Poulan C38D grass catcher Owner's manual
Below you will find brief information for grass catcher C38D. The grass catcher C38D is designed to collect grass clippings and debris. It has two containers for easy disposal and a chute system for efficient operation. It also features a dump bag indicator to let you know when the containers are full. The grass catcher is compatible with 38 inch mowers and is easy to install and operate.
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O WNER’S MAN U AL
Model No. C38D
Product No. 954 14 00-50
38 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Re spon si bil i ties
• Repair Parts
140603 Rev. 6 8.19.03 rad
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
•
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
•
Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of
Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a Grass Catcher. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/ department. They have com pe tent, well trained tech ni cians and the prop er tools to service or repair this unit.
Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
BAG OF PARTS .......................................................... 4-5
ASSEMBLY .................................................................... 6
OPERATION ................................................................ 11
CUSTOMER RESPONSIBILITIES............................... 12
STORAGE .................................................................... 12
PREPARATION ....................................................... 13-14
REPAIR PARTS................................... Center of Manual
3
KNOW YOUR GRASS CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
00155
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and while mow ing. We recommend wide vision safety mask for over the spec tacles or stan dard safety glasses.
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Fold fl aps to inside of carton and turn carton upsidedown on fl oor of work area. To protect grass catcher cover during assembly place cover upsidedown on overturned carton.
• Check carton contents against list. Be sure all parts are there.
CARTON CONTENTS:
(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Mounting Bracket
(1) Cover Assembly
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly instructions will identify the group needed for that step.
ASSEMBLY
LOCATION
GROUP "A"
BAG OF PARTS CONTENTS
HARDWARE SHOWN ACTUAL SIZE
MOWER
DECK
BAFFLE
(1) Bolt 3/8-16 x 1-1/4 (1) Locknut 3/8-16
GROUP "B"
REAR
MOUNTING
BRACKET
TO
DRAW BAR
(4) Shoulder Bolt - Self Tapping
SUPPORT
POST
TO
CONTAINER
SUPPORT
GROUP "C"
(3) Carriage Bolt 5/16-18 x 3/4
(4) Bolt 5/16 - 18 x 3/4
(4) Locknut 5/16-18
(3) Locknut 5/16-18
4
BAG OF PARTS CONTENTS (continued)
GROUP "D"
SUPPORT
POST
TO
MOUNTING
BRACKET
(1) Bracket Support Pin
(1) Retainer Spring
(3) Tubing End Caps
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
GROUP "E"
(1) Washer 13/32 x 1 x 16 Ga.
GROUP "F"
CHUTE
LATCH
ASSEMBLY
TO
UPPER
CHUTE
(1) Wing Nut
(1) Screw #10 x 1-1/8
(2) Washer 3/16 x 3/4 x 16 Ga.
(1) Spacer, Split #10
(1) Nut, Acorn #10
GROUP "G"
(1) Rubber Latch
CHUTE
LATCH
ASSEMBLY
TO
LOWER
CHUTE
(1) Screw #10 x 5/8
(1) Washer, Lock #10
(1) Washer 3/16 x 3/4 x 16 Ga.
(1) Nut, Weld #10
5
ASSEMBLY
BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER
Some tractor models may need minor modifi cations before you can mount the grass catcher to the tractor. Look carefully at the mower deck on your tractor and compare the deck mandrel to the illustrations below. If your mower deck mandrel looks like STYLE "A", your tractor is ready - proceed with the grass catcher assembly. If your mower deck
mandrel looks like STYLE "B", go to the PREPARATION section in this manual.
DECK MANDREL
STYLE "A"
DECK MANDREL
STYLE "B"
PARTS IDENTIFICATION
COVER
UPPER CHUTE
DUMP
BAG
INDICATOR
GRASS
CATCHER
CONTAINERS
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CHUTE LATCH
LOWER CHUTE
ATTACHING
WING NUT
LOWER CHUTE
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position.
THESE ARE THE TOOLS YOU WILL NEED TO
ASSEMBLE YOUR GRASS CATCHER:
(1) 3/8" Wrench
(1) 1/2" Wrench
(2) 9/16" Wrenches
(1) 1/2" Socket
(1) 9/16" Deep well Socket
(1) Drive Ratchet
(1) 3" or longer Extension
(1) Short Handle
Phillips Screwdriver
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
6
1
MOWER DECK BAFFLE (See Fig. 1)
Use Hardware - - GROUP "A"
1. Raise your tractor mower deck to its highest position.
2. Install the hex bolt, and locknut through mower deck baffl e and tighten securely.
UPPER CORNER
RIBS
SELF
TAPPING
SHOULDER
BOLTS
UPPER CORNER
RIBS
LOCKNUT
HEX BOLT
02342
MOWER DECK BAFFLE
FIG. 1
2
REAR MOUNTING BRACKET
(See Figs. 2A, 2B & 2C)
NOTE: If your tractor already has four (4) shoulder bolts installed on the rear draw bar, simply hang the mounting bracket, lanced tabs towards bottom, on the bolts. Discard hardware group "B" and disregard the remaining Step 2 instructions.
02
33
6
LANCED TABS
TOWARD BOTTOM
FIG. 2B
BOLTS AND LOCKNUTS (See Fig. 2C)
IMPORTANT: ON TRACTORS WITH FUEL TANK UNDER THE
SEAT, THE DRAWBAR MUST BE REMOVED FOR INSTALLATION
OF MOUNTING BRACKET. TO REMOVE DRAWBAR, REMOVE
TWO HEX BOLTS ON BOTH SIDES OF DRAWBAR.
1. Assemble the mounting bracket, lanced tabs towards bottom, using the four smaller inside holes on the drawbar.
NOTE: If your tractor drawbar does not have the four correct holes for mounting the bracket, refer to the PREP A RA TION sec tion of this man u al.
2. Install the four bolts and locknuts as shown and tighten securely.
3. If drawbar was removed from tractor, reassemble to tractor at this time. Tighten securely.
BOLTS
LOCKNUTS
SHOULDER
BOLTS
02
33
7
LANCED TABS
TOWARD BOTTOM
FIG. 2A
If your tractor does not have four (4) shoulder bolts installed on the drawbar, follow the instructions below.
Use Hardware - - GROUP "B"
Only one set of hardware in GROUP "B" will be used to mount the rear mounting bracket. To determine which set is correct for your tractor, check to see if there are (2) two upper corner ribs on each side of drawbar. If your tractor has the upper corner ribs, use the (4) four self tapping shoulder bolts. If your tractor does not have the corner ribs, use the set of (4) four bolts and locknuts.
SELF TAPPING SHOULDER BOLTS (See Fig. 2B)
1. Using the four formed holes in the drawbar, install the four shoulder bolts as shown and tighten securely.
2. Hang the mounting bracket, lanced tabs towards bottom, on the bolts.
02085
DRAWBAR
MOUNTING
BOLTS
(BOTH SIDES)
LANCED TABS TOWARD BOTTOM
FIG. 2C
3
COVER SEAL (See Fig. 3)
No hardware required
1. Align mark on seal with mark at cover opening.
2. Work seal into opening so cover sits between fl anges of seal.
ALIGNMENT
MARKS
COVER SEAL
FIG. 3
7
4
SUPPORT POST (See Fig. 4)
Use Hardware - - GROUP "C"
CAUTION: Container sup port is spring loaded and locked to the cover. Handle cover assembly carefully so as not to unlatch the cover from the container support.
1. Rotate cover assembly onto its side as shown.
2. Assemble support post to container support with the three (3) carriage bolts and locknuts. Tighten securely.
BRACKET
SUPPORT PIN
CARRIAGE
BOLTS
SUPPORT
POST
02091
END CAP
SUPPORT POST
LOCKNUTS
FIG. 4
5
MOUNTING TO TRACTOR (See Fig. 5)
Use Hardware - - GROUP "D"
NOTE: For ease of assembly, you may wish to obtain the as sis tance of another person for mounting assembly to tractor.
1. Raise seat on tractor to allow assembly to be mounted.
2. With cover closed, lift assembly and place support post inside mounting bracket. Allow assembly to rest on lanced tabs of mounting bracket.
3. Line up holes in mounting bracket with holes in support post and insert bracket support pin. Secure with retainer spring.
4. Unlatch and open cover.
5. Install the three (3) tubing end caps onto container support.
6. Tap each end cap onto container support tubes to seat securely.
LANCED TABS
MOUNTING
BRACKET
8
FIG. 5
020
96
COVER ASSEMBLY
RETAINER
SPRING
6
CONTAINER ASSEMBLY (See Fig. 6)
No hardware required
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to meet bottom half.
3. Press halves tightly together while lifting top to lock into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN
IN INSET.
4. Repeat for second container.
7
No hardware required
1. Install one container to left side fi rst with warning to outside of unit. Install other container to right side.
NOTE: Right con tain er should always over lap left con tain er at center sup port.
2. Close cover and lock latch handle over center support tube.
CONTAINER
BOTTOM HALF
COVER LATCH
HANDLE
CONTAINER
WARNING
02089
CONTAINER
HANDLE
CONTAINER
TOP HALF
CENTER
SUPPORT
TUBE
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CONTAINER
WARNING
02739
02082
FIG. 7
CONTAINER
TOP HALF
CONTAINER
BOTTOM
HALF
PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF
LOCKING
TAB
FIG. 6
ASSEMBLY CHECK: Squeeze sides of lower half of con-
tain er and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.
8
LOWER CHUTE (See Fig. 8)
Use Hardware - - GROUP "E"
1. Raise and hold defl ector shield in upright position.
2. Slide back edge of chute over rear corner of mower deck and pivot forward.
3. Align slot in lower chute with hex bolt in mower deck baffl e and close chute over deck openning.
4. Secure with washer and wing nut.
CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation.
DEFLECTOR SHIELD
WASHER
MOWER DECK
BAFFLE
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02097
02343
HEX BOLT
FIG. 8
9
WING NUT
9
CHUTE LATCH ASSEMBLY
(See Fig. 9)
Use Hardware - - GROUPS "F & G"
1. Assemble latch pin to upper chute, as shown.
2. Press weld nut into rubber latch and assemble rubber latch to lower chute, as shown.
3. Tighten all hardware securely.
#10 x 1-1/8" SCREW
WASHERS
3/16 x 3/4 x 16 Ga.
SPLIT
SPACER
ACORN NUT
UPPER CHUTE
#10 x 5/8"
SCREW
LOWER CHUTE
WASHER
3/16 x 3/4 x 16 Ga.
02102
LOCK WASHER
FIG. 9
RUBBER
LATCH
WELD
NUT
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UPPER
CHUTE
DUMP BAG
INDICATOR
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HANDLE
LOWER
CHUTE
FIG. 10A
ALIGNMENT
SLOTS
LATCH PIN
10
UPPER CHUTE (See Figs. 10A & 10B)
No hardware required
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag indicator.
3. Push in and turn upper chute until it is in line with lower chute.
4. Align the bosses on lower chute with alignment slots on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over latch pin.
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BOSSES
FIG. 10B
RUBBER
LATCH
11
LEVEL MOWER DECK
No hardware required
Be sure deck is properly leveled for best mower per for man ce.
See your tractors owner's manual for ins truc tions.
10
OPERATION
TIPS FOR IMPROVED BAGGING
OPE RA TION:
Follow the mower operation instructions in your tractor owner's manual.
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.
• Always run throttle at full speed when bagging.
• Select a gear low enough to give good mower cutting performance, good quality cut and good bagging per for man ce.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
• If grass is extremely tall, it should be mowed twice. The fi rst time relatively high, the second time to desired height.
• Use left hand side of mower for trimming.
• Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full: a. Disengage blades, shift into neutral, en ga ge the par king brake and stop the engine.
b. Raise seat. Unlatch and raise cover.
c. Remove one container at a time by grasping con tai ner handles and pulling toward the rear, off of the tube rails.
d. With the container resting on the ground, close and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the fi lled bag from the container.
f. Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container.
h. Reinstall containers making sure right con tai ner overlaps left container at center supports.
j. Close cover and secure latches over center support tubes.
• Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the fl ow path causing clogging.
• Your bagger is equipped with a dump bag indicator. As the bags become full, the fl ow indicating ball will drop down in its slot, indicating that the bags are full or the chutes have become clogged. Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use.
NOTE: To help prevent clogging of chutes, check/empty bags when ball begins to drop down in the slot. Experience will teach you the best time to empty the bags.
• If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. a. Disengage blades, shift into neutral, en ga ge the parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes c. Check to insure dump bag indicator has not become clogged.
- The air passage hole must be clear of debris.
Gently insert a small twig or wire into pas sage way to clear.
CAUTION
• Do not operate mower with grass catch er par tial ly installed.
• Disengage blades and stop engine be fore un clog ging chutes, etc.
• Close cover before starting.
• Disengage mower when crossing drive ways or gravel surfaces and other areas where thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other potentially hazardous pro jec tiles.
11
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main-
te nance.
• Before each use check for loose fasteners.
• Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's manual.
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous com bus tion which could develop into a fi re.
CAUTION: BEFORE PERFORMING ANY
MAIN TE NANCE, SERVICE OR AD JUST -
MENTS:
• Depress clutch brake pedal fully and set parking brake.
• Place gearshift/motion control lever in
"NEU TRAL" position.
• Place clutch control in "DIS EN GAGED" po si tion.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts have completely stopped.
• Disconnect spark plug wire(s) from spark plug(s) and place wire where it cannot come in contact with plug.
CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
12
PREPARATION
CAUTION: BEFORE PROCEEDING WITH PREPARATION OF TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
NOTE
ON SOME MODEL TRACTORS, MINOR MODIFICATIONS MAY BE NECESSARY TO MOUNT YOUR NEW GRASS
CATCHER. NOT ALL MODEL TRACTORS WILL NEED THE FOLLOWING MODIFICATIONS. CHECK EACH STEP
CAREFULLY TO DETERMINE IF MODIFICATION IS REQUIRED. ONCE YOUR MODEL TRACTOR CONFORMS TO
THIS SECTION PROCEED TO ASSEMBLY.
To Prepare your Grass Catcher you may need:
(1) Heavy Shears
or
(1) Hand Saw
(1) Ruler
(1) Drill Motor
(1) 9/32" Drill Bit
(1) 11/32" Drill Bit
(1) 13/32" Drill Bit
(2) 7/16" Wrench
(2) 1/2" Wrench
(1) 9/16" Wrench
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
1
TRIM DEFLECTOR SHIELD
(See Fig. 11)
On some model tractors, it may be necessary to trim the bottom corner of the defl ector shield. If your defl ector shield is not trimmed, use heavy shears or a hand saw to cut off corner as shown.
NOTE: To assist in proper cut off, there is a template in the back of this manual that may be used.
DEFLECTOR SHIELD
2
DRILL HOLE IN DECK BAFFLE
(See Fig. 12)
On some model tractors, it may be necessary to drill a hole in the mower deck baffl e. If your mower deck baffl e does not have a hole drill a 13/32" hole as shown.
NOTE: To assist in proper hole location, there is a tem plate in the back of this manual that may be used.
DEFLECTOR SHIELD
1-1/2"
CUT LINE
3"
DRILL HOLE
1-1/4"
02347
2"
FIG. 12
0234
6
FIG. 11
13
PREPARATION
3
DRILL 4 HOLE BOLT PATTERN
(See Figs. 13,14 & 15)
On some model tractors, it may be necessary to drill new holes in drawbar for the mounting bracket. To determine if you need to drill holes in your drawbar, closely look at the illustration below.
1-1/8"
2-3/4"
2-1/4"
2. Place the drawbar in a vice or similar locking device.
3. Cut out the 4 hole bolt pattern template from the back of this manual.
4. Align top and right edge of template and drawbar.
5. Tape in position.
6. Mark and drill hole #1 only, using a 11/32" drill bit.
7. Assemble mounting bracket to drilled hole in drawbar with one hex bolt and nut from hardware group "B".
NOTE: Mounting bracket must be assembled with lanced tabs to bottom as shown.
HEX BOLT
AND NUT
DRAWBAR
MOUNTING
BRACKET
2"
3-3/8"
WIRE LOOP
MOUNTING
HOLE
(drill 9/32" if necessary)
02348
1-7/16"
FIG. 13
Your drawbar may or may not have some or all of the holes shown. For the assembly of your new grass catcher only the fi ve holes dimensioned will be used. If your drawbar does not have the fi ve holes in the correct po si tions continue with this section.
1. Remove the drawbar by removing the two mounting bolts on each side. Keep hardware for remounting.
NOTE: If your tractor has a wire loop mounted to the drawbar, remove it at this time.
DRAWBAR
WIRE LOOP
(Not on all models)
02350
LANCED TABS
TO BOTTOM
FIG. 15
PARALLEL
8. Align bracket so it is parallel with right edge of drawbar and tighten securely. Holes in bracket should line up with remaining holes in template.
9. Using bracket as a template, drill remaining three (3)
11/32" mounting holes.
NOTE: If your tractor is equipped with a wire loop, drill new mounting hole as shown, if necessary.
10. For ease of assembly mounting bracket should be assembled at this time (refer to "REAR MOUNTING
BRACKET" in ASSEMBLY section of this manual).
11. Remount drawbar to tractor using hardware previously removed.
NOTE: Failure to reconnect the wire loop connection will result in not being able to start tractor.
PROCEED WITH ASSEMBLY INS TRUC TIONS
IN THE FRONT OF THIS MANUAL
DRAWBAR
MOUNTING
BOLTS
(both sides)
FIG. 14
14
DEFLECTOR TRIM TEMPLATE
T A
LO
NG
D
OM EDGE
O
TTED LINE
ED
LIN
E
INSIDE EDGE
USE TRIANGLE ABOVE FOR A GUIDE TO TRIMMING
YOUR DEFLECTOR SHIELD. CUT OUT SHADED
AREA AND PLACE ON INSIDE BOTTOM EDGE OF
DEFLECTOR. TRIM DEFLECTOR ALONG DOTTED
LINE USING EITHER HEAVY SHEARS OR A HAND
SAW.
MOWER DECK BAFFLE
DRILL TEMPLATE
TOP EDGE
E
D
G
E
R
I
G
H
T
2"
15
1-1/4"
USE TEMPLATE ABOVE FOR A GUIDE TO DRILLING
YOUR MOWER DECK BAFFLE. CUT OUT SHADED AREA
AND ALIGN WITH TOP, AND RIGHT, EDGE OF BAFFLE.
DRILL A 13/32" HOLE AT SPECIFIED LOCATION.
NOTES
16
USE THIS SLOT TO AID
IN POSITIONING TEMPLATE
HOLE #1
1.) CUT OUT TEMPLATE.
2.) ALIGN TOP AND RIGHT EDGE
OF TEMPLATE AND DRAWBAR.
3.) TAPE IN POSITION.
4.) MARK AND DRILL HOLE #1
5.) ASSEMBLE MOUNTING BRACKET
TO DRAWBAR, USE BRACKET AS
TEMPLATE FOR REMAINING HOLES.
USE 11/32" DRILL BIT
USE 9/32" DRILL BIT
WIRE LOOP HOLE
NEW
WIRE LOOP HOLE
OLD
17
NOTES
18
NOTES
19
REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER C38D / RAMASSE-HERBE - - NUMÉRO DE MODÈLE C38D
PRODUCT NUMBER 954 14 00-50 / NUMÉRO DE PRODUIT 954 14 00-50
3
2
4
5
6
7
20
2
20
38
8 9
10
11
39
20
20
9
12
13
14
15
2
2
20
17
18
16
19
nstalled.Container is nstalled.Container is
Use only a recommended replacement container Use only a recommended replacement container lyis lyis k bag frequently k bag frequently
Chec Chec ation.
ation.
ior ior ate mo
G ate mo ear and detier ear and detier
ARNING
RN
WA
Do not oper Do not oper subject to w subject to w
2
35
2
34
20
33
20
21
22
23
24
25
32
40
WA
IN
G
ARNING d o r d subject to w cr nle tie
U se r ss
on
co nta atio ly a
re co r is
pr op er mm er unless container is proper
de ear and detier am ag ed ation.
C ine he ns talle d.C
on tain er is he n
. R ep nt co ine r nstalled.Container is en tly nta
Chec c k b ag fre qu d re pla k bag frequently
Do su
no t o pe bje ct to r
w ate ea
m o r a we r u nd
Use only a recommended replacement container ed or damaged.
31
26
31
40
27
27
36
41
31
41
30
26
25
25
28
REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER C38D / RAMASSE-HERBE - - NUMÉRO DE MODÈLE C38D
PRODUCT NUMBER 954 14 00-50 / NUMÉRO DE PRODUIT 954 14 00-50
KEY PART DESCRIPTION
NO. NO.
DESCRIPTION
2 532069180 Nut, Crown lock #10-24
Écrou auto-serrant #10-24
3 532127533 Screen, Cover couvercle
4 532171061 Cover Asm.(Incl. 3,38,39) Couvercle Ens.
6 818021008 Screw, Special
Vis spéciale
7 532140572 Dump Bag Indicator Indicateur de sac de
déchargement
8 532087175 Screw, #10-24 x 1-1/8
Vis #10-24 x 1-1/8
9 819061216 Washer 3/16x3/4x16 Ga.
Rondelle 3/16x3/4x16 Ja.
10 532007206 Spacer, Split
Entretoise fendue
11 532060867 Nut, Acorn #10-24
Écrou borgne #10-24
12 810071000 Washer, lock Rondelle frein
13 532109808 Latch, Chute Loquet de glissière
14 532125004 Nut,
Axe
15 874930620 Bolt, Hex 3/8-16 x 1-1/4
Boulon H 3/8-16 x 1-1/4
17 873930600 Locknut 3/8-16
20 871081010 Screw #10-24 x 5/8
Écrou frein 3/8-16
18 532131970 Chute, Lower
Glissière inférieure
19 532135651 Wingnut 3/8-16
Écrou à oreilles 3/8-16
Vis #10-24 x 5/8
21 532132796 Spring, Cover L.H. (black) Ressort de couvercle C.G.
KEY PART DESCRIPTION
NO. NO.
DESCRIPTION
22 532133235 Spacer, Cover
Entretoise de couvercle
23 532132983 Spring, Cover R.H. (gray)
Ressort de couvercle C.D.
25 873800500 Locknut 5/16 x 18
Écrou frein 5/16 x 18
26 532124670 Spring, Retainer
27 874760512 Bolt, Hex 5/16-18 x 3/4
Boulon H 5/16 -18 x 3/4
28 532170053 Bracket, Mounting
Support de montage
30 532131137 Pin, Support Post
31 532174083 Plug, Tubing End
Goupille du poteau de soutien
Chapeau de l’extrémité de
tuyau
32 532126919 Bagger, Frame
35 532183286 Container, Top
Cadre de ramasse-herbe
33 532128600 Pin, Hinge
Goupille de charnière
34 532127534 Gasket, Cover
Garniture de couvercle
Conteneur supérieur
36 532129586 Container, Bottom
Conteneur inférieur
couvercle
39 532155042 Strip, Reinforcement Bande
40 872110506 Carriage Bolt 5/16-18 x 3/4 Boulon de chariot
41 532170165 Shoulder Bolt Boulon
Hex, Self Tapping
5/16-18 x 1/2
— 532140603 Owner's Manual
Manuel du proriétaire

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Key features
- Safety instructions included
- Easy to assemble and maintain
- Covers important safety considerations
- Comes with a dump bag indicator
- Contains a dedicated section for spare parts