Installation and Assembly Manual:
PRG Precision Gear Projector Mount
Models: PRG-1, PRG-1S, PRG-1W
Features:
• ImageLock TM alignment prevents picture sag or drift
• Exclusive aluminum track quick release
C US
This product is intended for use with UL
Listed products and must be installed by a qualifi ed professional installer.
Maximum UL Load Capacity:
50 lb (22.7 kg)
2300 White Oak Circle • Aurora, Il 60502 • (800) 865-2112 • Fax: (800)359-6500 • www.peerlessmounts.com
ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11
NOTE: Read entire instruction sheet before you start installation and assembly.
WARNING
• Do not begin to install your Peerless product until you have read and understood the instructions and warnings contained in this Installation Sheet. If you have any questions regarding any of the instructions or warnings, please call Peerless customer care at 1-800-865-2112.
• This product should only be installed by someone of good mechanical aptitude, has experience with basic building construction, and fully understands these instructions.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Never exceed the Maximum UL Load Capacity. See page 1.
• If mounting to wood joist ceilings, make sure that mounting screws are anchored into the center of the joist. Use of an "edge to edge" stud fi nder is highly recommended.
• Always use an assistant or mechanical lifting equipment to safely lift and position equipment.
• Tighten screws fi rmly, but do not overtighten. Overtightening can damage the items, greatly reducing their holding power.
• This product is intended for indoor use only. Use of this product outdoors could lead to product failure and personal injury.
• This product was designed and intended to be mounted to the following supporting surfaces checked below with the hardware included in this product as specifi ed in the installation sheet. To mount this product to an alternative supporting surface, contact Peerless customer care at 1 800 865-2112.
• This product was designed to be installed on the following ceiling construction only;
CEILING CONSTRUCTION ADDITIONAL HARDWARE REQUIRED
Brick
Other or unsure?
Contact Customer Service (Not Evaluated by UL)
Contact Customer Service (Not Evaluated by UL)
Tools Needed for Assembly
• stud fi nder ("edge to edge" stud fi nder is recommended)
• phillips screwdriver
• drill
• 5/16" bit for concrete surface
• 5/32" bit for wood studs
• level
Table of Contents
Parts List............................................................................................................................................................................ 3
Installation to Extension Columns / Ceiling Plate .............................................................................................................. 4
Installation to Wood Joist Ceilings ..................................................................................................................................... 5
Installation to Concrete Ceilings ........................................................................................................................................ 6
Installation to Threaded Rods ............................................................................................................................................ 7
Attaching Adapter Plate to Projector.................................................................................................................................. 8
Attaching Adapter Plate to Projector Mount....................................................................................................................... 9
Cable Management ......................................................................................................................................................... 10
Projector Alignment ......................................................................................................................................................... 11
Accessories ............................................................................................................................................................... 12, 13
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Before you start check the parts list to insure all of the parts shown are included.
Parts List
Description
A projector mount assembly
B 4 mm security allen wrench
C #10-32 x 3/8" serrated washer head socket pin screw
D #10-32 x 1/4" socket pin screw
E flat washer
F #14 x 2-1/2 phillips hex head wood screw
G concrete anchor
H 2 mm security allen wrench
I connection block
A
PRG-1
Qty.
Part #
1 055-1968
1 560-9646
2 520-1151
1 520-1196
2 540-1078
PRG-1S
Part #
055-4968
560-9646
520-2151
520-2196
540-1078
PRG-1W
Part #
055-2968
560-9646
520-2151
520-2196
540-1078
2 5S1-015-C03 5S1-015-C04 5S1-015-C04
2 590-0320 590-0320 590-0320
1 560-1097
1 580-1065
560-1097
580-4065
560-1097
580-4065
B
I
C D E
NOTE: Actual parts may appear slightly different than illustrated.
F G H
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Installation to Extension Column / Ceiling Plate
1
NOTE: Refer to accompanying instructions with ceiling plates (sold separately) for installing these models to ceiling.
Screw projector mount assembly (A) onto extension column as shown in fi gure 1.1. Tighten swivel stop screw against extension column, fl ush mount tube or reducer using 4mm security allen wrench (B) as shown in fi gure
1.2.
NOTE: Swivel stop screw is used to jam against threads of extension column, fl ush mount tube or reducer to prevent any excess movement of projector mount assembly (A). Do not overtighten screw; overtightening screw will damage threads making it diffi cult to separate products.
Skip to step 5.
1-1/2" EXTENSION COLUMN
(SOLD SEPARATELY)
(UL LISTED EXT OR AEC SERIES)
A ARROW
INDICATES FRONT
OF MOUNT fi g. 1.1
CMJ 455
(SOLD SEPARATELY)
SWIVEL STOP SCREW
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fi g. 1.2
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Installation To Wood Joist Ceilings
2
WARNING
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Tighten wood screws so that projector mount assembly is fi rmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
• Make sure that mounting screws are anchored into the center of the stud. The use of an "edge to edge" stud fi nder is highly recommended.
• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs.
Installers are responsible to provide hardware for other types of mounting situations (Not Evaluated by UL).
Place projector mount assembly (A) on ceiling as a template and mark the center of the two mounting holes.
Make sure that the mounting holes are in the center of the wood joist. Drill two 5/32" (4mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) with two #14 x 2-1/2" (6mm x 65mm) wood screws (F) and two fl at washers (E) as shown in fi gure 2.1 or fi gure 2.2 depending on joist orientation.
NOTE: Mounting slots on projector mount assembly allow for 30° (±15°) of swivel adjustment before fully securing wood screws.
Tighten wood screws (F) using 3/8" (10mm) socket wrench, phillips screwdriver or 10mm open end wrench until projector mount assembly (A) is fi rmly attached.
Skip to step 5.
WOOD JOIST
WOOD JOIST
ARROW ON TOP OF
PROJECTOR MOUNT
ASSEMBLY INDICATES
FRONT OF MOUNT
A A
E
F fi g. 2.1
E
F fi g. 2.2
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Installation to Concrete Ceilings
WARNING
• Concrete must be 2000 psi density minimum. Lighter density concrete may not hold concrete anchor.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
1
Place projector mount assembly (A) on ceiling as a template and mark the center of the two mounting holes. Drill two 5/16" (8mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) using two concrete anchors (G), two fl at washers (E), and two #14 x
2-1/2" wood screws (F) as shown in Illustration A and 1, 2 and 3).
NOTE: Mounting slots on projector mount assembly allow for 30° (±15°) of swivel adjustment before fully securing wood screws.
Tighten wood screws (F) using 3/8" (10mm) socket or open end wrench or phillips screwdriver until projector mount assembly (A) is fi rmly attached.
1
Drill holes and insert anchors (G).
2
A
G concrete surface
F G
Place plate (A) over anchors (G) and secure with screws (F).
3
WARNING
• Tighten wood screws fi rmly, but do not overtighten.
Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in • lb (9 N.M.).
Tighten all fasteners.
WARNING
• Always attach concrete anchors directly to loadbearing concrete.
• Never attach concrete anchors to concrete covered with plaster, drywall, or other fi nishing material.
If mounting to concrete surfaces covered with a fi nishing surface is unavoidable (not evaluated by
UL), the fi nishing surface must be counterbored as shown below. Be sure concrete anchors do not pull away from concrete when tightening screws. If plaster/drywall is thicker than 5/8", custom fasteners must be supplied by installer (not evaluated by UL).
INCORRECT concrete A
CORRECT concrete
A
G
A
F plaster/ dry wall plaster/ dry wall
CONCRETE CEILING
Illustration A
ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11
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6 of 13
E
ARROW ON TOP
OF PROJECTOR
MOUNT ASSEMBLY
INDICATES FRONT
OF MOUNT
Installation to Threaded Rod
(Not evaluated by UL - Professional installation only)
4
Thread two 1/4-20 hex thin nylon-insert locknuts (not included) on two 1/4-20 threaded rods (not included) to the desired height of projector mount assembly. Attach projector mount assembly (A) to the two 1/4-20 threaded rods using two 1/4-20 hex thin nylon-insert locknuts as shown in fi gure 4.1 or fi gure 4.2.
1/4-20 THREADED
ROD (NOT INCLUDED)
1/4-20 THREADED
ROD (NOT INCLUDED)
1/4-20 HEX THIN
NYLON-INSERT
LOCKNUT
(NOT INCLUDED)
1/4-20 HEX THIN
NYLON-INSERT
LOCKNUT
(NOT INCLUDED)
A
ARROW
INDICATES FRONT
OF MOUNT
A
ARROW
INDICATES
FRONT OF
MOUNT fi g. 4.1
1/4-20 HEX THIN
NYLON-INSERT
LOCKNUT
(NOT INCLUDED)
1/4-20 HEX THIN NYLON-
INSERT LOCKNUT
(NOT INCLUDED) fi g. 4.2
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Attaching Adapter Plate to Projector
CAUTION
• It is the responsibility of the installer to ensure that the projector is properly ventilated.
5
Installing Dedicated PAP Series
Adapter Plate (sold separately)
NOTE: The projector dedicated adapter plate you are installing may differ in appearance from the sample illustrated in fi gure 5.1.
Align shoulder of connection block (I) opposite notch of adapter plate. Attach dedicated adapter plate to connection block (I) using two #10-32 x
3/8" serrated washer head socket pin screws (C) as shown in fi gure 5.1.
NOTE: For PAP 35, PAP 40, and PAP 45 adapter plates, use two #10-32 x 3/4" screws provided with adapter plate in place of screws (C).
NOTE: Attach dedicated adapter plate to projector (see PAP instructions) before proceeding to step 6.
NOTCH INDICATES
FRONT OF PROJECTOR
I
SHOULDER
DEDICATED
ADAPTER PLATE
(SOLD SEPARATELY)
C fi g. 5.1
I
SHOULDER
5
Installing PAP-UNV Adapter Plate (sold separately)
Align shoulder on connection block (I) opposite notch in adapter plate. Attach PAP-UNV adapter plate to connection block (I) using two #10-32 x
3/8" serrated washer head socket pin screws (C) as shown in fi gure 5.2.
NOTE: Attach PAP-UNV adapter plate to projector (see PAP-UNV instructions) before proceeding to step 6.
NOTCH INDICATES
FRONT OF
PROJECTOR
PAP-UNV
ADAPTER PLATE
(SOLD SEPARATELY) fi g. 5.2
C
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Attaching Adapter Plate to Projector Mount
6
WARNING
• Do not lift more weight than you can handle. Use additional man power or mechanical lifting equipment to safely handle placement of the projector.
Slide connection block (I) with projector into projector mount assembly (A) as shown. Tighten captive screw to secure projector to projector mount assembly (A).
ARROW INDICATES
FRONT OF MOUNT
A I
CAPTIVE SCREW
7
IMPORTANT: For security installations, insert one #10-32 x 1/4" socket pin screw (D) through projector mount assembly (A) and into connection block (I) as shown. Tighten screw using 4mm security allen wrench (B).
D
A I
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Cable Management
8
To make an opening to route cables through projector mount assembly, adjust projector mount assembly to full upward tilt position by turning knob for tilt adjustment as shown in fi gure 8.2.
Left or right roll position can be adjusted if more space is required.
NOTE: Be certain tamper resistant screws are not engaged before making adjustments (see step 9).
Route cables through top of extension column as shown in fi gure 8.1 and fi gure 8.2.
NOTE: A method for assisting cables through extension column may be required (example: string tied to connector to help pull through extension column).
Route cables through projector mount assembly as shown in fi gure 8.2 and connect to projector.
fi g. 8.1
CABLES WITH COMBINATION
OF VGA CONNECTOR
AND RCA PLUGS
NOTE: INNER DIAMETER OF
EXTENSION COLUMN MAY NOT
ALLOW PASSAGE FOR ALL
CONNECTOR TYPES.
BEND WIRES OF RCA
PLUGS IN OPPOSITE
DIRECTION
CABLE
CONNECTOR
ROUTE
CONNECTOR
THROUGH
FIRST
INNER
DIAMETER OF
EXTENSION
COLUMN
DO NOT
CRIMP
WIRES fi g. 8.2
EXTENSION COLUMN
KNOB
FOR ROLL
ADJUSTMENT
OPENING
FOR ROUTING
CABLES
KNOB FOR TILT ADJUSTMENT
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Projector Alignment
9
To adjust yaw (swivel) for threaded rod mounting applications: Loosen locknuts on threaded rods
(step 5), until projector mount can be rotated. Rotate mount to desired position and retighten locknuts.
To adjust yaw (swivel) for extension column applications: Loosen screw on projector mount assembly (A) indicated below until projector mount can be rotated. Rotate mount to desired position and retighten screw.
To adjust pitch (forward and backward tilt): Turn knob on back of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn.
To adjust roll (side to side tilt): Turn knob on side of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn.
ARROW INDICATES
FRONT OF MOUNT
A KNOB FOR PITCH
ADJUSTMENT
BACK OF MOUNT
SCREW FOR YAW (SWIVEL)
STOP (REFER TO STEP 1,
INSTALLATION TO EXTENSION
COLUMNS, FIG. 1.2)
KNOB FOR ROLL
ADJUSTMENT
9-1
To prevent tampering with the pitch and roll adjustments: Tighten the two tamper resistant security screws on the projector mount assembly using 4mm security allen wrench (B) to lock the pitch and roll adjustments as shown below.
NOTE: Tighten screws fi rmly, but do not overtighten. Overtightening can damage the mount.
CAUTION
• Do not adjust pitch or roll while tamper resistant security screws are fully engaged.
• Loosen the two tamper resistant security screws one complete turn before adjusting the projector mount assembly or damage may occur.
TO LOCK ROLL TIGHTEN
TAMPER RESISTANT
SECURITY SCREW
TO LOCK PITCH TIGHTEN
TAMPER RESISTANT
SECURITY SCREW
FRONT VIEW
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SIDE VIEW
ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11
For customer care call 1-800-865-2112 or 708-865-8870.
PRG Series Projector Mount Accessories
Ceiling Plates
Truss Ceiling Adapter
M
ODEL
: ACC 557*
M
AX
L
OAD
: 250 lbs. (113.4 kg.)
C
OLOR
: Black
• Attaches to a square, round, rectangular, or I-Beam truss up to 3" in diameter
Unistrut ® Adapter
M
ODEL
: ACC 550
M
AX
L
OAD
: 250 lbs. (113.4 kg.)
C
OLOR
: Black
• Designed for use with
1 5/8" x 1 5/8" 12 gauge Unistrut
R
Escutcheon Ring
M
ODEL
: ACC 640
• Covers hole where extension column passes through ceiling
• Hinged ring wraps around extension column
• Included with CMJ 500
New!
Lightweight Cathedral
Ceiling Plate
M
ODEL
: ACC 912*
M
AX
L
OAD
: 60 lbs. (27.2 kg.)
C
OLOR
: Black
• Designed specifically for projectors
• Allows a projector to be mounted on an angled ceiling
New!
Lightweight Adjustable
Suspended Ceiling Kit
M
ODEL
: CMJ 500
M
AX
L
OAD
: 60 lbs. (27.2 kg.)
C
OLOR
: White
• Mounts above 2’ x 4’ or 2’ x 2’ false ceiling tile
• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes
• Offers unlimited adjustment for projector placement
R
Round Ceiling Plate
M
ODEL
:
ACC570(S)(W)
C
OLOR
: Black, silver or white
M
AX
L
OAD
: 150 lb (68 kg)
S
HIP
W
EIGHT
: 1.7 lb (.8 kg)
• Designed for finished or structural ceilings (wood or concrete)
• Features a cord management
Lightweight Suspended Ceiling Kit
M
ODEL
: CMJ 455
M
AX
L
OAD
: 50 lbs. (22.7 kg.)
C
OLOR
: White
• Five different projector mount attachment points
• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes
• May either replace a 2’ x 2’ false
R ceiling tile or mount above an existing
2’ x 2’ or 2’ x 4’ ceiling tile
Unistrut or Structural
Ceiling Plates
M
ODELS
:
CMJ 300*, CMJ 310*
M
AX
L
OAD
:
250 lbs. (113.4 kg.)
C
OLOR
: Black
Unistrut
Ceiling plate
• CMJ 300 is a 4" x 4" ceiling plate
• CMJ 310 is a 8" x 8" ceiling plate
• Designed for a Unistrut ceiling
(1 5/8" x 1 5/8" 12 gauge Unistrut) or a solid structural ceiling
(mounting hardware not included)
Anti-Vibration Ceiling Plates
M
ODELS
:
ACC 840*, ACC 845*
M
AX
L
OAD
: 60 lbs. (27.2 kg.)
C
OLOR
: Black
• ACC 840 was designed for a structural ceiling (wood only)
• ACC 845 was designed for a Unistrut ceiling (1 5/8" x 1 5/8"
12 gauge Unistrut)
• Reduces unwanted vibrations that may cause internal damage to the equipment and/or cause the screen image to vibrate
• Features two cord management access holes
• Patent pending
R
I-Beam Clamps
M
ODELS
:
ACC 558, ACC 559
M
AX
L
OAD
: 250 lbs. (113.4 kg.)
C
OLOR
: Black
• ACC 558 clamps onto 4"-8" I-Beam
• ACC 559 clamps onto 7"-12" I-Beam
R
Accessory Pack for CMJ 455
M
ODEL
: ACC 455*
This pack includes 4 hanger brackets and
4 hanger clamps for additional stability. For use with model CMJ 455.
*
= Not UL Listed
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PRG Series Projector Mount Accessories
Cord Management
Cord Wrap
M
ODELS
: ACC 852(W)(S)*
C
OLOR
: Black, White, or Silver
• Includes, four, 2' sections
• Designed to externally route cords along the outside of an 1/2" extension column
• Sections can be stacked to create longer lengths or cut to desired length
Extension Columns
Fixed Length 1 1/2"
Extension Columns
C
OLOR
: Black
MODEL Drop Length Ship Weight
EXT 006 8" (20 cm)
EXT 018 20" (51 cm)
EXT 101 14" (36 cm)
EXT 102 26" (66 cm)
EXT 103 38" (97 cm)
EXT 104 50" (127cm)
EXT 105 62" (158 cm)
EXT 106 74" (188 cm)
EXT 107 86" (219 cm)
EXT 108 98" (249 cm)
EXT 109 110" (279 cm)
EXT 110 122" (310 cm)
2.5 lbs
5 lbs (2.27 kg)
3.5 lbs
29 lbs
(1.13 kg)
(1.59 kg)
6 lbs (2.72 kg)
9.25 lbs (4.2 kg)
12 lbs (5.44 kg)
14.75 lbs (6.69 kg)
18 lbs (8.16 kg)
20.75 lbs (9.41 kg)
23.25 lbs (10.55 kg)
26.5 lbs (12.02 kg)
(13.15 kg)
R
Adjustable Length 1 1/2"
Extension Columns
C
OLOR
: Black
MODEL Drop Length Ship Weight
ADJ 006009 8"-11"
ADJ 012018 14"-20"
ADJ 018024 20"-26"
ADJ 0203
ADJ 0305
26"-38"
38"-62"
ADJ 0406
ADJ 0507
ADJ 0608
ADJ 0709
ADJ 0810
ADJ 0911
ADJ 1012
50"-74"
62"-86"
74"-98"
86"-110"
98"-122"
110"-134"
122"-146"
4 lbs. (1.81 kg)
4.75 lbs.
6.25 lbs.
(2.15 kg)
(2.83 kg)
8 lbs. (3.63 kg)
13.5 lbs. (6.12 kg)
16.25 lbs. (7.37 kg)
18.5 lbs. (8.39 kg)
21.75 lbs. (9.87 kg)
24.5 lbs. (11.11 kg)
27 lbs. (12.25 kg)
29 lbs. (13.15 kg)
31 lbs. (14.06 kg)
R
Security Accessories
Armor Lock TM Plus Security Cables
M
ODEL
: ACC 020*
• With security lock
• For use with projectors that have a built-in security slot
Extension Column
Stabilizer Kit
M
ODEL
: ACC 050*
C
OLOR
: Black
• Can be used to reduce unwanted swaying that may occur with extension column installations
• Includes a hose clamp, two stabilizer column supports,
& hardware for mounting to wood joists
• For use with extension columns over 21"
Side-To-Side Adjuster
M
ODEL
: ACC 830*
C
OLOR
: Black
• Provides 4" of radial adjustment side to side
• Includes Flush Mount
Tube, EXT 002
Extension column
Side to side adjuster
M
ODEL
: ACC 021*
• With 1/4" security cable and fasteners
• Includes adhesive for non-fastener applica tions
Additional Projector
Mount Accessories
ALLIGATOR ®
Concrete Anchors
M
ODELS
: ACC 203, 204
• ACC 203 contains 3 anchors
• ACC 204 contains 4 anchors
• Used for attachment to concrete, concrete block, or brick
• Used in conjunction with wood screws (supplied with projector mount and/or ceiling plate)
• Expands in length and binds to the contours of the hole and the screw
R
Extension Column Connector with Cord Management
M
ODEL
: ACC800, ACC850(S)
C
OLOR
: ACC800 Black
ACC850 Black or Silver
• 1-1/2" access hole for internal cord management
• Unit has 1-1/2"-11.5 NPT fitting for attachment of extension column
• Security screws included
• ACC800: One male and one female connection to provide internal cord management between extension column and mount or ceiling plate
• ACC850: Two female connectors to join two extension columns to create maximum length of 20’
Extension Column
Connector
M
ODEL
: ACC 109*
C
OLOR
: Black
• Can be used to join two
1-1/2" extension columns to create a maximum length of 20’
• Secures to columns with
Armor Lock TM Security s c r e w s ACC850
ACC800
*
= Not UL Listed
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© 2008, Peerless Industries, Inc. All rights reserved.
All other brand and product names are trademarks or registered trademarks of their respective owners.
