PSE – The efficient range Description

PSE – The efficient range Description
PSE – The efficient range
Description
PSE – The efficient range
Description
The PSE softstarter range is the world’s first compact softstarter
range with torque control. This makes the PSE range an ideal
choice for pumping applications where water hammering
normally is a big problem. The compactness and advanced
functionality of the PSE means that it is also a very efficient
solution for other applications such as compressors and fans.
The PSE softstarter can be selected
according to the rated motor power
in normal duty applications like
pumps,
elevators,
bow thrusters. See page 30.
For
Torque control
The most important function when stopping pumps is torque
control. Since the PSE softstarter is optimized for controlling
pumps, this feature is a must.
compressors,
escalators, short conveyor belts and
heavy-duty
applications
like
centrifugal fans, crushers, mixers,
mills, stirrers and long conveyor
belts, select a softstarter from page
Screw mounting
Input for reset of faults
Analog output
3 output signal relays
(RUN, TOR, Event)
31.
Built-in by-pass
Built-in by-pass for energy saving
Using by-pass after reaching full voltage will greatly reduce
the power loss and thereby save energy. In the PSE softstarter
range, the by-pass is built-in on all sizes which will give the
most compact starting solution and reduce the need for wiring
during installation.
All data available
on the front
Product description
• Wide rated operational voltage 208–600 V AC
• Wide rated control supply voltage 100–250 V, 50/60 Hz
• Rated operational current 18 to 370 A
• Wide ambient temperature range, -25 to +60 ºC
Coated circuit boards
All circuit boards in the new PSE softstarter have a protective
coating to ensure a reliable operation even in tough
environments like wastewater plants, where corrosive gases
and acids may exist.
• Coated circuit boards for reliable operation in harsh environment
• Built-in by-pass on all sizes, saving energy and reducing
installation time
• User friendly HMI with illuminated language neutral display and four button keypad
• Optional external keypad, IP66
• Torque control for excellent control of pumps
• Current limit, adjustable between 1.5–7 x Ie
• Motor overload protection with classes 10A, 10, 20 and 30
• Motor underload protection to detect pumps running dry
• Locked rotor protection, detecting jammed pumps
Motor protection
The PSE softstarter is equipped with built-in electronic overload
protection, preventing the motor from overheating. Since no
additional overload device is needed, our efficient design saves
both space, installation time, and ultimately money.
Settings
Analog output
The analog output terminals can be connected to an analog
current meter to show the current during operation. This
eliminates the need of an additional current transformer. The
analog output signal can also be used as an analog input to
a PLC.
Green ready LED
Flashing - Suppy available
Steady - Main available
Display and keypad
The setup of the PSE softstarter is done using the four button
keypad and the illuminated display, providing a quick and easy
setup. While operating, the display will also provide important
status information such as current and voltage.
Yellow protection LED
• Kick start to start jammed pumps or conveyor belts
• Analog output showing operational current, 4–20 mA
• Optional fieldbus communication using Profibus, Modbus,
Devicenet or CANopen
• Sophisticated algorithm eliminating the DC-component and
thereby providing excellent starting performance
External keypad
As an option the PSE softstarter can be equipped with an
external keypad for easy setup and monitoring of the unit
without opening the enclosure door. The keypad can also be
used to copy parameters between different softstarters.
26 Softstarters | 1SFC132005C0201, rev. M
Green run LED
Flashing - Ramping up/down
Steady - TOR
Red fault LED
Back-lit display
User friendly keypad
Similar as for PST(B)
Four digits showing
values and messages
External keypad with same
design as the fixed HMI
Icon’s showing functions.
Language neutral
1SFC132005C0201, rev. M | Softstarters 27
PSE – The efficient range
Overview
PSE – The efficient range
Overview
PSE18 ... PSE105
PSE142 ... PSE170
Softstarter, type
Normal start
In-line connected
PSE210 ... PSE370
Softstarter, type
Normal start
In-line connected
PSE18
PSE25
PSE30
PSE37
PSE45
PSE60
PSE72
PSE85
PSE105
(400 V) kW
7.5
11
15
18.5
22
30
37
45
55
(400 V) kW
75
90
110
132
160
200
IEC, max. A
18
25
30
37
45
60
72
85
106
IEC, max. A
143
171
210
250
300
370
(440-480 V) hp
10
15
20
25
30
40
50
60
75
(440-480 V) hp
100
125
150
200
250
300
UL, max FLA
18
25
28
34
42
60
68
80
104
UL, max FLA
130
169
192
248
302
361
400 V, 40 ºC
PSE210
T2N160
T3N250
Using MCCB only, type 1
MCCB (35 kA), type
coordination will be achieved
T3N250
MCCB (50 kA), type
PSE250
PSE300
PSE370
T3S250
Fuse protection (85 kA), Semiconductor fuses, Bussmann, type
170M1564
T4N320
T5N400
T5N630
T4S320
T5S400
T5S630
MCCB (50 kA), type
T2S160
170M1563
PSE170
400 V, 40 ºC
Using MCCB only, type 1
MCCB (35 kA), type
coordination will be achieved
To achieve type 2 coordination, semi-conductor fuses
must be used
PSE142
170M1566
170M1567
Switch fuse, type
Suitable switch fuse for recommended semi-conductor
OS32GD03P
fuses
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor, type
Overload protection is used
to protect the motor from
over heating
Electronic overload relay, type
The by-pass will reduce the
power loss of the softstarter.
By-pass, type
AF26
170M1568
170M1569
OS63GD03P
AF30
AF38
AF52
Built-in
Built-in
170M1571
170M1572
OS125GD03P
AF65
AF80
AF96
170M3819
OS250D03P
AF116
T3S250
To achieve type 2 coordination, semi-conductor fuses
must be used
Fuse protection (85kA), Semiconductor fuses, Bussmann, type
170M5809
170M5810
Suitable switch fuse for reSwitch fuse, type
commended semi-conductor
fuses
170M5813
170M6812
OS400D03P
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor, type
Overload protection is used
to protect the motor from
over heating
Electronic overload relay, type
The by-pass will reduce the
power loss of the softstarter.
By-pass, type
AF140
170M5812
AF190
170M6813
OS630D03P
AF205
AF265
AF305
AF370
Built-in
Built-in
The table above is an overview of possible combinations of devices.
Complete coordination tables are available at www.abb.com/lowvoltage
How to select the correct size
By using the guide here, you can quickly
select a suitable softstarter for the most
common applications.
If a more precise selection is required,
you can use the softstarer selection tool
available at www.abb.com/lowvoltage
28 Softstarters | 1SFC132005C0201, rev. M
Quick guide for selection
Heavy-duty start class 30
Ordering - see page 31
Typical applications
• Bow thruster • Centrifugal pump
• Centrifugal fan • Conveyor belt (long)
• Compressor • Conveyor belt (short) • Crusher
• Mill
• Elevator
• Escalator
• Mixer
• Stirrer
If more than 10 starts/h
Select one size larger than the standard selection
Normal start class 10
Ordering - see page 30
!
1SFC132005C0201, rev. M | Softstarters 29
PSE – The efficient range
Normal starts, class 10, in-line, ordering details
PSE – The efficient range
Heavy-duty starts, class 30, in-line, ordering details
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
Motor power
Motor power
230 V
Pe
kW
400 V
Pe
kW
500 V
Pe
kW
IEC
Max rated
operational
curent Ie
A
Type
Order code
4
7.5
11
18
PSE18-600-70
1SFA897101R7000
2.4
5.5
11
15
25
PSE25-600-70
1SFA897102R7000
2.4
7.5
15
18.5
30
PSE30-600-70
1SFA897103R7000
2.4
1SFC132311F0001
Weight
kg
1 piece
PSE18 ... PSE105
230 V
Pe
kW
400 V
Pe
kW
500 V
Pe
kW
IEC
Max rated
operational
curent Ie
A
Type
Order code
Weight
kg
1 piece
3
5.5
7.5
12
PSE18-600-70
1SFA897101R7000
2.4
4
7.5
11
18
PSE25-600-70
1SFA897102R7000
2.4
5.5
11
15
25
PSE30-600-70
1SFA897103R7000
2.4
9
18.5
22
37
PSE37-600-70
1SFA897104R7000
2.4
7.5
15
18.5
30
PSE37-600-70
1SFA897104R7000
2.4
11
22
30
45
PSE45-600-70
1SFA897105R7000
2.4
9
18.5
22
37
PSE45-600-70
1SFA897105R7000
2.4
15
30
37
60
PSE60-600-70
1SFA897106R7000
2.4
11
22
30
45
PSE60-600-70
1SFA897106R7000
2.4
18.5
37
45
72
PSE72-600-70
1SFA897107R7000
2.5
15
30
37
60
PSE72-600-70
1SFA897107R7000
2.5
22
45
55
85
PSE85-600-70
1SFA897108R7000
2.5
18.5
37
45
72
PSE85-600-70
1SFA897108R7000
2.5
30
55
75
106
PSE105-600-70
1SFA897109R7000
2.5
40
75
90
143
PSE142-600-70
1SFA897110R7000
4.2
45
90
110
171
PSE170-600-70
1SFA897111R7000
4.2
59
110
132
210
PSE210-600-70
1SFA897112R7000
12.4
PSE142 ... PSE170
22
45
55
85
PSE105-600-70
1SFA897109R7000
2.5
30
55
75
106
PSE142-600-70
1SFA897110R7000
4.2
40
75
90
143
PSE170-600-70
1SFA897111R7000
4.2
45
90
110
171
PSE210-600-70
1SFA897112R7000
12.4
59
110
132
210
PSE250-600-70
1SFA897113R7000
13.9
75
132
160
250
PSE250-600-70
1SFA897113R7000
13.9
90
160
200
300
PSE300-600-70
1SFA897114R7000
13.9
75
132
160
250
PSE300-600-70
1SFA897114R7000
13.9
110
200
250
370
PSE370-600-70
1SFA897115R7000
13.9
90
160
200
300
PSE370-600-70
1SFA897115R7000
13.9
1SFC132310F0002
PSE142 ... PSE170
Rated operational voltage, Ue, 208-600 V AC
Rated control supply voltage, Us, 100-250 V AC, 50/60 Hz
1SFC132312F0002
1SFC132312F0002
PSE18 ... PSE105
PSE18 ... PSE370
Rated operational voltage, Ue, 208-600 V AC
PSE210 ... PSE370
30 Softstarters | 1SFC132005C0201, rev. M
1SFC132310F0002
1SFC132311F0001
PSE18 ... PSE370
Heavy duty
PSE210 ... PSE370
1SFC132005C0201, rev. M | Softstarters 31
PSE – The efficient range
Accessories
1SFT98099-095C2
Cable connectors for Cu cables
For
softstarter type
PSE142 …170
Tightening
torque max.
Nm
Type
14
–
Order code
1SDA06691R1
Packing
piece
3
Weight
kg
1 piece
0.200
PSE142 …170
2 x (50-120)
16
LZ185-2C/120 1SFN074709R1000
3
0.100
PSE210 … 370
16-300
25
–
3
0.133
1SDA055016R1
SB8054C2
1SFT98099-011C1
For
softstarter type
PSE142 …170
Wire range
mm2
95-185
Tightening
torque max.
Nm
Type
31
–
Order code
1SDA054988R1
Packing
piece
3
PSE210 … 370
185-240
43
1SDA055020R1
3
–
Weight
kg
1 piece
0.078
0.133
1SFT98000-011C3
Terminal enlargements
1SFC132321F0002
1SFT98099-125
1SFT98099-019C3
Dimensions
hole ø
mm2
6.5
bar
mm
15 x 3
Type
LW110
Order code
1SFN074307R1000
Packing
piece
1
PSE142...170
10.5
17.5 x 5
LW185
1SFN074707R1000
1
0.450
PSE210...370
10.5
20 x 5
LW300
1SFN075107R1000
1
1.230
Weight
kg
1 piece
0.100
For
softstarter type
PSE142...170
Req. qty
2
Type
LE185
Order code
1SFN074716R1000
Packing
piece
2
PSE210...370
2
LE300
1SFN075116R1000
2
Weight
kg
1 piece
0.200
0.300
Terminal shrouds
LE185
LT ... -AL
For
softstarter type
PSE18...105
Terminal nut washer
LW...
LT ... -AC Wire range
mm2
6-120
Cable connectors for Al and Cu cables
LZ...
PSE – The efficient range
Technical data
For
softstarter type
PSE142...170
PSE142...170
PSE210...370
PSE210...370
Suitable for
Req. qty
Cable connectors 2
Compression lugs 2
Cable connectors 2
Compression lugs 2
Type
LT185-AC
LT185-AL
LT300-AC
LT300-AL
Order code
1SFN124701R1000
1SFN124703R1000
1SFN125101R1000
1SFN125103R1000
Packing
piece
2
2
2
2
Weight
kg
1 piece
0.050
0.220
0.070
0.280
Order code
1SFA897100R1001
Packing
piece
1
Weight
kg
1 piece
–
Order code
1SFA897201R1001
Packing
piece
1
Weight
kg
1 piece
0.130
Order code
1SFA896312R1002
Packing
piece
1
External keypad including a 3m cable
For
softstarter type
PSE18...370
Type
PSEEK
1SFC132328F0002
USB-cable for Service Engineer Tool
For
softstarter type
PSE18...370
Type
PSECA
FieldBusPlug connection accessory
1SFC132355F0002
PSEEK
Type
PS-FBPA
Weight
kg
1 piece
600 V
208 ... 600 V +10%/-15%
100 ... 250 V +10%/-15%, 50/60 Hz ±5 %
Analog output
Output signal reference
Type of output signal
4 ... 20 mA
I Amp
Fixed at 1.2 x Ie
Rated control circuit voltage Uc
Internal 24 V DC
Scaling
Starting capacity at Ie
Number of starts per hour
Overload capability,
Overload class
Ambient temperature
During operation
During storage
Maximum Altitude
Degree of protection
Main circuit
Supply and control circuit
Main circuit
Built-in by-pass
Cooling system - fan cooled
4xIe for 10 sec.
10 1)
Control circuit
Number of inputs
Signal indication LED’s
On / Ready
Run / TOR
Protection
Fault
Protections
Electronic overload
Locked rotor protection
Underload protection
(thermostat controlled)
HMI for settings
Display
Keypad
Main settings
Setting current
Ramp time during start
Ramp time during stop
Initial/end voltage
Current limit
Torque control for start
Torque control for stop
Kick start
Signal relays
Number of signal relays
K2
K3
K1
Rated operational voltage Ue
Rated thermal current Ith
Rated operational current Ie
at AC-15 (Ue = 250 V)
10
-25 … +60 °C 2)
-40 … +70 °C
4000 m 3)
IP00
IP20
Yes
Field bus connection
Connection for
Yes
ABB FieldBusPlug
External keypad
Display LCD type
Ambient temperature
during operation
during storage
Degree of protection
4 7-segments and icons. Illuminated
2 selection keys and 2 navigation keys
Size dependent
1-30 sec
0-30 sec
30-70%
1.5-7xIe
Yes / No
Yes / No
Off, 30-100%
3
Run signal
TOR (By-pass) signal
Event signal
250 V AC/24 V DC 4)
3A
3 (start, stop, reset of faults)
green flashing / steady
green flashing / steady
yellow
red
Yes (Class 10A, 10, 20, 30)
Yes
Yes
Yes (option)
-25 … +60 °C
-40 … +70 °C
IP66
Time (s)
10 000
1000
100
Class 30
Class 20
Class 10
Class 10 A
10
1
0
0
1
2
3
4
5
6
7
Tripping curves for electronic overload protection (Cold)
8
Current (x Ie)
1.5 A
Valid for 50% on time and 50% off time. If other data is required, please contact your sales office
2)
Above 40 ºC up to max. 60 ºC reduce the rated current with 0.6% per ºC.
3)
When used at high altitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.
[ % of Ie = 100 - x - 1000 ] x = actual altitude for the softstarter
150
4)
A common voltage needs to be used for all 3 signal relays
1)
0.060
ABB’s FieldBusPlug suitable for all sizes. See page 50-53
1SFC132168F0001
PSECA
For
softstarter type
The same accessory for all sizes
Rated insulation voltage Ui
Rated operational voltage Ue
Rated control supply voltage Us
PS-FBPA
32 Softstarters | 1SFC132005C0201, rev. M
1SFC132005C0201, rev. M | Softstarters 33
PSE – The efficient range
Technical data
PSE – The efficient range
UL ratings
3-phase motor rating – in-line
Cross section of connection cables
Type of softstarter
PSE18 ... PSE105
PSE142 ... PSE170
Main circuit
Connection clamp
Solid/stranded
1 x mm2
2.5–70
See accessories
Solid/stranded
2 x mm2
2.5–70
See accessories
Tightening torque
(recommended)
Nm
9
See accessories
20
17.5
Connection bar
5
Hole diameter
mm
Tightening torque
Nm
(recommended)
E1859D
mm
E1858D
5
Width and thickness
ø 8.5
ø 10.2
18
9
28
Supply and control circuit
Connection clamp
Solid/stranded
1 x mm2
2.5
2.5
2.5
Solid/stranded
2 x mm2
1.5
1.5
1.5
Nm
0.5
0.5
0.5
Tightening torque
(recommended)
Softstarters
Motor power P (hp) and full load current FLA (A)
Max
Ue
Ue
Ue
Ue
Type
FLA
A
200 V/208 V
hp
220 V/240 V
hp
440 V/480 V
hp
550 V/600 V
hp
PSE18
18
5
5
10
15
PSE210 ... PSE370
PSE25
25
7.5
7.5
15
20
PSE30
28
7.5
10
20
25
PSE37
34
10
10
25
30
PSE45
42
10
15
30
40
PSE60
60
20
20
40
50
PSE72
68
20
25
50
60
PSE85
80
25
30
60
75
PSE105
104
30
40
75
100
PSE142
130
40
50
100
125
PSE170
169
60
60
125
150
PSE210
192
60
75
150
200
PSE250
248
75
100
200
250
PSE300
302
100
100
250
300
PSE370
361
125
150
300
350
Fuse ratings and power losses
Recommended
ABB’s overload protection
Max
power loss
at rated Ie
(Internal by-pass)
Type
Type
A
W
A
Type
Size
Power
requirements
supply circuit
Holding (VA) /
Pull-in (VA)
PSE
PSE18
Integrated
5.4-18
0.2
40
170M1563
000
16/19.9
PSE25
Integrated
7.5-25
0.4
50
170M1564
000
16/19.9
PSE30
Integrated
9-30
0.5
80
170M1566
000
16/19.9
PSE37
Integrated
11.1-37
0.8
100
170M1567
000
16/19.9
PSE45
Integrated
13.5-45
1.2
125
170M1568
000
16/19.9
PSE60
Integrated
18-60
2.2
160
170M1569
000
16/19.9
PSE72
Integrated
21.6-72
3.1
250
170M1571
000
16/19.9
PSE85
Integrated
25.5-85
4.3
315
170M1572
000
16/19.9
PSE105
Integrated
31.8-106
6.6
400
170M3819
1*
16/19.9
PSE142
Integrated
42.9-143
12.1
450
170M5809
2
16/31
PSE170
Integrated
51.3-171
17.6
500
170M5810
2
16/31
PSE210
Integrated
63-210
8.8
630
170M5812
2
30/700
PSE250
Integrated
75-250
12.5
700
170M5813
2
30/700
PSE300
Integrated
90.6-302
18
800
170M6812
3
30/700
PSE370
Integrated
111-370
27.4
900
170M6813
3
30/700
For
softstarter
1)
Current
range
Max fuse raiting - main circuit 1)
Bussmann fuses, DIN43 620 (Knife)
For the supply circuit 6 A delayed, for MCB use C characteristics.
34 Softstarters | 1SFC132005C0201, rev. M
1SFC132005C0201, rev. M | Softstarters 35
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