Dishwasher Parts You Will Need* (Not Included) • • • • Installation Instructions * 3 Roughing In 1 Drain Hose Clamp, 1 /4” Diameter Elbow, 90° with a 3/8” National Pipe Thread Conduit Connector Wire Nuts, two (2) for 12-14 gauge wire If required: Available at: • “Y” Branch Tailpiece and Connector Kit (See Step 4) • Air Gap Kit (See Step 4) • Fasteners for floor anchoring (See Step 9) Plumbing Supply Store Electric Shock Hazard Observe all local codes and ordinances for electrical and plumbing connections. All electrical and plumbing work should be performed by qualified persons. Failure to follow this warning could result in death or serious injury. Plumbing Supply Store Hardware Store Electric Shock Hazard Disconnect electrical power at the fuse box or circuit breaker box before beginning installation. Failure to follow this warning could result in death or serious injury. 341/4” min. 24” min. Electrical, water, and drain lines must be confined to shaded area. • A 15-20 amp, grounded, 120 volt AC only, electrical supply is required. See Steps 4 and 8. • If dishwasher drain hose will be connected to a food disposer for the first time, knock out plug located inside disposer inlet. See Steps 4 and 6. • Kinked water or drain hoses can cause problems. See Step 6. • Dishwashers need to be connected to a hot water supply with enough water pressure to insure an adequate fill. See Steps 4 and 7. • Each home installation differs. You will need additional parts listed above to complete your installation. See Steps 4 and 7. For your safety, please read and observe all safety instructions. This guide will help you anticipate drain, water, and electrical connections, and help you select the best location for the dishwasher. Installation Preparation 2. ” Do not use dishwasher until completely installed. Remove two (2) screws at front of the kickplate assembly using a #2 Phillips screw driver. Tilt and pull forward to remove. See Figure 1. Do not push down on open door. Adjustable Toeplate 1 • • • • • • • • • Drill, Electric Driver, Socket 5/32”, 1/4” , 5/16” Flaring Tool / Tube Cutter (for copper tubing) Flashlight Level Pipe Joint Compound (for iron pipe plumbing) or Pipe Thread Tape (for sealing threads) Pliers Safety Glasses Saw, Keyhole or 1/2”, 11/2” to 2” Hole Cutters Screw Drivers, Slotted and #2 Phillips (magnetic tip preferred) Tape, Electrical or Duct Tape, Measuring Wire Stripper or Utility Knife Wrench, Hex-end Wrenches, 2 Adjustable (for copper tubing) or 2 Pipe wrenches (for iron pipe plumbing) 3. If you connect to a sink trap, local codes may require you to install an air gap kit, (not included). The drain hose will be routed from dishwasher to air gap inlet as shown in Figure 6. An air gap kit is available from a plumbing supply store. (If the drain hose is installed through the floor, an air gap is necessary). Figure 2 Electric Shock Hazard Electrical, water, and drain lines must be confined to shaded areas in Figure 2. Electric conductors, water, and drain could be damaged. Failure to follow these instructions could result in fire or electric shock. NOTE: If dishwasher is installed at end of a cabinet line, sides and back must be fully enclosed. NOTE: You can order a Cabinet Seal Kit (Kit # 154528701) by contacting your dealer or parts supplier. This kit provides a seal between the unit and cabinets once installation is complete. (This kit is included on select models). Connections For Electrical, Water, and Drain 4 Remove Knockout Plug in Disposer 33 1 / 2 ” Min. 5. Tighten elbow with a wrench, leaving elbow pointing toward rear of unit. To prevent bending of bracket or breaking of valve, avoid overtightening. Cabinet Preparation: As a precaution, it is recommended, but not required that the cabinets enclosing all sides of the dishwasher (including the underside of the countertop) be sealed with an oil based paint or moisture-proof polyurethane to prevent possible steam/ moisture damage. 16 3/8” From rear to center of water inlet valve. 49 1/4” 24 25 4. Wrap 90° elbow (not included) with pipe thread tape (or apply joint compound) and thread it into water inlet valve. Right Side 22 1/2” Door in open position 3 3/4” From floor to water inlet valve. Junction Box (not visible) Floor Line *DIMENSIONS DO NOT INCLUDE INSULATION 2” Drain Hose Hole Figure 4 4. Cut water access hole in shaded area in Figure 2. 5. Route water supply line into installation area. IMPORTANT: Incoming hot water temperature should be at least 120°F (49°C). Water pressure should be between 20–120 psi. Drain 1. Review Figures 5, 6 and 7 to see the different ways to connect dishwasher to drain system. Choose method that best suits your need. Figure 5 Entry Must be Above Trap “Y” Branch Tailpiece Sink at Left Sink at Right 2” Drain Hose Hole 2. If you connect to a sink drain, entry will need to be above trap. A “Y” branch tailpiece and connector kit, not included, will make this method easier and includes all needed fittings and instructions. See Figure 5. 17 3/4” From rear to junction box. Sink at Right Figure 7(b) Figure 3 Front Drain Air Gap Alternate Drain Through Floor into Separate Trap 2. All connections must be made in shaded area in Figure 2. 3. Locate water inlet valve behind kickplate on bottom left underside of unit. The valve has a 3/8” NPT female fitting. Cut for 3/4” connection. Through Cabinet IMPORTANT: Drain, water, and electrical lines should be roughed-in before going any further. Left Side Larger end of hose fits disposer inlet fitting. Drain Hose Figure 7(a) 2. Remove any carpet from area to provide motor clearance. Floor should be flat and free of any obstruction. Bottom Screws Figure 1 Cut for 5/8” connection. Sink at Left 1. Review dimensions in Figure 3 to locate dishwasher’s drain, water, and electrical connections. Kickplate (Insulation available some models) Drain Motor End IMPORTANT: For proper operation and appearance of unit, cabinet opening should have dimensions as shown in Figure 2. If unit is to be placed in a corner, there must be at least a 2-inch side clearance to open door. Locating the Connections Water Inlet Valve 4. If you connect to a disposer, the large end of drain hose will fit. Figure 7(a). The knock out plug must be removed from inside disposer inlet before making the final fit to drain hose. See Figure 7(b). 2 1/ 2” IMPORTANT: Do not cross drain, water, and electrical lines in front of dishwasher motor or frame. Tools and Materials Needed for Installation • • • • • • 6” 24” Kickplate Assembly Failure to follow this warning can result in serious injury. Installation Tips 1. Determine where you will connect to hot water supply. Review Figure 3 and note the location of water inlet valve. 3. Determine amount of tubing needed to connect hot water supply to the unit’s water inlet valve. Copper tubing must have a minimum 3/8” OD. High-pressure and high-temperature rated plastic tubing with a minimum inner diameter of 1/4” may be used. A shut-off valve installed outside dishwasher cabinet is best. See Figure 4. s 6” 2 1/2” 2 NOTE: It is not necessary to remove the outer door for installation. However, you might find it more convenient to do so. You can find directions for removing door in Step 10. Tip Over Hazard Water • Flush water line prior to making the final connection to prevent clogging of dishwasher’s filter screen. See Step 7. 1. Right Side Installation 3. Cut access hole in shaded area shown in Figure 2. 2. Be sure water inlet valve is protected from freezing. If valve freezes and ruptures, flooding may occur. Hot Electrical Water Wiring Line • Anchor the dishwasher. See Step 9. Read all instructions before installing dishwasher. 18” 4” 3” • The dishwasher will look, sound, and perform best when properly leveled. See Step 5. (NOTE: If levelers are removed during installation, make sure the floor is flat and free of any obstruction.) Before You Begin Air Gap 2. Note the locations of electrical supply and dishwasher’s electrical junction box on right underside of unit behind kickplate assembly. See Figure 3. Do not use the furnished drain hose or a rubber garden hose for the water supply line. Either of these hoses can burst. Flooding may occur and cause property damage. s 2 3/4 • Electrical, water, and drain connections are not the same for all age, brands, or models of dishwashers. Check the location and length of home utilities. See Step 4. 154427301 (07/05) 1. The dishwasher operates on a 120 volt, 60 Hz electrical supply. Provide a separate circuit with a fuse or circuit breaker rated for at least 15 amps (20 amps if connected with disposer) but not more than 20 amps. Property Damage • Locate dishwasher where there is easy access to drain, water, and electrical lines. The best location is on either side of the kitchen sink for access to existing plumbing and ease in loading dishes. See Step 4. Printed in U.S.A. Electrical 90° 90° • Examine dishwasher and locate connections. See Step 4. OWNER: Read your dishwasher Use and Care Manual. It contains important safety information for operating this appliance. It also has many suggestions for getting the best results from your dishwasher. Figure 6 4. Pull electrical cable through hole into installation area. 1. Make sure your location has the right drain, water, and electrical outlets to make the connections. Do not install unit under a cooktop range. Damage to plastic tub will occur. INSTALLER: Leave Installation Instructions with owner. IMPORTANT: Disconnect power before starting installation. 5. Before cutting drain hose access, check both sides of selected area to avoid interference. Cut a 2” diameter hole in shaded area shown in Figure 2. 6. If the cabinet wall is wood, sand edges of hole until smooth and rounded. If cabinet wall is metal, cover all sharp edges with electrical or duct tape to avoid cutting drain hose. Leveling Dishwasher within Cabinets 5 Electrical Supply Sink at Left Connector 32” 1. Measure height of cabinet opening from underside of countertop to floor. Check chart for height opening and suggested adjustment. 2 345/16” (87.2cm) 6 IMPORTANT: Be sure electrical cable is not routed behind dishwasher’s motor. Figure 10 The drain hose loop must be at least 32” high from the floor to insure proper drainage. Finishing the Water Connection 9 3. Loosen the front and rear leveling legs by turning counterclockwise. Refer to chart for number of turns. See Figure 8. Front levelers should allow 1/4” below underside of countertop. /32” Socket 5 Through Cabinet Side View Property Damage Do not solder within 6” of the water inlet valve. Damage to the plastic parts in the valve may occur. Be sure the dishwasher is placed where the water inlet valve will be kept from freezing. If the valve freezes, it may rupture and flooding may occur. Figure 12 3. Inside junction box, attach ground wire under head of grounding screw and tighten. See Figure 13. 4. Connect incoming black lead to dishwasher’s black lead and incoming white lead to dishwasher’s white lead with wire nuts or other suitable connectors,(not included). Wire nuts should be tight. Conduit Connector (not included) Ground Wire Rear Leveler Figure 8 Figure 11 4. If levelers have to be removed, make sure floor is free of obstructions. 5. Place dishwasher inside cabinet area so that it is centered in opening. Use caution when moving dishwasher to prevent damage to dishwasher, floor, and cabinets. Through Cabinet White Wire to White Wire (Neutral) Black Wire to Black Wire (Hot) Through Floor 3. While firmly pulling water supply line into 90° elbow, tightly connect water supply to water inlet valve. Supply line must be free of kinks, scales, chips, and lubricants. 4. Turn on water supply and check for leaks. 8. Adjust levelers up or down until dishwasher is level. Finishing the Drain Connection 6 5. If water inlet valve clogs, make sure water supply is off. Remove four (4) screws at inlet end of valve and clean filter screen. Finishing the Electrical Connection Junction Box Cover 10 Figure 13 2. Route water line to water inlet valve as shown in Figure 11. 7. Check that dishwasher is level from front to back by placing level on side of opened door. See Figure 9b. 8 Securing the Dishwasher 9 The dishwasher must be secured to keep it from tilting when door is opened. Choose one of the methods described below to secure unit. Countertop Anchoring 1. Install the Cabinet Seal Kit (Instructions included in Kit) 2. Replace Kickplate. See Figure 1 3. Adjust levelers (see Step 5) so mounting brackets touch underside of countertop. IMPORTANT: Dishwasher must rest on floor—do not hang from countertop. See Figure 14. 5. Screw mounting brackets firmly to countertop using screws provided in literature packet. Electric Shock Hazard 6. Open and close dishwasher door slowly. If door hits mounting brackets lower the dishwasher in front and rear. Plumbing material and drain hose must not come in contact with wiring or electrical components. 1. Pull out unit and check to see if drain hose is correctly attached to the drain pump assembly. If drain hose is not attached to drain pump, follow the instruction sheet (included with drain hose) on how to correctly install the drain hose to the drain pump assembly. 2. Move unit back in place while routing drain hose through access hole. Use caution to prevent damage to the dishwasher, floor and cabinets. IMPORTANT: Make sure there are no sharp bends or kinks that might restrict drain flow. 3. Secure drain hose to sink drain, disposer, or separate trap with a clamp. IMPORTANT: Be careful not to overtighten clamp or you may damage end of hose. Do not connect hose to horizontal pipe between sink drain and disposer. 4. Be sure unit does not rest on drain hose. It should be free of electrical components and door springs. Do not cut corrugated drain hose. Pull excess through cabinet and place under sink. Make sure hose does not come in contact with any sharp edges. See Figure 10. 10 Installing Wood Panel Removing & Replacing Door Electric Shock Hazard Make sure electrical power has been disconnected at fuse box or circuit breaker box. Electric Shock Hazard Disconnect electrical power at the fuse box or circuit breaker box before beginning installation. Failure to follow this warning could result in death or serious injury. Joining aluminum building wire to stranded copper wire should be done by a qualified electrician using materials recognized by UL and local codes. Do not use an extension cord. Such use can result in fire, electrical shock, or other personal injury. Failure to follow these instructions could result in death or serious injury. Cut Hazard Metal color panels are sharp and should be handled with care. Wear gloves to protect hands. Failure to follow this warning may result in injury. The dishwasher door panel can be customized to match wood cabinets. This will require a kit that includes a mid-door with side and bottom trim, heavy-duty door springs and instructions. 11 q Drain hose is assembled to drain pump. q All packing materials and consumer literature have been removed from unit. q Dishwasher is level and securely fastened. q Open and close door to make sure it does not hit surrounding cabinet or countertop. q Water and drain lines have no kinks. q Wiring connections to junction box are tight. q Water supply is turned on. q Joints are free of leaks. Replacing Door 1. Refer to Step 10, numbers 5 and 6, for replacing outer door. 2. Adjust door springs to balance weight of door. A correct spring setting allows door to remain horizontal in opened position, yet will rise to close with slight lift of finger. Note: Custom Wood Panels are not available on 1000 Series and 4000 Series Dishwashers. 4. Turn electrical supply on. To Remove and Replace Outer Door Operate the machine through at least one fill and pump-out, Figure 16a checking the following items: 1. Unlatch and open door. Using a Phillips head screw driver, remove two (2) screws from inner door. Save screws to reassemble. See Figure 16a. 2. Close and latch door while holding both sides. q At first fill, make sure water completely covers filter surface. (Motor pump sound may be heard before water enters unit). q At pump-out, make sure all water is pumped out. q Check water connections again for leaks. Electric Shock Hazard If all connections are correct, there are no leaks, and unit runs properly, replace the kickplate assembly before placing unit into operation. Figure 16b See Figure 16b. Figure 14 Checking the Installation 3. If necessary, increase tension by moving springs to a hole toward rear of unit or decrease by moving them toward front. 3. Place one hand on each side of door and pull down at top approximately 1/4”. Pull entire door assembly toward you to remove. Use Phillips Head Screws # 8 x 5/8” (included in the literature packet). 6. Unlatch door and open while supporting outer door on both sides at bottom to keep in place. Align screw holes and replace screws. Kits are available from your dealer or parts supplier. Note: Open and close door to make sure it does not hit surrounding cabinets or countertop. The dishwasher must be connected to a grounded metal, permanent wiring system. The equipment-grounding conductor must be run with the circuit conductors and connected to the appliance’s equipment grounding terminal or lead. It is the consumer’s responsibility to contact a qualified installer to make sure the electrical installation conforms with the National Electrical Code and local codes and ordinances. Do not connect the dishwasher to the power supply until the appliance is permanently grounded. All wiring connections must be enclosed in the junction box. This unit has copper lead wires. Appearance of console and door may vary from your model. check these items: To Install a Custom Wood Panel 5. Replace junction box cover. See Figure 13. 4. Tub needs to be even with the front of adjoining cabinets. Failure to follow this warning could result in personal injury from exposed wiring. Note: If mounting your dishwasher to the countertop or to the floor is not a desirable option, you can order the side mount kit, 154477201, by contacting your dealer or parts supplier. This allows you to install the dishwasher by securing it to the cabinets or partitions on either side of the unit. The kit utilizes the front frame of the dishwasher to secure the unit to the cabinet or partitions. Through Wall 6. Check that dishwasher is level from side to side by placing a level against the top front section of the tub. See Figure 9a. Figure 9b Door Figure 15 Through Wall Junction Box (in place) 1. Flush water line before connecting it to water inlet valve to prevent early clogging of filter screen. Place a bunched towel over end of line to prevent splashing. Open water supply valve for a few seconds and let water drain into a pan. Turn off water supply at shut-off valve. /16” Wrench Use /4” Lag Screws (not included) Through Floor Water Line 15 Metal Liner 7 Use care that no sealer, dirt, or other objects enter the valve. Damage to the filter screen may occur. /32” Socket 5 Figure 16c Before starting the dishwasher, 1 2. Move dishwasher to front of installation area. Figure 9a 5. When ready to replace door, fit the slots on each side of top door edge over the tabs on the metal liner. Push on sides to insure the door is flat. Push up from bottom until there is no gap between door and console. See Figure 16c. Console Remove knockout plug in disposer For additional height add shims under levelers. Front Leveler This procedure is difficult and should be used only if countertop mounting brackets cannot be used. 1. Screw 1/4” lag screws, (not included), through holes provided in frame rail. See Figure 15. 2. Use a UL listed conduit connector,(not included), at box to stabilize wiring. Pump Motor 341/8” (86.7cm) 34 /2” (87.6cm) 1. Remove junction box cover and pull house wiring into junction box. See Figures 12 and 13. 4. Place door where it will not get scratched or damaged while completing installation. 2. Use expansion fasteners if floor is concrete. Leg Leveler Adjustment Chart Height of Number of Turns to Cabinet Opening Adjust Levelers 34” (86.4cm) 0 1 Clamp Floor Anchoring Appearance of console and door may vary from your model. Failure to follow this warning could result in electric shock.