Frigidaire 242111900 Refrigerator User Manual

YFPRE SERIES
ELECTRIC FRYERS
Service & Parts Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
www.frymaster.com
E-mail: service@frymaster.com
AUGUST 2008
*8196428*
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Copper wire suitable for at least 167°F (75°C) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and
serial number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the rating and serial
number plate located on the inside of the fryer door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring diagrams
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may
result.
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs
must be lifted during movement to avoid damage and possible bodily injury. For a moveable or
portable installation, Frymaster optional equipment casters must be used.
Questions? Call 1-800-551-8633 or email at service@frymaster.com.
WARNING
Do not use water jets to clean this equipment.
WARNING
This equipment is intended for indoor use only. Do not install or operate this equipment in
outdoor areas.
i
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If
the restraint kit is missing contact your local Frymaster Factory Authorized Service Center
(FASC) for part number 826-0900.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all
electrical power from the fryer.
ii
YFPRE SERIES ELECTRIC FRYERS
TABLE OF CONTENTS
CAUTIONARY STATEMENTS........................................................................................................ i
CHAPTER 1: Service Procedures
1.1 General .............................................................................................................................. 1-1
1.2 Replacing a Controller....................................................................................................... 1-1
1.3 Replacing Component Box Components .......................................................................... 1-1
1.4 Replacing a High-Limit Thermostat.................................................................................. 1-2
1.5 Replacing a Temperature Probe ........................................................................................ 1-3
1.6 Replacing a Heating Element ............................................................................................ 1-5
1.7 Replacing Contactor Box Components ............................................................................. 1-6
1.8 Replacing a Frypot ............................................................................................................ 1-7
1.9 Built-In Filtration System Service Procedures .................................................................. 1-9
1.9.1
Filtration System Problem Resolution ............................................................... 1-9
1.9.2
Replacing the Filter Motor, Filter Pump and Related Components ................. 1-10
1.9.3
Replacing the Filter Transformer or Filter Relay............................................. 1-12
1.10 Interface Board Diagnostic Chart.................................................................................... 1-13
1.11 Probe Resistance Chart.................................................................................................... 1-14
1.12 Wiring Diagrams ............................................................................................................. 1-15
1.12.1 Standard Wiring YFPRE .................................................................................. 1-15
1.12.2 Tilt Switch Wiring............................................................................................ 1-16
1.12.3 Terminal Block Wiring .................................................................................... 1-16
1.12.4 Contactor Box - 3 Phase/Delta Configuration.................................................. 1-17
1.12.5 Contactor Box - Single Phase Configuration ................................................... 1-18
CHAPTER 2: Parts List
2.1 Accessories........................................................................................................................ 2-1
2.2 Cabinetry ........................................................................................................................... 2-2
2.3 Drain Valve ....................................................................................................................... 2-4
2.4 Electronics and Electrical Components............................................................................. 2-5
2.4.1
Element Assembly and Hardware ...................................................................... 2-5
2.4.2
Tilt Switch Assembly ......................................................................................... 2-6
2.4.3
Controllers .......................................................................................................... 2-7
2.4.4
Contactor Boxes ................................................................................................. 2-8
2.4.5
Component Boxes .............................................................................................. 2-9
2.5 Wiring ............................................................................................................................. 2-10
2.5.1
Contactor Box Wiring Assembly, 12-Pin (Control)......................................... 2-10
2.5.2
Contactor Box Wiring Assembly, MDI, 6-Pin (Left Element) ........................ 2-10
2.5.3
Contactor Box Wiring Assembly, MDI, 9-Pin (Right Element) ...................... 2-10
2.5.4
Component Box to Filter Pump Harness.......................................................... 2-11
2.5.5
Main Wiring Harnesses .................................................................................... 2-11
2.5.6
Component Box and Filter Pump ..................................................................... 2-11
2.6 Filtration System Components ........................................................................................ 2-12
2.7 Frypots and Associated Components .............................................................................. 2-14
2.8 Wiring and Pin Connectors ............................................................................................. 2-14
2.9 Fasteners.......................................................................................................................... 2-15
iii
YFPRE SERIES ELECTRIC FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.
When electrical wires are disconnected, it is recommended that they be marked to facilitate reassembly.
1.2 Replacing a Controller
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel. The control panel is hinged
at the bottom and swings open from the top.
4. Unplug the wiring harness from the connector on the back of the controller and disconnect the
grounding wire from terminal adjacent to the connector. Remove the control panel assembly by
lifting it from the hinged slots in the control panel frame.
15-Pin Connector
Ground Wire Terminal
5. Remove the controller from the control panel assembly and install the replacement controller.
Reinstall the control panel assembly by reversing Steps 1 and 2.
1.3 Replacing Component Box Components
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
1-1
3. Remove the two screws from the upper corners of the control panel and allow the control panel
to swing down.
4. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the
grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.
Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.
5. Disconnect the wiring from the component to be replaced, being sure to make a note of where
each wire was connected.
6. Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.
NOTE: If more room to work is required, the control panel frame assembly may be removed by
removing the hex head screws that secure it to the fryer cabinet (see illustration below).
Removing the component box itself from the fryer is not recommended due to the difficulty
involved in disconnecting and reconnecting the oil-return valve rods, which pass through
openings in the component box.
7. Reconnect the wiring disconnected in Step 3, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring
was disconnected accidentally during the replacement process.
8. Reverse Steps 1 through 4 to complete the replacement and return the fryer to service.
1.4 Replacing a High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypot into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
1-2
3. Remove the four screws from both the left and right sides of the lower back panel.
4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin
connector C-6. Note where the leads are connected prior to removing them from the connector.
Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of
the connector.
5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.
6.
Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it
securely into the frypot.
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units, the
leads go into positions 1 and 2 of the connector and polarity does not matter.
8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.
9. Reinstall the back panels reposition the fryer under the exhaust hood, and reconnect it to the
electrical power supply to return the fryer to service.
1.5 Replacing a Temperature Probe
1. Remove the filter pan and lid from the unit. Drain the frypot into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the four screws from both sides of the lower back panel. Then remove the two screws
on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.
4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads are
connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and
using a pin-pusher push the pins of the temperature probe out of the connector.
1-3
5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the
probe to the element (see illustration below).
6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and
through the element tube assembly.
7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the
grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 5 and the metal tie wraps which were included in the replacement kit.
8. Route the probe wires out of the tube assembly following the element wires down the back of the
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For
full-vat units, the red lead goes into position 3 and the white lead into position 4 of the connector.
10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the
movement of the springs. Rotate the elements up and down making sure that movement is not
restricted and that the wires are not pinched.
11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply to return the fryer to service.
1-4
1.6
Replacing a Heating Element
1. Perform Steps 1-3 of section 1.5, Replacing a Temperature Probe.
2. On full-vat fryers where the temperature probe is attached to the element being replaced,
disconnect the wire harness containing the probe wiring. Using a pin pusher, disconnect the
probe wires from the 12-pin connector C-6.
3. In the rear of the fryer directly behind the frypot, disconnect the 6-pin connector for the left
element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
Press in on the tabs on each side of the connector while pulling outward on the free end to extend
the connector and release the element leads (see photo below). Pull the leads out of the
connector and out of the wire sleeving.
4. Raise the element to the full up position and support the elements.
5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped
together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.
6. If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element. Install the replacement element in the frypot, securing it with
the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the
tube and element assembly.
7. Route the element leads through the element tube assembly
and into the wire sleeving to prevent chafing. Ensure that
the wire sleeving is routed back through the Heyco bushing
keeping it clear from the lift springs. Also, ensure that the
wire sleeving extends into the tube assembly to prevent the
edge of the tube assembly from chafing the wires. Press the
pins into the connector in accordance with the diagram
below, and then close the connector to lock the leads in
place. NOTE: It is critical that the wires be routed through
the sleeving to prevent chafing.
1-5
Index Marker marks
Position 1
6L
3
2
1
3
2
1
6
5
4
6
5
4
9
8
5L
4L
3L 2L 1L
6
R
5
4R
R
7
3R
2
1R
R
8. Reconnect the element connector ensuring that the latches lock.
9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration
below). For full-vat, the red lead goes into position 3 and the white into position 4.
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.
11. Lower the element down onto the basket rack.
12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply.
1.7
Replacing Contactor Box Components
1. Remove the filter pan and lid from the unit.
2. Disconnect the fryer from the electrical power supply.
3. Remove lower back of fryer.
4. Remove the two screws in the element wire bracket (white arrow) and the six screws on the
contactor box (black arrows). Remove the back of the contactor box, leaving the lid and box
in place.
Remove the two screws in the element bracket (white arrow) and six screws on the
contactor box (black arrows) before attempting to remove the box.
1-6
5. Unplug the elements wires (white wires with plugs) inside component box.
6. Remove the lid.
7. Remove the screw (white arrows below) from each of the tabs on either side of the contactor
box.
Remove the screws (white arrows) from the tabs
on either side of the contactor box.
8. Unplug the 12-pin control cord inside the box.
9. Carefully lower the contactor box out of the fryer cabinet. Ensure no wires are pulled or
damaged in the process.
10. The contactors and relays are held on by threaded pin studs so that only removal of the nut is
required to replace the component.
11. To reinstall the contactor box, reverse Steps 1-7 to return the fryer to operation.
Contactor box components.
1.8 Replacing a Frypot
1. Drain the frypot into a Shortening Disposal Unit (SDU) or other appropriate metal container.
Remove the filter pan and lid from the unit.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
1-7
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the
upper tabs.
4. Remove the two screws from the upper corners of the control panel and allow it to swing down
(see illustration and photo on page 1-1).
5. Unplug the wiring harnesses and ground wire from the back of the controller. Remove the
controller by lifting it from the hinge slots in the control panel frame.
6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel.
7. To remove the tilt housing, remove the hex head screws from the rear edge of the housing. The
housing can be lifted straight up and off the fryer.
8. Remove the control panel by removing the screw in the center and the nuts on both sides.
9. Loosen the component box by removing the screws that secure them in the cabinet.
10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.
11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
12. Remove the piece of drain tubing attached to the drain valve.
13. Remove the cover from the drain safety switch and disconnect the switch wiring at the switch.
14. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the
high-limit thermostat leads.
15. Disconnect the oil return flexline(s) at the frypot end.
16. Raise the elements to the “up” position and disconnect the element springs.
17. Remove the machine screws and nuts that secure the element tube assembly to the frypot.
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.
18. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.
19. Recover the drain valve, oil return flexline connection fitting, and high-limit thermostat from the
frypot. Clean threads and apply Loctite™ PST 567 or equivalent sealant to the threads of the
recovered parts and install them in the replacement frypot.
20. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
Step 7 to attach the frypot to the fryer.
1-8
21. Position the element tube assembly in the frypot and reinstall the machine screws and nuts
removed in Step 14.
22. Reconnect the oil return flexline(s) to the frypot, and replace aluminum tape, if necessary, to
secure heater strips to the flexline(s).
23. Insert the high-limit thermostat leads disconnected in Step 13 (see illustration on page 1-3 for pin
positions).
24. Reconnect the drain safety switch wiring to the switch in accordance with the diagram below
then reinstall the switch cover.
RIGHT
DRAIN SAFETY SWITCH
ORANGE Pin 15 J4
BLUE Pin 1 C6
25. Reinstall the drain tube assembly.
26. Reinstall the top cap, control panel, component box, tilt housing and back panels.
27. Reinstall the controller in the control panel frame and reconnect the wiring harnesses and ground
wire.
28. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.
1.9 Built-in Filtration System Service Procedures
1.9.1 Filtration System Problem Resolution
One of the most common causes of filtration problems is placing the filter paper on the bottom of the
filter pan rather than over the filter screen.
CAUTION
Ensure that filter screen is in place prior to filter paper placement and filter pump
operation. Improper screen placement is the primary cause of filtration system
malfunction.
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. Missing or
worn O-rings allow the pump to take in air and decrease its efficiency.
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the
motor at the front of the fryer.
1-9
If the pump starts after resetting the thermal overload switch, then something is causing the motor to
overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:
•
Solidified shortening in the pan or filter lines,
or
•
Attempting to filter unheated oil (cold oil is
more viscous, overloading the pump motor and
causing it to overheat).
If the motor runs but the pump does not return oil, there
is a blockage in the pump. Incorrectly sized or
installed paper/pads will allow food particles and
sediment to pass through the filter pan and into the
pump. When sediment enters the pump, the gears bind,
causing the motor to overload, again tripping the
thermal overload. Shortening that has solidified in the
pump will also cause it to seize, with the same result.
A pump seized by debris or hard shortening can usually
be freed by manually moving the gears with a
screwdriver or other instrument.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.
● Turning the pump gears in reverse will release a hard particle.
● Turning the pump gears forward will push softer objects and solid shortening through the
pump and allow free movement of the gears.
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item
out with an auger or drain snake. Compressed air or other pressurized gases should not be used to
force out the blockage.
1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components
1. Remove the filter pan and lid from the unit. Drain the frypot into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
1-10
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Disconnect the flexlines running to the oil-return manifold at the rear of the fryer as well as the
pump suction flexlines at the end of the filter pan connection (see photos below).
Disconnect flexlines indicated by the arrows.
4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.
5. Remove the cover plate from the front of the motor and disconnect the motor wires.
6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the
vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.
7. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo
the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the
manifold at this point.
8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.
9. When required service has been completed, reverse Steps 612 to reinstall the bridge.
Rib marks position 1
3
NOTE: The black motor wires go on the top terminal, the
white on the bottom. The pump solenoid valve wires go in
positions 1 and 4 of the 6-pin connector C-2; the vent
vacuum-breaker solenoid valve wires go in positions 2 and 5;
the red/black heater tape wires go into position 3 and the
violet/white wires go into position 6 (see illustration on the
following page).
1-11
2
1
4
5
6
Oil Return Solenoid, Vent Solenoid
and Heater Lead Positions
10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning
correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there
should be strong suction at the intake fitting and outflow at the rear flush port.)
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.
12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to
return the fryer to service.
1.9.3 Replacing the Filter Transformer or Filter Relay
Disconnect the fryer from the electrical power supply. Remove the controller from the fryer to
expose the interior of the component box. The filter transformer and relay are located as shown in
the illustration on the next page. The components are held on by threaded pin studs so that only
removal of the nut is required to replace the component.
1-12
1.10 Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using only
a multimeter.
Diagnostic LED Legend
CMP
24V
HI
HI
HT
HT
AL
AL
NOTE - When testing on J1 and/or J2, use the
illustration above. Pin 1 is located on the
bottom right corner of both J1 and J2.
Disregard any silk-screened or painted
numbers on the board showing the location
of Pin1.
PN 106-6666
Meter Setting
12 VAC Power
24 VAC Power
*Probe Resistance
High-Limit Continuity
Latch Contactor Coil
Heat Contactor Coil
indicates power from 12V transformer
indicates power from 24V transformer
(RH) indicates output (closed) from right latch relay
(LH) indicates output (closed) from left latch relay (if
present)
(RH) indicates output from right heat relay
(LH) indicates output from left heat relay (if present)
(RH) indicates output (open) from right latch relay
(LH) indicates output (open) from left latch relay (if
present)
Test
50 VAC Scale
50 VAC Scale
R X 1000 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
Pin
3 of J2
2 of J2
11 of J2
9 of J2
8 of J2
7 of J2
Pin
1 of J2
Chassis
10 of J2
6 of J2
Chassis
Chassis
Results
12-16 VAC
24-30 VAC
See Chart
0 - OHMS
3-10 OHMS
11-15 OHMS
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-13
1.11 Probe Resistance Chart
Probe Resistance Chart
For use with fryers manufactured with Minco Thermistor probes only.
F
60
65
70
75
80
85
90
95
100
105
110
115
120
125
OHMS
1059
1070
1080
1091
1101
1112
1122
1133
1143
1154
1164
1174
1185
1195
C
16
18
21
24
27
29
32
35
38
41
43
46
49
52
F
130
135
140
145
150
155
160
165
170
175
180
185
190
195
OHMS
1204
1216
1226
1237
1247
1258
1268
1278
1289
1299
1309
1320
1330
1340
C
54
57
60
63
66
68
71
74
77
79
82
85
88
91
F
200
205
210
215
220
225
230
235
240
245
250
255
260
265
OHMS
1350
1361
1371
1381
1391
1402
1412
1422
1432
1442
1453
1463
1473
1483
1-14
C
93
96
99
102
104
107
110
113
116
118
121
124
127
129
F
270
275
280
285
290
295
300
305
310
315
320
325
330
335
OHMS
1493
1503
1514
1524
1534
1544
1554
1564
1574
1584
1594
1604
1614
1624
C
132
135
138
141
143
146
149
152
154
157
160
163
166
168
F
340
345
350
355
360
365
370
375
380
385
390
395
400
405
OHMS
1634
1644
1654
1664
1674
1684
1694
1704
1714
1724
1734
1744
1754
1764
C
171
174
177
179
182
185
188
191
193
196
199
202
204
207
1.12
1.12.1
Component Wiring
Standard Wiring YFPRE
1-15
1.12.2
Tilt Switch Wiring
1.12.3 Terminal Block Wiring
1-16
1.12.4 Contactor – DELTA Configuration, 3 Phase
MERCURY CONTROLS CIRCUIT
1-17
1.12.5 Contactor – Single Phase
1-18
YFPRE SERIES ELECTRIC FRYERS
CHAPTER 2: PARTS LIST
2.1 Accessories
3
1
ITEM
1
2
3
4
*
*
*
*
*
PART #
803-0366
106-9620
803-0278
803-0197
803-0380
807-1575
807-1576
803-0002
803-0170
4
2
COMPONENT
Basket, 4-Lane Cooking
Cover, Full-Vat Frypot
Brush, Frypot, Teflon
Cleanout Rod, 27-inch
Rack, Full-Vat Basket Support
Heatlamp, Merco 120V 2 Bulb (use 806-5278SP for 120V Lamp Assembly)
Heatlamp, Merco 240V 2 Bulb (use 806-5285SP for 240V Lamp Assembly)
Powder, Filter (80 1-Cup Applications)
Pack, 100-Sheet Filter Paper
* Not illustrated.
2-1
2.2 Cabinetry
2-2
2.2 Cabinetry (cont.)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART #
106-9311
106-9431
106-9432
824-1920
232-4568
231-4568
220-4316
220-4317
230-4318
823-6716
823-5440
106-9243
220-4328
230-4332
106-9346
106-9242
810-0275
106-4067
810-1105
230-4960
812-1326
810-3010
COMPONENT
Cabinet Assembly
Upright Assembly, LT Enclosure
Upright Assembly, RT Enclosure
Bridge Weldment, Pump/Motor
Side, RT, Cabinet
Side, LT, Cabinet
Back Panel, Upper
Back Panel, Lower
Basket Hanger, Wingstreet
Tilt Housing Single Station
Cove, Element Tilt Housing
Top Cap
Heat Shield, Top Cap
Bezel, One-Controller
Frame, Control Panel
Door Assembly
Spring, Door Pin
Pin Assembly, Door
Magnet, Door
Handle, Eurolook Door
Caster, Adjustable with brake
Legs, Optional
2-3
2.3 Drain Components
ITEM
1
2
3
4
5
6
7
8
9
10
11
*
PART #
106-9351
106-6020
200-1257
220-0143
220-4497
807-2104
809-0237
809-0988
810-2784
816-0220
816-0549
823-7002
823-6712
COMPONENT
Drain Valve Assembly
Bracket, Assembly, 1-1/4" Drain Valve Microswitch
Retainer, Drain Valve Nut
Guard, Microswitch Drain
Strap, 1-1/4" Drain Valve
Microswitch
Nut, 4-40 Keps Hex with Extended Tooth
Washer, 1" OD x .525" ID, Teflon
Valve, Drain, 1-1/4" Full Port with O-ring
Insulation, RF Switch
Cap, Blue Vinyl
Handle, Drain Valve
Drain Tube, Downspout
* Not illustrated.
2-4
2.4 Electronics and Wiring Components
2.4.1 Heating Elements and Associated Parts
ITEM
1
PART #
826-2557
826-2558
807-4653
2
823-6711
3
230-0784
4
826-2652
5
809-0567
6
810-1212
7
810-1233
8
816-0688
9
230-0781
10
910-2042
11
810-3030
*
810-3031
12
220-4302
*
816-0681
* Not illustrated.
COMPONENT
Element Kit, 208V (includes Items 2-12)
Element Kit, 240V (includes Items 2-12)
Element, 230V 8.5 kw (does not include Items 2-12)
Bracket, Element
Bracket, Temperature Probe
Probe, Temperature, Wingstreet
Tie-Wrap, Metal
Pin, .125 X .5-inch Split
Handle, Element Lift
Gasket, Element
Clamp, Element (Long)
Clamp, Element (Short)
Spring, Element Lift, Left
Spring, Element Lift, Right
Bracket, Lower Spring
Grommet, Probe
2-5
2.4.2 Tilt Switch Assembly
ITEM
1**
2**
*
3***
4***
5
PART #
106-5876SP
810-3007
826-2600
807-4742
230-5486
810-2993
COMPONENT
Sensory Assembly, Magnetic Positioning
Magnet, Magnetic Positioning (used with Item 1)
Tilt Switch Kit, Mechanical (includes Items 3 and 4)
Tilt Switch, Mechanical, Hi-Temp/Long Lever
Bracket, Mechanical Tilt Switch
Bushing, Element Tube, Teflon
* Not illustrated.
** Fryers with serial numbers prior to 08/09, unless already updated with mechanical tilt switch kit (826-2600).
*** Fryers with serial numbers after 08/09 or older units updated with mechanical tilt switch kit (826-2600).
2-6
2.4.3 4-Lane Controller
ITEM
1
*
2
3
4
PART #
106-9353
108-1253
810-3141
220-4284
807-4199
COMPONENT
Wingstreet 4-lane Computer
Wingstreet 4-lane Computer (for Canadian units)
Sound Device
Guard
SMT Cable
2-7
2.4.4
Contactor Box
ITEM
PART #
1
106-6031
2
106-6799
3
220-4489
4
220-1331
5
807-2284
6
807-3970
7
810-1202
8
807-0070
*
106-8744
*
106-8745
*
807-4658
* Not illustrated.
COMPONENT
Harness Assembly, Contactor Box Control, 12 Pin
Harness Assembly, 208/240V Contactor Box Power
Plate, Contactor Box Cordset Cover
Plate, Power Cord Cover
Heat Contactor, 50 Amp Mechanical, 24V Coil
Block, 3 Pole, 600V, 175 Amp Terminal
Latch Contactor, 3 Pole, 600V, 40 Amp
Ground Lug Terminal
Harness Assembly, MDI Contactor Box, 6 Pin (below Item 5)
Harness Assembly, MDI Contactor Box, 9 Pin (below Item 5)
Cordset, 4GA, 3 Phase, 4 Wire with Plug with Strain Relief
2-8
2.4.5 Component Box
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART #
826-2260
807-0979
807-0680
810-1164
807-0670
807-4036
810-2446
807-2278
807-0922
810-0045
106-5750SP
COMPONENT
PCB Assembly, Interface Board, SMT
Transformer, 208/240/12VAC, 50/60 Hz, 43 VA
Filter Transformer, 208/240/24V, 50/60 Hz, 20 VA
Block, 1 PLC Screwless Terminal
Filter Relay, Midtex DPDT 24V
Switch, Power
Plug, .50 Heyco Double "D"
Fuse, 20 Amp
Holder, Buss Fuse HPS
Bushing, .875 Diameter Hole, 11/16
Harness Assembly, Controls
2-9
2.5
Wiring
2.5.1 Contactor Box Harness Assembly, 12-Pin (Control)
2.5.2 Contactor Box Harness Assembly, MDI, 6-Pin (Left Element)
PN
106-8744
1
BLUE
2
BLUE
3
BLUE
4
BLACK
5
BLACK
6
BLACK
2.5.3 Contactor Box Harness Assembly, MDI, 9-Pin (Right Element)
PN
106-8745
1
BLUE
2
BLUE
3
BLUE
4
BLACK
5
BLACK
6
BLACK
7
8
9
2.5.4 Component Box to Filter Pump Harness
PN
106-5935
1
BLUE 20C
2
BLUE 21C
3
WHITE 25C
4
BLUE 23C
5
BLUE 24C
6
BLACK 22C
C2
2-10
2.5.5
Main Wiring Harnesses
2.5.6
Component Box and Filter Pump
1
2
ITEM
1
2
PART #
COMPONENT
106-5750SP Full Vat Control Harness J4 to J2 (Standard)
106-5935SP Filter Pump C2 to Component Box Wiring Harness
2-11
2.6 Filtration System Components
2-12
2.6 Filtration System Components (cont.)
ITEM
PART #
106-9313
1
823-7086
2
220-4446
3
810-3414
4
824-1957
*
826-1392
5
823-6714
6
106-5906
*
106-5912SP
7
826-1756
8
810-1067
9
810-1068
10
810-1668
11
813-0022
12
813-0062
13
810-3346
106-9255
14
810-3421
15
809-0601
16
220-5218
17
108-0078
18
816-0220
19
807-2103
20
810-0677
21
809-0237
* Not illustrated.
COMPONENT
Filter Pan Assembly
Filter Pan
SanaGrid Filter Screen
Ring, Wireform Holddown
Crumb Basket
O-ring (Pkg. of 5; used with Item 1)
Lid, Filter Pan
Wiring Harness Assembly, Filter Pump, 208/240V
Heater Strip Assembly, 18" 240V 25W
Motor, 208V 50/60 Hz (Gasket, 816-0093, included.)
Flexline, 5/8" OD x 8.5" long
Flexline, 5/8" OD x 21.5" long
Adaptor, Male 5/8" OD x ½"
Nipple, ½" x Close NPT
Elbow, ½" Black 90°
Pump, Viking 4 GPM
Oil Return Handle
Rod, Rear Flush Oil Return
Clip, Clevis, Rod End
Bracket, Rod Retainer
Bracket Stud Assembly
Insulation, Switch
Microswitch (Straight Lever)
Grip, Drain Handle, Yellow Vinyl
Nut, 4-40 Keps Hex with Extended Tooth
2-13
2.7 Frypot and Associated Parts
Fr
1
pot
f Fry
o
t
n
o
9
2
8
3
7
4
5
6
ITEM
PART #
1
2
3
4
5
6
7
8
9
*
*
*
823-6706
807-0128
220-4564
900-2935
810-0278
813-0165
813-0087
813-0062
813-0298
826-2454
106-5876SP
807-0012
COMPONENT
Frypot Assembly
Frypot
Bushing, Insulating, Heyco
Handle, Oil Return
Retainer Nut, Oil Return Valve
Valve, ½" Ball
Elbow Street, ½" x 2" NPT
Nipple, ½" x 1.50"
Elbow, ½" 90°
Nipple, ½" x 2" NPT
Hi-limit Thermostat, 425°F
Tilt Switch
Tilt Relay
2-14
2.8
Wiring Connectors and Pin Connectors
ITEM
PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
*
807-1068
807-2136
807-2138
807-0159
807-0875
807-1067
807-0157
807-0155
807-0160
807-0804
826-1341
826-1342
807-2518
807-0928
806-4855
230-2345
807-4660PK
COMPONENT
2-Pin Female
6-Pin Female, Hi Amp
9-Pin Female, Hi Amp
12-Pin Female
15-Pin Female
2-Pin Male
6-Pin Male
9-Pin Male
12-Pin Male
15-Pin Male
Terminal, Female Split Pin (pkg. of 25)
Terminal, Male Split Pin (pkg. of 25)
Plug, Mate-N-Lock (Dummy Pin)
Extract Tool Pin Pusher
Pin Pusher Screwdriver Assembly
SMT Pin Extractor
SMT Pin Service Repair Kit
* Not illustrated.
2-15
2.9
Fasteners (Nuts, Bolts, Screws, Washers)
ITEM
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PART #
809-0514
809-0448
826-1366
809-0247
826-1376
809-0766
809-0020
826-1359
826-1365
809-0357
809-0359
809-0360
826-1371
809-0518
826-1363
826-1360
826-1330
809-1003
826-1375
826-1374
809-0266
826-1389
809-0184
809-0191
809-0193
809-0194
COMPONENT
Capscrew, 5/16-inch-18 NC Hex
Clip, Tinnerman
Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)
Nut, 8-32 Keps Hex
Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)
Nut, 10-32 Keps Hex SS
Nut Cap 10-24 NP
Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)
Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)
Screw, 6 x ⅜-inch Phillips Head NP
Screw, 8 x ¼-inch Hex Washer Head
Screw, 8 x ⅜-inch Hex Washer Slot Head
Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)
Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS
Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)
Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)
Screw, 10-32 x ⅜-inch Hex Trim Head SS
Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)
Screw, 10 x ½-inch Phillips Head ZP
Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)
Washer, #10 LK ZP
Washer, Lock 1/4 Spring ZP
Washer, Flat 1/4 Nylon
Washer, Flat 5/16 ZP
* Not illustrated.
2-16
THIS PAGE INTENTIONALLY LEFT BLANK
Frymaster, L.L.C
8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-219-7140
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
(Tech Support) 1-318-219-7135
819-6428
AUGUST 2008