Frymaster Ultimate Electric Series Fryer User Manual

Ultimate Electric Series Fryers
Service & Parts Manual
Frymaster/Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Price: $28.00
819-5981
JUNE 2003
Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of
this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE TO U.S. CUSTOMERS
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
Ultimate Electric Series Fryers
Service & Parts Manual
TABLE OF CONTENTS
Page #
1.
SERVICE PROCEDURES
1-1
1.1
General
1-1
1.2
Replace Computer/Controller
1-1
1.3
Replace Interface Board
1-2
1.4
Replace Transformer
1-3
1.5
Replace Temperature Probe
1-3
1.6
Replace Heating Element
1-6
1.7
Replace High-Limit
1-9
1.8
Replace Frypot
1-10
1.9
Replace Contactor (Latching or Heating)
1-11
1.10 Built-in Filter System Service Procedures
1-11
1.11 Basket Lift Service Procedures
1-13
1.12 Electric Interface Board Diagnostic Chart
1-17
1.13 Probe Resistance Chart
1-18
1.14 Element Wattage/Amperage Calculation Charts
1-18
1.15 Wiring Diagrams, Main
1-19
1.15.1
480V 18UE and EH1721
1-19
1.15.2
208V 18UE and EH1721
1-20
1.15.3
KSCFH218E
1-21
1.15.4
BIH1721
1-22
1.16 Wiring Diagrams, Basket Lifts
1-23
1.16.1
Modular Basket Lifts
1-23
1.16.2
Bell Crank Style Basket Lifts
1-23
1.17 Wiring Diagrams, Built-in Filtration
1-24
1.17.1
480V Systems
1-25
1.17.2
208V Systems
1-26
1.17.3
115/230V KFC Systems
1-27
Ultimate Electric Series Fryers
Service & Parts Manual
TABLE OF CONTENTS (CONT.)
Page #
2.
PARTS LIST
2-1
2.1
Accessories
2-1
2.2
Basket Lift Assembly (Modular) and Related Components
2-2
2.3
Cabinetry and Related Components
2-5
2.3.1
EH1721 & 18UE Electric
2-5
2.3.2
KFC18E Electric
2-8
2.3.3
Door Components – Spring-Loaded Door Pins
2-10
2.3.4
Top Caps and Tilt Housing Components
2-11
2.4
Computer and Related Components
2-12
2.5
Contactor/Wireway Box and Related Components
2-14
2.6
Filter Pan and Related Components
2-16
2.6.1
Under Fryer Filter (UFF) – UFF 80 (100 Lb Capacity)
2-16
2.6.2
Under Fryer Filter (UFF) – KFC18E Only
2-17
2.6.3
Under Fryer Filter (UFF) – Filter-Leaf/Suction Tube Assembly
2-19
2.6.4
Single Under Fryer Filter (SUFF) – BIH1721 & 18UE
2-20
2.7
Frypot and Drain Valve Components
2-21
2.8
Oil Drain Flush Components
2-22
2.9
Oil Drain Manifold Components
2-23
2.10 Oil Return Manifold, Motor and Pump Components
2-24
2.11 Oil Return Line Assemblies
2-27
2.12 Probes, High-Limits, Elements and Related Components
2-29
2.13 Tilt Safety Switch Components
2-32
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster/Dean Ultimate Electric fryer, you must
disconnect the electrical power supply.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate reassembly.
DANGER
Hot cooking oil or shortening will cause severe burns. Never attempt to move this appliance
when filled with hot cooking oil or shortening, or to transfer hot cooking oil or shortening
from one container to another.
DANGER
This equipment should be unplugged when servicing, except when electrical circuit tests are
required. Use extreme care when performing such tests.
This appliance may have more than one electrical power supply connection point.
Disconnect all power cords before servicing.
Inspection, testing and repair of electrical components should be performed by an
authorized service agent only.
1.2 Replace Computer/Controller
1. Unscrew and remove two control panel
screws on control panel front. Swing the
panel open from the top.
2. Unplug wiring harness at plug on back of
controller (arrow). Unplug controller ground
wire from controller (circle).
3. Remove the control panel/controller by lifting
the assembly from the hinged slots in the
control-panel frame.
4. Reverse procedures to install new controller.
Wire harness/connector and ground wire on controller
back.
1-1
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.3 Replace Interface Board
1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.
2. Unplug wire harness from the interface board
(arrow). Remove all wiring from the
terminals of the interface board, ensuring that
each wire is marked for reattachment.
Wire harness/connector.
3. Remove the nuts from each corner of the
interface board and slide the board from the
studs. Unplug connectors J1 and J2, mark
and unplug all other wiring on rear of the
interface board. Ensure that standoffs remain
in place on studs, prior to installing new
interface board. Install the new interface
board by reversing the previous procedures.
Ensure that wire harnesses are connected to
back of interface board prior to securing
interface board. Also, ensure that wiring and
wire harnesses are connected to the proper
terminals.
Nuts securing interface board (arrows).
1-2
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.4 Replace Transformer
1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.
2. Remove all wiring from the terminals of the
transformer to be replaced (arrows).
3. Remove the screws that secure the
transformer to the component box.
4. Install the new transformer by reversing the
preceding procedures. Make sure you
reconnect the wiring to the proper terminals
and the harnesses to the correct connectors.
Mark and disconnect wiring from the transformer
being replaced.
1.5 Replace Temperature Probe
1. Unplug fryer from the electrical source.
2. Drain the cooking oil from the frypot.
3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer.
4. Remove the screws from the back cover(s).
Set the cover(s) and screws aside.
5. After removing back(s), remove two
remaining screws securing the tilt housing
cover (arrows). Remove the tilt housing.
Note: Early production model shown.
Current production units have a one-piece
back panel (remove all screws securing back
panel). Older units have a three-piece back
panel.
Screws securing back cover and tilt housing.
Remove two tilt-housing screws (arrows) after
removing all other screws and back panel(s).
1-3
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.5 Replace Temperature Probe (cont.)
6. Disconnect the wire harness containing the
probe wiring (arrows). It may be necessary
to remove the wire ties.
7. Use a pin-pusher (P/N 806-4855 or P/N 8070928—see Section 1.7) to remove the red and
white probe wires from the connector. Note
probe pin location in plug. Pull the probe
wires out of the insulation.
Use a pin-pusher to remove probe wires from
connector (arrows).
8. Remove the screw(s) securing the probe
bracket to the element. Remove the metal
wraps securing the probe to the element.
Bracket Screw
Probe Bulb
Probe Bracket
Remove probe bracket screw and bracket to remove
probe.
9. Remove the probe bracket and the securing
components from the probe bulb and element.
Thread the probe wire through the hole
(arrow) in the tilt plate assembly and remove
the probe.
Pull old probe wire through grommet to remove
probe.
1-4
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.5 Replace Temperature Probe (cont.)
10. Thread the new probe wire through the hole
in tilt plate. Place the new temperature probe
assembly onto the element and secure with
the bracket and screws removed earlier. Clip
the probe onto the rear of the element (arrow)
in two places. The temperature probe
assembly should be oriented in the same
manner as the probe being replaced.
11. Thread the probe wires into the harness
insulation. Note the pin positions and insert
pins in the connector. Reconnect the harness
and secure with a wire-tie.
12. Lower the element into the frypot with the lift
handle.
Secure probe bulb to the element back in two places
with metal wire wrap (arrow).
13. Place the tilt housing cover over the tilt
housing assembly and secure with screws.
Slightly raising the elements will facilitate
tilt-housing installation.
14. Install back cover(s) and secure with screws
Install tilt housing and cabinet backs after probe
installation is complete.
1-5
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element
1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.
2. Unplug the element connectors for the
element being removed (right element- 6-pin
harness connector; left element- 9-pin harness
connector). Remove the element wires from
the connector. Press down on either side of
the connector while pulling up on the top
portion. The connector will open from the
top. Note wiring configuration in connector
before removing element wire pins. Pull all
wires from the connector.
Harness
Connector
Closed
Harness
Connector
Open
Top Portion
Push in on tabs to release
top portion
3. Remove the screws securing the temperature
probe bracket from the element. Remove the
probe clamp (metal wire-wrap). Set the
temperature probe and probe-securing
components aside.
NOTE: Temperature probe removal is not
required if the left element is being replaced.
Remove metal wire wrap (arrow), and screws
securing probe bracket to element (inset, arrow).
4. Disconnect the element springs from the tilt
brackets.
Disconnect element springs here.
1-6
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element (cont.)
5. Remove the element clamps and hardware
before removing mounting-screws and nuts
on the defective element. Remove all wireties securing element wiring, and then
remove element from frypot.
6. Install the replacement element in the frypot
and secure with the mounting hardware
removed in Step 5.
7. Reinstall the temperature probe and probebracket components onto the replacement
element.
Element mounting screws on tilt-plate front. (Inset:
element mounting plate on tilt-plate back.)
8. Route the element leads (terminals) to the
rear of the fryer. Ensure the element-harness
insulation is in place prior to installing
connectors.
Ensure element wire insulation is installed and that
the wires are properly routed to prevent wire chafing.
9. Secure element wiring with wire-ties.
Use wire-ties (arrows) to secure element wiring.
1-7
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.6 Replace Heating Element (cont.)
10. When replacing the left element (as viewed
from the rear of the fryer), use the 9-pin
connector, inserting the leads from the
replacement element. Ensure the pin
numbers match the numbers of the defective
element wires. When all pin terminals have
been fully inserted, close the connector by
sliding the halves together until the tabs snap
back into place (reverse procedure in this
section, Step 2). Check wire numbers to
ensure correct wiring of the replacement
element.
Left Element—
9-Pin Connector
When replacing the right element (as viewed
from the rear of the fryer), follow the above
procedure, inserting pin terminals into the
corresponding holes in the 6-pin connector.
Right Element—
6-Pin Connector
11. Connect the connectors, ensuring the latches
lock in place (arrow).
12. Install the temperature probe wires (marked
for re-assembly) in the corresponding pin
locations.
Ensure the connection is complete and the latches
(arrow) are locked in place.
13. Reconnect the element springs. Older models
have turnbuckles (arrow) to allow adjustment
of the spring tension.
14. Place the tilt housing cover over the tilt
housing assembly and secure with screws.
15. Install back covers and secure with screws.
16. Position fryer under exhaust hood.
Older units have turnbuckles to adjust spring tension.
Current production models are not adjustable.
1-8
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.7 Replace High-Limit
1. Perform Procedure 1.5, Replace Temperature
Probe, Steps 1-4.
2. Disconnect the wire harness containing the
high-limit wires.
3. Use a pin-pusher (P/N 806-4855 or P/N 8070928) to remove the two high-limit wires
from the wire harness connector (arrows).
Note pin location in connector before
removing wires.
4. Remove the high-limit from the frypot using
an open-end wrench or other suitable tool.
5. Apply Loc-Tite PST 567 sealant to the
replacement high-limit threads.
Using a pin-pusher, remove two high-limit wires
(arrows) from connector.
6. Screw the replacement high-limit into the
frypot and tighten to 170-180 inch-pounds
torque. DO NOT OVERTIGHTEN.
7. Insert the replacement high-limit wires into
the connector, ensuring each wire is in the
correct hole..
Pin Pusher— P/N 807-0928
8. Reconnect the high-limit wire-harness
connector.
9. Install and secure the back cover(s).
10. Return fryer to operation.
Place wrench here when removing and installing
high-limit.
1-9
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.8 Replace Frypot
1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.
2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.
3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4.
4. Disconnect the element wire harnesses.
5. Remove the screws securing the capping piece from the fryer. Remove the capping piece and set
aside.
6. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including
oil-return and drain plumbing.
7. Remove the screws securing the frypot to the front frame of the fryer.
8. Carefully lift the frypot from the cabinet.
9. Remove the drain valve from the old frypot and install on the new frypot.
10. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot.
11. Disconnect the tilt plate springs from the old frypot.
12. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from
the old frypot and install on the new frypot.
13. Follow the preceding steps in reverse to install the new frypot into the fryer.
14. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.
1-10
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.9 Replace Contactor (Latching or Heating)
1. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.
2. Identify faulty contactor. Remove all wiring
connected to the contactor terminals (circles)
inside the component box. Tape wire-pairs
together and mark each wire-set or wire for
reassembly.
3. Remove contactor-mounting screws (arrow)
and remove the contactor.
4. Install the new contactor and connect the
wiring removed in Step 2.
Remove contactor-mounting screws after removing
all wiring from the contactor (circles).
1.10 Built-in Filter System Service Procedures
Troubleshooting Built-In Filtration Systems
One of the most common errors is placing the filter paper on the bottom of the filter pan rather than
over the filter screen.
CAUTION
Ensure that the paper support screen is in place prior to filter paper placement and
filter pump operation. Improper screen placement is the major cause of filter system
malfunction.
Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the supply line connection are present and in good condition.
Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil
leaks into the fryer and on the floor each time a frypot is filtered.
1-11
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.10 Built-in Filter System Service Procedures (cont.)
If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker
is reset. If the pump motor does not start, press the white reset button located under the component
box, inside the cabinet.
If the pump starts after resetting the breaker, then something is causing the motor to overheat. A
major cause of overheating is when several frypots are filtered sequentially, thus overheating the
pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and
allow time for the motor to cool between sequential frypot filtering.
Pump overheating can be caused by:
•
Solidified shortening in the pan or filter lines,
or
•
Attempting to filter unheated oil or shortening.
Cold oil and shortening are more viscous, causing the pump motor to load up and overheat. Always
filter with the oil or shortening at operating temperature [~350°F (177°C)].
If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or
installed paper/pads will allow food particles and sediment to pass through the filter pan and into the
pump. When sediment enters the pump, the gears bind, causing the motor to overload, again
tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize,
with the same result.
A pump seized by debris or hard shortening must be disassembled, cleaned, and then reassembled
before continuing use. Use the following procedure:
1. Disconnect power to the filter system.
2. Remove the front cover of the pump to access the gears inside (see illustration below- 8-GPM
pump shown), if the pump is accessible while still inside the cabinet.
Remove bolts to remove
pump cover.
Remove debris or hardened
shortening to free gears.
1-12
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.10 Built-in Filter System Service Procedures (cont.)
3. If the front cover is not accessible, the pump must be removed from the pump motor (remove
input/output plumbing from the pump prior to removing pump). Remove three setscrews from
the pump-shaft housing to disengage the pump from the motor. Remove the gears and
thoroughly clean all internal components. Ensure the inside of the pump housing is free of any
debris or hardened shortening before reassembling. Failure to completely clean the inside
housing and ring gear will cause gear binding after reassembly.
Filter paper/pads that are the wrong size or installed incorrectly will also allow food particles and
sediment to pass through and clog the suction tube in the bottom of the filter pan. Particles large
enough to block the suction tube may indicate that the crumb tray is not being used.
1.11 Basket Lift Service Procedures
Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure
uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.
A modular basket lift (illustrated) consists
of a toothed rod to which the basket lift arm
is attached, a reversible-drive gear motor
and a pair of roller-activated microswitches.
The gear motor engages the teeth in the rod,
moving it up or down, depending upon the
direction of rotation of the motor.
Microswitches at the upper and lower limits
of movement stop the motor when the
basket is in the full up or full down position.
Timing circuitry in the controller initiates
and stops basket lift operation depending
upon the variables programmed by the
operator. When the product button is
pressed, or the manual control is activated,
the timing circuitry activates a coil in the
basket lift relay to supply power to the lower
microswitch. The microswitches stop the
motor at the lift’s upper and lower travel
limits and reverse the direction of current
flow thus reversing the motor direction.
Modular Basket Lift Assembly (Typical).
1-13
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
Simplified Schematic
H
N
Normally Open Upper-limit
Microswitch
5
M
6
1 or 4
3
Basket Lift
Relay
Normally Closed Lower-limit
Microswitch
To computer/controller via
interface board
When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the
normally open upper-microswitch. When the lower normally closed microswitch is opened by the
downward moving lift rod, power to the motor ceases to flow. When the computer/controller timesout, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket
lift then raises and closes the lower microswitch. When the basket lift rod clears the upper
microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor.
Pushing the product button or activating the manual control (if equipped) restarts the cycle.
Problems with the modular basket lift design can be grouped into three categories:
● Binding/jamming problems
● Motor and gear problems
● Electronics problems
1-14
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
BINDING/JAMMING PROBLEMS
Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and
bushings to correct the problem.
With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.
MOTOR AND GEAR PROBLEMS
With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.
If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. The motor must be replaced.
If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.
ELECTRONICS PROBLEMS
Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.
Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current
flow through the individual components up to and including the motor. Using a multimeter set to the
250 VAC range, check the connections on both sides of the component for the presence of the
applied line voltage. The accompanying simplified wiring diagrams identify the components and
wiring connection points.
1-15
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.11 Basket Lift Service Procedures (cont.)
Ultimate Electric Series fryers, used to cook large
amounts of bone-in chicken in a single drop, are
equipped with bell-crank style basket lifts.
Two components, a cam and bell crank, are
connected to the basket lift arm by a flat metal
link. The cam is attached to a drive motor. The
motor rotates the cam, thus raising or lowering
the lift arm linked to the bell crank. A rolleractivated microswitch is used to limit travel.
When the roller in the microswitch is in contact
with the cam, the motor is energized. As the cam
rotates, the roller loses contact with the cam and
the motor power circuit is broken, de-energizing
the motor.
Bell-crank style basket lift.
Timing circuitry in the controller initiates and stops basket lift operation. When the product button is
pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. The
microswitch stops the motor at the lift’s lower travel limit and the switch contacts are reversed. At
the end of the programmed cooking time, the timing circuit activates the coil once more and the lift
rises until the microswitch again loses contact with the cam, opening the motor power circuit and
stopping the motor. A typical bell-crank wiring diagram is shown below.
REFERENCES TO LEFT & RIGHT ARE FROM REAR OF
FRYER
M
LH SIDE
WHT
M
RH SIDE
BLK
ALL RELAYS
12VDC COIL
WHT
COM
3
COM
3
NC
5
1
NO
4
NC
5
COM
3
1
RED
COM
3
2
NC
5
2
NO
4
1
NO
4
2
PUR
NO
4
NC
5
ORG
BLU
3
2
1
B.L. RH
4
GRD
5
B.L. COM
6
B.L. LH
1
LINE LOAD
B.L.COM 2
2
LINE COM
FUSE
5AMP
1-16
N.C.
2
N.O.
N.C.
N.O.
1
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.12 Electric Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using
only a multimeter.
Note: The sealed relays
are not replaceable. If a
relay fails, the interface
board must be replaced.
K1
3
2
1
6
5
4
9
8
7
12
11
10
15
14
13
K2
Diagnostic LED Legend
CMP
24
HI
K3
HI
HT
HT
AL
K4
AL
10
7
4
1
10
7
4
1
11
8
5
2
11
8
5
2
12
9
6
3
12
9
6
3
Meter Setting
Test
indicates power from 12V transformer
indicates power from 24V transformer
(RH) indicates output (closed) from right latch
relay
(LH) not applicable to Ultimate Electric fryers
(RH) indicates output from right heat relay
(LH) not applicable to Ultimate Electric fryers
(RH) indicates output (open) from right latch
relay
(LH) not applicable to Ultimate Electric fryers
Pin
Pin
Results
1 of J2
3 of J2
12-16 VAC
12 VAC Power
50 VAC Scale
24 VAC Power
50 VAC Scale
2 of J2
Chassis
24-30 VAC
*Probe Resistance
R X 1000 OHMS
11 of J2
12 of J2
See Chart
Hi-Limit Continuity
R X 1 OHMS
7 of J2
4 of J2
0 - OHMS
Latch Contactor Coil
R X 1 OHMS
8 of J2
Chassis
3-10 OHMS
Heat Contactor Coil
R X 1 OHMS
9 of J2
Chassis
18-25 OHMS
*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-17
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.13 Probe Resistance Chart
Use the chart below when testing temperature probes and probe circuits for proper operation.
Probe Resistance Chart
F
60
65
70
75
80
85
90
95
100
105
110
115
120
125
OHMS
1059
1070
1080
1091
1101
1112
1122
1133
1143
1154
1164
1174
1185
1195
C
16
18
21
24
27
29
32
35
38
41
43
46
49
52
F
130
135
140
145
150
155
160
165
170
175
180
185
190
195
OHMS
1204
1216
1226
1237
1247
1258
1268
1278
1289
1299
1309
1320
1330
1340
C
54
57
60
63
66
68
71
74
77
79
82
85
88
91
F
200
205
210
215
220
225
230
235
240
245
250
255
260
265
OHMS
1350
1361
1371
1381
1391
1402
1412
1422
1432
1442
1453
1463
1473
1483
C
93
96
99
102
104
107
110
113
116
118
121
124
127
129
F
270
275
280
285
290
295
300
305
310
315
320
325
330
335
OHMS
1493
1503
1514
1524
1534
1544
1554
1564
1574
1584
1594
1604
1614
1624
C
132
135
138
141
143
146
149
152
154
157
160
163
166
168
F
340
345
350
355
360
365
370
375
380
385
390
395
400
405
OHMS
1634
1644
1654
1664
1674
1684
1694
1704
1714
1724
1734
1744
1754
1764
C
171
174
177
179
182
185
188
191
193
196
199
202
204
207
1.14 Element Wattage/Amperage Calculation Charts
Use the charts below when changing voltages or determining amperage for a given element
configuration.
L1
L1
Three Phase
Amperage
Three Phase
Wattage
L2
L3
L2
L3
To determine Three Phase Amperage, solve for
Single Phase first:
Wattage
Voltage
To compute the New Wattage Rating of an element if a
different voltage is applied, use the following formula:
[
= Single Phase Amps
Then divide the Single Phase Amperage by 1.73 to
determine Three Phase Amperage.
New Voltage
Old Voltage
]
2
X
kW Listed
= New Wattage Rating
Example:
Example:
If 208V supply is applied to a 17 kW element
rated for 240V, the calculation is as follows:
17,000W
240V
=
70.833 Amps
1.73
[
= 40.944 Amps per Phase
208V
240V
]
= 12.77 kW
1-18
2
X
17,000 Watts
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9
BRN 40C
K2
K1
BRN 40C
6 5 4 3 2 1
WHT 70C
WHT 3C
WHT 4C
1 3 5
BLK 6C
2 4 6
BLK 2C
WHT 1C
24V
BRN 40C
12V
BLU 2H
BLK 5H
BLK 3H
ORG 15C
YEL 12C
1-19
BLK 71C
BLU 6H
120V
WHT 42C
GRN/YEL 74C
T1
FUSE
T2
FUSE
120V
GROUND
TERMINAL
BLU 6H
BLK 5C
BLK 1H
ORG 14C
120V
BLU 28C
480V
RED 30C
RED 38C*
BLU 29C
C
YEL 72C
BLK
WHT
BLK
TILT SWITCH
BLU 60C
BLU 61C
RED
1
2
3
4
5
6
1
2
3
4
5
6
RED 39C*
3 WIRE
3 PHASE
* Non Basket
Lift Position
PUR 75C
C6
NC
RED 31C
RED 73C
HIGH LIMIT
THERMOSTAT
6
3
4
5
DRAIN
SWITCH
RED 34C
WHT 33C
BLU 37C
RED 35C
BLK 48C
RED 32C
2
BLU 36C
RED
PROBE
WHT
J2
1 2 3 4 5 6 7 8 9 10 11 12
9
1 2 3 4 5 6 7 8 9 10 11 12
9
3,6
L3
4,5
L2
1,2
L1
1
TERMINAL
BLOCK
J1
COMPUTER INTERFACE
BOARD (NO. 8067965)
FRY CM 3.5 COMPUTER
(NO. 8067158)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TO FRY BM 3.5 COMPUTER
TO INTERFACE BOARD
GND
8051401D
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
HEAT
CONTACTOR
LATCH
CONTACTOR
To Basket Lift
R
1.15 Wiring Diagrams, Main
L
1.15.1 Wiring Diagram, Main- 480V: 18UE and EH1721
480V ELEMENTS
L
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9
HEAT
CONTACTOR
K2
K1
BRN 40C
1 3 5
2 4 6
BLU 6H
To Basket Lift
WHT 42C
BLU 6H
6 5 4 3 2 1
BLU 2H
BLK 5H
BLK 3H
WHT 70C
BLK 1H
WHT 3C
WHT 4C
BLK 6C
GRN/YEL 74C
T1
208V
FUSE
T2
FUSE
1-20
BLK 5C
BLK 2C
WHT 1C
GROUND
TERMINAL
208V
24V
BRN 40C
12V
ORG 15C
ORG 14C
YEL 12C
BLK 71C
BLU 28C
BLU 28C
4 WIRE
3 PHASE
BLU 29C
RED 73C
HIGH LIMIT
THERMOSTAT
C
BLK
1
2
3
BLK
4
RED
5
6
WHT
TILT SWITCH
BLU 60C
BLU 61C
5
3
1
6
YEL 72C
NC
PUR 75C
C6
1
2
3
4
5
6
RED 34C
DRAIN
SWITCH
WHT 33C
BLU 37C
4
RED 35C
BLK 48C
RED 32C
2
L4
L3
4
L2
2
L1
BLU 36C
TERMINAL
BLOCK
RED
PROBE
1,3,5
6
WHT
1 2 3 4 5 6 7 8 9 10 11 12
9
3 WIRE
3 PHASE
J2
1 2 3 4 5 6 7 8 9 10 11 12
COMPUTER INTERFACE
BOARD (NO. 8067965)
9
J1
6
3
4
5
FRY CM 3.5 COMPUTER
(NO. 8067158)
2
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TO FRY BM 3.5 COMPUTER
TO INTERFACE BOARD
3,6
L3
4,5
L2
1,2
L1
1
TERMINAL
BLOCK
8051412A
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
LATCH
CONTACTOR
BRN 40C
R
1.15.2 Wiring Diagram, Main- 208V- 18UE and EH1721
208V ELEMENTS
MALE
AMP
PINS
BLK
FLOAT
SWITCH
BLK
1
4
8
11
7
10
12
9
6
3
15 PIN CABLE
5
2
4
1
OIL
TEMPERATURE
SENSOR
ON ELEMENT
59C
FUSE
FUSE
HOLDER HOLDER
110C
INTERFACE
BOARD
37C
CABLE TO REAR
34C
35C
8051429B
FEMALE
AMP
PINS
HIGH LIMIT
36C
37C
5
32C
33C
2
34C
35C
3
11
8
5
2
12
9
6
3
1C WHT
7C WHT
2C BLK
8C BLK
41C
10
7
4
1
32C
13C
1
2
3
240V
208V
COM
T2
COMPUTER (BACK)
15C
TRANSF
12V
2
1
12C
HEATING
ELEMENT
5
4
4C
6
4
5
6
1
2
3
T1
6C
4
3
6
9
8
7
3C
5C
43C
3
6
2
5
1C
DRAIN SWITCH
COM
208
220
240
230
2C
3C
4C
44C
6C
1
4
5C
1C
6C
5C
3C
2C
4C
3
6
9
TRANSF
24V
SPEAKER
2
5
8
TO
FILTER
75C
CABLE TO REAR
BLK
5
1
4
7
8C BLK
5C
5C
3C
3C
1C
1C
8
5
2
7
4
1
5
4
3
2
1
L1
25C
L2
KSCFH218
4 WIRE WYE
CONNECTION
7C TO T2
NOTE: RIGHT FUSE
HOLDER AND WIRE
1C ARE ELIMINATED
WIRE 7C GOES FROM
LATCH CONTACTOR
TO T2.
BLOCK
3 PHASE, 3 WIRE
DELTA
16C
L3
6
27C
26C
3
6
9
TERMINAL
76C
58C
RED
RED
L2
L1
L1
L2
CYCLING
CONTACTOR
L2
LATCH
L3
L1
L3
BLOCK
TERMINAL
N
L1
L2
22C
CONTACTOR
CYCLING
60A FUSE EACH
FUSE BLOCKS
GROUND
L3
CONTACTOR
L2
20C
18C
77C
22C
6
17C
L3
L1
2C
2C
4C
4C
6C
6C
23C
19C
24C
21C
TILT
SWITCH
27C
WHT
26C
6
25C
1-21
L3
23C
8C
3
HEATING
ELEMENT
24C
2C
4C
5
GROUND
4C
2
6C
1
6C
4
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.15.3 Wiring Diagram, Main- KSCFH218E
2C
LATCH CONTACTOR
14C
33C
36C
1-22
2 AMP FUSE
WHT
P1
101C RED
RED
BOMB TAIL
T3
T5
P2
T3
P2
T2
T2
T4
P1
T8
T5
T4
BOMB
TAIL
RED 80C
RED 25C
LOW VOLTAGE SHOWN
24V
COM
MOTOR
83C
YEL
HEAT TAPE - 25 WATT
2C BLK
NO
105C BLK
104C WHT
PROBE
TILT SWITCH
C
BLK
20A FUSE
3C WHT
6C BLK
HIGH LIMIT
THERMOSTAT
OIL RETURN
MICRO SWITCH
SHOWN IN OFF
POSITION
BY-PASS
SWITCH
BLK 10C
NC
WHT
BLK
29C WHT
FOR CHANGE OF ROTATION
INTERCHANGE LEADS T5 AND T8
ON THE MOTOR
24V
NC
NO
COM
BLK 26C
RELAY
BLK 23C
BLK 20C
T8
100C WHT
8051445B
BLK
WHT
HIGH VOLTAGE SHOWN
CIRCUIT CB
BREAKER
BLK 11C
WHT 46C
WHT 45C
T2 T1
WHT 22C
NC
RED
WHT
60C BLU
61C BLU
24V
240V
BLK
1
WHT
2
3
4
RED
5
6
29C WHT
28C BLK
C6
YEL
YEL
34C RED
1
33C WHT
2
37C BLU
3
35C RED
4
32C RED
5
36C BLU
6
12V
240V
1 3 5
COMPUTER INTERFACE
BOARD (NO. 806-7965)
1 2 3 4 5 6 7 8 9 10 11 12
COM
48C BLK
DRAIN
SWITCH
NO
NC
1H BLU
6H BLU
4H BLU
2H BLU
5H BLU
3H BLU
2 4 6
41C BRN
K2 HEAT
CONTACTOR
1 2 3 4 5 6 7 8 9
208V OR 240V ELEMENTS
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
GND
J2
40C BRN
K1
LATCH
CONTACTOR
42C WHT
1 2 3 4 5 6 7 8 9 10 11 12
15C ORG
14C ORG
37C BLU
L
R
20A
FUSE
1
3
2
4
6
5
1
2
6
3
4
5
L1
L2
N
L3
L2
L1
3
1
L4
5
2,4,6
4 WIRE
3 PHASE
1,2
4,5
L3
TERMINAL
BLOCK
240V ONLY
TERMINAL
BLOCK
3 WIRE, 3 PHASE
3,6
1C WHT
GROUND
TERMINAL
FUSES USED ONLY FOR
3 WIRE, 3 PHASE
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.15.4 Wiring Diagram, Main- BIH1721
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.16 Wiring Diagrams, Basket Lifts
1.16.1 Modular Basket Lifts
LEFT
SIDE
RIGHT
SIDE
M
M
RESISTORS**
12.5 µF
12.5 µF
**120V UNITS: TWO 13 OHM
NC
5
2
1
NO
4
NC
5
NO
4
4
3
2
1
LINE LOAD
B.L. LH
B.L. COM
GND
B.L. RH
COM
5
LIN COM
LOWER
SWITCH
6
LOWER
SWITCH
LEFT SIDE
RIGHT SIDE
M
M
25 Ohm
25 Ohm
240V Basket Lifts OnlyThree Sets of Resistors
50 Ohm
1-23
NC
UPPER
SWITCH
2
NC
1
COM
NO
NC
UPPER
SWITCH
COM
3
NO
COM
3
NO
COM
COM
NO
NC
**208-220V UNITS: FOUR 50 OHM
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.16.2 Bell-Crank Style Basket Lifts
REFERENCES TO LEFT & RIGHT ARE FROM REAR OF FRYER
M
LH SIDE
M
RH SIDE
WHT
BLK
ALL RELAYS
12VDC COIL
WHT
COM
3
COM
3
NC
5
1
NO
4
NC
5
COM
3
1
RED
COM
3
2
1
NO
4
NC
5
2
NO
4
2
NC
5
PUR
NO
4
ORG
BLU
3
2
1
B.L. RH
4
GRD
5
B.L. COM
6
B.L. LH
1
LINE LOAD
B.L.COM 2
2
LINE COM
FUSE
5AMP
1-24
N.C.
2
N.O.
N.C.
N.O.
1
BLK 26C
WHT 46C
NC
BLK 11C
RELAY
120V
NO
COM
24V
CB
RED 25C
24V
1-25
CIRCUIT BREAKER
7 AMP-120V
5 AMP-480V
T5
T3
T3
P1
P2
BLK
RED 82C
MOTOR
NC
P2
T2
YEL 85C
T2
T8
RED 81C
T4
T4
YEL 84C
T8
T5
YEL 83C
WHT#1
RED 80C
LOW VOLTAGE SHOWN
HIGH VOLTAGE SHOWN
COM
NC
COM
NC
COM
P1
NO
FOR CHANGE OF ROTATION INTERCHANGE
LEADS T5 AND T8 ON THE MOTOR
OIL RETURN
LH FRYER
NO
OIL RETURN
CENTER FRYER
(DOUBLE)
NO
OIL RETURN
RH FRYER
(TRIPLE)
J BOX
WHT#2
BLK #2
HEAT TAPE - 25 WATT
FUSE
2 AMP
GRN
JUCTION BOX
COVER PLATE
FUSE
FUSE HOLDER
MICROSWITCH
SHOWN IN
OFF POSITION
8051403F
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
BLK 23C
WHT 45C
1.17 Wiring Diagrams: Built-in Filtration
BLK 20C
INPUT
115V
CIRCUIT
1.17.1 Wiring Diagram, 480V Systems With Built-in Filtration
SCF OIL RETURN
TRANSFORMER/RELAY ASSY
BLK 20C
BLK 10C
BLK 23C
WHT 45C
BY-PASS SWITCH
BLK 26C
WHT 22C
WHT 46C
NC
BLK 11C
RELAY
PN 1932
208V
NO
COM
24V
CB
24V
RED 25C
BLK
T8
T2
T3
P2
P2
P1
P1
NC
MOTOR
COM
OIL RETURN
LH FRYER
FOR CHANGE OF ROTATION INTERCHANGE
LEADS T5 AND T8 ON THE MOTOR
NC
COM
NO
RED 82C
T2
T3
YEL 85C
T4
T8
RED 81C
T5
T4
YEL 84C
HIGH VOLTAGE SHOWN
T5
RED 80C
YEL 83C
1-26
LOW VOLTAGE SHOWN
WHT#1
NC
COM
NO
OIL RETURN
CENTER FRYER
(DOUBLE)
MICRO SWITCH SHOWN IN
OFF POSITION
NO
OIL RETURN
RH FRYER
(TRIPLE)
8051413A
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
INPUT
208V
CIRCUIT
1.17.2 Wiring Diagram, 208V Systems With Built-in Filtration
SCF OIL RETURN
TRANSFORMER/RELAY ASSY
YEL
24V OUT
YEL
YEL
NC
NO
COM
PUR
TO RH FRYER
CIRCUIT
NC
RED
NO
YEL #1
COM
24V
24V
BLK
ORG
ORG
CIRCUIT
BREAKER
YEL
YEL #1
PUR
ORG
ORG
WHT
WHT
YEL
YEL
BLK
CB
BLK
INPUT
115V/230V
FILTER CIRCUIT
1
2
1
2
1
2
1
2
1
2
RED
NC
NC
WHT#1
COM
T5
KSCFH18E FILTER CIRCUIT
COM
T4
T8
T3
NO
OIL RETURN
MICRO SWITCH
MOTOR
T2
BLK
T1
FOR CHANGE OF ROTATION INTERCHANGE
LEADS T5 AND T8 ON THE MOTOR
BLK
WHT
1
2
1-27
PUR
115 V - 7 AMP
230 V - 5 AMP
MANUAL
BY PASS
SWITCH
NO
OIL RETURN
MICROSWITCH
8051366B
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
24V
BLK
115V
230V
BLU
RH FRYER TRANFORMER
115 VAC OR 230 VAC
TO 24 VAC
YEL
RH FRYER
1.17.3 Wiring Diagram, 115/230V KFC Systems With Built-in Filtration
LH FRYER
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.1 Accessories
1
3
2
4
5
7
6
Item
Part Number
Description
1
810-2092
Basket Hanger
*
106-1968
Cover, Vat- All Ultimate Electrics
2
809-0171
Thumbscrew, Basket Hanger
3
210-1288
Joiner Strip
4
803-0209
Brush, Frypot
*
810-2120
Grid, Frypot W/Standoff
*
803-0149
Grid, Frypot- FPH1721 Systems
5
803-0306
Fry Basket, Twin Basket
*
803-0017
Fry Basket, Full Basket
6
826-1117
Caster, 5"- W/O Brake (Mounting Hardware Included)
7
826-1118
Caster, 5"- With Brake (Mounting Hardware Included)
*
803-0197
Fryer’s Friend (Clean-out Rod)
* Not Illustrated
2-1
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.2 Basket Lift Assembly (Modular) and Related Components
1
16
208-230V Basket
Lifts Only
120V Basket Lifts Only
21
18
2
19
7
3
20
15
11
14
9
17
5
8
6
13
12
22
10
4
Item
Part Number
Description
1
200-2564
Mount, Basket Lift Assembly
2
806-5964
Motor Assembly- All EH1721 Basket Lifts
3
106-2770SP
Resistor Assembly, 200/208/220V
*
106-2771SP
Resistor Assembly, 230/240/250V
806-8530SP
Resistor Assembly, 120V (Used On 480V Fryers)
*
807-2661
Resistor, 13 Ohm-120V (For 480V Fryers)
*
807-3893
Resistor, 50 Ohm- 200V/250V (For 208/220V and
230/250 Fryers)
*
807-2511
Resistor, 25 Ohm- 230V/250V (For 230/250V Fryers)
* Not Illustrated
2-2
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.2 Basket Lift Assembly (Modular) and Related Components (cont.)
Item
Part Number
Description
4
807-0159
Connector, 12-Pin
5
807-2133
Capacitor, 120V Basket Lifts
*
807-2513
Capacitor, 208V Basket Lifts
6
807-2572
Microswitch
7
809-0082
Ring, Truarc
8
809-0111
Screw, 8-32
9
809-0186
Washer, Lock #6
10
809-0237
Nut, 4-40
11
809-0247
Nut, 8-32, Hex Keps
12
809-0354
Screw, 4-40 x ¾"
*
809-0358
Screw, 4-40 x ¼" (Use with 208V Basket Lifts)
13
809-0361
Screw, (Drill #8)
14
809-0412
Screw #10-1/2 Hex
15
809-0503
Screw, Hex 8-32 x ½"
16
810-1012
Basket Lift Rod
17
812-0442
Insulation, Switch Box
18
813-0035
Bushing, Bronze .620 ID
19
900-5529
Gusset
20
901-8499
Chassis, Left
21
902-8499
Chassis, Right
22
807-1683
Relay, 12VDC
*
200-2565
Enclosure, Basket Lift Assembly
*
200-3232
Mount, Conduit- Basket Lift Wire Harness Cover
*
200-3224
Cover, Basket Lift Wire Harness
* Not Illustrated
2-3
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.2 Basket Lift Assembly (Modular) and Related Components (cont.)
1
7
6
5
4
2
3
8
9
Item
Part Number
Description
1
106-1594SP
2
809-0508
Bolt, ¼-20 x 1-¼" Hex Head S/S
3
809-0190
Washer, Flat- ¼" S/S
4
810-0374
Spacer, Tubular Basket Lift Roller
5
810-0194
Roller, Basket Lift
6
809-0047
Nut, Cap- ¼-20 S/S
7
809-0132
Screw, ¼-20 x ¾" Round Slotted S/S
8
823-3992
Basket Lift Arm- Left
9
823-3993
Basket Lift Arm- Right
Roller Assembly, Bracket
2-4
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3 Cabinetry and Related Components
2.3.1 EH1721 & 18UE
1
5
2
17
3
14
38
22
29
6
4
15
31
26
25
11
30
39
12
20
16
13
27
19
9
7
24
10
18
23
21
37
28
8
32
36
33
34
35
2-5
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.1 EH1721 & 18UE (cont.)
Item
Part Number
Description
1
106-1724SP
2
200-1254
Guard, Rear Wire- Top
3
200-1255
Guard, Rear Right Center Wire, Side
4
200-1263
Channel, Bus Electric
5
200-1284
Channel, Vessel- Outer Back Panel
6
200-1285
Channel, Vessel- Outer Back Panel
7
200-1331
Shield, Burner- Heat
8
200-1675
Bracket, Lower Hinge
9
200-2308
Post, Door
10
200-2493
Channel, Front & Rear- Single and 2-Battery With
Dump Station
*
200-2534
Channel, Front & Rear- 3-Battery With Dump Station
11
200-2526
Channel, Base
12
200-3215
Frame, Base- 1721 Systems
*
200-3491
Frame, Base- BIH1721
13
200-3264
Base, Cabinet Lower Frame- 1721 Systems
*
200-3494
Base, Cabinet Lower Frame- BIH1721
14
200-3242
Guard, Center Rear Wire
15
200-2842
Cover, Structural Back- Lower
16
201-3216
Panel, Inner-Left Side
17
201-2533
Side, Cabinet- Left (With Hole)
18
201-2552
Gusset, Side Panel- Left
19
202-3216
Panel, Inner- Right Side
20
202-2533
Side, Cabinet- Right (With Hole)
21
202-2552
Gusset, Side Panel- Right
22
210-2756
Duct, Door Access
23
210-2848
Bracket, Cabinet Batter
24
211-2532
Side, Cabinet- Left Side
25
212-2532
Side, Cabinet- Right Side
26
823-3248
Support, Leg
27
823-3458
Wireway, Control Panel
Cover Assembly, Dump Station Front
* Not Illustrated
2-6
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.1 EH1721 & 18UE (cont.)
Item
Part Number
Description
28
823-3468
Channel, Leg Support
29
823-3559
Slide, Filter Pan Support
30
200-3240
Bottom, Bus Channel
31
823-3688
Cover, Bus Channel (With Bracket)
32
106-0855SP
33
200-1185
Panel, Door- Inner
34
200-1301
Door Pin
35
210-1271
Panel, Door- Outer
36
810-0180
Handle, Door
*
809-0918
Screw, 10-24 x ½" Slotted Head (Use With 810-2105)
*
809-0191
Washer, ¼ Spring-Lock (Use With 810-2105)
37
810-0066
Magnet, Door
38
200-1252
Back, Upper Cabinet
39
200-1283
Cover, Vent- Cabinet Back
Door Assembly (Door Pin Not Included) See Section
2.3.3 For Additional Door Components
* Not Illustrated
2-7
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.2 KFC18E Electric
32
31
35
34
24
26
33
30
14
27
25
2
28
22
23
21
29
20
17
16
15
18
1
8
19
6
3
7
5
4
11
12
9
2-8
10
13
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.2 KFC18E Electric (cont.)
Item
Part #
Description
1
201-1299
Side Panel, Painted, LH
2
202-1299
Side Panel, Painted, RH
3
810-0378
Caster, Stationary- 5" Rigid
4
806-5043
Leg
0
823-3180
Support, Channel- Leg/Caster
6
201-1182
Gussets, L/H
7
202-1182
Gussets, R/H
8
200-1675
Lower Hinge Bracket (Door)
9
200-1185
Door Panel, Inner
10
210-1271SP
*
106-0855SP
11
810-1105
Door Panel, Outer
Door Assembly (Door Pin Not Included) See Section
2.3.3 For Additional Door Components
Magnetic Door Catch
12
810-0180
Handle, Door
*
809-0918
Screw, 10-24 x ½" Slotted Head (Use With 810-2105)
*
809-0191
Washer, ¼ Spring-Lock (Use With 810-2105)
13
200-1301
Door Pin
14
210-1262
Top Cap
15
210-1806
Slide, UFF Filter Pan- Front (Long)
16
210-2128
Slide, UFF Filter Pan- Rear (Short)
17
200-1331
Shield, Heat
18
200-1297
Base, Lower Frame
19
200-1198
Channel, Base
20
200-2134
Plate, Mounting (UFF)
21
200-1611
Base, Upper
22
200-1263
Channel, Bus
23
200-1471
Cover, Access Duct
24
202-1245
Panel, Inner- Right Side
25
201-1245
Panel, Inner- Left Side
26
200-2308
Post, Door
27
210-1278
Guard, Wire- Center
28
200-1254
Guard, Wire- Top
29
200-1255
Guard, Wire- Right Side Center
30
200-1252
Back, Cabinet
*
200-3362
Closure, Lower Structural Back (Single Fryers)
* Not Illustrated
2-9
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.2 KFC18E Electric (cont.)
Item
Part #
Description
31
200-1283
Cover, Back Vent
*
809-0360
Screw, Hex Slotted Head – With Washer- #8 x 3/8"
32
823-3551
Housing, Tilt
33
210-1288
Joiner Strip
34
810-2092
Hanger, Basket
35
809-0171
Thumbscrew, ¼ x 1-3/8" Nickel-Plated
* Not Illustrated
2.3.3 Door Components – Spring-Loaded Door Pins
4
5
6
3
2
1
Item
Part #
Description
1
824-1146
Panel, Door- Outer (Current Production UE Only)
2
200-4610
3
810-0180
4
810-1105
Liner, Door (Current Production UE Only)
Handle, Door (See Section 2.3.1 and 2.3.2 for
connecting hardware)
Magnet, Door (Offset)
5
106-0554SP
6
810-0275
Pin, Door Slotted (With Keeper)
Spring, Door Hinge
* Not Illustrated
2-10
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.3.4 Top Cap and Tilt Housing Components
1
2
4
3
6
5
8
7
9
10
Item
Part Number
Description
Tilt Housing (With Nutsert), 2-Battery EH1721 W/Dump
Station
1
106-1722SP
2
106-1723SP
3
823-3551
Tilt Housing, 2-Battery EH1721
4
824-0946
Tilt Housing, 3-Battery EH1721 W/Dump Station
5
823-3855
Tilt Housing, BIH/EH1721- Single
6
824-0944
Top Cap, 4-Battery EH1721
7
824-0945
Top Cap, 3-Battery EH1721
8
823-3436
Dump Station, EH1721
*
823-2335
Strainer (Screen), Dump Station Drain
9
803-0310
Grid, Dump Station
10
106-1724SP
Tilt Housing - EH1721 W/Dump Station
Cover Assy, Dump Station- Front
* Not Illustrated
2-11
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.4 Computers, Controllers and Related Components
1
1
2
3
4
5
6
7
8
9
2
3
5
6
1
0
CM4-S
4
7
8
2-12
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.4 Computers, Controllers and Related Components (cont.)
Item
Part Number
Description
All Computers/Controllers Come With Bezels
Except Item #5
1
106-1827
Computer, CM-III Full-Vat
2
106-1503
Controller, Digital- Full-Vat
*
106-2510
Controller, Digital- Full-Vat- CE
3
106-0063
Computer, KFC-1 Electric (Non-CE)
*
106-0064
Computer, KFC-1 Electric (CE)
4
106-3028
Computer, CM4-S (Segmented Programming)
5
806-7422
Controller, Analog- Solid State (3 On, 12 Off)
6
210-1256
Control Panel- All Ultimate Electrics
7
823-3433
Bezel, Computer- All Except KFC18E
*
823-2882
Bezel, Computer- KFC18E Only
Electronic Thermostat Controller
8
210-1985
Faceplate, Potentiometer Assembly- 18UE
802-2052
Label, Faceplate- Electronic Thermostat Controller
106-0801SP
Pot Assy, Electronic Thermostat Controller- 18UE
816-0534
Knob, Pot Assy- Electronic Thermostat Controller18UE
* Not Illustrated
2-13
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.5 Contactor/Wireway Box and Related Components
2
15
3
4
5
1
6
8
7
13
PUM P
OFF
10
11
12
9
14
2-14
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.5 Contactor/Wireway Box and Related Components (cont.)
Item
Part Number
1
806-6336
2
807-3722
3
807-0855
Transformer, 120V, 50/60 Hz –12V 20VA (480V Units)
*
807-0979
Transformer, 208-240V, 50/60Hz –12V 20VA
4
807-0800
Transformer, 120V 50/60 Hz –24V 50VA (480V Units)
*
807-0680
Transformer, 208-240V, 50/60Hz –24V 20VA
5
807-3611
Relay, 24VAC
6
807-1071
Contactor, Mercury- 240VAC 30-Amp (17 kW Units)
*
807-0884
Contactor, Mercury- 240VAC 50-Amp (21 kW Units)
7
810-1202
Contactor, Latching- 40-Amp, 3-Pole
8
807-0922
Fuse Holder, Buss Fuse
*
807-2278
Fuse, 20-Amp
9
806-3660
Sound Device- All Except KFC18E
10
806-3660
Speaker, Sound- KFC18E Only
11
807-3538
Breaker, Circuit- 5 Amp (230V Filter Circuit)
*
807-3577
Breaker, Circuit- 7 Amp (120V Filter Circuit)
12
807-3539
Switch, Toggle- Filter Bypass- ON-OFF
13
807-0501
Fuse Block, Buss #2968, 3-Pole
14
807-2465
Power Block– 3-Phase- WYE Only
*
807-3610
Power Block– 3-Phase- DELTA Only
15
823-3458
Wireway Control Panel (Box)- All Ultimate Electrics
*
816-0570
Cover, Wireway Control Box (Clear Lexan)
*
807-0331
Transformer, 480V-250VA (With Basket Lift)
*
807-0064
Transformer, 480V-150VA (Without Basket Lift)
*
807-0800
*
807-0680
*
824-0955
*
200-1291
*
18-0350-1
Description
Interface Board- (All Except Electronic Thermostat
Controller)
Interface Board- (Electronic Thermostat Controllers
Only)
Transformer, 120V 50/60 Hz -24V 50VA (UFF 100
Pump Motor Relay)
Transformer, 208V, 50/60Hz –24V 20VA (UFF 100
Pump Motor Relay)
Cover, 480V Transformer- Left Side
Cover, Terminal Block- All Except Electronic
Thermostat Controller
Cover, Terminal Block- Electronic Thermostat
Controller Only
* Not Illustrated
2-15
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.6 Filter Pan and Related Components- Built-in Filtration
2.6.1 Under Fryer Filter (UFF) – UFF 80 (100 Lb Capacity)
6
7
5
4
3
2
10
1
11
8
Item
Part Number
1
106-1584SP
2
823-3365
Support Grid (Bottom Pan Screen)
3
803-0303
Filter Paper, 26 x 34" (100 Sheets)
4
823-3439
Hold-down Ring, Weighted
5
823-3443
Crumb Basket
6
106-1587SP
Filter Pan Cover, Front
7
106-1588SP
Filter Pan Cover, Back
8
809-0822
Bolt, ¼-20 x ½" Steel
9
210-2291
Insert, Caster
10
809-0820
Nut, Oval Locking- ¼-20
11
809-0805
Screw, ¼-20 x ½"
12
810-0006
Caster, 2"
9
12
Description
Filter Pan, UFF 80 (100 Pound Capacity)
2-16
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.6.2 Under Fryer Filter (UFF) – KFC18E Only
6
24
7
5
23
4
22
14
3
15
21
16
2
17
1
18
13
18
19
8
9
11
10
12
2-17
20
19
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.6.2 Under Fryer Filter (UFF) – KFC18E Only (cont.)
Item
Part Number
Description
1
823-3240
Pan, Filter- KFC18E
2
810-2119
Grid, Filter- KFC18E
3
803-0170
Paper, Filter- 16-½ x 25-¾" (100 Sheets)
4
823-3201
Ring, Hold-Down (No Handles)- KFC18E
*
823-3202
Handle, Hold-Down Ring- KFC18E
5
823-3204
Crumb Basket- KFC18E
6
106-0903SP
Lid, Filter Pan- Front
7
106-0905SP
Lid, Filter Pan- Back
8
809-0866
Screw, SS- ¼-10 x ½" Phillips Head
9
210-1293
Insert, Mounting Plate- Caster
10
810-0006
Caster, 2"
11
809-0823
Nut, Nylock- ¼-20
12
809-0822
Bolt, ¼-20 x ½" Hex Head
13
813-0679
Plug, SS- 1/8 Square Head
14
810-2100
Motor, Filter Pump- 120/230V 1/3 HP
15
810-2098
Pump, Filter- 8GPM
Fitting, Oil Suction Start
16
813-0022
Nipple, ½" NPT x Close BM
813-0003
Tee, ½" NPT BM
813-0156
Plug, ½" NPT BM
17
813-0674
Nipple, ½ NPT x 7-¼"
18
813-0062
Elbow, ½" x 90°
19
813-0247
Nipple, ½ NPT x 3-½"
20
813-0173
Union, ½" NPT BM
21
823-3282
Tube, Suction Assembly
22
813-0608
Coupling, Full
23
810-0697
Disconnect, Male
*
826-1392
O-Ring, Disconnect (Qty: 5)
24
106-0820SP
Drip Cup Assembly
* Not Illustrated
2-18
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.6.3 Under Fryer Filter (UFF) – Filter-Leaf /Suction Tube Assembly
7
8
4
6
5
3
2
11
1
12
9
10
13
Item
Part Number
Description
1
823-4184
Filter Pan, UFF 80- Filter-Leaf Equipped
2
810-2350
Filter Leaf
3
810-2583
Fitting, Bottom- Filter Leaf
4
810-2582
Fitting, Upper- Filter Leaf
5
823-4112
Suction Tube Assembly- Filter Leaf
*
813-0679
Plug, 1/8 Square S/S (Suction Port)
6
823-3443
Crumb Basket
7
106-2953SP
Filter Pan Cover, Front
8
106-2952SP
Filter Pan Cover, Back
9
809-0822
Bolt, ¼-20 x ½" Steel
10
210-2291
Insert, Caster
11
809-0820
Nut, Oval Locking- ¼-20
12
809-0805
Screw, ¼-20 x ½"
13
810-0006
Caster, 2"
* Not Illustrated
2-19
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.6.4 Single Under Fryer Filter (SUFF) – BIH1721 and 18UE
10
9
6
7
5
8
4
1
3
2
Item
Part Number
Description
1
106-2225SP
2
810-2141
Caster, 2"-Swivel
3
809-0823
Nut, Nylock ¼-20
4
813-0679
Plug, 1/8" SS Square Head
*
813-0684
Plug, Hex Socket, 3/8" NPT
5
823-3769
Support Grid (Bottom Pan Screen)- SUFF 60 BIH1721
6
803-0289
Paper, Filter- 22 x 34"
7
823-3768
Hold-Down Ring, Weighted- SUFF 60 BIH1721
8
823-3736
Crumb Basket
9
823-3766
Filter Pan Cover, Front
10
823-3767
Filter Pan Cover, Back
Filter Pan, SUFF 60 BIH1721 and 18UE
* Not Illustrated
2-20
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.7 Frypot and Drain Valve Components
1
High-Limit Location
Included with Drain Valve
3
2
Included with Drain Valve
4
5
6
8
7
Item
Part Number
Description
1
823-3235
Frypot- EH1721, 18UE & 18E
*
823-4290
Frypot- EH1721 With 3 Oil-Level Lines
2
823-4233
Handle, Drain Valve- Filter Units Only
*
823-4187
Handle, Drain Valve- Single Fryers Only
*
816-0547
Cap, Drain Valve Handle- Red
3
200-1257
Retainer, Drain Valve Nut
4
816-0220
Insulation, Microswitch
5
807-2104
Microswitch (Domestic and CE)
6
210-1269
Guard, Drain Valve Microswitch
7
809-0237
Nut, 4-40 Keps Hex- With External Teeth
8
823-3236
Drain Valve- 1-½" Full Port W/ Microswitch Bracket
* Not Illustrated
2-21
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.8 Oil Drain Flush Components
3
2
4
6
10
1
8
11
7
5
9
Item
Part Number
Description
1
813-0686
Bell Reducer, 1-½ x ½"
2
813-0165
Elbow, Street- ½ x ½" 90°
3
810-1668
Adapter, Male- 5/8 O.D. x ½"
4
810-1069
Flexline, 5/8 x 29-½"
5
813-0051
Coupling, Full- ½" NPT BM
6
900-1958
Bracket, Flush Line Support
7
813-0022
Nipple, ½" x Close NPT BM
8
813-0460
Nipple, ½ x 3" NPT BM
9
813-0062
Elbow, ½" 90° NPT BM
10
810-1057
Flexline, 5/8 x 13"
11
810-0278
Valve, Ball- ½"
*
823-3481
Handle, Oil Flush Valve
*
816-0549
Cap, Oil Flush Valve Handle- Blue
*
807-1419
Heater Strip- 240V/45W 36" L
* Not Illustrated
2-22
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.9 Oil Drain Manifold Components
To Dump Station
7
11
10
To Drain
Valve
9
5
1
4
To Drain
Valve
6
8
2
3
Item
Part Number
Description
1
823-3221
Elbow, with Bracket (Drain Valve Handle)
2
823-3558
Drain Pipe, Left Side
3
210-2311
Clamp, Center- Drain Pipe
4
823-3441
Drain Pipe, Right Side
5
813-0722
Tee, 1-½" NPT Male x 5-½" Long
6
200-1840
Drain Manifold Tube
7
813-0659
Pipe Cap, 1-½" NPT BM
8
809-0884
Nut, Slip Joint- 1-½"
*
816-0544
O-ring (Slip-Joint Nut)
9
813-0818
Coupling, Full 1-½"-SS
10
813-0723
Nipple, 1-½" x 8" NPT BM
11
813-0667
Elbow, 1-½" x 90° SS
* Not Illustrated
2-23
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.10 Oil Return Manifold, Motor and Pump Components
PUMP
MOTOR
PUMP
VESSEL
OUTLET
(REF)
VESSEL
OUTLET
(REF)
SEE DETAIL B
VESSEL
ASSEMBLY
(REF)
46
45
VESSEL
OUTLET
(REF)
SEE DETAIL C
VESSEL
ASSEMBLY
(REF)
VESSEL
ASSEMBLY
(REF)
PUMP
MOTOR
44
47
(REF)
43
40
BRIDGE
(REF)
42
17
SEE DETAIL A
14
10
DETAIL A
8
9
16
11
18
7
5
6
19
4
15
3
32
13
1
BRIDGE
(REF)
41
2
31
12
DETAIL C
33
20
29
21
23
20
30
34
36
DETAIL B
35
22
38
26
25
39
24
27
28
2-24
37
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.10 Oil Return Manifold, Motor and Pump Components (cont.)
Item
Part Number
Description
NOTE: Oil Return Components Will Vary From
System To System- The Most Common
Components Are Included Below
Rinse Hose/Disposal Plumbing Components
1
823-4234
Handle, 3-Way Valve- Wand/Dispose
2
809-0056
Nut, 5/16-18 Hex
*
809-0681
Washer, Nylon- .340 ID, .740 OD
*
809-0194
Washer, Flat- 5/16" SAE
3
900-2110
Cover, Microswitch
*
809-0256
Nut, Microswitch Cover
4
807-2104
Microswitch, Roller
5
812-0442
Insulation, Microswitch Switchbox
6
900-2112
Support, Microswitch Mount
7
810-0487
Coupling Disconnect- Male
8
813-0165
Elbow, Street- ½" 90° NPT BM
9
813-0265
Nipple, ½ x 2-½" NPT BM
10
810-1003
Valve, Ball- Three-Way 180°
11
823-4196
Nipple Weld Assembly- Three-Way Valve
12
200-4996
Bracket, Mounting Base
*
809-0131
Screw, ¼-20 x ¾" Hex Head
*
809-0070
Nut, ¼-20 Hex S/S
13
810-1669
Adapter, Female- 5/8 OD x ½"
14
810-1369
Flexline, 5/8 x 17-½"
15
810-1069
Flexline, 5/8 x 29-½"
16
810-1668
Adapter, Male- 5/8 OD x ½"
17
813-0331
Elbow, Side Outlet- ½" NPT
18
813-0247
Nipple, ½ x 3-½" NPT BM
19
813-0062
Elbow, ½" 90° NPT BM
Drain Flush Components- 3-Battery & Larger Units
20
810-0278
Valve, Ball- ½"
21
813-0342
Elbow, ½" 45° NPT BM
22
810-2626
Tubing, Flare- Oil Return- 3-Battery Church’s
* Not Illustrated
2-25
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.10 Oil Return Manifold, Motor and Pump Components (cont.)
Item
Part Number
Description
23
823-4220
Handle, Drain Flush Valve
*
816-0549
Handle, Vinyl- Blue (Drain Flush/Rinse/Dispose Valve)
24
807-2104
Microswitch (Same as Item #4)
25
810-2144
Spacer, Microswitch
26
200-5056
Bracket, Microswitch- Drain Flush
27
210-5057
Bracket, Main Mount- Microswitch Drain Flush
28
200-1341
Bracket, Microswitch Rod
Oil Return Valve/Handle Components
29
813-0022
Nipple, ½" x Close NPT BM
30
813-0087
Nipple, ½ x 1-½" NPT BM
31
809-0885
Washer, 3/8 x 1 x .083"
*
809-0843
Pin, Cotter (For Retaining Washer/Rod to Arm)
32
901-0883
Arm, Oil Return Valve
33
823-3238
Handle Assembly, Oil Return
34
202-1233
Bracket, Oil Return Microswitch
35
809-0846
Screw, 4-40 x 1" Slotted
36
809-0237
Nut, Keps- 4-40 (With External Teeth)
37
816-0548
Handle, Vinyl- Yellow (Oil Return)
38
810-2100
Motor, Filter Pump- 120V/230V 1/3 HP
39
810-2098
Pump, Filter- 8GPM
40
810-1159
Flexline, 5/8 x 5"
41
813-0429
Nipple, ½ x 13" NPT BM
42
►►►
43
813-0381
Nipple, ½ x 18-½" NPT BM
44
813-0673
Nipple, ½ x 8-½" NPT BM
45
813-0003
Tee, ½" NPT BM
46
810-1680
Flexline, 5/8 x 6-½"
47
813-0156
Plug, ½" NPT BM Hex Head
See Oil Return Line Assemblies, Section 2.11
* Not Illustrated
2-26
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.11 Oil Return Line Assemblies
1
2
3
9
10
6
8
11
12
4
7
13
5
17
14
15
6
16
Item
Part Number
Description
Oil Return Line Assemblies Will Vary From System
To System- Use The Above Illustration To Identify
Components
1
813-0165
Elbow, Street- ½" 90°
2
810-1668
Adapter, Male- 5/8 x ½"
3
810-1159
Flexline, 5/8 x 5"
4
810-1669
Adapter, Female- 5/8 x ½"
5
813-0429
Nipple, ½ x 13" NPT BM
6
813-0062
Elbow, ½" 90° NPT BM
7
813-0609
Nipple- ½ NPT x 1"
8
813-0156
Plug, ½" NPT Hex Head
9
813-0003
Tee, ½" NPT BM
* Not Illustrated
2-27
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.11 Oil Return Line Assemblies (cont.)
Item
Part Number
Description
10
813-0281
Nipple- ½ NPT x 5" NPT BM
11
813-0091
Nipple- ½ NPT x 2-½" NPT BM
12
813-0173
Union- ½" NPT BM
13
813-0381
Nipple- ½ NPT x 18-½" BM
14
823-3562
Tube, Suction
15
813-0608
Coupling- ½" NPT- Full
16
810-0697
Disconnect, Male
17
826-1392
O-ring, Suction Tube- 2 Required (Qty:5)
*
806-5932
Heater Strip- 240V/45W 36" L
* Not Illustrated
2-28
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.12 Probes, High-Limits, Elements and Related Components
4
5
3
2
1
6
7
4
9
11
10
17
8
16
18
13
12
14
19
15
2-29
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.12 Probes, High-Limits, Elements and Related Components (cont.)
Item
Part Number
Description
1
807-3652
Element- 208V 8.5 kW
807-3675
Element- 480V 10.25 kW
807-3655
Element- 240V 8.5 kW
807-3657
Element- 208V 9.0 kW
807-3658
Element- 240V 9.0 kW
807-2557
Element- 208V 10.25 kW
807-3655
Element- 240V 8.5 kW (USE FOR 220V 7 kW)
807-3660
Element- 220V 8.5 kW
807-3661
Element- 220V 10.25 kW
807-3662
Element- 230V 7 kW
807-3663
Element- 230V 8.5 kW
807-3664
Element- 230V 10.25 kW
807-2637
Element- 240V 10.25 kW
807-3660
Element- 220V 8.5 kW (USE FOR 200V 7 kW)
*
807-2137
Connector, Element- Male, 9-Pin
*
807-2138
Connector, Element- Female, 9-Pin
*
807-2135
Connector, Element- Male (High Amp), 6-Pin
*
807-2136
Connector, Element- Female (High Amp), 6-Pin
*
810-2120
Grid, Frypot- Over Element- Full Vat- BIH1721
*
803-0149
Grid, Frypot- FPH1721 Systems
2
826-1339
Bushing, .375 x .188" I.D. (Qty: 10)
3
826-1330
Screw, 10-32 x 3/8" Slotted Head- SS (Qty: 25)
4
210-1313
Tilt Plate
*
900-5378
Bracket, Tilt Plate Spring
*
809-0358
Turnbuckle, Tilt Plate Spring (Early Production Units)
*
810-0297
Spring, Tilt Plate
*
200-2932
Cover, Lower Back Wire
5
826-1376
Nut, Keps- 10-32 Hex (Qty: 10)
6
826-1791
*
807-3653
*
807-1068
Connector, 2-Pin
7
910-5022
Bracket, Probe Guard
Probe, Temperature- 15" (With Ty Wrap)- All Except
Electronic Thermostat Controller
Probe, Temperature- Electronic Thermostat Controller
Only
* Not Illustrated
2-30
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.12 Probes, High-Limits, Elements and Related Components (cont.)
Item
Part Number
Description
8
201-1573
Bracket, Element Support- Left Side
9
202-1573
Bracket, Element Support- Right Side
10
816-0214
Nylon Bar, Tilt Plate Spring Bracket (Use .123 x .379"
Pop Rivet To Attach)
11
810-0035
Hinge, Tilt- 14" Continuous
12
910-5459
Support, Back- Full-vat Element
13
810-1212
Spring Pin, Heating Element Handle
14
823-2534
Support, Front- Full-vat Element (Without Handle and
Spring Pin)
15
210-1610
Support, Bottom- Full-vat Element
16
910-2042
Clamp, Element to Support
17
810-1233
Handle, Lift- Full-vat Element
18
809-0518
Screw, 8-32 x 3/8" Hex Washer Slotted
19
806-8035
High-Limit Thermostat- 435°F
* Not Illustrated
2-31
ULTIMATE ELECTRIC SERIES FRYERS
CHAPTER 2: PARTS LIST
2.13 Tilt Safety Switch Components
3
1
2
Item
Part Number
Description
1
806-6849SP
*
809-0874
Ty Wrap, Plastic- 4" (Operating Temperature 265°F)
2
807-1570
Clip, Tilt Switch
3
807-1397
Terminal, Push-On- Fully Insulated
*
809-0250
Nut, Keps- 6-32 Hex
*
809-0096
Screw, 6-32 x 5/8"- Binding, Slotted-Head
*
826-1374
Screw, #10-½ - Hex Washer Head (Qty: 25)
*
809-0766
Nut, SS- 10-32
Switch, Tilt Safety
* Not Illustrated
2-32
Frymaster L.L.C./Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
PRINTED IN THE UNITED STATES
FAX (Parts) 1-318-219-7140
SERVICE HOTLINE
1-800-551-8633
FAX (Tech Support) 1-318-219-7135
Price: $28.00
819-5981
JUNE 2003