National 68 SR, 68 DL triplex mower Owner's Manual

MODEL 68 SR TRIPLEX MOWER
MODEL 68 DL TRIPLEX MOWER
OWNER'S MANUAL
Includes Operation, Maintenance and Parts List
NATIONAL MOWER CO.
June 2003
700 Raymond Ave., P.O. Box 14299
St. Paul, Minnesota 55114-0299, U.S.A.
Phone (651) 646-4079 – Fax (651) 646-2887
www.nationalmower.com
ONE YEAR LIMITED WARRANTY
For the period of one year from the date of purchase (45 days if the product is used for rental purposes),
National Mower Company will repair or replace free of charge, for the original purchaser, any part or
parts found by inspection to be defective by our Factory Authorized Service Station or by the Factory
at St. Paul, Minnesota to be defective in material or workmanship or both. All transportation charges
on parts submitted for repair or replacement under this warranty shall be paid for by the purchaser.
This warranty does not include engines, engine parts or tires which are covered under separate
warranties furnished by their manufacturer or supplier. All service under this warranty will be furnished
and performed by our Factory Authorized Service Stations.
THERE IS NO OTHER WARRANTY EXPRESSED OR IMPLIED
Warranties, including those of merchantability and fitness for a particular purpose, are limited to
one year from purchase or 45 days if the product is rented, and to the extent permitted by law, any
and all implied warranties are excluded. The above remedy of repair and replacement of defective
parts is the purchaser's exclusive remedy for any defect, malfunction, or breach of warranty.
Liability for incidental or consequential damages under any and all warranties is excluded to the
extent permitted by law.
NATIONAL MOWER COMPANY
P.O. Box 14299
700 Raymond Avenue
St. Paul, Minnesota 55114-0299, U.S.A.
Phone (651) 646-4079
Fax (651) 646-2887
www.nationalmower.com
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68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
TABLE OF CONTENTS
Warranty ................................................................................................... 2
Introduction ............................................................................................... 3
Safety Information .................................................................................... 4
Safety and Control Decals ........................................................................ 7
Receipt of Shipment ............................................................................... 11
Uncrating Instructions ............................................................................. 11
Assembly ................................................................................................ 12
Preparation ............................................................................................. 14
Operation ................................................................................................ 14
Maintenance ........................................................................................... 18
Maintenance Record .............................................................................. 26
Troubleshooting ...................................................................................... 27
Parts List ................................................................................................. 28
Frame & Running Gear ................................................................... 28
Running Gear & Misc. Parts - 68 DL ............................................... 30
Seat Mounting & Belt Guards .......................................................... 31
Drive Mechanism - Upper Portion ................................................... 32
Drive Mechanism - Middle Portion .................................................. 34
Drive Mechanism - Lower Portion ................................................... 35
Drive Mechanism - 68 DL ................................................................ 36
Rear Axle & Differential ................................................................... 38
Wing Cutting Units ........................................................................... 40
Rear Cutting Unit ............................................................................. 42
Skids, Reel End Shields & Guards ................................................. 44
Roller & Standard Scrapers ............................................................ 45
Roller Scraper Kit, Dial-A-Height™ ................................................. 46
Dial-A-Height™ Roller Adjuster Kit ................................................. 47
Dial-A-Height™ Adjuster ................................................................. 48
Safety Switches ...................................................................................... 49
Electrical Diagrams ................................................................................. 50
Electrical Parts ........................................................................................ 51
Specifications .......................................................................................... 52
Parts Ordering Information ..................................................................... 53
Declaration of Conformity ....................................................................... 55
INTRODUCTION
This manual has been prepared by National Mower
Company as an aid to users in the assembly, safe
operation, maintenance, adjustment and ordering replacement parts. Additional information will gladly be
furnished by calling or writing the manufacturer or his
authorized agent.
Please furnish us with the Model Number, Serial Number
and Date of Purchase when contacting us about your
machine. Designations of right, left, front add rear are
used as if the operator was sitting in the mower seat.
68OM-06/03
Before operating mower, carefully and completely read
this manual. The contents provide you with an
understanding of safety instructions and controls during
normal operation and maintenance. Understand all
safety precautions provided in the manuals. Review
control functions and operation of the mower. Do not
operate the mower unless all controls function as
described in this manual. Review recommended
lubrication, maintenance, and adjustments.
3
SAFETY INFORMATION
The safety alert words below are used in this manual to
identify potentially hazardous conditions. Their
definitions are:
safety guards are in place at all times, except during
servicing.
Keep all nuts, bolts, and screws tight.
DANGER means "IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in death or
serious injury."
3. OPERATION
Wear approved safety glasses or goggles when operating
the mower.
WARNING
means "POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in death or
injury."
CAUTION means "POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in minor or
moderate injury." It may also be used to alert against
unsafe practices.
The safety alert triangle symbols on your mower point
out important safety precautions.
Do not allow children to operate mower. Do not allow
adults to operate mower without proper instruction.
Do not carry passengers. Keep children and pets at a safe
distance from an operating mower. Stop the mower if
anyone approaches the mower.
Disengage all cutting-unit clutches and shift into neutral
before attempting to start the engine. Disengage main
clutch before shifting cutting-unit clutches.
Disengage power to the cutting units and stop the engine
before leaving the operator’s position.
Disengage power to the cutting units and stop the engine
before making any repairs or adjustments.
Disengage power to the cutting units when transporting or
not in use.
These symbols mean:
ATTENTION!
PERSONAL SAFETY IS INVOLVED!
BECOME ALERT!
OBEY THE MESSAGE!
NATIONAL MOWER SAFE OPERATING
PRACTICES
1. TRAINING
Know the control functions and how to stop quickly. READ
THE OWNER’S MANUAL.
2. PREPARATION
Take all possible precautions when leaving the mower
unattended, including shifting into neutral, setting the
parking brake, stopping the engine and removing the
ignition key.
Watch for dangerous traffic when crossing or near roadways.
Never direct the discharge of material from operating reels
toward bystanders nor allow anyone near the mower.
The mower and reels should be stopped and inspected
for damage after striking a foreign object. The damage
should be repaired before restarting and operating the
mower.
Proceed as follows when mowing:
• Mow only in daylight or in good artificial light.
Clear the work place of objects which might be picked up
by the blades and thrown.
• Never make a cutting height adjustment while the engine is running.
Handle fuel with CAUTION - it is highly flammable.
• Shut the engine off when removing grass or unclogging
reels.
• Use an approved fuel container.
• Never remove the fuel tank cap or add fuel to a running
or hot engine. Never fill the fuel tank indoors. Wipe up
spilled fuel immediately.
• Open garage doors to allow ventilation if engine is run
inside – exhaust fumes are dangerous. Do not run engine in any enclosed area.
Keep the mower in safe operating condition. Make sure
that all safety switches are operating properly and all
4
This machine is to be used only as a grass cutter or lawn
mower.
Never operate the mower while using drugs, medications,
or alcohol. Safe operation requires complete and unimpaired attention. Never allow anyone to operate the
mower when their alertness or coordination is impaired.
Do not wear loose clothing or loose shoelaces, which may
become entangled in mower controls or drive components.
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NATIONAL® 68 SR & DL TRIPLEX
Do not mow in reverse, unless absolutely necessary.
Always look down and behind before and during reverse
motion.
Shut off and raise the cutting units before operating the
mower at transport speed. (Model 68 DL only.)
Do not reverse battery connections. Damage to the mower
can result. Battery gases are explosive and can cause
death or injury. Keep open flames, sparks, and smoking
materials away from batteries. Battery fluid contains
sulfuric acid. Contact with skin, eyes, or clothing can
cause chemical burns. Wash immediately and seek
medical assistance. Wear protective clothing and safety
glasses when handling a battery. (Model 68 DL only.)
4. HILL OPERATION
Do not stop or start suddenly when going uphill or downhill.
Mow up and down the face of steep slopes — never across
steep slopes. Do not exceed a slope of 15o in any direction.
Never mow while people, especially children, or pets are
nearby.
Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
Do not carry passengers.
All drivers should seek and obtain professional and
practical instruction. Such instruction should emphasize:
• the need for care and concentration when working with
ride-on machines;
• control of a ride-on machine sliding on a slope will not
be regained by the application of the brake. The main
reasons for loss of control are:
• insufficient wheel grip;
• being driven too fast;
Reduce travel speed on slopes and in sharp turns to
prevent tipping or loss of control. Use extreme caution
when changing direction on slopes.
• inadequate braking;
Watch for holes in the terrain and other hidden hazards.
• lack of awareness of the effect of ground conditions,
especally slopes;
Do not shift into neutral and coast downhill.
Use extreme care when mowing near dropoffs or embankments. The mower could roll over if a wheel goes over the
edge, or if an edge caves in.
If mower stops going uphill, disengage power to the cutting
units and slowly back down.
5. MAINTENANCE
Never store the mower, with fuel in the tank, inside a
building where fumes could reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
Keep the engine free of grass, leaves or excessive grease
to reduce a fire hazard.
Do not change the engine governor settings or overspeed
the engine.
Keep non-skid surfaces clean. Replace the non-skid
material if worn, damaged, or missing.
• the type of machine is unsuitable for the task: do not
use mower for unsuitable tasks;
• hitching and load distribution: do not hitch or tow
other devices.
2. PREPARATION
Gasoline (petrol) is highly flammable.
Store fuel in containers specifically
designed for this purpose. Refuel outdoors only. Do
not smoke while refuelling. Add fuel before starting
the engine. Never remove the cap of the fuel tank or
add fuel while the engine is running or when the engine
is hot. If fuel is spilled, do not attempt to start the
engine but move the machine away from the area of
spillage and avoid creating any sources of ignition
until fuel vapors have dissipated. Replace all fuel
tanks and container caps securely.
WARNING
While mowing, always wear substantial footwear and
long trousers. Do not operate the equipment when
barefoot or wearing open sandals.
Wear appropriate safety gear, including safety glasses
and gloves, while servicing the mower.
Thoroughly inspect the area where the equipment is to be
used and remove all objects which can be thrown by the
machine.
ISO SAFE OPERATING PRACTICES
Replace faulty silencers.
1. TRAINING
Read the instructions carefully. Be familiar with the
controls and the proper use of the equipment.
Before using, always visually inspect to see that the reels,
bed knives, and cutting unit assemblies are not worn or
damaged. Replace worn or damaged reels and bedknives
in sets to preserve balance.
Never allow children or people unfamiliar with these
instructions to use the lawnmower. Local regulations can
restrict the age of the operator.
68OM-06/03
On multi-reel machines, take care as rotating one reel can
cause other reels to rotate.
5
SAFETY INFORMATION
3. OPERATION
Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
Disengage drive to attachments when transporting or not
in use.
Stop the engine and disengage drive to attachment:
Mow only in daylight or good artificial light.
• before refuelling;
Before attempting to start the engine, disengage all cutting
unit clutches and shift into neutral.
• before removing the grass catcher;
Do not use on slopes of more than 15°.
• before cleaning blockages;
Remember there is no such thing as a safe slope. Travel
on grass slopes requires particular care. To guard against
overturning:
• before checking, cleaning, or working on the mower;
• before making height adjustment;
• do not stop or start suddenly when going up or downhill;
• after striking a foreign object. Inspect the mower for
damage and make repairs before restarting and operating the equipment.
• engage clutch slowly, always keep machine in gear, especially when travelling downhill;
Reduce the throttle setting during engine shutdown and
turn the fuel off at the conclusion of mowing.
• machine speeds should be kept low on slopes and during tight turns;
• stay alert for humps and hollows and other hidden hazards;
4. MAINTENANCE AND STORAGE
Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
• never mow across the face of the slope, unless the machine is designed for this purpose.
Never store the equipment with fuel in the tank inside a
building where fumes can reach an open flame or spark.
Watch out for traffic when crossing or near roadways.
Allow the engine to cool before storing in any enclosure.
Stop the reel rotation before crossing surfaces other than
grass.
To reduce the fire hazard, keep the engine, silencer,
battery compartment, and fuel storage area free of grass,
leaves, or excessive grease.
Never direct discharge of material toward bystanders or
allow anyone near the machine while in operation.
Replace worn or damaged parts for safety.
Never operate the lawnmower with defective guards, or
without safety devices in place.
If the fuel tank has to be drained, this should be done
outdoors.
Do not change the engine governor setting or overspeed
the engine. Operating the engine at excessive speed can
increase the hazard of personal injury.
When machine is to be parked, stored, or left unattended,
lower the cutting means unless a positive mechanical
lock is used.
Before leaving the operator's position,
Be careful during adjustment of the machine to prevent
entrapment of the fingers between moving blades and
fixed parts of the machine.
• disengage the power take-off and lower the cutting units;
• shift into neutral and set the parking brake;
• stop the engine and remove the key.
On multi-reel machines, take care as rotating one reel can
cause other reels to rotate.
Disengage drive to the cutting units, stop the engine,
remove the ignition key, and disconnect the spark plug
wire:
CALIFORNIA SAFE OPERATING PRACTICES
• before cleaning blockages or unclogging chute;
• before checking, cleaning, or working on the machine;
• after striking a foreign object. Inspect the lawn mower
for damage and make repairs before restarting and operation the lawn mower;
Mowers used in California, USA are required by law (CA
PRC 4442 & CA H & SC 13005) to have their engines
equipped with spark arresters when operating in flammable vegetation. Arresters must be obtained from your
engine dealer and are not available from National Mower
Company.
• if lawn mower starts to vibrate abnormally (check immediately).
6
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
SAFETY AND CONTROL DECALS
Safety decals and instructions are located on the mower near the controls or near areas of potential hazards. Worn,
damaged, or loose decals must be replaced. The decal part number and the location of the decal on the mower are
listed next to each decal.
07584 – TRANSPORT CLUTCH PEDAL
(Model 68 DL)
(located on top surface of engine belt guard)
07581 - MAIN ENGINE CLUTCH
LEVER
(located on top surface of engine
belt guard)
Pressing the pedal will cause the mower to
run in high-speed transport mode. Operate
the transport clutch by slowly pressing the
pedal with your left foot. Releasing the
pedal will cause the mower to coast to a
stop, or resume mowing speed.
Before using, disengage the cutting unit
clutches and raise the cutting units to their
transport position.
Move lever backward to put
clutch in neutral position, forward
to cause mower to travel
(direction depends on differential
shift position).
WARNING Engage the clutch slowly.
Refer to
instructions in the OPERATIONS section
NEVER USE THE TRANSPORT
CLUTCH WHILE THE CUTTING
UNITS ARE TURNING, OR WHEN THE DIFFERENTIAL SHIFT IS IN REVERSE.
WARNING
07585 – ENGINE THROTTLE
(located on steering wheel)
07582 - DIFFERENTIAL SHIFT LEVER
(located on top edge of differential gear drive)
Move the engine throttle lever forward
for fast speed, backward for slow speed
Move the shift lever and set it in the notch to place the
differential into Forward, Neutral, or Reverse. NEVER
SHIFT THE DIFFERENTIAL WITH THE MOWER IN
MOTION OR THE MAIN ENGINE CLUTCH ENGAGED.
07586 – IGNITION KEY (Model 68 DL)
07583 – WING MOWER CLUTCH
(located on top surface of main belt
guard)
Move the clutch lever back to engage
the wing mower clutch. Move the lever
forward to put the clutch in neutral.
(located on instrument cluster panel)
To start the engine, sit on the seat and
place all cutting unit clutches in neutral.
Turn the key to the full clockwise position
to start the engine. Use the choke as
required. Once the engine has started,
release the key and allow it to rotate to the
central run position.
To stop the engine, turn the key to the full
counterclockwise position.
Refer to the engine manual for details on proper engine
operation.
Disengage cutting unit clutches, engage the parking brake
and remove the key whenever leaving the mower seat.
68OM-06/03
7
SAFETY AND CONTROL DECALS
07587 – IGNITION KEY (Model 68 SR)
(located on top surface of main belt
guard)
07599 – WARNING
DECAL
(located on instrument
cluster [68 DL] or main
belt guard [68 SR])
To start the engine, place the main
clutch and all cutting unit clutches in
neutral. Turn the key to the clockwise
position and pull on the recoil starter.
Use the choke as required.
Read and understand
the information in the
Owner’s Manual before operating this
mower.
To stop the engine, turn the key to the
full counterclockwise position.
Read and understand
the information in the
Owner’s
Manual
before attempting to
repair, service, or
maintain this mower.
Refer to the engine manual for details on proper engine
operation.
Disengage cutting unit clutches, engage the parking
brake and remove the key whenever leaving the mower
seat.
07588 – PARKING BRAKE LEVER
(located on top surface of main belt
guard)
Move the parking brake lever
forward to set the brake, rearward
to release the brake. Driving the
mower with the parking brake set
will cause excess wear on the brake
mechanism.
Turn off the mower
engine, remove the
ignition key, and
disconnect the engine
spark plug before
attempting to repair, service, or maintain this mower.
The engine exhaust from this product contains chemicals known to
the state of California to cause cancer, birth defects, or
other reproductive harm. Do not operate the engine in
a confined space where dangerous carbon monoxide
fumes can collect.
WARNING
WARNING
07589 – SERVICE BRAKE PEDAL
(located on top surface of main belt
guard)
Press the brake pedal with your right
foot to stop the mower. You must also release the main
engine clutch in order for the mower to come to a
complete stop.
8
Objects may be thrown from the cutting units. Keep bystanders away
from the mower.
Never allow the mower to freewheel
down hills without the traction drive
engaged. Serious injury or death can result from loss
of control.
DANGER
WARNING
Do not operate the mower on slopes
greater than 15 degrees.
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
07083 – SERIAL NUMBER DATA PLATE
(located on mower frame, left side, below seat)
07590 – REAR CUTTING UNIT CLUTCH
(located on top surface of rear cutting unit)
Pull lever forward and toward the center of the machine
to engage sliding jaw clutch.
To disengage, pull lever forward and out to engage
locking pin.
Never engage the drive unless the rear cutting unit has
been lowered to the cutting position.
(Note that the decal is viewed properly while looking
toward the rear of the mower.)
07600 – CUTTING UNIT DANGER
(located on top surface of each cutting unit)
Reels and bed knives on the cutting
units are sharp. Keep hands and
feet away from the cutting units.
DANGER
Do not attempt to work around the
cutting units while they are running.
Your fingers, hands, arms, or any loose clothing may
become entangled in the belt drives. Do not operate
the cutting units unless you are seated on the mower.
Keep all guards and shields in place.
DANGER
07595 – MANUFACTURER & SOUND LEVELS
(located on left side of main belt guard)
Guaranteed sound power level and manufacturer’s
information
205341 – INSTRUCTIONS for OPTIONAL DIAL-AHEIGHT ADJUSTER
(located on the top shield of each cutting unit)
07415 – MODEL 68 DL LABEL (68 DL only)
07598 – MODEL 68 SR LABEL (68 SR only
(located on left side of engine belt guard and right side of
main belt guard)
68OM-06/03
Raise and turn the adjuster knob counterclockwise to
lower the height of cut. Raise and turn the adjuster knob
clockwise to raise the height of cut. Read the instructions
for the Dial-A-Height adjusters in the Operations section
of this manual.
9
SAFETY AND CONTROL DECALS
205399 – Optional DIAL-A-HEIGHT SCALE (Rear cutting
units)
205346 – Optional DIAL-A-HEIGHT SCALE (Wing cutting
units)
(located on each Dial-A-Height bracket)
Align the bottom edge of the Dial-A-Height bracket with
the desired height of cut on this decal. Read the instructions
for the Dial-A-Height adjusters in the Operations section
of this manual.
10
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
RECEIPT OF SHIPMENT
Carefully inspect your machine and crate for damage that
could have occurred during shipment. If damages or
shortages are noted, have the transportation company’s
representative note this on the bill of lading.
Note: Claims for shipping damages must be noted by the
consignee at the point of destination and filed with the
transportation company that delivers the shipment.
UNCRATING INSTRUCTIONS
CAUTION
Wear protective gloves. Steel
banding is sharp. Handle cutting
units carefully. Reels rotate freely
and are very sharp.
3. Unbolt Seat (3) from crate bracing and lay seat aside
for installation later.
4. Lift Rear Cutting Unit (4) off the crate supporting
members and set aside for later attachment.
In order to prevent possible damage to the machine or
personal injury, the following uncrating procedure must
be followed:
5. Make sure Wing Cutting Units (5) are in their upright
positions, secured to the mower frame with Wing
Cutting Unit Latches.
1. Position Crate (1) on a hard, level surface.
6. Knock down all sides of crate and remove. Roll
mower backwards off of crate base.
2 Cut and remove all Steel Banding (2). Remove the
entire top of the crate.
CAUTION
CAUTION
68OM-06/03
11
ASSEMBLY
WARNING
Improper assembly or adjustments
can cause serious injury.
SEAT
REAR CUTTING UNIT
1. Mount the Rear Cutting Unit Lifter and Seat Assembly
(A) to the mower frame using (2) 1/2" bolts, nuts, and
washers (B).
1. Pivot the Seat Brace (A) from the axle so that the top
end aligns with the tab at the back of the seat hinge
assembly. Fasten with a 5/16" x 1" Hex Head Bolt,
Lock Washer and Hex Nut.
2. Fasten the seat slides (C) to the bottom of the seat (D)
using the fasteners provided with the slider mechanisms. Orient the slider so the adjuster lever (E) is on
the operator's left hand side.
3. Remove the seat switch bracket (F, 1" x 10" bar))
mounted near the ends of the legs of the seat hinge.
Discard the fasteners. Mount the seat and slider assembly onto the seat hinge (G). Replace the seat
switch bracket and tighten fasteners. Plug the wire
harness socket (H) into the seat safety switch (J). Use
care in routing the wires so that they are not pinched
by the switch lever or seat support mechanisms.
12
2. Slide the rod end of the lifter tee (B) through the hole
(C) in the pad on the rear mower frame and secure it
to the lift arm pivot with the cotter pin and washer as
shown at (D).
3. Attach the Pull Rod (E) to the cutting unit Pivot Tube
(F) with Pin and Spacers.
NOTE: Before completing assembly, it will be necessary
to adjust the drive belt tension. See "Rear Cutting Unit
Drive Belt Tension" in the Maintenance section of this
manual, page 23.
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NATIONAL® 68 SR & DL TRIPLEX
WING CUTTING UNITS
1. Remove the two Wing Cutting Unit Belts from the
steering column.
2. Release the Laches (A) from Wing Cutting Units. To
release the latch, lift the wing cutting unit handle until
the latch swings upward into a nearly vertical position.
Carefully lower the cutting unit to the ground. Avoid
dropping the cutting unit, as damage may result to the
cutting unit, the mower, or your turf.
3. Slip wing Cutting Unit belts (B) over Countershaft
Pulleys (C).
4. Block mower wheels to prevent mower from moving
forward. Pull Wing Cutting Units (D) forward so that
they slide on Pull Rods (E) and compress springs (F).
This will allow enough slack to enable belts to be
installed over Reel Pulleys (G).
5. Pull Cutting Units backwards to adjust belt tension.
Tighten bolt (H) to lock in place.
REEL TO BED KNIFE ADJUSTMENT
REAR CUTTING UNIT BELT
Install Rear Cutting Unit Belt (A) from Countershaft Pulley
(B) to outer Drive Pulley (C). Idler Pulley (D) must ride on
top of lower belt to provide proper tension. NOTE: It will be
necessary to raise rear cutting unit to allow enough slack
to get belt over pulleys.
To prevent damage during shipment, the reels have been
moved away from the bed knives at the factory. Follow
the procedure for "Reel to Bed Knife Adjustment" in the
Maintenance section of this manual to properly adjust
your cutting units.
ENGINE
MOWER IS SHIPPED WITH DRY
ENGINE. DO NOT START ENGINE
UNTIL OIL IS ADDED TO CRANKCASE. See Engine
Manual for additional information.
CAUTION
DIFFERENTIAL
Grease has been installed in the differential at the factory.
For additional information, refer to the Maintenance section of this manual.
68OM-06/03
13
PREPARATION
Handle cutting units carefully with
protective gloves. Reels and bed
knives are very sharp. Reels rotate freely and rotating
one reel can cause other reels to rotate.
FUEL - Check fuel level. Add fuel as required. Refer to
the engine manual for type of fuel and other safety
requirements.
Moving machinery can be dangerous
if not operated properly. Follow all
safe operating suggestions listed in the Safety Information
section of this manual.
LUBRICATION - Add lubricant to pivots and other
lubrication points as required. Refer to the lubrication
chart in the Maintenance section of this manual.
DANGER
CAUTION
Check the following items before each use of the mower.
TIRE PRESSURE - Use a tire pressure gage to check
the tire pressure. Fill tires with compressed air as
needed to obtain the pressure labelled on the sidewall of
the tire.
ENGINE COOLING - Keep engine cowlings clear of
clippings.
REELS CLEAR OF DEBRIS - Remove any debris that
may be tangled in the cutting reels. Keep the reel shaft
and bearing clean of grass or other debris buildup.
SAFETY SWITCH OPERATION - Check operation of all
safety switches. Do not use mower if safety switches are
disconnected or not operational, as dangerous conditions
will result.
ENGINE OIL - Check level on dipstick. Refer to the
engine manual for instructions on adding oil and which
oil viscosity to use.
OPERATION
The following is a description of the machine controls
and their function.
A. Main Clutch Lever
Engage slowly before full
engagement. Always disengage
the drive when stopping or leaving the machine.
WARNING
Engages power for
travel and mowing. Down
position is disengaged
and up position is
engaged.
14
The engine clutch lever has an electrical interlock and
engine will not start if clutch is engaged. For added
safety, the interlock system should be checked
periodically to ensure that it is adjusted to function
properly.
B. Engine Throttle Lever – Regulates mowing and
travel speeds. Moving the control handle back will reduce
engine speed for starting and idling engine. Push forward
to increase engine speed. Never travel at speeds faster
than required for proper mowing.
C. Wing Cutting Unit Clutch Lever – Engages drive to
Wing Cutting Units. Pull lever back and down to engage.
Never engage drive unless Wing Cutting Units have
been lowered to cutting position.
Engine Choke Lever (No photo) - Located near the
upper rear right corner of the engine. Use the choke
when starting a cold engine. See the engine manual for
engine starting information and proper use of the choke.
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NATIONAL® 68 SR & DL TRIPLEX
OPERATION
D. Transport Clutch (Model 68 DL only)
G. Rear Cutting Unit Clutch
Engages drive to the Rear
Cutting Unit.
NEVER USE THE TRANSPORT
WARNING
CLUTCH WHILE THE CUTTING
UNITS ARE TURNING OR WHEN THE
DIFFERENTIAL SHIFT IS IN REVERSE.
Pull lever forward and
toward the center of the
machine to engage sliding
jaw clutch.
Use this clutch to travel
between mowing sites at
speeds faster than those
obtained with the main
clutch. Before using,
disengage the cutting unit
clutches and raise the
cutting units to their
transport position.
To disengage, pull lever
forward and out to engage
locking pin.
Never engage the drive
unless the rear cutting unit
has been lowered to the
cutting position.
H. Rear Cutting Unit Lift Arm
Operate the transport clutch by slowly pressing the pedal
with your left foot. Releasing the pedal will cause the
mower to coast to a stop, or resume mowing speed.
E.
Raises rear mower to the
transport position. Pull
handle up, forward and
over center to lock it in
the up position.
Wing Cutting Unit Latch
WARNING
NEVER ATTEMPT TO RAISE THE
WING CUTTING UNITS WHEN
THE WING MOWER CLUTCH IS
ENGAGED.
The Wing Cutting Units should be latched in their elevated
position whenever the mower is being transported or in
storage.
If needed, push the latch
(E) down to a generally
horizontal position. Grasp
the Wing Cutting Unit lift
handle (not shown) and
raise the cutting unit until
the latch (E) engages the
lift arm socket (F).
To release the latch, lift the handle until the latch (E)
swings upward into a nearly vertical position, then carefully
lower the cutting unit onto the ground. Avoid dropping the
cutting unit, as damage may result to the cutting unit, the
mower, or your turf.
68OM-06/03
J. Seat Position Adjuster Lever
WARNING
DO NOT OPERATE THE SEAT
SLIDE MECHANISM WHILE THE
MOWER IS MOVING
The seat may be moved forward or backward to suit the
operator. Pull the lever near the front left corner of the
seat outward to release the slide mechanism. After
moving the seat to a comfortable position, release the
lever to lock the slide mechanism.
.
15
OPERATION
K. Ignition Switch (Model 68 DL shown)
CAUTION
ALWAYS SHUT OFF THE ENGINE
AND REMOVE THE KEY BEFORE
LEAVING THE MOWER SEAT.
M. Parking Brake Lever
Provides a lock for the brake. Push brake lever forward,
over center, to lock. Pulling brake lever back, toward the
rear of the machine will disengage the brake.
The 68 DL ignition
switch is located on
the
instrument
cluster. It is a threeposition switch.
Turn
the
key
clockwise to the
middle position to
activate the electrical
system. Turn the key
to the full clockwise
position to start the
engine. Turn the switch counterclockwise to shut off the
engine.
N.
Service
Brake
Depress the Service Brake foot
pedal to slow the
mower and lock
the rear wheels
in the full stop
position.
The 68 SR ignition switch (not shown) is located on the
steering column. It is a two-position switch.
Note: It is best to
slow the mower
with the throttle and then disengage clutch lever before
applying brake. This prevents excessive wear and engine
overload.
Turn the key clockwise to activate the electrical system
and allow the engine to be started. Turn the switch
counterclockwise to shut off the engine.
SAFETY SWITCHES
L. Differential Shift Lever
Never shift while machine is in motion, as damage to the gears could
result. Always disengage engine clutch before attempting to shift.
WARNING
Located on
the mower
differential,
this control
has three positions: Forward, Neutral (center
position),
and
Reverse. The
lever must be
pulled toward the center of the machine to clear the notch in the stop disc and
positioned securely in the new notch.
16
Your National 68 mower is equipped with safety switches
to monitor the operating conditions of certain machine
functions and stop the mower whenever unsafe conditions
are found.
It is necessary for both the main engine clutch and the
wing cutting unit clutch to be in their neutral position to
start the engine. The 68 DL also requires the operator be
in the seat. The 68 SR does not require the operator to be
in the seat to facilitate use of the hand recoil starter.
If you encounter difficulties starting the mower’s engine,
or keeping it running, check the chart in the Safety
Switches section of this manual to make sure you are not
causing the engine to kill or become unable to start.
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
HEIGHT OF CUT ADJUSTMENT
To assure safety, disengage the
engine clutch lever, remove the
ignition key, and disconnect the engine spark plug
wire prior to making any of the following adjustments.
DANGER
1. STANDARD ADJUSTERS
The height of cut is variable and may be adjusted on both
wing cutting units and the rear cutting unit by loosening
the top and bottom Adjusting Nuts (A) which hold Roller
Adjusters (B) in Roller Brackets (C). Roller (D) may then
be moved up and down.
It is important to get all rollers adjusted to the same height
so that there will be uniform cutting across the entire width
of the cutting unit. Do not adjust by sight. Place the mower
on a hard, level surface and place a board or gauge plate
of the desired height under each bed knife back bar. Allow
the rear roller to rest on the level surface. Retighten the
adjusting nuts and remove the gauge plate or board.
2. DIAL-A-HEIGHT ADJUSTERS (OPTIONAL)
To set the height of cut, lift the vinyl cap and socket (A) off
the adjuster tube. To raise the height of cut, turn the
socket clockwise (viewed from above). To lower the
height of cut, turn the socket counterclockwise. Each
quarter turn (90°) of the socket will raise or lower the
height of cut by approximately 1/32". A full turn (360°) will
raise or lower the height of cut approximately 1/8".
When making large adjustments (over 1/2"), make small
adjustments to each side until the desired change is
reached. When the desired height is achieved, lower the
socket and make sure the adjuster tube locks it in position.
The scale decal (C) on the rear side of the adjuster
indicates the height of cut. To use it, sight along the
bottom edge of the adjuster tube (B). The reading on the
scale is your approximate height of cut.
You should determine the exact settings by test mowing
your turf. If very accurate cutting heights are required,
place the cutting units on a hard, level surface and place
a board or other gauge plate of the desired height under
each bed knife backing bar. Lower the rollers to the level
surface. When completed, make sure the socket is
locked in position over the adjuster tube.
DIAL-A-HEIGHT ADJUSTER (OPTIONAL)
OTHER ADJUSTMENTS
STANDARD HEIGHT ADJUSTER
NOTE: Guards removed or cut away to show detail
68OM-06/03
For other machine adjustments, see the Maintenance
section of this manual.
17
MAINTENANCE
LUBRICATION
Lubricate the machine at the recommended locations and
intervals using the proper lubricants to ensure maximum
service and long life of your machine.
Lubrication locations must be free of dirt and grass
clippings and be well lubricated for proper operation.
The location and number of all lubricating points are listed
in the chart below. The type and frequency of lubrication
is specified. Use the following photos to locate the
lubrication points on the mower.
DIFFERENTIAL
CAUTION
Do not use oil in the differential case
in place of grease–it will leak through
the seals.
ENGINE
Since the mower does not operate at high speeds, the
grease level in the differential is not critical providing that
there is sufficient grease to coat the gears. Unless
ITEM
18
leakage is evident, it is recommended that the grease be
checked once each year. Check grease level by loosening
the bolts in the differential case flanges and spreading
case halves. It is not necessary to totally disassemble the
case or remove the wheels for this inspection. Add Multipurpose Gear Grease such as Pennzoil No. 303 or
equivalent if necessary. Total grease capacity is 1-1/2
pounds (0.68 kg).
Refer to the engine manual (separately furnished) for
proper lubrication and maintenance instructions.
LOC ATION AN D N U MB ER
TYPE
FR EQU EN C Y
1
Front wheel beari ngs (2)
Grease
D ai ly
2
Steeri ng ki ngpi n (2)
Grease
25 hours
3
Front axle to frame pi vot (2)
Grease
25 hours
4
Steeri ng column (2)
Grease
25 hours
5
Brake pedal pi vot (1)
Oi l
D ai ly
6
Idler pi vot bracket (1 - 68 D L only)
Grease
25 hours
7
Mai n engi ne clutch handle (1)
Oi l
D ai ly
8
Wi ng mower clutch handle (1)
Oi l
D ai ly
9
Upper countershaft (1)
Grease
D ai ly
10
Lower countershaft (1)
Grease
D ai ly
11
Wi ng mower pull rods (4)
Grease
D ai ly or as requi red
12
Rear axle (2)
Grease
25 hours
13
Input-shi ft tube (1)
Grease
25 hours
14
Brake drum tube (1)
Grease
25 hours
15
Mai n axle tube (1)
Grease
25 hours
16
Seat hi nge (2)
Grease
D ai ly
17
Rear mower li ft arm pi vot (1)
Grease
25 hours
18
Rear mower pi vot tube (1)
Grease
25 hours
19
Rear mower countershaft (2)
Grease
D ai ly
20
Rear mower clutch (2)
Grease
D ai ly
21
Wi ng mower li ft arm pi n (4)
Grease
25 hours
22
C utti ng reel beari ngs (6)
Grease
D ai ly
23
Hei ght of cutter adjuster threaded shaft (6)
Grease
Yearly or as requi red
24
Threaded shaft and bracket (6)
Grease
Yearly or as requi red
25
Swi vel block (6)
Grease
Yearly or as requi red
26
Belt clutch i dler arm (68 D L only)
Grease
D ai ly
27
Transport clutch foot pedal (68 D L only)
Grease
D ai ly
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
LUBRICATION POINTS
1. Front wheel bearing
2. Steering Kingpin
3.
4.
5.
6.
Front axle pivot
Steering column (2 places)
Brake pedal pivot
Idler pivot bracket (68 DL only)
7. Main clutch handle
8. Wing mower clutch handle
68OM-06/03
9. Upper countershaft
10. Lower countershaft
11. Wing mower pull rod (2 places)
19
MAINTENANCE
LUBRICATION POINTS
18. Rear mower pivot tube
12.
13.
14.
15.
Rear axle (2 places)
Differential input tube
Brake drum tube
Main axle tube
19. Rear mower countershaft (2 places)
20. Rear mower clutch
16. Seat Hinge
21. Wing mower lift arm (2 places)
17. Rear mower lift arm pivot
20
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
LUBRICATION POINTS
22. Cutting reel bearing (6 places)
23. Height of cut adjuster (6 places)
Dial-A-Height adjusters (optional)
24. Threaded shaft (6 places)
25. Swivel block (6 places)
Belt clutch arm pivot arms (68 DL only)
26. Belt clutch idler arm
27. Transport clutch foot pedal
68OM-06/03
21
MAINTENANCE
To assure safety, disengage the
engine clutch lever, remove the
ignition key, and disconnect the engine spark plug
wire prior to making any of the following adjustments.
DANGER
Handle reel assemblies carefully
with protective gloves. Reels are
very sharp. Reels rotate freely and rotating one reel
can cause other reels to rotate. Special care should be
taken in the area where the reel contacts the bed knife.
DANGER
REEL TO BED KNIFE ADJUSTMENT
The reel is adjusted to a fixed position bed knife. This
construction allows a more rugged and durable frame and
retains the proper adjustment longer. The Reel Adjuster
Bolt (A) regulates reel distance from the bed knife.
To reduce the distance, turn the upper hex adjuster nut on
each side of the reel down. Proceed slowly and do not
over-adjust -- use about 1/8 of a turn on each side at first.
Do not adjust one side more than the other unless the reel
is obviously out of alignment. Do not get the reel so tight
that it is hard to turn by hand. A too tight reel will wear
faster.
Ideally, the reel should “wipe” or lightly touch the bed
knife. It is not necessary to adjust or change the position
of the lower adjustment nut.
Proper cutting action may be tested by holding paper
strips between the reel and the bed knife. Turn the reel by
hand and check to see if the assembly cuts the paper all
the way across the width of the bed knife. Make sure that
the adjusting and the locking nuts on both side are
tightened securely.
REEL END PLAY ADJUSTMENT
Test for end play periodically by trying to move the reel
from side to side in the frame. If there is ANY movement,
adjust the bearings by loosening the lock nut on the
adjustment bolt (B) which is located on the inside right end
of the reels, and turning the adjustment bolt IN one half
turn or less. Do not overtighten. An overtightened bearing
will cause excessive bearing wear. Test again for end
play and if reel is rotating freely and end play is not
noticeable, tighten the lock nut.
HEIGHT OF CUT ADJUSTMENT
Refer to "Height of Cut Adjustment" in the Operation
section of this manual.
BRAKE ADJUSTMENT
The foot brake is properly adjusted if it slows the machine
when depressed and can be locked when the pedal is
depressed fully.
Adjust brake tension by removing cotter pin and brake
pedal pin and turning brake clevis located under pedal on
brake rod. When adjustment is complete, attach clevis to
pedal with pin and cotter pin.
REEL ADJUSTMENTS
NOTE: Guards removed or cut away to show detail
22
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
ADJUSTING DRIVE BELT TENSION
A belt adjusted for proper tension can be deflected slightly
at a point midway between the pulleys. An over-tight belt
will cause excessive bearing wear and an under-tight belt
allows slipping, causing excessive belt wear.
IMPORTANT: Never allow oil to get on the belt which
could cause slipping.
WING CUTTING UNIT DRIVE BELT TENSION
Adjust tension by loosening set screw (B) in the wing
mower pull arm, sliding the Cutting Unit rearward and
retightening set screw.
MAIN DRIVE BELT TENSION (Main Countershaft to
Rear Drive)
Belt tension is increased by loosening the four bolts
holding the Upper Countershaft Housing (A) and sliding
the housing forward in the slotted frame holes.
NOTE - It will be necessary to remove belt guards to reach
the adjustment bolts. Also, if this belt is adjusted, it will be
necessary to readjust the engine belt. Replace all belt
guards before using the mower.
FRONT
OF
MACHINE
ENGINE DRIVE BELT TENSION (Engine to Main
Countershaft) (No photo)
Belt tension is increased by loosening the four engine
mounting bolts and sliding the engine forward in the
slotted frame holes. Test for the proper tension as detailed
in the section "Wing Cutting Unit Drive Belt Tension".
When tension is correct, tighten all the bolts securely.
REAR CUTTING UNIT DRIVE BELT TENSION
Spacers (A) are provided on the rear mower Pull Rod (B)
to adjust the belt tension. Remove Pin (C) from the end of
the pull rod and slip out the pull rod from the Pivot Tube
(D). Move as many spacers as necessary to the location
indicated and reassemble.
68OM-06/03
23
MAINTENANCE
REAR CUTTING UNIT CHAIN TENSION
A chain drive is located on the left side of the rear cutting
unit. It maybe helpful to remove the Chain Shield (A) prior
to adjusting the chain tension.
Adjust the tension of the chain by loosening the 4 bolts (B)
on the rear cutting unit countershaft housing. Rotate the
countershaft housing (C) about the pivot line created by
the fixed bolts. The slots on the countershaft housing will
slide over the remaining two bolts. Rotate the countershaft
housing until proper chain tension is achieved. Tighten
bolts.
Proper tension is achieved when the chain is slightly
loose, but does not deflect more than 1/2" when pressed
in the middle of the span between the two sprockets.
BED KNIFE REPLACEMENT
DANGER
Reels and bed knife are sharp. Wear
gloves to avoid cutting fingers on
sharp edges. Wear safety glasses
to protect eyes.
When the bed knife becomes damaged or too worn to
keep sharp, it must be replaced. Follow the procedure
below.
1. The backbar (A), bed knife (B) and fasteners (C,D) have
been assembled at the factory under tension. To ease
replacement and prevent misalignment of components, you may wish to clamp the leading edge of the
backbar in two or three places before removing the old
fasteners.
2. Remove the old shoulder nuts (C) and flat head screws
(D). If shoulder nuts are badly rusted or corroded, they
may have to be cut off and screws driven out to be
removed.
3. Clean the bottom surface of the backbar for maximum
metal contact with the new bed bar.
4. Fasten the new bed knife to the bottom of the backbar
in the position shown (bent edge up). Shoulder of
shoulder nuts (C) must be seated firmly in the backbar
and screws (D) must be flush with the bottom of the bed
knife.
5. Torque shoulder nuts 35 to 40 ft-lbs.
24
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
BACK LAPPING PROCEDURE
BACK GRIND IN THE
DIRECTION
OF THE ARROW
Be extremely careful not to let the
brush, your fingers or your clothing
get caught in the reels. Wear gloves to avoid cutting
fingers on sharp edges. Wear approved safety glasses
to protect your eyes from flying particles and abrasives.
DANGER
INTRODUCTION
Back lapping is a very important step in maintaining sharp
reel blades on the cutting units.
This procedure should be performed when the reel blades
and the bed knife become slightly rounded and the grass
is not cut cleanly with only a slight reel to bed knife
adjustment. Also, after grinding the bed knife and reels,
you should back lap to establish a perfect match between
the bed knife and reel blades.
25O
Note position of
blades to reel
axis
RECOMMENDED STEPS
1. Adjust the reel to the bed knife so that the bed knife is
parallel to the reel and light contact is maintained.
2. Reels must be run in a reverse direction to be lapped.
Remove the lower drive belts and attach a back
lapping machine (not supplied by National Mower) to
the reels. Follow the instructions furnished by the
machine manufacturer.
GRINDING REELS
Reels must be ground at 25° in the direction shown by the
arrow in the figure. Back grind until reel blades are free
from roundness, dents and nicks. Spin grind to remove all
burrs. All blades must be on the same diameter.
3. Apply the lapping compound with the reels running,
using a 2" or a 3" (5 - 7.5 cm) brush. Apply the
compound evenly to the moving blades.
5O
Many types of compounds are available for lapping. We
recommend a good pre-mixed water soluble compound.
Pre-mixed compound saves the time required to mix,
eliminates the waste of abrasive, rinses off easily with
water and is available in all grit ranges from coarse to
extra fine.
4. Stop the reel and examine both bed knife and reel
blades to see that the cutting edges are uniformly
sharp. If not, gradually tighten the reel adjuster bolts
(see "Reel to Bed Knife Adjustment" above) and
repeat Step 3 until the proper sharpness results.
5O
GRINDING BED KNIVES
For maximum cutting efficiency, grind bed knife top and
front edges at 5° as shown in the figure.
5. Rinse off the compound thoroughly with water to
remove all abrasive. Check for sharpness and readjust
the bed knife if necessary. Reel to bed knife contact
should be adjusted to easily cut a sheet of paper (see
"Reel to Bed Knife Adjustment" above).
68OM-06/03
25
MAINTENANCE RECORD
Date
26
Maintenance Task
Person
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
TROUBLE-SHOOTING
DANGER
All adjusting must be made with the engine off.
Do not do any investigation of the working parts of the machine with the motor running.
Always turn the engine off!
Tractor Unit
Situation
Things To Check
Engine will not start
Turn ignition switch to on
Ensure that there is sufficient gasoline (petrol) in the tank
Make sure safety switches are making contact and mowing clutch is in
neutral
Look for a loose wire on ignition or spark plug wire not connected
Interlock system inoperative—check wiring, see "Electrical Diagrams"
Operator must be positioned on seat to depress safety switches
(Model 68 DL only)
Mower will not move
Differential gear selector must be in one of the drive positions
Engine drive clutch must be engaged
Drive belts too loose (see "Drive Belt Tension" in Maintenance section)
Visually check to see that pulleys are not slipping on shafts
If everything above is OK, check for a damaged gear(s) in the differential
gear box
Mower will not stop
Ensure that the main clutch is disengaged (brake will not stop engine)
Brake adjustment or service may be needed.
Cutting Units
Things To Check
Situation
Cutting units will not turn.
Clutches may not be engaged
Look for anything that could be jammed between the reel and the bed knife
Drive belts or drive chain may need tightening
Visually check that both the drive pulleys and the shafts are rotating
Cutting units turn but
will not cut
Reel bed knife position may be out of adjustment (see "Reel to Bed Knife
Adjustment" in Maintenance section)
Drive belts or drive chain may need adjustment.
Visually check that both the drive pulleys and the shafts are rotating
Cutting units will not stop
turning
Disengage all clutches
Uneven cut
Set height of cut to the same height on each cutting unit (see "Cutting Height
Adjustment" in Operation section of this manual.)
Check to see if any part is bent
Something may be jammed in cutting unit pivots and/or lift pivots, preventing
the cutting units from floating
68OM-06/03
27
PARTS LIST
FRAME & RUNNING GEAR
28
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
FRAME & RUNNING GEAR
Item
Part No.
Description
Qty.
1
FRAME
200002
1
2
REAR TIRE & WHEEL ASSEMBLY
07018
2
3
FOOT
REST,
Left
Hand
200085
1
________________________________________________________________________________________________________________________________________
4
BUSHING, Axle Pivot
201961
2
5
BUSHING, Spindle and Steering Post
06002
6
6
DRAG
LINK
09014
1
_______________________________________________________________________________________________________________________________________
7
KING PIN, Left Hand
200193
1
8
TIRE & WHEEL
07038
2
9
SHAFT,
Steering
200094
1
________________________________________________________________________________________________________________________________________
10
AXLE ASSEMBLY, Front
201427
1
11
TIE ROD
201851
1
12
PIN,
Clevis
Tie
Rod
04003
1
______________________________________________________________________________________________________________________________________________
13
KING PIN, Right Hand
200196
1
14
BUMPER, Front
200033
1
15
BEARING,
Wheel
Hub
06112
4
____________________________________________________________________________________________________________________________________________
16
DUST CAP, 3/4'’ I.D.
02602
2
DUST CAP, 7/8'’ I.D.
02603
2
CLEVIS,
Threaded,
Tie
Rod
17
200863
1
______________________________________________________________________________________________________________________________________________
PEDAL, Brake
18
200104
1
FOOT REST, Right Hand
19
200139
1
SWITCH,
Interlock
20
07560
1
_____________________________________________________________________________________________________________________________________________
GUARD, Main Belt
21
09217
1
STEERING WHEEL
22
200200
1
COLLAR,
Steering
Shaft
23
200199
1
________________________________________________________________________________________________________________________________________________
BRACKET, Throttle Control
24
200203
1
SWITCH, Key, Briggs & Stratton and Kawasaki
25
07034
1
THROTTLE
CONTROL,
(Includes
conduit
and
wiring)
26
07032
1
_____________________________________________________________________________________________________________________________________________
SEAT
27
07036
1
BALL JOINT
28
200867
2
68OM-06/03
29
RUNNING GEAR & MISC. PARTS -- MODEL 68 DL
Item
Part No.
Description
Qty.
1
07065
KEY SWITCH
1
2
07064
AMPMETER
1
3
07063
HOURMETER
1
____________________________________________________________________________________________________
4
09098
DASHBOARD
1
5
09218
GUARD, Main Belt
1
6
200200
STEERING WHEEL
1
____________________________________________________________________________________________________
7
09101
COVER, Battery
1
8
201754
HOLDOWN, Battery
1
9
201582
BATTERY BOX
1
____________________________________________________________________________________________________
10
202447
ROD, Side Post Battery
2
11
201925
FOOT REST, Left
1
12
07038
TIRE, Deluxe Wide
2
____________________________________________________________________________________________________
13
07560
INTERLOCK
1
30
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
SEAT MOUNTING & BELT GUARDS
Item
Part No.
Description
Qty.
1
07101
ADJUSTER, Seat
1
2
200814
HINGE, Seat
2
3
205470
BRACKET,
Seat
Switch
1
_________________________________________________________________________________________________________________________________________
4
02614
WASHER
2
5
04512
SPRING, Seat
2
6
202249
TUBE, Pivot
1
_________________________________________________________________________________________________________________________________________
7
202251
HANDLE, Lifter
1
8
07039
GRIP, Handle
1
9
09218
GUARD,
Main
Belt
(DL
only)
1
_________________________________________________________________________________________________________________________________________
09217
GUARD, Main Belt (SR only)
1
10
09213
SHIELD, Latch Hook, L.H.
1
11
09216
GUARD, Pulley (DL only)
1
_________________________________________________________________________________________________________________________________________
12
09100
GUARD, Engine Clutch (DL only)
1
09002
GUARD, Engine Clutch (SR only)
1
13
205485
GUARD,
Pulley
1
_________________________________________________________________________________________________________________________________________
14
09220
SHIELD, Latch Hook, R.H.
1
15
202343
ASSEMBLY, Seat Bracket
1
16
07325
SWITCH
1
_________________________________________________________________________________________________________________________________________
17
205459
PIVOT, Switch
1
18
202798
SPRING, Return
1
19
205460
ARM, Spring
1
_________________________________________________________________________________________________________________________________________
20
200123
BUSHING
1
68OM-06/03
31
DRIVE MECHANISM -- UPPER PORTION
32
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
DRIVE MECHANISM -- UPPER PORTION
Item
Part No.
Description
Qty.
1
200530
1
GUIDE, Belt, High Speed Pulley
2
03607
1
PULLEY, Countershaft Idler
3
03608
2
IDLER, Engine Clutch
______________________________________________________________________________
4
200179
1
ARM, Engine Clutch
5
200176
1
ARM, Countershaft Idler
6
200172
1
ROD, Countershaft Idler Control
______________________________________________________________________________
7
200173
1
BRACKET, Idler Pivot
8
202445
1
STUD, Belt Guide
9
201541
1
BELT GUIDE, Lower
______________________________________________________________________________
10
201538
1
BELT GUIDE, Upper
11
200165
1
ROD, Main Clutch, Upper
12
08021
1
ROD, Main Clutch, Lower
______________________________________________________________________________
13
202437
1
SPRING
14
200162
1
COLLAR, Lock
15
03609
1
PULLEY, Motor
______________________________________________________________________________
16
03903
1
BELT, Engine, Kawasaki, 6844 Gates Rated
17
200208
1
KEY, Square, Engine
18
200184
1
ARM, Main Belt Idler
______________________________________________________________________________
19
04501
1
SPRING, Main Belt Idler Arm
20
200163
1
LEVER, Engine Clutch
21
07024
1
KNOB, Clutch Lever
______________________________________________________________________________
22
09002
1
GUARD, Engine Clutch
23
03606
1
PULLEY, Main Countershaft
24
200157
1
COUNTERSHAFT, Main
______________________________________________________________________________
25
03902
1
BELT, Drive, B66
26
04013
1
KEY, Woodruff, #11
27
02602
2
DUST CAP, 3/4" I.D.
______________________________________________________________________________
28
06006
2
BUSHING, Main Countershaft Housing
29
200154
1
HOUSING, Main Countershaft
30
200158
1
STEP PULLEY, Main Countershaft
______________________________________________________________________________
31
03901
1
BELT, Countershaft, A29
______________________________________________________________________________
68OM-06/03
33
DRIVE MECHANISM -- MIDDLE PORTION
Item
Part No.
Description
Qty.
1
SHIELD, Engine
1
203622
2
GRIP, Lever, '96 and up
1
07023
3
LEVER, Lower Countershaft Control
1
205486
________________________________________________________________________________________________________________________________________
4
SWITCH, Control
2
07325
5
U-NUT, 1/4-20
2
02288
6
BRACKET, Muffler Guard, L.H.
1
205471
_______________________________________________________________________________________________________________________________________
7
BRACKET, Muffler Guard, R.H.
1
205472
8
GUARD, Muffler
1
205477
9
ROD, Countershaft Idler Control (shown for reference only)
1
200172
________________________________________________________________________________________________________________________________________
10
SPRING
2
202437
11
COLLAR, Lock
2
200182
12
ROD
1
200170
______________________________________________________________________________________________________________________________________________
13
SPRING, Lift Latch
2
04552
14
BUSHING
4
200676
15
HOOK, Wing Mower
2
205451
____________________________________________________________________________________________________________________________________________
16
ROLL PIN, 0.25 x 1.12
2
04056
34
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
DRIVE MECHANISM -- LOWER PORTION
Item
Part No.
Description
Qty.
1
03615
2
PULLEY, Lower Countershaft
2
06105
2
BEARING, Lower Countershaft
3
205482
1
CARRIER, Lower Countershaft (Model 68SR only)
________________________________________________________________________________________________________________________________________
205481
1
CARRIER, Lower Countershaft (Model 68DL only)
4
04056
2
ROLL PIN, 0.25 x 1.12
5
02614
1
WASHER
_______________________________________________________________________________________________________________________________________
6
205458
1
PIVOT, Switch, R.H.
7
200123
1
BUSHING
8
02614
1
WASHER
________________________________________________________________________________________________________________________________________
9
202798
2
SPRING
10
200137
1
PULL ANGLE, Wing Mower, Rear
11
205461
1
PIVOT, Switch, L.H.
______________________________________________________________________________________________________________________________________________
12
02602
2
DUST CAP, 3/4" I.D.
13
205454
1
PULL ARM, Wing Mower, Left and Right Hand
14
07226
1
GRIP, Wing Mower Arm
____________________________________________________________________________________________________________________________________________
15
200135
1
COUNTERSHAFT, Lower
16
03901
1
BELT, Countershaft, A29
17
03603
1
PULLEY, Lower Countershaft Drive
______________________________________________________________________________________________________________________________________________
18
200136
1
BELT GUIDE, Pulley
19
205462
2
BRACKET, Switch Mounting
20
07325
2
SWITCH, Control
_____________________________________________________________________________________________________________________________________________
21
04505
1
SPRING, Wing Mower Pull Rod
22
200151
1
PULL ROD, Wing Mower
23
201880
1
PIN, Wing Mower Arm
68OM-06/03
35
DRIVE MECHANISM -- MODEL 68 DL
36
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
DRIVE MECHANISM -- MODEL 68 DL
Item
Part No.
Description
Qty.
1
09100
GUARD, Engine Clutch
1
2
201881
RETAINER, Mowing Belt
1
3
201884
RETAINER,
Transport
Belt
1
_________________________________________________________________________________________________________________________________________
4
201890
MOUNT, Belt Guides
1
5
201872
STEP PULLEY, Main Countershaft
1
6
03603
PULLEY, Transport, Main Countershaft
1
_________________________________________________________________________________________________________________________________________
7
02507
Washer, 10 GA.
2
8
03502
O-RING, 7/8" Dia.
2
9
06101
NEEDLE
BEARING
2
_________________________________________________________________________________________________________________________________________
10
03902
BELT, Drive, B66
1
11
03655
PULLEY, Main Countershaft
1
12
04013
KEY, Woodruff, #11
3
_________________________________________________________________________________________________________________________________________
13
201871
COUNTERSHAFT, Main
1
14
201740
HOUSING, Main Countershaft
1
15
200208
KEY, Square, Engine
2
_________________________________________________________________________________________________________________________________________
16
03926
BELT, Engine, Transport, 6841 Gates Power Rated
1
17
03602
PULLEY, Engine, Transport Belt
1
18
03903
BELT, Engine, Mowing, 6844 Gates Power Rated
1
_________________________________________________________________________________________________________________________________________
19
03609
PULLEY, Engine, Mower Belt
1
20
202780
BELT GUIDE WELDMENT, Engine
1
21
202446
STUD,
Belt
Guide
1
_________________________________________________________________________________________________________________________________________
22
201946
BRACKET, Idler Pivot with Bushings
1
23
200530
GUIDE, Belt
1
24
202441
SPRING, Transport Pedal Return
1
_________________________________________________________________________________________________________________________________________
25
03608
PULLEY, Idler
1
26
201721
FOOT LEVER
1
27
201728
ARM, Idler, Lower Countershaft
1
_________________________________________________________________________________________________________________________________________
28
201730
ARM., Idler, Mowing Belt
1
29
03607
PULLEY, Clutch Lever
1
30
201718
PULLEY
LEVER,
Transport
1
_________________________________________________________________________________________________________________________________________
31
201889
GUIDE, Belt
1
32
201919
ROD, Transport Clutch
1
33
202440
SPRING,
Transport
1
_________________________________________________________________________________________________________________________________________
34
201966
PEDAL, Transport
1
35
205481
CARRIER, Lower Countershaft
1
_________________________________________________________________________________________________________________________________________
68OM-06/03
37
38
68OM-06/03
REAR AXLE & DIFFERENTIAL
68OM-06/03
Part No.
Description
Qty.
1
1
04502
SPRING, Shifter Lever
2
1
200675
BUSHING, Shifter Lever Bushing
_______3
________________205434
__________________________SHIFTER
____________________LEVER
_________________________________________________________________________1
_____
4
1
07007
GRIP, Shifter
5
1
04021
CLEVIS, Brake
6
04022
PIN,
Brake
Pedal,
3/8"
x
1-1/4"
______________________________________________________________________________________________________________________________________________1
_____
7
1
200061
STOP DISC, Shifter
8
1
200103
ROD UNIT, Brake
9
Countershaft
_______________________06102
__________________________NEEDLE
__________________BEARING,
______________________Rear
___________
__________________________________________2
_____
10
1
08010
U-BOLT, Shifter
11
1
201432
BRACKET,Parking Brake Pull
_____12
__________________08037
__________________________ROD,
____________Formed,
_________________Parking
________________Brake
________________________________________________1
_____
13
1
205450
LEVER, Parking Brake
14
1
200676
BUSHING
_____15
__________________06101
__________________________NEEDLE
__________________BEARING,
______________________Intermediate
_________________________Shaft
____________________________2
_____
16
1
07003
GASKET, Back Plate Cover
17
1
200234
COVER, Differential Case, Inside
18
200051
SLIDING
WASHER,
Differential
Case
_____________________________________________________________________________________________________________________________________________1
_____
19
1
04008
PIN, Spring (Roll PIn), 5/16" x 1-1/8"
20
1
200054
GEAR, Shifting, 11 Tooth
21
Reverse
_______________________200050
__________________________GEAR,
_______________
______________________________________________________________________________1
_____
22
1
06003
BUSHING, Reverse Gear
23
1
200049
SHAFT, Reverse Gear
_____24
__________________200069
__________________________PINION,
_________________Differential
____________________________________________________________________________4
_____
25
1
07009
GASKET SET, Differential
26
1
200065
COVER, Differential Case, Outside
Rear
Right
_____27
__________________200079
__________________________HUB,
____________
__________Wheel,
_______________
________________________________________________________1
_____
28
2
06005
BUSHING, Rear Wheel Hub
29
1
200680
DUST WASHER, 1-1/8"
30
03504
O-RING,
1-1/8"
______________________________________________________________________________________________________________________________________________1
_____
31
1
200084
SPLIT DISC SEAL, Wheel Hub, Right Rear
32
1
03503
SEAL, Oil
34
Rear
_______________________200075
__________________________AXLE
____________ASSEMBLY,
__________________________
_______________________________________________________1
_____
35
2
06004
BUSHING, Bull Gear
Item
Part No.
Description
Qty.
1
RETAINING RING, Pinion gear
09012
36
1
BULL GEAR ASSEMBLY, Complete
200066
37
Intermediate
____38
_________________200070
___________________________SHAFT
_______________UNIT,
_____________
__________________________________________________________________1
_____
1
WASHER, 1-1/8" I.D.
02607
39
1
SLEEVE, Axle Bearing
200088
40
BEARING,
Right
Axle
06103
41
______________________________________________________________________________________________________________________________________________1
_____
1
SPACER, Right Axle
02510
42
1
SEAL, Rear Axle
03510
43
WASHER,
Bearing,
Left
Axle,
1-1/8"
02510
44
______________________________________________________________________________________________________________________________________________1
_____
1
BEARING, Left Axle
06104
45
AR
SHIM, Left Axle, 10 Ga.
200687
46
_____________________200821
___________________________SHIM,
_____________Left
________Axle,
___________14
______Ga.
_____________________________________________________AR
________
AR
SPACER, Left Axle, 1/32"
200685
47
AR
SHIM, Axle Spacer, 22 Ga.
200688
____48
_________________200095
___________________________COLLAR,
___________________Rear
___________Axle
________________________________________________________________1
_____
1
CAP, Left Axle
200096
49
1
WHEEL HUB, Left Rear
200090
50
PIN,
Collar,
Rear
Axle,
1/4"
x
1-3/4"
04016
51
_____________________________________________________________________________________________________________________________________________1
_____
4
KEY, Woodruff, #11
04013
52
1
LOCK RING, 7/8"
04020
53
BRAKE
BAND
ASSEMBLY
200099
54
______________________________________________________________________________________________________________________________________________1
_____
1
O-RING, 7/8"
03502
55
1
DUST CAP, 7/8"
56
02603
Step
____57
_________________03618
___________________________PULLEY,
___________________
___________________________________________________________________________1
_____
1
BRAKE DRUM
200097
58
1
KEY, Woodruff, #9
04012
59
____60
_________________200055
___________________________SHAFT,
________________Shifting
_________________Countershaft
_____________________________________________________________1
_____
1
LOCK RING, 3/4"
04011
61
1
LEVER, Brake Band
62
200102
DUST
CAP,
3/4"
02602
63
______________________________________________________________________________________________________________________________________________1
_____
1
O-RING, 3/4"
03511
64
1
COUNTERSHAFT CARRIER UNIT, Shifting
200056
65
1_____
CARRIER,
Shifter
200063
66
______________________________________________________________________________________________________________________________________________
1
BUSHING, Shifter Lever
200676
67
1
SPRING
68
04547
Item
REAR AXLE & DIFFERENTIAL
NATIONAL® 68 SR & DL TRIPLEX
39
WING CUTTING UNITS
NOTE — Skids and Reel End Shields are not shown.
See parts page "Skids, Reel End Shields & Guards"
40
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
WING CUTTING UNITS
Item
Part No.
Description
Qty.
1
201513
BRACKET, Shield
4
2
200235
UPRIGHT, Shield
4
3
204497
ROLLER, 21"
2
__________________________________________________________________________________________________________________________________
4
203248
ROLLER BRACKET, L.H.
2
5
204495
ADJUSTER, Roller
4
6
201775
FRAME, Bed Knife, Bolt-on
2
__________________________________________________________________________________________________________________________________
7
02109
SCREW, Flat Head
14
201802
NUT, Bed Knife Screw
14
8
201504
BED
KNIFE,
21",
2
__________________________________________________________________________________________________________________________________
9
04549
SPRING, Reel Adjusting
2
10
200236
REEL TAKE-UP ASSEMBLY
4
11
302550
REEL
CARRIER
ASSEMBLY,
Left
Hand
2
__________________________________________________________________________________________________________________________________
12
06120
BEARING, Reel, (Includes Race)
4
13
200296
REEL ASSEMBLY, 6 Blade
2
14
201781
FRAME,
Wing
Mower
2
__________________________________________________________________________________________________________________________________
15
200256
ADJUSTING SCREW & NUT, Bearing
2
16
201437
TAKE-UP WASHER, Reel Bearing
2
17
201383
CAP
SCREW
(Special),
Pulley
Scraper
2
__________________________________________________________________________________________________________________________________
18
200287
PULLEY SCRAPER
2
19
302549
REEL CARRIER ASSEMBLY, Right Hand
2
20
03931
BELT,
Wing
Cutting
Unit
(Gates
A34)
2
__________________________________________________________________________________________________________________________________
21
03601
PULLEY
2
22
201520
SHIELD, Right Hand
1
201521
SHIELD, Left Hand
1
__________________________________________________________________________________________________________________________________
23
202261
SHIELD, Belt, L.H.
1
202260
SHIELD, Belt, R.H.
1
24
203172
ROLLER BRACKET, R.H.
2
68OM-06/03
41
42
68OM-06/03
REAR CUTTING UNIT
NOTE — Skids and Reel End Shields are not shown. See parts
page "Skids, Reel End Shields & Guards"
68OM-06/03
Part No.
Description
Qty.
1
09170
GUARD, Clutch, Rear Mower, '96 and up
1
2
201513
BRACKET, Shield
2
Shield
_____3
________________200235
_______________________UPRIGHT,
_____________________
__________________________________________________________________2
_____
4
204498
ROLLER
1
5
204495
ADJUSTER, Roller Bracket
2
6
203248
ROLLER
BRACKET,
L.H.
__________________________________________________________________________________________________________________________________1
_____
7
200109
PULL YOKE, Rear Mower
1
8
200236
REEL TAKE-UP ASSEMBLY
2
9
200256
ADJUSTING
SCREW
&
NUT,
Bearing
___________________________________________________________________________________________________________________________________2
_____
10
200237
PIVOT TUBE, Rear Mower
1
11
200263
COUNTERSHAFT
1
12
06006
BUSHING,
Countershaft
_________________________________________________________________________________________________________________________________________2
_____
13
201735
REEL CARRIER ASSEMBLY, Right Hand
1
14
201437
TAKE-UP, Reel Bearing
2
15
200261
HOUSING,
Countershaft,
Rear
Mower
1
____________________________________________________________________________________________________________________________________________
16
03116
SPROCKET, Countershaft
1
17
04008
PIN, Sprocket Hub, 5/16" x 1-1/8"
1
18
03115
SPROCKET,
Reel
1
______________________________________________________________________________________________________________________________________________
19
200241
REEL ASSEMBLY, Rear Mower, 6 Blade
1
20
06120
BEARING, Reel
2
06121
CUP,
Reel
Bearing
2
_____________________________________________________________________________________________________________________________________________
21
02109
SCREW, Bed Knife
9
(sold as a set with nut below)
201802
______________________
________________________NUT,
___________Bed
________Knife
___________Screw
_________________________________________________________________
22
201773
BED KNIFE FRAME ASSEMBLY, Rear Mower 1
23
201407
BED KNIFE, 30"
1
24
04549
SPRING,
Adjusting
2
______________________________________________________________________________________________________________________________________________
Item
Part No.
Description
Qty.
_______________________________________________________________________________________________________________________________________
25
302550
REEL CARRIER ASSEMBLY, Left Hand
1
26
200223
FRAME, Rear Mower
1
CHAIN,
Mower
___27
___________________07481
_________________________
_______________Roller,
_____________Rear
___________
____________________________________________________1
______
28
203452
LIFTER TEE, Rear Mower
1
29
200214
BRACKET, Guard
1
30
202301
BRACE,
Seat
1
_______________________________________________________________________________________________________________________________________________
31
200271
SHIFTER YOKE, Rear Mower
1
32
03905
BELT, Rear Mower, A42
1
___33
__________________200388
_________________________SHIFTER
___________________LUG
_______________________________________________________________________1
______
34
05022
PIN, Clutch
2
35
200273
BRACKET, Clutch Lever
1
36
202438
SPRING
___________________________________________________________________________________________________________________________________________1
______
37
200276
LEVER, Clutch Shifter
1
38
07022
GRIP, Shifter Clutch
1
39
02602
DUST
CAP,
3/4"
I.D.
___________________________________________________________________________________________________________________________________________1______
40
04506
SPRING, Clutch
1
41
200266
CLUTCH, Sliding Jaw, Rear Mower
1
42
200264
PULLEY
ASSEMBLY,
Countershaft
1
_______________________________________________________________________________________________________________________________________________
43
06007
BUSHING, Countershaft Pulley
1
44
200123
BUSHING, Pull Yoke
2
45
203172
ROLLER
BRACKET,
R.H.
1
______________________________________________________________________________________________________________________________________________
46
04504
SPRING, Idler
1
47
200115
IDLER ARM UNIT, Rear Mower
1
48
03607
PULLEY,
Idler
1
_______________________________________________________________________________________________________________________________________
49
201519
SHIELD, Rear Mower
1
Item
REAR CUTTING UNIT
NATIONAL® 68 SR & DL TRIPLEX
43
SKIDS, REEL END SHIELDS & GUARDS
Item
Part No.
Description
Qty.
1
203728
SKID BAR, L.H.
1
2
202959
SHIELD, Wing Mower
3
3
201585
SKID, Mower
2
_________________________________________________________________________________________________________________________________________________
4
203727
SKID BAR, R.H.
2
5
202410
GUARD, Inside, Rear Mower
1
6
202281
CHAIN GUARD, Rear Mower
1
44
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
ROLLERS & STANDARD SCRAPERS
ROLLER ASSEMBLY (21") P/N 204497 (includes items 1-4)
ROLLER ASSEMBLY (30") P/N 204499 (Includes items 1-4)
ROLLER SCRAPER KIT P/N 860032 (includes items 5-8)
Item
Part No.
Description
Qty.
1
205330
CAP, Bearing
2
2
06142
BEARING, Roller
2
3
204500
SHAFT, Roller (21")
1
_______________________________________________________________________________________________________
204499
SHAFT, Roller (30")
1
4
204502
WELDMENT, Roller (21")
1
204501
WELDMENT, Roller (30")
1
_______________________________________________________________________________________________________
5
02228
NUT, Jam, 5/16-24
12
6
205375
BRACKET, Roller Scraper, L.H.
3
7
09092
CABLE, Roller Scraper (21")
2
_______________________________________________________________________________________________________
09090
CABLE, Roller Scraper (30")
1
8
205376
BRACKET, Roller Scraper, R.H.
3
9
204495
ADJUSTER, Roller (not included)
_______________________________________________________________________________________________________
68OM-06/03
45
DIAL-A-HEIGHT™ ROLLER SCRAPER KIT, P/N 860033 (includes items 1-4)
Item
Part No.
Description
Qty. per Kit
1
205384
BRACKET, Cable Mounting, L.H.
3
2
04107
U-BOLT, 1/4-20 x 1.25 ID x 2.25
6
3
09092
CABLE, Roller Scraper, Wing Cutting Unit
2
_______________________________________________________________________________________________________
09090
CABLE, Roller Scraper, Rear Cutting Unit
1
4
205385
BRACKET, Cable Mounting, R.H.
3
46
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
DIAL-A-HEIGHT™ ROLLER ADJUSTER KIT, P/N 860034
Item
Part No.
Description
Qty. per Kit
1
205341
DECAL, Instruction
6
2
205348
ASSEMBLY, Roller Adjuster, L.H.
3
3
205380
WELDMENT, Roller Bracket, L.H.
3
_______________________________________________________________________________________________________
4
204991
PLATE, Scale
6
5
205346
DECAL, Wing Cutting Unit
4
205339
DECAL, Rear Cutting Unit
2
_______________________________________________________________________________________________________
205381
WELDMENT, Roller Bracket, R.H.
3
6
7
205349
ASSEMBLY, Roller Adjuster, L.H.
3
_______________________________________________________________________________________________________
68OM-06/03
47
DIAL-A-HEIGHT™ ADJUSTER, P/N 205348 & 205349
Item
Part No.
Description
Qty.
1
204996
CAP, Vinyl
1
2
205334
WELDMENT, Threaded Rod
1
3
204995
SPRING
1
_______________________________________________________________________________________________________
4
205345
WELDMENT, Socket
1
5
205399
WELDMENT, Height of Cut Adjuster, R.H.
1
205400
WELDMENT, Height of Cut Adjuster, L.H.
1
_______________________________________________________________________________________________________
6
204997
END, Swivel
1
_______________________________________________________________________________________________________
48
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
SAFETY SWITCHES
Never attempt to remove or
circumvent the safety switches.
Dangerous operating conditions may result.
If you encounter difficulties starting the mower’s engine,
or keeping it running, check the chart below to make sure
you are not causing the engine to kill or become unable
to start.
Your National 68 mower is equipped with safety switches
to monitor the operating conditions of certain machine
functions and stop the mower whenever unsafe conditions
are found.
With the engine off, and the ignition key removed, check
the switches regularly to make sure they are unobstructed
by grass clippings or other material. Make sure the
electrical terminals remain clean and dry and the pivot
mechanisms for each switch operate freely.
DANGER
It is necessary for both the main engine clutch and the
wing cutting unit clutch to be in their neutral position to
start the engine. The 68 DL also requires the operator be
in the seat. The 68 SR does not require the operator to be
in the seat to facilitate use of the hand recoil starter.
Main Engine
Clutch
Wing Cutting
Unit Clutch
Seat Sw itch
(Operator
Presence)
Wing Cutting
Unit Lift
Arms
68 D L
Engine
R esp o n se
68 S L
Engine
R esp o n se
ENGAGED
ENGAGED
OFF
DOWN
KILL
KILL
UP
KILL
KILL
DOWN
RUN
RUN
UP
KILL
KILL
DOWN
KILL
KILL
UP
KILL
KILL
DOWN
RUN
RUN
UP
RUN
RUN
DOWN
RUN
KILL
UP
KILL
KILL
DOWN
RUN
RUN
UP
KILL
KILL
DOWN
RUN
START &
RUN
UP
RUN
START &
RUN
DOWN
START &
RUN
START &
RUN
UP
START &
RUN
START &
RUN
ON
NEUTRAL
OFF
ON
NEUTRAL
ENGAGED
OFF
ON
NEUTRAL
OFF
ON
68OM-06/03
Never spray the mower safety switches directly with highpressure water.
49
ELECTRICAL DIAGRAMS
MODEL 68 SR ELECTRICAL -- SAFETY SWITCH AND CIRCUIT DIAGRAM
MODEL 68 DL ELECTRICAL -- SAFETY SWITCH AND CIRCUIT DIAGRAM
50
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
ELECTRICAL PARTS-- MODELS 68 SR & 68 DL
Part No.
Model 68 SR
Model 68 DL
Description
Qty.
07034
07065
KEY SWITCH
1
07063
HOURMETER*
1
07064
AMPMETER
1
_______________________________________
_______________________________________
__________________________________________________________
BATTERY (Exide GT-H or equiv., 12V, U1, 235 CCA @ 0°F)
1
07104
GROUND WIRE, Battery
1
07570
07580
HARNESS
ASSEMBLY
1
_______________________________________
________________________________________________________________________________________________
07325
07325
SWITCH, Safety
5
07560
INTERLOCK MODULE
1
_________________________________________________________________________________________________________________________________________
*Note: Your mower may be equipped with a digital hour meter. This meter will
display a signal after 5 hours, and every 25 hours thereafter, recommending that
you change the engine oil and lubricate the mower.
68OM-06/03
51
SPECIFICATIONS
MOWER DIMENSIONS & WEIGHT
Overall Length .............................................................................................. 79.13" (201 cm)
Width, Wing Mowers Folded .......................................................................... 61.8" (157 cm)
Width, Wing Mowers Down ............................................................................... 76" (193 cm)
Height ............................................................................................................ 39.37"(100 cm)
Weight (empty) ............................................................................................ 659 lbs. (299 kg)
ENGINE – BRIGGS & STRATTON 138400 SERIES
Engine Type .............................. Forced Air Cooled, 4-cycle, Horizontal Shaft, OHV Engine
Number Of Cylinders ...................................................................................................... One
Piston Displacement .............................................................................. 13.1 cu. in. (215 cc)
Maximum Horsepower .................. 7.5 hp (5.6 kW)) / 3600 rpm (Corrected per SAE J1349)
Direction Of Rotation ............................... Counterclockwise, facing the power take-off shaft
Maximum Speed ........................................................................................... 3600 ±100 rpm
Fuel ............................................................................................ Unleaded Gasoline (Petrol)
Fuel Tank Capacity ............................................................................... 4.80 US qt (4.5 liter)
Maximum Fuel Consumption ............................................................ 0.68 gal/hr (2.4 liter/hr)
Oil ........................................................................................................... SAE 30 Engine Oil
Oil Capacity ............................................................................................. 30 fl. oz. (0.90 liter)
Carburetor ............................................................................. Float Type with Fixed Main Jet
Starter (68 SR) .................................... Recoil Starter with Automatic Compression Release
Starter (68 DL) ................................................................. Electric Starter and Recoil Starter
Lubrication Type ......................................................................................................... Splash
Air Cleaner ....................................................................................................... Dual Element
Muffler ........................................................................................................... Low Tone Type
Alternator ................................................................................................... 12v 10 A (68 DL)
Net Weight (Engine) ..................................................................................... 47 lbs (21.4 kg)
SOUND & VIBRATION LEVELS
Average Measured Sound Power .............................................................................. 99 dBA
Guaranteed Sound Power ....................................................................................... 105 dBA
Average Measured Sound Pressure, at operator position ......................................... 87 dBA
Hand-Arm Vibration level ............................................................................ 3.79 m/sec2 rms
Whole Body Vibration level ......................................................................... 0.86 m/sec2 rms
52
68OM-06/03
NATIONAL® 68 SR & DL TRIPLEX
PARTS ORDERING INFORMATION
When ordering replacement parts, always furnish:
1. Your complete name, address, and phone number.
2. Model Number and Serial Number (stamped on the main frame rear axle gusset below seat)
3. Part Number (it is recommended that the correct number be verified with a current Master Price List).
4. The full Description of the part.
5. Quantity desired (quantity shown is the total number of parts contained in the particular view shown).
If the Part Number and the Description of your order do not agree, the Part Number will be used to fill your order.
Note: For your records and future ordering, fill in the following information:
Date Purchased
Model Number
Serial Number
Distributor Name
Address
Phone
FAX
Web Site
Sales Person
V-BELT CROSS-REFERENCE CHART
68OM-06/03
Function
National Number
Belt Mfr Number
Lower Countershaft
03901
A 29
Main Belt
03902
B 66
Main Clutch
03903
Gates 6844
Rear Cutting Unit
03905
A 42
Transport (68DL)
03926
Gates 6841
Wing Cutting Units (2)
03931
A 34
53
68OM-06/03
Le 27 mars 2003
St. Paul, Minnesota, États-Unis
Date et lieu de la déclaration
R. S. Kinkead III, Président
Signature autorisée :
Société Nationale de Certification et d’Homologation
11, route de Luxembourg
L-5230 Sandweller
Marzo 27, 2003
St. Paul, Minnesota USA
Fecha, Lugar de la Declaración
R. S. Kinkead III, Presidente
Firma Autorizada:
Societe Nationle de Certification et d’ Homologation
11, route de Luxembourg
L-5230 Sandweller
Nombre y dirección de la organización notificada:
con un nivel MEDIDO de potencia del sonido de 97
dB(A), y
un nivel GARANTIZADO de potencia del sonido de
105 dB(A)
avec un niveau de puissance acoustique MESURÉ
de 97 dB(A) et
un niveau de puissance acoustique GARANTI
de105 dB(A).
Nom et adresse de l'organisme notifié :
98/37/EC
89/336/EEC
2000/14/EC (siguiendo el Anexo VI, Producción de
Control Interno con evaluación de documentación
técnica y revisión periódica)
se ajustan a las especificaciones de las siguientes
instrucciones de la Unión Europea y sus reformas
actuales:
sont conformes aux spécifications des directives UE
suivantes et des modifications y afférentes :
98/37/EC
89/336/EEC
2000/14/EC (notamment la « Procédure de contrôle
interne de la production avec évaluation de la
documentation technique et contrôle périodique »
visée à l'Annexe VI de la directive,
Cortacésped 68 SR Triplex y
Cortacésped 68 DL Triplex
con un corte de 173 cm (68 inch) de ancho
Declaramos que los siguientes cortacéspedes de
carrete de montaje (cilíndrico):
Tondeuse 68 SR Triplex et
Tondeuse 68 DL Triplex
d'une largeur de coupe de 173 cm (68 inch)
Déclare que les tondeuses autoportées à lames
rotatives (cylindriques) suivantes :
National Mower Company
700 Raymond Avenue
St. Paul, Minnesota 55114, USA
Nosotros,
Je soussigné,
National Mower Company
700 Raymond Avenue
St. Paul, Minnesota 55114, États-Unis
DECLARACION DE CONFORMIDAD
DÉCLARATION DE CONFORMITÉ
National Mower Company
700 Raymond Avenue
St. Paul, Minnesota 55114, VS
Datum en plaats van verklaring:
R. S. Kinkead III, President
Geautoriseerde handtekening:
Societe Nationle de Certification et d’ Homologation
11, route de Luxembourg
L-5230 Sandweller
Naam & adres van op de hoogte gestelde instantie:
bij een GEMETEN geluidsniveau van 97 dB(A) en
een GEGARANDEERD geluidsniveau van 105 dB(A)
98/37/EC
89/336/EEC
2000/14/EC (overeenkomstig Annex VI, “Interne
regeling van productie met evaluatie van technische
documentatie en periodieke controle”)
voldoen aan de specificaties van de volgende EUrichtlijnen en hun huidige amendementen:
68 SR Triplex Mower en
68 DL Triplex Mower
met een maaibreedte van 173 cm (68 inch)
verklaren hierbij dat de volgende zelfrijdende
grasmaaimachines met (cilindervormige) rol:
Wij,
CONFORMITEITSVERKLARING
NATIONAL® 68 SR & DL TRIPLEX
55
CONFORMITEITSVERKLARING
DÉCLARATION DE CONFORMITÉ
DECLARACION DE CONFORMIDAD
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
www.nationalmower.com
Tel. 651.646.4079
Fax: 651.646.2887
700 Raymond Avenue
P. O. Box 14299
Saint Paul, Minnesota 55114-0299
March 27, 2003
St. Paul, Minnesota USA
Date, Place Of Declaration
R. S. Kinkead III, President
Authorized signature:
Societe Nationle de Certification et d’ Homologation
11, route de Luxembourg
L-5230 Sandweller
27. März 2003
St. Paul, Minnesota USA
Datum, Ort der Erklärung
R. S. Kinkead III, Generaldirektor
Rechtsverbindliche Unterschrift:
Société Nationale de Certification et d’ Homologation
11, route de Luxembourg
L-5230 Sandweller
Name & Anschrift der Anmeldebehörde:
mit einem GEMESSENEN Schallleistungspegel von
97 dB(A) und
einem GARANTIERTEN Schallleistungspegel von
105 dB(A)
with a MEASURED sound power level of 97 dB(A),
and
a GUARANTEED sound power level of 105 dB(A)
Name & address of notified body:
98/37/EC
89/336/EEC
2000/14/EC (gemäß Anhang VI „Interne
Fertigungskontrolle mit Begutachtung der
technischen Unterlagen und regelmäßiger Prüfung“)
den technischen Angaben der folgenden EURichtlinien und ihren derzeitigen Anhängen
entsprechen:
68 SR Triplex-Mäher und
68 DL Triplex-Mäher
mit 173 cm (68 inch) Schnittbreite
erklären, dass die folgenden Aufsitz-Spindelmäher:
98/37/EC
89/336/EEC
2000/14/EC (following Annex VI, “Internal Control of
Production with Assessment of Technical
Documentation and Periodical Checking”)
conform to the specifications of the following EU
Directives and their current amendments:
68 SR Triplex Mower, and
68 DL Triplex Mower
with 173 cm (68 inch) cutting width
Declare that the following riding reel (cylindrical)
lawn mowers:
National Mower Company
700 Raymond Avenue
St. Paul, Minnesota 55114, USA
Wir,
We,
National Mower Company
700 Raymond Avenue
St. Paul, Minnesota 55114, USA
KONFORMITÄTSERKLÄRUNG
DECLARATION OF CONFORMITY
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