Smeg AP64S3 Range Manual Instruction

Contents

1 INSTRUCTIONS FOR SAFE AND PROPER USE ____________________ 25

2 POSITIONING OF THE HOB ____________________________________ 27

3 ELECTRICAL CONNECTION ____________________________________ 29

4 GAS CONNECTION ___________________________________________ 30

5 ADAPTATION TO DIFFERENT TYPES OF GAS _____________________ 32

6 FINAL OPERATIONS __________________________________________ 36

7 USING THE HOB______________________________________________ 39

8 CLEANING AND MAINTENANCE_________________________________ 42

THESE INSTRUCTIONS ARE VALID ONLY FOR END USER COUNTRIES

WHOSE IDENTIFICATION SYMBOLS APPEAR ON THE COVER OF THIS

MANUAL.

INSTRUCTIONS FOR THE INSTALLER: these are for the

qualified

technician who must carry out a suitable check of the gas system, install the appliance, set it functioning and carry out an inspection test.

INSTRUCTIONS FOR THE USER: these contain user advice, description of the commands and the correct procedures for cleaning and maintenance of the appliance.

24

Introduction

1 INSTRUCTIONS FOR SAFE AND PROPER USE

THIS MANUAL IS AN INTEGRAL PART OF THE APPLIANCE AND

THEREFORE MUST BE KEPT IN ITS ENTIRETY AND IN AN

ACCESSIBLE PLACE FOR THE WHOLE WORKING LIFE OF THE

COOKING HOB. WE ADVISE READING THIS MANUAL AND ALL THE

INSTRUCTIONS THEREIN BEFORE USING THE COOKING HOB.

ALSO KEEP THE SERIES OF NOZZLES SUPPLIED. INSTALLATION

MUST BE CARRIED OUT BY QUALIFIED PERSONNEL IN

ACCORDANCE WITH THE REGULATIONS IN FORCE. THIS

APPLIANCE IS INTENDED FOR DOMESTIC USES AND CONFORMS

TO CURRENT REGULATIONS IN FORCE. THE APPLIANCE HAS

BEEN BUILT TO CARRY OUT THE FOLLOWING FUNCTIONS:

COOKING AND HEATING-UP OF FOOD. ALL OTHER USES ARE

CONSIDERED IMPROPER. THE MANUFACTURER DECLINES ALL

RESPONSIBILITY FOR IMPROPER USE.

DO NOT LEAVE THE PACKING IN THE HOME ENVIRONMENT.

SEPARATE THE VARIOUS WASTE MATERIALS AND TAKE THEM TO

THE NEAREST SPECIAL GARBAGE COLLECTION CENTRE.

IT IS OBLIGATORY FOR THE ELECTRICAL SYSTEM TO BE

GROUNDED ACCORDING TO THE METHODS REQUIRED BY

SAFETY RULES.

THE PLUG TO BE CONNECTED TO THE POWER CABLE AND THE

SOCKET MUST BE THE SAME TYPE AND MUST CONFORM TO

CURRENT REGULATIONS.

NEVER UNPLUG BY PULLING ON THE CABLE.

IMMEDIATELY AFTER INSTALLATION CARRY OUT A BRIEF

INSPECTION TEST OF THE COOKING HOB, FOLLOWING THE

INSTRUCTIONS BELOW. SHOULD THE APPLIANCE NOT FUNCTION,

DISCONNECT IT FROM THE SUPPLY AND CALL THE NEAREST

TECHNICAL ASSISTANCE CENTRE.

NEVER ATTEMPT TO REPAIR THE APPLIANCE.

ALWAYS CHECK THAT THE CONTROL KNOBS ARE IN THE

POSITION "ZERO" (OFF) WHEN YOU FINISH USING THE HOB.

25

Introduction

THE IDENTIFICATION PLATE, WITH TECHNICAL DATA, SERIAL

NUMBER AND MARKING IS CLEARLY VISIBLE UNDER THE CASING.

THE PLATE ON THE CASING MUST NOT BE REMOVED.

BEFORE CONNECTING THE DEVICE, MAKE SURE THAT IT HAS

BEEN REGULATED FOR THE TYPE OF GAS THAT WILL FEED IT,

CHECKING THE LABEL UNDER THE HOB.

DO NOT PUT PANS WITHOUT PERFECTLY SMOOTH AND FLAT

BOTTOMS ON THE COOKING HOB GRIDS.

DO NOT USE PANS OR GRIDDLE PLATES THAT EXTEND BEYOND

THE EXTERNAL PERIMETER OF THE HOB.

THE HOB IS TO BE USED BY ADULTS ONLY. DO NOT LET

UNSUPERVISED CHILDREN PLAY WITH THE HOB.

THIS APPLIANCE IS MARKED ACCORDING TO THE EUROPEAN

DIRECTIVE 2002/96/EC ON WASTE ELECTRICAL AND ELECTRONIC

EQUIPMENT (WEEE).

THIS GUIDELINE IS THE FRAME OF A EUROPEAN-WIDE VALIDITY

OF RETURN AND RECYCLING ON WASTE ELECTRICAL AND

ELECTRONIC EQUIPMENT.

The manufacturer declines all responsibility for damage to persons or things caused by non-observance of the above prescriptions or by interference with any part of the appliance or by the use of non-original spares.

26

Instructions for the installer

2 POSITIONING OF THE HOB

The following operation requires building and/or carpentry work so must be carried out by a competent tradesman.

Installation can be carried out on various materials such as masonry, metal, solid wood or plastic laminated wood as long as they are heat resistant (T 90°C).

2.1 Attachment to support structure

Create an opening with the dimensions shown in the figure in the top surface of the counter, keeping a minimum distance of 50 mm from the rear border.

This appliance is classified as “type Y” in relation to fire hazards and can therefore be mounted against walls higher than the work surface on condition that a certain distance “X” be kept between the appliance and the wall as shown in the figure so as to avoid damage from overheating.

Make sure there is a minimum of 750 mm between the hot plate flames and any shelf that may be installed directly above them.

Carefully position the insulating seal supplied on the outer perimeter of the hole made in the counter top as shown in figure 4 (the dimensions in the figure refer from the hole to the inside of the seal), trying to ensure that it sticks across the whole of its surface by applying light pressure with your hands. Fix the hob to the unit using the appropriate brackets B and spacers A as shown in graphics 1, 2 and 3. Spacers A will help to keep the hob top at the right distance from the edge of the counter top to avoid future overheating during operation. Carefully trim the surplus away from edge C beyond the seal (Fig.5).

27

A+B

Instructions for the installer

B A+B

A+B B

Fig.1

A+B

A

B

Fig.2

A

B

28

Fig.4

Fig.3

Fig.5

Instructions for the installer

3 ELECTRICAL CONNECTION

Make sure that the voltage and capacity of the power line conform to the data shown on the plate located under the casing. Do not remove this plate for any reason.

The plug on the end of the supply cable and the wall socket must be the same type and conform to the current electrical system regulations.

Check that the power line is adequately grounded.

On the power line, install an omnipolar cut-off device with contact cutoff distance greater than or equal to 3 mm, located in an easily accessible position near the unit.

Do not use reducers, adapters or shunts.

If the power cable is replaced, the wire section on the new cable must not be less than 1 mm

2

(3 x 1 cable), keeping in mind that the end to be connected to the hob must have the ground wire (yellow-green) longer by at least 20 mm. Use only H05V2V2-F cable or similar which has a maximum temperature of 90°C. Any replacement needed should be carried out by a specialised technician who should make the mains connections according to the following diagram.

L = brown

N = blue

= yellow-green

The manufacturer will not be liable for any damage to persons or

property caused by non-observance of the above instructions or

deriving from the tampering of even a single part of the hob.

29

Instructions for the installer

4 GAS CONNECTION

Connection to the gas mains may be made with a rigid copper pipe or with a flexible pipe and conforming to the provisions defined by standard regulations in force.

To facilitate connection, fitting A on the rear of the appliance may be adjusted laterally. For this purpose, loosen hexagon nut B, turn fitting A to the desired position, and retighten hexagon nut B (tightness is ensured by a biconical brass ring). Use a soapy solution to check for proper tightness. Never use a free flame. The hob has been inspected for G20 (2H) natural gas at a pressure of 20 mbar. For use with other types of gases, see Section “ ADAPTATION TO DIFFERENT TYPES

OF GAS”. The gas intake fitting is ½” gas external threaded (ISO 228-

1).

Connection with rigid copper pipe: the connection to the gas mains must not provoke stress of any kind on the hob.

Connection may be made by using biconical adapter D with insertion of gasket C

(supplied).

Connection with flexible pipe: use only flexible pipes conforming to standard regulations in force, inserting gasket C

(supplied) between fitting A and flexible pipe

E.

The flexible pipe has to be installed so that pipe length does not exceed

1.5 meters of maximum extension. Make sure that the pipes do not touch any moving parts or become damaged.

30

Instructions for the installer

4.1 Connection to LPG

Use a pressure regulator and make the connection to the tank according to the provisions of standards regulations in force. Make sure that feed pressure conforms to the levels shown in the table in

paragraph “5.3 Regulation for LPG”.

4.2 Ventilation of rooms

The hob may be installed only in rooms with permanent ventilation, as required by standards regulations in force. The room in which the hob is installed must have sufficient air flow to satisfy the requirements of normal gas combustion and of necessary air exchange in the room.

The air intakes, protected by screens, must be appropriately sized

(regulations in force) and placed so as not to be blocked in any way.

The room where the oven is installed should be suitably ventilated to avoid overheating or excess humidity produced by cooking, and in the case of lengthy use a window should be opened or the speed of any ventilators should be increased.

4.3 Discharge of combustion products

Discharge of combustion products must be guaranteed by means of hoods connected to a natural draught flue with certain efficiency, or by means of forced aspiration.

An efficient aspiration system requires careful planning by a specialist capable of installing it, respecting the positions and distances prescribed by standards. After installation, the installer must issue a certificate of conformity.

31

32

Instructions for the installer

5 ADAPTATION TO DIFFERENT TYPES OF GAS

Before performing any cleaning or maintenance work, disconnect the appliance from the electrical socket.

The hob has been inspected for G20 (2H) natural gas at a pressure of

20 mbar. For functioning with other types of gas the nozzles must be replaced and the primary air adjusted.

To replace the nozzles and regulate the burners, you have to remove the top as described in the following paragraph.

5.1 Removing the separable control panel (models with separable control panel)

1.

Remove the knobs and the knob guard tube “A” by pulling them up;

2.

Use a crosshead screwdriver to remove the screws and the two cylindrical supports “B”;

3.

Raise the left-hand side of the control panel slightly and shift it to the right to remove it completely;

4.

In models with electric hotplate, the body of the pilot light has to be removed to free the control panel;

5.2 Removing the hob (models with integrated control panel)

1. Remove the knobs, the griddles, the burner caps, the flame caps and the two rear plugs;

2.

Remove the screws “A” which fix the burner supports;

3.

Raise the hob, sliding it off the ignition plugs and/or the thermocouples and the gas tap rods;

Instructions for the installer

5.3 Regulation for LPG

Check that the connection has been made as described in the “Gas connection” section.

Undo the screw “D” and push the air regulator “C” fully down. Use a spanner to remove the nozzles “B” and fit those of suitable type following the instructions given in the tables for bottled gas G30/G31 –

28/37 mbar. The nozzle must not be tightened to a torque of over 3 Nm.

Regulate the air flow by moving the Venturi pipe “C”, until the gap “A” is

as shown in the table in point “5.5 Regulation of primary air” and fix it

with the screw “D”. After making the adjustments, restore the seals with sealing wax or an equivalent material.

Burner

Rated heating capacity

Auxiliary 1.05

Semi-rapid 1.8

Rapid 2.55

Rapid large 3.1

Fish pan 2.9

Ultra rapid 4.0

(1)

V = Valved; NV = Nonvalved

Nozzle

Diameter

1/100 mm

48

62

76

85

82

95

LPG – G30/G31 28/37 mbar

By-pass

1/100 mm

[V

(1)

]

30

32

42

45

50

63

By-pass

1/100 mm

[NV

(1)

]

Reduced flowrate

(W)

30 450

32

42

45

50

65

500

750

850

950

1600

Flowrate g/h G30

Flowrate g/h G31

76

131

185

225

211

291

75

129

182

222

207

286

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Instructions for the installer

5.4 Regulation for natural gas

The hob has been inspected for G20 (2H) natural gas at a pressure of

20 mbar. To allow the unit to work with this type of gas, perform the

same operations described in paragraph “5.3

Regulation for LPG”, but choose the nozzles and regulate the primary air for natural gas, as

shown in the following table and in paragraph “5.5

Regulation of primary air”. After the regulations have been carried out, restore the

Burner

Auxiliary

Semirapid

Rapid

Rapid large seals with sealing wax or equivalent material.

Rated heating capacity

Natural gas – G20 20 mbar

1.05

1.8

2.55

3.1

Nozzle diameter

1/100 mm

73

93

115

128

Reduced flowrate

(W)

400

450

750

750

Fish pan 2.9 123 950

Ultra rapid 4.0 142 1400

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Instructions for the installer

5.5 Regulation of primary air

Referred to distance “A” in mm.

60 cm hobs with separable control panel.

Burner

G20

20 mbar

Auxiliary (1)

Semirapid r (2)

Semirapid l (3)

3.0

1.0

1.0

Rapid large (4) 1.0

Ultrarapid (5) 1.0

90 cm hobs with separable control panel.

G30/G31

28/37 mbar

4.0

2.0

2.0

3.5

5.0

G20

Burner

20 mbar

Auxiliary (1) 2.5

Semirapid (2) 1.0

Rapid (3) 1.5

Fish burner (4) 0.5

Ultrarapid (5) 1.5

60 cm hob with built-in control panel.

G20

Burner

20 mbar

G30/G31

28/37 mbar

3.0

2.0

1.5

8.0

3.0

G30/G31

28/37 mbar

Auxiliary (1)

Semirapid r (2)

3.0

1.0

1.0

4.0

2.0

Semirapid l (3) 2.0

Rapid medio (4) 1.5 3.5

Ultrarapid (5) 1.0 4.0

To identify the burners on your hob, refer to the drawings in point “6.3/6.4 Arrangement of burners on hob “

35

Instructions for the installer

6 FINAL OPERATIONS

Having carried out the above adjustments, reassemble the appliance

following, backwards, the instructions in paragraph “5.1 Removing the

separable control panel

/ 5.2 Removing the hob”.

6.1 Regulation of minimum for natural gas

Reposition the components on the burner and slide the knobs onto the cock stems.

Light the burner and set it on the minimum position. Take the knob off again and turn the regulating screw on the side of the cock stem until a steady minimum flame is achieved.

Refit the knob and verify the burner flame is stable (turning the knob rapidly from the maximum to the minimum position the flame must not go out).

6.2 Regulation of minimum for LPG

To regulate the minimum for LPG, completely tighten (clockwise) the screw inside or next to the gas tap pin (depending on the model).

The diameters of the by-passes for each burner are given in table “5.3

Regulation for LPG”.

After having regulated the device with gas other than the one tested, replace the label located on the guard with the one that corresponds to the new gas. The label is inside the bag that contains the nozzles provided.

36

Instructions for the installer

6.3 Arrangement of the burners on the hob (Hob with separable control panel)

60 cm. hob

BURNERS

1.

Auxiliary

2.

Semirapid r

3.

Semirapid l

4.

Rapid large

5.

Ultrarapid

90 cm. hob

BURNERS

1.

Auxiliary

2.

Semirapid

3.

Rapid

4.

Fish burner

5.

Ultrarapid

37

Instructions for the installer

6.4 Arrangement of the burners on the hob (Hob with built-in control panel).

60 cm. hob

BURNERS

1.

Auxiliary

2.

Semirapid r

3.

Semirapid l

4.

Rapid

5.

Ultrarapid

6.5 Lubrication of gas taps

With time it may happen that the gas taps get blocked and hard to turn.

Clean them inside and re-grease them. This operation must be done

by an authorised person.

38

Instructions for the user

7 USING THE HOB

Before turning on the burners, make sure that the burner rings, caps and grids have been fitted correctly.

In the ultrarapid burner, notch

A must be aligned with pin B.

Grid

C provided is intended for use with woks (Chinese pans).

Adapter

D comes only with open grids models and is intended for use with small sized vessels.

7.1 Ignition of the burners

The device is fit with electronic ignition. Simply press and simultaneously turn the knob counter-clockwise on the low point flame symbol, until the burner is ignited.

In models with safety valve, the knob has to be turned to the ignition symbol before it is pressed, and after ignition the knob has to be kept pressed for about 2 seconds to keep the flame lit and to activate the safety device.

The burner might go off when the knob is released. In this case repeat the aforesaid operation keeping the knob pressed for more than 2 seconds.

Should the burners go off accidentally in the models with valves, a safety device will trip after approximately 20 seconds to block the gas outlet even if the cock is open.

7.2 Practical advice for using the burners

For better burner performance and minimum gas consumption, flat bottomed, even pans must be used, with covers and proportional in size to the burners (see

paragraph “7.3 Diameter of the pans”).

To avoid overcooking or damage to the surface top while cooking, all pans or griddles must be positioned within the cooking hob perimeter and must be a minimum distance of 3-4 cm from the knobs.

39

40

Instructions for the user

7.3 Diameter of the pans

Ø min. and max. (en cm.)

12-14

16-20

Rapid medio

22-26

Rapid large

22-26

22-26

Fish burner

Special oval-shaped vessels

7.4 Electric elements

7.4.1 Turning on electric elements

Hobs may be fitted with an electric element of varying diameter. The electric element is controlled by a switch and is turned on by rotating the appropriate knob to the desired position.

7.4.2 Using the electric elements

The settings shown in the table are merely indicative.

POSITION HEAT

POSSIBLE COOKING

INTENSITY

0 Off

To melt butter, chocolate, etc.

To heat small amounts of liquid.

To defrost frozen food and prepare boiling point.

To cook food which has to reach or fish.

For roasts, steaks and large boiled

Strong joints.

To boil large amounts of water, to fry.

Instructions for the user

WARNING

When switching on the electric element for the first time, or if the electric element has not been used for a long time, to remove any humidity from the insulating material it should be dried out by placing the electric element on position 1 for 30 minutes.

To use correctly remember to:

•

Switch the electric element only after having placed the pan on it.

•

Use flat and thick bottomed pans.

•

Never use pans which are smaller than the electric element.

•

Dry the bottom of the pan before placing it on the electric element.

•

When cooking with flammable oils and fats, never leave the appliance.

•

The electric elements will stay hot for a long time after use: do not touch them or place any objects on them.

•

If any dents appear in the electric element surface, switch it off immediately and contact the nearest authorised servicing centre.

•

Never place sheets of aluminium foil directly on the surface of the hotplate.

7.5 Using a griddle plate

A few precautions are necessary if you wish to use a griddle plate:

• leave a gap of at least 160 mm between the edge of the griddle plate and the side wall;

• if one of the burners close to the wooden rear wall is of triple flame type, leave a gap of at least 160 mm between this wall and the edge of the griddle plate;

• do not allow the burner flames to extend beyond the edge of the griddle plate;

• operate the burners underneath the griddle plate for 10 minutes at maximum power, then turn them down to the minimum setting.

Never use the griddle plate for more than 45 minutes.

41

Instructions for the user

8 CLEANING AND MAINTENANCE

Never use a steam jet to clean the appliance.

Before any intervention, disconnect the power supply of the device.

8.1 Cleaning

Clean the cooking top regularly every time you use it, obviously after it has cooled.

8.1.1 Regular daily cleaning of the hob

In order to clean and preserve the surface, always use specific products only, which do not contain abrasive substances or chlorinebased acid substances.

How to use: pour the product on a damp cloth and wipe the surface, rinse thoroughly and dry with a soft cloth or deerskin.

8.1.2 Food stains or residues

Do not use metallic sponges or sharp scrapers: they will damage the surface.

Use normal non-abrasive products and remove spots or residuals with non-scratch sponges or, if need be, with wood or plastic utensils.

Rinse thoroughly and dry with a soft cloth or deerskin.

42

Instructions for the user

8.2 Cleaning of cooking hob components

CAUTION: do not wash these components in a dishwasher.

In normal use of the hob, the stainless steel burner caps and panstands tend to be burnished by the high temperature. Clean these parts using very fine abrasive sponges or similar commercial products. Then use a specific paste polish to restore the steel’s shine. Your local authorised after-sales technician is able to supply professional products for appliance cleaning and care.

Grids, caps, flame cap crowns and burners can be removed for ease of cleaning. Wash them in warm water using a non-abrasive detergent, taking care to remove all tough spots. Before remounting, allow the components to fully dry out. In fact, humidity residues inside the burner holes might impair burner operation.

8.2.1 Ignition plugs and safety devices

For good functioning of the lighting ignition plugs and the safety devices, keep them very clean.

Check frequently and clean with a damp cloth when necessary.

8.2.2 The electric element

After use, to make sure that the surfaces are clean and long lasting, the electric element must be treated with specific cleaning products which are available on the market. This necessary operation prevents oxidisation (rust formation).

8.2.3 The cover

Clean the glass or steel cover, where mounted, with warm water. Never use abrasive sponges or detergents.

Never lower the cover when burners or electric elements are on or still hot.

Attention: the glass lid may break if overheated. Make sure that all the burners are switched off and let them cool down before lovering the lid.

43