Operating instructions | Enerco HS180ID Electric Heater User Manual

by SIAL
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
Model #
HS180ID
HS300ID
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe
place for future reference. Do not allow anyone who has not read these instructions to assemble,
light, adjust or operate the heater.
INDIRECT FIRED
PORTABLE HEATER
the information in this manual is not followed exactly, a fire or explosion
WARNING: Ifmay
result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualified service agency.
This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion and ventilation air must be provided. Refer to page 3.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
07/04 #50100
WARNING:
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
GENERAL HAZARD WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED
BY THE INSTRUCTIONS NEVER USE THE HEATER IN
SPACES WHICH DO OR MAY CONTAIN VOLATILE OR
AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
The State of California requires the following warning:
COMBUSTION BY-PRODUCTS PRODUCED WHEN
USING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
CONTENTS
WARNINGS ................................................................................. 2
WARNING:
SPECIFICATIONS .......................................................................... 3
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
APPLIANCE DESCRIPTION ........................................................... 3
• THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE
IS CONNECTED MUST COMPLY WITH ALL SAFETY
REGULATIONS IN FORCE. A RESIDUAL CURRENT
CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN
DISTRIBUTION BOARD.
INSTALLATION INSTRUCTIONS ................................................... 3
INSTRUCTIONS FOR USE ............................................................. 3
MAINTENANCE ........................................................................... 4
• UNPLUG THE HEATER BEFORE ATTEMPTING ANY
SERVICE OR MAINTENANCE.
TROUBLESHOOTING ................................................................... 5
• ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY
DAMAGED.
• THE POWER SUPPLY CABLE MUST BE REPLACED ONLY
BY QUALIFIED PERSONNEL.
• ONLY USE AN ORIGINAL H07RN-F POWER CABLE
WITH WATERPROOF PLUG.
• DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER
OF BURNS!
ENERCO GROUP, INC. |Indirect Fired Portable Heater
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Operating Instructions and Owner’s Manual
SPECIFICATIONS
Clearances:
Sides: 2.5 ft
Top: 6 ft
MODEL # .............................. 180 ..................... 300
Thermal power (BTU/hr) ........ 181,000 ............... 289,000
Air Flow Rating (ft³/min) ....... 1475 .................... 2650
Air inlet: 2.5 ft
Air outlet: 12 ft
• Floors and ceilings must be made of fireproof materials in the
room where the heater is operated.
• The air inlet and outlet must never be blocked for any reason.
• Install the heater on a flat, level floor in a steady position.
• It is forbidden to connect direct-fired heaters to air ducts.
Oil Consumption (gal/hr) ....... 1.29 ..................... 2.06
Fuel Nozzle ............................. 1.00 60° H ........... 1.50 80° W
Efficiency (%) ........................ 87.1 ..................... 88.5
Noise Level at 2m (dB(A)) ...... 73 ....................... 73
Voltage (V) ............................ 110V 60Hz 1ph .... 110V 60Hz 1ph
Maintenance and checks
Electrical Power (W) ............... 460 ..................... 800
• Depending on the operational conditions, usually every year,
the heater should be checked by qualified personnel.
• Prior to start-up, the user must check for any evident noncompliance with rules of use, safety and protection.
Current Rating (A) ................. 7.0 ....................... 12.0
Weight (lb) ............................. 167 ...................... 267
Length (in) ............................ 55 ........................ 66
INSTRUCTIONS FOR USE
Width (in) ............................... 24 ........................ 27
Height (in) .............................. 31 ........................ 37
Start-up
Flue Diameter (in) .................. 6 ......................... 6
• The heater is factory set for operation without room
thermostat.
• If operation with room (remote) thermostat is desired, remove
the socket cover (Fig.1, No.1) and insert the thermostat plug into
the socket.
• Fill the tank with proper fuel.
Tank Capacity (gal) ................ 14 ........................ 26
Fuel Pressure (psi) .................. 175 ...................... 175
Air Lock Setting ..................... 2 ......................... 5.5
APPLIANCE DESCRIPTION
4
2
Mobile space heater with:
• closed combustion chamber and gas exhaust duct (indirectfired models)
• open combustion chamber (direct-fired models)
INSTALLATION INSTRUCTIONS
1
General instructions
Figure 1
• The heater must be operated only by properly trained
personnel. The manufacturer’s instructions must be followed.
• The heater must be installed and operated so that people are
not exposed to dangers deriving from exhaust gases, from the hot
air flow and in such a way that no fire risks exist.
• It is forbidden to install the heater in the surroundings of
flammable materials, combustible products, or in places where
explosion risk exist.
• When the heater is used in a closed room, ensure a minimum
volume of 28,300 ft³ for the HS180ID model and 53,000 ft³ for the
HS300ID model and a continuous natural air circulation through
windows and doors. For a good combustion, provide approximately
47 cfm air flow from outside.
• For the use of the heater the general and special fire safety
regulations in force in all fields of applications must be followed. In
any case the following minimum safety clearances from materials
or objects in the surroundings of the heater must be ensured:
ENERCO GROUP, INC. |Indirect Fired Portable Heater
3
• Connect the supply plug to a 110V ~ 60 Hz single phase earthed
socket. The green lamp indicates that the heater is powered.
• WARNING: THE APPLIANCE MUST BE GROUNDED
3
Operating Instructions and Owner’s Manual
• Indirect fired heaters: connect the heater to a chimney or to a
exhaust duct. To get a proper draft (at least .04 in WC) in the chimney
the exhaust gas path must rise. Avoid any elbows and bends in the
first part of the exhaust ducts for at least 10 ft. For operation of
heater in closed rooms without flue refer to the instructions for
installation (par. 4)
• If a room thermostat is used, set maximum temperature on it.
• Turn switch to position “ON”
• Set the desired temperature on room thermostat.
Shut down.
• Set switch to “OFF” to shut the flame off. The fan will go on
rotating for about 1’45” to cool the heater down. The fan motor
will automatically stop at the end of the aftercooling time, then
the unit can be disconnected from mains.
WARNING!
Never disconnect the supply plug to stop the
heater while in operation
The large amount of heat produced could damage the
components or activate the safety thermostat and
therefore make the unit not function
min 13 ft
MAINTENANCE
• Before carrying out any maintenance operation,
disconnect the power plug.
• Maintenance must be carried out by qualified personnel
(see also par. 7)
• The appliance must be thoroughly cleaned once a year to
ensure good combustion and long life.
• Clean periodically
the oil spraying nozzle and its filter;
the oil pump filter
the main fuel filter cartridge
the ignition electrodes
the fan blades
the inside of the appliance, using compressed air
the flame sensor with a mild detergent
• Periodically check cables and electrical connections
• Check the oil filter and replace if necessary.
max 33 ft
min 16 ft
min 10 ft
min 15 ft
WARNING!
Heaters equipped with heated nozzle do not start
immediately or may stop for some seconds after start. This is
normal and should not be considered a faulty condition.
Reset after lockout and Reset of safety
thermostat
• The heater is equipped with a Reset pushbutton. When the
heater locks out, the red lamp on the pushbutton (fig.1, No.2)
lights up. In this case push the Reset button (see also the par.
“Troubleshooting”) to restart the heater.
• The heater is also equipped with a manual reset safety
thermostat fixed in contact with the combustion chamber, that
can be reached through the inspection cover. To reset the
thermostat: unplug the heater, open the inspection cover and
push the reset button on the thermostat body.
ENERCO GROUP, INC. |Indirect Fired Portable Heater
4
Operating Instructions and Owner’s Manual
TROUBLESHOOTING
TROUBLE
CAUSE
SOLUTION
Heater does not start
•No power
•Check main distribution board and power supply line
•Faulty cable/connections
•Check/have cable replaced by a qualified electrician
•Burnt fuse
•Check and replace if required
•Room thermostat set too low
•Set room thermostat on a higher temperature
•Thermostat socket cap not inserted
•Insert cap into the thermostat socket
•The safety thermostat has been activated
•Reset the safety thermostat
Heater starts, flame ignites
•Dirty or faulty flame sensor
•Clean or replace
but then heater locks out
•Faulty burner control unit
•Contact service personnel
Heater starts, flame does
•Clogged nozzle
•Clean or replace
not ignite and then heater
•Flame sensor receives an external
•Check for external lights (sun, lamps, etc.)
locks out
light signal during ignition sequence
•Faulty burner control unit
•Contact service personnel
•No fuel
•Fill tank
•Ignition fault, dirty or incorrectly
•Clean electrodes, contact service personnel if required
spaced electrodes
Heater starts, but
•Dirty or blocked nozzle
•Clean or replace
combustion is not good
•Clogged filters
•Clean or replace
•Leakes in fuel circuit
•Check and eventually replace
•Oil pump provides low pressure
•Contact service personnel
•Insufficient combustion air
•Wrong air lock setting
•Insufficient ventilation air
•Contact service personnel
•The appliance has overheated
•Contact service personnel
•Faulty safety thermostat
•Contact service personnel
Heater stops due to safety
thermostat
WIRING DIAGRAM
ENERCO GROUP, INC. |Indirect Fired Portable Heater
5
Operating Instructions and Owner’s Manual
EV
TR
M
SL
TS
FS
FC
PL
IN
TH
FR
Fuel Solenoid Valve
Ignition Transformer
Motor
Warning Lamp
Safety Thermostat
Fuse
Flame Sensor
Reset Button
Switch
Room Thermostat (Optional)
Heated Filter (Optional)
ENERCO GROUP, INC. |Indirect Fired Portable Heater
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Operating Instructions and Owner’s Manual
THIS PAGE INTENTIONALLY LEFT BLANK.
ENERCO GROUP, INC. |Indirect Fired Portable Heater
7
Operating Instructions and Owner’s Manual
by SIAL
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
Model #
HS180ID
HS300ID
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE
DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE
AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any Mr. Heater/HeatStar local dealer
or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 800-251-0001 • www.enerco-mrheater.com
Our office hours are 8:30 AM – 5:00 PM, EST, Monday through Friday.
Email to: techservice@enerco-mrheater.com
Please include the model number, date of purchase, and description of problem in all
communication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship,
under normal and proper use in accordance with instructions of The Company, for a period of
one year from the date of delivery to the buyer. The Company, at its option, will repair or
replace products returned by the buyer to the factory, transportation prepaid within said one
year period and found by the Company to have imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 800-251-0001.
Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160TH
ST., Cleveland, Ohio 44135. Include your name, address and telephone number and include
details concerning the claim. Also, supply us with the purchase date and the name and
address of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Specifically there is no warranty of fitness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be liable
for delay caused by imperfections, for consequential damages, or for any charges of the
expense of any nature incurred without its written consent. The cost of repair or replacement
shall be the exclusive remedy for any breach of warranty. There is no warranty against
infringement of the like and no implied warranty arising from course of dealing or usage of
trade. This warranty will not apply to any product which has been repaired or altered outside
of the factory in any respect which in our judgment affects its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from state to state.
Enerco Group, Inc. reserves the right to make changes at any time, without notice or
obligation, in colors, specifications, accessories, materials and models.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
Mr. Heater is a registered trademark of Enerco Group, Inc.
© 2004, ENERCO GROUP, INC. All rights reserved
ENERCO GROUP, INC. |Indirect Fired Portable Heater
8
Operating Instructions and Owner’s Manual
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