies” individual
flow signals based on historic flow information and three user-definable
parameters, plus an on/off control. These parameters are:
1.
Number of samples: The number of samples function sets the amount
of time that inputs are collected and used to calculate the average
value. Each second is divided into tenths (1/10 ) with the number of
samples equaling the number of 1/10 second increments used to
calculate the average. Factory Preset Value = 90 samples.
For example, a value of:
1 averages the inputs over the past 1/10 second
10 averages the inputs over the past 1 second
100 averages the inputs over the past 10 seconds
125 averages the inputs over the past 12.5 seconds
2.
Maximum Percent Limit: The tolerance band set up on either side of
the running average, referring to percent deviation from the average.
Values within the limit are accepted while value outside the limit are
scrutinized to determine if they are a noise spike or an actual flow
change. Factory Preset Value = 2 percent.
3.
Time Limit: Forces the output and running average values to the new
value of an actual flow rate change that is outside the percent limit
boundaries, thereby limiting response time to real flow changes to the
time limit value rather than the length of the running average. Factory
Preset Value = 2 seconds.
How Does It Really Work?
The best way to explain this is with the help of an example, plotting flow rate
versus time
Figure D-1. Signal Processing
.
Flow
Rate
Max
%
Limit
Time Limit
12 Samples = 1
Second
Time
D-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
x:
o:
Input flow signal from sensor.
Average flow signals and transmitter output, determined by the “number
of samples” parameter.
Tolerance band, determined by the “percent limit” parameter.
– Upper value = average flow + [(percent limit/100) average flow]
– Lower value = average flow – [(percent limit/100) average flow]
1.
This scenario is that of a typical non-noisy flow. The input flow signal
is within the percent limit tolerance band, therefore qualifying itself as
a good input. In this case the new input is added directly into the
running average and is passed on as a part of the average value to
the output.
2.
This signal is outside the tolerance band and therefore is held in
memory until the next input can be evaluated. The running average is
provided as the output.
3.
The previous signal currently held in memory is simply rejected as a
noise spike since the next flow input signal is back within the
tolerance band. This results in complete rejection of noise spikes
rather than allowing them to be “averaged” with the good signals as
occurs in the typical analog damping circuits.
4.
As in number 2 above, the input is outside the tolerance band. This
first signal is held in memory and compared to the next signal. The
next signal is also outside the tolerance band (in the same direction),
so the stored value is added to the running average as the next input
and the running average begins to slowly approach the new input
level.
5.
To avoid waiting for the slowly incrementing average value to catch
up to the new level input, a shortcut is provided. This is the “time limit”
parameter. The user can set this parameter to eliminate the slow
ramping of the output toward the new input level.
When Should Signal Processing Be Used?
The Rosemount 8732 offers three separate functions that can be used in
series for improving a noisy output. The first step is to toggle the coil drive to
the 37 Hz mode and initialize with an auto zero. If the output is still noisy at
this stage, signal processing should be actuated and, if necessary, tuned to
match the specific application. Finally, if the signal is still too unstable, the
traditional damping function can be used.
NOTE
Failure to complete an Auto Zero will result in a small (<1%) error in the
output. While the output level will be offset by the error, the repeatability will
not be affected.
D-4
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix E
Rosemount 8732
Universal Sensor Wiring
Diagrams
Rosemount Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-3
Brooks Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-6
Endress And Hauser Sensors . . . . . . . . . . . . . . . . . . . . . . page E-8
Fischer And Porter Sensors . . . . . . . . . . . . . . . . . . . . . . . page E-9
Foxboro Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-15
Kent Veriflux VTC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . page E-19
Kent Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-20
Krohne Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-21
Taylor Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-22
Yamatake Honeywell Sensors . . . . . . . . . . . . . . . . . . . . . . page E-24
Yokogawa Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-25
Generic Manufacturer Sensors . . . . . . . . . . . . . . . . . . . . . page E-26
The wiring diagrams in this section illustrate the proper connections between
the Rosemount 8732 and most sensors currently on the market. Specific
diagrams are included for most models, and where information for a particular
model of a manufacturer is not available, a generic drawing pertaining to that
manufacturers’ sensors is provided. If the manufacturer for your sensor is not
included, see the drawing for generic connections.
Any trademarks used herein regarding sensors not manufactured by
Rosemount are owned by the particular manufacturer of the sensor.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Table E-1. Sensor Cross
References
Rosemount Transmitter
Rosemount
Rosemount 8732
Rosemount 8732
Brooks
Rosemount 8732
Rosemount 8732
Endress and Hauser
Rosemount 8732
Fischer and Porter
Rosemount 8732
Rosemount 8732
Rosemount 8732
Rosemount 8732
Rosemount 8732
Rosemount 8732
Foxboro
Rosemount 8732
Rosemount 8732
Rosemount 8732
Rosemount 8732
Kent
Rosemount 8732
Rosemount 8732
Krohne
Rosemount 8732
Taylor
Rosemount 8732
Rosemount 8732
Yamatake Honeywell
Rosemount 8732
Yokogawa
Rosemount 8732
Generic Manufacturer Wiring
Rosemount 8732
E-2
Sensor Manufacturer
Page Number
Rosemount 8705, 8707, 8711
Rosemount 8701
page E-3
page E-4
Model 5000
Model 7400
Model 10D1418
Model 10D1419
Model 10D1430 (Remote)
Model 10D1430
Model 10D1465, 10D1475 (Integral)
Generic Wiring for Sensors
page E-6
page E-7
page E-5
page E-8
page E-9
page E-9
page E-10
page E-11
page E-12
page E-13
page E-14
Series 1800
Series 1800 (Version 2)
Series 2800
Generic Wiring for Sensors
page E-15
page E-16
page E-17
page E-18
Veriflux VTC
Generic Wiring for Sensors
page E-19
page E-20
Generic Wiring for Sensors
page E-21
Series 1100
Generic Wiring for Sensors
page E-23
page E-23
Generic Wiring for Sensors
page E-24
Generic Wiring for Sensors
page E-25
page E-26
page E-26
Generic Wiring for Sensor
Generic Wiring for Sensors
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
ROSEMOUNT SENSORS
Rosemount
8705/8707/8711/8721
Sensors to Rosemount
8732 Transmitter
Connect coil drive and electrode cables as shown in Figure .
Figure E-1. Wiring Diagram to a
Rosemount 8732 Transmitter
Table E-2. Rosemount
8705/8707/8711/8721 Sensor
Wiring Connections
Rosemount 8732 Transmitters
Rosemount 8705/8707/8711/8721 Sensors
1
2
1
2
17
18
19
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Rosemount 8701 Sensor
to Rosemount 8732
Transmitter
Connect coil drive and electrode cables as shown in Figure E-2 on page E-4.
Figure E-2. Wiring Diagram for
Rosemount 8701 Sensor and
Rosemount 8732 Transmitter
ROSEMOUNT 8701
SENSOR
ROSEMOUNT 8732
TRANSMITTER
17 1
18 2
19
Table E-3. Rosemount 8701
Sensor Wiring Connections
Rosemount 8732
Rosemount 8701 Sensors
1
2
1
2
17
18
19
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-4
Reference Manual
00809-0100-4663, Rev BA
January 2010
Connecting Sensors of
Other Manufacturers
Rosemount 8732
Before connecting another manufacturer’s sensor to the Rosemount 8732
transmitter, it is necessary to perform the following functions.
1.
Turn off the AC power to the sensor and transmitter. Failure to do so
could result in electrical shock or damage to the transmitter.
2.
Verify that the coil drive cables between the sensor and the
transmitter are not connected to any other equipment.
3.
Label the coil drive cables and electrode cables for connection to the
transmitter.
4.
Disconnect the wires from the existing transmitter.
5.
Remove the existing transmitter. Mount the new transmitter. See
“Mount the Transmitter” on page 2-3.
6.
Verify that the sensor coil is configured for series connection. Other
manufacturers sensors may be wired in either a series or parallel
circuit. All Rosemount magnetic sensors are wired in a series circuit.
(Other manufacturers AC sensors (AC coils) wired for 220V operation
are typically wired in parallel and must be rewired in series.)
7.
Verify that the sensor is in good working condition. Use the
manufacturer’s recommended test procedure for verification of
sensor condition. Perform the basic checks:
a. Check the coils for shorts or open circuits.
b. Check the sensor liner for wear or damage.
c. Check the electrodes for shorts, leaks, or damage.
8.
Connect the sensor to the transmitter in accordance with reference
wiring diagrams. See Appendix E: Universal Sensor Wiring Diagrams
for specific drawings.
9.
Connect and verify all connections between the sensor and the
transmitter, then apply power to the transmitter.
10. Perform the Universal Auto Trim function.
This is a pulsed DC magnetic flowmeter. Do not connect
AC power to the sensor or to terminals 1 and 2 of the
transmitter, or replacement of the electronics board will be
necessary.
E-5
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
BROOKS SENSORS
Connect coil drive and electrode cables as shown in Figure E-3.
Model 5000 Sensor to
Rosemount 8732
Transmitter
Figure E-3. Wiring Diagram for
Brooks Sensor Model 5000 and
Rosemount 8732
BROOKS MODEL
5000
ROSEMOUNT 8732
TRANSMITTER
Table E-4. Brooks Model 5000
Sensor Wiring Connections
Rosemount 8732
Brooks Sensors Model 5000
1
2
1
2
17
18
19
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-6
Reference Manual
00809-0100-4663, Rev BA
January 2010
Model 7400 Sensor to
Rosemount 8732
Transmitter
Figure E-4. Wiring Diagram for
Brooks Sensor Model 7400 and
Rosemount 8732
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-4.
BROOKS MODEL 7400
ROSEMOUNT 8732
TRANSMITTER
Table E-5. Brooks Model 7400
Sensor Wiring Connections
Rosemount 8732
Brooks Sensors Model 7400
1
2
Coils +
Coils –
17
18
19
Shield
Electrode +
Electrode –
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-7
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
ENDRESS AND HAUSER
SENSORS
Connect coil drive and electrode cables as shown in Figure E-5.
Endress and Hauser
Sensor to
Rosemount 8732
Transmitter
Figure E-5. Wiring Diagram for
Endress and Hauser Sensors
and Rosemount 8732
ROSEMOUNT 8732
TRANSMITTER
ENDRESS AND HAUSER
SENSORS
41
Coils
42
4
Electrodes
5
7
Table E-6. Endress and Hauser
Sensor Wiring Connections
Rosemount 8732
Endress and Hauser Sensors
1
2
41
42
14
4
5
7
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-8
Reference Manual
00809-0100-4663, Rev BA
January 2010
FISCHER AND PORTER
SENSORS
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-6.
Model 10D1418 Sensor
to Rosemount 8732
Transmitter
Figure E-6. Wiring Diagram for
Fischer and Porter Sensor
Model 10D1418 and
Rosemount 8732
ROSEMOUNT 8732 TRANSMITTER
Electrode Connections
3
2
1
U1
U2
G
L1
L2
8
Coil Connections
6
7
5
Table E-7. Fischer and Porter
Model 10D1418 Sensor Wiring
Connections
Rosemount 8732
Fischer and Porter Model 10D1418 Sensors
1
2
L1
L2
Chassis Ground
3
1
2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-9
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Model 10D1419 Sensor
to Rosemount 8732
Transmitter
Connect coil drive and electrode cables as shown in Figure E-7.
Figure E-7. Wiring Diagram for
Fischer and Porter Sensor
Model 10D1419 and Rosemount
8732
ROSEMOUNT 8732 TRANSMITTER
Electrode Connections
3
2
1
16
17
18
L1
L2
Coil Connections
Table E-8. Fischer and Porter
Model 10D1419 Sensor Wiring
Connections
Rosemount 8732
Fischer and Porter Model 10D1419 Sensors
1
2
L1
L2
3
3
1
2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-10
Reference Manual
00809-0100-4663, Rev BA
January 2010
Model 10D1430 Sensor
(Remote) to
Rosemount 8732
Transmitter
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-8.
Figure E-8. Wiring Diagram for
Fischer and Porter Sensor
Model 10D1430 (Remote) and
Rosemount 8732
ROSEMOUNT 8732 TRANSMITTER
Electrode Connections
1
2
3
G
L1
8
Coil Connections
Table E-9. Fischer and Porter
Model 10D1430 (Remote)
Sensor Wiring Connections
Rosemount 8732
1
2
17
18
19
Fischer and Porter Model 10D1430 (Remote)
Sensors
L1
8
G
3
1
2
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-11
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Model 10D1430 Sensor
(Integral) to
Rosemount 8732
Transmitter
Connect coil drive and electrode cables as shown in Figure E-9.
Figure E-9. Wiring Diagram for
Fischer and Porter Sensor
Model 10D1430 (Integral) and
Rosemount 8732
ROSEMOUNT 8732 TRANSMITTER
Electrode Connections
1
2
3
1
2
3
7
6
7
6
8
L2
To L2
L2
L1
U2
U1
TB1
L1
U2
U1
G
Coil Connections
TB2
To Calibration Device
(Disconnect)
Table E-10. Fischer and Porter
Model 10D1430 (Integral)
Sensor Wiring Connections
Rosemount 8732
1
2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-12
Fischer and Porter Model 10D1430 (Integral)
Sensors
L1
L2
G
3
1
2
Reference Manual
00809-0100-4663, Rev BA
January 2010
Model 10D1465 and
Model 10D1475 Sensors
(Integral) to 8732
Transmitter
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-10.
Figure E-10. Wiring Diagram for
Fischer and Porter Sensor
Model 10D1465 and Model
10D1475 (Integral) and
Rosemount 8732
ROSEMOUNT 8732 TRANSMITTER
Electrode
Connections
2A
2
Disconnect 1
5
6
16
3
CT
M2
M1
MR
Coil Connections
Table E-11. Fischer and Porter
Model 10D1465 and 10D1475
Sensor Wiring Connections
Rosemount 8732
1
2
17
18
19
Fischer and Porter Model 10D1465 and
10D1475 Sensors
MR
M1
3
3
1
2
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-13
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Fischer and Porter
Sensor to
Rosemount 8732
Transmitter
Connect coil drive and electrode cables as shown in Figure E-11.
Figure E-11. Generic Wiring
Diagram for Fischer and Porter
Sensors and Rosemount 8732
FISCHER AND PORTER
SENSORS
ROSEMOUNT 8732
TRANSMITTER
Electrodes
2
1
3
Coils
Chassis
M2
M1
Fuse
Table E-12. Fischer and Porter
Generic Sensor
Wiring Connections
Rosemount 8732
Fischer and Porter Sensors
1
2
M1
M2
Chassis Ground
3
1
2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-14
Reference Manual
00809-0100-4663, Rev BA
January 2010
FOXBORO SENSORS
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-12.
Series 1800 Sensor to
Rosemount 8732
Transmitter
Figure E-12. Wiring Diagram for
Foxboro Series 1800 and
Rosemount 8732
FOXBORO SERIES
1800 SENSOR
ROSEMOUNT 8732
TRANSMITTER
Electrode Connections
Outer Shield
White Lead
White Shield
Black Lead
Black Shield
Inner Shield
Coil Connections
Table E-13. Foxboro Generic
Sensor Wiring Connections
Rosemount 8732
Foxboro Series 1800 Sensors
1
2
L1
L2
Chassis Ground
Any Shield
Black
White
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-15
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Series 1800 (Version 2)
Sensor to
Rosemount 8732
Transmitter
Figure E-13. Wiring Diagram for
Foxboro Series 1800 (Version 2)
and Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-13.
FOXBORO SERIES
1800 SENSOR
(VERSION 2)
ROSEMOUNT
8732
TRANSMITTER
White
Black
Shield
Electrode
Connections
GND
L2
L1
Coil Connections
Table E-14. Foxboro Generic
Sensor Wiring Connections
Rosemount 8732
Foxboro Series 1800 Sensors
1
2
L1
L2
Chassis Ground
Any Shield
Black
White
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-16
Reference Manual
00809-0100-4663, Rev BA
January 2010
Series 2800 Sensor to
8732 Transmitter
Figure E-14. Wiring Diagram for
Foxboro Series 2800 and
Rosemount 8732
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-14.
FOXBORO SERIES
1800 SENSOR
ROSEMOUNT 8732
TRANSMITTER
Electrode Connections
Outer Shield
White Lead
White Shield
White
Black
Any Shield
Black Lead
Black Shield
Inner Shield
L2
L1
G
Coil Connections
Table E-15. Foxboro Series
2800 Sensor Wiring
Connections
Rosemount 8732
Foxboro Series 2800 Sensors
1
2
L1
L2
Chassis Ground
Any Shield
Black
White
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-17
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Foxboro Sensor to 8732
Transmitter
Connect coil drive and electrode cables as shown in Figure E-15.
Figure E-15. Generic Wiring
Diagram for Foxboro Sensors
and Rosemount 8732
ROSEMOUNT 8732
TRANSMITTER
FOXBORO
SENSOR
White
Black
Electrodes
Any Shield
Ground
Coils
L2
L1
Fuse
Table E-16. Foxboro Sensor
Wiring Connections
Rosemount 8732
Foxboro Sensors
1
2
L1
L2
Chassis Ground
Any Shield
Black
White
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-18
Reference Manual
00809-0100-4663, Rev BA
January 2010
KENT VERIFLUX VTC
SENSOR
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-16.
Veriflux VTC Sensor to
8732 Transmitter
Figure E-16. Wiring Diagram for
Kent Veriflux VTC Sensor and
Rosemount 8732
KENT VERIFLUX VTC
SENSOR
ROSEMOUNT 8732
TRANSMITTER
Electrode Connections
1SCR OUT
2
3 SIG 1
4 SIG 2
5
6
1
2–
5+
6 SCR OUT
Fuse
Coil Connections
Table E-17. Kent Veriflux VTC
Sensor Wiring Connections
Rosemount 8732
Kent Veriflux VTC Sensors
1
2
2
1
SCR OUT
SCR OUT
SIG1
SIG2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-19
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
KENT SENSORS
Connect coil drive and electrode cables as shown in Figure E-17.
Kent Sensor to
Rosemount 8732
Transmitter
Figure E-17. Generic Wiring
Diagram for Kent Sensors and
Rosemount 8732
KENT SENSORS
ROSEMOUNT 8732
TRANSMITTER
SIG2
Electrodes
SIG1
SCR OUT
SCR OUT
Coils
2
1
Fuse
Table E-18. Kent Sensor
Wiring Connections
Rosemount 8732
Kent Sensors
1
2
1
2
SCR OUT
SCR OUT
SIG1
SIG2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-20
Reference Manual
00809-0100-4663, Rev BA
January 2010
KROHNE SENSORS
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-18.
Krohne Sensor to
Rosemount 8732
Transmitter
Figure E-18. Generic Wiring
Diagram for Krohne Sensors
and Rosemount 8732
ROSEMOUNT 8732
TRANSMITTER
KROHNE
SENSORS
3
2
Electrodes
Electrode Shield
Coil Shield
Coils
7
8
Fuse
Table E-19. Krohne Sensor
Wiring Connections
Rosemount 8732
Krohne Sensors
1
2
8
7
Coil Shield
Electrode Shield
2
3
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-21
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
TAYLOR SENSORS
Connect coil drive and electrode cables as shown in Figure E-19.
Series 1100 Sensor to
Rosemount 8732
Transmitter
Figure E-19. Wiring Diagram for
Taylor Series 1100 Sensors and
Rosemount 8732
TAYLOR SERIES 1100
SENSOR
ROSEMOUNT 8732
TRANSMITTER
Electrode Connections
C
L
A
R
LNG1234
White
Black
Green
Coil Connections
Table E-20. Taylor Series 1100
Sensor Wiring Connections
Rosemount 8732
Taylor Series 1100 Sensors
1
2
Black
White
Green
S1 and S2
E1
E2
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-22
Reference Manual
00809-0100-4663, Rev BA
January 2010
Taylor Sensor to
Rosemount 8732
Transmitter
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-20.
Figure E-20. Generic Wiring
Diagram for Taylor Sensors and
Rosemount 8732
TAYLOR
SENSORS
ROSEMOUNT 8732
TRANSMITTER
E2
E1
Electrodes
S1 and S2
Green
Coils
White
Black
Fuse
Table E-21. Taylor Sensor
Wiring Connections
Rosemount 8732
Taylor Sensors
1
2
Black
White
Green
S1 and S2
E1
E2
17
18
19
This is a pulsed DCDC magnetic
flowmeter. Do not connect AC power to
the sensor or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-23
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
YAMATAKE
HONEYWELL SENSORS
Connect coil drive and electrode cables as shown in Figure E-21.
Yamatake Honeywell
Sensor to
Rosemount 8732
Transmitter
Figure E-21. Generic Wiring
Diagram for Yamatake
Honeywell Sensors and
Rosemount 8732
ROSEMOUNT 8732
TRANSMITTER
YAMATAKE
HONEYWELL
SENSORS
A
Electrodes
B
C
Chassis Ground
Y
Coils
X
Fuse
Table E-22. Yamatake
Honeywell Sensor Wiring
Connections
Rosemount 8732
Yamatake Honeywell Sensors
1
2
X
Y
Chassis Ground
C
B
A
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-24
Reference Manual
00809-0100-4663, Rev BA
January 2010
YOKOGAWA SENSORS
Rosemount 8732
Connect coil drive and electrode cables as shown in Figure E-22.
Yokogawa Sensor to
Rosemount 8732
Transmitter
Figure E-22. Generic Wiring
Diagram for Yokogawa Sensors
and Rosemount 8732
ROSEMOUNT 8732
TRANSMITTER
YOKOGAWA
SENSORS
A
Electrodes
B
C
Chassis Ground
Ex 2
Coils
Ex 1
Fuse
Table E-23. Yokogawa Sensor
Wiring Connections
Rosemount 8732
Yokogawa Sensors
1
2
EX1
EX2
Chassis Ground
C
B
A
17
18
19
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-25
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
GENERIC
MANUFACTURER
SENSORS
Generic Manufacturer
Sensor to
Rosemount 8732
Transmitter
Identify the Terminals
First check the sensor manufacturer’s manual to identify the appropriate
terminals. Otherwise, perform the following procedure.
Identify coil and electrode terminals
1.
Select a terminal and touch an ohmmeter probe to it.
2.
Touch the second probe to each of the other terminals and record the
results for each terminal.
3.
Repeat the process and record the results for every terminal.
Coil terminals will have a resistance of approximately 3-300 ohms.
Electrode terminals will have an open circuit.
Identify a chassis ground
1.
Touch one probe of an ohmmeter to the sensor chassis.
2.
Touch the other probe to the each sensor terminal and the record the
results for each terminal.
The chassis ground will have a resistance value of one ohm or less.
Wiring Connections
Connect the electrode terminals to Rosemount 8732 terminals
18 and 19. The electrode shield should be connected to terminal 17.
Connect the coil terminals to Rosemount 8732 terminals 1, 2, and
.
If the Rosemount 8732 Transmitter indicates a reverse flow condition, switch
the coil wires connected to terminals 1 and 2.
This is a pulsed DC magnetic flowmeter.
Do not connect AC power to the sensor
or to terminals 1 and 2 of the
transmitter, or replacement of the
electronics board will be necessary.
E-26
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix F
Rosemount 8732
Resource Block
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . page F-1
Resource Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-5
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-6
This section contains information on the resource block for the
Rosemount 8732 Magnetic Flowmeter Transmitter. Descriptions of all
resource block parameters, errors, and diagnostics are included. Also, the
modes, alarm detection, status handling, virtual communication relationships
(VCRs), and troubleshooting are discussed.
Definition
The resource block defines the physical resources of the device, such as
measurement and memory. The resource block also handles functionality,
such as shed times, that is common across multiple blocks. The block has no
linkable inputs or outputs, and it performs memory-level diagnostics.
PARAMETERS AND
DESCRIPTIONS
Table F-1 lists all of the configurable parameters of the resource block,
including the descriptions and index numbers for each parameter. Newer
software revisions have added functionality and some index numbers have
changed. To determine the software revision of a transmitter, check the
parameter SOFTWARE_REVISION_MAJOR. The most recent transmitters
have a label on the electronic board stack.
Table F-1. Resource Block
Parameters
Index Number
Rev 5
Description
ACK_OPTION
Parameter
38
ADVISE_ACTIVE
ADVISE_ALM
82
83
ADVISE_ENABLE
ADVISE_MASK
80
81
ADVISE_PRI
ALARM_SUM
79
37
ALERT_KEY
04
ACK_OPTION is a selection of whether alarms associated with the function block
will be automatically acknowledged.
Active advisory alarms.
Alarm indicating advisory alarms. These conditions do not have a direct impact on
the process or device integrity.
Enables or disables the advisory conditions within a device.
Mask of advisory Alarm. Corresponds bit for bit to the Advisory Active. A bit on
means that the failure is masked out from alarming.
Designates the alarming priority of the advisory alarm.
This parameter shows the current alert status, unacknowledged states, unreported
states, and disabled states of the alarms associated with the function block. In the
Rosemount 8732 Magnetic Flowmeter Transmitter, the two resource block alarms
are write alarm and block alarm.
ALERT_KEY shows the identification number of the plant unit. This information
may be used in the host for sorting alarms, etc.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Index Number
Rev 5
Description
BLOCK_ALM
Parameter
36
BLOCK_ERR
06
CLR_FSAFE
30
CONFIRM_TIME
CYCLE_SEL
33
20
CYCLE_TYPE
DD_RESOURCE
19
09
DD_REV
13
DEFINE_WRITE_LOCK
60
DETAILED_STATUS
DEV_REV
55
12
DEV_STRING
43
DEV_TYPE
11
DIAG_OPTION
DISTRIBUTOR
DOWNLOAD_MODE
46
42
67
FAILED_ACTIVE
FAILED_ALM
FAILED_ENABLE
FAILED_MASK
72
73
70
71
FAILED_PRI
FAULT_STATE
69
28
FB_OPTION
FEATURES
FEATURE_SEL
45
17
18
FINAL_ASSY_NUM
54
The block alarm is used for all configuration, hardware, connection failure, or
system problems in the block. The cause of the alert is entered in the subcode
field. The first alert to become active will set the active status in the status
parameter. As soon as the unreported status is cleared by the alert reporting task,
another block alert may be reported without clearing the active status, if the
subcode has changed.
This parameter reflects the error status of the hardware or software components
associated with a block. It is a bit string, so multiple errors may be shown.
Writing a Clear to this parameter will clear the device FAULT_ STATE if the field
condition has cleared.
This parameter represents the minimum time between retries of alert reports.
This parameter is used to select the block execution method for this resource. The
Rosemount 8732 supports the following executions:
Scheduled: Blocks are only executed based on the schedule in FB_START_LIST.
Block Execution: A block may be executed by linking to another block’s completion.
This parameter identifies the block execution methods available for this resource.
This string identifies the tag of the resource that contains the device description for
this resource.
DD_REV is a revision of the DD associated with the resource—used by an
interface device to locate the DD file for the resource.
This parameter is an enumerated value describing the implementation of the
WRITE_LOCK.
DETAILED_STATUS is an additional status bit string.
This parameter represents the manufacturer revision number associated with the
resource—used by an interface device to locate the DD file for the resource.
Used to load new licensing into the device. The value can be written but will always
read back with a value of 0.
This parameter represents the manufacturer’s model number associated with the
resource—used by interface devices to locate the DD file for the resource
(Rosemount 8732).
Indicates which diagnostics licensing options are enabled.
References the company that is responsible for the distribution of this device.
DOWNLOAD_MODE gives access to the boot block code for over-the-wire
downloads.
Active fail alarms.
Alarm indicating a failure within a device which makes the device non-operational.
Enables or disables the failure conditions within a device.
Mask of Failure Alarm. Corresponds bit of bit to the Fail Active. A bit on means that
the failure is masked out from alarming.
Designates the alarming priority of the fail alarm.
Condition set by loss of communication to an output block, fault promoted to an
output block or physical contact. When FAULT_ STATE condition is set, then output
function blocks will perform their FAULT_ STATE actions.
Indicates which function block licensing options are enabled.
This parameter is used to show supported resource block options.
Used to show selected resource block options. The Rosemount 8732 Magnetic
Flowmeter Transmitter supports the following options:
Unicode: Tells the host to use unicode for string values
Reports: Enables alarms; must be set for alarming to work
Software Lock: Software write locking enabled but not active; WRITE_LOCK must
be set to activate
Hardware Lock: Hardware write locking enabled but not active; WRITE_LOCK
follows the status of the security switch
FINAL_ASSEMBLY_NUMBER is used for identification purposes and is associated
with the overall field device.
F-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Index Number
Rev 5
Description
FREE_SPACE
Parameter
24
FREE_TIME
25
GRANT_DENY
14
HARD_TYPES
15
HARDWARE_REV
52
HEALTH_INDEX
84
ITK_VER
LIM_NOTIFY
MAINT_ACTIVE
MAINT_ALM
41
32
77
78
MAINT_PRI
MAINT_ENABLE
MAINT_MASK
74
75
76
MANUFAC_ID
10
MAX_NOTIFY
MEMORY_SIZE
31
22
MESSAGE_DATE
MESSAGE_TEXT
57
58
MIN_CYCLE_T
MISC_OPTION
MODE_BLK
21
47
05
NV_CYCLE_T
23
OUTPUT_BOARD_SN
PWA_SIMULATE
RB_SFTWR_REV_ALL
53
85
51
RB_SFTWR_REV_BUILD
50
RB_SFTWR_REV_MAJOR
48
RB_SFTWR_REV_MINOR
49
RECOMMENDED_ACTION
68
This parameter represents the percent of memory available for further
configuration (zero in a preconfigured device).
This parameter represents the percent of the block processing time that is free to
process additional blocks.
Options for controlling access of host computers and local control panels to
operating, tuning, and alarm parameters of the block (not used by the device).
HARD_TYPES shows the types of hardware available as channel numbers. For
the Rosemount 8732, this parameter is limited to scalar (i.e., analog) inputs.
This parameter represents the hardware revision of the hardware that has the
resource block in it.
Parameter representing the overall health of the device, 100 being perfect and 1
being non-functioning. The value is based on the active PWA alarms.
FOUNDATION fieldbus Interoperability Test Kit Version
Maximum number of unconfirmed alert notify messages allowed.
Active maintenance alarms.
Alarm indicating the device needs maintenance soon. If the condition is ignored,
the device will eventually fail.
Designates the alarming priority of the maintenance alarm.
Enables or disables the maintenance conditions within a device.
Mask of Maintenance Alarm. Corresponds bit for bit to the Maintenance Active. A
bit on means that the failure is masked out from alarming.
Manufacturer identification number—used by an interface device to locate the DD
file for the resource (001151 for Rosemount).
Maximum number of unconfirmed alert notify messages possible.
Available configuration memory in the empty resource. To be checked before
attempting a download.
MESSAGE_DATE is the date associated with the MESSAGE_TEXT parameter.
MESSAGE_TEXT is used to indicate changes made by the user to the device's
installation, configuration, or calibration.
Time duration of the shortest cycle interval of which the resource is capable.
Indicates which miscellaneous licensing options are enabled.
The actual, target, permitted, and normal modes of the block:
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that the target mode may take on
Normal: Most common mode for the actual mode
NV_CYCLE_T is the interval between which copies of nonvolatile (NV) parameters
are written to NV memory. Zero denotes that NV parameters are never written to
NV memory.
This parameter represents the output board serial number.
Parameter allows simulation of PWA alarms.
Software revision string containing the following fields: major revision, minor
revision, build, time of build, day of week of build, month of build, day of month of
build, year of build, initials of builder.
This parameter shows the build of software that the resource block was created
with.
This parameter shows the major revision of the software that the resource block
was created with.
This parameter shows the minor revision of the software that the resource block
was created with.
Enumerated list of recommended actions displayed with an alert.
F-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Index Number
Rev 5
Description
RESTART
Parameter
16
RS_STATE
SAVE_CONFIG_NOW
SAVE_CONFIG_BLOCKS
07
61
62
SECURITY_IO
SELF_TEST
SET_FSAFE
SHED_RCAS
65
59
29
26
SHED_ROUT
27
SIMULATE_IO
SIMULATE_STATE
ST_REV
64
66
01
START_WITH_DEFAULTS
STRATEGY
63
03
SUMMARY_STATUS
TAG_DESC
TEST_RW
56
02
08
UPDATE_EVT
WRITE_ALM
WRITE_LOCK
35
40
34
WRITE_PRI
39
XD_OPTION
44
Allows a manual restart to be initiated. Several degrees of restart are possible:
1 Run: Nominal state when not restarting
2 Restart resource: Not used
3 Restart with defaults: Set parameters to default values (see
START_WITH_DEFAULTS below for which parameters are set).
4 Restart processor: Does a warm start of the central processing unit (CPU).
RS_STATE denotes the state of the function block application state machine.
This parameter controls saving of configuration in EEPROM.
Number of EEPROM blocks that have been modified since the last burn. This value
will count down to zero when the configuration is saved.
SECURITY_JUMPER denotes the status of security jumper/switch.
SELF_TEST instructs the resource block to perform a self-test.
Allows the FAULT_ STATE condition to be manually initiated by selecting Set.
This parameter represents the time duration at which to give up on computer writes
to function block RCas locations.
This parameter represents the time duration at which to give up on computer writes
to function block ROut locations.
SIMULATE_JUMPER shows the status of the simulate jumper/switch.
SIMULATE_STATE represents the state of the simulate function.
The revision level of the static data associated with the function block. The revision
value will be incremented each time a static parameter value in the block is
changed.
START_WITH_DEFAULTS controls what defaults are used at power-up.
The strategy field can be used to identify grouping of blocks. These data are not
checked or processed by the block.
This parameter represents an enumerated value of repair analysis.
The user description of the intended application of the block.
A parameter for a host to use to test reading and writing. Not used by the device at
all.
This alert is generated by any change to the static data.
This alert is generated if the write lock parameter is cleared.
If set, no writes from anywhere are allowed, except to clear WRITE_LOCK. Block
inputs will continue to be updated.
WRITE_PRI represents the priority of the alarm generated by clearing the write
lock.
Indicates which transducer block licensing block options are enabled.
F-4
Reference Manual
00809-0100-4663, Rev BA
January 2010
RESOURCE BLOCK
ERRORS
Table F-2. Resource
BLOCK_ERR Conditions
MODES
Rosemount 8732
Table F-2 lists conditions reported in the BLOCK_ERR parameter. Conditions
in italics are inactive for the resource block and are given here only for
your reference.
Condition
Number
Condition Name and Description
1
Block Configuration Error: A feature in FEATURES_SEL is set that is
not supported by FEATURES or an execution cycle in CYCLE_SEL is
set that is not supported by CYCLE_TYPE.
2
Link Configuration Error: A link used in one of the function blocks is
improperly configured.
3
Simulate Active: The simulation jumper is in place. Simulate active is
not an indication that the I/O blocks are using simulated data.
4
Local Override
5
Device Fault State Set
6
Device Needs Maintenance Soon
7
Input failure/process variable has bad status
8
Output Failure: The output is bad based primarily upon a bad input.
9
Memory Failure: A memory failure has occurred in FLASH, RAM, or
EEPROM memory.
10
Lost Static Data: Static data that are stored in nonvolatile memory have
been lost.
11
Lost NV Data: Nonvolatile data that are stored in nonvolatile memory
have been lost.
12
Readback Check Failed
13
Device Needs Maintenance Now
14
Power Up: The device was just powered-up.
15
Out of Service: The actual mode is out of service.
The resource block supports two modes of operation as defined by the
MODE_BLK parameter:
•
Automatic (Auto)—The block is processing its normal background
memory checks.
•
Out of Service (O/S)—The block is not processing its tasks. When the
resource block is in O/S, all blocks within the resource (device) are
forced into O/S. The BLOCK_ERR parameter shows OUT OF
SERVICE. In this mode, you can make changes to all configurable
parameters. The target mode of a block may be restricted to one or
more of the supported modes.
F-5
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Alarm Detection
A block alarm will be generated whenever the BLOCK_ERR has an error bit
set. The types of block error for the resource block are defined in Table F-2.
A write alarm is generated whenever the WRITE_LOCK parameter is cleared.
The priority of the write alarm is set in the following parameter:
•
WRITE_PRI
Alarms are grouped into five levels of priority, as shown in Table F-3.
Table F-3. Alarm Priorities
Priority
Number
Priority Description
0
The priority of an alarm condition changes to 0 after the condition that
caused the alarm is corrected.
1
An alarm condition with a priority of 1 is recognized by the system, but is
not reported to the operator.
2
An alarm condition with a priority of 2 is reported to the operator, but
does not require operator attention (such as diagnostics and system
alerts).
3–7
Alarm conditions of priority 3–7 are advisory alarms of increasing
priority.
8–15
Alarm conditions of priority 8–15 are critical alarms of increasing priority.
Status Handling
There are no status parameters associated with the resource block.
VCR
The number of configurable virtual communication relationships or VCRs is
18. The parameter is not contained or viewable within the resource block, but
it does apply to all blocks.
TROUBLESHOOTING
Refer to Table F-4 to troubleshoot resource block problems.
Table F-4. Troubleshooting
Symptom
Mode will not
leave OOS.
Block alarms will
not work.
F-6
Possible Causes
Corrective Action
Target mode not set
Set target mode to something other
than OOS.
Memory failure
BLOCK_ERR will show the lost NV
Data or Lost Static Data bit set.
Restart the device by setting
RESTART to Processor. If the block
error does not clear, call the factory.
Features
FEATURES_SEL does not have
Alerts enabled. Enable the Alerts bit.
Notification
LIM_NOTIFY is not high enough. Set
equal to MAX_NOTIFY.
Status options
STATUS_OPTS has Propagate Fault
Forward bit set. This should be
cleared to cause an alarm to occur.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix G
Rosemount 8732
Transducer Block
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . page G-2
Flow-Specific Block Configuration Values . . . . . . . . . . . . page G-3
Transducer Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . page G-4
Transducer Block Diagnostics . . . . . . . . . . . . . . . . . . . . . page G-5
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page G-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page G-6
Units/ Ranging
Figure G-1. Transducer
Block Diagram
A/D Signal
Conversion
Diagnostics
Definition
www.rosemount.com
Damping
This appendix contains information on the transducer block for the
Rosemount 8732 Magnetic Flowmeter Transmitter (see Figure G-1).
Descriptions of all transducer block parameters, errors, and diagnostics are
listed. Also, the modes, alarm detection, status handling, application
information, and troubleshooting are discussed.
Flow
TB
The transducer block contains the actual flow measurement data. This data
includes information about sensor type, engineering units, digital filter
settings, damping, and diagnostics. Only a single channel is defined in the
Rosemount 8732. Channel 1 provides flow measurements to the analog input
(AI) block.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
PARAMETERS AND
DESCRIPTIONS
Table G-1 lists all of the configurable parameters of the transducer block,
indicating the descriptions and index numbers for each parameters.
Table G-1. Transducer Block
Parameters
Parameter
Index Number
Definition
ALERT_KEY
BLOCK_ALM
COIL_DRIVE_FREQ
DAMPING
DENSITY_UNIT
4
8
35
30
31
DENSITY_VALUE
75
DIAGNOSTIC_HANDLING
ELECTRODE_MATERIAL
ELECTRODE_TYPE
EP_TRIG_COUNTS
EP_TRIG_LEVELS
FLANGE_MATERIAL
FLANGE_TYPE
FLOW_TUBE_SERIAL_NUMBER
FLOW_TUBE_TAG
LICENSE_KEY
60
51
52
40
41
54
53
49
48
78
LINER_MATERIAL
LOI_LANG
50
39
LOW_FLOW_CUTOFF
MODE_BLK
37
5
SENSOR_CAL_DATE
SENSOR_CAL_LOC
25
24
SENSOR_CAL_METHOD
23
SENSOR_CAL_WHO
STATUS_MESSAGE_MFG
STRATEGY
TAG_DESC
TUBE_CAL_NO
26
61
3
2
33
TUBE_SIZE
UPDATE_EVT
34
7
ID number of the transmitter–may be used on the host for sorting alarms
Block alarm
Frequency at which the coils are being driven (5 or 37.5 Hz)
Damping filter value (in seconds)
Unit code associated with DENSITY_VALUE. Valid values are lb/cubic feet, or
kg/cubic meter
User entered density value to be used by the transducer block when calculating flow
rate in mass flow units
On/Off handling for diagnostics
Enumerated string indicating flange material of installed flowtube
Enumerated string indicating electrode type of installed flowtube
Number of EP measurements that must be above the trigger level to set empty pipe
Empty Pipe Trigger Levels
Enumerated string indicating liner material of installed flowtube
Enumerated string indicating liner material of installed flowtube
Flow tube serial number from physical tag on flowtube
Text String Identifier of flowtube
Key/password to enable diagnostic features. Any changes to the licensing will be
shown in the LICENSE_STATUS parameter
Enumerated string indicating liner material of installed flowtube
Selects the language to be used in the local display for status and diagnostics
messages
When flow rate is less than this entered value, flow rate output will be set to 0 ft/s
Mode of the record of the block–contains the actual, target, permitted,
and normal modes
Date of the last sensor calibration–intended to reflect the calibration of the sensor
Location of the last sensor calibration–describes the physical location at which the
calibration was performed
Method of the last sensor calibration–ISO defines several standard methods of
calibration (This parameter is intended to record that method or if some other method
was used.)
Name of the person responsible for the last sensor calibration
Used by manufacturing to test groups to simulate status codes
Can be used to help group the blocks (Not checked or processed by the block)
Static tag–ASCII character string
Sensor gain and zero offset number used in flow calculation
(Number entered is locate on physical tag of the sensor.)
Tube Size. See Tube Size for actual line sizes
Update event
G-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
FLOW-SPECIFIC BLOCK
CONFIGURATION
VALUES
Rosemount 8732
Once the transmitter is installed and communication is established,
configuration must be completed. Three parameters must be entered for
proper configuration:
•
Sensor calibration number
•
Engineering units (configured via AI block)
•
Sensor size
The sensor calibration number can be found on the sensor nameplate. A list
of all possible sensor sizes and engineering units are listed in Table G-2 and
Table G-3. Mass units (lb, kg, ton, and ston) require configuration of the
DENSITY_VALUE.
Table G-2. Supported Line
Sizes
User-Defined Sensor Line Size
0.1 in. (3 mm)
0.15 in. (4 mm)
0.25 in. (6 mm)
0.3 in (8 mm)
0.5 in. (15 mm)
0.75 in. (20 mm)
1 in. (25 mm)
1.5 in. (40 mm)
2 in. (50 mm)
2.5 in. (65 mm)
3 in. (80 mm)(1)
4 in. (100 mm)
6 in. (150 mm)
8 in. (200 mm)
10 in. (250 mm)
12 in. (300 mm)
14 in. (350 mm)
16 in. (400 mm)
18 in. (450 mm)
20 in. (500 mm)
24 in. (600 mm)
28 in. (700 mm)
30 in. (750 mm)
32 in (800 mm)
36 in. (900 mm)
40 in. (1000 mm)
42 in. (1050 mm)
48 in. (1200 mm)
54 in. (1350 mm)
56 in. (1400 mm)
60 in. (1500 mm)
64 in. (1600 mm)
72 in. (1800 mm)
80 in. (2000 mm)
(1) Default Factory Configuration
Table G-3. Supported
Engineering Units
User Defined Engineering Units
• ft/s(1)
• CFS
• bbl/s
• kg/s
• ft/m
• CFM
• bbl/min
• kg/min
• ft/h
• CFH
• bbl/h
• kg/h
• m/s
3
• bbl/d
• kg/d
• m/h
• ft /d
3
• m /s
3
• STon/s
3
• STon/min
• cm /s
• gal/s
3
• m /min
• cm /min
• GPM
3
• m /h
3
• cm /h
• STon/h
• gal/h
• m3/d
• cm3/d
• STon/d
• gal/d
• IGAL/s
• lb/s
• t/s
• L/s
• IGAL/min
• lb/min
• t/min
• L/min
• IGAL/h
• lb/h
• t/h
• L/h
• IGAL/d
• lb/d
• t/d
• L/d
(1) Default factory configuration
G-3
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
TRANSDUCER BLOCK
ERRORS
Table G-4. Transducer
BLOCK_ERR and XD_ERR
Conditions
G-4
The following conditions are reported in the BLOCK_ERR and XD_ERROR
parameters. Conditions in italics are inactive for the transducer block and are
given here only for your reference.
Condition
Number
Condition Name and Description
1
Block Configuration Error
2
Link Configuration Error
3
Simulate Active
4
Local Override
5
Device Fault State Set
6
Device Needs Maintenance Soon
7
Input Failure/Process Variable Has Bad Status
8
Output Failure
9
Memory Failure
10
Lost Static Data
11
Lost NV Data
12
Readback Check Failed
13
Device Needs Maintenance Now
14
Power Up: The device was just powered-up.
15
Out of Service: The actual mode is out of service.
16
Unspecified Error: An unidentified error occurred.
17
General Error: A general error that cannot be specified below occurred.
18
Calibration Error: An error occurred during calibration of the device, or
a calibration error was detected during normal operations.
19
Configuration Error: An error occurred during configuration of the
device, or a configuration error was detected during normal operations.
20
Electronics Failure: An electrical component failed.
21
Mechanical Failure: A mechanical component failed.
22
I/O Failure: An input/output (I/O) failure occurred.
23
Data Integrity Error: Data stored in the device are no longer valid due
to a nonvolatile memory checksum failure, a data verify after write
failure, etc.
24
Software Error: The software has detected an error due to an improper
interrupt service routine, an arithmetic overflow, a watchdog time-out,
etc.
25
Algorithm Error: The algorithm used in the transducer block produced
an error due to overflow, data reasonableness failure, etc.
Reference Manual
00809-0100-4663, Rev BA
January 2010
TRANSDUCER BLOCK
DIAGNOSTICS
Table G-5.
TB_DETAILED_STATUS
Descriptions and Corrective
Actions
Rosemount 8732
In addition to the BLOCK_ERR and XD_ERROR parameters, more detailed
information on the measurement status can be obtained via
DETAILED_STATUS. Table G-5 lists the potential errors and the possible
corrective actions for the given values. Reset the transmitter by cycling power
and then, if the error persists, perform the corrective action as described in
Table G-5. More detailed and descriptive corrective actions are listed in
Section 4: Operation and Section 6: Maintenance and Troubleshooting.
Value
0x00000001
Name and Description
0x00000002
DSP hardware not compatible
with software
Electronics failure
0x00000004
Coil drive open circuit
0x00000008
0x00000010
Empty Pipe Detected
Calibration failure
0x00000020
0x00000040
0x00000080
0x00000100
Auto Zero failure
Sensor high limit exceeded
Sensor processor not
communicating
Universal Trim failure
0x00000200
Reverse flow detected
0x00000400
Electronics Temp outside limits
0x00002000
High Process Noise
0x00008000
Grounding/Wiring Fault
Corrective Action
Send to service center(1)
Replace the electronics board
stack
Perform sensor electrical
resistance checks
Verify sensor is full
Cycle transmitter power to clear
message
Repeat Auto Zero process
Lower the process flowrate
Replace electronics
Re-run Universal Trim with steady
state flow
Verify sensor is not installed
backwards
Status message –
no corrective action
Increase the coil drive frequency to
37.5 Hz
Connect process grounding
(1) See Section 6: Maintenance and Troubleshooting for detailed instructions on how to return
products to an authorized service center or factory.
MODES
The transducer block supports two modes of operation as defined by the
MODE_BLK parameter:
•
Automatic (Auto)—The channel outputs reflect the analog input
measurement.
•
Out of Service (O/S)—The block is not processed. Channel outputs
are not updated and the status is set to BAD: OUT OF SERVICE for
each channel. The BLOCK_ERR parameter shows OUT OF SERVICE.
In this mode, you can make changes to all configurable parameters.
The target mode of a block may be restricted to one or more of the
supported modes.
Alarm Detection
Alarms are not generated by the transducer block. By correctly handling the
status of the channel values, the down stream block (AI) will generate the
necessary alarms for the measurement. The error that generated this alarm
can be determined by looking at BLOCK_ERR and XD_ERROR.
Status Handling
Normally, the status of the output channels reflects the status of the
measurement value, the operating condition of the measurement electronics
card, and any active alarm condition.
G-5
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00809-0100-4663, Rev BA
January 2010
Rosemount 8732
In Auto mode, OUT reflects the value and status quality of the
output channels.
TROUBLESHOOTING
Refer to Table G-6 to troubleshoot transducer block problems.
Table G-6. Troubleshooting
Symptom
Mode will not leave out of
service (OOS).
Possible Causes
Target mode not set
Resource block
G-6
PVor SV is BAD
Measurement
PV or SV is UNCERTAIN
Measurement
Corrective Action
Set target mode to something other
than OOS.
The actual mode of the resource block
is OOS. See Appendix F: Resource
Block: and Section 3: Configuration.
See Diagnostics, Table G-4.
Flow is above
SENSOR_RANGE.EU100.
Flow is above
PRIMARY_VALUE_RANGE.EU100.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Appendix H
Rosemount 8732
375 Field Communicator
Operation
HandHeld Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . page H-1
Connections and Hardware . . . . . . . . . . . . . . . . . . . . . . . . page H-2
Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page H-3
Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page H-4
HANDHELD
COMMUNICATOR
NOTE
Please refer to the Handheld Communicator manual for detailed instructions
on the use, features, and full capabilities of the Handheld Communicator.
Explosions can result in death or serious injury.
Do not make connections to the serial port or NiCad recharger jack in an
explosive atmosphere.
Before connecting the Handheld Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive
field wiring practices.
www.rosemount.com
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
CONNECTIONS AND
HARDWARE
The 375 Field Communicator exchanges information with the transmitter from
the control room, the instrument site, or any wiring termination point in the
loop. Be sure to install the instruments in the loop in accordance with
intrinsically safe or non-incendive field wiring practices. Explosions can result
if connections to the serial port or NiCad recharger jack are made in an
explosive situation. The Handheld Communicator should be connected in
parallel with the transmitter. Use the loop connection ports on the rear panel
of the Handheld Communicator (see Figure H-1). The connections are
non-polarized.
Figure H-1. Rear Connection
Panel
IRDA Port
Fieldbus Connection Ports
375 Field Communicator Ports
Figure H-2. Connecting the
Handheld Communicator to a
Transmitter Loop
Power
Supply
H-2
Reference Manual
00809-0100-4663, Rev BA
January 2010
BASIC FEATURES
Rosemount 8732
The basic features of the Handheld Communicator include Action Keys,
Function Keys, and Alphanumeric and Shift Keys.
Figure H-3. The Handheld
Communicator
Action Keys
Action Keys
The Action Keys
As shown in Figure H-3, the action keys are the six blue, white, and black
keys located above the alphanumeric keys. The function of each key is
described as follows:
ON/OFF Key
Use this key to power the Handheld Communicator. When the
communicator is turned on, it searches for a transmitter on the
FOUNDATION filedbus loop.
If a FOUNDATION fieldbus compatible device is found, the communicator
displays the Online Menu with device ID (8732) and tag (TRANSMITTER).
Page
Dn
Page
Up
Bksp
Delete
Directional Keys
Use these keys to move the cursor up, down, left, or right. The right arrow
key also selects menu options, and the left arrow key returns to the
previous menu.
Tab Key
Use this key to quickly access important, user-defined options when
connected to a device. Pressing the Hot Key turns the Handheld
Communicator on and displays the Hot Key Menu. See Customizing the
Hot Key Menu in the Handheld Communicator manual for more
information.
H-3
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January 2010
Rosemount 8732
Function Key
Use the four software-defined function keys, located below the LCD, to
perform software functions. On any given menu, the label appearing
above a function key indicates the function of that key for the current
menu. As you move among menus, different function key labels appear
over the four keys. For example, in menus providing access to on-line
help, the HELP label may appear above the F1 key. In menus providing
access to the Home Menu, the HOME label may appear above the F3 key.
Simply press the key to activate the function. See your Handheld
Communicator manual for details on specific Function Key definitions.
Alphanumeric and
Shift Keys
The Alphanumeric keys perform two functions: the fast selection of menu
options and data entry.
Figure H-4. Handheld
Communicator Alphanumeric
and Shift Keys
Data Entry
Some menus require data entry. Use the Alphanumeric and Shift keys to enter
all alphanumeric information into the Handheld Communicator. If you press an
Alphanumeric key alone from within an edit menu, the bold character in the
center of the key appears. These large characters include the numbers zero
through nine, the decimal point (.), and the dash symbol (—).
To enter an alphabetic character, first press the Shift key that corresponds to
the position of the letter you want on the alphanumeric key. Then press the
alphanumeric key. For example, to enter the letter R, first press the right Shift
key, then the “6” key (see Figure H-4 on page H-4). Do not press these keys
simultaneously, but one after the other.
MENUS AND
FUNCTIONS
H-4
The Handheld Communicator is a menu driven system. Each screen provides
a menu of options that can be selected as outlined above, or provides
direction for input of data, warnings, messages, or other instructions.
Reference Manual
00809-0100-4663, Rev BA
January 2010
Main Menu
Rosemount 8732
The Main Menu provides the following options:
•
Offline - The Offline option provides access to offline configuration data
and simulation functions.
•
Online - The Online option checks for a device and if it finds one, brings
up the Online Menu.
•
Transfer - The Transfer option provides access to options for
transferring data either from the Handheld Communicator (Memory) to
the transmitter (Device) or vice versa. Transfer is used to move off-line
data from the Handheld Communicator to the flowmeter, or to retrieve
data from a flowmeter for off-line revision.
NOTE
Online communication with the flowmeter automatically loads the current
flowmeter data to the Handheld Communicator. Changes in on-line data are
made active by pressing SEND (F2). The transfer function is used only for
off-line data retrieval and sending.
•
Frequency Device - The Frequency Device option displays the
frequency output and corresponding flow output of flow transmitters.
•
Utility - The Utility option provides access to the contrast control for the
Handheld Communicator LCD screen and to the autopoll setting used
in multidrop applications.
Once selecting a Main Menu option, the Handheld Communicator provides
the information you need to complete the operation. If further details are
required, consult the Handheld Communicator manual.
Online Menu
The Online Menu can be selected from the Main Menu as outlined above, or it
may appear automatically if the Handheld Communicator is connected to an
active loop and can detect an operating flowmeter.
NOTE
The Main Menu can be accessed from the Online Menu. Press the left arrow
action key to deactivate the on-line communication with the flowmeter and to
activate the Main Menu options.
When configuration variables are reset in the on-line mode, the new settings
are not activated until the data are sent to the flowmeter.
Press SEND (F2) to update the process variables of the flowmeter.
On-line mode is used for direct evaluation of a particular meter,
re-configuration, changing parameters, maintenance, and other functions.
H-5
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January 2010
Rosemount 8732
Diagnostic Messages
The following is a list of messages used by the Handheld Communicator (HC)
and their corresponding descriptions.
Variable parameters within the text of a message are indicated with <variable
parameter>.
Reference to the name of another message is identified by
[another message].
Table H-1. Handheld Communicator Diagnostic Messages
Message
Description
Add item for ALL device types or only for this ONE device type
Asks the user whether the hot key item being added should be added
for all device types or only for the type of device that is connected.
The connected device does not support this function.
Either a device sends back a response indicating that the message it
received was unintelligible or the HC cannot understand the response
from the device.
The configuration stored in memory is incompatible with the device to
which a transfer has been requested.
The connected device is busy performing another task.
Device fails to respond to a command
Device is in write-protect mode Data can not be written
Device is in write-protect mode – press YES to turn the HC off and lose
the unsent data.
Asks whether the value of the variable should be displayed adjacent to
its label on the hot key menu if the item being added to the hot key menu
is a variable.
Prompts user to press SEND softkey to initiate a memory to device
transfer.
Indicates that the field width for the current arithmetic variable exceeds
the device- specified description edit format
Indicates that the precision for the current arithmetic variable exceeds
the device- specified description edit form
Asked after displaying device status – softkey answer determines
whether next 50 occurrences of device status will be ignored or
displayed
An invalid character for the variable type was entered.
The day portion of the date is invalid.
The month portion of the date is invalid.
The year portion of the date is invalid.
The exponent of a scientific notation floating point variable is
incomplete.
The value entered is not complete for the variable type.
Polling for multidropped devices at addresses 1–15
Asks whether the user should be allowed to edit the variable from the
hot key menu if the item being added to the hot key menu is a variable
There is no configuration saved in memory available to re-configure
off-line or transfer to a device.
Poll of address zero fails to find a device, or poll of all addresses fails to
find a device if auto-poll is enabled
There is no menu named “hot key” defined in the device description for
this device.
There are no device descriptions available to be used to configure a
device off-line.
There are no device descriptions available to simulate a device.
There is no menu named “upload_variables” defined in the device
description for this device – this menu is required for off-line
configuration.
The selected menu or edit display contains no valid items.
Command Not Implemented
Communication Error
Configuration memory not compatible with connected device
Device Busy
Device Disconnected
Device write protected
Device write protected – do you still want to shut off?
Display value of variable on hot key menu?
Download data from configuration memory to device
Exceed field width
Exceed precision
Ignore next 50 occurrences of status?
Illegal character
Illegal date
Illegal month
Illegal year
Incomplete exponent
Incomplete field
Looking for a device
Mark as read only variable on hot key menu?
No device configuration in configuration memory
No Device Found
No hot key menu available for this device
No off-line devices available
No simulation devices available
No UPLOAD_VARIABLES in ddl for this device
No Valid Items
H-6
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January 2010
Rosemount 8732
Table H-1. Handheld Communicator Diagnostic Messages
Message
Description
OFF KEY DISABLED
Appears when the user attempts to turn the HC off before sending
modified data or before completing a method
On-line device disconnected with unsent data – RETRY or OK to
There is unsent data for a previously connected device. Press RETRY
lose data
to send data, or press OK to disconnect and lose unsent data.
Out of memory for hot key configuration – delete unnecessary
There is no more memory available to store additional hot key items.
items
Unnecessary items should be deleted to make space available.
Overwrite existing configuration memory
Requests permission to overwrite existing configuration either by a
device-to-memory transfer or by an off-line configuration; user answers
using the softkeys
Press OK...
Press the OK softkey – this message usually appears after an error
message from the application or as a result of hart communications.
Restore device value?
The edited value that was sent to a device was not properly
implemented. Restoring the device value returns the variable to its
original value.
Save data from device to configuration memory
Prompts user to press SAVE softkey to initiate a device-to-memory
transfer
Saving data to configuration memory
Data is being transferred from a device to configuration memory.
Sending data to device
Data is being transferred from configuration memory to a device.
There are write only variables which have not been edited.
There are write-only variables which have not been set by the user.
Please edit them.
These variables should be set or invalid values may be sent to the
device.
There is unsent data. Send it before shutting off?
Press YES to send unsent data and turn the HC off. Press NO to turn
the HC off and lose the unsent data.
Too few data bytes received
Command returns fewer data bytes than expected as determined by the
device description
Transmitter Fault
Device returns a command response indicating a fault with the
connected device
Units for <variable label> has changed – unit must be sent before The engineering units for this variable have been edited. Send
editing, or invalid data will be sent
engineering units to the device before editing this variable.
Unsent data to on-line device – SEND or LOSE data
There is unsent data for a previously connected device which must be
sent or thrown away before connecting to another device.
Use up/down arrows to change contrast. Press DONE when done. Gives direction to change the contrast of the HC display
Value out of range
The user-entered value is either not within the range for the given type
and size of variable or not within the min/max specified by the device.
<message> occurred reading/writing <variable label>
Either a read/write command indicates too few data bytes received,
transmitter fault, invalid response code, invalid response command,
invalid reply data field, or failed pre- or post-read method; or a response
code of any class other than SUCCESS is returned reading a particular
variable.
<variable label> has an unknown value – unit must be sent before A variable related to this variable has been edited. Send related variable
editing, or invalid data will be sent
to the device before editing this variable.
H-7
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H-8
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January 2010
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January 2010
Rosemount 8732
Index
A
F
H
Action Keys
Handheld Communicator
Alphanumeric Keys
Handheld Communicator
Analog Output
Range . . . . . . . . . . . . .
Zero . . . . . . . . . . . . . . .
Applications/Configurations . .
Auto Zero . . . . . . . . . . . . . .
Flange Bolts . . . . . . . . . . . . . 5-7
Flanges
Class 150 . . . . . . . . . . . 5-11
Class 300 . . . . . . . . . . . 5-11
Flow Direction . . . . . . . . .5-5, 5-6
Flow Rate
Units . . . . . . . . 3-7, 3-8, 3-9
Flowtube
Connections . . . . . . . . . 2-11
Orientation . . . . . . . . . . . 5-4
Test . . . . . . . . . . . . . . . . 6-8
Flowtubes
Brooks Model 5000 . . . . . E-6
Endress and Hauser Models E-5
Fischer and Porter Model 10D1418
Handheld Communicator
Action Keys . . . . . . . . .
Alphanumeric Keys . . .
Basic Features . . . . . . .
Connections . . . . . . . .
Data Entry . . . . . . . . . .
Diagnostic Messages . .
Function Keys . . . . . . .
Functions . . . . . . . . . .
Hardware . . . . . . . . . .
Main Menu . . . . . . . . .
Menus . . . . . . . . . . . . .
Online Menu . . . . . . . .
Shift Keys . . . . . . . . . .
. H-3
. H-4
3-10
3-10
. 2-4
. D-2
B
Basic Setup . . . . . . . .
BLOCK_ERR
Resource Block . .
Transducer Block
Bolts
Flanged . . . . . . .
. . 3-6, 3-7
. . F-5, F-6
. . . . . .G-4
. . . . . . . . . . . . . E-9
Foxboro Series 1800 . . . E-15
Generic Flowtube . . . . . E-26
Kent Flowtubes . . . . . . . E-20
Kent Veriflux VTC . . . . . E-19
Krohne Flowtubes . . . . . E-21
Rosemount Model
8705/8707/8711 . E-3
Taylor Series 1100 . . . . E-22
Yamatake Honeywell Flowtubes
. . . . . . 5-7
C
Cables
Conduit . . . . . . . . 2-6, 2-12
Calibration Number . . . . . . . 3-11
Conduit Connections
Installation . . . . . . 2-6, 2-12
Conduit Ports and Connections
Wiring . . . . . . . . . . . . . . 2-5
Configurations/Applications . . . 2-4
Connections
Handheld Communicator . H-2
E-24
Yokogawa Flowtubes . . E-25
Function Keys
Handheld Communicator . H-4
G
D
Damping . . . . . . . . . . . . . . . 3-11
Data Entry
Handheld Communicator . H-4
Dedicated Conduit . . . . . . . . 2-11
DETAILED_STATUS
Transducer Block . . . . . .G-5
Device Software Functions
Basic Setup . . . . . . 3-6, 3-7
Diagnostic Messages . . . . . . . 6-3
Handheld Communicator . H-6
LOI . . . . . . . . . . . . . . . . 3-5
Digital Signal Processing . . . . D-1
Direction . . . . . . . . . . . . . . . . 5-5
Display Lock . . . . . . . . . . . . . 3-3
Downstream/Upstream Piping . 5-4
E
Electrical
Considerations . . . . . . . . 2-6
Electrical Considerations . . . . 2-6
Environmental Considerations . 2-3
Gaskets . . . . . . . . . . . . . . .
Installation
Wafer Flowtube . . .
Ground Connection
Internal . . . . . . . . . . . .
Protective . . . . . . . . . . .
Grounding . . . . . . . . . . . . .
Grounding Electrodes . .
Grounding Rings . . . . . .
Lining Protectors . . . . . .
Process Grounding . . . .
. 5-7
5-10
5-13
5-13
5-12
5-13
5-13
5-13
5-12
.
.
.
.
.
.
.
.
.
.
.
.
.
H-3
H-4
H-3
H-2
H-4
H-6
H-4
H-4
H-2
H-5
H-4
H-5
H-4
I
Installation
Category . . . . . . . . . . . . .2-7
Conduit Connections 2-6, 2-12
Connect 4-20 mA Loop External
Power Source . . .2-8
Considerations . . . . . . . . .2-7
Diagram
Cable Preparation . .2-12
Field Wiring . . . . . . .2-10
Electrical . . . . . . . . . . . . .2-8
Environmental Considerations 2-3
Flowtube Connections . . 2-11
Mechanical Considerations 2-2
Mounting . . . . . . . . . . . . .2-3
Options . . . . . . . . . . . . . .2-7
Procedures . . . . . . . . . . .2-3
Process Leak
Containment . . . . . .5-17
Relief Valves . . . . . . . . .5-17
Safety Messages . . . 2-1, 5-1
Wafer Flowtube . . 5-10, 5-12
Alignment and Bolting 5-10
Flange Bolts . . . . . . 5-11
Gaskets . . . . . . . . .5-10
Wiring . . . . . . . . . . . . . . .2-8
Installation Category . . . . . . . .2-7
Internal
Ground Connection . . . .5-13
L
Line Size . . . . . . . . . . . . . . . .3-9
Lining Protectors
Grounding . . . . . . . . . . .5-13
Local Operator Interface (LOI)
Diagnostic Messages . . . .3-5
Examples . . . . . . . . . . . .3-2
Lock LOI . . . . . . . . . . . . . . . .3-3
Index-1
Reference Manual
00809-0100-4663, Rev BA
January 2010
Rosemount 8732
Lower Range Value (LRV) . . 3-10
M
Mechanical Considerations 2-2, 2-6
Menu
Handheld Communicator . H-4
Messages
Safety . . . . . . . . . . . . . . 1-2
Mode
Transducer Block . . . . . .G-5
MODE_BLK
Transducer Block . . . . . .G-5
Mounting . . . . . . . . . . . . . . . . 2-3
N
NiCad Recharger . . . . . . . . . . H-2
North American Response Center 1-2
O
Options . . . . . . . . . . .
Orientation
Flowtube . . . . . .
Overcurrent Protection
Overrange Capability .
. . . . . . 2-4
. . . . . . 5-4
. . . . . . 2-7
. . . . . . A-4
P
Piping . . . . . . . . . . . . .
Process Grounding . . .
Process Leak
Containment . . . . .
Process Variables . . . .
Protection
Overcurrent . . . . .
Protective
Ground Connection
. . . . . 5-4
. . . . 5-12
. . . . 5-17
. . . . . 3-5
. . . . . 2-7
Specifications and Reference Data
Functional Specifications
Overrange Capability A-4
Switches . . . . . . . . . . . . . . . 2-4
Changing Settings . . . . . 2-4
Tag . . . . . . . . . . . . . . . . . . . 3-7
Transducer Block
Diagnostics . . . . . . . . . . G-5
Errors . . . . . . . . . . . . . . G-4
Flow-specific Block Configuration
Values . . . . . . . G-3
Modes . . . . . . . . . . . . . . G-5
Parameters . . . . . . . . . . G-2
BLOCK_ERR . . . . . . G-4
MODE_BLK . . . . . . . G-5
XD_ERROR . . . . . . G-4
Parameters and Descriptions G-2
Transducer block
Parameters
DETAILED_STATUS G-5
Transmitter Output Instability
Auto Zero . . . . . . . . . . . . D-2
Procedures . . . . . . . . . . D-2
Signal Processing . . . . . . D-2
Transmitter Security . . . . . . . 2-4
Transporting System . . . . . . . 5-3
Troubleshooting
Advanced (Transmitter) . . 6-5
Installed Flowtube Tests . 6-7
Process Noise . . . . . . . . 6-7
Resource Block . . . . . . . F-6
Uninstalled Flowtube Tests 6-9
Wiring Errors . . . . . . . . . 6-7
U
Relief Valves . . . . . . . . . . . . 5-17
Resource Block . . . . . . . . . . . F-1
Modes . . . . . . . . . . . . . . F-5
Parameters . . . . . . . . . . . F-1
BLOCK_ERR . . F-5, F-6
WRITE_LOCK . . . . . F-6
Parameters and Descriptions F-1
Resource Block Errors . . . F-5
Troubleshooting . . . . . . . F-6
Upper Range Value (URV) . . 3-10
Upstream/Downstream Piping 5-4
Accuracy
Ensuring . . . . . . . . . 5-4
V
VCR . . . . . . . . . . . . . . . A-4, F-6
Virtual Communications Relationships
F-6
W
S
Safety Messages . . . . . . . . .
Security . . . . . . . . . . . . . . .
Shift Keys
Handheld Communicator
Signal Processing . . . . . . . .
Index-2
. 1-2
. 2-4
. H-4
. D-2
E-9
Foxboro Series 1800 . . E-15
Generic Flowtube . . . . . E-26
Kent Flowtubes . . . . . . E-20
Kent Verifulx VTC . . . . . E-19
Krohne Flowtubes . . . . E-21
Rosemount Model
8705/8707/8711 E-3
Taylor Series 1100 . . . . E-22
Yamatake Honeywell Flowtubes
T
. . . . 5-13
R
Wiring Diagrams
Brooks Model 5000 . . . . E-6
Endress and Hauser Models E-5
Fisher and Porter Model 10D1418
Wiring
Conduit Ports and Connections
2-5
Dedicated Conduit . . . . 2-11
Installation Category . . . . 2-7
E-24
Yokogawa Flowtubes . . E-25
WRITE_LOCK
Resource Block . . . . . . . .F-6
X
XD_ERROR
Transducer Block . . . . . . G-4
Reference Manual
00809-0100-4663, Rev BA
January 2010
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T (U.S.) 1-800-999-9307
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www.rosemount.com
00809-0100-4663 Rev BA, 1/10
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