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OPERATION AND PARTS MANUAL
SERIES
MODEL MT-84FA
TAMPING RAMMER
(ROBIN GASOLINE ENGINE)
Revision #0 (06/10/05)
To find the latest revision of this publication, visit our website at: www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
MT-84FA — PROPOSITION 65 WARNING
PAGE 2 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 3
NOTE PAGE
MULTIQUIP TAMPING
RAMMER MT-84FA
Proposition 65 Warning ......................................... 2
Table Of Contents ................................................. 4
Parts Ordering Procedures ................................... 5
Safety Message Alert Symbols .......................... 6-7
Rules For Safe Operation ..................................8-9
Operation and Safety Decals .........................10-11
General Information ............................................ 12
Specifications ...................................................... 13
Controls and Components .................................. 14
Basic Engine ....................................................... 15
Operation .......................................................16-18
Maintenance ....................................................... 19
Troubleshooting Guide ...................................20-21
Explanation Of Codes In Remarks Column ........ 22
Suggested Spare Parts ....................................... 23
Name Plate and Decals .................................24-25
Crankcase and Engine Assembly ..................26-29
Guide Cylinder and Foot Assembly ...............30-31
Tank and Handle Assembly ...........................32-33
MT-84FA — TABLE OF CONTENTS
ROBIN EH-12-2D46420
ENGINE
Crankcase and Cylinder Assembly ................34-35
Crankshaft and Piston Assembly ...................36-37
Muffler, Air Cleaner, Camshaft,& Carb.Assy. .38-39
Governor Assembly .......................................40-41
Recoil Starter and Blower Assembly .............42-43
Magneto Assembly ........................................44-45
Carburetor Assembly .....................................46-47
Terms and Condition Of Sale
—
Parts ................ 48
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — PARTS ORDERING PROCEDURES
When ordering parts, please supply the following information:
❒
❒ Return fax number
❒ Applicable model number
❒
✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Truck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Parts Department
800-427-1244
310-537-3700
Mayco Parts
800-306-2926
310-537-3700
Service Department
800-478-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Fax: 800-672-7877
Fax: 310-637-3284
Fax: 310-537-4259
MQ Power Service Department
800-835-2551 Fax: 310-638-8046
310-537-3700
Technical Assistance
800-478-1244 Fax: 310-631-5032
Warranty Department
800-421-1244, Ext. 279
310-537-3700, Ext. 279
Fax: 310-537-1173
Multiquip’s Main Phone Numbers
800-421-1244
310-537-3700
Fax: 310-537-3927
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered via
Fax
Web
Standard orders
3%
5%
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
Stock orders
($750 list and above)
10%
10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
Direct TOLL-FREE access to our Parts Department:
Toll-free nationwide — 800-427-1244
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 5
MT-84FA — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and
Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
Potential hazards associated with the operation of a
MT-
84FA Tamping Rammer will be referenced with Hazard
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Mikasa, Model
MT-84FA Tamping Rammer. Refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this rammer, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
Symbols.
Lethal Exhaust Gas Hazards
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
You WILL be
KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.
Explosive Fuel Hazards
Gasoline is extremely flammable, and
its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
You CAN be KILLED or
SERIOUSLY INJURED if you DO NOT follow these directions.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
You CAN be
INJURED if you DO NOT follow these directions.
Respiratory Hazards
ALWAYS wear approved
respiratory
protection when required.
PAGE 6 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — SAFETY MESSAGE ALERT SYMBOLS
Rotating Parts Hazards
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
Equipment Damage
Hazards
Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
Accidental Starting Hazards
ALWAYS place the ON/OFF switch in
the OFF position when the rammer is not in use.
Eye and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
Refueling Hazard
NEVER refuel rammer when placed in truck bed with
plastic liner. The possibility exists of explosion due to static electricity. When adding fuel, remove rammer from truck bed and place on ground.
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 7
MT-84FA — RULES FOR SAFE OPERATION
Read this manual!
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only!
This equipment is for industrial use only.
■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or ra mmer.
The following safety guidelines should always be used when operating the MT-84FA Tamping Rammer:
GENERAL SAFETY
■ DO NOT operate or service this equipment before reading this entire manual.
■ This equipment should not be operated by persons under
18 years of age.
■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■ NEVER operate this equipment under the influence of
drugs or alcohol.
■ ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the rammer.
■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with
hot! components can cause
serious burns.
■ The engine section of this rammer requires an adequate free flow of cooling air.
NEVER operate the rammer in
any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people.
Remember the rammer's engine gives off
DEADLY
carbon monoxide gas.
■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
■ ALWAYS use extreme caution when working with
flammable liquids. When refueling, stop the engine and
allow it to cool. DO NOT
smoke around
or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
■ NEVER operate the rammer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
■ DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
■ Topping-off to filler port is dangerous, as it tends to spill fuel.
■ Stop the engine when leaving the rammer unattended.
■ Maintain this equipment in a safe operating condition at all times.
PAGE 8 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — RULES FOR SAFE OPERATION
■ ALWAYS stop the engine before servicing, adding fuel and oil.
■ NEVER run engine without air filter. Severe engine may occur.
■ ALWAYS service air cleaner frequently to prevent carburetor malfunction.
■ ALWAYS check the machine for loosened threads or bolts before starting.
■ ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.
■ ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of children.
■ DO NOT operate this equipment unless all guards and safety devices are attached and in place.
■ CAUTION must be exercised while servicing this equipment.
Rotating and moving parts can cause injury if contacted.
■ Keep all inexperienced and unauthorized people away from the equipment at all times.
■ Unauthorized equipment modifications will void all warranties.
■ NEVER pour or spray water over the engine.
■ Test the engineON/OFF switch before operating. The purpose of this switch is to shut down the engine of the rammer.
■ Refer to the ROBIN Engine Owner's Manual for engine technical questions or information recommended by
Multiquip for this equipment.
EMERGENCIES
■ ALWAYS know the location of the nearest fire
extinguisher and first aid kit.
■ In emergencies always know the location of the nearest phone or
keep a phone on the job
site. Also know the phone numbers of the
nearest
ambulance, doctor and fire
department. This information will be invaluable
in the case of an emergency.
TRANSPORTING
■ ALWAYS shutdown engine before transporting.
■ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
■ Drain fuel when transporting rammer over long distances or bad roads.
■ When placing the rammer inside a truck-bed for transport, always tie-down the rammer
MAINTENANCE
■ NEVER lubricate components or attempt service on a running rammer.
■ ALWAYS allow the rammer a proper amount of time to cool before servicing.
■ Keep the rammer in proper running condition.
■ Fix damage to the rammer immediately and always replace broken parts.
■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
■ DO NOT use food or plastic containers to dispose of hazardous waste.
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 9
MT-84FA — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ Mikasa tamping rammer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 and 1A below and preceeding page illustrates these decals as they appear on the machine.
Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Rammer Operation and Safety Decals
PAGE 10 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — OPERATION AND SAFETY DECALS
Figure 1A. Rammer Operation and Safety Decals
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 11
MT-84FA —GENERAL INFORMATION
Definition of Tamping Rammer
The Mikasa MT-84FA tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The impact force of the MT-84FA levels and uniformly compacts voids between soil particles to increase dry density.
Circular motion is converted to create impact force. The MT-84FA tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT-84FA is equipped with an air-cooled, four-cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT-84FA uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.
Controls
Before starting the MT-84FA Tamping Rammer identify and understand the function of the controls, see Figure 2.
Handle Operation
Before starting operation check the lifting handle to:
1. Make sure that there is no damage on the bolts.
2. Make sure that there is no crack or breakage on handle.
3. Make sure that there is no fissure on the surface. If there is any abnormality or damage, replace with new one.
For operation:
This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed.
1. Use proper lifting techniques to avoid back injury. This handle is for manual lifting only.
2. Do not use this handle as a rammer lift point. Use the lifting point on the top of the machine.
3. Do not move the rammer with the lifting handle and the front rollers more than (16 feet) 5 meters.
PAGE 12 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — SPECIFICATIONS
T a b l e 1 .
M T 8 4 F A R a m m e r S p e c i f f i i c a t i i i o n s
M O D E L
O v e r a ll H e i g h t
O v e r a ll W i d t h
O v e r L e n g t h
S h o e S i z e L x W
B l o w s / m i n u t e
I m p a c t F o r c e
S t r o k e
C l u t c h
T r a v e l S p e e d
L u b r i c a it o n S y s t e m
F u e l C a p a c ti y
O p e r a it n g W e i g h t ( W / F u e )l
M T 8 4 F A
4 1 .
5 i n .
( 1 0 5 5 m m )
1 6 .
1 i n ( 4 1 0 m m )
2 8 .
9 i n ( 7 3 5 m m )
1 3 .
4 x 1 1 .
2 i n .
( 3 4 0 x 2 8 5 m m )
6 6 0 7 0 0
3 , 5 0 0 l b s ( 1 , 6 0 0 k g )
3 .
1 5 i n ( 8 0 m m )
A u t o m a it c C e n t r fi u g a l
2 6 .
2 3 6 .
1 f /t m i n ( 8 1 1 m / m i n )
O li B a t h 1 0 W 3 0 M o t o r O li
2 .
1 q ( 2 .
0 l ti e r s )
2 0 3 l b s .
( 9 2 k g )
T a b l l e 2 .
.
E H 1 2 2 D 4 6 4 2 0 E n g i n e S p e c i f f i i c a t i i i o n s
M O D E L
T y p e
P i s t o n D i s p l a c e m e n t
M a x .
O u t p u t
S e t it n g S p e e d
C o o il n g S y s t e m
L u b r i c a it o n S y s t e m
O li T a n k C a p a c ti y
F u e l
F u e l T a n k C a p a c ti y
S t a r it n g S y s t e m
C a r b u r e t o r S y s t e m
R O B I N E H 1 2 2 D 4 6 4 6 4 2 0
A i r C o o l e d 4 S t r o k e G a s o il n e E n g i n e
7 .
3 8 c u i.
n .
( 1 2 1 c m 3 )
3 .
5 H P ( 2 .
6 k w )
3 , 5 0 0 3 , 7 0 0 r p m
A i r C o o l e d
O li B a t h 1 0 W 3 0 M o t o r O li
0 .
8 p i n t ( 0 .
4 l ti e r )
U n l e a d e d g a s o il n e
2 .
1 q u a r t ( 2 l ti e r s )
R e c o li S t a r t e r
D i a p h r a g m
NOTE
Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured.
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 13
MT-84FA — CONTROLS AND COMPONENTS
Figure 2 shows the location of the controls and components for the MT-84FA Tamping Rammer. The functions of each control is described below:
1.
Throttle Lever
– Controls engine speed and the tamping
action of the rammer.
2.
Engine Stop Switch
– Controls the starting and stopping
of the engine. Switch must be in the "ON" position when starting the engine.
3. Choke Lever – Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.
4. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward.
also accompany the shipment.
Figure 2. MT-84FA Rammer
6. Drain Valve – Open this valve to remove oil from the bellows.
7. Pre- Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine.
8.
9.
Foot
– Laminated wood with tempered steel plate for
superior shock absorption.
Oil Level Sight Glass
– Indicates the level of oil in the oil
bath reservoir.
10.
Recoil Starting Handle
– Used when starting the engine.
Pull starter handle sharply and quickly, then return starter handle to starter case before releasing.
11. Fuel Tank/Cap
– Poly fuel tank to avoid rust and
corrosion, remove this cap to add gasoline.
12. Engine Air Cleaner – Prevents dirt (second stage) and other debris from entering the engine.
13. Bellows – Reservoir for oil bath.
14. Handle – To operate rammer
GRIP handle assembly
firmly on both sides.
15. Muffler– Used to reduce noise and emissions.
16. Spark Plug – Provides spark to the ignition system, replace with engine manufactures recommended type spark plug.
17. Nameplate – Displays information regarding the rammer.
PAGE 14 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — BASIC ENGINE
Figure 3. Robin EH-12-2D Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Secondary Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
2. Choke Lever –Used when starting the engine. Normally
WARNING
5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
6. Engine ON/OFF Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine.
set choke lever half way or completely open.
3. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch). Clean spark plug once a week.
4. Muffler – Used to reduce noise and emissions.
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 15
MT-84FA — OPERATION
This section is intended to assist the operator with the initial start-up of the MT-84FA Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.
DO NOT use your rammer until this section is thoroughly understood.
Fuel Check
1. Check the fuel level in the fuel tank. If the fuel level is low, fill the fuel tank (Figure 5) with clean unleaded gasoline.
Failure to understand the operation of the MT-84FA Tamping
Rammer could result in severe damage to the trowel or personal injury.
Rammer Gearbox and Spring Cylinder Oil Bath
This unit uses an oil bath lubrication system. Perform the following:
1. Check the oil level through the oil level sight glass (Figure 4) at the rear of the tamper foot.
Figure 5. Fuel Tank
Engine Oil Check
1. To check the engine oil level, place the rammer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe it clean.
Figure 4. Foot Housing Sight Glass
2. If oil is not visible, add 10W-30 motor oil into the oil fill plug opening (Figure 2). The bath contains approximately 1.7
pints (800 cc.)
Figure 6. Engine Oil Dipstick
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the engine oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 3). See Table
2 for the oil capacity of your type engine.
NOTE
The oil bath level should be kept at the half way point of the sight glass.
T a b l e 3 M o t o r O li G r a d e
S e a s o n o r T e m p e r a t u r e
( h i
G r a d e g h e r o f t h a n m o t o r
M S o li c l a s s )
S p r i n g
+ 1
,
2
S u m m e r
0 ° F t o o r
+ 1 5 °
A u t u m n
F
+ 4 0 °
W i n t e r
F t o + 1 5 ° F
S A E 3 0
S A E 3 0
B e l o w + 1 5 ° F S A E 1 0 W 3 0
PAGE 16 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — OPERATION
Inspection
1 . Check all nuts, bolts fasteners for tightness. Retighten as necessary.
2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating.
3. Replace any missing or damaged Safety Operation decals.
4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts.
3. Close the choke lever Figure 9 and move the throttle lever to the "Full Open" position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open.
Initial Start-up
When starting the MT-84FA Tamping Rammer perform the following:
1.
Open the fuel shut- off valve by moving the fuel cock lever to the open position (Figure 7).
Figure 9. Choke Lever
4. Grip the recoil starter (Figure 10 ) handle and pull it until you feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing.
Figure 7. Fuel Cock
2.
Set the engine ON/OFF switch (Figure 8) to the "ON" position (START).
Figure 8. Recoil Starter
5. If engine fails to start, move the choke lever (Figure 9) to the half open position to avoid flooding.
6. Repeat steps 1 thru 4.
7.
If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed.
Figure 8. On/Off Switch
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 17
MT-84FA — OPERATION
Operation
1. To start the rammer tamping action, move the throttle lever
(Figure 11) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring.
3. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position.
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 12) and run the engine for three minutes at low speed. After the engine cools, turn the engine start/stop switch to the “STOP” position (Figure 8) until engine comes to a complete stop.
Figure 11. Throttle Lever (Full Open)
Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot
Figure 12. Throttle Lever (Idle)
2. Close the fuel shut- off valve by moving the fuel cock lever to the CLOSED position. See Figure 5.
2. The MT-84FA tamping rammer is designed to run at 4,000 rpm. At optimum rpm the foot hits at the rate of 660~700 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The
MT-84FA is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first.
Emergency Showdown
1. Move the throttle lever quickly to the
IDLE position, and turn the engine start/stop switch to the STOP position.
PAGE 18 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
Maintenance
Perform the scheduled maintenance procedures as indicated:
DAILY
■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
■ Remove the fuel filter cap and clean the inside of the fuel tank.
■ Remove or clean the filter at the bottom of the tank.
■ Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
■ Clean air cleaner cover.
200 - 300 HOURS (Pre-Cleaner)
■ Remove the element from the pre-cleaner (Figure 13) at the top of the crankcase (body side) and clean it with cleaning oil
(kerosene).
PRE-CLEANER
MT-84FA — MAINTENANCE
■ The air cleaner (Figure 14 ) on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner secondary element before installing them.
Figure 14. Engine Air Cleaner
200 - 300 HOURS (Oil Bath)
■ Drain oil reservoir on foot housing (Figure 15). Refill with approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.
GRAY
13 -15 CC
SAE 30
YELLOW
2-5 CC
SAE 30
Figure 13. Pre-Cleaner
■ Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
■ Lubricate bottom element (gray) with 13 ~15 cc of engine oil
SAE-30 and completely squeeze out the excess oil from the element before installing.
Figure 15. Foot Housing Drain Plug
Yearly
■ Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks.
■ Replace the oil and fuel lines every two years to maintain the performance and flexibility lines.
Long Term Storage
■ Drain fuel from fuel tank, fuel line and carburetor.
■ Remove spark plug and pour a few drops of motor oil into cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.
■ Clean exterior with a cloth soaked in clean oil.
■ Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 19
MT-84FA — TROUBLESHOOTING GUIDE
f
( f
T A B L E 4 .
E N G I N E T R O U B L E S H O O T I N G
P O S S I B L E P R O B L E M
i
S Y M P T O M
D i f f i c u l t t o s t a r t
F u e l w i a t
F u e l w i a v a ll i i s ll h n i g o h t s li n o a b l t a v a t i g e n n s ti i a v a li li a e .
a b o n b l l e
( P e c b a b u o w b u t l t e r e s
) s p
.
a p a r k v a r a k e i g a n t ti e .
h i
( P g h o w e r t e n s i o
N
n
O T
c a li a p b l u g l e p l u g b l e ) .
I g n i it o n p l u g b e i n g b r i d g e ?
C a r b o n d e p o s ti a t i g n i it o n ?
S h o i n s u l r t c ri c u a t o r s ?
ti d u e t o d e f e c it v e
I m p r o p e r s p a r k g a p ?
S h o r t c ri c u ti a t s t o p s w ti c h ?
I g n i it o n c o li d e f e c it v e ?
i
F u e l g n ti i s e s a v a li a b l e a n d
( c o m p r e s s i o n s p a r k
n o r m a
p l
l )
.
u g
M d e u p f o lf s e r ti s c l
?
o g g e d w ti h c a r b o n
F u d u s e l t ) i
?
n u s e i n a d e q u a t e ( w a t e ,r
F u g n e l ti i s e s a v a li a b l e a n d
( c o m p r e s s i o n s p a r k
l o w
) .
p l u g
A ri C l e a n e r c l o g g e d ?
D e f e c it v e c y il n d e r h e a d g a s k e t ?
C y il n d e r w o r n ?
S p a r k p l u g l o o s e ?
C
C l
R
S
C l
F
C l
T i
R
T i l h e e a e t e p
R e p u e e a p s e a g h g h l l c s h t n a n n a e k c o p a i e l a c e c n f e n o u o e g r r k i l n i r e p l n
C h e c k s t o p r r s e c c y y p a s u p l s it i g n i o r e p l y r e p l il n l n a c e a t u g il n r k t it o n e d e s d e r y o r g a a c e m a c e p l u
.r
h s i g n s .
a a g .
t p c o m i e ri u e a t
.l
n d m f i o d lf it
.
o t e b n .
h e s w ti c h c ri c u i .t
c l e a o
.r
n e tl s c
.r
S
o r r e p l a c e o r
O L U
r e c r e t
T I O N
g a p .
R e p l a c e s t o p w ti h f r e s h p l a c e h s w ti c h f u e .l
e a d fi d e f e c g a s k e .t
it v e .
O p e r a t i o n n o t s a t i s f a c t o r y
(
N c o o t m e p n o r u g e s s i h o n p
N o t
E c ri ri n i i o n n g
.
o w e r n o r m a a v a
,l n li a o b l e m i s s e n o u g m p r e s s i h o n p o w n o e r r m a v a a ,l li m i a b l e s s i g g n
)
) .
e o v e r h e a t s .
A ri c l e a n e r c l o g g e d ?
A ri i n f u e l il n e ?
B l e e d ( r e m o v e a ri ) f r o m f u e l il n e .
I
I
F c u e h a l m l e v e l b e r i n i m p c a r b u r e a r o p e r ?
t o r lf o a t
C a r b o n d e p o s ti s i n c y il n d e r ?
g g n n i i it it o o n n c p l o u li g d o e f e c tf e n it v e s h
?
o r t s ?
A d j u s t c a r b u r e a t o r lf o a t
C l e a n o r r e p l a c e c y il n d e r
F l u s h f u e l s y t e m a n d r e p l a c e w ti h f r e s h f u e .l
R e p l a c e i g n i it o n w ri e s , c l e a n i g n i it o n .
F l u s h f u e l s y t e m a n d r e p l a c e w ti h f r e s h f u e .l
F u d u s e l t ) i
?
n u s e i n a d e q u a t e ( w a t e ,r
E c x o c e m b s s u s i v e it o n c a r b o c h a m n b d e e p r ?
o s it o n i n C l e a n o r r e p l a c e c r a n k c a s e .
E x h a u s t c a r b o n .
o r m u f lf e r c l o g g e d w ti h C l e a n o r r e p l a c e m u f lf e .r
S p a r k p l u g h e a t v a l u e i n c o r r e c t ?
R e p l a c e s p a r k p l u g w ti h c o r r e c t t y p e s p a r k p l u g .
PAGE 20 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — TROUBLESHOOTING GUIDE
T A B L E 4 .
E N G I
ENGINE
T I N G ( c o n t i n u e d )
P O S S I B L E P R O B L E M S O L U T I O N S Y M P T O M
O p e r a t i o n n o t s a t i s f a c t o r y
R o t a it o n a l s p e e d lf u c t u a t e s .
R e c o li s p r o p e r l y .
t a r t e r n o t w o r k i n g
G o v e r n o r a d j u s t m e n t i m p r o p e r ?
G o v e r n o r s p r i n g d e f e c it v e ?
F u e l lf o w e r r a it c ?
A ri t a k e n il n e ?
i n t h r o u g h s u c it o n
D u s t i n r o t a it n g p a r t ?
S p r i n g s p r i n g f a li u r e ?
A d j u s t g o v e r n o r t o c o r r e c t l e v e .r
C l e a n o r r e p l a c e i g n i it o n .
C h e c k f u e l il n e .
C h e c k s u c it o n il n e .
C l e a n r e c o li s t a r t e r a s s e m b l y .
R e p l a c e s p r i a l s p r i n g .
S Y M P T O M
E n g i n e n o t u n r o t a t e s fi o r m o r b u t d o e s a m p l n o t ti u s t r i i d e k e .
T A B L E 5 .
R A M M E R T R O U B L E S H O O T I N G
P O S S I B L E P R O B L E M S O L U T I O N
i
O s p e i n r c a o r it n g r e c s p e e d lt y s e t ?
o f t h r o t lt e l e v e r S e t t h r o t lt e l e v e r t o c o r r e c t p o s i it o n .
O li i n e x c e s s ?
D r a i n e x c e s s o i .l
B r i n g t o c o r r e c t l e v e .l
C l u t c h s il p s ?
S p r i n g F a li u r e ?
S p e e d o f e n g i n e i m p r o p e r ?
R e p l a c e o r a d j u s t c l u t c h .
R e p l a c e s p r i a l s p r i n g .
A d j u s t e n g i n e s p e e d t o c o r r e c t o p e r a it n g R P M s e t it n g .
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 21
MT-84FA — EXPLANATION OF PARTS SECTION REMARKS
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availability of the parts listed.
Sample Parts List:
4
NO.
PART NO. PART NAME
1
3
2
*
2
*
12345
12347
12348
QTY. REMARKS
BOLT ....................... 1 .... INCLUDES ITEMS W/
*
WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY
WASHER, 3/8 IN. .... 1 .... MQ-45T ONLY
HOSE .................... A/R .. MAKE LOCALLY
12349 BEARING ................ 1 .... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(
*
, #,
+
, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTE
PART NO. Column
without notice. Multiquip does not
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
QTY. Column
Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break - Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 22 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA RAMMER 1 TO 3 UNITS
QTYPART NO DESCRIPTION
1 .. 362910060 ..... THROTTLE LEVER ASSY
1 .. 956100045 ..... THROTTLE WIRE
3 .. 354030030 ..... ELEMENT, YELLOW
3 .. 354030040 ..... ELEMENT, GRAY
1 .. 361910070 ..... CAP, FUEL TANK
1 .. 954300720 ..... COCK, FUEL ASSY.
3 .. 2523260207 ... ELEMENT, SET, ENGINE
1 .. 0660000371 ... STOP SWITCH ASSY
3 .. 0650140580 ... SPARK PLUG
1 .. 954406010 ..... STRAINER, FUEL TANK
1 .. 2825011118 ... STARTER ROPE
REMARKS
MT-84FA — SUGGESTED SPARE PARTS
MT-84FA RAMMER 3 TO 5 UNITS
QTYPART NO DESCRIPTION
1 .. 362910060 ..... THROTTLE LEVER ASSY
1 .. 956100045 ..... THROTTLE WIRE
5 .. 354030030 ..... ELEMENT, YELLOW
5 .. 354030040 ..... ELEMENT, GRAY
2 .. 354336352 ..... CLAMP, BELLOWS
1 .. 354010010 ..... BELLOWS
1 .. 361910070 ..... CAP, FUEL TANK
1 .. 954300720 ..... COCK, FUEL ASSY.
5 .. 2523260207 ... ELEMENT, SET, ENGINE
1 .. 0660000371 ... STOP SWITCH ASSY
5 .. 0650140580 ... SPARK PLUG
1 .. 954406010 ..... STRAINER, FUEL TANK
1 .. 2825011118 ... STARTER ROPE
REMARKS
NOTE
Part number on this Suggested
Spare Parts List may supersede/ replace the P/N shown in the text pages of this book.
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 23
NAME PLATE AND DECALS
MT-84FA— NAMEPLATE AND DECALS
PAGE 24 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA— NAMEPLATE AND DECALS
NAME PLATE AND DECALS
14
16
17
18
10
11
12
13
8
9
4
5
2
3
NO
1
PART NO
920202930
920210150
920106460
920210160
920108310
920203290
920107000
920204370
920209750
920203330
920203990
920203980
920207690
920210170
PART NAME QTY.
REMARKS
DECAL: START SWITCH ................. 1 .......... NPA293
DECAL: 3500 ~ 3700 RPM
DECAL: MIKASA 160 MM
1
1
DECAL: SERVICE MONTHLY .......... 1 .......... NPA1016
DECAL: CLEANER ELEMENT ......... 1 .......... NPA831
DECAL: CAUTION ............................ 1 .......... NPA329
PLATE, SERIAL NO. ........................ 1 .......... CONTACT MQ PARTS DEPT. W/ MODEL & S/N
DECAL: PRE-CLEANER .................. 1 .......... NP700
DECAL: PRE-CLEANER .................. 1 .......... NPA437
DECAL: CAUTION 4 CYCLE ............ 1 .......... NPA975
DECAL: EAR PROTECTION ............ 1 .......... NPA333
DECAL: CAUTION (FUEL COCK) .... 1 .......... NPA399
DECAL: ELEMENT SET .................. 1 .......... NPA398
DECAL: CAUTION (MANUAL) .......... 1 .......... NPA769
DECAL: GASOLINE ONLY ............... 1 .......... NPA1017
19
20
21
22
920208960
920210180
920209100
920100240
TAG, GASOLINE .............................. 1 .......... NPA896
DECAL, CHECK DAILY (FILTER) ..... 1 .......... NPA1018
DECAL, CAUTION (RAMMER) ........ 1 .......... NPA910
DECAL (M-MARK) ........................... 1 .......... NP24
100 0732004450 LABEL, CAUTION
101 0732004520 LABEL, OIL CAUTION
102 0732003900 LABEL, WARNING
103 0732005020 LABEL, CHOKE
1
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 25
CRANKCASE AND ENGINE ASSY.
MT-84FA — CRANKCASE AND ENGINE ASSY.
PAGE 26 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
NO.
PART NO.
1 361117380
PART NAME
CRANK CASE
QTY.
1
REMARKS
1
1
1
301010210 LOCK WASHER CLUTCH 1
20
22
23
24
15
16
17
19
11
12
13
14
7
8
9
10
29
30
31
32
25
26
27
28
956300130 THROTTLE LEVER AY 25 1
371447650 BEARING COVER 1
050300480
080100480
001220610
031106100
371334730
040006304
080100520
952400130
002210825
352444450
002200620
361449320
040006204
080200350
371449600
060404010
050101000
361449330
951407340
952405490
002210820
041006007
O-RING S-48
STOP RING R-48
BOLT 6X10 T
WASHER M5
CONNECTING ROD
BEARING 6304
STOP RING R-52
WASHER 9304
BOLT 8X25 H, SW
PACKING, FRONT COVER
BOLT 6X20 H, SW
PINION
BEARING 6204
STOP RING S-35
SPACER
OIL SEAL TC-40528
O-RING G-100
CLUTCH DRUM
KEY 5X5X20R
LOCK WASHER
BOLT 8X20 H, SW
BEARING 6007Z
1
1
1
1
9
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
34
35
35-1
*
35-2
*
35-3
*
35-4
*
35-5
*
36
*
42
0053204201 WOODRUFF KEY
362454441
943060020
943050050
943020020
943030021
943060100
301010210
361213800
42-1# 354030011
CLUTCH ASSY CE120P ................. 1 .......... INCLUDES ITEMS W/
CLUTCH GUIDE/B
CLUTCH BOSS C812
CLUTCH SHOE C812
CLUTCH SPRING C812
CLUTCH GUIDE/A 1.6T
LOCK WASHER, CLUTCH
1
1
4
2
AIR CLEANER ASSY ..................... 1 .......... INCLUDES ITEMS W/ #
BODY /W-CLEANER
1
1
1
1
*
42-2# 361010020
42-3# 354030030
42-4# 354030040
42-5# 354030050
BACK PLATE CP
ELEMENT, YELLOW
ELEMENT, GRAY
ELEMENT FRAME
1
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 27
MT-84FA — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY. CONTINUED
PAGE 28 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY. CONTINUED
78
79
80
81
52
53
76
77
45
49
50
51
NO PART NO
43
44
002200820
361336010
954010230
0830000010
959006120
020310080
PART NAME
BOLT 8X20 H, SW
INTAKE PIPE
HOSE BAND (B)
COIL SPRING
CLIP
NUT M10
030210250
001221050
361214201
001220840
020308060
030208200
031108160
0011308180
SW M10
BOLT 10X50 H, SW
UNDER PROTECTOR
BOLT 8X40 T
NUT M8
WASHER, LOCK M8
WASHER, FLAT M8
BOLT AND WASHER ASSY
91 361335870
101 361010070
110 362910060
111% 362341550
112% 362910090
114% 362455620
115% 362455630
116% 050100450
117% 050200100
118% 031110160
119% 033910070
119% 032110180
120% 096206006
121% 022131008
122% 020410060
123% 096208020
124 020408050
126 956100045
127 001220620
128 030206150
129 022130605
130 303010450
206 911211214
CRANK GEAR
FRONT COVER
O-RING P-10
WASHER, FLAT M10
CONICAL SPRING WASHER
NUT M10
QTY.
4
1
1
1
1
2
4
2
1
3
3
3
3
2
1
1
2
1
2
2
2
1
1
REMARKS
THROTTLE LEVER ASSY .............. 1 ........... INCLUDES ITEMS W/ %
THROTTLE BODY 1
THROTTLE GEAR CP, W/ BOLT 1
SLIDER 1
THROTTLE LEVER
O-RING G-45
1
1
1
3
2
CONICAL SPRING WASHER M10 2
SOCKET HEAD SCREW 6 X 6 1
CAP NUT M10 1
1
SOCKET HEAD SCREW 8X20 1
NUT M8
THROTTLE WIRE
BOLT 6X20 T
WASHER, LOCK M6
CAP NUT M6
BAND
ENGINE, EH-12-2D
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 29
GUIDE CYLINDER AND FOOT ASSY.
MT-84FA — GUIDE CYLINDER AND FOOT ASSY.
PAGE 30 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — GUIDE CYLINDER AND FOOT ASSY.
GUIDE CYLINDER AND FOOT ASSY.
14
15
17
18
9
11
12
13
6
7
4
5
2
3
NO.
PART NO.
1 352423290
363457870
361344360
355452340
020118150
355447250
355447260
355334310
050100900
014210020
014210040
953405270
953405260
355213010
050201500
47
48
51
52
28
29
30
46
23
24
25
26
19
20
21
22
050931500
012710035
354010010
354336352
354442340
011008040
020108060
354446170
953405270
953405260
050100950
355113960
959010150
953404670
355447270
355213000
100 362910130
104 001611253
105 021112140
106 030212300
107
108
126
130
*
*
*
*
015110055
030210250
021110120
362910130
131 001611259
132 363343390
PART NAME
PISTON PIN
PISTON PIN PLUG
PISTON ROD
PISTON END
NUT M18, P1.5
STOPPER UPPER
STOPPER, LOWER
1
1
1
1
2
1
QTY.
REMARKS
1
SPRING CYLINDER
O-RING G-90
1
1
SOCKET HEAD BOLT 10X20 T .......... 4 ............REPLACES 001521020
SOCKET HEAD BOLT 10X40 T .......... 4 ............REPLACES 001521040
PLUG 1/4X14 13L
PACKING 1/4 (CU)
GUIDE CYLINDER
O-RING P-150
1
1
1
1
O-RING JASO3150 2
BOLT 10X35 H, SW ............................. 4 ............REPLACES 002211035
BELLOWS(L) ORANGE
BELLOWS CLAMP
1
2 REPLACES 354329380
BAND GUIDE, BELLOWS 2
BOLT 8X40 H ....................................... 2 ............REPLACES 001220840
NUT M8 ................................................ 2 ............REPLACES 020308060
PIN 6D-8.5L
2
PLUG 1/4X14 13L
PACKING 1/4 (CU)
O-RING G-95
PROTECTION SLEEVE
LEVEL GAUGE, PLUG TYPE
COPPER PACKING 17X25.5X1
MAIN SPRING
FOOT PLATE 16
2
2
1
1
1
1
2
1
FOOT ASSY ......................................... 1 ............INCLUDES ITEMS W/
*
SUNK HEAD BOLT 12 X65 H 2
NYLON NUT M12 ................................ 4 ............REPLACES 022711214
WASHER, LOCK M12 4
SUNK HEAD BOLT 10X55 H ............... 7 ............REPLACES 001611051
WASHER, LOCK M10 7
NYLON NUT M10 ................................ 7 ............REPLACES 022711012
FOOT ASSY 285W-SF-EXP 1
SUNK HEAD BOLT 12X95 H
HANDLE
2
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 31
TANK AND HANDLE ASSY.
MT-84FA — TANK AND HANDLE ASSY.
PAGE 32 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — TANK AND HANDLE ASSY.
TANK AND HANDLE ASSY.
97
98
99
92
93
94
96
5
6
7
9#
NO PART NO
A
1
305910032
361118300
351337070
009110007
012210020
362116890
12
13
14
15
011208030
022710809
030208200
952401450
16 954300720
17# 351437785
18# 954406020
21# 954406010
PART NAME QTY.
REMARKS
FUEL TANK ASSY .................................. 1 ............... INCLUDES ITEMS W/ #
HANDLE 1
SHOCK ABSORBER
GT CAP SA, 10X20
2
4
BOLT 10X20 H, SW ................................ 4 ................REPLACES 002211020
FUEL TANK, GRAY 1
BOLT 8X30 T ........................................... 2 ................REPLACES 001220830
NYLON NUT M8 2
WASHER, LOCK M8
WASHER 8.5X22X3
2
2
FUEL COCK ASSY
HOLDER, FUEL COCK
PACKING, COCK FUEL
STRAINER
1
1
1
1
54
54
55
91
51
51
52
53
41
42
43
44
22# 361910070
22-1#% 353449010
22-2#% 361455740
22-3# 920208960
955200053
091005025
022610505
031105080
959021721
CAP ASSY, TANK ................................... 1 ................INCLUDES ITEM W/ %
STRAP, FUEL TANK CAP
SUB CAP (B)
TAG, GASOLINE
ROLLER, W/ PIN
SCREW 5 X 25
FLANGE NUT M5 H
WASHER, FLAT M5
FUEL HOSE/D4.5 X D9 X150L
950014500150M FUEL HOSE (1M)
950024085008 CLAMP, TUBE
26365012A3
959026121
959026199
954406420
361458840
FILTER, FUEL
FUEL HOSE/D5.5 X D11.5 X 170L
FUEL HOSE/1M
HOSE BAND 10.5
STAY, SHOCK ABSORBER/R
1
1
1
2
4
4
4
1
1
2
1
1
1
2
1
361458850
002211025
022131008
939010270
030208200
020308060
361459020
STAY, SHOCK ABSORBER/L
BOLT 10 X 25 H, SW
CAP NUT M10
STOPPER RUBBER (70)
WASHER, LOCK M8
NUT M8
SPACER, SHOCK ABSORBER
1
1
2
4
1
1
4
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 33
ROBIN EH-12-2D46420 ENGINE — CRANKCASE AND CYLINDER ASSY.
CRANKCASE AND CYLINDER ASSY.
PAGE 34 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
ROBIN EH-12-2D46420 ENGINE — CRANKCASE AND CYLINDER ASSY.
CRANKCASE AND CYLINDER ASSY.
0600250010
2274500301
2054190103
0108100020
2686360301
0213160020
2521700201
2521700101
0011308160
0011308160
0130060200
2681310121
2531500133
0110080100
2521550203
2691600403
PART NO.
2521030131
2371420203
2771601001
0440250150
0600250100
0310060020
0105080480
0105060131
0013906600
0440080010
0401140030
0211140020
2521110121
0440250160
0310060020
0110060170
2521560120
2521560113
2521600103
2521610103
2521440123
0110060150
0043506120
2681620103
2521800203
0011306160
0566000250
0110060020
2539900117
850
860
900
901
960
720
721
*
722
*
723
*
724
*
725
*
726
*
830
297
298
300
610
620
630
680
690
700
710
230$
250
260
265$
270
280
294
295
60#
70#
71#
75%
80
90
210
220$
NO.
10
20#
26#
30%
40%
50%
PART NAME QTY.
REMARKS
CRANK CASE ............................ 1 ...................... INCLUDES ITEMS W/ %
VALVE GUIDE, OVERSIZE 2
STEM SEAL
OIL SEAL
BALL BEARING
DOWEL PIN
1
1
1
2
STUD
STUD
STUD
OIL SEAL VC 8X14X4
1
1
2
1
PLUG
GASKET
2
2
MAIN BEARING COVER CP ..... 1 ...................... INCLUDES ITEMS W/ $
OIL SEAL 1
BALL BEARINGS 6205C3 1
GOVERNOR GEAR COMPL 1
GOVERNOR SLEEVE
STUD
1
2
OIL GAUGE CP
GASKET
BRACKET CP (M.B.C.)
SUPPORT (M.B.C)
1
1
1
1
BOLT & WASHER ASSY
BOLT & WASHER ASSY
1
2
BOLT & WASHER ASSY 8
CYLINDER HEAD CP ................ 1 ....................... INCLUDES ITEMS W/ #
GASKET, HEAD
FLANGE BOLT
ROCKER COVER 1
GASKET, ROCKER COVER 2
1
4
DOWEL PIN
FLANGE BOLT EY45V
2
4
SPACER ASSY, BREATHER ..... 1 ...................... INCLUDES ITEMS W/
*
SPACER, BREATHER 1
LEAF VALVE
RETAINER PLATE
PLATE
FLANGE BOLT EH11
SCREW & WASHER 1
GASKET, BREATHER COVER 1
RUBBER PIPE 1
BOLT AND WASHER ASSY 2
1
2
1
1
CLAMP
FLANGE BOLT
GASKET SET
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 35
ROBIN EH-12-2D46420 ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
MT-84FA — EH12-2D ROBIN ENGINE— CRANKSHAFT AND PISTON
PAGE 36 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
ROBIN EH-12-2D46420 ENGINE — CRANKSHAFT AND PISTON ASSY.
40
50
60
70
NO.
10
40
40
80
105
310
320
*
350
360
360
360
370
370
370
380
CRANKSHAFT AND PISTON ASSY.
PART NO.
2682190111
0230250110
0230250120
0230250130
0021814000
0032014000
0323030010
0053204201
0173120010
2522250110
2362300103
2682330103
2682340103
2682340203
2682340203
2522350117
2522350217
2522350317
2152500403
PART NAME QTY.
REMARKS
CRANKSHAFT CP 1
— E— CRANKSHAFT AND PISTON
SPACER T=0.8 .......................... 1 ...................... SELECT
SPACER T=1.0 .......................... 1 ...................... SELECT
NUT 1
SPRING WASHER
WOODRUFF KEY
1
1
WOODRUFF KEY
LOCK NUT
1
1
CONNECTING ROD ASSY ........ 1 ...................... INCLUDES ITEM W/
*
CONNECTING ROD BOLT 2
PISTON PIN
PISTON STD.
PISTON O.S. 0.25MM
PISTON O.S. 0.25MM
PISTON RING SET STD 1
PISTON RING SET 0.25 O.S.
1
PISTON RING SET 0.50 O.S.
1
CLIP 2
1
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 37
ROBIN EH-12-2D46420 ENGINE—MUFFLER,AIR CLEANER, CAM& CARB. ASSY.
MUFFLER,AIR CLEANER,CAMSHAFT & CARBURETOR ASSY.
PAGE 38 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
ROBIN EH-12-2D46420 ENGINE—MUFFLER,AIR CLEANER, CAM& CARB. ASSY.
MUFFLER, AIR CLEANER, CAMSHAFT & CARBURETOR ASSY.
580
585
590
860
910
551
555
556
563
565
567#
570
577
34
*
35
*
36
*
37
*
38
*
50
NO.
10
240
260
310
330
340
345
350
365
60
70
80
90
95
210
220
230
0170060090
2693650103
2523040111
2523700111
2533520103
2523650103
0176080020
0011308160
366
500
505
510
0011408160
2683300413
0105060230
2683271500
510-2$ 1063272308
520$ 2523260207
540
550
2523290103
1066500203
PART NO.
2533170111
2273860123
2273640113
0051904100
0031522000
2273870103
2393330113
2533360103
2693370103
2683340103
2683350103
13210KA031
2683530103
2693600103
2693580103
2373590303
2823590103
0011406400
0119060020
2523310221
0105050060
0176050010
0200080080
0011308180
2683650303
0023806000
0566000250
0732005020
PART NAME QTY.
REMARKS
CAMSHAFT CP ......................... 1 ...................... INCLUDES ITEMS W/
*
PIN (SPRING) 1
RELEASE LEVER 1
SPRING PIN
SNAP RING
RETURN SPRING
TAPPET
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLECT VALVE
PUSH ROD
ROCKER ARM
BOLT, PIVOT
NUT
GUIDE PLATE
MUFFLER CP
BRACKET CP
1
1
2
1
2
2
4
2
1
1
2
2
1
2
1
1
GASKET, MUFFLER
SPACER, EXHAUST
SELF-LOCK NUT
BOLT & WASHER ASSY
2
2
2
1
BOLT & WASHER 8 X 16
INTAKE PIPE CP
2
1
STUD 2
AIR CLEANER ASSY ................ 1 ...................... INCLUDES ITEMS W/ $
PACKING
ELEMENT, SET
INSULATOR
GASKET (CARBURETOR)
GASKET 2 (INSULATOR)
GASKET (INSULATOR)
BOLT AND WASHER ASSY 1
BOLT (SOCKET HEAD) 2
2
1
1
1
1
1
INTAKE FLANGE ....................... 1 ...................... INCLUDES ITEM W/ #
STUD 2
SELF LOCK NUT
WASHER
2
1
BOLT & WASHER ASSY
PLATE, AIR CLEANER
FLANGE NUT
CLAMP
LABEL CHOKE
1
2
2
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 39
GOVERNOR ASSY.
ROBIN EH-12-2D46420 ENGINE — GOVERNOR ASSY.
PAGE 40 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
GOVERNOR ASSY.
60
70
80
200
210
230
231
235
26
30
40
50
NO.
10
20
240
250
280
290
293
710
715
716
PART NO.
2524230303
2264230207
0031108000
2544270101
2544280103
0031306000
0011406300
0186060020
2524250323
2524340230
0116040030
0043105250
0043104250
2684500113
0021705000
2054600323
2264310101
2524420213
0110060030
2524280111
0011308160
0110060030
ROBIN EH-12-2D46420 ENGINE — GOVERNOR ASSY.
PART NAME QTY.
REMARKS
GOVERNOR LEVER CP 1
GOVERNOR SHAFT .................... 1 .................... REPLACES 2274220103
WASHER
GOVERNOR ROD CP
ROD SPRING
CLIP
1
1
1
2
BOLT & WASHER ASSY
NUT
GOVERNOR SPRING
SPEED CONTROL ASSY
BOLT
SCREW, PANHEAD
SCREW
CONTROL SPRING
1
1
1
1
1
1
1
1
NUT
CONTROL SPRING
LINK PIVOT
WIRE BRACKET
FLANGE BOLT 1
PROTECTOR CP, GOVERNOR 1
BOLT & WASHER ASSY
FLANGE BOLT
1
1
1
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 41
ROBIN EH-12-2D46420 ENGINE — RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
PAGE 42 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
ROBIN EH-12-2D46420 ENGINE — RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
201
*
202
*
203
*
204
*
205
*
206
*
207
*
208
*
211
*
220
249
*
NO.
10
20
40
90
95
200
PART NO.
2525165221
920100240
0011406550
2685270303
0110060140
2685020130
2705011508
2695012008
2825011118
2615010008
2705012508
2275013108
2275013508
2705026108
2685014518
0110060010
2275015208
PART NAME
BLOWER HOUSING CP 2
DECAL, M-MARK
BOLT & WASHER ASSY
HEAD COVER
1
4
2
1
1
2
1
1
1
QTY.
1
1
4
1
REMARKS
FLANGE BOLT 2
RECOIL STARTER ASSY .......... 1 ...................... INCLUDES ITEMS W/
*
SPIRAL SPRING 1
REEL 1
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
RETURN SPRING
RATCHET GUIDE
STARTER PULLEY
FLANGE BOLT
SET SCREW
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 43
MAGNETO ASSY.
ROBIN EH-12-2D46420 ENGINE — MAGNETO ASSY.
PAGE 44 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MAGNETO ASSY.
30
60
70
75
NO
10
11
90
95
100
110
PART NO
2687933201
2697943011
0011406250
0660000371
0150040090
0566030010
0566000250
0659000010
0650140580
2307510113
ROBIN EH-12-2D46420 ENGINE — MAGNETO ASSY.
REMARKS PART NAME
FLYWHEEL CP
IGNITION COIL CP
QTY.
1
1
BOLT & WASHER ASSY 2
STOP SWITCH ASSY (ON-OFF) 1
TAPPING SCREW
CLAMP
2
1
CLAMP
SPARK PLUG CLIP
SPARK PLUG, BR6ES
SPARK PLUG CAP
1
1
1
1
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 45
CARBURETOR ASSY.
ROBIN EH-12-2D46420 ENGINE — CARBURETOR ASSY.
PAGE 46 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
CARBURETOR ASSY.
1616238308
1066257508
1066257608
1476257308
2846260008
1616245408
1616245108
1476258308
1616236808
1616236908
1476257508
1616238508
2526261108
1616255108
2526260308
1616255308
2526260208
2526260108
PART NO
2526257000
5016004010
2526260508
2526260408
2526261208
1616233508
2846260308
5106045040
2846260408
1616255208
1476258408
1616238008
1616238108
2526261008
NO
210
929
*
943
*
945
*
946
*
947
*
948
*
949
*
917
*
918
*
919
*
920
*
921
*
925
*
926
*
927
*
908
*
909
*
910
*
911
*
912
*
914
*
915
*
916
*
900
*
901
*
902
*
903
*
904
*
905
*
906
*
907
*
ROBIN EH-12-2D46420 ENGINE — CARBURETOR ASSY.
PART NAME
CARBURETOR ASSY.
SCREEN INLET
QTY.
1
1
COVER, METALLING DIAPHRAGM 1
COVER PUMP 1
THROTTLE SHAFT
VALVE THROTTLE
1
1
SHAFT ASSY CHOKE
CLIP
VALVE, CHOKE
VALVE, INLET NEEDLE
BALL
GASKET PLUG
GASKET, METALLING DIAPHRAGM 1
DIAPHRAGM PUMP 1
1
1
1
1
1
1
DIAPHRAGM ASSY, METALLING 1
SCREW 1
SCREW ASSY
SCREW
5
2
SCREW
SPRING, IDLE ADJUST
SPRING, METALLING LEVER
SPRING, CHOKE
1
1
1
1
PIN, METALLING LEVER
LEVER, METALLING
PLUG
SCREW, IDLE ADJUST
SPRING PUMP
STOPPER, THROTTLE
LEVER, THROTTLE
SCREW VALVE
SPACER, THROTTLE LEVER
WASHER
1
2
1
1
1
1
1
1
1
1
REMARKS
INCLUDES ITEMS W/
*
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 47
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
A Returned Material Authorization must be approved by Multiquip prior to shipment.
2.
To obtain a Return Material Authorization, a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions must match the current parts price list.
b. The list must be typed or computer generated.
c. The list must state the reason(s) for the return.
d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.
Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6.
The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f.
Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7.
The sender will be notified of any material received that is not acceptable.
8.
Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9.
Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 48 — MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05)
MT-84FA — OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 49
NOTE PAGE
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (800) 537-3927
Mayco Parts
800-306-2926
310-537-3700
Service Department
800-421-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Fax: 310-537-4259
MQ Parts Department
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Technial Assistance
800-478-1244 Fax: 310-631-5032
MEXICO UNITED KINGDOM
MQ Cipsa
Carr. Fed. Mexico-Puebla KM 126.5
Tel: (52) 222-225-9900
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne,
Contact: [email protected]
Lancashire OL7 0TL
Contact: [email protected]
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Fax: (450) 625-8664
BRAZIL
Tel: 0161 339 2223
Fax: 0161 339 3226
Multiquip
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: [email protected], [email protected]
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the MT-84FA Tamping Rammer.
Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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Table of contents
- 2 Proposition 65 Warning
- 4 Table Of Contents
- 5 Parts Ordering Procedures
- 6 Safety Message Alert Symbols
- 8 Rules For Safe Operation
- 10 Operation and Safety Decals
- 12 General Information
- 13 Specifications
- 14 Controls and Components
- 15 Basic Engine
- 16 Operation
- 19 Maintenance
- 20 Troubleshooting Guide
- 22 Explanation Of Codes In Remarks Column
- 23 Suggested Spare Parts
- 24 Name Plate and Decals
- 26 Crankcase and Engine Assembly
- 30 Guide Cylinder and Foot Assembly
- 32 Tank and Handle Assembly