Order Number MAC0507002C1
Vacuum Cleaner
MC-V5210-00
Specifications are subject to change without notice for further improvement.
© 2005 PANASONIC HOME APPLIANCES
COMPANY OF NORTH AMERICA, DIVISION
OF PANASONIC CORPORATION OF NORTH
AMERICA. All rights reserved. Unauthorized copying and distribution is a violation of law.
1 WIRING DIAGRAM AND DRAWING
1.1.
Wiring Diagram
1.2.
PICTORIAL DIAGRAM
NOTE:
For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
2
2 EXPLODED VIEW AND PARTS LIST
2.1.
Body
2.1.1.
Exploded View
3
2.1.2.
Parts List (Body)
51
52
53
54
46
47
48
49
50
41
42
43
44
45
36
37
38
39
40
31
32
33
34
35
26
27
28
29
30
21
22
23
24
25
16
17
18
19
20
Ref. No.
Part No.
3
4
1
2
5
AC88KCUDZV07
AMC98E-V000U
AC94EAPNZY02
AMC-1CTCE23
AC66KV01V06
Part Name & Description
Dust Container Machined
Switch ON/OFF
Power Cord
Wire Nut
Packing Dust Container
11
12
13
14
15
8
9
6
7
10
AC03EV06V06
AC73KV0ZV06
AXTN4+16BFY
AMC73B-V00
AMP21B-170
AMC32K-V00
AC37KAAEZ00
AMC01C-V00U
AC16CUSZ00
AC74SUSZ00
Switch Cover
Packing Switch Cover
Switch Cover Screw
Screw Handle
Nut Handle Screw
Supporter Filter
HEPA Filter Secondary
Wheel
Roller Shaft
Wheel Stopper
AXWG6E115FY Washer
AC16KBYTZ000 Dust Bag
AXTN4+45BFY
AC02HYUZV06
AXTN4+16BFY
AC37GTEZ0U
AMC-1CTCE23
Screw Hose Holder
Cover Inlet
Screw Inlet
AC99FCUDZV07 Motor Case
AMC02L-V00 Packing Rear Cover
AC19FJPZV06
AXTN4+20BFY
AC92FAPNZ00
Packing Motor Case
Screw Motor Case
Fan Motor
AC38HAPNZU00 Cover Cap
AXYN4+E10FFY Screw Ground
AC99GAMMZ00 Noise Suppressor
AC03FAFYZ00 Motor Support Rear
AMC02F-E00 Motor Support Front
Wirecord
Wire Nut
AC64BATNZ00 Handle
AC99WARGZ00 Motor Lead Assembly
AC60KCMYZU03 Dust Cover
AC84PJPZV06
AC23PJPZV07
AMC596-702
AC69KJMZV06
AC70KJMZ00
Stretch Hose
Hose Holder
Tie Cable
Motor Protector
Protector Spring Silver
AC18MJMZV06
AC68KJMZV06
Protector Support
Protector Case
AC51E4GZU01 Rubber Protector
AXWE10J223FE Flat Washer
AC06WAPNZ00 Cord Retainer
AC61LAGMZ00
AC53RJPZV07
AC60RZFZVU6
AC88RYUZV06
AC40PJP1V06
Packing
Hose Hook
Crevice Tool
Dusting Brush
Wand Extension
AC70PJPZV07
AXTN4+16BFY
Wand Holder
Screw Tool Holder
AC95BATNZV07 Handle Assembly
AC25SAFYZ00 Motor Flange
1
1
1
3
1
1
1
1
3
1
1
4
1
1
1
1
1
2
1
2
2
1
1
1
2
2
1
1
1
1
Quantity
1
4
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Includes items 38, 45 and 46
Includes item 38 and 46
Includes items 38, 44 and 46
Shipped 10 per package
Includes item 38 and 46
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Includes items 18, 33, 37
4
2.2.
Nozzle Housing
2.2.1.
Exploded View
5
2.2.2.
Parts List (
Nozzle Housing)
31
32
33
34
35
26
27
28
29
30
21
22
23
24
25
16
17
18
19
20
36
37
38
11
12
13
14
15
8
9
6
7
10
Ref. No Part No.
3
4
1
2
5
AC01ACUDZUU3
AC10ACRSZV07
AC21HCRSZU03
AMC25S-V00
AC34PAJDZV06
Part Name & Description
Nozzle Housing
Furniture Guard
Window
Plastic Shaft
Nozzle Hose
AC43AAFY200
AXTN4+16BFY
AC47A2VZV07
AC58AAFVZ00
AMC51A-2V0
AC11S2VZW00
AC62FAVGZ00
AC28SJPZ00
Bracket Assembly
Screw
Pedal
Spring (Pedal)
Shaft (Pedal)
Belt Cover Assembly
Belt Cover Washer
AC02ACRSZW0H Body (Upper)
AC12ACRSZW0H Cap (Body)
1
1
1
4
1
1
2
Belt 1
1
1
Quantity
1
1
1
1
1
AMC68A-V30
AC16CNXZ00
AMC68N-V30K
AC70NYUZ00
AMC39A-2V0
AC92SBVNZ000
AXTN4+10BFY
AC41SBVNZ000
AC56RBYYZ000
AC23FBVNZ000
AC74SBVNZ000
AC34SBYYZ000
Screws
AC90QNGZV06 Wheel
Shaft (Wheel)
AC91ACRSZ000 Lower Plate Assembly
Latch (Lower Plate)
Spring (Stop Latch)
AC74ACRSZ000 Packing (Lower Plate)
AC74ACRSZ000 Packing (Lower Plate)
Packing (Lower Plate)
Agitator Assembly
Screw
AC82ACRRZV07 Agitator Holder
AC85RBFT0000 Brush Set
AC29SBVNZ000 Agitator Pulley
Agitator Holder
AC44KBVNZ000 Washer
AC96DBVNZ000 End Cap (Right)
AC97DBVNZ000 End Cap (Left)
AC57RBVNZ000 Agitator Shaft
Brush Holder
E-Clip
Spacer
Spacer (Brushes)
1
1
2
1
1
1
1
1
1
1
1
1
3
1
3
2
1
1
2
1
2
2
2
Remarks
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Includes items 29, 30 and 31
Shipped 10 per package
Shipped 10 per package
6
2.3.
Packing Material
2.3.1.
Exploded View
2.3.2.
Parts List
Ref. No. Part No.
1 AC61ZCCAZ000
Part Name & Description
Packaging Assembly
2 AC01ZCUDZ000 Operating Instructions
Quantity
1
1
Remarks
Includes 1 and items a-g
7
3 REPLACEMENT INSTRUCTIONS
3.1.
Lower Plate Replacement
3.1.1.
Removal
1. Before servicing any parts, disconnect vacuum from electrical outlet.
2. Place paper under nozzle whenever lower plate is removed to protect floor.
3. Place handle in upright position and turn vacuum over to expose lower plate.
3.2.
Belt Replacement
3.2.1.
Removal
1. Remove lower plate.
2. Lift rear belt cover and remove agitator holder.
3. Remove agitator by carefully lifting out.
4. Remove worn or broken belt.
4. Release lower plate by pressing two (2) latches inward.
5. Remove lower plate and remove any residue that may exist in belt area.
3.1.2.
Installation
1. Close the rear belt cover.
2. Hook the front of the lower plate into the slots on the front of the nozzle housing. Press the lower plate down into place.
3. Fasten the lower plate by pushing the two (2) latches outward.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
5. Clean agitator.
3.2.2.
Installation
1. Loop new belt (Panasonic Type UB8 only) around motor shaft and agitator pulley; see illustration for correct belt routing.
8
2. Reinstall agitator back into nozzle housing grooves.
3. Close rear belt cover and reinstall agitator holder.
4. After reinstalling the agitator, turn it by hand to make sure that belt is not twisted or pinched and that all rotating parts turn freely.
5. Reinstall lower plate.
3.3.
Agitator Assembly
Replacement
.
3.3.1.
Removal
1. The brushes are replaceable separately. When the brushes need replacing, the agitator assembly will have to be removed.
2. Remove the lower plate as outlined in the LOWER
PLATE REPLACEMENT section.
3. Remove the agitator assembly as outlined in the BELT
REPLACEMENT section.
3.3.2.
Installation
1. Place the belt around the motor shaft.
3.4.
Brush Replacement
1. The agitator brushes should be replaced when the brushes are worn. Brushes should be checked by holding a card across the lower plate. If the bristles on the agitator assembly do not touch the card you should replace all the brushes for best cleaning results.
2. Start the new agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot. The small tabs should be aligned with the nozzle and the other against the lower plate. This will hold the agitator in place and leave both hands free to place enough tension on the belt to allow that side of the agitator to return to the nozzle housing slot.
3. Place the belt around the agitator pulley on the agitator assembly.
4. Use both hands to pull the belt tight, slide the agitator assembly firmly into the slots on each end of the nozzle housing.
5. Rotate the agitator assembly by hand to insure nothing rubs and to check for correct assembly.
6. Replace the lower plate as outlined in the LOWER PLATE
REMOVAL/INSTALLATION section.
3.4.1.
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REPLACEMENT section.
2. Remove the agitator assembly as outlined in the BELT
REPLACMENT section.
3. The agitator assembly may now be disassembled and the brushes replaced.
4. Carefully remove the E-clip from the agitator shaft, do not misplace. Remove the right brush support. Pull the agitator shaft out of the opposite end of the.
5. Pull or pry out the agitator pulley and agitator holder.
6. Push each brush out of the agitator.
9
6. Lift up on the nozzle housing, plastic shaft side first.
7. Install new brushes by reversing procedure.
8. Reinstall agitator holder and agitator pulley completely.
9. Reinstall the agitator shaft, end cap and E-clip.
10. Position belt over agitator pulley on the agitator.
11. Reinstall agitator and lower plate.
3.5.
Nozzle Housing Replacement
3.5.1.
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REMOVAL/INSTALLATION section.
2. Remove agitator assembly as outlined in the respective sections.
3. Remove upper body by removing four (4) screws.
7. The nozzle housing can now be easily rotated from the motor shaft.
NOTE: If the motor case cover is removed, DO NOT turn vacuum over as the motor may fall out.
3.5.2.
Installation
1. Fit the nozzle from the motor shaft side first, and rotate it into place on the dust container as illustrated.
2. Slide the plastic shaft through the nozzle housing and into the dust container. Make sure that the slot on the bottom of the plastic shaft is down and fitted onto the projection.
3. Re-install the motor case. Be carefull not to over tighten the four (4) motor case screws.
4. Carefully turn vacuum cleaner over.
5. Install belt, agitator assembly, and the lower plate according to the respective instructions.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
4. Remove nozzle hose from upper body.
5. Carefully turn vacuum over. Remove motor case by removing four (4) screws.
10
3.6.
Power Cord / On-Off Switch
Replacement
3.6.1.
Removal
1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, on-off switch and wire cord.
2. Remove the flat washer and cord retainer. Remove the wire connections, and wire tie, if present.
3. Remove the on-off switch (for on-off switch replacement) by depressing the retaining tabs while pushing up and out of the dust cpntainer at the same time.
4. Pull the power cord out of the dust container (for power cord replacement).
3.6.2.
Installation
1. Insert the new power cord (power cord replacement only) into the dust container as far as necessary in order to secure the power cord. The proper location is approximately one and one eighth inches/thirty millimeters (1 1/
8”/30 mm) of new power cord outer jacket extending past the cord retainer. Attach wires with wire connectors according to the wiring diagram in the front of this manual.
2. For switch replacement only, insert the new ON/OFF switch facing toward you, into the dust container until secured by the retaining tabs. Use a wire tie in the location illustrated taking care not to overtighten it. Tuck the wire connectors back into the dust container as illustrated in the close-up view.
3.7.
Thermal Overload
Replacement
3.7.1.
Removal
1. Remove motor, as shown in motor replacement section.
2. Remove wire nut from the lead wire that contains the thermal protector. Remove old thermal protector and replace with new thermal protector. Reconnect wire nut to thermal overload. Replace lead wire containing protector wires back into the groove.
3.7.2.
Installation
1. Place the motor back into the dust container, following the instructions given in the motor replacement section.
3.8.
Motor Replacement
3.8.1.
Removal
1. Remove the dust cover by grasping the top near the onoff switch and pulling sharply out toward you.
2. Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle housing as instructed in the respective removal sections.
3. Turn the vacuum over to the front side.
4. Remove the four (4) screws from the motor case and then remove the motor case.
5. Disconnect the motor leads and remove the motor.
Remove the motor support rubber (rear), noise suppressor, flange and the motor support rubber (front). Place these items on the new motor.
3. Ensure that the insulator packing is installed correctly.
4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE
A POWER SCREWDRIVER TO SECURE THE COVER.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
11
3.8.2.
Installation
1. Place the motor back into the dust compartment with motor flange positioned as illustrated.
2. Rewire per the Pictorial Diagram.
3. Replace the motor case and the four (4) screws.
4. Turn the vacuum back over and replace the plastic shaft, nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.
12
