Life Fitness 90RW Exercise Bike User Manual

Life Fitness 90RW Exercise Bike User Manual
Arctic Silver 90RW Recumbent Bike
Customer Support Services
PARTS MANUAL
revised 29 Apr 2008
ARCTIC SILVER 90RW
90RW-0XXX-02
REFERENCES
S/N CCK100000 and UP
OPERATION MANUAL
M051-00K39-A020
ACCESSORY TRAY KIT
AK39-00052-0004
HARDWARE BAG
GK39-00002-0008
POLAR UPGRADE KIT
GK39-00002-0001
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
COAX CABLE
AK32-00020-0001
CONNECTION BRACKET ASSEMBLY
ASSEMBLY CONSISTS OF:
1) POWER CABLE
2) F TYPE CONNECTOR
AK39-00093-0000
SERVICE MANUAL
M051-00K39-A012
AK32-00078-0001
0017-00021-2846
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
90RW-OXXX-02 MAKES THE UNIT 90RER-0XXX-02.
2
ARCTIC SILVER 90RW
90RW-0XXX-02
CONTENTS
S/N CCK100000 and UP
Page
CONSOLE COMPONENTS .............................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
SHROUDS, END CAP, CRANKARMS AND PEDALS .....................................................6
BELTS...............................................................................................................................7
RESISTOR ASSEMBLY ...................................................................................................8
POWER CONTROL BOARD ............................................................................................9
ALTERNATOR W/PULLEY ..............................................................................................10
CRANKSHAFT AND BEARING ASSEMBLY...................................................................11
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................12
IDLER BRACKET ASSEMBLY.........................................................................................13
SEAT ASSEMBLY…………….………………………………………………………………….14
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…15
SEAT FRAME ASSEMBLY….………………………………………………………………….16
SEAT PADS AND ACCESSORY TRAY.………………………………………………………17
EXTRUSION ASSEMBLY..………………………………………………………………………18
SEAT LOCKING ASSEMBLY…………………………………………………………………...19
WHEEL AND LEVELER…………………………………………………………………………..20
CABLES…………………………………………………………………………………………….21
3
ARCTIC SILVER 90RW
90RW-0XXX-02
Console Components
S/N CCK100000 and UP
Console Board
A084-92220-A006
Upper Overlay
Console Decal
0K63-01277-0000
Lower Overlay
Console Case Assembly
AK63-00121-0001
Phillips Pan Screws(13)
0017-00101-1650
Battery Door
0K63-01029-0001
Console Assembly
AK39-00072-0001 Eng Met
AK39-00072-0003 Ger Met
AK39-00072-0004 Spn Met
AK39-00072-0006 Jap Met
AK39-00072-0007 Frn Met
AK39-00072-0008 Itl Met
AK39-00072-0009 Dut Met
AK39-00072-0010 Por Met
Overlay/Bezel/Switch Assy.
AK63-00167-0001 Eng Met
AK63-00167-0003 Ger Met
AK63-00167-0004 Spn Met
AK63-00167-0006 Jap Met
AK63-00167-0007 Frn Met
AK63-00167-0008 Itl Met
AK63-00167-0009 Dut Met
AK63-00167-0010 Por Met
4
ARCTIC SILVER 90RW
90RW-0XXX-02
Console Support Assembly
S/N CCK100000 and UP
4-Pin
Heart Rate Cable
10-Pin Connector
Main Wiring Cable
Grip(2)
0K39-01005-0001
Console Support
AK39-00003-0002
Console Mounting
Screw(4)
0017-00101-1744
Frame Post Bolt(4)
0017-00101-1756
Frame Post
5
ARCTIC SILVER 90RW
90RW-0XXX-02
Shrouds, End cap and Pedals
Shroud Screws(7)
0017-00101-1741
Crank Arm, RT
0K39-01042-0007
Screws(3)
0017-00101-1855
S/N CCK100000 and UP
Right Shroud
AK39-00033-0007
Decal
0K39-01070-0000
End Cap Screws(2)
0017-00101-1614
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
Shroud Screws(4)
0017-00101-1741
Right Pedal
AK63-00123-0003
Pedal Strap (not shown)
0K63-01237-0003
Left Shroud
AK39-00033-0008
Decal
0K39-01070-0000
6
Left Pedal
AK63-00123-0004
Pedal Strap
(not shown)
0K63-01237-0004
Crank Arm, LT
0K39-01042-0008
Screws(3)
0017-00101-1855
ARCTIC SILVER 90RW
90RW-0XXX-02
Belts
S/N CCK100000 and UP
Intermediate
Pulley Belt
0K63-01066-0001
Screw
0017-00101-1193
Alternator Belt
0017-00009-0735
7
ARCTIC SILVER 90RW
90RW-0XXX-02
Resistor Assembly
S/N CCK100000 and UP
Washer(2)
0017-00104-0309
Resistor
100E-00002-0084
Resistor Retainer
0K39-01043-0000
Pan Screw(2)
0017-00101-1057
Hex Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bracket
0K39-01036-0000
8
ARCTIC SILVER 90RW
90RW-0XXX-02
Power Control Board
S/N CCK100000 and UP
Assembly Number - AK39-00022-0002
Plastic Grommet(4)
0017-00042-0821
Bracket
0K39-01027-0000
Philip Screw(4)
0017-00101-0823
Power Control
Board
B084-92064-A000
9
ARCTIC SILVER 90RW
90RW-0XXX-02
Alternator w/Pulley Assembly
S/N CCK100000 and UP
Assembly Number – AK63-00093-0000
Alternator
0017-00009-0841
Alternator Pulley
0K61-02500-0001
Locking Nut
0017-00103-0117
Bolt
0017-00101-0956
Washer
0017-00104-0044
10
ARCTIC SILVER 90RW
90RW-0XXX-02
Crank Shaft and Bearing Assembly
Crank Arm Hub
0K63-01095-0001
S/N CCK100000 and UP
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Washers (3)
0017-00104-0458
Flywheel Screws (3)
0017-00101-1715
*Crankshaft & Bearing Kit
GK63-00002-0077
*Crankshaft
0K63-01012-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
*Needle Bearing (2)
0K63-01344-0000
*Small Snap Ring (2)
0017-00100-0241
Crank Arm Hub (2)
0K63-01095-0001
11
Bolt (2)
0017-00101-1705
ARCTIC SILVER 90RW
90RW-0XXX-02
Intermediate Shaft and Bearing Assembly
Clutch Assembly
AK63-00026-0000
(not included in kit)
Delrin Washers (2)
0017-00104-0455
Retaining Ring
0017-00100-0242
S/N CCK100000 and UP
Magnet
118E-00001-0124
(not included in kit)
Spacer (not Intermediate
Bearings (2,
available
separately) not available
separately)
Intermediate Pulley
(not available separately)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
12
ARCTIC SILVER 90RW
90RW-0XXX-02
Idler Bracket Assembly
S/N CCK100000 and UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bracket
0K63-01050-0000
Lock Nut
0017-00103-0218
Idler Bearing
AK63-00008-0000
13
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Assembly
S/N CCK100000 and UP
End Cap
0K19-01208-0001
Foam Grip
0K14-01926-0005
Seat Assembly
AK51-00034-0003
14
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Assembly - Bottom
S/N CCK100000 and UP
Roller Shield(4)
0K51-01059-0001
Washer
0017-00104-0461
Spacer(4)
0K51-01044-0000
Locking Nut(4)
0017-00103-0326
Washer(4)
0017-00104-0462
Washer(4)
0017-00104-0463
Screw(2)
0017-00101-1748
Bolt(4)
0017-00101-1743
Lock Assembly
Roller Assembly
AK51-00056-0001
Locking Nut(8)
0017-00103-0325
Roller (2), LT
0K51-01034-0002
Roller (2), RT
0K51-01034-0001
15
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Frame Assembly
S/N CCK100000 and UP
Complete Seat Assembly
AK51-00027-0003
Screw(4)
0017-00101-1746
Washer(4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000
Plastic Shield
0K19-01185-0001
16
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Pads and Accessory Tray
S/N CCK100000 and UP
Seat Back
0K51-01056-0001
Seat Bottom
0k51-01054-0001
Washer(4)
0017-00104-0462
Mounting Screw(4)
0017-00101-1743
17
ARCTIC SILVER 90RW
90RW-0XXX-02
Extrusion Assembly – AK39-00027-0006
S/N CCK100000 and UP
Stop Bracket
Screws
0K51-01061-0001
0017-00101-1751
Locking Rack
0K51-01013-0002
Decal
0K51-01039-0001
Bumper
0017-00041-0654
Screw
0017-00101-1750
Plastic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Extrusion Seat Assy
AK39-00027-0006
18
ARCTIC SILVER 90RW
90RW-0XXX-02
Locking Assembly – AK51-00053-0001
Knob
AK51-00029-0001
S/N CCK100000 and UP
TORX Screw
0017-00101-1742
Anti-Rattle Washer
0K51-01060-0001
Retainer Bearing
0K51-01011-0000
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
E-Ring
0017-00100-0018
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
19
ARCTIC SILVER 90RW
90RW-0XXX-02
Wheel and Leveler
S/N CCK100000 and UP
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
Leveler
0017-00009-0795
Lock Nut
0017-00103-0273
Leveler Assembly
AK61-00035-0000
Flat Washer
0K63-01041-0000
Wheel Insert
0K63-01039-0000
Pan Screw(2)
0017-00101-1747
Wheel Assembly
AK63-00016-0001
Wheel Screw
0017-00101-1747
Complete Wheel Assembly
AK63-00017-0001
20
ARCTIC SILVER 90RW
90RW-0XXX-02
Cables
S/N CCK100000 and UP
Cable (Alternator to control)
AK39-00009-0000
Cable Main
AK39-00008-0000
21
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