Kodak EOSDCS 3 Digital Camera Operation And Parts Manual

OPERATION AND PARTS MANUAL

GLOBUG SERIES

MODEL GB114BS/BP

LIGHTING SYSTEM

Revision #3 (01/06/09)

To fi nd the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

MQ GLOBUG LIGHTING

SYSTEM

Table of Contents ..................................................... 2

Parts Ordering Procedures ...................................... 3

Safety Information ................................................ 4-7

Specifi cations .......................................................... 8

Dimensions (GB114BS) .......................................... 9

Dimensions (GB114BP) ........................................ 10

Floodlight Footcandle Plot .................................... 11

General Information ............................................... 12

Components ..................................................... 14-15

Setup ................................................................ 16-17

Operation ............................................................... 18

Operation/Shutdown .............................................. 19

Storage .................................................................. 20

Maintenance ..................................................... 21-25

Troubleshooting (Lamp) ......................................... 26

Wiring Diagram ...................................................... 27

Voltage Measurements ..................................... 28-29

Explanation of Code in Remarks Column ............. 30

Suggested Spare Parts ......................................... 31

TABLE OF CONTENTS

COMPONENT DRAWINGS

Nameplate and Decals ..................................... 32-33

Ballast Assembly S/N G30001 & Below ........... 34-35

Ballast Assembly S/N G30002 & Above ........... 36-37

Fan Blower/Lamp Base Assembly .................... 38-39

Balloon/Lamp Guard Assembly ........................ 40-41

Offset Pole Assembly ....................................... 42-43

Terms and Conditions of Sale — Parts .................. 44

NOTICE

Specifi cations and part numbers are subject to change without notice.

PAGE 2 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)

PARTS ORDERING PROCEDURES

Best Deal!

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1 st

, 2006

Order via Internet

(Dealers Only)

:

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specification Information

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

[email protected].

To obtain an MQ Account, contact your

District Sales Manager for more information.

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Fax

(Dealers Only)

:

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers should contact their local Multiquip Representatives for

Parts Ordering information.

When ordering parts, please supply:

✓ UPS/Fed Ex

■ Priority One

■ Ground

■ Next Day

■ Second/Third Day

✓ DHL

✓ Truck

All orders are treated as

Standard Orders and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 3

Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment.

Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING


COULD result in DEATH or SERIOUS INJURY.

CAUTION


COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.

SAFETY INFORMATION

GENERAL SAFETY

CAUTION



NEVER

operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.



NEVER

operate this equipment when not feeling well due to fatigue, illness or when under medication.



NEVER

operate this equipment under the infl uence of drugs or alcohol.

NOTICE



This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and safety decals when they become diffi cult read.



Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.



NEVER

use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.



ALWAYS

know the location of the nearest

fi re extinguisher.



ALWAYS

know the location of the nearest

fi rst aid kit.



ALWAYS

know the location of the nearest phone or keep

a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fi re department.

This information will be invaluable in the case of an emergency.


LIGHTING SYSTEM SAFETY

DANGER



NEVER

use lighting system in rain, snow or areas of high humidity that could generate electrical storms.

WARNING



NEVER

disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these devices will void all warranties.

CAUTION



NEVER

attempt service on a running machine.

NOTICE



To prevent the lighting system from overturning,

NEVER

use in winds that exceed 22 mph (10 m/s).



The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.



ALWAYS

keep the lighting system in proper running condition.



Fix damage to lighting system and replace any broken parts immediately.



ALWAYS

store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

LAMP SAFETY

WARNING



NEVER

attempt to replace lamp with the power on.

Always unplug the power cord from the generator or power source when changing the lamp.



ALWAYS

allow a suffi cient amount of time for the lamp to cool before changing. The possibility exists of severe burns.

CAUTION



NEVER

use force when installing the lamp. Excessive force could cause the lamp to break, causing bodily harm.


NOTICE



NEVER

leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.



ALWAYS

make sure lamp surface is clean and dry.



ALWAYS

replace with MQ recommended type lamp. See parts section of this manual.



If applicable, ALWAYS make sure the lamp guard is installed correctly. NEVER deform the lamp guard.



NEVER

unplug the lamp’s AC power cable during operation.



ALWAYS

have a trained technician to install and remove lamp or replace any damaged fi xture wiring.

BALLOON SAFETY

WARNING



To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.

CAUTION



ALWAYS

keep the balloon away from sharp objects and excessive amounts of heat.

NOTICE



To prevent balloon deformation, NEVER use lighting system in strong winds.



DO NOT

place the balloon inside its protective cover until the lamp has had a suffi cient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).



ALWAYS

place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.



Replace balloon immediately if damaged. A damaged balloon will not infl ate properly, and may become more damaged by touching the hot lamp surface.



DO NOT

use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the zipper is broken, the balloon will become unusable.


GENERATOR SAFETY

If using a generator to power lighting system, refer to applicable generator manual safety information section.

ELECTRICAL SAFETY

DANGER



Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the grounding path. NEVER insert the AC power plug into a

2-prong receptacle to operate lighting system.

When applying power to the lighting system, ALWAYS connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of electrical shock,

electrocution and even death if the lighting system is not grounded.



NEVER

operate lighting system or handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous electrical shock could occur, causing severe bodily harm

or even death.



ALWAYS

make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage,

electrical shock, electrocution and even death.


Power Cord/Cable Safety

DANGER



NEVER

let power cords or cables lay in water.



NEVER

use damaged or worn cables or cords. Inspect for cuts in the insulation



NEVER

grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock,

electrocution or death.



Make sure power cables are securely connected.

Incorrect connections may cause electrical shock and damage to the lighting system.

NOTICE



ALWAYS

make certain that proper power or extension cord has been selected for the job. See Cable Selection

Chart in this manual.


LOADING AND UNLOADING

If lighting system is equipped with a transport lifting hook, refer to the following safety information.

CAUTION



Before lifting, make sure that lighting system parts are not damaged and screws are not loosened or lost.



ALWAYS

make sure crane or lifting device has been properly secured to lifting hook of the equipment.



NEVER

lift the equipment while lighting system is running.



Make sure the mast is completely lowered before lifting the lighting system.



Use adequate lifting cable (wire or rope) of suffi cient strength.



Use one point suspension hook and lift straight upwards.


TRANSPORTING SAFETY

NOTICE



When transporting the lighting system, if applicable, always place in stow position and place mast in its carrying case.



ALWAYS

remove balloon/lamp assembly from the mast when transporting lighting system. This will prevent damage to the bulb due to vibration.



NEVER

leave the balloon/lamp exposed during transport.

Exposure to excess wind or rain could damage the balloon’s nylon cover.



ALWAYS

place balloon inside its protective cover during transport. Be sure the cover is secured tightly around the balloon/lamp assembly.



Never allow any person or animal to stand underneath the equipment while lifting.



DO NOT

lift machine to unnecessary heights.


SPECIFICATIONS

Table 1. Specifi cations

GloBug Lighting System

Model

Input Voltage

Ballast

Frequency

Max. Current

Lamp

Lamp Type

Lumens

Light Coverage (360°)

Surface Temperature (Longitudinal)

Surface Temperature (Transversal)

Fan Motor

Balloon Fan Motor

Max. Current

Pressure

Balloon

Diameter

Material

Heat Resisting Temperature

Melting Temperature

Internal Temperature of Balloon

Water Resistance

Weight

GB114BS

GB114BP

GB114BS/GB114BP

120 VAC

Magnetic Ballast 60 Hz

60 Hz Single-Phase

9.5 Amps

1000 Watt Metal Halide

112,000

150 ft. (45.72 meters)

476.6°F (247°C) Max.

417.2°F (214°C) Max.

115 VAC, 60 Hz

.360 Amps

31.26 PSI (215.6 kPA)

47.16 in. (1,200 mm)

Heat Resistant Nylon

320 ~ 356°F (160 ~ 180°C)

500°F (260°C)

126°F (52°C) Average

1,500 mm H20

83 lb. (38 kg)

61 lb. (28 kg)


DIMENSIONS (GB114BS)

Figure 1. Dimensions (GB114BS)

Reference Letter

A

B

C

Table 2. Dimensions

Dimension in. (mm.) Reference Letter

88.0 -108.0 in.

(2,230 - 2,730 mm.)

59 in. (1,500 mm.)

47.16 in. (1,200 mm.)

D

E

Dimension in. (mm.)

35.00 in.

(900 mm.)

35.00 in.

(900 mm.)


B

DIMENSIONS (GB114BP)

A

Figure 2. Dimensions (GB114BP)

Table 3. Dimensions

Reference

Letter

Dimension in. (mm.)

A

B

28.00 in. (712 mm.)

47.16 in. (1,200 mm.)


360° Coverage

.5

1

2

5

10

FOOTCANDLE PLOT

Values listed as footcandles

Scale: Grid = 50 ft. (15.25 meters)

Figure 3. Floodlight Footcandle Plot (BAL-115 Drum Shaped)


The Multiquip GloBug GB114BS, and GB114BP are general purpose portable glare-free lighting systems.

Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.

BALLOON ENVELOPES

The GloBug lighting system can be confi gured with a variety of balloon envelopes (canopy). Please contact the

MQ sales department for the balloon of your choice. The

GloBug GB114BS and GB114BP shipped from the factory with the drum type balloon.

LIGHTING

Multiquip's GloBug lighting system is comprised of one

"Metal Halide" 1000-watt lamp. This lamp has an output of

112,000 lumens. Typical lighting coverage is in excess 150 ft. (46 meters) in a 360 degree pattern.

POWER

These GloBug lighting systems are powered by a portable ballast that can be hand carried. The input power requirements for operating the lighting system is 120 VAC,

60 Hz @ 9.5 amps

GB114BS

The GB114BS lighting system (offset pole) is designed to be attached to a external piece of a equipment such as a paver (Figure 4)

.

This system is equally easy to assemble.

Simply attach the supplied support clamps to an external pole or support and you are ready.

GENERAL INFORMATION

GB114BP

When only a complete lamp assembly is required please order Model GB114BP. This model number includes the lamp, protective guard, balloon protective covering and all other components that make up the lamp assemby.

TRANSPORT

The GB114 lighting systems can be transported quite easily.

The GB114BP consists of a balloon/lamp, power cable and a ballast, and it has a combined weight of 61 lbs (28 kg). The GB114BS consists a balloon/lamp, power cable, ballast and offset pole, and it has a combined weight of

83 lbs (38 kg).

For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fi xture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.

Figure 4. GB114BS Offset Pole (Paver)


NOTES


COMPONENTS

Figure 5. Major Components


Figure 5 shows the location of the components for the

GloBug lighting system. The function of each component is described below:

1.

Lamp Guard

— This guard (cage) protects the lamp from being hit by objects.

2.

Lamp

— 1000 watt metal-halide type lamp. Replace only with MQ recommended type lamp. Always allow a suffi cient amount of time for the lamp to cool down before changing.

3.

Fan Motor (Blower)

— This electric motor is responsible for infl ating the balloon. It will supply a pressure of 31.26 psi /215.6 kPA. Please note that the balloon will begin to infl ate as soon as power is applied to the lighting system.

4.

Balloon Cover/Carrying Case

— When zipped, this protective cover acts like a carrying case. The complete lamp assembly is enclosed within the cover-carrying case. Allow a suffi cient amount of time for the lamp to cool down before covering balloon. The possibility exists of the balloon getting burned.

COMPONENTS

6.

T-Handle Bolt Lock

— Always tighten this lock to hold the lamp/balloon securely in place.

7.

Balloon

— This balloon is made of heat-resistant nylon, with a diameter of 47 inches (1200 mm).

8.

Offset Pole

— Supports lamp assembly when attached to the main mast. Included with the offset pole is a

17/19 mm wrench.

9.

Lamp Power Cable (Output)

— Connect this cable between the ballast receptacle and the lamp assembly connector.

10.

Pole Clamps

— Attach these clamps (2) to the main pole and external support pole. Always tighten both clamps securely to prevent slippage of the light assembly.

11.

Main Pole

— Used in conjunction with the offset pole to support the lamp assembly.

12.

Ballast

— Power source for lamp. Input power requirements are 120 VAC, 60 Hz @9.5 amps.

13.

Ballast AC Power Cable (Input)

— Connect this cable to a 120 VAC, 60 Hz power source.

cable. Provides AC power to lamp assembly.


NOTICE

The pole clamp assembly used in this setup procedure is a dual type clamp. One side of the clamp is for the attachment of the main pole of the lighting system. The other side of the clamp is used for the attachment of a support pole that is usually connected to a piece of equipment such as a paver.

SETUP

9. Using 17 mm wrench, tighten both bolts (M) on the offset adapter clamp (K) securely.

10. Place lamp assembly (N) onto offset pole (B). Tighten

T-handle bolt (O) securely.

N

LAMP

ASSEMBLY

POLE SETUP

Refer to Figure 6 for the following procedure.

1. Remove the offset pole (B) from the shipping container.

2. Attached to the offset pole is a 17/19 mm open-end wrench (C). Remove the wingnut (D) securing the wrench to the offset pole and remove wrench.

3. Reinsert wingnut and washer back into offset pole so they will not get lost or misplaced.

4. Remove the two pole clamp assemblies (A) from the shipping container. Attach one pole clamp assembly

(E) to the main pole (F) about 3 inches (76.2 mm) down from the main pole extension clamp. Using supplied

19 mm wrench, tighten locknut on the pole clamp assembly securely.

5. Attach the other pole clamp assembly (G) to the main pole (F) about 7.0 in. (140 mm.) down from the previous attached pole clamp assembly (E). Using the 19 mm wrench, tighten locknut on the pole clamp assembly securely.

6. To attach main pole (F) to equipment support pole (I), swing open adjustable tension plate (H) on clamp so that it can accomodate the diameter of the equipment support pole. Insert equipment support pole (I) through the two equipment support pole clamp assemblies as shown in Figure 6.

7. Once the equipment support pole (I) has been seated properly, move adjustment bolt and locknut (J) into locking position. Use the supplied 17 mm wrench, to tighten locknuts (J) on both clamps securely.

8. Place offset pole (B) with adapter clamp (K) on top of adjustable extension pole (L). Make sure that offset pole has been seated correctly.

BALLOON

POWER

CABLE

P

REMOVE

WRENCH

J

EQUIPMENT

SUPPORT

POLE CLAMP

ADJUSTMENT

BOLT AND

LOCKNUT

O

T-HANDLE

C

WINGNUT

D

B

OFFSET

POLE

M

K

OFFSET

ADAPTER

CLAMP

L

ADJUSTABLE

EXTENSION

POLE

EXTENSION

CLAMP

BOLT

Q

3.0 IN.

(76.2 MM

LOCKNUT

MAIN POLE

CLAMP

ADJUSTABLE

CHANNEL

H

TENSION

PLATE

E

POLE

CLAMP

ASSY.

MAIN

POLE

F

7.0 IN.

(140 MM

POLE

CLAMP

ASSEMBLY

A

G

POLE

CLAMP

ASSY.

EQUIPMENT

SUPPORT

POLE

I

Figure 6. Offset Pole Assembly


REMOVING THE PROTECTIVE COVERING

1. Expose the balloon by pulling down on the velcro tab and unzip the protective cover as shown in Figure 7.

STEP 1

UNZIP

PROTECTIVE

COVER

PROTECTIVE

COVER

BALOON

SETUP

CONNECTING POWER CABLE

1. Connect 16.4 ft. (5 meters) lamp power cable (Figure 8) to the balloon power cable.

BALLOON

POWER

CABLE

LAMP

ASSEMBLY

STEP 2

FOLD PROTECTIVE

COVER INTO ITSELF

VELCRO

TAB

BALLOON

FULLY

EXPOSED

BALLAST

LAMP

POWER

CABLE

Figure 7. Folding Protective Cover

Figure 8. Connecting Lamp Power Cable

2. Attach both S-type hooks (Figure 9) on the lamp power cable into the cable support holes on the offset pole.

OFFSET

POLE

LAMP

POWER

CABLE

S-TYPE

HOOK

Figure 9. Attachment of S-Hooks


RAISING THE EXTENSION POLE

1. Before raising the extension pole, make sure the

T-handle bolt lock (Figure 6-O) is securely tightened.

This will prevent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable is connected to the mating end of the power source cable.

2. Raise extension pole (Figure 6-L) to desired height.

Watch out for any overhead obstructions.

3. Using 19 mm wrench, tighten extension clamp bolt

(Figure 6-Q) securely. Keep wrench in a safe place where it will not get lost.

DANGER

ALWAYS make sure the area above the lighting system is open and clear of overhead p owe r l i n e s a n d o t h e r obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, Serious

Injury or Death!

OPERATION

APPLYING POWER

1. Make sure the power ON/OFF switch (Figure 10) located near the bottom of the ballast is in the OFF position.

ON/OFF

SWITCH

OFF

BALLAST

Figure 10. Power OFF/ON Switch (Off Positon)

2. If using a power source (Figure 11) other than a portable generator, plug the AC power cord from the ballast into a 120 VAC, 60 Hz receptacle that is protected by a at least a 15 amp circuit breaker.

CONNECT

TO BALLOON

POWER

CABLE

BALLAST

DANGER

When raising the extension pole, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with high voltage power lines.

EXTERNAL

SINGLE-PHASE

(120 VAC)

POWER SOURCE

AC POWER

CORD

RECEPTACLE

Figure 11. Applying 120 VAC Power

NOTICE

If using a portable generator, start the generator as referenced in the "Start-up Section" of the supplied generator manual.

Once the generator has started, plug the AC power cord from the ballast (Figure 11) into a GFCI receptacle on the generator.


NOTICE

ALWAYS Make sure ballast is securely mounted to a surface where it will not move, slip or fall. This will prevent severe damage to the ballast.

3. Place the ON/OFF switch (Figure 12) on the ballast in the ON position.

ON/OFF

SWITCH

BALLAST

OPERATION/SHUTDOWN

SHUTDOWN

1. Place the ON/OFF switch on the ballast to the OFF position. The balloon should begin to defl ate and the lamp turns off.

2. If using a portable generator, shut-down the generator as referenced in the "Shutdown Section" of the supplied generator manual. ALWAYS place the main circuit breaker in the OFF position before turning off the generator.

3. If using a power source other than an AC generator, disconnect the ballast AC power cable from the power source.

ON

Figure 12. Ballast On/Off Switch (On Position)

4. Notice that the balloon envelope will begin to deploy as soon as power is applied.

5. The lamp should now be on. If the lamp is not on, check all connections and repeat steps 1 thru 4. If the lamp still does not come on, contact your nearest MQ service center.

6. The lighting system is now ready for use.


NOTICE

Allow a suffi cient amount of time (15-20 minutes) for the lamp to cool down . The possibility exists of the balloon getting burned (touching the lamp).

LOWERING THE EXTENSION POLE

1. Using the supplied 19 mm wrench, loosen extension clamp bolt (Figure 6-Q).

2. Carefully pull down on the adjustable extension pole

(Figure 6-L) and lower lamp assembly.

3. Remove wingnut (Figure 6-D) from offset pole (Figure

6B) and insert wrench into wrench holder. Reinsert wingnut and tighten.

REMOVING LAMP ASSEMBLY

1. Disconnect balloon power cable (Figure 13) from the lamp power cable. Place lamp power cable in a safe place where it will not get damage or lost..

STORAGE

2. Remove both S-type hooks (Figure 9) on the lamp power cable from the cable support holes on the offset pole.

3. Unzip the zipper on the protective cover (Figure 14), and pull down cover over balloon/lamp assembly.

ZIPPER

PROTECTIVE

COVER

Figure 14. Unzipping the Protective Cover

4. Fully zip protective cover and fold velcro tab in place.

PROTECTIVE

COVER

BALLOON

POWER

CABLE

LAMP

ASSEMBLY

LAMP

POWER

CABLE

Figure 13. Disconnecting Power Cables

VELCRO

TAB

Figure 15. Zipping the Protective Cover

5. Loosen T-handle bolt (Figure 6-O) by turning counterclockwise and remove lamp assembly (Figure

6-N) from offset pole.

6. Store lamp assembly enclosed within its protective cover (Figure 16) in a safe location where it will not be damaged.

COVER/LAMP

CARRYING

CASE

Figure 16. Storing Lamp Assembly


CAUTION

Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to read and

understand these safety guidelines could cause severe equipment damage and bodily harm.

REMOVING THE LAMP ASSEMBLY

1. Allow lamp (Figure 17) 15-20 minutes to cool before changing.

MAINTENANCE

CAUTION

DO NOT use excessive force when zipping or unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.

REMOVING THE BALLOON

1. Expose the balloon (Figure 19) by pulling down on the velcro tabs and unzip the protective cover as shown in

Figure 7. Next, fold the protective cover into itself and zip

ZIPPER

(BOTTOM)

BALLOON

ZIPPER

(TOP)

Figure 17.

Hot Lamp Surface

2. If lamp assembly is attached to offset pole, loosen

T-handle knob (Figure 18) that secures the lamp to the offset pole.

DO NOT USE

EXCESSIVE FORCE

WHEN ZIPPING OR

UN ZIPPING THE

BALLOON

PROTECTIVE

COVER

(FOLDED)

Figure 19.

Exposing the Balloon

2. Unzip the zipper (Figure 19) at the bottom of the balloon and roll the balloon envelope upwards to expose the lamp (Figure 20). Remove the lamp guard to gain access to the lamp. DO NOT use excessive force when unzipping the balloon.

LAMP GUARD

BALLOON

LAMP

ASSEMBLY

PIPE FRAME

T-HANDLE

KNOB

Figure 18.

T-Handle Knob

3. Lift lamp assebly from offset pole, and place on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.

TO REMOVE

LAMP GUARD

LIFT UPWARDS

FROM PIPE FRAME

Figure 20.

Removing the Lamp Guard


MAINTENANCE

BALLOON 3. Push down and hold the lamp holder (spring loaded) away from the lamp (Figure 21). Unscrew the lamp

(turn counterclockwise) from the lamp socket.

LAMP

SOCKET

PIPE FRAME

LAMP

HOLDER

SNAP LAMP

GUARD INTO

PIPE FRAME

PUSH

DOWN

TO REMOVE LAMP

TURN COUNTER-

CLOCKWISE

Figure 21. Removing the Lamp

INSTALLING A NEW LAMP

1. When installing a new lamp (Figure 22) use only

MQ recommended type lamp. See parts section of this manual. Failure to use correct type lamp could adversely affect lighting capability and may cause damage to the equipment.

2. Push down and hold the lamp holder (spring loaded) away from the lamp. Screw the lamp (turn clockwise) into the lamp socket. Gently place the lamp holder fi rmly over the top of the lamp. This will prevent the lamp from touching the lamp guard or pipe frame.

LAMP

SOCKET

LAMP

HOLDER

(SPRING-LOADED)

Figure 23. Installing the Lamp Guard

2.

3.

4.

5.

6.

Zip up the zipper at the bottom (Figure 19) of the balloon and pull down the balloon envelope to cover the lamp

Place the lamp/balloon assembly back onto the mast.

Tighten the T-Handle Bolt Lock to secure the lamp to the mast.

Reinstall the protective cover over the balloon/lamp assembly. Be sure to fold the velcro tabs.

Reconnect the power cables.

REPLACING THE BALLOON

1.

2.

Follow the procedures as outlined in the "Removing the Balloon Lamp" assembly section.

Unzip the zipper at the bottom and top of the balloon.

Slide the balloon over the top of the lamp guard as shown in Figure 24.

TO INSTALL LAMP

TURN CLOCKWISE

PLACE

LAMP HOLDER

FIRMLY ONTO

LAMP TOP

Figure 22.

Installing the Lamp

R E - I N S TA L L I N G T H E L A M P / B A L L O O N

ASSEMBLY

1. Reinstall the lamp guard (Figure 23). Be careful not to install the lamp guard in the wrong direction.

LAMP

GUARD

BALLOON

Figure 24.

Removing the Balloon

3. Slide the new balloon over the top of the lamp guard as shown in Figure 25. Zip up the zipper at the bottom and top of the balloon.

LAMP

GUARD

BALLOON

Figure 25.

Removing the Balloon


CAUTION

DO NOT replace fi lter immediately, allow a suffi cient amount of time for the lamp assembly to cool down before changing fi lter

FILTER REPLACEMENT

1. Remove the balloon as described in the "Removing the Lamp/Balloon" section.

2. Disconnect the lamp power cable (Figure 5).

3. Rotate the balloon/lamp base assembly so that the fi lter is facing upwards. See Figure 26.

MAINTENANCE

5. Install a new fi lter over the brace as shown in Figure

28. Be sure to align the cut of the fi lter over the brace.

BRACE

FILTER

CUT

Figure 28.

Filter Placement

BALLOON/LAMP

CAUTION

When placing the fi lter element, always align the cut of the fi lter on top of the brace. This will keep the fi lter from being dislodged and getting damaged.

Figure 26.

Balloon/Lamp Placement

4. Turn the three locking tabs (Figure 27) inward to release the plate. Remove plate and fi lter.

PLATE

6. Turn the three retaining tabs (Figure 29) outward so that they touch the lamp base.

PLATE

FILTER

FILTER

TURN

OUTWARD

TO RELEASE

LOCKING

TAB

Figure 27.

Filter Removal

TURN

INWARD

TO LOCK

LOCKING

TAB

Figure 29.

Filter/Plate Install


B2

E1

MAINTENANCE

B1

P5

P6

P4

P3

L5

B3

L2

L1

L4

E3

L3

B4

E2

Figure 30. Maintenance Check Points

P2

P1


MAINTENANCE

For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 30 and Table 4.

Lamp

Table 4. Periodic Check and Maintenance

Figure Part

L1 Lamp (Base)

L2 Connector

L3 Lamp Holder

L4 Pipe Frame

L5 Lamp

B1 Balloon (Envelope)

Check Item

Lamp base loose?

Cable disconnected or loose?

Lamp holder loose?

Frame pipe skewed?

Defective lamp?

Defective or dirty?

Solution

Screw in securely

Connect securely

Replace

Replace

Replace

Replace

Replace

Repair or replace

Replace

Balloon

Electric

B2 Zipper Broken?

B3 Fan Motor (Blower) Not working properly?

B4 T-Handle bolt (Balloon) Broken?

E1 Power Cable

E2 Plug

E3 Lamp Switch

P1 Clamp

P2 Support pipe

P3 Support bolt

Pole

P4 Straight pole

P5 Offset pole

P6 Offselt bolt

❖ - Daily Check ■ - Every 20 Hours

Defective or worn cable?

Damaged?

Damaged or not working properly?

Replace

Broken?

Repalce

Support pipe bent or damaged?

Support bolt loose?

Straight pole bent or damaged?

Offset pole bent or damaged?

Offset bolt loose?

Replace

Replace

Replace

Tighten securely

Repalce

Replace

Tighten securely

Frequency

❖

❖

❖

❖

❖

❖

❖

❖

❖

❖

❖

❖

❖

■

❖

❖

❖

❖


TROUBLESHOOTING (LAMP)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 5) information shown below.

If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.

Symptom

Lamp does not light

Lamp only lights for a short time.

Balloon does not infl ate.

Table 5. Lamp Troubleshooting

Possible Problem

Is AC power turned on?

Is AC power cable connected?

Is lamp power cable connected?

Is lamp power cable defective?

Is ballast ON/OFF switch turned on?

Is lamp loose?

Is lamp lit?

Is model of lamp compatible?

Turn on AC power

Connect AC power cable.

Connect lamp power cable.

Replace lamp powe cable.

Place switch in the ON position.

Screw lamp securely into socket.

Replace lamp.

Solution

Use genuine MQ lamp.

Is output voltage at ballast correct?

No-load voltage is between 380~456 VAC. If voltage is low check 22 µF capacitor.

Are any other electric appliances (other than light tower) plugged into power source?

Is lamp not cool enough to light again?

(Interval of 20 to 30 minutes is required before turning on lamp again)

Is ambient temperature too high (more than 104 °F (40 °C)?

Unplug all other appliances.

Wait for lamp to cool down

Move lamp where there is proper ventilation.

Is fan motor (blower) not working properly? Check or repair fan motor (blower).

Is balloon envelope defective?

Repair or replace balloon envelope.


WIRING DIAGRAM

P1

120 VAC, 60Hz

INPUT BALLAST

POWER CABLE

BLK (LINE)

WHT (NEUTRAL)

GRN

GRN

S1

CHASSIS

GND

OFF/ON

SWITCH

BLK

SPLICE

BLK

FRONT VIEW

BALLAST

RECEPTACE

(FEMALE)

BLK

2

GRN

4

J1

1

WHT

3

RED

NOT USED

RED

ORANGE

PURPLE

BLACK

208 VAC

240 VAC

T1

277 VAC

TRANSFORMER

(BALLAST)

CAP COM 120 VAC

RED/BLK YEL YEL BLK/YEL

24uF

@480 VDC

CAPACITOR

C1

RED

MALE

BLK

1000 WATT

METAL HALIDE

LAMP

RED

RED (HOT)

DS1

LAMP

POWER

CABLE

(W1)

FEMALE

FRONT VIEW

LAMP CABLE

MALE PLUG

2

1

4

P2

3

RED

WHT

GRN

BLK

16 AWG.

WHT

GRN

WHT

WHT

BLK

GND

BLK

WHT (NEUTRAL)

BUZZER

B1

BLUE

BLK

FAN

MOTOR

M1

REF.

DESC.

DESCRIPTION

P1

J1

P2

Input Power Cable Assy.(Ballast)

Ballast Output Receptacle

Lamp Fan Cable Assy. (Input)

DS1 1000 Watt Metal Halide Lamp

C1 24 uf Capacitor @ 480 VDC

T1 Ballast (Transformer)

TABLE 6. REFERENCE DESIGNATIONS

PART NUMBER

REF.

DESC.

DESCRIPTION

A300066700

A400079400

A300105500

E000009800

19598

A300033800

M1

B1

S1

S2

S3

W1

Fan Motor Assy.

Buzzer Alarm Balloon

ON/OFF Switch

Micro-Switch

Micro-Switch Cap

Lamp Power Cable

PART NUMBER

A300033500

E000030100

A400037502

1400150210

1400150410

A300083600

S2

S3

MICRO-SWITCH

WITH SENSOR

Figure 31. Electrical Wiring Diagram


DANGER

Be careful when performing voltage measurements.

The possiblity exists of electrical shock if fi ngers make contact with connector pins, thus causing bodily harm

or even death.

NEVER allow multimeter test leads to make contact with each other. The possibility exists of electrical short

causing severe damage to the equipment, bodily harm, electrocution, and even death!

VOLTAGE MEASUREMENT (BALLAST NO-LOAD)

1. Remove lamp from pipe frame as refrenced in maintenance section of this manual.

2. Place lamp in a safe place where it will not get damaged or broken.

3. Apply 120 VAC power to the ballast. Place ballast ON/

OFF switch in the ON position.

4. Using a multimeter (Figure 32) measure the output voltage at the ballast receptacle. Pins 1-3 (lamp) should read between 380~465 VAC. Pins 1-2 (fan motor) should read 120 VAC.

5. Place the ballast ON/OFF switch in the OFF position.

VOLTAGE MEASUREMENT (LAMP CABLE NO-

LOAD)

1. Connect the male end of the lamp power cable to the ballast female receptacle.

2. Place ballast ON/OFF switch in the ON position.

3. Using a multimeter measure the output voltage at the female end of the of the lamp power cable. Pins 1-3

(lamp) should read between 380~465 VAC. Pins 1-2

(fan motor) should read 120 VAC.

4. If voltage is not present, replace lamp power cable.

Make sure connection at ballast end of cable is tight and secure (locked).

5. Place the ballast ON/OFF switch in the OFF position

VOLTAGE MEASUREMENTS

VOLTAGE MEASUREMENT (LAMP SOCKET NO-

LOAD)

1. Connect the female end of the lamp power cable to the male power connector that is attached to the lamp assembly.

2. Place ballast ON/OFF switch in the ON position.

3. Using a multimeter, place one test lead on the lamp socket tab, place the other lead on the threaded portion of the socket.

4. A voltage between 380~465 VAC should be present between lamp socket tab and threaded portion of the lamp socket. If the voltage is not present, check wiring inside pipe frame and lamp socket.

5. Place the ballast ON/OFF switch in the OFF position.

VOLTAGE MEASUREMENT (FAN MOTOR)

1. Make sure the lamp power cable is securely connected between the ballast receptacle and the lamp assembly power connector.

2. Place the ballast ON/OFF switch in the OFF position. It is not required for the fan motor test measurement.

3. Apply 120 VAC power to the ballast and listen for the whirring sound of the fan motor. This sound will indicate that the fan motor is running.

4. If the fan motor is not running, use a multimeter and place one test lead on the black wire and the other lead on the blue wire as shown in Figure 32.

NOTICE

You may have to use test leads that can prick the wire insulation. The voltage measured should be 120 VAC.

If 120 VAC is not present check wiring inside pipe frame.

5. Additional voltage check can me made at the fan motor capacitor. Place the multimeter test leads across the tabs on the capacitor. A voltage of approximately 208

VAC should be measured. If 208 VAC is not present check or replace capacitor.


VOLTAGE MEASUREMENTS

Figure 32. Voltage Measurements


EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY.

REMARKS

1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/

WASHER, 1/4 IN. ............. NOT SOLD SEPARATELY

*

2

*

2

*

12347

3 12348

WASHER, 3/8 IN. ... 1 ...... MQ-45T ONLY

HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

(

*

, #,

+

, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QTY. Column

Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break - Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


GB114BP/BS GLOBUG LIGHTING SYSTEM

1 to 3 units

QTY. P/N DESCRIPTION

2............LB41827 ............... LAMP

2............A300033800 ......... BALLAST

2............A300038400 ......... CAPACITOR 22 µF @ 480 VDC

2............1654000230 .......... BALLOON PATCH KIT

SUGGESTED SPARE PARTS


NAMEPLATE AND DECALS

DANGER

To avoid accident or injury

NEVER exceed a travel speed of 5 MPH when using lighting system on a mobile equipment.

DCL 1001

1

2

DANGER

To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps.

DCL1002

3

DANGER

ELECTRICAL

SHOCK HAZARD

When replacing lamp and to prevent electrical shock,

ALWAYS

shutdown the generator before replacing lamp. Remember to let lamp cool before removing. Use only recommended type lamp as listed in parts manual.

DCL416

5

WARNING

To avoid injury, you MUST read and understand operator’s manual before using this machine.

This machine to be operated by qualified personnel only.

Ask for training as needed.

P/N 35137

15

4

WARNING

BURN HAZARD

To prevent burns,

NEVER

touch lamp while lamp is on.

Lamp surface gets extremely hot!

ALWAYS

allow sufficient time for lamp to before touching.

cool down

DCL417

DANGER

ELECTRICAL

SHOCK HAZARD

NEVER touch a live power cord or active electrical components with wet hands or while standing in water. The possibility of electrical shock or even death! exists.

14

DCL410

13

LAMP

SWITCH

OFF ON

DCL424

6

WARNING

BURN HAZARD

To prevent burns,

NEVER touch

ballast or cover while lamp is on. These surfaces are extremely hot!

ALWAYS

allow sufficient time for both surfaces to

cool down

before touching.

DCL415

12

GROUND

S1123

DANGER

To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps.

DCL1002

2

7

MODEL

SERIAL NO.

8

CAUTION

LAMP COVER BUZZER

Before operating GlowBug

ALWAYS

unzip cover, fold into bag on top of balloon and zip.

I f the cover has not been removed a n audible alarm will sound when power is applied to the GlowBug.

DCL404

CAUTION

LAMP INFORMATION

ALWAYS

turn lamp

OFF

first, before shutting down generator.

Once lamp is turned

OFF,

Allow lamp to cool down before turning back on.

I t will take about 20 minutes before lamp can be turned back on.

DCL409

DANGER

ELECTRICAL

SHOCK HAZARD

GROUND

To prevent electrical shock or electrocution, the GlowBug

MUST

be connected to an earth ground.

(See NEC Article 250)

DCL427

11

9

CAUTION

COVER

INFORMATION

Before operating GlowBug

ALWAYS

unzip cover, fold into bag on top of balloon and zip.

Bag Zipper

Cover

NEVER apply power to the

GlowBug until the cover has been inserted inside the bag and the balloon is fully exposed.

B e f o r e s t o r i n g G l o w B u g ,

ALWAYS

fully cover balloon to prevent damage from dust, dirt and adverse weather conditions.

DCL413

10


NAMEPLATE AND DECALS

5

6

7

8

9

10

11

NO. PART NO. PART NAME

1

2

3

4

DCL1001

DCL1002

DCL416

DCL417

QTY.

REMARKS

DECAL; DANGER, TRAVEL SPEED ...............................1 ....... REPLACES P/N A400084000

DECAL; DANGER, PIPE CLAMP

DECAL; DANGER, ELECTRICAL SHOCK HAZ.

DECAL; WARNING, BURN HAZARD (LAMP)

1

1

1

DCL418

DCL415

DCL409

DCL404

DCL413

DCL427

DECAL; DANGER, HIGH VOLTAGE

DECAL; BURN HAZARD (BALLAST)

NAMEPLATE .................................................................... 1 ....... CONTACT MQ PARTS DEPT.

DECAL; CAUTION, LAMP INFORMATION

DECAL; CAUTION LAMP COVER BUZZER

DECAL; CAUTION COVER INFORMATION

1

1

1

1

1

DECAL; DANGER, ELECTRICALSHOCK HAZARD 1

1

13

14

15

DCL424

DCL410

35137

DECAL: LAMP SWITCH ON/OFF 1

DECAL; DANGER, ELECTRICAL SHOCK (CORDS) 1

DECAL; WARNING, READ MANUAL 1


BALLAST ASSEMBLY. S/N G30001

27

20

17

23

22

26

3

25

24

28

18

23

22

17

26

20

16

14

15

9

6

A

26

1

12

7

22

17

10

11

8

29

4

13


BALLAST ASSEMBLY. S/N G30001


A

3$

A000017700

QTY.

REMARKS

BALLAST ASSY. ..............................................................1 ....... INCLUDES ITEMS W/ $

1

A300033800 BALLAST (TRANSFORMER) CP ....................................1 ....... INCLUDES ITEM W/ %

1

6$

8$

9$

A200018100

0020104015

A400037600

CASE (BALLAST) 1 CP

SCREW & WASHER (M4x15)

CABLE (LAMP) CP

10$ 0020503012 SCREW & WASHER (M3x12)

1

1

4

1

2

1

1

1

13 A300034700 CABLE (MAIN) CP

14$ A400037500 SWITCH ASSY. ................................................................1 ....... INCLUDES ITEM W/ #

15$# E000036400 TOGGLE SWITCH ...........................................................1 ........REPLACES P/N 1406000610

17 0023304008 SCREW & WASHER (M4x8)

1

4

18

20

A300034800 CABLE (LAMP) CP

0013510025 BOLT & WASHER (M10x25)

4

2

1

2

25$ 0023305090 SCREW & WASHER (M5x90)

26$ 0023304012 SCREW & WASHER (M4x12)

27$

28$%

A100013500

19598

CASE (BALLAST) 2 CP

CAPACITOR, 24 µF @ 480 VDC

1

6

10

1

1

1


BALLAST ASSEMBLY. S/N G30002 & ABOVE

A

17

1

13

12

15

18

2

20

19

13

15

16

10

6

16

5

9

4

15

11

11

14

21

22

3

23

15

8


BALLAST ASSEMBLY. S/N G30002 & ABOVE

4$

5$

6$

8$


A

2$

A000017702

QTY.

REMARKS

BALLAST ASSY. ............................................................. 1 ......... INCLUDES ITEMS W/ $

1

A300033800 BALLAST (TRANSFORMER) CP ................................... 1 ......... INCLUDES ITEM W/ %

1

11$

12

A200018100 CASE (BALLAST) 1 CP

A400079400 CABLE (LAMP) CP

0023303008 SCREW & WASHER (M3x8L)

A300066700 CABLE (MAIN) CP

0023306012

A300083600

SCREW (M6x12L)

CABLE (LAMP) CP

1

1

4

1

1

1

2

1

14$

15$

16$

21$

22$

E000045000

0023304012

0013510025

0033104000

0043204000

CABLE CLAMP

SCREW & WASHER (M4x12L)

BOLT & WASHER (M10x25)

17$ A100013500 CASE (BALLAST) 2 CP

18$ 0023305090 SCREW & WASHER (M5x90)

19$% A300038400 CAPACITOR, 24 µF @ 480 VDC

NUT (M4)

WASHER, LOCK (M4)

2

2

1

1

1

1

6

2

2

12

2


FAN BLOWER/LAMP BASE ASSEMBLY


FAN BLOWER/LAMP BASE ASSEMBLY


A

A

A000017600

QTY.

REMARKS

BALLOON ASSY .............................................................1 ....... S/N G30001

SEE NOTE 1

A000017601 BALLOON ASSY .............................................................1 ....... S/N G30002 AND ABOVE

SEE NOTE 2

2$

2%

3#

5#

6#

7#

A300033600 CABLE 1 (BALLOON) CP, QUICK-DISCONNECT .........1 ....... S/N G30001

A300105500 CABLE 1 (BALLOON) CP, THREADED ..........................1 ....... S/N G30002 AND ABOVE

A400038900 COVER (WIRE)

0023305060 SCREW & WASHER (M5x60)

A300033500 FAN MOTOR CP

0024304008 SCREW (M4x8)

1

1

3

1

9

1

12#

14#

1400150300

1400150410

MICRO SWITCH COVER

MICRO SWITCH CAP (SENSOR)

2

5

1

1

1

1

2

1

1

2

19% A100013302 FLANGE ...........................................................................1 ....... S/N G30002 AND ABOVE

1

21$ E000010400 CABLE CLAMP ................................................................1 ....... S/N G30001

21% E000045000 CABLE CLAMP ................................................................1 ....... S/N G30002 AND ABOVE

1

26#

28#

31#

0014808025

A400030700

A400038300

BUTTON SCREW & WASHER (M8x25)

STOPPER (FILTER) CP

FILTER 200 (AIR)

3

1

3

3

1

1

1

8

1

1

NOTE 1: Balloon assembly A includes all items w/ # and $ on the Fan Blower/Lamp Base Assy parts list on this page AND on the Balloon/LampGuard Assy. parts list.

NOTE 2: Balloon assembly A includes all items w/ # and % on the Fan Blower/Lamp Base Assy parts list on this page AND on the Balloon/LampGuard Assy. parts list.


BALLOON/LAMP GUARD ASSEMBLY

1

2

BALLOON

PATCH

KIT

21

8

3

3A

4

5

6

A

20

19

7

9

8

18

10

11

10

11

17

15

16

14

13

17

12

11

10

11

10


BALLOON/LAMP GUARD ASSEMBLY

1

1#

2#

3#


A

A

A000017600

QTY.

REMARKS

BALLOON ASSY .............................................................1 ....... S/N G30001

SEE NOTE 1

A000017601 BALLOON ASSY .............................................................1 ....... S/N G30002 AND ABOVE

SEE NOTE 2

GBBAL120 BALLOON CLOTH CP (OVAL-SHAPED) ........................1 ....... OPTIONAL

GBBAL115D BALLOON CLOTH CP (DRUM-SHAPED)

0014808025 BUTTON SCREW & WASHER (M8 X 25)

1

4

A100028505 BALLOON COVER ..........................................................1 ....... REPLACES P/N A100028503

1

1

1

1

7# 2204500130 SEAL NORMAL (TOP)

1

4

1

2

12# A300032700 PLATE (LAMP HOLDER)

4

1

1

14# E000009800 LAMP ...............................................................................1 .......REPLACES P/N LB41827

16# 0025304025 SCREW & WASHER (M4x25)

18# A400038400 CABLE (LAMP) 1 R CP

2

1

1

2

19$ A400038500 CABLE (LAMP) 1 G CP ................................................1 ....... S/N G30001

19% A400038501 CABLE (LAMP) 1 W CP ................................................1 ....... S/N G30002 AND ABOVE

20

21

GBBALD1

1654000230

BLANK MESSAGE STRIP (OPTIONAL) .........................1 ....... CONTACT MQ UNIT SALES

BALLOON PATCH KIT (OPTIONAL) ................................1 ....... CONTACT MQ UNIT SALES

NOTE 1: Balloon assembly A includes all items w/ # and $ on the Balloon/LampGuard Assy parts list on this page AND on the Fan Blower/Lamp Base Assy. parts list.

NOTE 2: Balloon assembly A includes all items w/ # and % on the Balloon/LampGuard Assy parts list on this page AND on the Fan Blower/Lamp Base Assy. parts list.


1

OFFSET POLE ASSEMBLY

A

7

3

9

22

21

12

11

28

14

12

13

13

14

6

5

4

15

16

14

17

19

17

29

2

12

11

10

8

20

18

24

22

21

12

14

14

15

14

16

23

17

19

29

27

25

26

2

18

24


OFFSET POLE ASSEMBLY


A

2$

3$

A000018200

QTY.

REMARKS

OFFSET POLE ASSY. .....................................................1 ....... INCLUDES ITEMS W/ $

A200018303 ADAPTER (OFFSET PIPE)

0013512045 BOLT AND WASHER (M12X45)

1

1

1

4$

5$

0014210025 WING BOLT (M10X25)

0013510025 BOLT AND WASHER (M10X25)

1

2

1

1

1

1

1

1

13$# 0030810000 PUSH NUT (M10)

15$# E000028300 SPACER

17$# A400067600 SPRING

18$# A400061500 RIVET 2

2

2

2

6

2

4

4

21$#

23$#

25$

26$

A300043601

E000042001

A400082101

0033206000

BAND (POLE) 3T

NUT (M10)

SHAFT (STOPPER) CP

SELF LOCK NUT (M6) 1

1

2

1

2

2

2

2

1

29$ A000025300 POLE CLAMP ASSEMBLY ..............................................2 ....... INCLUDES ITEMS W/ #


TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3.

A copy of the Return Material Authorization must accompany the return shipment.

4.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than $5.00.

d. Special order items.

e. Electrical components.

f.

Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7.

The sender will be notified of any material received that is not acceptable.

8.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006


NOTES


OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Offi ce

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Mayco Parts

800-306-2926

310-537-3700

Service Department

800-421-1244

310-537-3700

Tel. (800) 421-1244

Fax (800) 537-3927

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-4259

MEXICO

MQ Cipsa

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla 72760 Mexico


Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

MQ Parts Department

800-427-1244

310-537-3700

Warranty Department

800-421-1244, Ext. 279

310-537-3700, Ext. 279

Technical Assistance

800-478-1244

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-1173

Fax: 310-631-5032

UNITED KINGDOM

Multiquip (UK) Limited Head Offi ce

Hanover Mill, Fitzroy Street,

Ashton-under-Lyne,

Lancashire OL7 0TL


Tel: 0161 339 2223

Fax: 0161 339 3226

CANADA

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3


Tel: (450) 625-2244

Fax: (450) 625-8664

© COPYRIGHT 2009, MULTIQUIP INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.

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