Lexmark Pro900 Printer User Manual

ORDER NO. MAC060503U

E4

ServiceManual

Commercial Vacuum Cleaner

MC-V5203

PANASONIC CONSUMER ELECTRONICS

COMPANY, DIVISION OF MATSUSHITA

ELECTRIC CORPORATION OF AMERICA

One Panasonic Way

Secaucus, New Jersey 07094

World Wide Web Address http://www.panasonic.com

Printed in U.S.A.

PANASONIC SALES COMPANY, DIVISION

OF MATSUSHITA ELECTRIC OF

PUERTO RICO INC. (“PSC”)

Ave. 65 de Infanteria, Km. 9.5

San Gabriel Industrial Park

Carolina, Puerto Rico 00985

Tel. (809) 750-4300 Fax (809) 768-2910

SPECIFICATIONS

Model

Power Source

Power Consumption

Cord Length

Motor Protector

Height Adjust

Weight

MC-V5203

AC 120V (60 Hz)

10.0 Amps

50 Ft.

Yes

Automatic

17 lbs.

2003 PANASONIC CONSUMER ELECTRONICS COMPANY,

DIVISION OF MATSUSHITA ELECTRIC CORPORATION OF AMERICA

All rights reserved. Unauthorized copying and distribution is a violation of law.

WARNING

This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.

TABLE OF CONTENTS

SPECIFICATIONS ........................................................................................................................... Front Cover

SCHEMATIC DIAGRAM .................................................................................................................................. 3

WIRE MANAGEMENT DRAWING................................................................................................................... 3

EXPLODED VIEW ( NOZZLE HOUSING) ....................................................................................................... 4

PARTS LIST ( NOZZLE HOUSING)................................................................................................................. 5

EXPLODED VIEW (AGITATOR ASSEMBLY) .................................................................................................. 4

PARTS LIST (AGITATOR ASSEMBLY) ........................................................................................................... 5

EXPLODED VIEW (MOTOR HOUSING, MOTOR, HANDLE, AND BODY) .................................................... 6

PARTS LIST (MOTOR HOUSING, MOTOR, HANDLE, AND BODY) .............................................................. 7

EXPLODED VIEW (MOTOR FAN ASSEMBLY) ................................................................................................8

PARTS LIST (MOTOR FAN ASSEMBLY) ..........................................................................................................8

EXPLODED VIEW (PACKING MATERIALS)................................................................................................... 9

PARTS LIST (PACKING MATERIALS) ............................................................................................................ 9

LOWER PLATE REMOVAL/INSTALLATION ................................................................................................. 10

AGITATOR ASSEMBLY REMOVAL/INSTALLATION ..................................................................................... 11

BELT REPLACEMENT................................................................................................................................... 11

BRUSH REPLACEMENT .............................................................................................................................. 12

NOZZLE HOUSING AND NOZZLE HOSE REPLACEMENT ........................................................................ 13

SWITCH COVER AREA WIRING MANAGEMENT ....................................................................................... 14

POWER CORD/ON-OFF SWITCH REPLACEMENT................................................................................ 14-15

HOSE REPLACEMENT ................................................................................................................................ 15

MOTOR REPLACEMENT ............................................................................................................................. 16

CARBON BRUSH REPLACEMENT .............................................................................................................. 16

MOTOR FAN REPLACEMENT........................................................................................................................17

NOTES .......................................................................................................................................................18-19

NOTES

- 2 - 19 -

NOTES

- 18 -

SCHEMATIC DIAGRAM

NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.

WIRING MANAGEMENT DRAWING

NOTE: Do not pinch any wires during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.

- 3 -

EXPLODED VIEW

(NOZZLE HOUSING)… BLOCK

A-6

A-5

A-19

A-3

A-2

A-6

A-1

A-24

A-4

A-16

A-15

A-28

A-20

A-29

A-21

A-18

A-24

A-21

A-10

A-27

A-28

A-25

A-26

A-23 A-17

A-27

A-14

A-22

A-22

A-16

A-9

A-7

A-8

A-12

A-13

A-11

EXPLODED VIEW

(AGITATOR ASSEMBLY)... BLOCK

B-34 B-33

B-31

B-39

B-32

B-41 B-35

B-36

B-38 B-37

B-34

B-40

A-30

- 4 -

MOTOR FAN REPLACEMENT

Removal

1. Mark the position of the fan case's location on the motor with a pencil, or score it with a sharp object before disassembly. This will aid you in reassembling the fan case, (Fig. 21).

Tap Down on the

3 Crimped Areas

2. The fan case has three (3) crimped sections on it to hold the case onto the motor. These will have to be straightened by using a pair of needle nose pliers and by tapping out on the crimp area with a flat blade screwdriver. Be sure and straighten all three (3) crimped areas,

(Fig. 21). Remove the fan case from the motor unit.

3. Tools required to remove the fan from the shaft will be a 1/8 - inch Allen wrench, a 1/2 -inch offset box wrench, torque wrench, and a hammer.

NOTE: Be careful when handling the sheet metal parts as there could be sharp edges. Do not scratch or bend the motor shaft. Scratches will cause belt breakage during operation.

Mark Case

As Shown

4. Place the 1/2 - inch box wrench over the 1/2 -inch hex nut that holds the fan onto the motor shaft, (Fig. 22). While holding the wrench on the nut, place the 1/8 -inch Allen wrench into the end of the motor shaft and loosen the nut while holding the Allen wrench still. The nut will have to be turned clockwise as it is a left-hand thread. After removing the nut, remove the fan,

(Fig. 22). There is a spacer left on the motor that is not required to be removed. If spacer is removed, reassemble per exploded view, (Fig. 22).

Washer

* Some models will have this washer and spacer.

*

*

Spacer

/ " Allen

Wrench

Crimped

Area (3)

(Fig. 21)

½" Offset

Box Wrench

½" Nut

Flat

Washer

Fan

Spacer

(Fig. 22)

Installation

1. Place the new fan onto the motor shaft, making sure that the spacer is still on the motor. The large diameter hole, approximately 1 1/8 inch, will be on the top of the fan as you install it.

2. Install the flat washer with the burr side of the washer facing away from the fan, (Fig. 23). Screw the nut onto the motor shaft, turning it counterclockwise, left-hand threads, and torque to 20-30-inch pounds. Be sure to hold the motor shaft by placing the 1/8-inch allen wrench into the motor shaft end while torquing the nut, (Fig. 22).

3. Align your marks on the fan case as you put the fan case back on and tap around the case uniformly. Tap the three (3) crimped areas over and then use a flat blade screwdriver to recrimp them.

4. See (Fig. 24) for reassembly specifications.

5a.

5b.

*

*

Use these specifications to assure that the fan case has been tapped back to the original position.

4.2"/4.5"

(106/114 mm)

These measurements are approximate.

(Fig. 23)

EXPLODED VIEW

Ref

No.

Part

Name

1.

Fan Case

2.

Nut

3.

Washer -

Burr Side

Smooth Side

4.

Fan

5.

Spacer

*

NOTE: Space 5 is used on some models.

5a washer and

5b space used on other models.

6.

Brush Assembly

7.

Bracket

8.

Screw A

(Fig. 24)

- 17 -

MOTOR REPLACEMENT

Removal

1. Remove the dust cover by grasping the top near the ON/OFF switch and pulling sharply out toward you.

2. Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle housing as instructed in the respective removal sections.

3. Turn the vacuum over to the front side and remove the four (4) screws from the motor case and then remove the motor case, (Fig. 17).

4. Disconnect the motor leads and ground wire and remove the motor.

5. Remove the plastic motor cover by carefully prying out the tabs which secure it to the motor, (Fig. 18). Snap the motor cover onto the new motor.

6. Remove the motor support rubber (rear), noise suppressor, and the motor support rubber

(front). Place these items on the new motor. See the C Block for a view of these.

Screws

Installation

1. Connect all wires according to the SCHEMATIC DIAGRAM.

2. Place the motor into the dust compartment with brushes aligned to the front edge of the dust compartment. The motor support (rear) must also align with the tabs in the same direction.

3. Route all wires according to the WIRE MANAGEMENT DRAWING.

4. Replace the motor case and the four (4) screws.

5. Turn the vacuum back over and replace the plastic shaft, nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.

CARBON BRUSH REPLACEMENT

Removal and Installation

1. After removing the motor and plastic motor cover, see MOTOR

REPLACEMENT, make sure that you have properly identified it. Note

specifically that this motor is made in the U.S.A. as identified by the label on the side of the motor, or Made in U.S.A. stamped on the bottom.

Amp

Terminal

Carbon Brushes

2. Remove the amp terminals located on each brush end, (Fig. 19).

Replace the brush assembly which should include the brush holder.

Reinstall the amp terminals onto the new brush assembly. Complete brush change on one side before starting on the other side.

Label

NOTE: Do not drop screws into the motor.

3. There are two (2) brushes located on the motor as identified in (Fig. 19).

A phillips head screwdriver will be required to remove the four (4) screws that hold the brush holders onto the motor.

See (Fig. 19) for screw location.

Made in U.S.A.

Motor Case

Brush

Screws

(Fig. 19)

115-120 mm

4.5 - 4.7"

(Fig. 17)

(Fig. 18)

Green Ground Wire

(Some Models)

NOTE: When inserting the brush assembly, be sure that the

TAB on the bottom of the brush holder is positioned in the trough as shown in (Fig. 20).

4. Check and clean commutator.

5. Replace the brush holder bracket with two (2) Phillips screws on each side of the motor.

6. As a final check to assure proper installation of brushes, measure across the brushes for the approximate dimension as shown in

(Fig. 20).

Trough

Brush Holder

Tab Location

(Fig. 20)

Dimension is Approximate

7. Place the plastic motor cover back on the unit and re-install the motor back into the unit by following the installation instructions in the MOTOR REPLACEMENT.

- 16 -

PARTS LIST

(NOZZLE HOUSING)… BLOCK

A - 22

A - 23

A - 24

A - 25

A - 26

A - 27

A - 28

A - 29

A - 15

A - 16

A - 17

A - 18

A - 19

A - 20

A - 21

Ref. No.

A - 1

A - 2

A - 3

A - 4

A - 5

A - 6

A - 7

A - 8

A - 9

A - 10

A - 11

A - 12

A - 13

A - 14

Part Name & Description

Nozzle Housing

Window

Plastic Shaft

Furniture Guard

Light Cover

Screw, Light Cover

Frame

Pedal Spring

Pedal Shaft

Screw, Pedal Assembly

Screw, Pedal Assembly

Pedal, Handle Release

Belt

Lower Plate Assembly

Lower Plate

Lower Plate Packing

Belt Cover

Screw, Slider Support

Nozzle Hose

Slider Support

Screw, Slider Support

Latch, Lower Plate

Stop Latch Spring

Screw, Latch

Body, Lower Plate

Wheel

Roller Shaft

Screw, Lower Plate

Agitator Assembly

Part No.

ACØ1ACCAZUU3

AC21HAFVZUØ3

AMC25S-VØØ

AC1ØAAGZVØ7

AC24HAFVZUØ3

AXTN4+2ØBFY

AMC43A-2VØ

AC58AAFVZØØ

AMC51A-V3Ø

AXTN4+1ØBFY

AXTN4+16BFY

AMC47A-2VØU

AC28SJPZØØ

AC91AATEZVØ7

AC27AATEZVØ7

AC19AARKZVØØ

AC43SAFVZØØ

AC68AZAZØØ

AC34PAJDZVØ6

AC53KAFVZØØ

AXTN4+16BFY

AMC68N-AVØK

AC7ØNYUZØØ

AMC68A-V3Ø

ACØ6AAJUZØØ

AC9ØQNGZVØ6

AC16CNXZØØ

AXTN4+16BFY

AC92SATEZØØ

2

2

1

2

1

2

2

2

1

2

1

1

1

1

1

1

1

2

1

1

1

1

2

1

1

Quantity

1

1

1

1

Remarks

(Includes A-15, A-16, A-17, A-22, A-23,

A-24, A-26, A-27, A-28, A-29)

(Includes B-31 thru B-41)

PARTS LIST

(AGITATOR ASSEMBLY)... BLOCK

Ref. No.

B-31

B-32

B-33

B-34

B-35

B-36

B-37

B-38

B-39

B-40

B-41


Brush, Strips (Set of 4)

Pulley, Agitator

Holder, Agitator

Filter, Agitator

Cap, Left End

Cap, Right End

Shaft, Agitator

E-Clip

Holder, Brush

Pin, Spring

Spacer

Part No.

AC85RBFTØØØØ

AC29SARGZØØ

AC41SJM1ØØ

AC44KJMZØØ

AC97DJMZØØ

AC96DJMZØØ

AC57RATEZØØ

AMC-XUC4FY

AC84RJMZØØ

AMC-XPL16A8WFR

AC74SATEZØØ

Quantity

1

1

1

1

1

2

1

1

1

1

1

Remarks

- 5 -

EXPLODED VIEW

(BODY, MOTOR HOUSING, AND MOTOR)… BLOCK

C-49

C-48

C-50

C-24

Tabs

C-17

C-54

C-33

C-37

C-18

C-5

C-3

C-36

C-4

C-35

C-8

C-38

C-46

C-10

C-43

C-44

C-6

C-45

C-20

C-26

C-2

C-1

C-9

C-19

C-52

C-42 C-39

C-7

C-51

C-15 C-13

C-16

C-21

C-22

C-47

C-14

C-30

C-16

C-53

C-23

C-13

C-15

C-34

C-25

C-28

C-29

C-40

C-31

C-27

C-41

C-32

C-12

C-11

- 6 -

POWER CORD/ON-OFF SWITCH REPLACEMENT (Cont.)

Installation

1. Insert the new power cord (power cord replacement only) into the dust compartment as far as necessary in order to place a new cord retainer in proper location on power cord. The proper location is approximately one and one eighth inches/thirty millimeters (1 1/8”/30 mm) of new power cord yellow outer jacket extending past the cord retainer and washer. The washer goes between the cord retainer and the dust compartment. Attach wires with wire connectors according to the wiring diagram in the front of this manual. ONLY USE A NEW

CORD RETAINER, DO NOT REUSE A CORD RETAINER.

2. For switch replacement only, insert the new ON/OFF switch with the numbers 1,2,3, facing toward you, into the dust compartment until secured by the retaining tabs. Use a wire tie with the part number listed in the C Block parts list and place it in the location shown in

(Fig. 15) taking care not to overtighten it. Tuck the wire connectors back into the dust compartment as shown in the close-up view in (Fig. 15).

3. Ensure that the Insulator Packing is installed correctly, (see Fig. 16).

4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE A POWER SCREWDRIVER TO SECURE THE COVER.

NOTE: Any service involving the handle or switch cover area should be followed up with a dielectric or current leakage check of the unit. If you do not have the equipment or are not familiar with the test procedures, take the unit to an authorized servicer.

HOSE REPLACEMENT

Removal

1. Remove the dust cover and dust bag.

2. Remove the end of the hose from the wand. Remove the hose by removing the two screws which secure it to the dust container.

Replacement

1. Install the new hose by replacing the two screws which secure it to the dust container.

2. Replace the hose onto the wand.

3. Replace the dust bag and dust cover.

- 15 -

SWITCH COVER AREA WIRING MANAGEMENT

To Plug End

Power Cord

(With Yellow

Outer Jacket)

Cord

Retainer

Wire

Tie

On/Off

Switch

1 2 3

Wire

Cord

(3 Wire)

Wire

Connectors

Insulator

Packing

(Approx. 1 1/8 in./30 mm

Beyond the Strain Relief)

POWER CORD/ON-OFF SWITCH REPLACEMENT

DUST COMPARTMENT COMPONENT LOCATIONS

(Fig. 15)

(Fig. 16)

Removal

1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, ON/OFF switch, and wire cord.

2. Pull the power cord into the dust compartment in order to remove the strain relief (for power cord replacement) by prying or cutting, remove the wire connectors, and wire tie, if present.

3. Remove the ON/OFF switch (for ON/OFF switch replacement) by depressing the switch retaining tabs while pushing up out of the dust compartment at the same time.

4. Pull the power cord out of the dust compartment (for power cord replacement).

(Continued on p. 14)

- 14 -

PARTS LIST

(MOTOR HOUSING, MOTOR, HANDLE, AND BODY)... BLOCK

C-23

C-24

C-25

C-26

C-27

C-28

C-29

C-30

C-31

C-32

C-13

C-14

C-15

C-16

C-17

C-18

C-19

C-20

C-21

C-22

C-33

C-34

C-35

C-36

C-37

C-38

C-39

C-40

C-41

C-42

C-43

Ref. No.

C-1

C-2

C-3

C-4

C-5

C-6

C-7

C-8

C-9

C-10

C-11

C-12

C-44

C-45

C-46

C-47

C-48

C-49

C-50

C-51

C-52

C-53

C-54


Dust Container, Machined

Switch, ON/OFF

Power Cord

Wire Nut

Packing Dust Container

Switch, Cover

Packing Switch Cover

Switch Cover Screw

Screw, Handle

Nut, Handle Screw

Supporter, Filter

HEPA Filter, Secondary

Wheel

Roller Shaft

Wheel Stopper

Washer

Dust Bag

Screw, Hose Holder

Cover, Inlet

Screw, Inlet

Motor Case

Packing, Rear Cover

Packing, Motor Case

Screw, Motor Case

Fan Motor

Cover Cap

Screw, Ground

Noise Suppressor

Motor Support, Rear

Motor Support, Front

Wirecord

Wire Nut

Handle

Motor Lead Assembly

Dust Cover

Stretch Hose

Hose Holder

Tie Cable

Motor Protector

Protector Spring, Silver

Protector Support

Protector Case

Rubber Protector

Flat Washer

Cord Retainer

Packing

Hose Hook

Crevice Tool

Dusting Brush

Wand, Extension

Wand Holder

Screw, Tool Holder

Cap, Motor

Handle Assembly

1

1

1

1

1

3

1

1

1

4

1

2

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

Quantity

1

1

1

1

1

2

1

1

2

1

1

4

1

1

1

1

3

1

1

1

1

1

1

Part No.

AC88KAPNZV17

AMC98E-VØØØU

AC94EAPNZYØ2

AMC-1CTCE23

AC66KVØ1VØ6

ACØ3EVØ7VØ6

AC73KVØZVØ6

AXTN+16BFY

AMC73B-VØØ

AMP21B-17Ø

AMC32K-VØØ

AC37KAAEZØØ

AMCØ1C-VØØU

AC16CUSZØØ

AC74SUSZØØ

AXWG6E115FY

AC16KBYTZØØØ

AXTN4+45BFY

ACØ2HYUZVØ6

AXTN4+16BFY

AC99FAAEZVØ7

AMCØ2L-VØØ

AC19FJPZVØ6

AXTN4+2ØBFY

AC92FAPNZØØ

AC38HAPNZØU

AXYN4+E1ØFFY

AC99GAMMZØØ

AMCØ3F-VØØ

AMCØ2F-EØØ

AC37GTEZØU

AMC-1CTCE23

AC64BATNZØØ

AC99WARGZØØ

AC6ØKCCAZUU3

AC84PJPZVØ6

AC23PJPZVØ7

AMC596-7ØØ

AC69KJMZVØ6

AC7ØKJMZØØ

AC18MJMZVØ6

AC68KJMZVØ6

AC51E4GZUØ1

AXWE1ØJ223FE

ACØ6WAPNZØØ

AC61LAGMZØØ

AC53RJPZVØ7

AC6ØRZFZVU6

AC88RYUZVØ6

AC4ØPJP1VØ6

AC7ØPJPZVØ7

AXTN4+16BFY

AC93FTEZØU

AC95BATNZVØ7

Remarks

(Includes C-38, C-44, C-45, C-46, C-47, C-48)

(Includes C-38, C-46)

(Includes C-38, C-44, C-45, C-46)

(Includes C-46)

(Includes C-18, C-33, C-37)

- 7 -

EXPLODED VIEW

(MOTOR FAN ASSEMBLY)

1

2

3

4

5

6

7

8

9

PARTS LIST

(MOTOR FAN ASSEMBLY)

Ref. No.

3

4

5

1

2

8

9

6

7


Fan Case

Nut

Washer

Fan

Washer

Spacer

Brush Assembly

Bracket

Screws

Part No.

AMC53F-AVØØU

AMC33F-ACØØU

AMC62F-AVØØU

AC98FRFZØØ

AC62FRFZØØ

AC6ØFRFZØØ

AC27FRFZØØ

ACØ2DV3ZØU

AC4ØDV3ØØU

Quantity

1

1

1

1

1

1

1(Set)

2

4

Remarks

- 8 -

NOZZLE HOUSING AND SHORT HOSE REPLACEMENT

Removal

1. Remove the lower plate as outlined in the LOWER

PLATE REMOVAL/INSTALLATION section.

2. Remove the belt and agitator assembly as outlined in the respective sections.

3. Remove the nozzle hose by pulling it up out of the nozzle housing and then pulling it, while twisting, out of the wand holder.

4. Insert a flat blade screwdriver between the nozzle housing and the plastic shaft, pry out the plastic shaft as illustrated, (Fig. 10).

5. Remove the nozzle housing as illustrated, (Fig 11).

6. Remove the handle release assembly as outlined in its removal section.

7. Remove the light cover, (Fig. 12) by removing the two (2) screws from the nozzle housing and pushing out on the cover (Fig. 12).

8. Remove window, furniture guard and slider support.

NOTE: If the motor case cover is removed, DO NOT turn vacuum over as the motor may fall out.

(Fig. 10)

(Fig.11)

Handle Release

Assembly

Light

Cover

Installation

1. Install the light cover, handle release assembly, furniture guard, window and slider support in the new nozzle housing. (Fig. 12).

2. Fit the nozzle from the motor shaft side first and rotate it into place on the dust container as illustrated, (Fig. 13).

3. Slide the plastic shaft through the nozzle housing and into the dust container. Make sure that the slot on the bottom of the plastic shaft is down and fitted onto the projection.

Furniture

Guard

Light Cover Screws

(Fig. 12)

4. Reassemble the nozzle hose by inserting it into the wand holder then place the other end into the nozzle housing with the tab fitting into the slot.

5. Install the belt, agitator assembly, and the lower plate according to the respective instructions.

Plastic

Shaft

Nozzle

Housing

Projection

(Fig. 13)

(Fig. 14)

- 13 -

BRUSH REPLACEMENT

When to replace brushes

1. The agitator brushes should be replaced when they are worn. Brushes should be checked by holding a card across the lower plate, (Fig. 5). If the bristles on the agitator assembly do not touch the card you should replace all the brushes for best cleaning results.

Removal

NOTE: Use extreme care when prying or depressing these items with a screwdriver in order to help prevent personal injury or damage to the vacuum.

Be careful when working around the ends of the metal brush holder since sharp edges may be present.

1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/

INSTALLATION section.

2. Remove the agitator assembly as outlined in the AGITATOR ASSEMBLY

REMOVAL/INSTALLATION section.

3. The agitator assembly may now be dissassembled and the brushes replaced.

4. Using a small screwdriver, carefully remove the E-clip from the agitator shaft,

(Fig. 6), DO NOT misplace. Remove the right end cap. Pull the agitator shaft out of the opposite end of the agitator.

5. Pull or pry out the agitator pulley and agitator holder, (Fig. 7).

6. The brushes can now be replaced, (Fig. 8). Each brush must be inserted so that the end with eleven (11) tufts is placed on the side of the brush holder closest to the belt pulley. Push each brush as shown in the illustration until it is free from the agitator body. Install the new brushes by reversing the procedure.

Installation

1. Pull the new brushes into the slots in the brush holder.

2. Reinstall the agitator holder and agitator pulley, making sure they are completely and firmly inserted. See (Fig. 9) for an exploded view.

3. Reinstall the agitator shaft, brush support, and the small E-clip.

4. Reinstall the agitator assembly as outlined in the AGITATOR ASSEMBLY


5. Reinstall the lower plate as outlined in the LOWER PLATE REMOVAL/


NOTE: When the brushes are properly installed they will not hit the lower plate as the agitator assembly rotates.

AGITATOR ASSEMBLY

Spacer

Agitator Shaft

Agitator

Body

Brush

Filter

E- Clip

Filter

Belt Pulley

Agitator Holder

End Caps

- 12 -

(Fig. 5)

(Fig. 6)

(Fig. 7)

(Fig. 9)

EXPLODED VIEW

(PACKAGING)

Operating

Instructions

2 a

Cushion “A”

e

Unit Bag

(Handle)

d

Unit Bag

(Power Cord)

b

Cushion “B”

Pedal

Protector

i g

Unit Bag

(Attachment

Assembly)

Unit Bag

(Body)

1

Carton

c

Packing

Insert

f

PARTS LIST

(PACKAGING)

Ref. No.

1

2


Packaging Assembly

Operating Instructions

Part No.

AC61ZCCAZØØØ

ACØ1ZCCAZØØØ

Quantity

1

1

- 9 -

Remarks

Includes 1 and items a-i

LOWER PLATE REMOVAL/INSTALLATION

Removal

1. Place the handle in the upright position.

2. Turn the vacuum cleaner over exposing the underside. Release the lower plate by pressing inward the two (2) latches and depressing the two locking tabs that secure the lower plate, (Fig. 1).

3. Remove the lower plate and remove any residue that may exist in the belt area.

(Fig. 1)

Installation

1. Hook the front of the lower plate into the slots on the front of the nozzle housing. Press the lower plate down until the locking tabs snap into place.

2. Press outward on the two (2) lower plate latches to fasten.

NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.

- 10 -

AGITATOR ASSEMBLY REMOVAL/INSTALLATION

Removal

The brushes are replaceable separately. When the brushes need replacing, the agitator assembly will have to be removed.

1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/


2. Carefully lift up on the agitator assembly until it clears both sides of the nozzle housing,

(Fig. 2).

3. Remove the belt from the motor shaft by sliding it off between the end of the shaft and the nozzle housing.

Installation

1. Place the belt around the motor shaft, (Fig. 3).

2. Start the agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot. This will hold the agitator in place and leave both hands free to place enough tension on the belt to allow that side of the agitator to return to the nozzle housing slot.

3. Place the belt around the agitator pulley on the agitator assembly.

NOTE: There is a place for the belt to fit on one end of the agitator assembly only. This is the agitator pulley.

4. Use both hands to pull the belt tight, (Fig. 4), and slide the agitator assembly firmly into the slots on each end of the nozzle housing.

5 Rotate the agitator assembly by hand to insure nothing rubs and to check for correct assembly.

6. Replace the lower plate as outlined in the LOWER PLATE


Motor Shaft

(Fig. 2)

(Fig. 3)

(Fig. 4)

BELT REPLACEMENT

Removal

1. Follow all of the removal instructions outlined in the AGITATOR ASSEMBLY REMOVAL/INSTALLATION section.

Installation

2. Place the new belt around the motor shaft and follow the installation instructions in the AGITATOR ASSEMBLY


- 11 -

No results