red lion T48 User manual

red lion T48 User manual
Bulletin No. T48-H
Drawing No. LP0332
Released 08/13
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL T48 - 1/16 DIN TEMPERATURE CONTROLLER

PID CONTROL WITH REDUCED OVERSHOOT

ON DEMAND AUTO-TUNING OF PID CONTROL SETTINGS

NEMA 4X/IP65 BEZEL

DUAL LED DISPLAYS FOR SIMULTANEOUS INDICATION OF
TEMPERATURE AND SETPOINT

STATUS INDICATORS FOR OUTPUTS AND CONTROL MODES

ACCEPTS 10 TYPES OF SENSOR INPUTS (Thermocouple or RTD)

OPTIONAL HEATER CURRENT MONITOR AND HEATER BREAK
ALARM

OPTIONAL DUAL ALARM OUTPUTS

OPTIONAL TWO LINEAR DC OUTPUTS (0 to 10 V, 0/4 to 20 mA)

MANUAL/AUTOMATIC CONTROL MODES

SETPOINT RAMPING FOR PROCESS STARTUP

OPTIONAL TRIAC OUTPUT

PROGRAMMABLE USER INPUT (Digital) FOR ADDED FLEXIBILITY

SECOND SETPOINT SETTING

OPTIONAL REMOTE SETPOINT INPUT (0/4 to 20 mA)

OPTIONAL RS485 SERIAL COMMUNICATIONS

PC SOFTWARE AVAILABLE FOR CONTROLLER CONFIGURATION




SENSOR ERROR COMPENSATION (Offset) AND BREAK
DETECTION
HEATING AND OPTIONAL COOLING OUTPUTS
PARAMETER SECURITY VIA PROGRAMMABLE LOCKOUTS
UL Recognized Component,
File # E156876
FIELD REPLACEABLE OUTPUT BOARD
(Relay or Logic/SSR Drive)
DESCRIPTION
The T48 Controller accepts signals from a variety of temperature sensors
(thermocouple or RTD elements), precisely displays the process temperature,
and provides an accurate output control signal (time proportional or linear DC)
to maintain the process at the desired temperature. The controller’s
comprehensive yet simple programming allows it to meet a wide variety of
application requirements.
The controller operates in the PID control mode for both heating and cooling,
with on-demand auto-tune, which will establish the tuning constants. The PID
tuning constants may be fine-tuned by the operator at any time and then locked
out from further modification. The controller employs a unique overshoot
suppression feature, which allows the quickest response without excessive
overshoot. The unit can be transferred to operate in the manual mode, providing
the operator with direct control of the output. The controller may also be
programmed to operate in the ON/OFF control mode with adjustable hysteresis.
A second setpoint is available on select models to allow quick selection of a
different setpoint setting.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
Dual 4-digit displays allow viewing of the process temperature and setpoint
simultaneously. Front panel indicators inform the operator of the controller and
output status. On many models the main control output and the alarm outputs
are field replaceable.
Optional alarm(s) can be configured to activate according to a variety of actions
(Absolute HI or LO, Deviation HI or LO, Band IN or OUT, and Heater Current
Break) with adjustable hysteresis. A standby feature suppresses the alarm during
power-up until the temperature stabilizes outside the alarm region. The second
alarm can be configured as a secondary PID output (heat/cool applications).
Optional Main Linear DC output (10 V or 20 mA) can be used for control or
temperature re-transmission purposes. Programmable output update time
reduces valve or actuator activity. The output range can be scaled independent
of the input range.
Optional Second Linear DC output (10 V or 20 mA) provides an independent
temperature re-transmission, while the main Linear DC output is being used for
control. The output range can be scaled independent of the input range.
Optional Heater Current Monitor provides a direct readout of process heater
current. An alarm can be programmed to signal when the heater has failed. This
provides early warning of system failure before product quality is affected.
CAUTION: Risk of electric shock.
DIMENSIONS In inches (mm)
PANEL CUT-OUT
1
%P DV MN O1 A1 A2
D
1.95
(49.5)
1.76
(44.7)
P
1.95
(49.5)
0.37
(9.4)
4.17 (105.9)
13
14
6
2
7
3
8
4
9
5
10
11
12
1.76 (44.7)
+0.024
1.772 -0.000
(45 +0.6 )
-0.0
+0.024
1.772 -0.000
(45 +0.6 )
-0.0
1
Cold junction compensation: Less than ±1°C (±1.5°C max), error over 0
to 50°C max. ambient temperature range. Defeated for Linear mV
indication mode.
Resolution: 1° for all types, or 0.1° for T, E, J, K, and N only.
Optional Remote Setpoint input (0/4 to 20 mA) allows for cascade control
loops, where tighter control is required; and allows for remotely driven setpoint
signal from computers or other similar equipment. Straightforward end point
scaling with independent filtering and local/remote transfer option expand the
controller’s flexibility.
The optional RS485 serial communication interface provides two-way
communication between a T48 and other compatible equipment such as a
printer, PLC, HMI, or a host computer. In multipoint applications (up to thirtytwo), the address number of each T48 on the line can be programmed from 0 to
99. Data from the T48 can be interrogated or changed, and alarm output(s) may
be reset by sending the proper command code via serial communications. PC
software, SFCRM, allows for easy configuration of controller parameters.
These settings can be saved to disk for later use or used for multi-controller
down loading. On-line help is provided within the software.
The unit is constructed of a lightweight, high impact plastic case with a tinted
front panel. The front panel meets NEMA 4X/IP65 specifications when properly
installed. Multiple units can be stacked horizontally or vertically. Modern
surface-mount technology, extensive testing, plus high immunity to noise
interference makes the controller extremely reliable in industrial environments.
TC TYPE
T
E
J
K
R
S
B
N
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the T48 to directly command motors, valves, or other actuators not
equipped with safeguards. To do so can be potentially harmful to persons or
equipment in the event of a fault to the controller. An independent and redundant
temperature limit indicator with alarm outputs is strongly recommended.
mV
RTD TYPE
385
392
1. DISPLAY: Dual 4-digit
Upper Temperature Display: 0.4" (10.2 mm) high red LED
Lower Auxiliary Display: 0.3" (7.6 mm) high green LED
Display Messages:
“OLOL”
“ULUL”
“OPEN”
“SHrt”
“...”
“-..”
-
Appears
Appears
Appears
Appears
Appears
Appears
when
when
when
when
when
when
LED Status Annunciators:
%P
MN
DV
O1
A1
A2
-
-200 to +400°C
-328 to +752°F
-200 to +750°C
-328 to +1382°F
-200 to +760°C
-328 to 1400°F
-200 to +1250°C
-328 to +2282°F
0 to 1768°C
+32 to +3214°F
0 to 1768°C
+32 to 3214°F
+149 to +1820°C
+300 to +3308°F
-200 to +1300°C
-328 to +2372°F
-5.00 to +56.00
WIRE COLOR
ANSI
BS 1843
blue (+)
red (-)
violet (+)
red (-)
white (+)
red (-)
yellow (+)
red (-)
black (+)
red (-)
black (+)
red (-)
grey (+)
red (-)
orange (+)
red (-)
no standard
white (+)
blue (-)
brown (+)
blue (-)
yellow (+)
blue (-)
brown (+)
blue (-)
white (+)
blue (-)
white (+)
blue (-)
no standard
orange (+)
blue (-)
no standard
7. RTD INPUT: 2 or 3 wire, 100 Ω platinum, alpha = 0.00385 (DIN 43760),
alpha = 0.0039162
Excitation: 150 µA typical
Resolution: 1 or 0.1 degree
Lead Resistance: 15 Ω max. per input lead
SPECIFICATIONS
RANGE
OHMS
RANGE
-200 to +600°C
-328 to +1100°F
-200 to +600°C
-328 to +1100°F
1.0 to 320.0
8. INDICATION ACCURACY: ±(0.3% of Span +1°C.) includes NIST
conformity, cold junction effect and A/D conversion errors at 23°C after 20
min. warm-up.
9. USER INPUT: Internally pulled up to +5 VDC (1 MΩ).
VIN MAX = 5.25 VDC, VIL = 0.85 V max., VIH = 3.65 V min.,
IOFF = 1µA max.
Response Time: 120 msec max.
Functions: Program Lock
Integral Action Lock
Auto/Manual Mode Select
Setpoint Ramp Enable
Reset Alarms
Setpoint 1/Setpoint 2 Select
Local/Remote Setpoint Select Serial block print
measurement exceeds + sensor range.
measurement exceeds - sensor range.
open sensor is detected.
shorted sensor is detected (RTD only)
display values exceed + display range.
display values exceed - display range.
Lower auxiliary display shows power output in (%).
Flashing: Controller is in manual mode.
On: Local Setpoint (Remote Setpoint option)
Off: Remote Setpoint
Lower auxiliary display shows deviation (error) from
temperature setpoint or shows heater current.
Main control output is active.
Alarm #1 is active (for A1 option.).
Alarm #2 is active OR
Cooling output (O2) is active
10. CONTROL AND ALARM OUTPUTS: (Heating, Cooling or Alarm)
Relay outputs with Form A contacts:
Contact Rating: 3 A @ 250 VAC or 30 VDC (resistive load).
Life Expectancy: 100,000 cycles at max. load rating.
(Decreasing load and/or increasing cycle time, increases life
expectancy.)
Logic/SSR Drive Outputs:
Rating: 45 mA @ 4 V min., 7 V nominal
Triac Outputs:
Type: Isolated, Zero Crossing Detection
Rating:
Voltage: 120/240 VAC
Max. Load Current: 1 Amp @ 35°C
0.75 Amp @ 50°C
Min Load Current: 10 mA
Offstate Leakage Current: 7 mA max. @ 60 Hz
Operating Frequency: 20 to 400 Hz
Protection: Internal transient snubber
11. MAIN CONTROL:
Control: PID or ON/OFF
Output: Time proportioning or Linear DC
Cycle time: Programmable
Auto-tune: When selected, sets proportional band, integral time, and
derivative time values.
Probe Break Action: Programmable
12. ALARMS: 1 or 2 alarms (optional)
Modes: Absolute high acting
Absolute low acting
Deviation high acting
Deviation low acting
Inside band acting
Outside band acting
2. POWER:
AC Versions: 85 VAC min. to 250 VAC max., 50 to 60 Hz, 8 VA max.
DC Versions:
DC Power: 18 to 36 VDC; 7 W
AC Power: 24 VAC ± 10%; 50 to 60 Hz, 9 VA
3. CONTROLS: Four front panel push buttons for modification and setup of
controller functions and one external input user for parameter lockout or
other functions.
4. MEMORY: Nonvolatile E2 PROM retains all programmable parameters and
values.
5. MAIN SENSOR INPUT:
Sample Period: 100 msec
Response Time: Less than 300 msec typ., 400 msec max. (to within 99% of
final value w/step input; typically, response is limited to response time of
probe)
Failed Sensor Response:
Main Control Output(s): Programmable preset output
Display: “OPEN”
Alarms: Upscale drive
Normal Mode Rejection: 40 dB @ 50/60 Hz (improves with increased
digital filtering.)
Common Mode Rejection: Greater than 120 dB, DC to 60 Hz
Protection: Input overload 120 VAC max. for 15 seconds max.
6. THERMOCOUPLE INPUT:
Types: T, E, J, K, R, S, B, N, Linear mV, software selectable
Input Impedance: 20 MΩ all types
Lead resistance effect: 0.25 µV/Ω
2
18. ENVIRONMENTAL CONDITIONS:
Operating Range: 0 to 50°C
Storage Range: -40 to 80°C
Span Drift (max.): 130 ppm/°C, main input
Zero Drift (max.): 1µV/°C, main input
Operating and Storage Humidity:
85% max. relative humidity (non-condensing) from 0°C to 50°C.
Vibration to IEC 68-2-6: Operational 5 to 150 Hz, 2 g.
Shock to IEC 68-2-27: Operational 20 g (10 g relay).
Altitude: Up to 2000 meters
19. ISOLATION BREAKDOWN RATINGS:
AC line with respect to all Inputs and outputs: 250 V working (2300 V for
1 minute).
Main input with respect to Analog Outputs, Remote Setpoint Input,
Heater Current Input: 50 V working (2300 V for 1 minute).
All other inputs and outputs with respect to relay contacts: 2000 VAC
Not isolated between Analog Outputs, Remote Setpoint and Heater Current
commons.
20. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations
Emission CISPR 11 Class A
IEC/EN 61010-1
RoHS Compliant
UL Recognized Component: File #E156876
Type 4X Enclosure rating (Face only)
IP65 Enclosure rating (Face only)
IP20 Enclosure rating (Rear of unit)
Refer to EMC Installation Guidelines section of the manual for additional
information.
21. CONNECTION: Wire clamping screw terminals
22. CONSTRUCTION: Black plastic alloy case and collar style panel latch. Panel
latch can be installed for vertical or horizontal instrument stacking. One piece
tinted plastic bezel. Bezel assembly with circuit boards can be removed from the
case to change the output board without removing the case from the panel or
disconnecting wiring. Unit meets NEMA 4X/IP65 requirements for indoor use,
when properly installed. Installation Category II, Pollution Degree 2.
23. WEIGHT: 0.38 lbs (0.17 kgs)
Heater break alarm
Reset Action: Programmable; automatic or latched
Standby Mode: Programmable; enable or disable
Hysteresis: Programmable
Probe Break Action: Upscale
Annunciator: LED backlight for “A1”, “A2”
13. COOLING: Software selectable (overrides alarm 2)
Control: PID or ON/OFF
Output: Time Proportioning
Cycle time: Programmable
Proportional Gain Adjust: Programmable
Heat/Cool Deadband Overlap: Programmable
14. MAIN AND SECOND LINEAR DC OUTPUT: (optional)
Self-powered (active)
Main: Control or Re-transmission, programmable update rate from 0.1 sec to
250 sec
Second: Re-transmission only, fixed update rate of 0.1 sec
OUTPUT **
RANGE
0 to 10 V
0 to 20 mA
4 to 20 mA
ACCURACY *
(18 to 28°C)
ACCURACY *
(0 to 50°C)
0.10% of FS
+ 1/2 LSD
0.10% of FS
+ 1/2 LSD
0.10% of FS
+ 1/2 LSD
0.30% of FS
+ 1/2 LSD
0.30% of FS
+ 1/2 LSD
0.30% of FS
+ 1/2 LSD
COMPLIANCE RESOLUTION
10k ohm min.
1/3500
500 ohm max.
1/3500
500 ohm max.
1/2800
* Accuracies are expressed as ± percentages after 20 minutes warm-up. Output
accuracy is specified in two ways: Accuracy over an 18 to 28°C range at 10
to 75% RH environment; and accuracy over a 0 to 50°C range at 0 to 85%
RH (non-condensing) environment. Accuracy over the wide temperature
range reflects the temperature coeffecient of the internal circuitry.
** Outputs are independently jumper selectable for either 10 V or 20 mA. The
output range may be field calibrated to yield approximately 10% overrange
and a small underrange (negative) signal.
15. REMOTE SETPOINT INPUT: (optional)
Input type:
0/4 to 20 mA
Input Resistance: 10 Ω
Overrange: -5% to 105%
Overload: 100 mA (continuous)
Scale Range: -999 to 9999 degrees or -99.9 to 999.9 degrees.
Resolution: 1 part in 10,000.
Accuracy:
At 25° C: ±(0.1 % of full scale +½ LSD)
Over 0 to 50°C range: ±(0.2% of full scale +½ LSD)
Reading Rate: 10/sec.
Setpoint Filtering: Programmable Digital
Setpoint Ramping: Programmable, 0.1 to 999.9 degrees/minute.
16. HEATER CURRENT MONITOR INPUT: (optional)
Type: Single phase, full wave monitoring of load currents controlled by main
output (01).
Input: 100 mA AC output from current transformer (RLC #CT004001) or
any CT with 100 mA AC output.
Display Scale Range: 1.0 to 999.9 Amps or 0.0 to 100.0%
Input Resistance: 5 Ω
Accuracy:
At 25° C: ±(0.5 % of full scale +½ LSD), (5 to 100% of Range)
Over 0 to 50°C range: ±(1.0% of full scale +½ LSD), (5 to 100% of Range)
Frequency: 50 to 400 Hz.
Alarm Mode: Dual acting; heater element fail detect and control device fail
detect.
Overrange: 105% Capacity
Overload: 200 mA (continuous).
17. SERIAL COMMUNICATIONS: (optional)
Type: RS485 multipoint, balanced interface
Baud Rate: 300 to 9600
Data Format: 7O1, 7E1, 7N2, 8N1
Node Address: 0-99, max of 32 units per line
Transmit Delay: 2-100 msec or 100-200 msec
Data Encoding: ASCII
Isolation w.r.t Main Input Common: 500 Vrms for 1 min. (50 V working)
Not isolated w.r.t. Remote Setpoint or Heater Current inputs, or Analog
Output common
Note: RS485 and the Analog Output commons are not internally isolated
within the controller. The terminating equipment of these outputs must not
share the same common (ie. earth ground).
3
BASIC OPERATION
A Second Linear DC output is dedicated for retransmission of input
temperature. The output can be scaled and converted independent of the input
and Main Linear DC output. This output is isolated from the input.
The T48 controls a process temperature by measuring the temperature via an
input probe, then calculating a control output power value by use of a modified
PID control algorithm. The unit controls the system with the new output power
value to keep the process temperature at setpoint. The PID control algorithm
incorporates features which provide for high control accuracy and low
temperature overshoot from process disturbances.
SETPOINT FEATURES
The controller setpoint can be protected from out of range values by
programming the setpoint range limit values. Additionally, safeguards from
inadvertent data entry can be programmed.
A second setpoint value can be programmed which can be made active by a
user input and/or through the front panel on selected models.
The setpoint ramp feature ramps the setpoint value at start-up or any time a
setpoint change is made, at a user programmable rate. This feature reduces
thermal shock to the process and helps to minimize temperature overshoot.
FRONT PANEL FEATURES
In the normal operating mode, the unit displays the process temperature
in the upper display. One of the following parameters can be viewed in the
lower display:
- Setpoint
- % Power Output
- Temperature Deviation
- Heater Current
- Temperature symbol (F or C)
- Blank Display
The user scrolls through these parameters by pressing the D button. If
enabled, the control setpoint or power output (manual mode only) can be
directly modified in this mode.
In the normal operating mode, parameters are selected by use of the P button
and modified by use of the UP and DOWN buttons. Parameters are then entered
by the P button, which advances the user to the next parameter. Pressing the D
button immediately returns the controller to the normal operating mode without
changing the currently selected parameter.
INPUT FEATURES
A programmable input filter can be used to stabilize readings from a process
with varying or oscillating temperature characteristics, helping to provide better
temperature control. A programmable temperature shift function can be used to
compensate for probe errors or to have multiple T48 units indicate the same
nominal temperature.
The programmable User Input can be used to control a variety of functions,
such as auto/manual transfer of the controller, reset alarm output(s), transfer to
second setpoint, etc.
OUTPUT FEATURES
Programmable output power limits provide protection for processes where
excessive power can cause damage. Automatic sensor probe break detection,
for fail-safe operation, causes the controller to default to a programmed output
power (upscale or downscale burnout). Programmable output cycle time,
output hysteresis and dampening can reduce output activity without degrading
control accuracy. The main outputs can operate in PID, ON/OFF, or manual
control modes.
HARDWARE FEATURES
A fast 100 msec input sampling rate provides quick controller response to a
process disturbance, thus providing excellent temperature control. Measurement
accuracy of 0.3% of span ±1°C or better, provides close process control
conforming to the desired control setpoint value. The T48 accepts a variety of
both thermocouple and RTD temperature probes. An output board contains the
Main Control output, Alarm 1 output, Alarm 2/Cooling output, and/or Linear
DC output. Since the controller is serviceable from the front of the panel, the
output board (on some models) may be easily changed or replaced without
disturbing the wiring behind the panel. No re-programming is required when
changing or replacing the output board for units without the Linear DC output
option. Units with the linear output option require calibration procedure for the
new linear output.
Low-drift, highly stable circuitry ensures years of reliable and accurate
temperature control. The recommended two year re-calibration interval is easily
accomplished via the programming menu.
CONTROL AND ALARM OUTPUTS
In addition to the Linear DC outputs, there are up to three types of ON/OFF
outputs.These outputs can be relay, logic, or triac for control or alarm purposes.
Relay outputs can switch user applied AC or DC voltages. Logic/SSR drive
outputs supply power to external SSR power units. One Logic/SSR Drive output
can control up to four SSR power units at one time. The Triac output supplies
one Amp of AC current for control of an external AC relay or triac device.
AUTO-TUNE
The T48 has an auto-tune feature which, on demand, automatically
determines the PID control parameters for a particular thermal process. After
completion of auto-tune, the PID parameters are automatically optimized for
that process and loaded into non-volatile memory. The operator may view and
modify the parameters as desired.
Auto-tune may be invoked either at start-up or at setpoint, depending on the
process requirements. An auto-tune programmable dampening factor produces
various levels of process control and response characteristics.
REMOTE SETPOINT INPUT
The remote setpoint input facilitates the use of a remote signal to drive the
controller’s setpoint. The remote signal can be scaled independent to that of the
controller’s range. The controller’s response to local/remote setpoint transfers
can be programmed. Also, the remote signal is filtered by use of an adaptive
filter. With this filter, relatively large filtering time constants can be used
without suffering from long settling times. The time constant and filter disable
band are programmable. Additionally, the remote signal can also be velocity
limited (or ramped) to slow the controller’s response to changes in setpoint. This
results in a steady control response with no overshoot.
RS485 Communications
The RS485 communications option allows the connection of up to 32 devices
on a single pair of wires with a distance of up to 4,000 feet and a maximum baud
rate of 9600. Since the same pair of wires are used for both transmit and receive,
only one way communication is possible at any given time. The controller has
a programmable response time to allow the host device adequate time to release
the communication line for a transmission.
Selected parameters from the T48 can be interrogated or changed, and alarm
output(s) may be reset by sending the proper command code via serial
communications. It is also possible to invoke Auto-tune through the serial port.
Serial communications used with SFCRM software allows for easy controller
parameter configuration by computer.
HEATER CURRENT MONITOR
The T48 provides a direct readout of process heater current. This provides
valuable information regarding single phase heater system integrity. It is
especially useful on extruder and large oven applications where adjacent
controllers mask the effect of a failed heater. The heater break alarm senses two
types of heater system faults:
1) Main control output is “on” and heater current is below alarm value. This
indicates failed heater or failed parts of heater, breaker trip, failed power
control device, etc.
2) Main control output is “off” and heater current is above 10% of alarm value.
This indicates a failed power control device, wiring fault, etc.
HEATING AND COOLING SYSTEMS
The T48 is available with dual outputs to provide heating and cooling to those
processes that require them. For example, many extruder applications require
both heating and cooling to maintain accurate extruder barrel and die
temperatures. The T48 is easily configured for these types of applications.
LINEAR DC ANALOG OUTPUTS
The Main Linear DC output has independent scaling, programmable output
update time and filter (damping) time. These parameters permit flexibility in
process configuration. The output can be set for 0 to 10 V, 0 to 20 mA or 4 to
20 mA ranges, and can be configured for control or for transmission of
temperature or setpoint values.
4
CONTROLLER PROGRAMMING
Front Panel Program Disable allows all of the controller’s set-ups to be
locked-out from further operator intervention after the initial set-up.
The following four programming modes allow the controller to adapt to any
required user-interface level:
Unprotected Parameter Mode
Protected Parameter Mode
Hidden Function Mode
Configuration Parameter Mode
The Unprotected Parameters Mode is accessible from the Normal Display
Mode when program disable is inactive or when the proper access code number
from the Protected Parameter Mode is entered. The Configuration Parameter
Modes can be accessed only from this mode.
“SP”
“OP”
“ProP”
“Intt”
“dErt”
“AL-1”
“AL-2”
“CNFP”
“End”
-
Enter setpoint
Enter output power
Enter proportional band
Enter integral time
Enter derivative time
Enter value for alarm #1
Enter value for alarm #2
Select configuration access point
Return to normal display mode
-
Enter proportional band
Enter integral time
Enter derivative time
Enter value for alarm #1
Enter value for alarm #2
Enter value to access unprotected parameters and
configuration parameters
-
“CYCt”
“OPAC”
“OPLO”
“OPHI”
“OPFL”
“OPdP”
“CHYS”
“tcOd”
“ANtP”
“ANAS”
“ANut”
-
“bAUd”
“ConF”
“Addr”
“Abrv”
“PoPt”
-
Select baud rate
Select character frame format
Enter address
Select abbreviated or full transmission
Select print options
“dSP1”
“INP1”
“dSP2”
“INP2”
“FLtr”
“bAnd”
“trnF”
- Enter remote setpoint display scaling value #1
- Enter remote setpoint process scaling value #1
- Enter remote setpoint display scaling value #2
- Enter remote setpoint process scaling value #2
- Enter remote setpoint filter time constant
- Enter remote setpoint filter disable band
- Select Local/Remote setpoint transfer response
“Hcur”
- Enter full scale rating of CT
“A2tP”
“A2LO”
“A2HI”
- Second linear DC analog range
- Second linear DC analog scaling low
- Second linear DC analog scaling high
“Code 48”
“Code 66”
- Calibrate Instrument
- Reset parameters to factory setting
* These parameters may not appear due to option configuration or other
programming.
Select input probe type
Select temperature scale
Select temperature resolution
Select level of input filtering
Enter input correction shift (offset)
Enter setpoint lower limit
Enter setpoint higher limit
Enter setpoint ramp rate
Select user input function
Configuration 2, Outputs (2-OP) *
“CYC2” - Enter cooling time proportioning cycle time
“GAN2” - Enter cooling relative gain
“db-2” - Enter heat/cool deadband or overlap
Configuration 9, Factory Service Operations (9-FS)
Configuration 1, Inputs (1-IN)
-
Select operation mode of alarm #1, or select heat output
Select reset mode of alarm #1
Enable activation delay of alarm #1
Enter value for alarm #1
Select operation mode of alarm #2, or select cooling output
Select reset mode of alarm #2
Enable activation delay of alarm #2
Enter value for alarm #2
Enter hysteresis value for both alarms
Configuration 8, Second Linear DC Analog Output (8-A2) *
The Configuration Parameter Mode allows the operator to set-up the basic
requirements of the controller. It is divided into sections which group together
related programming steps, such as inputs, outputs, alarms, etc. Upon completion
of each section, the program returns to the Configuration Access Point, allowing
the user to return to the Normal Display Mode.
“tYPE”
“SCAL”
“dCPt”
“FLtr”
“SHFt”
“SPLO”
“SPHI”
“SPrP”
“InPt”
-
Configuration 7 - Heater Current Parameters (7-N2) *
Select local (SP1 or SP2) or remote setpoint
Transfer between automatic (PID) control and manual control
Invoke/cancel PID Auto-tune
Reset latched alarms
CONFIGURATION PARAMETER MODE
“ACt1”
“rSt1”
“Stb1”
“AL-1”
“ACt2” “rSt2”
“Stb2”
“AL-2”
“AHYS”
Configuration 7, Remote Setpoint Input (7-N2) *
The Hidden Function Mode is accessible from the Normal Display Mode.
The functions in this mode may be locked-out individually in Configuration 3
parameter (lock-out section).
“SPSL”
“trnF”
“tUNE”
“ALrS”
Select setpoint access level
Select power access level
Enable deviation display
Enable heater current display
Enable temperature scale display
Enter parameter access code
Select PID access level
Select alarm access level
Enable alarm reset access
Enable local/remote selection
Enable auto/manual mode selection
Enable auto-tune invocation
Configuration 6, Serial Communications (6-SC) *
HIDDEN FUNCTION MODE *
-
Configuration 5, Cooling (5-O2) *
The Protected Parameters Mode is enabled when program disable is active.
This mode prevents access to the Configuration Parameter Modes without the
proper access code number. Only the parameters that are enabled in the
Configuration 3 parameter (lock-out section) can be accessed.
“ProP”
“Intt”
“dErt”
“AL-1”
“AL-2”
“CodE”
“SP”
“OP”
“dEv”
“Hcur”
“UdSP”
“CodE”
“PId”
“AL”
“ALrS”
“SPSL”
“trnF”
“tUNE”
Configuration 4, Alarms (4-AL) *
PROTECTED PARAMETERS MODE *
- Main Linear DC analog output scaling low
- Main Linear DC analog output scaling high
Configuration 3, Parameter Lock-Outs (3-LC) *
UNPROTECTED PARAMETERS MODE *
“ANLO”
“ANHI”
Enter time proportioning cycle time
Select output control action
Enter output power low limit
Enter output power high limit
Enter probe fail power preset
Enter output control dampening
Enter ON/OFF control hysteresis
Select auto-tuning dampening
Main Linear DC analog output range
Main Linear DC analog output source
Main Linear DC analog output update time
5
MULTIPLE UNIT STACKING
ACCESSORY - EXTERNAL SSR POWER UNIT
The T48 is designed for close spacing of multiple units. Units can be
stacked either horizontally or vertically. For vertical stacking, install the panel
latch with the screws to the sides of the unit. For horizontal stacking, the panel
latch screws should be at the top and bottom of the unit. The minimum spacing
from center line to center line of units is 1.96" (49.8 mm). This spacing is the
same for vertical or horizontal stacking.
The external SSR Power Unit is used with T48s equipped with Logic/SSR
Drive outputs to switch loads up to 240 VAC @ 45 Amps, 25°C ambient. The
unit is operated by applying a low level DC control signal to the isolated
input. The unit features zero cross detection circuits which reduces radiated
RFI when switching load currents. With no contacts to wear out, the SSR
Power Unit provides virtually limitless operational life. The unit is supplied
with an integral heat sink for immediate installation.
Note: When stacking units, provide adequate panel ventilation to ensure that
the maximum operating temperature range is not exceeded.
2.39 (60.7)
MAX.
1
13
14
6
2
13
1
14
6
4.75 (121)
4.56 (116)
7
3
8
4
9
5
2.62
(66.5)
1.96 (49.8)
MAX.
11
1.96 (49.8)
MAX.
10
12
2
7
3
8
4
9
5
11
12
2.39 (60.7)
MAX.
CENTERS FOR #8 SCREWS
0.22 (TYP.)
(5.5)
10
5.50
(140)
PANEL LATCH INSTALLED FOR
VERTICAL UNIT STACKING
PANEL
INSTALLEDFOR
FOR
PANELLATCH
LATCH INSTALLED
HORIZONTAL UNIT
UNIT STACKING
HORIZONTAL
STACKING
4.50
(114)
PANEL CUT-OUT SPACING FOR MULTIPLE UNIT STACKING.
HORIZONTAL ARRANGEMENT SHOWN.
1.96 (49.8)
MIN
0.20 (TYP.)
(5.1)
STANDARD
PANEL
CUT-OUT
External SSR Power Unit:
Part Number: RLY50000
Switched Voltage Range: 50 to 280 VAC
Load Current: 45 Amps max. @ 25°C ambient temperature
35 Amps max. @ 50°C ambient temperature
On State Input: 3 to 32 VDC @ 1500 Ω impedance. (isolated)
(Use Logic/SSR drive output.)
Off State Input: 0.0 to 1.0 VDC
Size: 5.5" (14 cm) L x 4.75" (12 cm) W x 2.62" (6.6 cm) H
IF NEMA 4 IS NOT REQUIRED,
THIS PANEL MATERIAL MAY BE REMOVED.
ACCESSORY - CURRENT TRANSFORMER-50 A
The external Current Transformer is used when specifying the T48s
equipped with the Heater Current Monitor.
ACCESSORY - CURRENT TRANSFORMER-40 A
The external Current Transformer is used when specifying the T48s
equipped with the Heater Current Monitor.
0.59
(15)
2X #8-32UNC TERMINAL
1.10
0.11 (2.8)
(27.9)
0.029 (0.5)
RED LION
CONTROLS
RATIO 40:0.1A
CT004001
X1
M2015A
.44
(11.2)
0.29 (7.5)
Ø0.23 (5.8)
0.98 (25)
0.41 (10.5)
H1
2.68
1.13
(28.7)
(67.8)
1.60
2.00
.96
(24.4) (50.8)
(40.6)
0.83
(21)
1.25
(31.8)
2X Ø0.14
4X .31
4X .27
2.40
(61.0)
1.75
0.12 (3)
(3.5)
(7.9)
0.39 (10)
(6.9)
(44.5)
1.18 (30)
1.57 (40)
Current Transformers:
Part Number: CT004001
Current Ratio: 40 : 0.1 (Amperes)
Max Heater Current: 50 A
Dielectric Strength: 1000 VAC (For 1 minute)
Vibration Resistance: 50 Hz (Approx 10 G)
Terminals: Solder Type
Window Diameter: 0.228" (5.8 mm)
Weight: 0.406 oz (11.5 g)
Part Number: CT005001
Current Ratio: 50 : 0.1 (Amperes)
Operation Frequency: 50 to 400 Hz
Insulation Class: 0.6 KV BIL, 10 KV full wave.
Terminals: Brass studs No. 8-32 UNC with flat washer and hex nuts.
Window Diameter: 1.13" (28.7 mm)
Weight: 8 oz (226.0 g)
6
APPLICATION
EXTRUDER
COOLING
WATER
(Terminal assignments are model number dependent.)
120V
COOLING
SUPPLY
2ND INPUT OPTION
IN (+)
IN (-)
PLASTICS EXTRUDER APPLICATION
Several T48 controllers are employed to control the
temperature of a plastics extruder. Each T48 controls a
heating element and a cooling water solenoid to maintain
each extruder zone at the desired temperature. The Heater
Current Monitor option is used to provide a readout of the
heater current. The multi-function User Input can be
programmed to allow selection of manual operation when
connected to common. This allows the user to hold the
control output of the controller during abnormal process
conditions.
AC
POWER
240V HEATER
SUPPLY
13
14
A2/O2 N.O.
1
COMM.
2
7
6
USER INPUT
A1 N.O.
3
8
O1 N.O. (+)
4
9
TC +
COMM. (-)
5
10
RTD
CT
SSR
POWER
UNIT
11
12
OUTPUT
HOLD
COMM.
AC POWER
85-250 VAC
HEATER ALARM
GO
NO GO
OEM PAINT SPRAYER APPLICATION
AL2/O2
13
1
14
USER INPUT
6
COMM.
2
7
AL1
3
8
COMM.
O1 N.O. (+)
4
9
TC +
COMM. (-)
5
10
RTD
11
12
An OEM manufacturing spray painting equipment utilizes
the T48 to maintain optimum paint temperature. In addition to
the low cost, the 1/16 DIN package size permits the OEM to
design temperature control into various sized painting
equipment, from small hand sprayers to large paint booths. The
heating element used to heat the paint, is connected to the Main
Control Output (OP1) programmed for On/Off control. Alarm 1
is programmed as Band Inside Acting, so that as long as the
paint temperature is within manufacturer’s specifications for
temperature, the “GO” light is on. Alarm 2 is programmed as
Band Outside acting so that the “NO GO” light is lit when the
paint temperature is more than 12° outside the manufacturer’s
specifications of 140 to 150°F.
AC
POWER
AC POWER
85-250 VAC
(Terminal assignments are model number dependent.)
MULTIPLE UNIT/REMOTE SETPOINT APPLICATION
Whenever the master controller’s setpoint is changed, the slave controller’s
setpoint changes automatically.
The remote setpoint input at each slave controller can be scaled
independently.
Eight T48 controllers are used in a drying oven. Each T48 controls a zone
within the oven. Depending upon the material to be dried, and its initial
moisture content, the drying setpoint temperature varies. A master T48
controller transmits setpoint via linear DC output. This signal is received as
a remote setpoint signal by the other slave controllers.
SLAVE CONTROLLER #1
MASTER CONTROLLER
2ND INPUT
REMOTE SETPOINT
SIGNAL TO OTHER
HEATER ZONES
IN (+)
ANALOG
OUTPUT
TO
HEATER
ZONE #1
13
IN (-)
14
IN (+)
OUT (-)
1
OUT (+)
2
7
02/A2 (+)
3
8
COMM
COMM (-)
4
9
TC (+)
01/A1 (+)
5
11
12
6
10
USER INPUT
RTD
TO
HEATER
ZONE #2
AC POWER
85 - 250 VAC
13
IN (-)
14
OUT (-)
1
OUT (+)
2
7
6
USER INPUT
02/A2 (+)
3
8
COMM
COMM (-)
4
9
TC (+)
01/A1 (+)
5
11
12
10
RTD
AC POWER
85 - 250 VAC
(Terminal assignments are model number dependent.)
7
ORDERING INFORMATION
Options and Output Boards are factory configured per the part number specified. Part numbers without
replacement output boards listed must be returned to the factory for output board replacement.
MODELS WITHOUT RS485 AND LINEAR DC ANALOG OUTPUT
DEDICATED
MAIN CONTROL
01 OUTPUT
DEDICATED
ALARM 1
A1 OUTPUT
(ALARM 2)
A2 OR 02
(COOL)*
REMOTE
SETPOINT
INPUT @
HEATER
CURRENT
INPUT @
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
YES
YES
Logic/SSR
Logic/SSR
Relay
Logic/SSR
Relay
Relay
Logic/SSR
Relay
Relay
Logic/SSR
Relay
Relay
Triac
Logic/SSR
Logic/SSR
YES
YES
REPLACEMENT
OUTPUT
BOARD
18-36 VDC/24 VAC
85 TO 250 VAC
RBD48100
T4810010
T4810000
RBD48111
NA
T4811000
RBD48111
T4811110
T4811100
RBD48111
T4811113
T4811103
RBD48111
T4811114
T4811104
RBD48200
T4820010
T4820000
RBD48211
NA
T4821000
RBD48211
T4821110
T4821100
RBD48211
T4821113
T4821103
RBD48211
T4821114
T4821104
NA
T4832210
T4832200
PART NUMBERS
* - This output is programmable as either Control (PID) or as an Alarm.
@ - These part numbers are equipped with a second setpoint.
Option Boards are installed at the factory for the appropriate models. These boards are only needed for field replacement.
MODELS WITH RS485 OR LINEAR DC ANALOG OUTPUT
DEDICATED
MAIN CONTROL
O1 OUTPUT
MAIN CONTROL
O1 OR A1
(ALARM 1) *
DEDICATED
ALARM 1
A1 OUTPUT
(ALARM 2)
A2 OR O2
(COOL) *
REMOTE
SETPOINT
INPUT @
HEATER
CURRENT
INPUT @
Relay
RS485
@
YES
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Relay
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Logic/SSR
Relay
SECOND
PART NUMBERS
ANALOG
18-36
VDC/24
VAC 85 TO 250 VAC
OUTPUT** @
NA
T4810002
T481011A
T481010A
YES
T4810111
T4810101
YES
T4810115
T4810105
YES
T4810116
T4810106
YES
T4810117
T4810107
YES
T4810118
T4810108
YES
T4810119
T4810109
1
YES
YES
YES
YES
YES
YES
Relay
Logic/SSR
MAIN
ANALOG
OUTPUT** @
YES
T4811112
T4811102
YES
T4820211
T4820201
YES
T4820215
T4820205
YES
T4820216
T4820206
YES
T4820218
T4820208
YES
T4820219
T4820209
YES
T4821112
T4821102
2
YES
YES
YES
YES
Relay
YES
* - This output is programmable as either Control (PID) or as an Alarm.
** - This output is jumper and program selectable for either a current or voltage Linear DC output.
@ - These part numbers are equipped with a second setpoint.
1 - Replacement Output Board RBD48100 may be used.
2 - Replacement Output Board RBD48111 may be used.
ACCESSORIES
MODEL NO.
DESCRIPTION
PART NUMBERS
External SSR Power Unit (for Logic/SSR output models)
RLY
CT
SFCRM
RLY50000
Single Phase 25 A DIN Rail Mount SSR
RLY60000
Single Phase 40 A DIN Rail Mount SSR
RLY6A000
Three Phase DIN Rail Mount SSR
RLY70000
40 Ampere Current Transformer (for Heater Current Input models)
CT004001
50 Ampere Current Transformer (for Heater Current Input models)
CT005001
Crimson 2 PC Configuration Software for Windows 98, ME, 2000 and XP (for RS485 models)
SFCRM
ICM4
RS232/RS485 Serial Converter Module
ICM40030
ICM5
Three way isolated RS232/RS485 Serial Converter
ICM50000
* Crimson software is available for download from http://www.redlion.net
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Softwareweg 9
NL - 3821 BN Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
201-B, 2nd Floor, Park Centra
Opp 32 Mile Stone, Sector-30
Gurgaon-122002 Haryana, India
Tel +91 984 487 0503
Red Lion Controls
China
Unit 302, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113 3688
Fax +86 21 6113 3683
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