Specification Sheet ServiceGrade™ Hand Crimp Tool Order No. 64016-0201 FEATURES

Specification Sheet ServiceGrade™ Hand Crimp Tool Order No. 64016-0201 FEATURES
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
ServiceGrade™ Hand Crimp Tool
Specification Sheet
Order No. 64016-0201
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
For crimps conforming to WHMA-IPCA620 Class 2, use hand crimp tools
11-01-0209, 11-01-0185, 63811-2800, 63811-5200, and / or 63811-8700
SCOPE
Products: C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals, 20-36 AWG.
C-Grid SL™
(WHMA-IPCA620 equivalent hand tools: 63811-8700, 11-01-0209)
Terminal
Terminal Order No.
Wire Size
Insulation Diameter
Series No.
Loose Piece
Reel
AWG
mm²
mm
In.
50087
50087-8130 50087-8160 50087-8030 50087-8060 24-30 0.13-0.05 1.01-1.52 .040-.060
50088
50088-8128 50088-8160 50088-8028 50088-8060 22-24 0.35-0.2 1.09-1.70 .043-.067
16-02-0114 40-08-0873 16-02-0081 16-02-0116
16-02-0115 70021-0114 16-02-0093 40-08-0874 22-24 0.35-0.2 1.09-1.70 .043-.067
16-02-0117 70021-0117 16-02-0107 70021-0081
16-02-0108 40-08-0872 16-02-0077 16-02-0105
70021
16-02-0109
16-02-0078 40-08-0871 24-30 0.13-0.05 1.01-1.52 .040-.060
16-02-0110
16-02-0091
16-02-0111 16-02-0113 16-02-0079 16-02-0092
32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-0112
16-02-0080 16-02-0106
16-02-0102 70058-0102 16-02-0086 16-02-0152
16-02-0103 70058-0103 16-02-0087 70058-5001
22-24 0.35-0.2 1.09-1.70 .043-.067
16-02-0104 70058-0104 16-02-0088 70058-0086
16-02-0147
16-02-0131 70058-0088
16-02-0097 70058-0096 16-02-0069 16-02-0150
16-02-0096 70058-0097 16-02-0082 70058-0069
70058
16-02-0098
16-02-0083 70058-0082 24-30 0.13-0.05 1.01-1.52 .040-.060
16-02-0140
16-02-0137 70058-0083
16-02-0151
16-02-0139
16-02-0099 16-02-0144 16-02-0074 16-02-0143
16-02-0100 70058-0084 16-02-0084 70058-0084 32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-0101
16-02-0085
16-02-1114 71851-1114 16-02-1110
22-24 0.35-0.2 1.09-1.70 .043-.067
16-02-1115 71851-1115 16-02-1111
16-02-1125
16-02-1124
71851
16-02-1109 16-02-0117 16-02-0112 16-02-1119
24-30 0.13-0.05 1.01-1.52 .040-.060
16-02-0116
16-02-0113
16-02-0119 16-02-0123 16-02-0118 16-02-00122
32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-0121
16-02-0120
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Strip Length
mm
In.
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
Page 1 of 6
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
0.100” KK®
(WHMA-IPCA620 equivalent hand tool: 11-01-0185)
Terminal
Terminal Order No
Wire Size
Insulation Diameter
Series No
Loose Piece
Reel
AWG
mm²
mm
In.
08-50-0114 08-55-0131 08-50-0113 08-55-0126
08-50-0124 08-56-0110 08-50-0159 08-55-0130
08-50-0160 39-00-0377 08-50-0273 08-56-0109
2759
08-50-0275 39-00-0379 08-50-0274 39-00-0376 22-30 0.35-0.05 1.02-1.57 .040-.062
08-51-0102 39-00-0381 08-51-0101 39-00-0378
08-51-0108 39-00-0380
08-55-0102 50-29-1638 08-55-0101 50-29-1757
08-50-0322 97-00-0921 08-50-0321 97-00-0920
22-30 0.35-0.05 1.02-1.57 .040-.062
40445
97-00-0444
97-00-0445
41572 08-65-0805
08-65-0804
22-30 0.20-0.05 1.02-2.29 .040-.090
08-50-0032
08-50-0030 08-56-0120
08-55-0111
08-50-0031 97-00-0001
4809
22-30 0.35-0.05 1.02-1.57 .040-.062
08-56-0115
08-55-0110 97-00-0450
97-00-0451
08-55-0112
5159
08-70-0049 08-70-0069 08-70-0048 08-70-0064 22-28 0.35-0.08 1.20-1.70 .040-.090
5241
08-70-0103
08-70-0102
22-28 .035-0.08 1.15-1.90 .045-.075
08-52-0122 08-65-0816 08-52-0101 08-65-0811
08-52-0123
08-52-0118 08-65-0813
6459
22-30 0.35-0.05 1.02-1.57 .040-.062
08-65-0812
08-52-0121 08-65-0815
08-65-0814
08-65-0801 08-65-0817
08-50-0005 50-29-1745 08-50-0004 50-29-1635
7879
08-55-0127
08-55-0124 50-29-1744 22-30 0.35-0.05 1.02-1.57 .040-.062
08-55-0129
08-55-0128 50-29-1900
08-52-0104 97-00-0226 08-52-0103 97-00-0225
8088
22-30 0.35-0.05 1.02-1.57 .040-.062
08-65-0106 97-00-0228 08-65-0105 97-00-0227
Micro Fit®
(WHMA-IPCA620 equivalent hand tool: 63811-2800)
Terminal
Terminal Order No
Wire Size
Insulation Diameter
Series No
Loose Piece
Reel
AWG
mm²
mm
In.
43030-0007 43030-0053 43030-0001
43030-0008 43030-0057 43030-0002
20-24 0.50-0.20 1.42-1.85 .056-.073
43030-0009 43030-0058 43030-0003
43030
43030-0052 43030-0059 43030-0051
43030-0010 43030-0012 43030-0004 43030-0006
26-30 0.12-0.05 1.09-1.27 .043-.050
43030-0011
43030-0005 43030-0056
43031-0007 43031-0009 43031-0001 43031-0003
20-24 0.50-0.20 1.42-1.85 .056-.073
43031-0008
43031-0002
43031
43031-0010 43031-0012 43031-0004 43031-0006
26-30 0.12-0.05 1.09-1.27 .043-.050
43031-0011
43031-0005
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Strip Length
mm
In.
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
Strip Length
mm
In.
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
Page 2 of 6
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
SPOX™
(WHMA-IPCA620 equivalent hand tool: 63811-5200)
Terminal
Terminal Order No.
Wire Size
Insulation Diameter
Strip Length
Series No.
Loose Piece
Reel
AWG
mm²
mm
In.
mm
In.
5103
08-70-0057 08-70-0059 08-70-0056 08-70-0058 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150
08-70-1040
08-70-1039 39-00-0159
5263
08-70-1046
08-70-1045 39-00-0160 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150
39-00-0151
39-00-0152
45627
45627-9002
45627-0002 45627-1002 22-24 0.35-0.20 1.15-1.90 .045-.075 3.30-3.80 .130-.150
Crimping Information:
Crimp the terminal and appropriate gauge wire in the specified profile.
Terminal Series No
Wire Size
Pull Force Min.
▼
Tool Crimp Profile
AWG mm2 N
Lb.
A
50088, 70021, 70058,
22 0.35 39.1
8.80
71851
24 0.20 29.3
6.60
24 0.20 28.9
6.5
50087, 70021, 70058,
26 0.12 17.8
4.0
71851
28 0.08 11.1
2.5
30 0.05 6.7
1.5
32 0.03 4.4
1.0
70021, 70058, 71851
34 0.02 2.6
0.6
36 0.01 1.8
0.4
22 0.35 44.5
10.0
2759, 40445, 41572, 4809, 24 0.20 28.9
6.5
5159, 5241, 6459,
26 0.12 17.8
4.0
7879, 8088
28 0.08 11.1
2.5
30 0.05 6.7
1.5
20 0.50 57.8
13.0
22 0.35 35.6
8.0
24
0.20
22.2
5.0
43030, 43031
26 0.12 13.3
3.0
28 0.08 8.9
2.0
30 0.05 6.7
1.5
22 0.35 44.5
10.0
24 0.20 28.9
6.5
5103, 5263, 45627
26 0.12 17.8
4.0
28 0.08 11.1
2.5
Pull force test samples should not have the wire insulation crimped.
B
C
▼
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Remove the terminal holder from the tool and set it aside.
Open the hand tool by squeezing the handles together; at the end of the closing stroke the anti-backup ratchet will
release. Release the handles and the hand tool will open.
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Page 3 of 6
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Open the terminal holder by pressing down the lever and place the terminal in the holder.
PRESS DOWN
LEVER TO OPEN
INSULATION GRIP
TERMINAL HOLDER
CLOSED ON TERMINAL
TERMINAL HOLDER
TERMINAL CENTERED
IN TOOL HOLDER
Figure 1
CONDUCTOR
GRIP
Note: The above illustration is a general representation. Some of the terminals may look different and be held in a
different area of the terminal.
3. Release the lever to hold the terminal in place. See Figure 1.
4. Carefully place the terminal holder on the shelf of the hand tool and center the terminal as shown over the
appropriate tool crimp profile. See Figure 2.
CENTER CONDUCTOR
GRIP OVER THE
CONDUCTOR ANVIL
TERMINAL
HOLDER
WIRE
SHELF OF
HAND TOOL
SHELF OF
HAND TOOL
CENTER TERMINAL OVER
CRIMP PROFILE
Figure 2
CONDUCTOR ANVIL
Note: Some terminals may have a large insulation grip; extra care should be taken when loading these
terminals into the tool to avoid terminal damage.
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Page 4 of 6
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
5. Place a pre-stripped wire into the terminal (see Scope chart for
recommended strip lengths). Position the wire so the conductor
lies in the conductor grip.
6. While holding the wire in place, slowly close the handles of the
tool. If excessive resistance is felt, there may be a jam. If this
occurs, stop closing the tool and release the anti-backup ratchet
by lifting up the lever near the top of the moving handle. See
figure 3.
7. Continue to close the tool handles until the anti-backup ratchet
releases. Allow the handles to open.
8. Remove the crimped terminal and terminal holder from the tool.
9. Press down the lever on the terminal holder and remove the
crimped terminal.
10. Inspect the crimp for loose wire strands, missing crimp, or other
damage. Any minor terminal bending may be straightened by
hand.
Note:
RATCHET
RELEASE
LEVER
LIFT UP
LEVER
Figure 3
An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand
tool crimp. The pull force value must exceed the terminal’s minimum pull force specifications listed on page 3. If
values do not exceed the minimum pull force when all instructions are followed then a new tool is required.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance
steps:
1. Remove dust, moisture, and other contaminants with a
clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage
the tool.
3. Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality
Figure 4
machine oil. Do not oil excessively. Light oil (such as
SAE30W oil) applied at the oil points, shown in Figure
4, every 5,000 crimps or 3 months, is recommended.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
If the tool ever becomes jammed in a partially closed position, DO NOT force the handles open or closed. The tool
will open by lifting the ratchet release lever. See Figure 3.
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Page 5 of 6
Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals
Tool Handle Preload
Tool handle preload cannot be adjusted.
This hand tool is set to a preload that will fully close the tool jaws without excessive force from the operator. Over
the life of the tool the tool linkage can wear and handle preload force may decrease. It is the operator’s
responsibility to periodically perform a tensile pull test on the crimped wire. If the pull test value falls below
specification, the tool should be replaced.
Warranty
This tool is for electrical terminal crimping purposes only. All tools are warranted to be free of manufacturing
defects for a period of 30 days. Should such a defect occur, the tool will be exchanged free of charge. This
exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only.
Any clamping, fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock. NEVER perform crimps on active
electrical circuits.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for
customers to maintain their hand tools.
% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
% When the hand tool is no longer capable of achieving minimum pull force, it should be replaced.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
[email protected]
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
[email protected]
European Headquarters
Munich, Germany
49-89-413092-0
[email protected]
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-640160201
Revision: B
Release Date: 06-16-08
Revision Date: 06-16-08
UNCONTROLLED COPY
Page 6 of 6
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