ERNT-AQTX80 User’s Manual Mitsubishi General-Purpose Programmable Logic Controller Renewal Tool Conversion Adapter

ERNT-AQTX80 User’s Manual Mitsubishi General-Purpose Programmable Logic Controller Renewal Tool Conversion Adapter
Mitsubishi General-Purpose Programmable Logic
Controller Renewal Tool Conversion Adapter
Model
ERNT-AQTX80
User’s Manual
ERNT-AQTX80
Model
ERNT-AQTX80
50EM8547-B (0611)MEE
SAFETY PRECAUTIONS
(Always read these precautions prior to use.)
Before using this product, please read this manual carefully and pay full attention to safety to ensure that
the product is used correctly.
The precautions presented in this manual are concerned with this product only. For PLC system safety
precautions, refer to the user’s manual of the CPU module to be used.
In this manual, the safety precautions are ranked as “DANGER” and “CAUTION.”
DANGER
CAUTION
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or minor injury and/or property
damage.
Note that failure to observe the
CAUTION level instructions may lead to a serious consequence
according to the circumstances. Always follow the precautions of both levels because they are important
to personal safety.
Please keep this manual in an easy-to-access location for future reference, and be sure to provide the
manual to the end user.
Installation Precautions
CAUTION
Use the conversion adapter and conversion adapter anchor base in an environment of the
general specifications defined in the CPU module user’s manual. Failure to do so could lead to
electric shock, fire, malfunction or product failure or deterioration.
Do not come in direct contact with the conductive area of the conversion adapter. Doing so could
lead to system malfunction or failure.
Fully secure the conversion adapter and conversion adapter anchor base using the installation
screws, and tighten the installation screws securely within the specified torque range. Failure to
do so could cause the conversion adapter and anchor base to fall, resulting in conversion
adapter and conversion adapter anchor base damage.
Wiring Precautions
DANGER
Be sure to shut off all phases of the external power supply before performing installation or wiring
work. Failure to do so could result in electric shock or product damage.
If you want to energize and run the unit after completing the installation and wiring work, be sure
to close the terminal block cover attached to the MELSEC-A series terminal block. Failure to do
so could result in electric shock.
CAUTION
Properly wire the conversion adapter after verifying the rated voltage and terminal layout of the
input/output module to be used. Connecting a power supply with a different rating or improper
wiring could lead to fire or product failure.
Securely tighten the conversion adapter installation screws, conversion adapter anchor base
installation screws and MELSEC-A series terminal block installation screws within the specified
torque range. A loose screw may result in a short circuit, fire or malfunction. An excessively
tightened screw may result in screw or conversion adapter damage, causing the conversion
adapter to fall, a short circuit or product malfunction.
Do not allow foreign matter such as cuttings or wiring shavings to enter the conversion adapter or
module. Doing so could lead to fire, failure or malfunction.
Startup and Maintenance Precautions
DANGER
Do not touch the terminals during energization. Doing so could result in electric shock or
malfunction.
Be sure to shut off all phases of the external power supply before cleaning and retightening the
terminal screws. Failure to do so could lead to electric shock. Excessively tightened screws could
result in conversion adapter or input/output module damage, causing the conversion adapter to
fall, a short circuit or product malfunction.
CAUTION
Do not disassemble or modify the conversion adapter. Doing so could lead to failure,
malfunction, injury or fire.
The conversion adapter case is made of resin. Do not drop or apply excessive impact to the
case. Doing so could lead to conversion adapter damage.
Disposal Precautions
DANGER
When disposing of the product, treat it as industrial waste.
Related Manuals
Manual Title
MELSEC-Q Series
Building Block I/O Module
User’s Manual
Manual No.
(Model Code)
SH-080042
(13JL99)
Remarks
By Mitsubishi Electric Corporation
1. Overview
This manual describes the Mitsubishi general-purpose PLC renewal tool conversion adapter
(ERNT-AQTX80)
and
the
conversion
adapter
anchor
base
(sold
separately;
ERNT-AQF12/-AQF8/-AQF5/AQF3) that secures the bottom of the conversion adapter. The conversion
adapter is a product that converts the differences in MELSEC-A series and MELSEC-Q series pin
assignments.
Once you have opened the packaging, verify that it contains the following products.
Product
Quantity
Conversion adapter
1
Mounting bracket
1
Mounting bracket fixing screw (M3.5 x 6)
2
2. Conversion Adapter Product Specifications
Conversion Adapter
Model
A Series
Module Model
No. of
Connection
Points
Q Series Module
Model
Conversion Adapter
Weight (g)
ERNT-AQTX80
AX80
16 points
QX80
115
A Series
Terminal Block
TB1
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
TB13
TB14
TB15
TB16
TB17
TB18
TB19
TB20
Terminal
No.
TB1
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
TB13
TB14
TB15
TB16
TB17
TB18
TB19
TB20
Signal
Name
X00
X01
X02
X03
X04
X05
X06
X07
0V
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
0V
Open
Open
Terminal
No.
TB1
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
TB13
TB14
TB15
TB16
TB17
TB18
Conversion Adapter
Signal
Name
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
Open
COM
Q Series
Terminal Block
TB1
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
TB13
TB14
TB15
TB16
TB17
TB18
Input Module Specification Comparison Chart
MELSEC-A Series
MELSEC-Q Series
AX80
(Sink Type)
QX80
(Negative Common
Type)
16 points
16 points
Photocoupler isolation
Photocoupler isolation
Model
Specifications
No. of input points
Isolation method
Rated input voltage
12V DC
24V DC
24V DC
Rated input current
40mA
10mA
Approx. 4mA
ON voltage/current
OFF voltage/current
Input resistance
9.5V DC or more /
19V or more /
3mA or more
3mA or more
6V DC or less /
11V or less /
1.5mA or less
1.7mA or less
Approx. 2.4kΩ
Approx. 5.6kΩ
Response
OFF → ON
10ms or less
1/5/10/20/70ms or less
time
ON → OFF
10ms or less
1/5/10/20/70ms or less
55mA
50mA
(TYP. All points ON)
(TYP. All points ON)
Wiring method for common
8 points, 1 common
16 points, 1 common
External connection system
20-point terminal block
18-point terminal block
Internal current consumption
Note:
1.
A wiring change is required if the MELSEC-A series terminal numbers TB9, 18 have been
separated due to a change in the number of points per common from 8 points (2 circuits) to 16
points.
2.
When the rated input voltage used is 12V DC, the rated input voltage must be changed to 24V DC.
3.
For detailed specifications not stated in the Input Module Specification Comparison Chart and for
general specifications, refer to the user’s manual of the input module to be used. Those areas with
specifications that are different for the MELSEC-A series and MELSEC-Q series are subject to
specification restrictions upon replacement. Check the specifications of the connection device.
3. Products Required by the Conversion Adapter
(1)
Conversion Adapter Anchor Base (Sold Separately)
The conversion adapter anchor base secures the bottom of the conversion adapter and is required
for conversion adapter use. One anchor base is required per base.
Specifications
Conversion Adapter
Anchor Base Model
(2)
Type
Weight (g)
ERNT-AQF12
12-slot conversion adapter anchor base
590
ERNT-AQF8
8-slot conversion adapter anchor base
410
ERNT-AQF5
5-slot conversion adapter anchor base
275
ERNT-AQF3
3-slot conversion adapter anchor base
185
Base Adapter (Sold Separately)
The base adapter enables MELSEC-Q series installation using the installation holes of the
MELSEC-A series base unit. (Additional hole machining not required)
Specifications
MELSEC-Q Series Installable Conversion
Compliant Module
Adapter Anchor Base
Base Adapter Model
MELSEC-A Series
Compliant Module
ERNT-AQB38
A38B
Q312B
ERNT-AQF12
A38HB
Q38B
ERNT-AQF8
A68B
Q612B
ERNT-AQB68
Weight
(g)
970
930
Q68B
ERNT-AQB58
A58B
Q68B
ERNT-AQF8
870
ERNT-AQB35
A35B
Q38B
ERNT-AQF8
795
Q35B
ERNT-AQF5
ERNT-AQB65
A65B
790
Q68B
Q65B
Q55B
ERNT-AQB55
A55B
Q65B
ERNT-AQF5
655
ERNT-AQF3
675
Q55B
ERNT-AQB32
A32B
Q33B
ERNT-AQB62
A62B
Q63B
650
ERNT-AQB52
A52B
Q52B
Q52B
505
4. Mounting and Installation
4.1 Handling Precautions
(1)
Do not touch the terminals during energization. Doing so could result in electric shock or
malfunction.
(2)
Do not disassemble or modify the conversion adapter. Doing so could result in failure,
malfunction, injury or fire.
(3)
Do not come in direct contact with the conductive area of the conversion adapter. Doing so
could result in system malfunction or failure.
(4)
Fully secure the conversion adapter and conversion adapter anchor base using the
installation screws, and securely tighten the screws within the specified torque range.
Failure to do so could cause the conversion adapter and anchor base to fall, resulting in
conversion adapter and conversion adapter anchor base damage.
4.2 Use Precautions
Item
Wiring
I/O
Module width
dimension
Use Precautions
A wiring change is required if the COM terminals have been separated due to a
change in the number of points per common from 8 points (2 circuits) to 16 points.
Because the module width decreases (from 37.5mm to 27.4mm), the wiring area
decreases. Verification prior to installation is required.
MELSEC-Q series
MELSEC-A series
module
module
27.4
37.5
Depth
The depth increases. Verification prior to installation is required.
Q series module
+
A series module
Renewal tool
250
Conversion
adapter
Base adapter
Conversion adapter
anchor base
130
143.9
13.9mmUP(2.1mm)
The value in parentheses is the dimension when the base adapter is not used.
4.3 Installation Environment
For details of the installation environment, refer to the user’s manual of the CPU module to be used.
5. Part Names and Installation Method
Q series module
Mounting bracket (conversion adapter accessory)
Mounting bracket fixing screw
M3.5 x 6 (conversion adapter accessory)
2
2
3
2
Conversion adapter installation screw
M3 x 30
MELSEC-A series terminal
5
block installation screw
(M4)
6
Conversion adapter anchor base
5
Conversion adapter
MELSEC-A series
terminal block
Conversion adapter
bottom installation screw
M3 x 20
4
Conversion adapter anchor base installation screw
M4 x 8 (conversion adapter anchor base accessory)
6
5.1 Installation Method
[1]
Secure the conversion adapter anchor base to the base adapter or control panel using the
conversion adapter anchor base installation screws (M4 × 8) provided as an accessory.
(Two end locations)
[2]
Secure the mounting bracket to the Q series module using the mounting bracket fixing
screws [M3.5 × 6 (conversion adapter accessory); two upper/lower locations].
[3]
Mount the conversion adapter onto the mounting bracket.
[4]
Secure the conversion adapter using the conversion adapter bottom installation screw (M3 ×
20; 1 location).
[5]
Secure the conversion adapter using the conversion adapter installation screws (M3 × 30; 2
locations).
[6]
Secure the MELSEC-A series terminal block to the conversion adapter using the terminal
block installation screws (M4; two upper/lower locations).
5.2 Tightening Torque
Tighten the module installation screws to the specified torque below. An inappropriate tightening torque
could cause the product to fall or result in a short circuit, product failure or malfunction.
Screw Location
Tightening Torque Range
Conversion adapter anchor base installation screw (M4 screw)
139 to 189N・cm
Mounting bracket fixing screw (M3.5 screw)
68 to 92 N・cm
Conversion adapter bottom installation screw (M3 screw)
43 to 57 N・cm
Conversion adapter installation screw (M3 screw)
MELSEC-A series terminal block installation screw (M4 screw)
102 to 138 N・cm
6. Conversion Adapter Anchor Base Installation Method
To use the conversion adapter, a conversion adapter anchor base (ERNT-AQF12/-AQF8/-AQF5/AQF3)
is required.
Q Base Unit
Conversion Adapter
Anchor Base
Q312B Q38B Q35B Q33B
Q612B
Q68B Q65B Q63B Q55B Q52B
ERNT-AQF12
◎
×
×
×
◎
×
×
×
×
×
ERNT-AQF8
○
◎
×
×
○
◎
×
×
×
×
ERNT-AQF5
×
○
◎
×
×
○
◎
×
◎
×
ERNT-AQF3
×
×
×
◎
×
×
×
◎
×
◎
◎: Applicable
○: Applicable (with some restrictions*1)
×: Not applicable
*1: There are certain slots in which the conversion adapter cannot be installed. For example, the
conversion adapter cannot be installed in Slots 8 to 11 (4 slots) of the Q base unit when Q132B (Q
base unit) is used with ERNT-AQF8 (conversion adapter anchor base).
The machining of screw holes (M4 × 2 locations) used to install the conversion adapter anchor base,
such as described below, is required when a base adapter (sold separately) is not used.
(1)
With Main Base Unit Q312B, Q38B, Q35B or Q33B
Machine screw
holes (M4 x 2
locations) in
these locations
for conversion
adapter anchor
base installation.
118.5±0.2
CPU
ERNT-AQF**
94.8±0.2
A±0.2
Conversion
Adapter
Anchor Base
A
ERNT-AQF12
321.2
ERNT-AQF8
210
ERNT-AQF5
126.6
ERNT-AQF3
71
With Extension Base Unit Q612B, Q68B Q65B or Q63B
Machine screw
holes (M4 x 2
locations) in
these locations
for conversion
adapter anchor
base installation.
118.5±0.2
(2)
ERNT-AQF**
87.4±0.2
With Extension Base Unit Q55B
Machine screw
holes (M4 x 2
locations) in
these locations
for conversion
adapter anchor
base installation.
118.5±0.2
(3)
A±0.2
ERNT-AQF5
126.6±0.2
31.8±0.2
Conversion
Adapter
Anchor Base
A
ERNT-AQF12
321.2
ERNT-AQF8
210
ERNT-AQF5
126.6
ERNT-AQF3
71
With Extension Base Unit Q52B
Machine screw
holes (M4 x 2
locations) in
these locations
for conversion
adapter anchor
base installation.
118.5±0.2
(4)
ERNT-AQF3
4±0.2
71±0.2
Tips
Use of a base adapter (sold separately) eliminates the need for additional screw hole machining on the
control panel. (A base adapter is a product that enables MELSEC-Q series installation using the
MELSEC-A series installation holes.)
7. External Dimensions
7.1 Conversion Adapter
204
92
Mounting bracket
25.7
41.9
18.9
27.4
7.2 Conversion Adapter Anchor Base
A
B
20
27.8
98
C
Model
ERNT-AQF12
ERNT-AQF8
ERNT-AQF5
ERNT-AQF3
A
335.8
224.6
141.2
85.6
B
305.8
194.6
111.2
55.6
C
321.2
210
126.6
71
Product Warranty Details
Please confirm the following product warranty details prior to product use.
Gratis Warranty Terms and Gratis Warranty Range
If any fault or defect (hereinafter referred to as “Failure”) attributable to Mitsubishi Electric Engineering
Company Limited (hereinafter referred to as “MEE”) should occur within the gratis warranty period, MEE shall
repair the product free of charge via the distributor from whom you made your purchase.
Gratis Warranty Period
The gratis warranty period of this product shall be one (1) year from the date of purchase or delivery to
the designated place.
Note that after manufacture and shipment from MEE, the maximum distribution period shall be six (6)
months, and the gratis warranty period after manufacturing shall be limited to eighteen (18) months.
In addition, the gratis warranty period for repaired products shall not exceed the gratis warranty period
established prior to repair.
Gratis Warranty Range
The gratis warranty range shall be limited to normal use based on the usage conditions, methods and
environment, etc., defined by the terms and precautions, etc., given in the instruction manual, user’s
manual and caution labels on the product.
Warranty Period after Discontinuation of Production
(1)
(2)
MEE shall offer product repair services (fee applied) for seven (7) years after production of the product
has been discontinued. Discontinuation of production shall be reported via distributors.
Product supply (including spare parts) is not possible after production has been discontinued.
Exclusion of Opportunity Loss and Secondary Loss from Warranty Liability
Regardless of the gratis warranty period, MEE shall not be liable for compensation for damages arising from
causes not attributable to MEE, opportunity losses or lost profits incurred by the user due to Failures of MEE
products, damages or secondary damages arising from special circumstances, whether foreseen or
unforeseen by MEE, compensation for accidents, compensation for damages to products other than MEE
products, or compensation for other work carried out by the user.
Changes in Product Specifications
The specifications given in the catalogs, manuals and technical documents are subject to change without
notice.
This document is a new publication, effective October 2005. Specifications are subject to change without
notice. The standard price does not include consumption tax. Please note that consumption tax will be added
at the time of purchase. This manual was printed on recycled paper.
Developed November 2006
50EM8547-B
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