Snapper Pro S200X KAV2561, KOH2761, KAV2761, BV32 zero-turn riding mower, S200X 72 mower deck Operator's manual
Below you will find brief information for S200X S200XKAV2561, S200X S200XKOH2761, S200X S200XKAV2761, S200X S200XBV32, S200X S200X/72. These zero-turn riding mowers are designed for finish cutting of established lawns and are equipped with a number of features to make them easy to use and maintain, including a comfortable operator's seat, a powerful engine, and a durable mower deck. The S200X/72 mower deck is a 72-inch mower deck, suitable for larger properties.
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OPERATOR’S
MANUAL
S200X Series
Zero-Turn Riding Mower
Model Number:
5900664
5900692
5900695
5900693
5900694
Description
S200XKAV2561, 25HP Kawasaki, 61” Cut Zero-Turn Riding Mower
S200XKOH2761, 27HP Kohler, 61” Cut Zero-Turn Riding Mower
S200XKAV2761, 27HP Kawasaki, 61” Cut Zero-Turn Riding Mower
S200XBV32, 32HP Briggs & Stratton Zero-Turn Riding Mower
S200X/72, 72” Mower Deck
Briggs & Stratton Yard Power Products Group
5375 North Main Street
Munnsville, NY 13409
800-933-6175
5101090
Revision C
Rev. Date: 9/2007
TP 100-7332-C-M2-SP
Thank you
for purchasing this quality-built Snapper Pro product. We’re pleased that you’ve placed your confidence in the Snapper Pro brand. When operated and maintained according to the instructions in this manual, your Snapper Pro product will provide many years of dependable service.
This manual contains
safety information to make you aware of the hazards and risks associated with this machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment
Unit Model Number
Mower Deck Model Number
Dealer Name
Engine Make
Engine Type/Spec.
PRODUCT REFERENCE DATA
Unit SERIAL Number
Mower Deck SERIAL Number
Date Purchased
ENGINE REFERENCE DATA
Engine Model
Engine Code/Serial Number
See
Features and Controls for the location of Identification Numbers
DATE PURCHASED
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Briggs & Stratton Yard Power Products Group
Copyright © 2007 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
The Snapper Pro logo is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
Contact Information:
Briggs & Stratton Yard Power Products Group
5375 N. Main St.
Munnsville, NY 13409-4003
(800) 933-6175 www.SnapperPro.com
Table of Contents
Operator Safety .....................................................2
Safety Rules and Information ...........................................2
Safety Decals ..................................................................11
Safety Interlock System..................................................12
Features & Controls ..............................................13
Identification Numbers ...................................................13
Control Functions ...........................................................14
Operation ...........................................................16
General ...........................................................................16
Checks Before Starting ...................................................16
Checking Tire Pressures .................................................17
Seat Adjustment .............................................................17
Mowing Height Adjustment ............................................18
Foot Pedal Adjustment....................................................18
Raise and Lower the Roll Bar .........................................19
Starting the Engine .........................................................20
Stopping the Rider..........................................................20
Pushing the Rider by Hand.............................................20
Zero Turn Driving Practice..............................................21
Mowing...........................................................................23
Mowing Reccomendations .............................................23
Mowing Methods............................................................24
Attaching a Trailer...........................................................25
Regular Maintenance ............................................26
Maintenance Schedule....................................................26
Checking/Adding Fuel .....................................................27
Fuel Filter ........................................................................27
Oil & Filter Change..........................................................27
Lubrication......................................................................28
Check Hydraulic Oil Level ...............................................29
Hydraulic Oil Filter Change .............................................29
Servicing the Mower Blades ...........................................30
Ground Speed Control Lever Adjustment .......................32
Speed Balancing Adjustment ..........................................32
Neutral Adjustment.........................................................33
Parking Brake Adjustment ..............................................33
Return to Neutral Adjustment .........................................34
Deck Rod Timing Adjustment .........................................35
Deck Leveling Adjustment ..............................................35
Mower Belt Replacement................................................36
Hydraulic Pump Drive Belt Replacement ........................37
Battery Maintenance .......................................................38
Battery Service ...............................................................39
Storage ...........................................................................41
Starting After Long Term Storage...................................41
Troubleshooting ...................................................42
Troubleshooting the Rider ..............................................42
Troubleshooting the Mower............................................43
Troubleshooting Common Cutting Problems..................44
Specifications......................................................45
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
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Operator Safety
Operator Safety
Safety Rules and Information
READ THE MANUAL
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the
Operation section.
OPERATING SAFETY
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
CHILDREN
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation.
Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
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Operator Safety
SLOPE OPERATION
Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees).
Always mow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
THROWN OBJECTS
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard
(deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
MOVING PARTS
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
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Operator Safety
RETAINING WALLS, DROP-OFFS, AND WATER
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
ROLL BAR USE
Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.)
Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NEVER remove it. Do NOT use the seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits.
OVERHEAD OBSTACLES
Check for overhead clearances before driving under any objects. Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires.
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ENCLOSED AREAS
Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
Operator Safety
FUEL AND MAINTENANCE
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
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Operator Safety
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is
capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions
or warnings which must be followed.
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TRAINING
1. Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
2. Become familiar with the safe operation of the equipment, operator controls, and safety signs.
3. All operators and mechanics should be trained. The owner is responsible for training the users.
4. Only allow responsible adults, who are familiar with the instructions, to operate the unit.
5. Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
6. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
7. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
PREPARATION
1. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.
2. Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
3. Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.
4. Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
5. Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
OPERATION
1. Never run an engine in an enclosed area.
2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.
3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.
4. Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Reduced footing could cause slipping.
5. Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machines stability. Use caution when operating near drop-offs.
6. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while traveling in reverse.
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
8. Slow down and use caution when making turns and when changing directions on slopes.
9. Never raise deck with the blades running.
10. Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.
11. Turn off the PTO switch to disengage the blades when not mowing.
12. Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.
13. Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.
14. Do not change the engine governor setting or overspeed the engine.
15. Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.
16. Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
17. Keep hands and feet away from the cutting units.
18. Look behind and down before backing up to be sure of a clear path.
19. Never carry passengers and keep pets and bystanders away.
20. Do not operate the unit while under the influence of alcohol or drugs.
21. Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.
22. Use care when loading or unloading the machine into a trailer or truck.
23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials.
25. The engine in this unit is not factory equipped with a www.SnapperPro.com
Operator Safety spark arrester. It is a violation of California Public
Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal area may have similar laws.
26. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.
CAUTION
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss though extended periods of exposure.
Wear hearing protection when operating this machine.
Do
1. Mow across slopes, not up and down.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
4. Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
5. Use extra care with grass catchers or other attachments.
These can change the stability of the unit.
WARNING
Never operate on slopes greater than 15 degrees which is a rise of 5.4 feet (165 cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope.
Use extra caution when operating on slopes with rearmounted grass catchers.
Mow across the face of slopes, not up and down, use caution when changing directions and DO NOT START
OR STOP ON SLOPE.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
7. See your authorized dealer for recommendations of available weights to improve stability.
Do Not
1. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
2. Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
3. Do not mow near drop-offs, ditches, or embankments.
The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
4. Do not mow on wet grass. Reduced footing or traction could cause sliding.
5. Do not try to stabilize the unit by putting your foot on the ground. (ride-on units)
6. Do not mow excessively steep slopes.
7. Do not use grass catcher on steep slopes.
8. Do not mow slopes if you cannot back up them.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air
Index information on the engine emissions label.
IGNITION SYSTEM (GASOLINE MODELS)
1. This spark ignition system complies with Canadian
ICES-002.
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Operator Safety
SERVICE AND MAINTENANCE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Maintenance and Storage
1. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
2. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
3. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
4. Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.
5. Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
6. Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition.
Replace all worn or damaged decals.
7. Never tamper with safety devices. Check their proper operation regularly.
8. Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.
9. Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.
10. Let engine cool before storing and do not store near flame.
11. Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
12. Park machine on level ground. Never allow untrained personnel to service machine.
13. Use jack stands to support components when required.
14. Carefully release pressure from components with stored energy.
15. Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
16. Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them.
Only replace blades. Never straighten or weld them.
17. Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
18. Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothes and use insulated tools.
19. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
20. Check brake operation frequently. Adjust and service as required.
21. Use only factory authorized replacement parts when making repairs.
22. Always comply with factory specifications on all settings and adjustments.
23. Only authorized service locations should be utilized for major service and repair requirements.
24. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
25. Units with hydraulic pumps, hoses, or motors:
WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
26. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
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27. Models equipped with an engine radiator: WARNING:
Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running.
Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
ROLL BAR INSTRUCTIONS
For models equipped with factory-installed Roll Over
Protection System (ROPS).
WARNING
In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below.
OPERATIONAL WARNINGS
• Always use the seat belt when the roll bar is in the raised position.
• Never use the seat belt when the roll bar is in the down position.
• Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible.
• Lower the roll bar to the down position only when it is absolutely necessary.
• Check for overhead clearances before driving under any objects. Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the roll bar.
• Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt.
INSPECTION OF THE ROLL BAR PROTECTIVE STRUCTURE
WARNING
Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death.
A ROLL BAR, like any other safety device, needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.
To maintain operator roll over protection and roll bar effectiveness:
• If a ROLL BAR becomes damaged for any reason, such as a collision, roll over or impact, the ROLL BAR must be replaced. Small undetectable cracks can reduce the effectiveness of the ROLL BAR. Never weld, straighten, or repair the ROLL BAR.
• Never alter the ROLL BAR by welding anything to it or by drilling additional holes.
• BEFORE FIRST TIME USE - Inspect the ROLL BAR structure and mounting hardware for:
Operator Safety
1) Check to make sure the machine GVW (Gross
Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.
2) Make sure there isn’t any missing, damaged, or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly and completely installed.
• EVERY 100 HOURS - Inspect the ROLL BAR structure and mounting hardware for:
1) Any cracks in the structure (structural members and/or welds).
2) Significant corrosion on any part of the ROLL BAR structure or hardware.
3) Missing, damaged, or loose mounting hardware
4) Mounting hardware that is of a grade lesser than specified.
5) Machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, in excess of the maximum weight specified on the
ROLL BAR label.
6) Any modifications that have been made, such as unauthorized welds and holes.
7) Any permanent deformation or twisting of the ROLL
BAR structure.
8) That the ROLL BAR label is still in place and is readable.
9) That the ROLL BAR on-product warning labels are still on the ROLL BAR and are readable.
• If there is any doubt as to the condition of the ROLL
BAR, remove the machine from service and contact your dealer for assistance.
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Operator Safety
WARNING
Failure to properly inspect and maintain the seat belt can cause serious injury or death.
INSPECTION AND MAINTENANCE OF THE ROLL
BAR SEAT BELT
• The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over. If the seat belt does not pass all of the following tests, it should be replaced.
• BEFORE EACH USE – Conduct the following inspections/maintenance of the seat belt and retraction mechanism:
1) Check for dirt or debris in the retraction mechanism.
If dirt or debris is found, it should be removed.
2) Check to make sure the retraction mechanism retracts easily and completely.
3) Check for damage to any part of the seat belt such as nicks, cuts, loose stitching, or fraying.
4) Check that the buckle and latch operate properly and that the latch plate is not excessively worn, deformed, or the buckle is damaged or cracked. The seat belt should latch and release easily.
INSPECT BUCKLE
& LATCH
INSPECT WEBBING
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Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
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Operator Safety
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Operator Safety
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL position.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves motion control handles out of their neutral positions before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within seven (7) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within seven (7) seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
Safety Icons
The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard icon may be used to represent the type of hazard. An explanation of hazard levels and icons are as follows:
DANGER
This indicates a hazard which, if not avoided, will result in
serious injury or death.
WARNING
This indicates a hazard which, if not avoided, could result in
serial injury or death.
CAUTION
This indicates a hazard which, if not avoided, might result in
minor or moderate injury.
CAUTION or NOTICE
These messages presented without the alert symbol indicate a situation where the unit or property could be damaged.
North American Safety Icons
Hazard
Safety Icon
Hazard
Alert
Toxic Fumes
Read the
Manual
Open Flame
Hazard
Fire Hazard
Amputation
Foot in Blade
Thrown
Objects
Maintain a
Safe
Distance
Keep
Children
Away
Hot Surface
Safety Icon
Amputation
Rotating
Parts
Amputation
Hand in
Blade
Rollover
Hazard
Wear
Protective
Gear
Pinch Point
Overhead
Obstacles
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Features and Controls
Identification Numbers
A
M
P
LLEE
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
Record your part number, serial number and engine serial numbers in the space provided on the inside front cover for easy access. These numbers can be found in the locations shown in Figure 1.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
A
Figure 1. Identification Numbers
A. Identification Tag
Operator Safety
13
Features and Controls
Figure 2. Control Locations
Control Functions
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Ground Speed Levers
These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increases the REVERSE speed.
Note: The further a lever is moved away from the neutral position the faster the drive wheel will turn.
See the Operation section for proper steering instructions.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat in position.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF
RUN
Stops the engine and shuts off the electrical system.
Allows the engine to run and powers the electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.
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Features & Controls
Parking Brake
DISENGAGE Releases the parking brake.
Fuel Tank Cap
To remove the cap, turn counterclockwise.
ENGAGE Locks the parking brake.
Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake. NOTE: To start the unit the parking brake must be engaged.
PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage.
Fuel Level Gauge
Displays the fuel level in the tank.
Deck Lift Pedal, Cutting Height
Adjustment Pin & Deck Lift Lock Lever
These control the cutting height of the mower deck.
Depress the pedal until it locks into the 5” (12,7 cm) position. Place the adjustment pin in the desired cutting height and release the lift lock lever.
Throttle Control
The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require choking. Pull the knob UP to close the choke. Push to knob DOWN to open the choke.
Hour Meter / Maintenance Reminder
Measures the time of the PTO being engaged. The hour meter measures the number of hours the PTO has been engaged. The hour meter will flash an initial oil change indicator at 5 hours, and a lubrication reminder every 50 hours. These reminders display for approximately two hours and will automatically reset themselves.
Note: The hour meter will register the passage of time only when the PTO is engaged. The hour meter has a self contained power source so the total hours are always visible.
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Operation
Operation
General Operating Safety
Before first time operation:
• Be sure to read all information in the Safety and
Operation sections before attempting to operate this tractor and mower.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become accustomed to the unit.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in
20 feet (607 cm) horizontally.
Select slow ground speed before driving onto a slope.
Use extra caution when operating on slopes with a rear-mounted grass catcher.
Mow across the face of slopes, not up and down, use caution when changing directions and DO NOT START
OR STOP ON SLOPE.
Checks Before Starting
• Check that crankcase is filled to full mark on dipstick.
See the engine Operator’s Manual for instructions and oil recommendations.
• Fill the fuel tank with fresh fuel. Refer to engine manual for fuel recommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Make sure the fuel valve is in the “ON” position.
• Check the tire pressures. See Check Tire Pressures.
• Make sure that the Roll Bar is adjusted in the upright position. See
Raise and Lower the Roll Bar.
• Adjust the seat position, and make certain you can reach all controls from operator’s position. See Seat
Adjustment
• Adjust the height of the mower deck to the desired position. See Mowing Height Adjustment.
WARNING
Do not load this zero-turn rider on a trailer or truck using two separate ramps. Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider. This rider has a zero turning radius and the rear wheels could fall off the ramps, or the rider could tip over injuring the operator or bystanders.
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Check Tire Pressures
Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
Tire
Front
Rear
Pressure
25 psi (1,72 bar)
15 psi (1,03 bar)
Figure 3. Checking Tire Pressure
Seat Adjustment
See Figure 4. The seat can be adjusted forward and backward. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position.
A
Operation
Figure 4. Seat Adjustment
A. Seat Adjustment Lever
Seat Adjustment (Suspension Seat)
See Figure 5. In addition to the forward and backward seat adjustment, models equipped with a suspension seat can be adjusted for lumbar support, suspension and back angle.
Forward and Backward Adjustment:
Move the forward / backward seat adjustment lever (A,
Figure 5) away from the seat, position the seat as desired, and release the lever to lock the seat into position.
Lumbar Adjustment:
Turn the lumbar adjustment knob (B) until the desired amount of lumbar is achieved.
Back Angle Adjustment:
Turn the back angle adjustment knob (C) until the desired amount of back angle is achieved.
Suspension Adjustment:
Turn the suspension adjustment knob (D) until the display scale has a reading that matches the weight of the operator.
C
Figure 5. Suspension Seat Adjustment
A. Forward / Backward Seat Adjustment Lever
B. Lumbar Adjustment Knob
C. Back Angle Adjustment Knob
D. Suspension Adjustment Knob
D
B
A
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Operation
Mowing Height Adjustment
The cutting height adjustment pin (A, Figure 6) control the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments.
1. Depress the deck lift foot pedal (B) until it locks into the
5” (12,7 cm) position.
2. Place the cutting height adjustment pin in the desired cutting height.
3. Depress the deck lift foot pedal then push the lock lever
(C) toward the right to release the lock.
4. Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin.
B
Figure 6. Mowing Height Adjustment
A. Cutting Height Adjustment Pin
B. Deck Lift Foot Pedal
C. Deck Lift Lock lever
Foot Pedal Adjustment
The deck lift foot pedal can be adjusted to accommodate the operator’s height for optimal comfort.
To adjust pedal position:
1. Remove the foot pedal (A, Figure 7) from the pedal mount tab (B).
2. Remove the pedal mount hardware (C) and rotate the tab 180 degrees.
3. Reinstall the pedal mount hardware and tighten securely.
4. Reinstall the foot pedal on the pedal mount tab in the proper orientation as shown in Figure 7.
A
B
Figure 7. Foot Pedal Adjustment
A. Deck Lift Foot Pedal
B. Pedal Mount Tab
C. Pedal Mount Hardware
D. Optional Position
C
D
A
C
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Raise and Lower the Roll Bar
WARNING
AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER:
Keep roll bar in the raised position and use the seat belt.
THERE IS NO ROLL OVER PROTECTION WHEN THE
ROLL BAR IS DOWN
Lower the roll bar only when necessary and NEVER remove it.
Do NOT use seat belt when the roll bar is down.
Raise the roll bar as soon as clearance permits.
Do NOT jump off if mower tips.
C
D
A
B
D
To Lower the Roll Bar:
1. Pull the hair pin clips (A, Figure 8) out of the retainer pins (B).
2. Push or pull the top of the roll bar (C) forward against the rubber stops (D) and remove the retainer pins (B).
3. Lower the roll bar into the down position (see insert,
Figure 8).
To Raise the Roll Bar:
1. Pull the hair pin clips (A) out of the retainer pins (B) and remove the retainer pins.
2. Raise the roll bar (C) until the rubber stops (D) contact the upright tubes.
3. Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position.
Figure 8. Raise & Lower the Roll Bar
A. Hair Pin Clip
B. Retainer Pin
C. Roll Bar
D. Rubber Stop
Operation
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Operation
Starting the Engine
WARNING
If you do not understand how a specific control functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.
1. While sitting in the operator’s seat, engage the parking brake by pulling the parking brake lever back, make sure the PTO switch is disengaged (pressed down fully) and the motion control handles are locked in the NEUTRAL position.
2.
NOTE: A warm engine may not require choking.
Set the engine throttle control to FULL throttle position.
Then fully close the choke by pulling the knob OUT fully.
3. Insert the key into the ignition switch and turn it to
START.
4. After the engine starts, gradually open the choke (push knob down fully). Reduce to half throttle speed and allow to warm up.
Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider.
5. After warming the engine, ALWAYS operate the unit at
FULL THROTTLE when mowing.
In the event of an emergency the engine can be stopped
by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE
RIDER.
Stopping the Rider
1. Returning the ground speed control levers to the middle position will stop rider movement. Pivot the levers outward and lock them in NEUTRAL.
2. Disengage the PTO by pushing down on the PTO switch.
3. Engage the parking brake by pulling the handle up until it locks into position.
4. Move the throttle control to mid-throttle position and turn the ignition key to OFF. Remove the key.
Pushing the Rider By Hand
NOTICE
DO NOT TOW RIDER
Towing the units will cause hydraulic pump and wheel motor damage. Do not use another vehicle to push or pull this unit.
1. Disengage the PTO, engage the parking brake, turn the ignition OFF, and remove the key.
2. Lift the seat plate to gain access to the hydraulic pumps.
3. To disengage the pumps (free-wheel position), turn the hydraulic release valves (A, Figure 9) located on the pumps COUNTER-CLOCKWISE a maximum of 2 full turns.
4. Disengage the parking brake.
The tractor can now be pushed by hand.
5. After moving the tractor, re-engage the pumps (drive position) by turning the release valves CLOCKWISE and tighten to 80-120 in. lbs. of torque.
A
Figure 9. Hydraulic System By-Pass
A. Hydraulic Release Valve
(left-hand pump shown)
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Operation
Zero Turn Driving Practice
The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice.
Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —is absolutely essential to getting the most out of the Zero Turn rider.
Locate a smooth, flat area of your lawn — one with plenty of room to maneuver. (Clear the area of objects, people and animals before you begin.) Operate the unit at mid-throttle during this practice session (ALWAYS operate at full throttle when mowing), and turn slowly to prevent tire slippage and damage to your lawn.
We suggest you begin with the Smooth Travel procedure to the right, and then advance through the forward, reverse, and turning maneuvers.
You must release the parking brake prior to moving the control levers inward.
Smooth Travel
The lever controls of the
Zero Turn rider are responsive.
The BEST method of handling the ground speed control levers is in three steps — as shown in Figure 10.
FIRST place your hands onto the levers as shown.
SECOND, to go forward gradually push the levers forward with your palms.
THIRD, to speed up move the levers farther forward. To slow down smoothly, slowly move the levers toward neutral.
Figure 10. Move Control
Levers Gradually
Forward Travel Practice
Gradually move both ground speed control levers — evenly
FORWARD from neutral. Slow down and repeat.
NOTE: Straight forward travel takes practice. If necessary, top speed can be balance-adjusted — see the Speed
Balancing Adjustment in the Adjustments section near the back of this manual.
Reverse Travel Practice
LOOK DOWN & BEHIND, then gradually move both ground speed control levers evenly BACK from neutral. Slow down and repeat.
NOTE: Practice backing up for several minutes before attempting to do so near objects. The rider turns sharply in reverse as well as forward, and backing up straight takes practice.
Forward
Travel
Reverse
Travel
Figure 11. Forward Travel Figure 12. Reverse Travel
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Operation
Practice Turning Around a Corner
While traveling forward allow one handle to gradually return back toward neutral. Repeat several times.
NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward.
Practice Turning In Place
To turn in place, “Zero Turn,” gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously. Repeat several times.
NOTE: Changing the amount each lever is pulled—forward or back, changes the “pivot point” you turn on.
Executing
Turns
Turning
In-Place
Figure 13. Turning Around a Corner
Executing an End-Of-Row Zero Turn
Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row.
For example, to execute a left end-of row zero turn:
1. Slow down at the end of the row.
2. Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center.
3. Begin mowing forward again.
This technique turns the rider LEFT and slightly overlaps the row just cut —eliminating the need to back up and re-cut missed grass.
As you become more familiar and experienced with operating the Zero Turn rider, you will learn more maneuvers that will make your mowing time easier and more enjoyable.
Remember, the more you practice, the better your control of the Zero Turn will be!
Figure 14. Turning in Place
Figure 15. Executing an End-Of-Row Turn
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Operation
Mowing
1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control levers are locked in the
NEUTRAL position and the operator is on the seat.
2. Start the engine (see
Starting The Engine).
3. Set the mower cutting height (see Mowing Height
Adjustment).
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch.
6. Begin mowing. See
Mowing Recommendations for tips on mowing patterns, lawn care, and trouble shooting information.
7. When finished, shut off the PTO by pushing the PTO switch down completely..
8. Stop the engine (see Stopping The Rider and Engine).
Mowing Recommendations
Several factors can affect how well your machine cuts grass,
Following proper mowing recommendations can improve the performance and life of your machine.
Height of Grass
Often cutting height is a matter of personal preference.
Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass, the amount of rainfall, the prevailing temperature, and the lawn’s overall condition.
Cutting the grass too short causes weak, thin grass plants, which are easily damaged by dry periods and pests. Cutting too short is often more damaging than allowing the grass to be slightly higher.
Letting grass grow a bit longer—especially when it is hot and dry—reduces heat build-up, preserves needed moisture and protects the grass from heat damage and other problems. However, allowing grass to grow too high can cause thin turf and additional problems.
Cutting off too much at one time shocks the plant’s growth system and weakens the grass plants. A good rule of thumb
is the 1/3 rule: to cut no more than one third of the grass height, and never more than 1 inch at a time.
The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using (for example, broadcasting with side discharge decks can process a much larger volume of grass than mulching does).
Figure 16. Proper Cutting Height
Tall Grass Requires Incremental Cutting
For extremely tall grass, set the cutting height at maximum for the first pass, and then reset it to the desired height and mow a second or third time.
Don’t cover the grass surface with a heavy layer of clippings. Consider using a grass collection system and starting a compost pile.
Cut Here On
First Pass
Figure 17. Incremental Cutting
Cut Here
On Second
Pass
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Operation
When and How Often to Mow
The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines:
1. Mow when the grass is between three and five inches high.
2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass.
3. Mow at time of day when the grass is cool and dry. Late afternoon or early evening often provide these ideal mowing conditions.
4. Avoid mowing after rain or even heavy dew, and never mulch when the grass is wet (moist grass does not mulch well, and clumps beneath the mower deck).
Mowing Patterns
Always start mowing on a smooth, level area.
The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered.
1. Cut long straight strips overlapping slightly.
2. Where possible, change patterns occasionally to eliminate matting, graining or a corrugated appearance.
3. For a truly professional cut, mow across the lawn in one direction, then recut the lawn by mowing perpendicular to the previous cut.
Note: Always operate the engine at full throttle when mowing.
If you hear the engine slowing down, you are mowing too fast—using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems. Use an appropriate ground speed for the thickness and height of the grass you are cutting (3rd gear or slower for manual gear models). If you hear the engine slowing down you are mowing too fast, use a slower ground speed.
Where possible, make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks.
The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut.
Mowing Methods
Proper Broadcast Mowing
Broadcasting, or side-discharging, disperses fine clippings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn.
Engine Speed & Ground Speed for Broadcasting
Always operate the engine at full throttle when mowing. If you hear the engine slowing down, you are mowing too fast—using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems.
ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting (3rd gear or slower for manual gear models). If you hear the engine slowing down you are mowing too fast, use a slower ground speed.
How Much Grass to Cut Off When Broadcasting
Mow when the grass is 3-5 inches long. Do not cut the grass shorter than 2 to 2-1/2 inches. Do not cut off more that 1 inch of grass in a single pass
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Operation
Proper Mulching
Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER
CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.
NOTE: When mulching under heavy cutting conditions, a rumbling sound may be present and is normal.
Mulching Requires EXCELLENT Mowing Conditions
Mulching mowers cannot function properly if the grass is wet, or if the grass is simply to high to cut. Even more than normal mowing, mulching requires that the grass be dry and the the appropriate amount is cut.
Do not use the mower as a mulching mower during the first two or three mowings in the spring. The long grass blades, quick growth, and often wetter conditions are more suitable for broadcasting (side-discharging) or grass bagging operation.
Engine Speed & Ground Speed for Mulching
Use full engine throttle matched with a slow ground speed so that clippings will be finely cut. Ground speed while mulching should be HALF of the speed that would be used when broadcasting (side discharging) under similar conditions. Since mulching requires more horsepower than broadcasting, using a slower ground speed is vitally important for proper mulching operation.
How Much Grass to Mulch
The best mulching action typically results from cutting only the top 1/2 inch to 3/4 inch of grass blade. This provides short clippings which decompose properly (much more quickly than longer clippings). The ideal cutting height will vary with climate, time of year, and quality of your lawn. We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut. Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences.
Attaching A Trailer
The maximum weight of a towed trailer should be less than
200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 19) and clip (B).
Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes. The surface being driven on greatly impacts traction and stability. Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn. Carefully evaluate the surface conditions before operating the unit and trailer, and never operate on slopes greater than 10°. See SLOPE
OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information.
A
B
Figure 19. Trailer Weight Recommendations
A. Clevis Pin
B. Clip
Figure 18. Mulching Action
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Regular Maintenance
Regular Maintenance
Maintenance Schedule
The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.
Safety Items Before
Each Use
Every 5
Hours
Every 25
Hours
Every 100
Hours
Every 250
Hours
Spring &
Fall
Check Safety Interlock System
Check Rider Brakes
Check Mower Blade Stopping Time
Rider Maintenance Before
Each Use
Every 5
Hours
Every 25
Hours
Every 100
Hours
Every 250
Hours
Spring &
Fall
Check Rider / Mower for loose hardware
Clean Deck & Check / Replace Mower Blades**
Lubricate Rider & Mower **
Clean Battery & Cables
Check Tire Pressure
Check Hydraulic Oil
Change Hydraulic Oil Filter **
Engine Maintenance Before
Each Use
Every 5
Hours
Every 25
Hours
Every 100
Hours
Check Engine Oil Level
Check / Clean Cooling Fins & Intake **
Service Air Filter *
Change Oil & Filter *
Check / Replace Spark Plugs *
Check / Replace Fuel Filter *
* Refer to engine owner’s manual. Change original engine oil after initial break-in period.
** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.
Every 250
Hours
Spring &
Fall
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Regular Maintenance
Checking / Adding Fuel
To add fuel:
1. Remove the fuel cap.
2. Fill the tank to about 1-1/2” (3,81 cm) of the bottom of the filler neck. This will allow for fuel expansion.
NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations.
3. Install and hand tighten the fuel cap.
Fuel Filter
The fuel filter is located in the fuel line between fuel tank and carburetor, near the fuel pump. If filter is dirty or clogged, replace as follows:
1. Disconnect the negative battery cable.
2. Place a container below the filter to catch spilled fuel.
3. Using pliers, open and slide hose clamps from fuel filter.
4. Remove hoses from filter.
5. Install new filter in proper flow direction in fuel line.
6. Secure with hose clamps.
7. Reconnect the negative battery cable when finished.
Change Oil & Filter
1. Warm engine by running for a few minutes. (Refer to the engine operator’s manual for oil & filter replacement instructions.)
2. Remove the oil drain hose (A, Figure 20) from the cable clamp (C) that is located on the engine deck on the right-hand side of the frame. Place the drain hose down through the hole (E) in the engine deck.
3. Place a small pan under the oil drain hose to catch the oil. Using the appropriate tools, remove the cap (B) from the oil drain hose (A) and drain the engine oil into the pan.
4. After draining, replace the cap and wipe up any spilled oil. Reinstall the oil drain hose into the cable clamp to retain the hose during normal operation.
5. Place an absorbent shop cloth under the engine oil filter.
Remove the engine oil filter and replace with a new one.
6. Remove the shop cloth and wipe up any spilled oil.
Engine Maintenance
Refer to engine owner’s manual for all engine maintenance procedures and recommendations.
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps further than necessary. Ensure clamps grip hoses firmly over filter after installation.
NOTICE
Do not use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result.
Figure 20. Engine Oil Drain
A. Oil Drain Hose
B. Cap
C. Cable Clamp
D. Oil Filter
E. Hole for Drain Hose
D
B
C
E
A
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Regular Maintenance
Lubrication
Lubricate the unit at the locations shown in Figures 21 through 24 as well as the following lubrication points.
Grease:
• front caster wheel axles & yokes
• deck lift pivot blocks
• mower deck spindles
• mower deck idler arm
Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed.
Not all greases are compatible. Red Grease (p/n 5022285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available.
Oil:
• control handle pivots
• seat plate pivots
• deck lift pivots
• discharge chute hinge
Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication.
Lubricating the Front Casters:
NOTE: Front casters should be lubricated annually.
1. Remove the 1/4-28 bolt (A, Figure 24) screwed into the front caster and install a 1/4-28 grease fitting.
2. Grease the front caster.
3. Remove the 1/4-28 grease fitting and reinstall the 1/4-28 bolt.
4. Repeat process for the other side of the machine.
Figure 21. Deck Lubrication
Figure 22. Control Handle Pivots & Seat Plate Pivots
Figure 23. Deck Lift Linkage Pivots
A
28
Figure 24. Front Caster & Wheel
A. 1/4-28 Bolt www.SnapperPro.com
Regular Maintenance
Check Hydraulic Oil Level
1. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck of the reservoir is free of dust, dirt, or other debris.
2. Unscrew the reservoir cap (B, Figure 25).
3. Look down the filler neck of the hydraulic oil reservoir
(A) and observe the oil level. When cold, the oil level should be approximately 4” (10 cm) below top of the filler neck.
4. If necessary, remove the reservoir cap (B) and add
SAE
20W-50 motor oil.
5. Reinstall the reservoir cap.
Change Hydraulic Oil Filter
Change Interval: Every 250 Hours
Filter Part Number: 1719168
NOTE: Removing the oil filter from the filter base will drain the oil reservoir. Have a suitable container ready to catch any spilled oil. The manufacturer recommends this be a dealer-only service item.
1. Locate the transmission oil filter (B, Figure 26) at the rear of the battery compartment under the seat.
2. Lubricate the new filter base with a few drops of transmission oil. Fill the filter half full of oil.
3. Clean the area around the filter base and remove the filter. Do NOT drain the hydraulic system oil.
4. Thread the new filter onto the filter base until the gasket makes contact, then tighten 3/4 of a turn more.
5. Run the unit for several minutes and check the transmission oil level.
IMPORTANT NOTE: Use caution after changing the filter; air in the hydraulic system may affect the responsiveness of the control levers. Repeat step 5 until the air is out of the system.
Figure 25. Checking Hydraulic Oil Level
A. Hydraulic Oil Reservoir
B. Reservoir Cap
A
B
B
A
Figure 26. Battery Compartment
A. Hydraulic Oil Reservoir
B. Hydraulic Oil Filter
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Regular Maintenance
Servicing The Mower Blades
Removing the Mower Blade
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling mower blades or working near blades.
1. To remove the mower blade, use a 1” wrench on the flats of the spindle shaft and remove the mower blade mounting bolt with a 15/16” wrench (Figure 27).
2. If there are no flats on the spindle shaft, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning.
Inspecting the Mower Blades
DANGER
Avoid injury! A worn or damaged blade can break, and a piece of the mower blade could be thrown into the operator’s or bystander’s area, resulting in serious personal injury or death.
• Inspect the mower blade every 25 hours or at least once a year.
• If the mower blade hits a solid object, stop the engine immediately and inspect the mower blade.
• Never weld or straighten bent mower blades.
1. Remove the mower blade from the unit. See Removing the Blade.
2. Inspect the mower blade (Figures 28 & 29). Discard the
mower blade if it has any of the below conditions.
A.) Has more than .5” (12,7 mm) of the mower blade metal removed from previous sharpening or wear (D,
Figure 28).
B.) The air lifts are excessively eroded (B & C, Figure
29) and the notch (C) is .25” (6,35 mm) deep or greater.
C.) Mower blade is bent or broken.
3. If the cutting edges are not sharp or have nicks, sharpen the blades. See Sharpening the Mower Blades.
Figure 27. Loosening the Mower Blade for Removal
B
A
D
C
A
C
Figure 28. inspecting the Mower Blade Tips
A. Mower Blade Cutting Edge
B. Square Corner
C. Air Lift
D. Wear Measurement - DISCARD Mower Blade If greater than .5” (12,7 mm)
C
A
B
Figure 29. inspecting the Mower Blade Air Lifts
A. New Mower Blade
B. Mower Blade at Wear Limit (A notch begins to form)
C. Mower Blade in Dangerous Condition (Notch measures .25” (6,35 mm) or greater DO NOT USE. Replace with new mower blade.)
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Regular Maintenance
Sharpening the Mower Blade
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling the mower blades.
• Always wear safety eye protection when grinding.
1. Sharpen the mower blades with grinder, hand file, or electric blade sharpener.
2. Sharpen the mower blade by removing an equal amount of material from each end of the mower blade.
3. Keep the original bevel (A, Figure 30) when grinding. DO
NOT change the mower blade bevel.
4. The mower blade should have a maximum 1/64” (0,40 mm) cutting edge (B) or less.
5. Balance the mower blades before installing.
Balancing the Mower Blades
CAUTION
Avoid injury! Keep mower blades balanced.
• An unbalanced mower blade can create excessive vibration and damage the unit or cause mower blade failure.
1. Clean the mower blade to remove any dried grass or other debris.
2. See Figure 31. Put the mower blade on a nail in a vise and turn the mower blade to the horizontal position.
3. Check the balance of the mower blade. If either end of the mower blade moves downward, sharpen the heavy end until the mower blade is balanced.
See Sharpening the Mower Blades for proper sharpening instructions.
4. Repeat the process until the mower blade remains in the horizontal position.
Reinstalling the Mower Blades
1. Reinstall each mower blade with the air lifts pointing up towards the mower deck as shown in Figure 32. Secure with the mower blade mounting bolt and flat washer (A
& B, Figure 32) and torque to 70 ft. lbs (94 Nm).
2. If there are no flats on the spindle shaft, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning.
Figure 30. Sharpening the Mower Blade
A. Mower Blade Bevel
B. Mower Blade Cutting Edge
Figure 31. Balancing the Mower Blade
A. Nail
D
A
B
A
B
A
Figure 32. Tightening the Mower Blade for Installation
A. Mower Blade Mounting Bolt
B. Flat Washer
C. Mower Blade Air Lift (Points Up For Installation)
D. 4 X 4 Wooden Block
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Regular Maintenance
Ground Speed Control Lever Adjustment
The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers
(how close the ends are to one another) and the height of the levers can be adjusted.
To Adjust the Handle Alignment
Loosen the mount bolts (A, Figure 33) and pivot the lever(s)
(B) to align with each other.
To Adjust the Handle Placement
Loosen the jam nuts and adjust the placement bolt (C,
Figure 34) in or out to properly adjust the lever end spacing.
To Adjust the Handle Height
Remove the mounting hardware and reposition the handle either up or down from its original position. You will need to readjust the handle alignment as described above.
Speed Balancing Adjustment
If the rider veers to the right or left when the ground speed control levers are in the maximum forward position, the top speed of each of these levers can be balanced by turning the adjustment bolt(s) (A, Figure 34). Only adjust the speed of the wheel that is traveling faster.
To Reduce the Speed of the Faster Wheel
1. Loosen the securing nut.
2. Turn the top speed adjustment bolt COUNTER-
CLOCKWISE to reduce the speed.
3. Retighten the securing nut when adjustment is complete.
WARNING
DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for.
B
Figure 33. Control Lever Adjustment
A. Placement Hardware
B. Ground Speed Control Lever
A
A
C
Figure 34. Top Speed Adjustment
A. Top Speed Adjustment Bolt
B. Control Lever Base
C. Alignment Hardware
B
A
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Regular Maintenance
Neutral Adjustment
If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, then it may be necessary to adjust the linkage rod.
NOTE: Perform this adjustment on a hard, level surface such as a concrete floor.
1. Disengage the PTO, engage the parking brake and turn off the engine.
2. There are three nuts (B, Figure 35) on the linkage rod
(A). The first two are to be used together to turn the rod and the third (towards the front of the machine) is used to lock the rod in place. Loosen the jam nut that locks against the ball joint and turn the linkage rod to adjust.
If the machine creeps forward, turn the rod CLOCKWISE
(while standing at the rear of the machine, facing forward), if the machine creeps backward, turn the rod
COUNTER-CLOCKWISE.
3. Lock the jam nut (B) against the ball joint when neutral is achieved.
NOTE: This adjustment should not be performed while the machine is running. It may take several attempts to achieved neutral, depending upon how much the machine creeps.
B
Figure 35. Neutral Adjustment
(LH side shown)
A. Adjustment Linkage Rod
B. Nuts
A
Parking Brake Adjustment
1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake.
2. Locate the brake spring (A, Figure 36).
3. With the parking brake engaged, measure the compressed spring length. The spring should be 2” to
2-1/8” (5,0 - 5,4 cm) when compressed.
4. If the spring is not within this range, release the parking brake and turn the adjustment nut (B) to compress or release the spring.
5. Engage the parking brake and remeasure the spring.
CAUTION
Do not adjust the spring to be shorter than
1-15/16” (4,9 cm) when compressed. This may damage the brake mechanism.
If this does not correct the braking problem, see your
Snapper Pro dealer.
A
Figure 36. Parking Brake Adjustment
A. Brake Spring
B. Adjustment Nut
2" - 2-1/8"
(5,0 - 5,4cm)
B
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Regular Maintenance
Return-To-Neutral Adjustment
To determine if it is necessary to adjust the neutral return, perform the following steps.
1. Disengage the PTO, engage the parking brake and turn off the engine.
2. Move the ground speed control levers into the operating position, pull levers rearward and release.
3. Move the ground speed control levers out towards the neutral position. If the levers do not align with the notches in the neutral lock plate, it is necessary to adjust the adjustment linkage rod (B, Figure 37).
WARNING
To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground.
Adjustment
1. Pull the ground speed control lever rearward and release to check position. If the ground speed control lever does not align itself with the notch in the neutral plate, then move the set collar (A) forward or back on the adjustment linkage rod (B) until the speed control lever aligns with the notch. Retighten the set collar.
2. Make sure that the neutral return bushing (D) is seated correctly in the spring stop plate (E).
3. Pull the ground speed control lever rearward and release to check position again. Adjust as necessary to align the ground speed control levers with the notches in the neutral lock plate.
It is important to note that after every adjustment of the neutral return rod, the lever must be pulled rearward and released to properly check the neutral position.
B
C
A
D
E
Figure 37. Neutral Return Spring Adjustment
A. Set Collar
B. Adjustment Linkage Rod
C. Neutral Return Spring
D. Neutral Return Bushing
E. Spring Stop Plate
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Regular Maintenance
Deck Rod Timing Adjustment
1. Park the machine on a flat, level surface. Disengage the
PTO, engage the parking brake, turn off the engine, and remove the ignition key. Rear tires must be inflated to
15 psi (1,03 bar); front tires to 25 psi (1,72 bar).
2. To check the lift rod timing, measure and record the distance between the lift pivots and the rod pivots.
Repeat for other side of unit. See Figure 38.
3. If the measurements for the rods are equal, no further adjustment is required. If the measurements are NOT equal (greater than 1/8” (3,17 mm) difference), adjustment is required continue with Step 4.
4. Lock the deck lift pedal in the 5” (12,7 cm) position.
Remove the cutting height adjustment pin and lower the mower deck.
5. To ensure that the deck is in the lowest position, push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3” (7,6 cm) position to hold in place.
6. Block up the mower deck until all hanger chains are slack. Refer to Figure 40.
7. See Figure 39. To adjust the lift rod, loosen the jam nut on the front clevis then remove the 1/2” clevis pin fastening the clevis to the lift pivot arm. Turn the clevis clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots. Reinstall the clevis on the lift pivot arm and secure with the 1/2” clevis pin previously removed.
Tighten the jam nut against the clevis.
8. Remove the blocks from the under the mower deck.
9. Remove the cutting height adjustment pin from in front of the deck lift pedal arm. Lift mower deck and reinstall adjustment pin in desired mowing height.
Deck Leveling Adjustment
NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted.
1. Park the machine on a flat, level surface. Disengage the
PTO, stop the engine and engage the parking brake.
Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar).
2. Lock the deck lift pedal in the 5” (12,7 cm) position.
Place the deck height adjustment pin in the 4” position and lower the deck lift pedal until the arm contacts the pin.
3. Place 2 x 4 blocks under each corner of the mower deck with the 3-1/2” sides being vertical. Place a 1/4” (0,64 cm) thick spacer on top of the rear 2 x 4 blocks. See
Figure 40.
4. Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4’s. Tighten the jam nuts. See Figure 41.
5. Loosen the nuts and allow the rear of the deck to rest on the 2 x 4’s and 1/4” spacers. Slide the chains down in the slots until the chains are tight and tighten the nuts.
See Figure 41.
6. Remove all 2 x 4 blocks and spacers from under the mower deck.
Figure 38. Check Lift Rod Timing
Figure 39. Adjust Lift Rod Timing
Figure 40. 2 x 4 Locations
Figure 41. Hanger Chain Adjustment
35
Regular Maintenance
Mower Belt Replacement
NOTICE
To avoid damaging belts, DO NOT PRY BELTS OVER
PULLEYS.
1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.
2. Lower the mower deck to its lowest cutting position and remove the mower deck guards.
WARNING
Use extreme caution when rotating the idler arm with the breaker bar, due to the increased tension in the spring as the idler arm is being rotated. Injury may result if the breaker bar is prematurely released while the spring is under tension.
3. For 61” Decks: Using a 1/2” breaker bar, place the square end in the square hole located in the end of the idler arm (A, Figures 42). Carefully rotate the breaker bar COUNTER-CLOCKWISE, which will relieve the tension on the belt exerted from the idler arm.
For 72” Decks: Using the 3/4” combination wrench, place the box end on the nut (A, Figure 42) that secures the idler pulley located at the end of the idler arm.
Carefully roate the wrench CLOCKWISE, which will relieve the tension on the belt exerted from the idler arm.
B
A
4. Slide the drive belt over the edge of the stationary idler pulley (B). Carefully release the tension on the breaker bar or the combination wrench.
5. Remove the old belt and replace with a new one. Make sure the V-side of the belt runs in the pulley grooves
(Figure 43).
6. For 61” Decks: Install the drive belt on the PTO pulley, the spindle pulleys and all idler pulleys except the stationary pulley (B, Figure 42). Carefully rotate the breaker bar COUNTER-CLOCKWISE and install the belt on the stationary idler pulley (B). Carefully release the tension on the breaker bar.
For 72” Decks: Install the drive belt on the PTO pulley, the spindle pulleys and all idler pulleys except the stationary pulley (B, Figure 42). Carefully rotate the combination wrench CLOCKWISE and install the belt on the stationary idler pulley (B). Carefully release the tension on the combination wrench.
7. Reinstall the mower deck guards.
8. Run the mower under no-load condition for about 5 minutes to break-in the new belt.
D
B
C
A
B
A
61” Decks
D
D
A
C
B
61” Decks
C
72” Decks
Figure 42. Mower PTO Belt
A. Idler Arm
B. Stationary Idler Pulley
C. Nut
36
A
D
A
72” Decks
Figure 43. Mower PTO Belt Routing
A. Spindle Pulley
B. PTO Drive Belt
C. Spring-loaded Idler Pulley
D. Stationary Idler Pulley
D
A
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Regular Maintenance
Hydraulic Pump Drive Belt Replacement
1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.
2. Remove the PTO drive belt (see MOWER BELT
REPLACEMENT for removal instructions).
3. Remove the hardware that secures the clutch anchor pad to the PTO clutch.
WARNING
STORED ENERGY DEVICE: Improper release of the belt tension spring can result in personal injury.
Use extreme caution when removing this spring.
4. Loosen the nut on the spring anchor eyebolt (G, Figure
44) to release the majority of the belt tension. Use caution and remove the nut to completely release the tension.
5. Remove the old belt and replace it with the new one.
Make sure the V-side of the belt runs in the grooves of the crankshaft pulley and pump pulleys (B & C).
6. Reinstall the spring anchor eyebolt (G) into the anchor tab and loosely fasten the nut. Adjust the anchor eyebolt until a measurement of 8-3/8” (21,2 cm) is achieved from the outside if the spring hooks. Tighten nut.
7. Reinstall the clutch anchor pad to the PTO clutch and secure with the hardware previously removed.
8. Reinstall the PTO drive belt.
E
D
B
G
A
F
8 3/8”
(21,2 cm)
C
C
Figure 44. Hydraulic Pump Drive Belt Replacement
A. Pump Drive Belt
B. Crankshaft Pulley
C. Pump Pulley
D. Idler Pulley
E. Idler Arm
F. Spring
G. Spring Anchor Eyebolt
37
Regular Maintenance
Battery Maintenance
NOTE: This unit is equipped with a maintenance-free BCIU1 battery.
Cleaning the Battery and Cables
WARNING
Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery.
When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.
1. Disconnect the cables from the battery, negative (black) cable first (B, Figure 45).
2. Clean the battery terminals and cable ends with a wire brush until shiny.
3. Reinstall the battery and reattach the battery cables, positive (red) cable first (A).
4. Coat the cable ends and battery terminals with petroleum jelly or non-conducting grease.
B
A
Figure 45. Battery Compartment
A. Positive (+) Cable & Terminal
B. Negative (-) Cable & Terminal
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Regular Maintenance
Battery Service
Checking Battery Voltage
WARNING
Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive.
Ventilate the battery well during charging.
A voltmeter can be used to determine condition of battery.
When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts.
A dead battery or one too weak to start the engine may not mean the battery needs to be replaced. For example, it may mean that the alternator is not charging the battery properly.
If there is any doubt about the cause of the problem, see your dealer. If you need to replace the battery, follow the steps under Cleaning the Battery & Cables in the Regular
Maintenance Section.
Charging a Completely Discharged Battery
1. Be aware of all the safety precautions you should observe during the charging operation. If you are unfamiliar with the use of a battery charger and hydrometer, have the battery serviced by your dealer.
2. Add distilled water sufficient to cover the plate (fill to the proper level near the end of the charge). If the battery is extremely cold, allow it to warm before adding water because the water level will rise as it warms. Also, an extremely cold battery will not accept a normal charge until it becomes warm.
3. Always unplug or turn the charger off before attaching or removing the clamp connections.
4. Carefully attach the clamps to the battery in proper polarity (usually red to [+] positive and black to [-] negative).
5. While charging, periodically measure the temperature of the electrolyte. If the temperature exceeds 125° F (51.6°
C), or if violent gassing or spewing of electrolyte occurs, the charging rate must be reduced or temporarily halted to prevent battery damage.
6. Charge the battery until fully charged (until the specific gravity of the electrolyte is 1.250 or higher and the electrolyte temperature is at least 60° F). The best method of making certain a battery is fully charged, but not over charged, is to measure the specific gravity of a cell once per hour. The battery is fully charged when the cells are gassing freely at low charging rate and less than 0.003 change in specific gravity occurs over a three hour period.
Jump Starting With Auxiliary (Booster) Battery
Jump starting is not recommended. However, if it must be done, follow these directions. Both booster and dis-charged batteries should be treated carefully when using jumper cables. Follow the steps below EXACTLY, being careful not to cause sparks. Refer to Figure 46.
1. Both batteries must be of the same voltage.
2. Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles. Make certain vehicles do not touch each other.
3. Wear safety glasses and shield eyes and face from batteries at all times. Be sure vent caps are tight. Place damp cloth over vent caps on both batteries.
4. Connect positive (+) cable to positive post of discharged battery (wired to starter or solenoid).
5. Connect the other end of same cable to same post marked positive (+) on booster battery.
6. Connect the second cable negative (-) to other post of booster battery.
7. Make final connection on engine block of stalled vehicle away from battery. Do not lean over batteries.
8. Start the engine of the vehicle with the booster battery.
Wait a few minutes, then attempt to start the engine of the vehicle with the discharged battery.
9. If the vehicle does not start after cranking for thirty seconds, STOP PROCEDURE. More than thirty seconds seldom starts the engine unless some mechanical adjustment is made.
10. After starting, allow the engine to return to idle speed.
Remove the cable connection at the engine or frame.
Then remove the other end of the same cable from the booster battery.
11. Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery.
12. Discard the damp cloths that were placed over the battery vent caps.
39
Regular Maintenance
THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES
To
Starter
Switch
Jumper Cable
To
Starter
Switch
Starting
Vehicle
Battery
Discharged
Vehicle
Battery
Jumper Cable
To Ground
Engine
Block
MAKE CERTAIN VEHICLES DO NOT TOUCH
Figure 46. Jump Starting
WARNING
Any procedure other than the preceding could result in:
(1) personal injury caused by electrolyte squirting out the battery vents,
(2) personal injury or property damage due to battery explosion,
(3) damage to the charging system of the booster vehicle or of the immobilized vehicle.
Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode. If a frozen battery is suspected, examine all fill vents on the battery. If ice can be seen or if the electrolyte fluid cannot be seen, do not attempt to start with jumper cables as long as the battery remains frozen.
WARNING
For your personal safety, use extreme care when jump starting. Never expose battery to open flame or electric spark – battery action generates hydrogen gas which is flammable and explosive. Do not allow battery acid to contact skin, eyes, fabrics, or painted surfaces.
Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage.
When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.
To avoid engine damage, do not disconnect battery while engine is running. Be sure terminal connections are tight before starting.
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Regular Maintenance
Storage
Temporary Storage (30 Days Or Less)
Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
Here is a checklist of things to do when storing your unit temporarily or in between uses:
• Keep the unit in an area away from where children may come into contact with it. If there’s any chance of unauthorized use, remove the spark plug (s) and put in a safe place. Be sure the spark plug opening is protected from foreign objects with a suitable cover.
• If the unit can’t be stored on a reasonable level surface, chock the wheels.
• Clean all grass and dirt from the mower.
Long Term Storage (Longer Than 30 Days)
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules section, then perform the following steps:
1. Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again.
2. Prepare the mower deck for storage as follows: a. Remove mower deck from the unit.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with paint or light coat of oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s manual.
5. Clean any dirt or grass from cylinder head cooling fins, engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture, dirt and insects.
7. Completely grease and oil unit as outlined in the Normal
Care section.
8. Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level with water and is fully charged. Battery life will be increased if it is removed, put in a cool, dry place and fully charged about once a month. If battery is left in unit, disconnect the negative cable.
WARNING
Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion.
Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to your person or property.
Drain fuel into an approved container outdoors away from open flame or sparks.
10. Drain fuel system completely or add a gasoline stabilizer to the fuel system. If you have chosen to use a fuel stabilizer and have not drained the fuel system, follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes. Remember, gasoline fumes can travel to distant sources of ignition and ignite, causing risk of explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extended periods (30 days or more), may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction. To avoid this condition, add a gasoline stabilizer to the fuel tank and run the engine a few minutes, or drain all fuel from the unit before placing it in storage.
Starting After Long Term Storage
Before starting the unit after it has been stored for a long period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine manual for recommendations.
5. See engine owner’s manual and follow all instructions for preparing engine after storage.
6. Check crankcase oil level and add proper oil if necessary. If any condensation has developed during storage, drain crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at high speed immediately after starting. Be sure to run engine only outdoors or in well ventilated area.
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Troubleshooting
Troubleshooting
Troubleshooting Chart
While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.
The troubleshooting guide below lists the most common problems, their causes and remedies.
See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.
Troubleshooting the Rider
Problem
Engine will not turnover or start.
Engine starts hard or runs poorly.
Engine knocks.
Excessive oil consumption.
Engine exhaust is black.
Cause
1.
Parking brake not engaged.
2.
PTO (electric clutch) switch in ON position.
3.
Out of fuel.
4.
Engine flooded.
5.
Fuse blown.
6.
Battery terminals require cleaning.
7.
Battery discharged or dead.
8.
Wiring loose or broken.
9.
Solenoid or starter motor faulty.
10. Safety interlock switch faulty.
11. Spark plug(s) faulty, fouled or incorrectly gapped.
12. Water in fuel.
13. Gas is old or stale.
1.
Fuel mixture too rich.
2.
Spark plug faulty, fouled, or incorrectly gapped.
1.
Low oil level.
2.
Using wrong grade oil.
1.
Engine running too hot.
2.
Using wrong weight oil.
3.
Too much oil in crankcase.
1.
Dirty air filter.
2.
Engine choke control is in closed position.
WARNING
To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.
Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.
Remedy
1. Engage parking brake.
2. Place in OFF position.
3. If engine is hot, allow it to cool, then refill the fuel tank.
4. Move choke control to closed position.
5. Replace fuse.
6. Clean the battery terminals
7. Recharge or replace.
8. Visually check wiring & replace broken or frayed wires. Tighten loose connections.
9. Repair or replace. See authorized dealer
10. Replace as needed. See authorized service dealer.
11. Clean and gap or replace.
See engine manual.
12. Drain fuel & replace with fresh fuel.
13. Drain fuel & replace with fresh fuel.
1. Clean air filter. Check choke adjustment.
2. Clean and gap or replace.
(See engine manual.)
1. Check/add oil as required.
2. See engine manual.
1. Clean engine fins, blower screen and air cleaner.
2. See engine manual.
3. Drain excess oil.
1. Replace air filter. See engine manual.
2. Open choke control.
42
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Troubleshooting
Rider Troubleshooting Continued.
Problem
Engine runs, but rider will not drive.
Rider drive belt slips.
Brake will not hold.
Rider steers or handles poorly.
Cause
1.
Hydraulic release valve(s) in “open” position.
2.
Belt is broken.
3.
Drive belt slips.
4.
Brake is not fully released.
1.
Pulleys or belt greasy or oily.
2.
Tension too loose.
3.
Belt stretched or worn.
1.
Brake is incorrectly adjusted.
2.
Brake pads worn.
1.
Steering linkage is loose.
2.
Improper tire inflation.
Remedy
1. Turn valve(s) clockwise to close.
2. See Drive Belt Replacement.
3. See problem and cause below.
4. See authorized service dealer
1. Clean as required.
2. Adjust spring tension.
See Drive Belt Replacement
3. Replace belt.
1. See Brake Adjustment.
2. Replace with new brake pads.
1. Check and tighten any loose connections.
2. See Regular Maintenance Section.
Troubleshooting the Mower
Problem
Mower will not raise.
Engine stalls easily with mower engaged.
Excessive mower vibration.
Excessive belt wear or breakage.
Mower drive belt slips or fails to drive.
Mower does not engage.
Cause
1.
Lift linkage not properly attached or damaged.
1.
Engine speed too slow.
2.
Ground speed too fast.
3.
Cutting height set too low.
4.
Discharge chute jamming with cut grass.
1.
Blade mounting bolts are loose.
2.
Mower blades, arbors, or pulleys are bent.
3.
Mower blades are out of balance.
4.
Belt installed incorrectly.
1.
Bent or rough pulleys.
2.
Using incorrect belt.
1.
Idler pulley spring broken or not properly attached.
2. Mower drive belt broken.
1.
Electrical wiring damage.
2.
PTO clutch not adjusted
3.
Battery voltage too low.
Remedy
1. See authorized service dealer for repair.
1. Set to full throttle.
2. Decrease Ground Speed.
3. Cut tall grass at maximum cutting height during first pass.
4. Cut grass with discharge pointing toward previously cut area.
1. Tighten to 70 ft.lbs. (94 N.m.).
2. Check and replace as necessary.
3. Remove, sharpen, and balance blades.
See Maintenance Section.
4. Reinstall Correctly.
1. Repair or replace.
2. Replace with correct belt.
1. Repair or replace as needed.
2. Replace drive belt.
1. Locate & repair damaged wire.
2. See PTO Clutch Adjustment section
3. Recharge battery and check alternator.
See Battery Maintenance section.
43
Troubleshooting
Troubleshooting Common Cutting Problems
Problem
Streaking.
Scalping.
Cause
1.
Blades are not sharp.
2.
Blades are worn down to far.
3.
Engine speed is too slow.
4.
Ground speed is too fast.
5.
Deck is plugged with grass
6.
Not overlapping cutting rows enough.
7.
Not overlapping enough when turning.
1.
Lawn is uneven or bumpy.
2.
Mower deck cutting height is set too low.
3.
Ground speed is too fast.
4.
Deck is not leveled correctly.
5.
Tire pressure is low or uneven
Stepped Cutting.
1.
Deck is not leveled correctly.
2.
Tires are not properly inflated.
3.
Blades are damaged.
4.
Deck shell is damaged.
5.
Mower spindle is bent or loose.
6.
Blades are installed incorrectly.
Remedy
1. Sharpen your blades.
2. Replace your blades.
3. Always mow at full throttle.
4. Slow down.
5. Clean out the mower.
6. Overlap your cutting rows.
7. When turning your effective cutting width decreases–overlap more when turning.
1. Roll or level the lawn.
2. Raise the cutting height.
3. Slow down.
4. Correctly level the deck.
5. Check and inflate the tires.
1. Level the deck correctly.
2. Check and inflate the tires.
3. Replace the blades.
4. Repair or replace the deck.
5. Repair or replace the spindle.
6. Reinstall the blades correctly.
Uneven Cutting.
Stingers.
1.
Deck is not leveled correctly.
2.
Blades are dull or worn.
3.
Blades are damaged.
4.
Deck is clogged with grass clippings.
5.
Deck shell is damaged.
6.
Mower spindle is bent or loose.
7.
Blades are installed incorrectly.
8.
Tires are not properly inflated.
1.
Blades are not sharp or nicked.
2.
Blades are worn down too far.
3.
Engine speed is too slow.
4.
Ground speed is too fast.
5.
Deck is plugged with grass.
1. Level the deck correctly.
2. Sharpen or replace the blades.
3. Replace the blades.
4. Clean out the deck.
5. Repair or replace the deck.
6. Repair or replace the spindle.
7. Reinstall the blades correctly.
8. Check and inflate the tires.
1. Sharpen your blades.
2. Replace your blades.
3. Always mow at full throttle.
4. Slow down.
5. Clean out the mower.
44
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Specifications
Specifications
NOTE: Specifications are correct at time of printing and are subject to change without notice.
*Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
ENGINE:
25 HP Kawasaki
Make
Model
Horsepower
Displacement
Electrical System
Oil Capacity
Kawasaki
FH721V
25 @ 3600 rpm
41.2 Cu. in (675 cc)
12 Volt, 13 amp. Alternator, Battery: 340 CCA
2.0 US qt. ( 1.9 L) w/ Filter
27 HP Kohler
Make
Model
Horsepower
Displacement
Electrical System
Oil Capacity
Kohler
CV740S
27 @ 3600 rpm
44.24 Cu. in (725 cc)
12 Volt, 16 amp. Alternator, Battery: 340 CCA
2.1 US qt.. (2.0 L) w/ Filter
27 HP Kawasaki
Make
Model
Horsepower
Displacement
Electrical System
Oil Capacity
Kawasaki
FX751V
27 @ 3600 rpm
52.0 Cu. in (852 cc)
12 Volt, 15 amp. Alternator, Battery: 340 CCA
2.0 US qt. ( 1.9 L) w/ Filter
32 HP Briggs & Stratton
Make
Model
Horsepower
Displacement
Electrical System
Oil Capacity
Briggs & Stratton
543777-0120-E1
32 @ 3600 rpm
54.62 Cu. in (895 cc)
12 Volt, 20 amp. Alternator, Battery: 340 CCA
2.4 US qt.. (2.25 L) w/ Filter
CHASSIS:
Fuel Tank
Rear Wheels
Front Wheels
Capacity: 12 Gallons (45.4 L)
Tire Size: 24 x 12.00 -12
Inflation Pressure: 15 psi (1,03 bar)
Tire Size: 13 x 6.50 - 6
Inflation Pressure: 25 psi (1,72 bar)
TRANSMISSIONS:
HydroGear PG-3H / HGM-12E 3131
Type
Hydraulic Fluid
Speeds
@ 3400 rpm
Continuous Torque
Output
Maximum Weight on Axle
Pump and Wheel Motor
SAE 20W-50 motor oil
Forward: 0-10 MPH (0-16.09 km/h)
Reverse: 0-5 MPH (0-8.05 km/h)
222 ft. lbs. (301 N.m.)
750 lbs. (340 Kg)
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at
3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
45
Ferris Industries - a division of Simplicity Manufacturing Inc.
Owner's Limited Warranty Information
(Effective 04/28/2004)
Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur.
Owner's Responsibilities - As a condition to our obligations under this limited warranty, you shall have read the operator's manual and you shall have completed and submitted to Ferris, within 20 days from the date of purchase, the Ferris Product Registration. You must properly service and maintain your Ferris product as described in the operator's manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
The Ferris equipment, including any defective part covered by this limited warranty, must be returned to an authorized Ferris dealer within the warranty period for warranty service. This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris' instructions.
Warranty Start Date - The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment. An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information, which must be returned to Ferris.
Limited Warranty - The limited warranty, set forth below, is a written guarantee by Ferris, during the warranty period, to repair or replace parts which have a substantial defect in materials or workmanship. The warranty is "limited" because it is for a specified period of time, applies to the original purchaser only, and is subject to other restrictions.
FERRIS LIMITED WARRANTY
Ferris Industries (Ferris) warrants, in accordance with the provisions below, to the original purchaser only, for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service. If you wish to file a claim under this limited warranty, you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period. Ferris' obligation under this limited warranty is, at Ferris' option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective and covered by this limited warranty. An authorized Ferris dealer will repair or replace the defective part or parts, at the dealer's place of business, at no charge for the labor or parts. This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limitations.
Covered Parts
All Mowers
*Belts, Tires, Brake Pads
And Hoses, Battery, Blades
Warranty Period
2-years (24 months) from date of retail purchase by the original purchaser for parts & labor (90 days for rental mowers)
(Except as noted below*)
90 days from date of retail purchase by the original purchaser
*Attachments
*Engine
1 year from date of retail purchase by the original purchaser
If the engine manufacturer provides any warranty on the mower's engine, Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable. Please refer to the engine manufacturer's warranty statement, if any, that is included in the owner's packet. We are not authorized to handle warranty adjustments or repairs on engines. Ferris offers NO WARRANTY on mower engines. Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty.
Items and Conditions Not Covered
This warranty does not cover, and Ferris makes NO WARRANTY regarding, the following:
• Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris.
• Loss or damage to person or property other than that expressly covered by the terms of this limited warranty.
• Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer.
• Any damage or deterioration due to normal use, wear and tear, or environmental or natural elements, or exposure.
• Cost of regular maintenance service or parts, such as but not limited to, filters, fuel, lubricants, tune-up parts, and adjustments.
• Claims arising due to failure to follow Ferris' written instructions, or improper storage or maintenance.
• Any repairs necessary due to use of parts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the mowing equipment, or other than as recommended in the operator's manual or other written operational instructions provided by Ferris.
• Use of non-Ferris approved parts or accessories.
• Any overtime or other extraordinary repair charges or charges relating to repairs or replacements.
• Rental of like or similar replacement equipment during the period of any warranty, repair or replacement work.
• Loss of revenue, time or use of the mowing equipment.
• Travel, telephone or other communication charges.
• Damage from continued use of defective mowing equipment.
• Freight charges on replacement parts.
• Any mowing equipment or part which, in the judgment of Ferris, has been altered or tampered with in any way or has been subjected to misuse, abuse, abnormal usage, unauthorized repair, neglect or accident, damage in transit, or has had the serial numbers altered, effaced or removed.
• Any equipment, part or item not mentioned under "Covered Parts," above.
General Conditions
Ferris is continually striving to improve its products, and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously. Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty. No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale. No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty. Any assistance Ferris provides to or procures for the purchaser outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of the terms, limitations or exclusions of this limited warranty, nor will such assistance extend or revive the limited warranty. Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing, correcting or replacing any defective products except for those incurred with Ferris' prior written permission and in accordance with this limited warranty.
Ferris' sole and exclusive liability with respect to this limited warranty, and the purchaser's exclusive remedy, shall be repair or replacement as set forth herein. All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts. FERRIS SHALL HAVE NO
LIABILITY FOR ANY OTHER COST, LOSS OR DAMAGE, INCLUDING BUT NOT LIMITED TO, ANY INCIDENTAL, COMPENSATORY, INDIRECT,
PUNITIVE, SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE. FERRIS' AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PROD-
UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT
OR PART. THIS LIMITED WARRANTY, AND FERRIS' OBLIGATIONS HEREUNDER, ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR-
RANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. FERRIS SHALL NOT BE LIABLE TO THE PURCHASER, OR TO ANYONE CLAIMING
UNDER THE PURCHASER, FOR ANY OTHER OBLIGATIONS OR LIABILITIES, INCLUDING, BUT NOT LIMITED TO, OBLIGATIONS OR LIABILI-
TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY,
WITH RESPECT TO FERRIS PRODUCTS OR FERRIS' ACTS OR OMISSIONS OR OTHERWISE.
It is the express wish of the parties that this agreement and any related documents be drafted in English. Il est la volonté expresse des parties que cette convention et tous les documents s'y rattachent soient rédigés en anglais.
Product Specifications:
ENGINE:
25 HP Kawasaki
Make
Model
Oil Capacity
Kawasaki
FH721V
2.0 US pt. ( 1.9 L) w/ Filter
27 HP Kohler
Make
Model
Oil Capacity
Kohler
CV740S
2.2 pt. (2.0 L) w/ Filter
27 HP Kawasaki
Make
Model
Oil Capacity
Kawasaki
FX751V
2.0 US pt. ( 1.9 L) w/ Filter
32 HP Briggs & Stratton
Make
Model
Oil Capacity
Briggs & Stratton
543777-0120-E1
2.4 pt. (2.25 L) w/ Filter
CHASSIS:
Fuel Tank
Rear Wheels
Front Wheels
Capacity: 12 Gallons (45.4 L)
Tire Size: 24 x 12.00 -12
Inflation Pressure: 15 psi (1,03 bar)
Tire Size: 13 x 6.50 - 6
Inflation Pressure: 25 psi (1,72 bar)
OPERATOR’S
MANUAL
S200X Series
Zero-Turn Riding Mower
Common Service Parts:
BELTS AND BLADES:
TRACTOR
Pump Drive Belt
5101029
61” MOWER DECK
Deck Drive Belt
Mower Blade
5100893
5020842
72” MOWER DECK
Deck Drive Belt
Mower Blade
5022399
5022476
Briggs & Stratton Yard Power Products Group
5375 North Main Street
Munnsville, NY 13409
800-933-6175 www.SnapperPro.com
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Key Features
- Zero-turn drive system
- Powerful engine
- Durable mower deck
- Comfortable operator's seat
- Easy-to-use controls
- Safety interlock system
Frequently Answers and Questions
How do I start the engine?
How do I adjust the cutting height?
How do I maintain the unit?
Related manuals
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Table of contents
- 4 Operator Safety
- 4 Safety Rules and Information
- 13 Safety Decals
- 14 Safety Interlock System
- 15 Features & Controls
- 15 Identification Numbers
- 16 Control Functions
- 18 Operation
- 18 General
- 18 Checks Before Starting
- 19 Checking Tire Pressures
- 19 Seat Adjustment
- 20 Mowing Height Adjustment
- 20 Foot Pedal Adjustment
- 21 Raise and Lower the Roll Bar
- 22 Starting the Engine
- 22 Stopping the Rider
- 22 Pushing the Rider by Hand
- 23 Zero Turn Driving Practice
- 25 Mowing
- 25 Mowing Reccomendations
- 26 Mowing Methods
- 27 Attaching a Trailer
- 28 Regular Maintenance
- 28 Maintenance Schedule
- 29 Checking/Adding Fuel
- 29 Fuel Filter
- 29 Oil & Filter Change
- 30 Lubrication
- 31 Check Hydraulic Oil Level
- 31 Hydraulic Oil Filter Change
- 32 Servicing the Mower Blades
- 34 Ground Speed Control Lever Adjustment
- 34 Speed Balancing Adjustment
- 35 Neutral Adjustment
- 35 Parking Brake Adjustment
- 36 Return to Neutral Adjustment
- 37 Deck Rod Timing Adjustment
- 37 Deck Leveling Adjustment
- 38 Mower Belt Replacement
- 39 Hydraulic Pump Drive Belt Replacement
- 40 Battery Maintenance
- 41 Battery Service
- 43 Storage
- 43 Starting After Long Term Storage
- 44 Troubleshooting
- 44 Troubleshooting the Rider
- 45 Troubleshooting the Mower
- 46 Troubleshooting Common Cutting Problems
- 47 Specifications