TM
ERG4005 COMFORT CRIMP®
COMPRESSION TOOL WITH SHURE STAKE® MECHANISM
For Installing Non-Insulated Terminals,
Disconnects, and Splices 16-6 AWG (8 and 6 AWG Tubular Style Only)
IMPORTANT: Read and understand all of the instructions and safety
information in this manual before operating or servicing this tool.
WARNING
WARNING
KEEP ALL BODY PARTS AWAY FROM DIE NEST
DURING GAGING OR CRIMPING PROCEDURE.
HANDLES ARE NON-INSULATING.
DO NOT CRIMP ON HOT ENERGIZED WIRES.
(16-14) B NEST
16-14 12-10
B
8-6
C
DE
Model No.
(12-10) C NEST
(8-6) D-E NEST
In the event the SHURE STAKE® mechanism must be released, please see Figure 5.
1.0
1.1
Figure 1
INSTRUCTIONS FOR USE
For Use With Non-Insulated Terminals
and Disconnects, 16-6 AWG
For Use With Non-Insulated
Splices 16-6 AWG
1. Open handles fully.
2. Splices requires two crimps.
Position splice in proper nest
as shown in Figure 3 with
window facing indentor.
3. Close handles slightly to
secure terminal. Do not
deform terminal.
4. Insert stripped wire.
5. Close handles until
1. Open handles fully.
2. Insert terminal into proper
nest as shown in Figure
2, with terminal barrel
seam facing indentor.
3. Close the handles slightly
to secure the terminal. Do
not deform the terminal.
4. Insert stripped wire.
5. Close handles until SHURE
STAKE® mechanism cycle
has been completed.
Figure 2
TA04530 B Page 1 of 2
1.2
the SHURE STAKE®
mechanism cycle has been
completed.
6. Repeat steps 2-5 on
opposite end of splice.
Figure 3
1.3
CRIMP ASSIST™ Foot
For larger wire and terminal combinations
that require more force to complete the crimp,
it may be useful to press the tool against a
flat work surface (i.e. worktable, floor, etc.) to
gain more leverage. The patent pending Crimp
Assist™ foot helps stabilize the tool during
this type of operation.
B
12-10
C
8-6
DE
Mode
l No.
SHURE STAKE® Mechanism
WARNING
16-14 12-10
B
8-6
C
DE
Model No.
Figure 5
Place
CRIMP ASSIST™ foot
flat on surface for
increased leverage.
FLAT WORK SURFACE
Figure 4
1.4
16-14
KEEP ALL BODY PARTS
AWAY FROM DIE NEST
DURING GAGING OR
CRIMPING PROCEDURE.
To release the SHURE STAKE®
mechanism, push up on the release bar
until the ratchet teeth are disengaged.
2.0
1.5
Maintenance
1. Remove dust, moisture, and other contaminants
with a clean brush or a soft, lint-free cloth.
2. DO NOT use on objects that could damage the tool.
3. Make certain all pins, pivot points, and bearing
surfaces are protected with a THIN coat of any good
SAE No. 20 motor oil. DO NOT oil excessively.
4. Keep handles closed when not in use to prevent
objects from becoming lodged in the crimping dies.
5. Store tool in a cool, dry area.
GAGING VERIFICATION
NOTE: Calibration verification procedure should be performed whenever damage or suspected damage has occurred or as
often as operation conditions warrant.
2.1
Visual Inspection
Tool must be free of cracks, sharp edges and any other
obvious imperfections that may affect performance of the
tool. Nest area must be free of burrs, dents or scratches.
TABLE 1
ERG4005 GAGING REQUIREMENTS
NEST
GAGING
MIN. − MAX.
WIRE SIZE
AWG
B
.083 − .089
#16 − #14
C
.118 − .124
#12 − #10
D,E
.176 − .181
#8 − #6
2.2
Gaging Procedure
1. Wipe die nest before gaging.
2. Swing locator away from nests. (Gages are to be
inserted on this side.)
3. Close handles until SHURE STAKE® mechanism just trips.
4. Using gage pins, insure that each nest meets the gaging
requirements as specified, in Table 1.
For parts, service, repair and
calibration, contact the Thomas & Betts
Tool Service Center at 1-800-284-TOOL (8665).
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user’s intended
application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of
any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification
of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR
BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR
ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
© 2010 Thomas & Betts. All Rights Reserved.
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
TA04530 B Page 2 of 2
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