INTRODUCTION

The Model G1029Z is the same dust collector as the Model G1029, but with the upgrade of the 2.5 micron top bag.

For the Model G1029Z, please follow all safety, adjustment, and operation instructions from the

Model G1029 instruction manual.

INVENTORY

The Model G1029Z is shipped with the same parts shown in the Model G1029 instruction manual, except for the 2.5 micron top filter bag.

REPLACEMENT PARTS

All replacement parts for the Model G1029Z are the same as the Model G1029, except for the 2.5 micron top bag. Therefore, please refer to the included Model G1029 manual when ordering new parts, unless you need to order a replacement 2.5 micron top bag for your machine, which is listed below.

2.5 Micron Top Bag ................ Part # P1029Z027

If you need additional help with this machine, call our service department at: (570) 546-9663.

MANUAL INSERT

Model G1029Z

2.5 Micron 2 HP

Dust Collector

Figure 1. G1029Z Dust Collector.

COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR5871 REVISED OCTOBER, 2004. PRINTED IN TAIWAN

DUST COLLECTOR

MODEL G1028Z/G1029

INSTRUCTION MANUAL

COPYRIGHT © 1991 BY GRIZZLY IMPORTS, INC.REG # TX 3170576

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.

REVISED FEBRUARY, 2002. PRINTED IN TAIWAN

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. SAFETY

SAFETY INSTRUCTIONS FOR POWER TOOLS ..................................................2

ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS ....................4

2. CIRCUIT REQUIREMENTS

G1028Z ....................................................................................................................5

G1029 ......................................................................................................................5

GROUNDING ..........................................................................................................6

EXTENSION CORDS ..............................................................................................6

3. INTRODUCTION

COMMENTARY........................................................................................................7

UNPACKING ............................................................................................................8

PIECE INVENTORY ................................................................................................8

CLEAN UP................................................................................................................9

SITE CONSIDERATIONS ........................................................................................9

4. ASSEMBLY

BEGINNING ASSEMBLY ......................................................................................10

BASE ......................................................................................................................10

COLLECTOR BODY ..............................................................................................11

OUTLET..................................................................................................................11

SUPPORT BRACKETS ..........................................................................................12

COLLECTOR..........................................................................................................12

FLEX HOSE ..........................................................................................................13

BAG ..................................................................................................................13-14

INLET......................................................................................................................14

5. DESIGNING THE SYSTEM

GENERAL ..............................................................................................................15

MATERIAL SELECTION ..................................................................................15-16

SYSTEM GROUNDING ....................................................................................16-17

DESIGN SUGGESTIONS ......................................................................................18

6. OPERATIONS

TEST RUN..............................................................................................................19

GENERAL ..............................................................................................................19

7. MAINTENANCE

GENERAL ..............................................................................................................20

LUBRICATION........................................................................................................20

BAG CLEANING ....................................................................................................20

8. CLOSURE

....................................................................................................................21

WIRE DIAGRAM

................................................................................................................22

MACHINE DATA

................................................................................................................23

PARTS BREAKDOWN AND PARTS LISTS

................................................................24-25

WARRANTY AND RETURNS

..........................................................................................26

SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about proper operation of the equipment.

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE

and in working order.

5.

KEEP CHILDREN AND VISITORS

AWAY.

All children and visitors should be kept a safe distance from work area.

2. REMOVE ADJUSTING KEYS AND

WRENCHES.

Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF

with padlocks, master switches, or by removing starter keys.

3. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT.

Do not use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

7. DO NOT FORCE TOOL.

It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL.

Do not force tool or attachment to do a job for which it was not designed.

-2G1028Z/G1029 Dust Collector

Safety Instructions For Power Tools Cont.

9.

USE PROPER EXTENSION CORD

.

Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16

7-10 18 16 14

11-12

13-16

16

14

16

12

14

12

17-20

21-30

12

10

12

10

10

No

10. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES.

Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK.

Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

13. MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

14. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

15. DO NOT OVER-REACH.

Keep proper footing and balance at all times.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING.

On machines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE

toward the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.

18. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF.

Do not leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL.

Full mental alertness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE.

Make sure any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES

performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

G1028Z/G1029 Dust Collector -3-

Additional Safety Instructions For

The Dust Collector

1. THIS DUST COLLECTOR IS TO BE USED

FOR WOOD DUST COLLECTION ONLY.

Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps.

5. DO NOT ALLOW STEEL TO STRIKE

AGAINST STEEL WHICH MAY PRODUCE

A SPARK.

Sparks can smolder in wood dust for a long time before fire or flame is detected. If metal contacts metal during operation, immediately turn off the dust collector, unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop. Remove collection bags and empty the dust into an approved air tight metal container in case of spark.

Remedy the metal to metal contact problem before resuming operation.

2. DO NOT PLACE YOUR HANDS OR

TOOLS NEAR THE OPEN INLET

during operation for any reason including, but not limited to, unclogging material and testing suction. The impeller could cause serious damage to body parts if touched while spinning.

6. WHEN EMPTYING DUST FROM THE

COLLECTION BAGS

, wear a respirator and safety glasses. Empty dust into an approved container and dispose of properly.

3. PROBLEMS CONCERNED WITH ANY

MOVING PARTS

or accessories must be investigated and corrected with the power disconnected and after everything has come to a complete stop.

7. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION

, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

4. SUSPENDED DUST PARTICLES IN CON-

JUNCTION WITH AN IGNITION SOURCE

, may cause an explosion. Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the area. Areas of high risk include, but are not limited to, areas near pilot lights and/or open flames.

8. BE AWARE THAT CERTAIN WOODS

MAY CAUSE AN ALLERGIC

reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction. Always wear an approved respirator!

No list of safety guidelines can be complete. Every shop environment is different.

Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

-4-

DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as an air cleaner. For safest use, wear a dust mask and use an air cleaner in addition to the dust collector.

G1028Z/G1029 Dust Collector

SECTION 2: CIRCUIT REQUIREMENTS

G1028Z Wiring G1029 Wiring

The G1028Z Dust Collector is pre-wired for 110V, but can be rewired for 220V. Refer to the wiring diagram included with this manual for instruction.

Do not attempt to rewire the motor if the diagram is missing. Contact the appropriate service center for more information.

A plug is not provided with the G1028Z. It will be necessary to purchase a standard 110V plug from your local hardware store. If you are rewiring for

220V, see

Figure 1

for the recommended 220V receptacle.

Circuit Breaker:

The 1 1 ⁄

2

H.P. motor will draw roughly 18 amps at 110V or 9 amps at 220V. We recommend a using 20 amp circuit breaker for

110V or 220V operation. Circuit breakers rated higher will not adequately protect the circuit. If you are using a fuse, we recommend a 30 amp slow blow for 110V or 220V operation. Fuses rated higher will not adequately protect the circuit.

The G1029 Dust Collector is pre-wired for 220V.

A plug is not provided with the G1029. Refer to

Figure 1

for recommended 220V receptacle.

Circuit Breaker:

The 2 H.P. motor will draw roughly 12 amps @ 220V. We recommend using a 20 amp circuit breaker. Circuit breakers rated higher will not adequately protect the motor. If you are using a fuse, we recommend 30 amp slow blow 220V service. Fuses rated higher will not adequately protect the motor.

Figure 1.

Recommended 220V receptacle.

G1028Z/G1029 Dust Collector -5-

Grounding

In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in the risk of electric shock.

The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

Extension Cords

We do not recommend the use of extension cords with 220V equipment. Instead, arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should the situation be necessary to use an extension, make sure the cord is rated Hard Service (grade

S) or better. Refer to the chart in

Section 1:

Safety Instructions

to determine the minimum gauge for the extension cord when using either

110V or 220V. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes.

Ensure compliance by checking with your local municipality or a licensed electrician.

If you are unsure about the correct installation or modification of electrical circuits, please consult the advice of a qualified electrician. Failure to do so could result in serious personal injury.

-6G1028Z/G1029 Dust Collector

SECTION 3: INTRODUCTION

Commentary

Grizzly Industrial, Inc. is proud to offer the Model

G1028Z/G1029 Dust Collector. These dust collectors are a part of Grizzly’s growing family of fine machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The G1028Z/G1029 Dust Collector represents the mid-range of our broad line of dust collectors.

Standard features for both dust collectors include a push button switch, cyclone collector, and two large filter/collection bags. The G1028Z has a 1

1

⁄

2

H.P. motor which is pre-wired for 110V and has a

6" intake port. Air movement is 1400 cubic feet per minute with a static pressure of 9". The G1029 features a 2 H.P. motor which is pre-wired for

220V and has a 6" inlet. Air movement is 1600 cubic feet per minute with a static pressure of 11".

We also offer a full line of optional accessories to build a collection system for a single machine or a complete shop including a two-stage adapter and a dust collection reference book. All accessories are offered through the current Grizzly catalog.

We are also pleased to provide this manual with the Model G1028Z/G1029. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C /

O

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model

G1028Z/G1029 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of

Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

G1028Z/G1029 Dust Collector -7-

Unpacking

The Model G1028Z/G1029 Dust Collector is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery,

please call Customer Service immediately for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

The G1028Z/G1029 is a heavy machine, 116/140 lbs. shipping weight.

DO NOT over-exert yourself while unpacking or moving your machine – you will need assistance. Serious personal injury may occur if safe moving methods are not followed.

Piece Inventory

After all the parts have been removed from the carton, you should have:

• Collector Body Assembly

• Base

• “Y” Inlet

• Collection/Filter Bags

• Lower Support Brackets (2)

• Casters (4)

• Rubber Gasket

• Upper Support Bracket

• Outlet

• Outlet Hose

• Hose Clamps

• Hex

Bolts

5

⁄

16

"-18 x

1

⁄

2

" (36)

In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations at the end of the manual.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

-8G1028Z/G1029 Dust Collector

Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment.

Remove this protective coating with a solvent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these p r o d u c t s a r e u s e d . Serious personal injury may occur if this warning is ignored.

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

Site Considerations

FLOOR LOAD

Your Model G1028Z/G1029 represents a moderate weight load in an average footprint. Most commercial or home shop floors should be sufficient to carry the weight of the Model G1028Z/G1029.

If you question the strength of your floor, you can opt to reinforce it.

WORKING CLEARANCES

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in wellventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

G1028Z/G1029 Dust Collector -9-

SECTION 4: ASSEMBLY

Beginning Assembly

Base

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Position the base plate upside down and locate the casters so they are within easy reach. Mount the casters to the base plate using sixteen (16)

5 ⁄

16

"-18 x 1 ⁄

2

" hex bolts provided.

See Figure 2.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

We have organized the assembly process into steps. Please follow along in the order presented here.

Tools Required:

12mm open end wrench, regular and Phillips head screwdriver.

Figure 2.

Mounting casters to base.

-10G1028Z/G1029 Dust Collector

Collector Body

The collector body includes the fan assembly, switch, and motor which are preassembled at the factory. Set the collector body on top of the base plate so the intake portion is near the edge of the base plate and the bolt holes are lined up as shown in

Figure 3.

Secure the collector body to the base plate with four (4) 5 ⁄

16

"-18 x 1 ⁄

2

" hex bolts provided.

Outlet

The outlet can now be attached to the main collector body. Insert the

rubber gasket

between the collector and lower outlet flange and secure using eight (8) 5 ⁄

16

"-18 x 1 ⁄

2

" hex bolts provided.

See Figure 4.

Figure 3.

Mounting collector to base.

Figure 4.

Mounting outlet to collector body.

G1028Z/G1029 Dust Collector -11-

Support Brackets

There are two lower collector support brackets and one upper bag support bracket. Attach the collector brackets to the top edge of the base plate using four (4) 5 ⁄

16

"-18 x 1 ⁄

2

" hex bolts provided, as shown in

Figure 5.

Collector

The collector attaches to each support bracket.

The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced downward and the collector inlet faces toward the collector body.

Secure the front support bracket to the collector with two (2) 5 ⁄

16

"-18 x 3 ⁄

4

" hex bolts provided.

Before securing the rear support bracket to the collector, line up the upper bag support bracket bolt holes with the collector support bracket bolt holes and the collector. Secure with two (2) 5 ⁄

16

"-

18 x 3 ⁄

4

" bolts provided, as shown in

Figure 6.

Figure 5.

Mounting brackets to base.

Figure 6.

Mounting collector to brackets.

-12G1028Z/G1029 Dust Collector

Flex Hose

Slip a loosened hose clamp over each end of the flex-hose and slide one end of the flex-hose over the outlet flange. Slide the other end of the flexhose onto the collector. Tighten each hose clamp until snug as shown in

Figure 7.

Bags

1.

Hook the top loop of the filter bag over the support bracket as shown in

Figure 8.

Figure 7.

Attaching flex hose.

Figure 8.

Attaching filter bag.

2.

Slip the top collection bag over the top edge of the collector and pull the strap tight to secure the bag as shown in

Figure 9.

G1028Z/G1029 Dust Collector

Figure 9.

Securing collection bag.

-13-

3.

Slip the steel band around the bag and tighten down as shown in

Figure 10.

Inlet

Press the “Y” inlet onto the inlet cover flange as shown in

Figure 11.

The inlet is secured to the collector body by a press-on fit.

Figure 10.

Tightening steel band.

4.

Slip the bottom collection bag over the bottom edge of the collector and pull the strap tight to secure the bag

.

5.

Place the steel band with the quick clamp over the bag and clamp on the tightest notch possible.

DO NOT force the clamp. Instead, choose the next notch over, then clamp in place.

Figure 11.

Installing “Y” inlet.

-14G1028Z/G1029 Dust Collector

SECTION 5: Designing The System

General

The Model G1028Z/G1029 can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups.

The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient.

The Model G1028Z/G1029 is designed to be a central dust collector system. Locate the dust collector in an out of the way location such as a corner or separate room. The dust collector is capable of collecting dust from up to two machines running simultaneously. Because of the large suction capacity of the Model G1028Z/G1029, great flexibility is possible in the planning and designing of your dust collection duct layout.

Grizzly offers a complete line of dust collection accessories for setting up a stationary system.

Additionally, Grizzly offers a complete guide book entitled

Dust Collection Basics.

Whatever system you choose, always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if dust is dispursed into the air.

Material Selection

You have many choices regarding main line and branch line duct material. In most commercial workshops, the main line and branch lines are usually metal duct. Flexible hose is then used to connect each machine to the branch lines. In the case of small home shops, flexible hose may be used for both main line and branch line ducts.

Plastic duct is also a popular material for home shops. Please be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build-up. This topic will be discussed later in the manual.

METAL DUCT

Metal duct comes in many varieties. Stove pipe, heating/ventilation duct and duct made especially for dust collection are all options. Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build-up.

However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges. However, metal duct is generally more expensive than plastic duct and it is not usually airtight unless specifically manufactured for dust collection. Specially manufactured metal duct, on the other hand, is quite expensive. Metal duct is also generally more difficult to cut and assemble.

FLEXIBLE HOSE

Flexible rubber hose, polyethylene, plastic flexhose and other flexible ribbed hose is generally used for short runs, small shops and at rigid ductto-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

G1028Z/G1029 Dust Collector -15-

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system.

If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible.

Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.

PLASTIC DUCT

The popularity of plastic duct is due to the fact that it is an economical and readily available product.

It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection, whether black ABS or white PVC and even rubber or polyethylene flex-hose, is the inherent danger of static electrical build-up.

System Grounding

Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical build up. This charge will build until it discharges to a ground. If a grounding medium is not available to prevent static electrical build up, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical build up inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.

Always guard against static electrical build up by grounding all dust collection lines.

-16G1028Z/G1029 Dust Collector

Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection.

Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (

Figure 12

) around the blast gate without interruption to the grounding system.

We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y’s and T’s should be made with wire nuts.

Attach the bare ground wire to each stationary woodworking machine and attach the dust collector frame with a ground screw as shown in

Figure

13.

Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel.

Plastic Blast Gate

Ground Screw

Flex-Hose

Copper Ground Wire

Metal Duct

Figure 12.

Ground jumper wire when using plastic blast gates and metal duct.

External Ground Wire

Internal Ground Wire

Figure 13.

Flex-hose grounded to machine.

G1028Z/G1029 Dust Collector -17-

Design Suggestions

When designing a successful dust collection system, planning is the most important step. Before you set out to run the first section of duct, consider these general guidelines for an efficient system:

1.

Machines that produce the most saw dust should be placed nearest to the dust collector. These machines include thickness planers, shapers, sanders and bandsaws.

2.

Ideally, you should design the duct system to have the shortest possible mainline run and to have short secondary branch ducts.

3.

Directional changes should be kept to a minimum. The more directional change fittings you use, the greater the loss of overall pressure.

4.

Gradual directional changes are more efficient than sudden directional changes (i.e.

use the largest corner radius possible when changing hose or pipe direction).

5.

Each individual machine should have a blast gate to control suction from one machine to another.

6.

The simpler the system, the more efficient and less costly it will be.

The best way to plan your new system is to draw a bird’s eye view (as shown in

Figure 14

) of your shop and sketch the following:

1.

Your desired location of the dust collector, usually in a corner or along a wall.

2.

The location of each machine in the system.

3.

The location of the main line duct and each branch line.

4.

The location of any obtrusion such as a joist or heating duct, that will require special duct routing.

4''

4''

Branch Line

4''

4''

4''

5''

6''

4''

Main Line

4''

Dust

Collector

Figure 14.

Bird’s eye planning view.

-18G1028Z/G1029 Dust Collector

SECTION 6: OPERATIONS

Test Run

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine.

Turn on the power supply at the main panel.

Press the

START

button. Make sure that your finger is poised on the

STOP

button, just in case there is a problem. The dust collector should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine further.

If you cannot easily locate the source of an unusual noise or vibration, contact our service department for help.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

General

Wear safety glasses during the entire operations process. Failure to comply may result in serious personal injury.

Operating your Model G1028Z/G1029 is simple and straightforward. Blast gates located at each of the machines controls the air flow from the woodworking machine to the dust collector. If a machine is not being used, keep the blast gate closed to maintain higher levels of efficiency throughout the system.

Always wear a dust mask when operating your dust collector. This machine circulates sawdust which may cause allergic reactions or respiratory problems.

DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as an air cleaner. For safest use, wear a dust mask and use an air cleaner in addition to the dust collector.

G1028Z/G1029 Dust Collector -19-

SECTION 7: MAINTENANCE

Lubrication

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Bag Cleaning

Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury.

General

Regular periodic maintenance on your Model

G1028Z/G1029 Dust Collector will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary:

1.

Loose mounting bolts.

2.

Worn switch.

3.

Worn or damaged cords and plugs.

4.

Any other condition that could hamper the safe operation of this machine.

5.

Do not let collection bags get completely full.

Always wear a dust mask when changing the dust collection bags on the dust collector.

Sawdust may cause allergic reactions or respiratory problems.

Always empty the collection bags on a regular basis. Emptying the collection bags allows the machine to operate at a much higher level of efficiency.

Always wear the appropriate respirator or dust mask and safety glasses when emptying the collection bags. Small dust particles can escape the bags during emptying, causing them to become airborn and easily inhailed. This microscopic airborn dust is extremely unhealthy to breathe and can cause serious health problems.

While the Model G1028Z/G1029 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therfore,

we strongly recommend

the supplemental aid of a shop air filter such as the Grizzly G5955 or

G9956. Air filters are designed to collect the smaller dust particles that a dust collector bags cannot trap.

-20G1028Z/G1029 Dust Collector

SECTION 8: CLOSURE

The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1028Z/G1029 Dust

Collector.

If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate regional

Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham,

Washington location using the address in the

Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G1028Z/G1029 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly.

We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding

Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service

Department listed in

Section 3 Introduction.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

The Model G1028Z/G1029 was specifically designed for dust collecting operation. DO

NOT MODIFY AND/OR USE THIS MACHINE

FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered.

Serious personal injury may occur.

Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National

Standards Institute (ANSI).

Like all power tools, there is danger associated with the Model G1028Z/G1029.

Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

G1028Z/G1029 Dust Collector -21-

-22-

WIRE DIAGRAM

110 VOLT

BLACK

MOTOR WIRES

YELLOW

WHITE

RED

NOTE: THE WIRES FROM THE

POWER SUPPLY, BESIDES THE

GREEN GROUND WIRE, ARE

INTERCHANGEABLE, THEREFORE

COLORS ARE NOT SPECIFIED.

220VOLT

BLACK

MOTOR WIRES

YELLOW

RED

WHITE

GREEN (GROUND)

TO 110 VOLT

POWER SUPPLY

6A

GREEN (GROUND)

TO 220 VOLT

POWER SUPPLY

G1028Z/G1029 Dust Collector

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1028Z/G1029 DUST COLLECTOR

Design Type:

........................................................................................Single Stage - Upright on Casters

Overall Dimensions:

Base ............................................................................................................................21

1

⁄

4

" x 33

1

⁄

2

"

Height ........................................................................................................................................78"

Intake Hole Size, G1028Z ............................................................................................................6"

Intake Hole Size, G1029 ..............................................................................................................6"

Intake Hole Size W/ Adapter ......................................................................................4" x 2 Holes

Bag Size (Each) ................................................................................................................19" x 33"

Bag Capacity (Each) ..........................................................................................................5 cu. ft.

Bag Material ..........................................................................................................................Fabric

Shipping Weight, G1028Z ..................................................................................................116 lbs.

Shipping Weight, G1029 ....................................................................................................140 lbs.

Impeller Size, G1028Z ..............................................................................................................11"

Impeller Size, G1029..................................................................................................................12"

Air Suction Capacity, G1028Z ....................................................................................1400 C.F.M.

Air Suction Capacity, G1029 ......................................................................................1600 C.F.M.

Static Pressure (Inches of Water), G1028Z ................................................................................9"

Static Pressure (Inches of Water), G1029 ................................................................................11"

Construction:

Base ......................................................................................Fabricated Sheet Metal with Casters

Impeller Type ........................................................................................................................Radial

Impeller Blade Thickness ............................................................................

3

⁄

32

" Steel - Riveted On

Electrical:

Type ....................................................................................TEFC Capacitor Start Induction Motor

Horsepower, G1028Z ........................................................................................................1

1

⁄

2

H.P.

Horsepower, G1029 ..............................................................................................................2 H.P.

Phase/Cycle................................................................................................................Single/60 HZ

Voltage, G1028Z ..............................................................................................................110/220V

Voltage, G1029 ......................................................................................................................220V

Amps, G1028Z ........................................................................................................................18/9

Amps, G1029 ..............................................................................................................................12

R.P.M ......................................................................................................................................3450

Bearings........................................................................Sealed & Lubricated-for-Life, Ball Bearing

Specifications, while deemed accurate, are not guaranteed.

G1028Z/G1029 Dust Collector -23-

26

27

14

35

23

2

20

24

21

14

38

17

15

12

30

20

2

25

19

28

11

22

23

2

-24-

16

34

31

12

18

4

2

10

7

8

9

1

2

6A (G1029)

6 (G1028Z)

5

29B

29A

G1028Z/G1029 Dust Collector

REF PART # DESCRIPTION

1 P1028001 CASTER

2 PFB01 FLANGE BOLT

4 P1028004 BASE PLATE

5 ⁄

16

"-18 x 1 ⁄

2

"

5 PS06 PHLP HD SCR 10-24 X 3

6 P1028Z006 INLET COVER (G1028Z)

⁄

8

"

6A P1029006A INLET COVER (G1029)

7 P1028007 CAP SCREW

8 PB09 HEX BOLT 5 ⁄

16

"-18 x

9 P1028009 SPECIAL WASHER

1 ⁄

2

"

10 P1028010 10'' IMPELLER (G1028Z)

10 P1029010 10'' IMPELLER (G1029)

11 P1028011 COLLECTOR BODY

12 PW07 FLAT WASHER 5 ⁄

16

"

14 PFB01

15 PB03

FLANGE BOLT

HEX BOLT 5 ⁄

16

5 ⁄

16

"-18 x

"-18 x 1"

1 ⁄

2

"

16 PSW04 SWITCH

17 P1028Z017 MOTOR, 1 1 ⁄

2

H.P. (G1028Z)

17 P1029017 MOTOR, 2 H.P. (G1029)

18 PN02 HEX NUT 5 ⁄

16

"-18

19 P1028019 OUTLET

20 P1028020 HOSE CLAMP

21 P1028021 HOSE

22 G1027 BAG, LOWER

23 P1028023 COLLECTOR SUPPORT

24 P1028024 COLLECTOR

25 P1028025 PACKING (G1028Z)

25 P1029025 PACKING (G1029)

26 P1028026 UPPER BAG SUPPORT

27 G1027 BAG, UPPER

28 P1028028 GASKET

29B P1029029B Y-INLET 6" X 4" X 4"

29A P1029029A INLET CAP 6"

30 PK32M KEY 6 x 6 x 28 (G1028Z)

30 PK28M KEY 7 x 7 x 29 (G1029)

31

PWRCRD220S

POWER CORD

34

PWRCRD220L

MOTOR CORD

35 P1028035 FILTER CLAMP

38 P1028Z038 QUICK RELEASE CLAMP

G1028Z/G1029 Dust Collector -25-

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of

1 year

to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-26G1028Z/G1029 Dust Collector

WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # _____________________SERIAL #______________________

Order #_________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1.

How did you learn about us?

___Advertisement

___Catalog

___World Wide Web

___Friend

___Card Deck

10.

Which benchtop tools do you own? Check all that apply.

2.

3.

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___American Woodworker

___Cabinetmaker

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Popular Woodworking

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

11.

12.

13.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle/Belt Sander

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Miter Saw

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

4.

___Backyard America

___Home Time

___The American Woodworker

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___Other__________________________________________________

What is your annual household income?

5.

6.

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

What is your age group?

___20-29

___30-39

___40-49

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

___50-59

___60-69

___70 +

How long have you been a woodworker?

14.

15.

16.

__________________________________________________________

__________________________________________________________

What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

__________________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

Do you think your purchase represents good value?

___Yes ___No

7.

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

How would you rank your woodworking skills?

17.

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18.

8.

9.

___Simple

___Intermediate

___Advanced

___Master Craftsman

What stationary woodworking tools do you own? Check all that apply.

___Air Compressor

___Band Saw

___Drill Press

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

___Panel Saw

___Planer

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

19.

Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than three times.

___Yes ___No

Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Place

Stamp

Here