Mikasa MVH-402DSB Plate Compactor Operation and Parts Manual

OPERATION AND PARTS MANUAL

Reversible Plate

Compactor

Model MVH-402DSB

Revision #2 (03/30/05)

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

800-421-1244

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-478-1244

FAX: 310-537-3927 FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

PAGE 2 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND WHEN CALLING

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: 310-537-3927

310-537-3700

PARTS DEPARTMENT

800-427-1244

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

MAYCO PARTS

800-306-2926

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

SERVICE DEPARTMENT

800-478-1244 FAX: 310-537-4259

310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: 310-638-8046

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: 310-631-5032

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173

310-537-3700, EXT. 279

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 3

TABLE OF CONTENTS

Proposition 65 Warning ............................................. 2

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

MIKASA MVH-402DSB-

PLATE COMPACTOR

Safety Message Alert Symbols .............................. 6-7

Rules for Safe Operation ....................................... 8-9

Operation and Safety Decals .................................. 10

Specifications .......................................................... 11

Dimensions ............................................................. 12

Features .................................................................. 13

Plate Compactor Components ................................ 14

Engine Components ............................................... 15

Operation ........................................................... 16-19

Maintenance ...................................................... 20-23

Troubleshooting ................................................. 24-25

Yanmar L100EE-DEVMK1 Engine

Cylinder Block Assembly .................................... 46-47

Cylinder Head and Cover Assembly .................. 48-49

Muffler Assembly ............................................... 50-51

Air Cleaner Assembly......................................... 52-53

Crankshaft, Piston and Camshaft Assembly ..... 54-55

Lub. Oil Pump and Governor Assembly ............. 56-57

Cooling and Starting Device Assembly .............. 58-59

Fuel Injection Pump Assembly ........................... 60-61

Fuel Tank and Fuel Line Assembly .................... 62-63

Starting Motor and Dynamo Assembly .............. 64-65

Tool, Label and Gasket Set Assembly ............... 66-67

Terms and Conditions Of Sale — Parts .................. 68

PARTS ILLUSTRATIONS

Explanation Of Code In Remarks Column .............. 26

Suggested Spare Parts ........................................... 27

Decal Placement ................................................ 28-29

Vibrating Plate Assembly ................................... 30-31

Base and Engine Assembly ............................... 32-35

Vibrator Assembly .............................................. 36-39

Hydraulic System Assembly ............................... 40-41

Control Handle Assembly .................................. 42-45

NOTE

Specification and part number are subject to change without notice

.

PAGE 4 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

PARTS ORDERING PROCEDURES

•

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

Express account number)*

•

Airborne Express*

•

Truck or parcel post

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when you order by FAX!

All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:

Number of line items ordered

1-9 items

10+ items**

Additional Discount

3%

5%

UPS

Special

For fa xed or ders only

Get special freight allowances when you order 10 or more line items via FAX!**

UPS Ground Service at no charge for freight

PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.

Now! Direct TOLL-FREE access to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

800/6-PARTS-7 • 800-672-7877

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 5

MVH-402DSB — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the

Safety Messages and Operating Instructions could result in injury to yourself and others.

HAZARD SYMBOLS

NOTE

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-402DSB Reversible Plate

Compactor. Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Explosive Fuel

GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO

NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGER:

SERIOUSLY injured if you do not follow directions.

WARNING:

You CAN be KILLED or

SERIOUSLY injured if you do not follow directions.

You WILL be KILLED or

Burn Hazards

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

Rotating Parts

CAUTION:

You CAN be injured if you do not follow directions.

Potential hazards associated with this reversible plate compactor operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 6 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — SAFETY MESSAGE ALERT SYMBOLS

Respiratory Hazard Accidental Starting

ALWAYS place the engine ON/OFF switch in the OFF position, when the reversible plate compactor is not in use.

ALWAYS wear approved respiratory protection.

Equipment Damage Messages

Sight and Hearing hazard

ALWAYS wear approved eye and hearing protection.

Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.

NOTE

This reversible plate compactor, other property, or the surrounding environment could be damaged if you do not follow instructions.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 7

MVH-402DSB — RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MIKASA MVH-402DSB Reversible Plate

Compactor:

■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or reversible plate compactor.

GENERAL SAFETY

■ DO NOT operate or service this equipment before reading this entire manual.

■ This equipment should not be operated by persons under 18 years of age.

■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots.

■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■ NEVER operate this equipment under the influence or drugs or alcohol.

■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■ Manufacturer does not assume responsibility for any accident due to equipment modifications.

■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■ ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the reversible plate compactor.

■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

■ The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and proper ty. Remember the vibration roller's engine gives off DEADLY gases.

■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■ NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

■ Topping-off to filler port is dangerous, as it tends to spill fuel.

■

ALWAYS store the reversible plate compactor

in a clean, dry location out of the reach of children.

■ NEVER

run engine without air cleaner. Severe engine damage may occur.

■

NEVER leave the reversible plate compactor

unattended, turn off engine.

■

CAUTION must always be observed while servicing this reversible plate compactor

. Rotating parts can cause injury if contacted.

■

DO NOT leave reversible plate compactor

with engine running. Use chock blocks if parking reversible plate compactor

on a grade.

PAGE 8 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — RULES FOR SAFE OPERATION

■ NEVER

disconnect any "emergency or safety devices".

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

Loading and Unloading (Crane)

■ Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.

■ Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.

■ NEVER lift the machine while the engine is running.

■ Use adequate lifting cable (wire or rope) of sufficient strength.

■ Use one point suspension hook and lift straight upwards.

■ NEVER allow any person or animal to stand underneath the machine while lifting.

■ Try not to lift machine to unnecessary heights.

Transporting

■ ALWAYS shutdown engine before transporting.

■ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■ Drain fuel when transporting compactor over long distances or bad roads.

■ ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope.

■

ALWAYS

know the location of the nearest

first aid kit.

■

In emergencies nearest phone or emergency.

always

know the location of the

keep a phone on the job site.

Also know the phone numbers of the nearest

ambulance, doctor and fire department. This information will be invaluable in the case of an

Emergencies

■

ALWAYS

know the location of the nearest

fire extinguisher.

Maintenance Safety

■ NEVER lubricate components or attempt service on a running machine.

■

ALWAYS

allow the machine a proper amount of time to cool before servicing.

■ Keep the machinery in proper running condition.

■ Fix damage to the machine immediately and always replace broken parts.

■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

■ DO NOT use food or plastic containers to dispose of hazardous waste.

■ DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 9

MVH-402DSB — OPERATION AND SAFETY DECALS

Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

Figure 1. Operation and Safety Decals

PAGE 10 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB —SPECIFICATIONS

T a b l e 1 .

M V H 4 0 2 D S B R E V E R S I B L E P L A T E C O M P A C T O R S P E C I F I C A T I O N S

C e n t r fi u g a l F o r c e

V i b r a it o n F r e q u e n c y

T r a v e il n g S p e e d

P l a t e S i z e ( L x W )

O v e r a ll L e n g t h

O v e r a ll W i d t h

O v e r a ll H e i g h t

O p e r a it n g W e i g h t

L u b ir c a it n g O li i n V i b r a it o n C a s e

5 4 .

9 k N ( 5 6 0 0 k g )

4 2 0 0 v p m ( 7 0 H z )

0 t o 7 5 .

5 f /t m i n ( 0 t o 2 0 m / m i n )

3 9 x 2 1 .

7 i n ( 9 9 0 x 5 5 0 m m )

6 5 .

4 i n ( 1 6 0 0 m m )

2 1 .

7 i n ( 5 5 0 m m )

3 9 .

8 i n ( 1 0 1 0 m m )

9 8 1 l b s .

( 4 4 5 k g )

4 3 .

9 lf o z ( 1 3 0 0 c c )

E n g i n e M a k e

E n g i n e M o d e l

E n g i n e T y p e

C y il n d e r B o r e X S t r o k e

D i s p l a c e m e n t

M a x i m u m O u p u t

F u e l T a n k C a p a c ti y

O li C a p a c ti y

D r y N e t W e i g h t

D i m e n s i o n s ( L x W x H )

T a b l e 2 .

E N G I N E S P E C I F I C A T I O N S ( Y A N M A R )

Y A N M A R

L 1 0 0 E E D E V M K 1

D i e s e l

3 .

4 6 x 2 .

7 5 i n ( 8 8 x 7 0 m m )

1 3 .

7 lf o z ( 4 0 6 c c )

1 0 H P

5 .

8 q u a r t s ( 5 .

5 l ti e r s )

1 .

7 4 q u a r t s ( 1 .

6 5 l ti e r s )

1 1 6 .

6 l b s .

( 5 3 k g )

1 6 .

4 x 1 8 .

5 x 1 9 .

4 i n ( 4 1 7 x 4 7 0 x 4 9 4 m m )

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 11

MVH-402DSB — DIMENSIONS

R E F .

A

D

E

B

C

T A B L E 3 .

D I M E N S I O N S

D I M E N S I O N S

5 3 i n .

( 1 3 4 .

6 c m .

)

2 4 i n .

( 6 1 c m .

)

3 4 i n .

( 8 6 c m .

)

6 3 .

8 i n .

( 1 6 2 c m .

)

3 8 .

2 i n .

( 9 7 c m .

)

Figure 2. MVH-402DSB Reversible Plate Compactor Dimensions

PAGE 12 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — FEATURES

Plate Compactor

The Mikasa MVH-402DSB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

Vibratory Plates

The vibratory plates of the MVH-402DSB produce low amplitude high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4200 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75.5 ft./minute (23 meters/ minute).

Engine

The Mikasa MVH-402DSB Plate Compactor is equipped with a

Yanmar L100EE-DEVMK1 diesel engine.

Controls

Before starting the MVH-402DSB Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 13

MVH-402DSB— PLATE COMPACTOR COMPONENTS

Figure 3. MVH-402DSB Reversible Plate Compactor Components

Figure 3 illustrates the location of the major components for the MVH-402DSB Reversible Plate Compactor. The function of each component is described below:

1. Hand Grip – When operating the compactor use this hand grip to manuever the compactor.

2.

Forward & Reverse Lever –

Push the lever forward, the compactor will move in a forward direction, pull the lever backwards, the compactor will move in backwards direction.

Placing the lever in the middle (midway) will cause the compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is to be

stored, move the handle bar to the upright position.

4.

Guard Hook - Used to lift the machine with crane or other lifting device.

5.

Stopper - Locks the handle in place in the upward postion for stowing.

6. Engine – This plate compactor uses a YANMAR L100EE-

DEVMK1 diesel engine. Refer to the owner’s manual for engine information and related topics.

7.

9.

Battery - Maintenance-free type requiring no electrode replenishment.

8. Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

Base Plate – Designed to compact sand, clay, and asphalt.

10. Oil Tank – Fill with proper grade of diesel engine oil.

11. Vibration Case – Encloses the eccentric, gears and counter weights.

12. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.

13. Throttle Lever – Controls the speed of the plate compactor.

Place straight vertically to start, push fully counterclockwise for full trottle and fully clockwise to stop plate compactor.

PAGE 14 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB— ENGINE COMPONENTS

Figure 4. MVH-402DSB Engine Components

ENGINE COMPONENTS

Figure 4 illustrates the location of the major engine components of the machine. Each component is described below:

1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tighten securely.

DO NOT over fill.

2. Fuel Tank – Diesel engine holds 5.8 quarts of diesel fuel.

3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

4. Muffler – Used to reduce noise and emissions.

5. Recoil Starter (pull rope) – Type of engine starting method.

Alternate type would be electric start (ignition key).

6.

Recoil Starter – Housing for pull rope and starter.

7. Oil Filler Cap/Dipstick – Remove this cap to add oil to the oil tank. Use dipstick to check oil level.

8.

Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

9. Decompression Lever – Press down before starting engine. To prevent damage to the engine, DO NOT use for any other purpose.

10. Fuel Cock – Controls the flow of diesel fuel to the carburetor.

Must be in the ON position when starting and running the engine.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 15

MVH-402DSB — PRE-INSPECTION

CAUTION

N e v e r o p e r a t e t h e compactor in a confined area or enclosed structure that does not provide ample

free flow of air.

ALWAYS wear approved eye and hearing protection before operating the compactor.

3.

If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4).

Maximum oil capacity is 1.74 quarts (1.65 liters).

S e a s o n

S u m m e r

S p r i n g / F a ll

W i n t e r

T a b l e 4 .

O li T y p e

T e m p e r a t u r e

( 2 5 ° C o r H i g h e r )

( 2 5 ° C ~ 1 0 ° C )

L o w e r t h a n 1 0 ° C

O li T y p e

S A E 1 0 W 3 0

S A E 1 0 W 3 0 / 2 0

S A E 1 0 W 1 0

Before Starting

1.

Read safety instructions at the beginning of manual.

2.

Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.

3.

Check the air filter for dirt and dust. If the air filter is dirty, replace air filter with a new one as required.

4.

Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.

5. Understand the geographical features and regulations of the job site.

6.

Clean the compactor, removing dirt and dust, particularly, the bottom of the plate, engine cooling air inlet.

Checking Engine Oil Level

1.

Make sure that the machine is situated in a flat surface so that level measurements will be accurate.

2.

Pull out the dipstick from the oil tank (Figure 5).

CAUTION

DO NOT overfill oil tank. This could cause oil leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering tank.

Explosive Fuel

DANGER

Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling.

DO NOT attempt to refuel the compactor if the engine is hot! or running.

Checking The Fuel

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 6).

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel.

Figure 6. Refueling

DANGER

Fuel spillage on a hot engine can case a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER!

smoke around or near the compactor.

Figure 5. Oil Dipstick Removal

PAGE 16 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — OPERATION

CAUTION

DO NOT attempt to operate the compactor until the Safety,

General Information and Inspection sections of this manual have been

read and thoroughly understood.

This section is intended to assist the operator with the

initial

start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.

Refer to Figures 3 and 4 for the location of controls and components.

Adjusting Handle Height

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 7).

2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.

3. When the handle is raised to the desired height, tighten the butterfly screw.

Figure 9. Throttle Lever (Start)

3.

Insert the starter key into the key switch and turn it to the RUN position (Figure 10). The buzzer should sound at this time.

4.

Turn the starter key further to the right to the START position to start the engine. Buzzer stops sounding and the engine starts.

5.

If the engine fails to start, DO NOT continue to rotate the starter key for more than 5 seconds. Return the key to the RUN position and wait 10 seconds before starting again.

Figure 10. Starter Switch

CAUTION

While the engine is running, never try to turn the starter key to the START position.

Electric Start

1.

Figure 7. Handle Adjustment

STARTING THE ENGINE

Open the fuel cock (Figure 8).

Figure 8. Open Fuel Cock

2.

Move the throttle lever to the START position by opening it to about 20 degrees (Figure 9).

6.

After starting the engine, continue to warm up the engine for about 3 to 10 seconds especially in cold weather.

7.

If the buzzer does not stop sounding after the engine has started, shutdown engine immediately and check engine oil level. The buzzer functions as engine oil level warning also.

NOTE

When starting a unit with anelectric start capability, a decompressor is not normally r e q u i r e d . H oweve r, w h e n a m b i e n t t e m p e r a t u r e o r battery charger level is low, use of a decompressor will help make the start-up easier.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 17

MVH-402DSB—OPERATION

Recoil Start

1.

Open the fuel cock (Figure 8).

2.

Move the throttle lever to the START position by opening it to about 20 degrees (Figure 9).

3.

Grasp the starter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point.

Pull the starter grip briskly and smoothly for starting.

1. Grasp the compactor's hand grip (Figure 13), and move the engine throttle lever (Figure 13) quickly to the fast position.

2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the centrifugal clutch.

Figure 13. Throttle Lever ((Fast)

Figure 11. Engine Start Handle

4.

Push down decompression lever (Figure 12) and release.

NOTE

ALWAYS move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.

3. To make the compactor move in the forward direction push the travel lever ( Figure 14) forward.

Figure 12. Decompression Lever

5.

If the engine does not start, repeat steps 4 and 5.

TRAVELING

CAUTION

Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.

Figure 14. Direction Lever

PAGE 18 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB—OPERATION

4. To make the compactor move in the reverse direction pull the travel lever ( Figure 13) backwards.

5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.

6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.

STOWING THE HANDLE

1.

Push up the handle (Figure 17).

2.

Pull the stopper grip upward into the hole of the guard frame to lock the handle.

7. If travel lever is placed in the neutral position, the machine will vibrate in place.

8. To move the compactor laterally, hold the hand grip firmly and swing compactor. Do not swing compactor while gripping the travel lever.

STOPPING

1.

Return the throttle lever to the START position

(Figure 9). Allow the machine to cool down for 2 to 3 minutes.

2.

Turn the throttle lever to the STOP position (Figure

15) to stop the engine. In a motor start, return the key switch to the STOP position (Figure 16) as soon as the engine stops.

3.

Close the fuel cock (Figure 8).

Figure 15. Throttle Lever (Stop)

Figure 16. Starter Switch (STOP)

Emergency Shutdown

1.

Move the throttle lever quickly to the

STOP position, and place the engine IGNITION switch in the OFF position.

Figure 17. Stowing the Handle

LIFTING

1.

Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.

2.

When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.

3.

Check any damaged or loose bolts in the guard frame to avoid machine sliding off.

4.

Make sure that the machine is shut off before machine is lifted.

5.

Use reliable cable for lifting.

6.

Always lift the machine vertically and keep the machine away from workers and animals.

7.

Do not lift the machine higher than the required height.

TRANSPORTING

1.

Always make sure that the machine is shut off while being transported.

2.

Check that the fuel cap is properly closed and tightened.

3.

When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.

4.

T i e d o w n t h e m a c h i n e s e c u r e l y o n t h e transportation so that it will not move or topple over.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 19

MVH-402DSB — MAINTENANCE

CAUTION

Inspection and other services should

always be carried out on hard and level ground with the engine shutdown.

CAUTION

Fuel piping and connections should be replaced every 2 years.

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

I T E M

T A B L E 6 .

M V H 4 0 2 D S B E N G I N E C H E C K

H O U R S O F O P E R A T I O N

O li o r F u e l L e a k E v e r y 8 h o u r s ( e v e r y d a y )

T A B L E 5 .

M V H 4 0 2 D S B M A C H I N E I N S P E C T I O N

T i g h t n e s s

T h r e a d s o f F a s t e n i n g

E v e r y 8 h o u r s ( e v e r y d a y )

I T E M

H O U R S O F

O P E R A T I O N

R E M A R K S

E n g i n e O li C h

R e p l e n i s h m e n t e c k a n d

E v

( R e r y e p l e

8 n i s h o u r s h t o

( e v e r y d s p e c i if e d a y ) m a x i m u m l e v e )l

L o o s e o r

S c r e w s

M i s s i n g E v e r y 8 h o u r s

( e v e r y d a y )

D a m a g e d P a r t s

E v e r y 8 h o u r s

( e v e r y d a y )

E n g i n e O li R e p l a c e m e n t

A tf e r f ri s t

1 0 0 h o u r s

2 5 h o u r s t h e n e v e r y 5 0 t o

A ri F i tl e r C l e a n i n g E v e r y 1 0 0 h o u r s

F u n c it o n

S y s t e m o f

P a r t

C o n t r o l il n g E v e r y 8 h o u r s

( e v e r y d a y )

H y d r a u il c S y s t e m L e a k E v e r y 1 0 0 h o u r s

V i b r a t o r O li C h e c k

V i b r a t o r O li

R e p l a c e m e n t

E v e r y 1 0 0 h o u r s

E v e r y 3 0 0 h o u r s

S e e p a g e 2 2

S e e p a g e 2 4

S e e p a g e 2 4

S e e s e p a r a t e e n g i n e m a n u a l f o r d e t a li s o n e n g i n e c h e c k .

Daily Service

z Check for leakage of fuel or oil.

z Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

T A B L E 7 .

H y d r a u il c O li C h e c k

H y d r a u il c O li

R e p l a c e m e n t

V b e tl ( c l u t c h ) C h e c k

E v e r y 1 0 0 h o u r s

F ri s t h o u r s , a tf e r t h e n

2 0 0 e v e r y

1 , 0 0 0 h o u r s

S e e p a g e 2 4

E v e r y 2 0 0 h o u r s

S e e p a g e 2 4

S e e p a g e 2 3

M a t e r i

T I G H T E N I N G T O R Q U E ( i n .

k g / c m ) D i a m e t e r a l

6 m m 8 m m 1 0 m m 1 2 m m 1 4 m m 1 6 m m 1 8 m m 2 0 m m

4 T

6 8 T

1 1 T

7 0

1 0 0

1 5 0

1 5 0

2 5 0

4 0 0

3 0 0

5 0 0

8 0 0

5 0 0

8 0 0

1 , 2 0 0

7 5 0

1 , 3 0 0

2 , 0 0 0

1 , 1 0 0 1 , 4 0 0

2

2 ,

, 0

9

0

0

0

0

2 , 7 0 0

4 , 2 0 0

2 , 0 0 0

3 , 8 0 0

5 , 6 0 0

B a tt e r y C h e c k E v e r y 1 0 0 h o u r s S e e p a g e 2 5

* 1 0 0

3 0 0 ~

3 5 0

6 5 0

7 0 0

~

CAUTION

* ( I n c a s e

( T h r e a d s i n c o u n t e r p a r t u s e w ti h t h i i s s o f a l u m i m a c h i n e n u m ) a r e a ll

M a t e ir a l a n d q u a l ti y o f m a t e ir a l i s m a r k e d ir g h t h a n d e d ) o n e a c h b o l ,t a n d s c r e w .

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.

z Remove soil and clean the bottom of compaction plate.

z

Check hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

z

Check engine oil.

PAGE 20 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — MAINTENANCE

Engine Oil Replacement:

1. Replace engine oil, first in 25 hours of operation and every

50 to 100 hours afterwards.

2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's

Manual).

Air Filter

1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.

Figure 18. Engine Air Filter and Element

2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 18), remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

CAUTION

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 19).

Always use safety gloves.

CLUTCH

PULLEY

Figure 20. V-Belt Check

z

Replacing the V-belt

Remove the belt cover. Engage an offset wrench (19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the Vbelt will come off.

z

Reinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.

z

Checking Clutch

Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and

"V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.

z

Replacing Clutch

Remove V-belt. Remove bolt at engine power output by giving a shock to an engaged wrench (tapping with hammer or the like) and rotating bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.

VIBRATOR

PULLEY

Figure 19. V-Belt Hazard

CAUTION

Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.

Checking and Replacing the V-Belt and Clutch

1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 20). Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 21

MVH-402DSB—MAINTENANCE

Vibrator Oil Level Check

CAUTION

Always clean the area around the vibrator oil level check hole before removing oil check plug. This will prevent dirt and debris from entering the system.

1. In every 100 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure

21) off vibrator (19 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.

2. In every 300 hours of operation, replace oil (capacity 1,500 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.

* Use engine oil 10W-30 for this lubrication.

Replacing Hydraulic Oil

1. Remove the drain plug (Figure 22) at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil.

2. Clean the filter with light oil.

3.

Reinstall the drain plug to the oil tank. Apply seal tape or

Roctite #575 to thread portion.

4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use

Shell Tellus Oil #46 or equivalent.

5. After filling tank, temporarily install cover. Loosen bleeder plug located at the top of the cylinders on side of vibrator

(Figure 23). Air remaining in the circuit will be forced out of the bleeder plug.

6. Tighten the bleeder plug. Check oil level in the tank again.

7. Install the cover of oil tank. Coat packing with liquid packing such as Threebond #1215. Use loctite #242 for mounting screw.

Figure 21. Vibrator Oil Maintenance

Hydraulic Oil

1. Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove breather plug (Figure 23) off the top of hydraulic pump and check for proper oil level.

2. Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.

CAUTION:

Make sure hydraulic oil i is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.

Figure 22. Hydraulic Oil Maintenance

Figure 23. Breather Plug

PAGE 22 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB—MAINTENANCE

BATTERY MAINTENANCE

1.

Check the battery terminals periodically to ensure that they are in good condition.

2.

Use wire brush or sand paper to clean the battery terminals.

3.

Check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.

4..

If the machine will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.

BATTERY CABLE CONNECTION

1.

Take off the battery cover by removing the M6 nuts (Figure

24).

2.

When removing cable, disconnect the ground side (normally negative) first (Figure 24).

3.

When installing cable connect the ground side (normally negative) last.

CAUTION

Wear safety glasses or face mask, protective

clothes, and rubber gloves when working with battery.

Troubleshooting

See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for troubleshooting guide.

Figure 24. Battery Maintenance

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 23

MVH-402DSB—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

T A B L E 8 .

E N G I N E T R O U B L E S H O O T I N G

S Y M P T O M P O S S I B L E P R O B L E M

S p e e d c o n t r o l l e v e r i s i n " S T O P " p o s i it o n ?

N o f u e l r e a c h i n g i n j e c it o n p u m p ?

D e f e c it v e f u e l p u m p ?

F u e l if tl e r c l o g g e d ?

F a u tl y f u e l s u p p l y il n e ?

E n g i n e d e l a y e d , w i a ll n tl h o t o u g s t a r h t e n o g i r n s t e a r t c a n i s b e t u r n e d o v e .r

C o m p r e s s i o n t o o l o w ?

A t n o t l o w s t a r t e m p e r a t u r e s

.t

e n g i n e w i ll

F u e l i n j e c t o r n o t w o r k i n g c o r r e c lt y ?

O li p r e s s u r e t o o l o w ?

L o w s t a r it n g t e m p e r a t u r e il m ti e x c e e d e d ?

F u e l l o w s e p a r a t e s h a t e m p e r a t u r e s ?

s i n a d e q u a t e r e s i s t a n c e t o

E n g i n e o li t o o t h i c k ?

E n g i n e s t a r t e r f i s ri e s s w b u t s ti c h e d t o o p s f .f

s o o n a s

T h r o t lt e l e v e r i n S T O P p o s i it o n ?

F u e l if tl e r b l o c k e d ?

F u e l s u p p l y b l o c k e d ?

F u e l t a n k e m p t y ?

E n g i n e n o r m a l s t o p s b y o p e r a it o n .

ti s e fl d u ir n g

F u e l if tl e r b l o c k e d ?

F u e l t a n k e m p t y ?

L o w e n g i n e s p e e d .

p o w e ,r o u t p u t a n d

F u e l if tl e r c l o g g e d ?

F u e l t a n k v e n it n g i s i n a d e q u a t e ?

S p e e d c o n t r o l l e v e r s e l e c t e d p o s i it o n ?

d o e s n o t r e m a i n i n

E n g i n e o li l e v e l t o o f u ll ?

A ri if tl e r b l o c k e d ?

l

L o w o w s e n g i n e p e e d , p o w e r b l a c k o u t p u e x h a u s t t a n d s m o k e .

I n c o r r e c t v a l v e c l e a r a n c e s ?

M a fl u n c it o n a t i n j e c t o r ?

S O L U T I O N

S e t s p e e d c o n t r o l l e v e r t o " S T A R T " p o s i it o n .

A d d f u e .l

C h e c k e n t ri e f u e l s y s t e m .

R e p l a c e f u e l p u m p .

R e p l a c e f u e l if tl e r a n d c l e a n t a n k .

R e p l a c e o r r e p a ri f u e l il n e .

r

C h e c k e p a ri p i s t o n , p e r e n c y g i n e il n d e r r e p a ri a n d v a l v e s .

m a n u a .l

A d j u s t o r

R e p a ri e n g i n e o r r e p l a c e i n j e c t o r r e p a ri m a n u a .l

i n a c c o r d a n c e w ti h

C h e c k e n g i n e o li p r e s s u r e .

C o m p l y p r o p e r w o li ti h v i c o s c o s l d s ti y .

t a r it n g i n s t r u c it o n s a n d

C h e c k w h e t h e r c l e a r ( n o t t u r b i d ) f u e l e m e r g e s f fI r o m t h e t h e f u e l f u e l i s il n e t u r b i d

( d e t o r a c h f r o m s e p a r a t e d , i n j e c w a r it o n m p u p u t m p ) .

h e e n g i n e s y s t e m .

o r

R e d r a i n f u e l t h e w ti h c o m p l e t w i n t e r e f u e l g r a d e s u p p d i e s e l l y f u e .l

R e if ll f o r w i e n g n t e r i n e c r a n k c a s e n v ri o n m e n .t

e w ti h c o r r e c t t y p e o f o li

R e p o s i it o n t h r o t lt e l e v e r t o R U N p o s i it o n .

R e p l a c e f u e l if tl e .r

C h e c k t h e e n t ri e f u e l s y s t e m .

A d d f u e .l

R e p l a c e f u e l if tl e .r

R e p l a c e f u e l if tl e .r

R e p l a c e f u e l if tl e .r

E n s u r e t h a t t a n k i s a d e q u a t e l y v e n t e d .

S e e e n g i n e m a n u a l f o r c o r r e c it v e a c it o n .

C o r r e c t e n g i n e o li l e v e .l

C l e a n o r r e p l a c e a ri if tl e .r

A d j u s t v a l v e s p e r e n g i n e s p e c i if c a it o n .

S e e e n g i n e m a n u a .l

PAGE 24 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

S Y M P T O M

T A B L E 9 .

T R O U B L E S H O O T I N G C O M P A C T O R

P O S S I B L E C A U S E

C l u t c h s il p s ?

S O L U T I O N

A d j u s t o r r e p l a c e c l u t c h .

T r a v e l s p e e d l o w a n d v i b r a it o n w e a k .

V b e tl s il p s ?

E x c e s s i v e O li i n v i b r a t o r ?

T r o u b l e i n v i b r a t o r i n t e r n a l s ?

A d j u s t o r r e p l a c e V b e l .t

F i ll t o c o r r e c t l e v e l ..

C h e c d e f e c k it v v i e b r a t o r p a r t s , a s s e m b l y r e p l a c e f o r a n y a n y w o r d e f e c it v e n p a r t s .

o r

A e r a it o n r e v e r s i n g i n h y d r s y s t e .

?

a u il c o li f o r f o r t r a v e l

E n g i n e s p e e d i n c o r r e c t ?

T r a v e l r e v e r s i n g s y s t e m i n o p e r a it v e .

?

R e v e r s i n g l e v e r i n s t a ll a it o n c o r r e c t ?

T r a v e l s t o s w ti f c h o r d w a r d ri e c o r it o n .

b a c k w a r d b u t u n a b l e

B r o k e n o r d e f e c it v e o li h o s e ?

A e r a it o n r e v e r s i n g i n h y d r s y s t e .

?

a u il c o li f o r f o r t r a v e l

E x c e s s i v e o li i n r e v e r s i n g s y s t e m ?

S e l e c t o r v a l v e c l o g g e d w ti h t r a s h ?

P u r g e a ri i n h y d r a u il c o i .l

( B l e e d p l u g )

S e t e n g i n e s p e e d t o c o r r e c t R P M .

C h e c k e n t ri e t r a v e l s y s t e m .

C l e a n i n s t a ll a it o n o f r e v e r s i n g l e v e .r

R e p l a c e o li h o s e .

P u r g e a ri i n h y d r a u il c o i .l

( B l e e d p l u g )

D o e s n o t t r a v e l i n f o r w a r d o r r e v e r s e .

C y il n d e r p i s t o n b e a ir n g f a li u r e ?

V b e tl d i s e n g a g e d o r s il p s ?

C l u t c h s il p s ?

P u m p i n p u t d a m a g e d ?

s h a t k e y o r a d a p t e r k e y w a y

F i ll t o c o r r e c t l e v e l ..

C l e a n s e l e c t o r v a l v e .

C h e c k l e a k a g e p i s t a t o n

U S b e a

H ir n g i n p a c k i n g .

c y il n d e r f o r

E n g a g e V b e l ,t a d j u s t o r r e p l a c e .

A d j u s t c l u t c h , r e p l a c e fi n e c e s s a r y .

R e p l a c e i n p u t s h a t k e y o r a d a p t e r k e y w a y

C y il n d e r p i s t o n b e a ir n g f a li u r e ?

C h e c k l e a k a g e p i s t a t o n

U S b e a

H ir n g i n p a c k i n g .

c y il n d e r f o r

R e v e r s i n g g r e a .t

l e v e r o p e r a it n g r e s i s t a n c e

E x c e s s i v e h y d r a u il c o li ?

F i ll t o c o r r e c t l e v e .l

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 25

EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

NOTE

If more than one of the same reference number is listed, the last one listed indicates newest

(or latest) part available.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column,

*

■ , belong to the same assembly or kit.

, #,

+

, %, or

Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.

NOTE

The contents of this parts catalog are subject to change

without notice.

PAGE 26 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB WITH YANMAR L100EE-DEVMK1

ENGINE

1 to 5 Units

Qty.

P/N Description

SUGGESTED SPARE PARTS

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 27

DECAL PLACEMENT

MVH-402DSB — DECAL PLACEMENT

PAGE 28 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

DECAL PLACEMENT

8

9

10

6

7

4

5

2

3

NO.

PART NO.

1 0732004460

920204580

920202220

920201580

920206370

920108770

920207480

920103670

920203260

920203330

MVH-402DSB — DECAL PLACEMENT

PART NAME

IGNITION SYSTEM DECAL

FULL THROTTLE DECAL

FORWARD/REVERSE DECAL

MULTIQUIP LOGO DECAL

OPERATIONAL CAUTION DECAL

MVH-402 DECAL

SHELL OIL #46DECAL

OIL LEVEL INDICATOR DECAL

OIL TANK DECAL

HEARING PROTECTION DECAL

1

1

1

1

QTY.

REMARKS

1

1

1

NPA-458

NPA-222

NPA-538

NPA-748

1

1

1 NPA-333

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 29

VIBRATING PLATE ASSY.

MVH-402DSB — VIBRATING PLATE ASSY.

PAGE 30 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.

12

21

22

23

8

9

10

11

24

6

7

4

5

2

3

NO.

PART NO.

1 457112370

953405840

953402930

953400270

953405260

939010070

020316130

030216400

001221655

030216400

001201830

030218460

456210690

001221850

457215350

457454090

PART NAME

VIBRATING PLATE

DRAIN PLUG M18 (H)

COPPER PACKING 19X30X1

PLUG 1/4X14 10L

PACKING 1/4 (CU)

SHOCK ABSORBER 100

NUT M16

4

4

1

1

QTY.

REMARKS

1

1

1

WASHER, LOCK M16

BOLT 16X75 T

SWASHER, LOCK M16

BOLT 18X30

4

8

4

4

WASHER, LOCK M18 8

EXTENSION PLATE ................................ 2 .......... OPTION

BOLT 18X50 T .......................................... 8 .......... OPTION

BELT COVER GUARD .............................. 1 .......... G1185-

CUSHION, BELT COVER GUARD ........... 1 .......... G1185-

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 31

BASE AND ENGINE (YANMAR L100A) ASSY.

MVH-402DSB — BASE AND ENGINE ASSY.

PAGE 32 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — BASE AND ENGINE ASSY.

BASE AND ENGINE (YANMAR L100A) ASSY.

45

46

47

51

36

37

39

44

31

33

34

35

27

28

29

30

23

24

25

26

14

15

16

17

8

10

11

13

5

6

NO.

PART NO.

2 457112391

030210250

031110160

001220825

030208200

031108160

457113980

457445880

457112431

001521056

001521058

070200423

457112440

001221025

030210250

031110160

457212400

001220835

030208200

031108160

001221430

030214350

456437920

001221235

030212300

457332401

457335980

001220615

031106100

030206150

456449950

52

53

54

55

456449960

001220825

031108160

022710809

101 914410002

102 001221040

103 457113970

105 457335990

106 951400110

107 952400690

108 001220851

109 030208200

110 457115380

111 457440140

PART NAME

BASE

WASHER, LOCK M10

WASHER, FLAT M10

BOLT 8X25 T

WASHER, LOCK M8

WASHER, FLAT M8

BELT COVER (OUT)

DUST PACKING

DUST COVER

SOCKET HEAD BOLT 10X80 T

SOCKET HEAD BOLT 10X90 T

V-BELT B- 42 GREEN/HDPF542

BELT COVER ( LOWER-IN)

BOLT 10X25 T

WASHER, LOCK M10

WASHER, FLAT M10

BELT COVER ( LOWER- OUT)

BOLT 8X35 T

WASHER, LOCK M8

WASHER, FLAT M8

BOLT 14X30 T

WASHER, LOCK M14

WASHER, PULLEY

BOLT 12X35 T

WASHER, LOCK M12

PULLEY B2-125 /131- 68

HOLDER, DUST COVER

BOLT 6X15 T

WASHER, FLAT M6

WASHER, LOCK M6

PLATE, COVER

RUBBER COVER

BOLT 8X25 T

WASHER, FLAT M8

NYLON NUT M8

ENGINE AY L100A

BOLT 10X40 T

BELT COVER (IN) L100

CLUTCH AY B2-164-25 W/FAN

KEY 7X7X35

WASHER 9X35X4.5

BOLT 8X55 T

WASHER, LOCK M8

GUARD FRAME (L100)

WIRE CP 110L

1

1

1

1

1

1

1

1

1

4

3

3

1

3

4

1

4

4

1

2

1

1

4

1

4

4

4

4

4

1

4

4

2

1

2

2

1

1

4

1

4

4

QTY.

REMARKS

1

4

4

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 33

VIBRATOR ASSY.

MVH-402DSB — VIBRATOR ASSY.

PAGE 34 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

VIBRATOR ASSY.

19

20

21

22

15

16

17

18

24

25

11

12

13

14

7

8

9

10

6

7

4

5

2

3

NO.

PART NO.

1 457112460

001221470

001221450

030214350

047920060

457212410

457445830

457445831

951405370

456327150

080200550

060105030

951404970

457332420

009120301

456337670

009120302

456337380

456010010

456327120

040006911

455435020

456451280

080100300

042506000

PART NAME

VIBRATING CASE

BOLT 14X150 T

BOLT 14X50 T

WASHER, LOCK M14

ROLLER BEARING NJ310MC4

ROTARY SHAFT, DRIVE

ADAPTER, PUMP

ADAPTER, PUMP (30L)

KEY 15X10X39 RR

GEAR, DRIVE

STOP RING S-55

OIL SEAL SB- 50729

KEY 12X8X30 R

ECCENTRIC ROTOR

SOCKET HEAD BOLT 16X40T

ROTARY SHAFT, DRIVEN

SOCKET HEAD BOLT 16X30T

PISTON ROD

KNOCK PIN 10X70

GEAR, DRIVEN

BEARING 6911

COLLAR 17X30X3

SPRING 3.2-26.3-102L

STOP RING R- 30

BEARING 6000ZZSG

MVH-402DSB — VIBRATOR ASSY.

2

1

1

2

1

2

1

1

1

2

4

2

1

1

1

2

1

1

10

4

1

1

QTY.

REMARKS

1

6

4

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 35

VIBRATOR ASSY.

MVH-402DSB — VIBRATOR ASSY.

PAGE 36 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

VIBRATOR ASSY.

45

46

47

48

41

42

43

44

49

50

37

38

39

40

33

34

35

36

29

30

31

32

NO.

PART NO.

26 080200100

27

28

455435051

455010070

080100260

456327130

456210646

954405550

050101050

001221025

030210250

001220812

953404600

455010020

031110160

457332430

457010010

457445840

457212420

001221035

001221030

952405540

030210250

954010140

954001780

952405470

MVH-402DSB — VIBRATOR ASSY. (CONTINUED)

PART NAME

STOP RING S-10

PISTON,22.4D

PACKING USH- 22.4X30X5

STOP RING R-26

BEARING COVER

CYLINDER (R)

CLAMP 15R

O-RING G-105

BOLT 10X25 T

WASHER, LOCK M10

BOLT 8X12 T

COPPER PACKING 8X16X2

ELBOW 45 15-0404

WASHER, FLAT M10

FLANGE, PUMP

PUMP FBL

BRACKET, CLAMP

PUMP COVER

BOLT 10X35 T

BOLT 10X30 T

WASHER 10.5- 22- 3

WASHER, LOCK M10

ELBOW 90 UES90G02G02

ELBOW 45 PF3/8- PF1/4

SHIM 90X110X0.5

2

1

5

2

1

2

1

2

1

1

7

1

1

1

12

1

3

7

1

1

1

1

QTY.

REMARKS

1

1

1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 37

HYDRAULIC SYSTEM ASSY.

MVH-402DSB — HYDRAULIC SYSTEM ASSY.

PAGE 38 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MVH-402DSB — HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY.

75

76

77

79

71

72

73

74

67

68

69

70

63

64

65

66

80

81

82

83

84

85

59

60

61

62

55

56

57

58

NO.

PART NO.

51

52

53

54

456337880

001220615

030206150

031106100

457446180

457446190

457451750

457446210

955404271

954403060

954403070

001220612

457448680

953400020

457448380

457451740

551010630

953402941

030206150

506010070

954001160

457112470

001221030

030210250

031110160

505015380

457332440

457445870

001220820

030208200

031108160

456449280

457445861

506010060

PART NAME

SELECTOR VALVE (DETENT)

BOLT 6X15 T

WASHER, LOCK M6

WASHER, FLAT M6

OIL HOSE 137OL

OIL HOSE 1150L

OIL HOSE IB105- L820

OIL HOSE 1100L

SPIRAL TUBE, SR15- 850L

CLAMP HC- 40

CLAMP SPACER HC- 40

BOLT 6X12 T

WASHER, LOCK M6

CLAMP TC- 150

ELBOW 90 PT1/4- PF1/4

OIL TANK

BOLT 10X30 T

WASHER, LOCK M10

WASHER, FLAT M10

PLUG PT1/4

COVER, OIL TANK

PACKING, OIL TANK

BOLT 8X20 T

WASHER, LOCK M8

WASHER, FLAT M8

FILTER, OIL TANK

JOINT 80L

CLAMP TC- 350

BREATHING PLUG

PACKING 19302

BREATHER CAP

BREATHER JOINT

ELBOW PT1/4- PF3/8 1034- 06

COPPER PACKING 13.5X21X1

1

2

2

1

2

2

1

1

3

1

3

3

4

1

2

1

1

1

1

2

1

3

1

2

2

1

1

1

1

1

QTY.

REMARKS

4

4

1

4

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 39

CONTROL ASSY.

MVH-402DSB — CONTROL ASSY.

PAGE 40 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

CONTROL ASSY.

28

29

30

31

23

25

26

27

32

33

34

35

19

20

21

22

15

16

17

18

11

12

13

14

7

8

9

10

4

5

2

3

NO.

PART NO.

1 456336410

456336420

001221235

030212300

031112230

456336400

456449940

456449930

001221681

032124400

025406016

031116260

020316130

020416100

001220640

020306050

455434950

455010030

939010060

020410060

020412070

022411635

954404230

001220620

030206150

031106100

020306050

001220825

030208200

031108160

953401580

501402870

501402880

MVH-402DSB — CONTROL ASSY.

PART NAME

HANDLE BRACKET (L)

HANDLE BRACKET (R)

BOLT 12X35 T

WASHER, LOCK M12

WASHER, FLAT M12

RUBBER COUPLING

SHOCK ABSORBER

RUBBER PLATE

BOLT 16X250 T

CONICAL SPRING WASHER M24

SPRING PIN 6X16

WASHER, FLAT M16

NUT M16

NUT M16, H=10

BOLT 6X40 T

NUT M6

SPINDLE

KNOB

SHOCK ABSORBER 60

NUT, M10 H=6

NUT, M12 H=7

WING NUT M16

CLAMP SA120- 18

BOLT 6X20 T

WASHER, LOCK M6

WASHER, FLAT M6

NUT M6

BOLT 8X25 T

WASHER, LOCK M8

WASHER, FLAT M8

PLUG

HANDLE STOPPER /MDR

SPRING/ HANDLE (1.4X18X44)

6

6

1

1

1

1

1

1

1

1

6

1

1

1

1

1

1

1

1

1

2

1

2

2

2

1

2

2

QTY.

REMARK

1

4

4

1

4

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 41

CONTROL ASSY.

MVH-402DSB — CONTROL ASSY.

PAGE 42 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

CONTROL ASSY.

81

82

83

77

78

79

80

73

74

75

76

69

71

72

73

65

66

67

68

62

62

63

64

53

54

55

61

49

50

51

52

45

46

47

48

41

43

43

44

NO.

PART NO.

36 959403460

37

38

39

40

020410060

456449980

953405260

031110160

456450760

456214360

456214720

001220820

030208200

031108160

001220815

033910020

457445910

001220850

020308060

031108160

001220630

020306050

031106100

456114840

456214220

456214222

456214210

032112220

456451400

456337400

608010090

457332480

020412070

959403840

456337690

456451290

456452070

951401431

031112230

020412070

032112220

953402930

509010130

959021624

956100028

001820830

020308060

MVH-402DSB — CONTROL ASSY. (CONTINUED)

PART NAME

BALL GRIP 32D- M10

NUT M10, H=6

RUBBER PACKING 9D- 20D- 5T

PACKING 1/4 (CU)

WASHER, FLAT M10

QTY.

REMARKS

1

1

1

1

1

JOINT 1

LEVER BRACKET .................................... 1 ......... UP TO S/N G1538

LEVER BRACKET .................................... 1 ......... S/N G1539~

BOLT 8X20 T 1

WASHER, LOCK M8

WASHER, FLAT M8

BOLT 8X15 T

THRUST WASHER 20 - 36 - 1.5T

3

3

2

2

CLEVIS

BOLT 8X50 T

NUT M8

WASHER, FLAT M8

BOLT 6X30

NUT M6

WASHER, FLAT M6

HANDLE

HANDLE GRIP

HANDLE GRIP

VALVE BRACKET

CONICAL SPRING WASJER M12

WASHER 12.2-27-0.6T

TRAVEL LEVER

BUSHING MB2015DU

GRIP, TRAVEL LEVER

1

1

2

2

1

2

2

1

1

1

1

2

2

1

2

1

NUT M12

BAR GRIP ID 12MM

3

1

THROTTLE LEVER 1

WIRE GUIDE ............................................. 1 ......... UP TO S/N G1538

WIRE GUIDE ............................................. 1 ......... S/N G1539~

KEY 5X5X8 1

WASHER, FLAT M12

NUT M12

2

2

CONICAL SPRING WASHER M12

COPPER PACKING 19X30 X1

BUSHING MB1825DU

TUBE 8-13-150L

1

1

2

2

THROTTLE WIRE 710-1980 1

BOLT 8X30 T WHOLE THREAD ................ 1 ......... S/N G1539~

NUT M8 ..................................................... 1 ......... S/N G1539~

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 43

BATTERY ASSY.

MVH-402DSB — BATTERY ASSY.

PAGE 44 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

BATTERY ASSY.

23

24

26

28

18

19

21

22

29

30

11

12

13

17

7

8

9

10

5

6

2

4

NO.

PART NO.

1 456438080

456438090

456447590

456447600

959403830

020310080

955010020

955404130

955300220

955404140

955300210

456210660

457445890

022710809

031108160

001220815

030208200

457333310

456439070

959406070

454010020

456447960

456451530

MVH-402DSB — BATTERY ASSY.

PART NAME

BATTERY CORD (-) 370L

BATTERY CORD (+) 200L

RUBBER PLATE (E) 28X240X5

RUBBER PLATE 50X240X10

EYE BOLT M10X18

NUT M10

BATTERY 46B24L

BATTERY TERMINAL - , BE511

TERMINAL COVER (BLACK)

BATTERY TERMINAL +, BE513

TERMINAL COVER

BATTERY COVER

BATTERY BOLT

QTY.

1

1

1

2

2

2

1

1

1

1

1

1

2

REMARKS

NYLON NUT M8

WASHER, FLAT M8

BOLT 8X15 T

WASHER,FLAT M8

KEY SWITCH

WIRE CP

RUBBER PLATE 3-50-60

CLAMP TC-100

2

2

1

1

1

1

5

2

LAMP AY, CTL-904 1

READ CORD, L90 ..................................... 1 .......... L100A

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 45

CYLINDER BLOCK ASSY.

YANMAR L100EE-DEVMK1 — CYLINDER BLOCK ASSY.

PAGE 46 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

NO PART NO

1

8

6

*

7

*

13

19

25

26

9

10

11

12

27

28

29

30

71497001560

11435001700

26106100122

10502501220

11465001230

11465001240

11465001250

11465001260

11465101330

11425001800

11465001380

11427001600

26226060182

26226060222

26366060002

11465001412

31

34

11466001471

+

11465002100

52

53

56

57

58

59

60

48

49

50

51

44

45

46

47

36

37

38

39

11425035150

26106080352

10542501690

11469901760

41

#

11429901950

42

43

22190160002

11429902030

11465002150

11425001830

11425001841

24162152112

24423355008

22423355008

26106080122

11465002200

11465002210

22312040080

18327908350

22190160002

16011001870

12125239450

71465651130

PART NAME QTY.

REMARKS

BLOCK ASSY. CYLINDER ........................... 1 ................... INCLUDES ITEMS W/

*

COVER, STARTER 1

BOLT M10X 12 PLATED

NUT 10

STUD, CYLINDER HEAD

STUD, CYLINDER HEAD

NUT 10

WASHER

GASKET, CYLINDER HEAD CMP

SHIM SET

O-RING

PARALLEL PIN 8 X 12

STUD M 6 X 18 PLATED

STUD M 6 X 22 PLATED

NUT M 6

1

1

2

4

2

2

2

2

1

2

1

2

3

GASKET CRANKCASE 1

COVER D, CRANKCASE ............................. 1 ................... INCLUDES ITEMS W/

+

BEARING, MAIN

PIPE, L.O. INLET

BOLT M 8 X 35 PLATED

PLUG M16

16

2

1

1

CAP, W/LUB.OIL GAUGE ............................. 1 ................... INCLUDES ITEMS W/

#

O-RING 1

SEAL WASHER 16S

RETAINER

2

1

BALL BEARING

COVER, INSPEC. WINDOW

GASKET

NEEDLE BEARING

SEAL, OIL

SEAL, OIL

BOLT M 8 X 12 PLATED

MAIN BEARING US = 0.25

1

1

1

1

1

1

1

1

MAIN BEARING US = 0.50

PIN 4 X 8 STRAIGHT

NIPPLE, DRAIN

SEAL WASHER 16S

PLUG, RUBBER W/SCREW

SENDER, OIL PRESSURE

PUMP ASSY., FUEL INJECTION

1

1

1

1

1

1

2

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 47

YANMAR L100EE-DEVMK1 — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

PAGE 48 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — CYLINDER HEAD AND COVER ASSY.

NO PART NO

7

8

1

6

9

10

11

*

12

*

14

*

15

*

16

*

18

11465111020

11465111100

11465111110

11465011121

11962011180

11465111250

11465111260

11465111650

11425011240

26856060002

11465111660

11425011240

19

20

*

21

22

23

24

25

26

27

28

29

30

31

32

33

34

26856060002

22242000150

11465011340

10421111370

11477111461

11477111470

11465011600

27310070000

26106060702

11425011901

22351040008

26106080552

26226060552

26366060002

11465111310

11465111950

36

#

11425003591

39

#

11425003640

41

#

22312030160

CYLINDER HEAD AND COVER ASSY.

PART NAME QTY.

REMARKS

CYLINDER HEAD

VALVE, SUCTION

VALVE, EXHAUST

SPRING, VALVE

1

2

1

1

RETAINER, SPRING 2

SUPPORT CMP, ARM .............................. 1 ................. INCLUDES ITEMS W/

SUPPORT, ROCKER ARM

ARM ASSY. INTAKE

1

1

SCREW, VALVE ADJUST

LOCK NUT 6

ARM ASSY., EXHAUST

SCREW, VALVE ADJUST

LOCK NUT 6

CIRCLIP 15

SEAL, VALVE STEM

CAP, VALVE

1

1

1

1

1

2

2

2

GASKET, NOZZLE

SPACER, NOZZLE

WASHER

COTTER 7

BOLT M 6 X 70 PLATED

RETAINER

SPRING PIN 4 X 8

BOLT M 8 X 55 PLATED

1

2

3

1

2

4

1

1

STUD M 6 X 55 PLATED

NUT M 6

2

2

GASKET, BONNET 1

COVER ASSY. HEAD ................................ 1 ................. INCLUDES ITEMS W/

#

SHAFT ASSY., DECOMP.

SPRING

PARALLEL PIN 3 X 16

1

1

1

*

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 49

MUFFLER ASSY.

YANMAR L100EE-DEVMK1 — MUFFLER ASSY.

PAGE 50 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

MUFFLER ASSY.

17

18

19

20

*

21

*

22

*

23

*

29

*

31

32

33

*

35

* #

36

* #

NO PART NO

11465013201

11467413551

11467413511

18338213700

11497013710

11497313710

16026001580

26106080162

26216080182

26366080002

11498513800

26367060002

26554060162

YANMAR L100EE-DEVMK1 — MUFFLER ASSY.

PART NAME QTY.

REMARKS

GASKET, NON-ASB. .................................1 ................. INCLUDES ITEMS W/

*

MUFFLER ASSY.

1

MUFFLER

COVER, MUFFLER

COVER, MUFFLER

COVER, MUFFLER

BOLT, M 6 X 6

BOLT, M 8 X 16 PLATED

STUD, M 8 X 18 PLATED

NUT, M 8

1

1

1

1

10

2

2

2

DEFLECTOR, EXHAUST ...........................1 ................. INCLUDES ITEMS W/

#

NUT, 6 1

SCREW, M 6 X 16 1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 51

AIR CLEANER ASSY.

YANMAR L100EE-DEVMK1 — AIR CLEANER ASSY.

PAGE 52 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — AIR CLEANER ASSY.

AIR CLEANER ASSY.

1

2

4

*

5

*

6

*

7

*

10

*

11

12

13

14

15

16

NO PART NO

11465012211

71465012560

11465012520

11465012530

11425212560

11465012590

11425212550

11425012300

11469912020

11465012301

26106060252

26226060142

26226060752

PART NAME QTY.

REMARKS

GASKET, AIR CLEANER 1

CLEANER ASSY. AIR ............................... 1 ................. INCLUDES ITEMS W/

COVER, AIR CLEANER

CASE, AIR CLEANER

1

1

WASHER M 8, SEAL

ELEMENT W/PRE-FILTER

WING, NUT M 8

U- NUT

1

1

1

3

PIPE, AIR INTAKE

GASKET, AIR INTAKE

BOLT M 6 X 25 PLATED

STUD M 6 X 14 PLATED

STUD M 6 X 75

3

1

1

1

2

*

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 53

YANMAR L100EE-DEVMK1 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

PAGE 54 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

NO PART NO

12

20

21

22

7

8

1

6

71466014100

11465014200

11477114260

11465014401

71465421730

12271001220

11465021551

11466221593

25

#

11466221601

26 22512050140

27

29

*

35

36

37

71465222720

71497022500

11469922300

12979222400

71465023100

40

%

12406023100

55

57

54

56

58

50

51

52

53

41

%

10530023200

42

%

71465023600

44

49

71497028100

24101062034

16031014550

22512070360

26106080202

71465023610

71465023620

24101063034

11465002100

11465002150

24162152112

PART NAME QTY.

REMARKS

CAMSHAFT ASSY., D

TAPPET

TAPPET, F.O.

ROD, PUSH

1

2

1

2

CRANKSHAFT ASSY.

NUT, M18

1

1

WASHER, FLYWHEEL 1

FLYWHEEL, DEJ., W/GEAR ..................... 1 ................. INCLUDES ITEMS W/

#

GEAR, RING

KEY, 5 X 14

1

1

PISTON, W/RINGS ................................... 1 ................. INCLUDES ITEMS W/

RING SET, PISTON 1

PIN, PISTON D=23

CIRCLIP 23

1

2

ROD ASSY., CONNECTING ..................... 1 ................. INCLUDES ITEMS W/

%

BUSH, PISTON PIN 1

*

BOLT, ROD

BEARING, CRANKPIN

SHAFT ASSY., BALANCER

BALL BEARING

WASHER

KEY 7 X 36

BOLT M 8 X 20 PLATED

BEARING, PIN U.S=0.25

BEARING, PIN U.S=0.50

BALL BEARING

BEARING, MAIN

BALL BEARING

NEEDLE BEARING

1

1

1

1

1

1

2

1

1

1

1

1

1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 55

YANMAR L100EE-DEVMK1 — LUB. OILPUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

PAGE 56 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — LUB. OILPUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

NO PART NO

11465032010

11425032070

10333832570

22312030160

26476060142

11425035110

11425035070

24341000224

26106060162

71465061500

22322030200

22322030200

71468561700

11477061520

11477061600

11477061610

11477061190

11497066010

11425066200

11465066750

26776100002

13521061090

22451060000

11425266051

18336066110

11425266252

11425066440

10522566990

26106060202

26757060002

11465166150

11477161800

11477161820

11477161900

11477161930

7

8

1

6

9

10

11

*

12

*

13

40

41

56

58

32

33

34

39

27

28

29

31

14

19

20

21

64

65

66

67

59

60

61

62

68

69

PART NAME QTY.

REMARKS

PUMP ASSY. LUB. OIL

COVER, LUB. OIL PUMP

O-RING

PARALLEL PIN 3 X 16

1

1

1

1

BOLT, M 6 X 14, TAPPING 3

STRAINER, LUB. OIL ............................. 1.................... INCLUDES ITEMS W/

STRAINER, LUB. OIL

O-RING 1A S-22.4

1

1

BOLT M 6 X 16 PLATED

LEVER ASSY. GOVERNOR

TAPER PIN 3 X 20

TAPER PIN 3 X 20

GOVERNOR ASSY.

BEARING, NEEDLE

SEAL, OIL

WASHER, THRUST

1

1

1

1

1

2

1

1

WASHER

SPRING, REGULATOR

SPRING, RETURN

TORQUE SPRING ASSY.

LOCK NUT M10 PLATED

LEAD

WIRE 0.6

HANDLE, REGULATOR

BRACKET, REGULATOR

SPRING, RETURN

BOLT, ADJUSTING

SCREW

BOLT M 6 X 20 PLATED

NUT 6

BOLT

WASHER

PLATE

PROCTECTOR

NUT

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

*

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 57

YANMAR L100EE-DEVMK1 — COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.

PAGE 58 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.

NO PART NO

7

8

5

6

3

4

1

2

9

10

11

11465045201

11435045320

11435045340

18372055210

26106060202

11466845102

11425045301

11425045310

11465045330

11437045351

11466076052

16

18

20

23

24

*

25

*

*

*

*

*

*

*

*

12

*

13

14

15

17

19

22

*

*

11466076251

+

11488076520

+

11466076531

+

11487076530

+

11487076540

+

11487076550

+

11487076560

+

11487076570

+

11487076580

+

11487076620

+

11465076631

11466076592

26106060082

26

28

26106060122

11466221593

PART NAME QTY.

REMARKS

COVER

RUBBER, SEAL

COLLAR

GROMMET

BOLT M 6 X 20 PLATED

CASE, FAN SILVER 17

RUBBER, CUSHION

COLLAR

SEAL, FAN CASE

BOLT, FAN CASE

4

4

1

1

1

4

1

1

1

1

RECOIL STARTER D ASSY. .................. 1 .................... INCLUDES ITEMS W/

RECOIL ASSY. ....................................... 1 .................... INCLUDES ITEMS W/

*

+

REEL, RECOIL

CASE D, W/NO LABEL

RATCHET

SPRING, SPRIAL

GUIDE, RATCHET

SPRING, FRICTION

SPRING, RETURN

SET SCREW

KNOB, STARTER

ROPE, RECOIL STARTER

PULLEY, STARTER

BOLT M 6 X 8 PLATED

BOLT M 6 X 12 PLATED

FLYWHEEL W/GEAR

1

4

1

1

3

1

2

1

1

1

2

1

1

1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 59

YANMAR L100EE-DEVMK1 — FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

PAGE 60 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

NO PART NO

1 71465651130

3

4

5

10

*

*

*

17

18

19

20

21

22

*

*

*

*

*

11

14

*

*

15

16

*

*

*

10554651020

11425051080

11497051100

11425051160

11465051300

10554651330

11425051340

12455051350

11425051600

11425051640

11425051650

22351020006

22351030008

71465653101

23

24

11477111461

+

11465153000

25

+

11477111470

26

+

11959353080

27

+

11425053120

28

+

11959353130

29

+

11477553140

30

+

11477553210

31

+

11487553100

34

+

%

11425053331

35

+

11425053400

36 11425001800

PART NAME QTY.

REMARKS

PUMP ASSY., F. INJECT. ....................... 1 .................... INCLUDES ITEMS W/

GASKET

PLATE

1

1

BODY, F.I. PUMP

SPRING

VALVE ASSY., DELIVERY

SPRING, DELIVERY VALVE

1

1

1

1

HOLDER, F. I. P. DELIVERY

GASKET, DELIVERY

LEVER ASSY., CONTROL

SEAT A, SPRING

SEAT B, SPRING

SPRING PIN 2 X 6

1

2

1

1

1

2

SPRING PIN 3 X 8 2

VALVE ASSY., F. INJECT ....................... 1.................... INCLUDES ITEMS W/

+

*

GASKET, NOZZLE

NOZZLE

SPACER, NOZZLE

NUT, NOZZLE CASE

SPRING, NOZZLE

RETAINER

SPACER, VALVE STOP

PIN

1

1

1

1

1

1

1

2

HOLDER ASSY. ...................................... 1.................... INCLUDES ITEMS W/

%

PIN, SPRING 1

SHIM PACK

SHIM SET

1

1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 61

YANMAR L100EE-DEVMK1 — FUEL TANK AND FUEL LINE ASSY.

FUEL TANK AND FUEL PIPE ASSY.

PAGE 62 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — FUEL TANK AND FUEL LINE ASSY.

NO PART NO

1 71465055130

6

7

3

*

5

*

11428855041

+

11428855081

*

11425055100

11465055150

8

9

10

11

*

*

10385455220

23414080000

10530055080

11425055201

12

*

11425055121

13

#

11425055130

18

19

20

21

14

15

11429955210

11469955230

16 11425055300

17

%

24341000150

11465159802

11456055810

11465059850

22117080000

22

23

24

25

26106080452

26366060002

26476060142

10699044660

26

27

11426859061

11465259300

28 ■ 12472259050

29 ■ 11465059060

30 ■ 11465259310

31 ■ 12175059890

32

33

71465651130

71465653101

FUEL TANK AND FUEL PIPE ASSY.

PART NAME QTY.

REMARKS

TANK ASSY., FUEL ................................ 1 .................... INCLUDES ITEMS W/

CAP ASSY., FUEL TANK ........................ 1 .................... INCLUDES ITEMS W/

*

+

VALVE

FILTER, FUEL

PIPE, GAUGE

CLAMP

1

2

1

1

GASKET 8, ROUND

PLUG, DRAIN

1

1

DAMPER, FUEL TANK 4

FILTER, FUEL OIL .................................. 1 .................... INCLUDES ITEMS W/

#

GASKET

STAY

STAY B, FUEL TANK

COCK ASSY., FUEL

1

1

1

1

O-RING 1A S-15.0 ................................... 1 .................... INCLUDES ITEMS W/

%

PIPE, FUEL INJECTION 1

BOLT, LIFTING

BRACKET, PIPE

1

1

WASHER 8

BOLT M 8 X 45 PLATED

NUT M 6

BOLT M 6 X 14 TAPPING

2

2

1

1

CLIP, HOSE

PIPE, FUEL OIL

2

1

PIPE, FUEL RETURN ............................. 1 .................... INCLUDES ITEMS W/ ■

CLAMP 9 2

PIPE, FUEL RETURN

TUBE, PROTECT

CLAMP 140

PUMP ASSY., FUEL INJECTION

VALVE ASSY., FUEL INJECTION

1

1

1

1

1

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 63

YANMAR L100EE-DEVMK1 — STARTING MOTOR AND DYNAMO ASSY.

STARTING MOTOR AND DYNAMO ASSY.

PAGE 64 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — STARTING MOTOR AND DYNAMO ASSY.

NO PART NO

1 11436277011

11

*

*

12

*

13

*

14

*

15

*

16

*

17

*

18

2

*

3

*

4

*

5

*

11438177110

X2114811000

X2114715500

11438177130

7

8

9

6

*

10

*

*

*

11438177140

11437177160

+

11437179040

+

11437179050

+

11437179060

X211485016

11438177151

11437177170

11437177180

12429877020

12419577770

11437179070

X2114274200

27

28

29

36

41

42

43

23

24

25

26

19

20

26106100302

11435178251

21

#

11435178751

22

#

11435178761

16071078710

26106060122

26106060202

26577060142

16097077350

26106060122

18335607740

10519878570

26716080002

16067178200

11468578560

STARTING MOTOR AND DYNAMO ASSY.

PART NAME QTY.

REMARKS

STARTER, S114-651A ............................ 1 .................... INCLUDES ITEMS W/

*

ARMATURE 1

WASHER KIT, THRUST

STOPPER SET, PINION

COIL ASSY., FIELD

COVER, REAR

1

1

1

1

HOLDER ASSY., BRUSH ........................ 1 .................... INCLUDES ITEMS W/

BRUSH, 1

BRUSH, +

SPRING, BRUSH

1

4

PINION ASSY.

HOUSING ASSY. GEAR

COVER KIT, DUST

SHIFT LEVER KIT

SWITCH, MAGNET

BOLT, THROUGH

BOLT M 6 X 37

COVER, TERMINAL

1

1

1

1

1

2

2

1

BOLT M 10 X 30 PLATED 2

DYNAMO ASSY. ..................................... 1 .................... INCLUDES ITEMS W/

#

STATOR ASSY.

WHEEL, DYNAMO

1

1

CLAMP, CORD

BOLT M 6 X 12 PLATED

BOLT M 6 X 20 PLATED

SCREW M 6 X 14

1

1

3

3

RECTIFIER

BOLT M 6 X 12 PLATED

WIRE, LEAD

HARNESS C, WIRE

NUT M 8

WIRE, LEAD

WIRE HARNESS

1

2

1

1

1

1

1

+

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 65

YANMAR L100EE-DEVMK1 — TOOL, LABEL AND GASKET SET ASSY.

TOOL, LABEL AND GASKET SET ASSY.

PAGE 66 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

YANMAR L100EE-DEVMK1 — TOOL, LABEL AND GASKET SET ASSY.

TOOL, LABEL AND GASKET SET ASSY.

5

6

1

4

7

26

39

40

*

*

41

42

*

*

35

36

*

*

37

38

*

*

31

32

*

*

33

34

*

*

27

28

*

*

29

30

*

*

NO PART NO

11436277011

11425007090

11425007111

11426807240

11426107350

71465192620

11465101330

11465001380

11465001412

11429901950

11425001841

22190160002

11465011340

11477111461

11465111310

11465012301

11465012211

11465013201

10333832570

24341000224

24311000125

23414080000

PART NAME QTY.

REMARKS

STARTER, S114-651A

LABEL, AIR COOLED

LABEL, YANMAR

LABEL, CAUTION

1

1

1

1

LABEL 1

GASKET SET ......................................... 1.................... INCLUDES ITEMS W/

GASKET, CYLINDER HEAD CMP.

O-RING

1

1

GASKET, CRANKCASE

O-RING

GASKET

SEAL WASHER 16S

SEAL, VALVE STEM

GASKET, NOZZLE

GASKET, BONNET

GASKET, AIR INTAKE

1

1

1

4

2

1

1

1

GASKET, AIR CLEANER

GASKET, NON-ASB

O-RING

O-RING 1A S-22.4

O-RING 1A P-12.5

GASKET 8, ROUND

1

1

1

2

1

1

*

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 67

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3.

A copy of the Return Material Authorization must accompany the return shipment.

4.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than $5.00.

d. Special order items.

e. Electrical components.

f.

Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7.

The sender will be notified of any material received that is not acceptable.

8.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.

Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

PAGE 68 — MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05)

NOTE PAGE

MQ-MIKASA MVH-402DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (03/30/05) — PAGE 69

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244

310-537-3700

FAX: 310-537-3927

PARTS DEPARTMENT

800-427-1244 FAX: 800-672-7877

310-537-3700 FAX: 310-637-3284

MAYCO PARTS

800-306-2926

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

SERVICE DEPARTMENT

800-478-1244

310-537-3700

FAX: 310-537-4259

MQ POWER SERVICE DEPARTMENT

800-835-2551

310-537-3700

FAX: 310-638-8046

TECHNICAL ASSISTANCE

800-478-1244 FAX: 310-631-5032

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173

310-537-3700, EXT. 279

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: [email protected]

WWW: multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

manufactured for Multiquip Inc.

by

MIKASA SANGYO CO., LTD. Tokyo, Japan