Milwaukee 54-16-5000 Drill User Manual

Milwaukee 54-16-5000 Drill User Manual
SERVICE PARTS LIST
BULLETIN NO.
54-16-5000
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
DYMODRILL with INTERNAL CLUTCH
STARTING
CATALOG NO.
841A
4004
SERIAL NO.
00
EXAMPLE:
Component Parts (Small #)
0 Are Included When Ordering
The Assembly (Large #).
REVISED BULLETIN
DATE
Jan. 2006
WIRING INSTRUCTION
58-01-0930
SEE THE REVERSE SIDE
FOR THE SERVICING
OF THE INTERNAL
CLUTCH MECHANISM
FIG.
1
2
3
4
5
6
7
8
9
10
13
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
34
35
36
37
38
39
40
41
42
43
44
45
PART NO.
DESCRIPTION OF PART
NO. REQ.
42-04-0600 Water Hose Adapter
(1) 45-80-0060 Shut Off Valve
(1)
06-57-1050
Retaining Nut
(1)
45-88-1140
Thrust Washer
(2)
43-06-0160
Clutch Disc-Outer
(3)
43-06-0150
Clutch Disc-Inner
(5)
43-76-0051
Water Swivel Hsg. (With 06-83-2430 Scr.) (1)
40-50-2150
Disc Spring
(4)
45-06-0635
Seal
(2)
45-88-8565
Washer
(1)
38-50-6020
Spindle (1)
34-80-3800
Retaining Ring (1)
02-20-2515
Ball Bearing (1)
06-82-9202
1/4-20 x 4-1/4" Taptite T-30
(4)
28-14-1870
Gear Case Assy.(Inc. 06-65-1535 Pin) (1)
45-36-1520
Spindle Spacer (1)
32-75-3430
Spindle Gear (1)
02-50-4830 Needle Bearing
(1)
02-04-1205
Ball Bearing
(4)
36-66-3751
Pinion Shaft Assy.
(1)
06-42-1600
Woodruff Key (1)
32-40-1581
Intermediate Gear (1)
40-50-6300
Shifting Spring
(2)
44-70-0100
Shifting Plunger (2)
45-88-0520
Thrust Bearing Washer
(1)
02-80-1800
Thrust Bearing (1)
32-10-0061
Clutch Gear Assembly (1)
36-14-0720
Clutch Pinion Shaft
(1)
45-88-0530
Thrust Bearing Washer (1)
02-80-5000 Thrust Bearing (1)
32-10-0051
Clutch Gear Assembly (1)
45-88-0510
Thrust Bearing Washer (2)
02-80-1200 Thrust Bearing (1)
45-98-0090
Shifting Yoke
(1)
14-13-0210
Diaphragm Assy.(Inc. 06-65-1155 Pin) (1)
30-15-0272
Shift Cam
(1)
45-06-0350
Gearcase Seal
(1)
06-65-0840
1/8 x 3/4" Groove Pin (1)
25-60-0056
Shifting Knob
(1)
FIG.
46
47
48
49
50 51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO.
02-04-1229
16-70-0320
22-84-0790
42-14-0291
02-04-1041
06-82-9152
18-70-0290
23-16-1410
22-20-0680
22-18-0702
06-82-8835
22-56-0470
22-38-0140
31-17-0200
06-82-7326
22-64-4460
06-72-1720
12-99-1875
22-32-0350
06-82-5316
28-50-6363
06-82-5266
12-98-2100
06-95-5200
49-96-4700
45-88-0800
61-10-0660
DESCRIPTION OF PART
NO. REQ.
Ball Bearing
(1)
120 V Armature (1)
Fan (1)
Baffle
(1)
Ball Bearing (1)
10-24 x 2-3/4" Pan Hd. Sem. T-25
(2)
120 V. Field (1)
Motor Insulator
(1)
Brush Tube (2)
Carbon Brush Assembly (2)
8-32 x 5/16" Pan Hd. Sem.T-20 (2)
Terminal Block (1)
Wire Trap (1)
Cord Clamp
(1)
8-16 x 1" Pan Hd. Plastite T-20
(2)
Cord Set (Incl. 23-36-0120 Plug)
(1)
Service Rivet
(2)
Service Nameplate
(1)
Brush Cover
(2)
8-32 x 1/2" Pan Hd. Slt. Taptite T-20 (2)
Motor Housing
(1)
4-40 x 1/4" Pan Hd. TaptiteT-10
(2)
Instruction Plate
(1)
8-32 x 5/16" Slotted Hex Hd. Screw (1)
1-3/8" Open End Wrench (1)
Water Hose Washer (For Fig. No. 1) (1)
Retaining Nut Spanner Tool
(1)
FOR MOUNTING DRILL MOTOR USE:
06-75-3090
1/4-20 x 7/8" Socket Hd. Screw
06-97-4050
1/4" Split Ring Lock Washer
FIG. LUBRICATION
19 18 Oz. Type "J" Grease, No. 49-08-4220.
(4)
(4)
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2
Servicing the Clutch MechanismTorque Value for the Clutch Mechanism Retaining Nut (fig. no. 3).
Grease / Lubrication — when assembling the internal clutch component parts:
the Clutch Discs (fig. nos. 5 and 6), Thrust Washers (fig. no. 4) and
Disc Springs (fig. no. 8) are to be lightly coated with grease
(Cat. No. 49-08-4220 type ‘J’) during their assembly
into the spindle gear.
Grease / Lubrication specification includes
coating internal bore of the spindle gear.
4
5
6
8
45-88-1140
43-06-0160
43-06-0150
40-50-2150
32-75-3430
Thrust Washers (2)
Clutch Discs-Outer (3)
Clutch Discs-Inner (5)
Spring Discs (4)
Spindle Gear (1)
Service note: the assembly torque for the Clutch Mechanism Retaining Nut,
No. 06-57-1050 (fig. no. 3), which insures the static torque required to slip
the clutch mechanism, as lubricated, should be 45-50 ft-lbs.
With the gear case separated from the diaphragm & motor housing of the
Clutch Dymo-Drill motor —
• insert & engage a 61-10-0660 retaining nut spanner with the notches • with a 1/2" hex socket bit driver attached to a torque wrench, in the 06-57-1050 clutch adjustment retaining nut.
interlock the male hex with the female hex found in the threaded end of the dymo-drill spindle.
• turn the torque wrench clockwise , observing the torque reading Retaining Nut Spanner
Service Tool
No. 61-10-0660
and tighten the clutch adjustment retaining nut on the rear of the spindle shaft until a value of 45-50 ft-lbs is obtained.
1/2" Hex Bit Socket Driver,
Snap-On #psa16,
Pronto #5441½
or equivalent
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