PRODUCTS SERVICES INDUSTRIES ZERO KNOWS

PRODUCTS SERVICES INDUSTRIES ZERO KNOWS
ZERO KNOWS
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Z E R O K N O W S ... S O L U T I O N S !
In practice, ZERO Manufacturing produces metal and plastic cases, containers and enclosures. But in truth, our products are protection solutions—ensuring the safe transport and
viability of valuable equipment and electronics, without compromise.
Whether we meet your needs with one of our nearly 3,000 standard products,
or with the infinite possibilities through a specialized custom design,
ZERO has the engineering expertise and manufacturing experience
to provide the perfect solution for your protection needs.
Please review the Carrying Case product data
for specifications and information about
how ZERO provides protection solutions
for your industry.
ZERO
MANUFACTURING
PROTECTION
QUALITY
Quality Commitment
ZERO MANUFACTURING is committed to providing products and services that meet and exceed our
customers’ expectations. To that end, we have been ISO 9001 certified since 1994, are an SPC Certified
Supplier and boast nearly a dozen Military Certifications. We have also received numerous awards and
certifications from hundreds of customers and industries, both domestically and internationally.
ZERO MANUFACTURING, INC.
500 West 200 North, North Salt Lake, Utah 84054 USA
Toll Free US 800.500.9376 (ZERO) | Direct 801.298.5900 | Fax 801.299.7389
Email [email protected] | Web www.zerocases.com
ISO 9001:2008
AS9100 Rev. C
SPC Certified
Contact ZERO 800-500-ZERO (9376) or Email [email protected] information
TABLE OF CONTENTS
ZERO MANUFACTURING CAPABILITIES2
CENTURION ELITE6
ZEROLLER7
Z100X Series Fixed Hinges
8
Z200X Series EMI/Environmental Protection
10
Z700X Series Separable Hinges
12
Modified Aluminum Cases
13
Options and Accessories
14
Foam Layer and Cushion Sets
18
POLARIS20
Watertight Series
20
Panel Options
22
STYLE-LITE 28
ZCP500 and ZCP6000 Series
29
PANEL Options and Accessories
29
Foam Layer and Cushion Sets
31
VALULINE32
ZC 7000 Series
33
ZIC 800 Series
34
ZIP 600 Series
36
ZIC 400 Series
37
Standard Hardware Options
38
GLOSSARY39
©2013 COPYRIGHT OF ZERO MANUFACTURING, INC. ALL RIGHTS RESERVED.
CENTURION IS A REGISTERED TRADEMARK, AND ELITE, STYLE-LITE, VALULINE AND
ZEROLLER ARE TRADEMARKS OF ZERO MANUFACTURING, INC.
PRODUCTS AND SPECIFICATIONS ARE SUBJECT TO CHANGE. ZERO MANUFACTURING
RESERVES THE RIGHT TO CHANGE, MODIFY AND/OR DISCONTINUE PRODUCTS,
ACCESSORIES, SPECIFICATIONS, DIMENSIONS, HARDWARE, AND PRICING.
ZERO MANUFACTURING, INC. U.S. GOVERNMENT PROCUREMENT VENDOR CODE/CAGE ID NUMBER: 98376. ZERO
MANUFACTURING, INC. IS ALSO THE SOURCE FOR DEEP DRAWN OR CASE ASSEMBLIES WITH THE FOLLOWING ID NUMBERS:
11357 M&M ELECTRONICS ENCLOSURES, 19178 ZERO EAST, 2J777 ZERO HALLIBURTON, 53031 TA CASE COMPANY, 76561
MOORLEE MANUFACTURING COMPANY, AND 94637 HALLIBURTON ENTERPRISES.
2013 CARRYING CASE CATALOG
1
EXCELLENCE
OUR BUSINESS
THE ZERO PROCESS
Quality is the core philosophy
guiding every step of our manufacturing process. From the
initial product planning and engineering, through our certified
inspection system, to the final performance of our products
in the field, our time tested durability and unparalleled
protection are the reasons we lead the industry in case
fabrication and in metal and plastic enclosures.
We manufacture the most durable and innovative metal
and plastic protective cases in the market. Our cases and
enclosures are built to individual specifications, so you
decide what you want and we build to suit your needs. ZERO’s
customized aluminum products provide ultimate protection
with thousands of standard options and design capabilities
from which to choose.
BENEFITS
BENEFITS OF ALUMINUM INSTRUMENT AND CARRYING CASES
HIGH STRENGTH-TO-WEIGHT
RATIO
L
ightweight aluminum alloys used in
ZERO cases are known for excellent
strength in protecting equipment from
damage.
EXTRAORDINARY RESISTANCE TO
CORROSION
A
luminum is highly resistant to nearly
all substances that cause corrosion and
weathering.
ENDURANCE AGAINST STRESS
Including tears and cracks—Aluminum
offers better fracture toughness than
other materials, including resistance
to both mechanical breakage and
propagation of fractures.
SUSTAINING COLD
TEMPERATURES
Instead of becoming more fragile and
brittle in cold weather, the tensile
strength of ZERO aluminum cases
increases with cold, without loss of
ductility.
2
2013 CARRYING CASE CATALOG
RFI/EMI SHIELDING AND ESD/GROUNDING
luminum has the highest electrical
A
conductivity-to-weight ratio of any metal,
making ZERO cases excellent for RFI/
EMI shielding and for ESD/grounding
systems.
luminum is an efficient reflector for
A
externally generated interference,
including the electromagnetic
wavelengths of radio and radar.
HEAT DISSIPATION AND
SHIELDING
Aluminum is widely used in “heat sinks”
and heat exchangers because of its
high thermal conductivity. Used in
an enclosure aluminum efficiently
transports heat away from electronics
and equipment.
H
as high reflectance to encroaching
radiated heat, such as sunlight.
(Aluminum has a light reflectivity of
over 80%.)
T he low coefficient of Aluminum's
thermal expansion allows it to sustain
higher temperatures without distortion.
SPECIAL ENVIRONMENTS
luminum is non-toxic, odorless,
A
tasteless, non-absorbing, non-sparking,
non-magnetic and resistant to fire.
luminum cases can be used in a
A
wide variety of special environments,
including sanitary or clean rooms,
food service areas and certain volatile
environments.
luminum provides excellent protective
A
capabilities in environments requiring
watertight, splash proof, drip proof and
salt exposure specifications.
ADDITIONAL CUSTOMIZATION
Z
ERO's aluminum products can be
customized and modified without the
cost of special molds.
D
rilling, laser cutting, riveting, welding,
brazing, soldering, etc.
Z
ERO can accommodate virtually every
kind of finish, whether mechanical (such
as brushing or polishing), chemical (anodizing) or an unlimited variety of
finishes (paint and powder coatings).
SELECTION
CARRY CASE CHOICES
TOP OF THE LINE
PROTECTION AND
APPEARANCE FOR YOUR
FINEST EQUIPMENT
STANDARD CASE SELECTION GUIDE
CENTURION CENTURION CENTURION
POLARIS*
ELITE
VALULINE
PERFORMANCE
Lightweight
•
•
•
•
Watertight
•
KEY: • Indicates feature and/or option is available,
Splash Proof
•
•
but not necessarily standard. As case configuration
and options may vary from customer to customer,
please consult this catalog or ZERO for more
specific details.
Drip Proof
•
•
Salt Exposure
•
Dust Proof
•
NOTE: For a complete list of plastic cases,
containers, enclosures and solutions, request
ZERO catalogs and/or data sheets, or visit www.
zerocases.com for more information.
RFI/EMI Shielded
Please visit www.zerocases.com to view ZERO
Manufacturing's complete product line and
catalogs.
STYLE-LITE
•
•
FCC Shielding Requirements
•
•
Sustain Cold Temperatures
•
•
•
Heat Dissipation
•
•
•
MIL-STD-108
•
OPTION EXAMPLES—ZERO has an extensive selection of options and accessories.
Inner Panel
•
Panel Brackets
•
•
•
•
•
•
Separable Hinges
•
•
•
•
Casters or Rollers
•
•
•
•
CUSTOMIZATION—ZERO offers a wide selection of finishes, cushioning and more.
Secondary Operations
•
•
•
•
Fast Turnaround Modifications
•
•
•
•
•
•
•
Protection From Drip, Salt,
Splash
MILITARY SPECIFICATIONS
ZERO's processes and products are in accordance with current national and
international standards. Successful development and testing includes the
following military specifications:
ISO 9001:2008
AS9100, REV C
ZERO is a certified
company, and SPC
certified supplier to major
and key customers.
•
•
•
•
•
•
MIL-I-45208A
MIL-PRF-28800
SAE-AMS-STD-1595A
SAE-AMS-2770
SAE-AMS-W-6858
MIL-STD-171D
•
•
•
•
•
MIL-DTL-53072
MIL-STD-108
MIL-STD-810
MIL-STD-130
SAE-AMS-STD-2219 (Class A and B)
•
•
•
•
MIL-STD-45662
MIL-DTL-14072
MIL-DTL-5541
MIL-A-8625
CONTACT ZERO
NEED A QUOTE?
Have any questions?
Want to learn more? Contact ZERO.
800.500.9376
2013 CARRYING CASE CATALOG
3
CAPABILITIES
O U R C A PA B I L I T I E S
ZE RO MA NU FA CT UR IN G i s t h e l e a d e r i n t h e m a n u f a c t u r e o f q u a l i t y, d e e p d r a w n a n d f a b r i c a t e d c a s e s a n d
e n c l o s u r e s . O f f e r i n g o v e r 5,8 0 0 p r e - t o o l e d s i ze s o f d e e p d r a w n e n c l o s u r e s t h a t e n a b l e u s t o b u i l d o v e r
32,0 0 0 d i f f e r e n t s i ze s o f d e e p d r a w n e n c l o s u r e s , a n d v i r t u a l l y u n l i m i t e d s i ze s a n d c o n f i g u r a t i o n s , Z E R O i s
the source for secondar y operations and customization, whether commercial or militar y specification.
DEEP DRAW
Presses: Eleven (11) Presses
Capacity Range: Up to a 440 ton
fully CNC controlled press with quick
die change capability
Maximum Bed Size: 60" x 98"
Maximum Drawn Depth: 18"
Sizes: In addition to being able to build
over 32,000 different sizes of deep drawn
enclosures, we can create tooling customized
to meet your specific requirements.
Shears: Blanks are cut on automatic
coil shears or conventional 12 foot shears
using the waterjet for sheet stock.
ertified to meet MIL-H-6088 and
C
customer specifications AMS-2770.
SHEET METAL FABRICATION
Press Brakes: Five press brakes up to 130
tons, equipped with back gauging
Metal Fabricator: Two turret fabricators with
58 stations
Punch Presses: Fifty-four mechanical punch
presses up to 350 ton capacity, including a
CNC Tru-Punch metal fabricator
Extrusion Forming: Three heavy-duty and two
light-duty benders for forming extrusions
Degrease and Washer System: Automatic
titrating conveyor system 6'w x 3’h maximum
product size.
Two (2) Tumbler Deburr Machines:
39 cu.ft Tumbler Deburr System – Capable of
tumbling parts 16” corner to corner
10 cu.ft Tumbler Deburr System – Capable of
Tumbling parts 4” corner to corner
Shears: Three shears, 12 feet wide, with 10
gauge capacity and digital back gauging
Fadal VMC 4th Axis Vertical Milling Machine
Washer System: Automatic titrating conveyor
system 6' x 90'
Etch: Weld prep and cleaning
Chemical Film: Certified to meet MIL-C-5541,
Classes 1A and 3
Powder King High Intensity Blender
Hammond-Roto-Finish 39 cubic ft Vibratory
Tumbler (2)
Shears: Three shears, 12 feet wide, with 10
gauge capacity, digital back gauging
Fadal VMC 4th Axis Vertical Milling Machine
4
2013 CARRYING CASE CATALOG
LASER CUTTING
Five-Axis Laser: Computer controlled
five-axis laser provides flexibility, speed
and efficiency to design and manufacturing
capabilities, and the ability to custom cut and
fabricate aluminum or other metals Bypassing
the entire tooling process eliminates costly
setup and tooling fees It’s ideal for creating
prototypes and for shorter runs
Specifications: Working Range X, Y, Z, C, B:
X = 158, 118, 80, 50"
Y = 60"
C = 360° Endless
B + 120°
Speed X, Y, Z, C, B:
X, Y = 2000 IPM
Z = 1200 IPM
C, B = 360°/sec
Smallest Programmable Increment:0.0039"
Position Accuracy: 00039"
Repeatability: Ps 00012"
Working Height: 28"
Anodizing to MIL-A-8625 Type III Class 2
Color and Clear Anodize coatings
Standard and Custom colors available
Max Envelope is 7’ x 2’ x 6’
PROCESSES
Washer System: Automatic titrating conveyor
system 6' x 90'
Etch: Weld prep and cleaning
Chemical Film: Certified to meet MIL-C-5541,
Classes 1A and 3
Powder King High Intensity Blender
Hammond-Roto-Finish 39 cubic ft
Vibratory Tumbler (2)
WATERJET
3 Axis Water Jet – 60000 psi, 6’ x 13’ x 8”
Cutting Window
ENVIRONMENTAL TESTING
Three test tanks to test for watertight
integrity per MIL-STD-108
Testing Lab: Drop, G-force and Load capacity
Three test tanks to test for watertight
integrity per MIL-STD-108.
Tank opening: 5.5’ x 2.5’ x 5’
QUALITY
O U R C A PA B I L I T I E S
WELDING
Welding performed IAW MIL-STD-2219 Class B & C (Class A by contract only) and certified to MILSTD-1595.
Resistance: Twelve 3-phase spot welders with Class A solid state controls rated up to 250 KVA. This
permits spot welding aluminum up to 5/16" thick. Certified to MIL-W-6858D.
Fusion: Eight 300 amp GTAW stations, 2 GMA welders, and longitudinal and peripheral seam welders.
ASSEMBLY
Equipment: A wide range of electrical and pneumatic hopper fed riveters and versatile presses for
threaded insert and stud installation. Conventional pedestal and hand held riveters are also used as well.
PAINTING
The ZERO paint system was custom designed to accommodate all enclosure products and types of paint.
The primary system is completely enclosed and supplied with a 100,000 cfm filtered, climate controlled
air make-up system.
Layout: A 540 foot overhead conveyor runs through five alternatively opposed filter booths and a 60 foot
long paint drying oven. Oven is also equipped with a six foot wide lower conveyor to handle large and/or
heavy objects.
Additional: Two off-line booths, and a third booth with two batch drying ovens for short runs. Liquid and
powder painting and drying on separate lines.
Custom colors and finishes including PMS, RAL, and Fed-Std-595; silkscreen, markings, embossing,
debossing, and more.
Aluminum anodizing
Chemical (Chem-Film) conversion coating
Certification: Capable of painting to all specifications meeting safe environmental conditions. Enamel,
water-base, and powder paints available and others as specified.
TOOL DEPARTMENT
ZERO Manufacturing, Inc. has a 9,600 square foot tool and die, and production machine shop with over
40 pieces of primary equipment. A foundry for casting sleeves for multiple draw jobs is also in-house.
Production machining is performed on two CNC milling machines. Quality control is monitored by a
coordinate measuring machine and a profile projector.
STANDARDS
I SO 9001 certified since 1994 and currently has ISO 9001:2008/9100 Rev C; water treatment facility,
material and product testing lab, and analytical testing lab.
SPC certified supplier, RoHS compliant, 5S Process, Drum-Buffer-Rope production planning and control,
and a green manufacturer.
ENGINEERING DEPARTMENT
Manufacturing engineering is performed on the latest computer network system.
Thirteen CAD-based design stations running Solidworks and Key Creator, Standard File Formats
Including; ACIS, CKD, DXF, DWG, IGS, JPG, PDF, Parasolid, SAT, STEP, STL and TIF. Custom design
capabilities to meet military or unique commercial specifications. Stress analysis can be performed on
Solidworks upon request.
INSPECTION CAPABILITIES
Key Equipment includes:
Mitutoyo Digital Optical Comparator
Mitutoyo Model 9106 Coordinate Measuring
Machine
Various Mitutoyo Digital Height Gages
Helmel Check Master Coordinate Measuring
Machine
Spectrometer
Olympus Magna Mike Ultrasonic Thickness Gage
ADDITIONAL FACTS
Milli-Ohm Meter
Multiple Surface Plates, indicators, micrometers,
calipers and other hand held inspection tools
Plant Size: 286,000 square feet
Manufacturing: 250,000 square feet
Sample Plan: Based on MIL-STD-105, Level II
Water Filtration System: A
ll process lines are integrated with a reverse osmosis filtrations
system. Over 80 percent of the industrial waste stream is recovered for purification and recycling.
2013 CARRYING CASE CATALOG
5
CENTURION
CENTURION® ELITE
DISTINCTIVE ALUMINUM CASES
TOP-OF-THE-LINE
QUALITY AND STYLE
HIGH STRENGTH
LIGHTWEIGHT
CLEAN, SIMPLE LINES
CHARACTERIZE THESE
UNIQUE CARRYING CASES
The seamless, clean surfaces of the deep
drawn aluminum case shells, accented by their
distinctive styling beads, are now available in
either a clear anodized finish which highlights
the natural beauty of satin-anodized aluminum,
or in a textured black powder paint finish.
The strength and durability of these cases are
field proven in actual use—worldwide.
D ust and weather resistant.
S trong enough to stand on, thanks to
specially heat-treated shells; and, even the
largest case weighs only 17 pounds.
IMPRESSIVE PERFORMANCE
U ltimate in appearance, reliability and
versatility.
Positive-locking latches assure secure
closing, while complementing the case's
clean styling.
Fully-gasketed tongue-and-groove closure
extrusion, mechanically formed.
S ealed case integrity while permitting
installation of adjustable panel support
brackets (optional).
CENTURION ® ELITE FEATURES
C
ASE SHELL Deep drawn aluminum
alloy, heat treated.
S ignificant cost savings over other design
methods of attaching angles for panelmounted equipment.
lank panels available for all cases by
B
special order.
GUIDE
CENTURION ELITE
SERIES
FEATURE/FUNCTION
ZEROLLER
Roller/ Wheeled
Z100X
Standard Case
Z200X
EMI/Environmental
Z700X
Separable Hinges
MODIFIED
Sizes, Options, Hardware
6
CENTURION® ELITE
2013 CARRYING CASE CATALOG
PAGE
7
8-9
10 -11
12
13 -15
C
LOSURE Interlocking tongue
and groove extrusion of 6063-T5
aluminum alloy, mechanically formed
and compressed to case shell.
Lower closure accepts panel support
brackets for Z100X, Z200X and
Z700X Series.
F EET Aluminum—riveted to case.
F INISH —Silver Satin anodized (sulfuric acid)
on all exposed surfaces.
—Black powder paint interior and
exterior (Z100X and Z700X Series).
H
ANDLE Gray injection molded
acrylic based multi-polymers.
Maximum carry weight 60 lbs.
S
EAL Elastomeric neoprene
gasketed seal.
L
OCK Z100X: Combination Lock Z700X: Combination Lock Z200X: Keyed Latch
H
INGE
Z100X: Continuous-type aluminum
with stainless steel pin riveted to
case.
Z200X & Z700X: Two (2) separable
hinge assemblies, nickel plated
stainless steel riveted to case.
L
ATCHES Z100X: Two positive locking pull-down type, chrome plated.
Z700X: Two positive locking pull-down type, chrome plated.
Z200X: One keyed latch, one pull-down type, chrome plated.
Z
ERO brand nameplate mounted on
upper case shell.
T
OLERANCE ± 0.06"
Z
EROLLER WHEELED CASE
Please see page 7.
THE WHEELED
INDUSTRIAL CASE
Tired of carrying that case filled with instruments,
tools or sales samples? The answer is ZeRoller™
for distinguished portability and convenience.
ZeRoller combines the ultimate carrying case with a
rolling system engineered to make transport as easy
as possible.
The roller system is mounted externally so there is
very little intrusion on the inside of the case.
Case dimensions meet allowable cabin/carry-on
luggage sizes.
ZEROLLER SYSTEM FEATURES
Handle
Telescoping plastic handle, push-button locking system
Wheels
High quality rubber with ball bearings.
Housing
Constructed of high-impact resistant plastics.
Interior
Options
Layered Foam: Order using part number ZP21745-1 for Z105ZRX or ZP21745-3 for Z107ZRX
CASE NUMBERS & DIMENSIONS
Case No.
Z105ZRX-SI/ON
Exterior
Width
Exterior
Length
Interior
Height
Upper Shell
Lower Shell
Interior Height Interior Height
13.0021.00 6.50
Z107ZRX-SI/ON13.00
21.00
7.50
Material
Thickness
Approx.
Weight
2.75
3.75
0.040
8.7
3.75
3.75
0.040
8.9
Note: Measurements shown in inches. Weight shown in pounds. Price and delivery available by calling the ZERO Stock Sales Department.
SI = Silver Clear Anodized ON = Black Onyx Powder Coat Paint
CENTURION® ELITE
2013 CARRYING CASE CATALOG
7
CENTURION
CENTURION® ELITE
Z100X SERIES STANDARD FIXED HINGE CASES
elect from 25 standard sizes.
S
C onstructed of durable aluminum alloy.
Select from 2 standard finishes.
Silver Anodized, or Onyx Black Powder
textured paint finish.
Equipped with: Triple Digit Combination
Lock, andF ixed Hinge
Fixed Hinge and depending on case size,
1 or 2 lid stay arms
J ust add your equipment and go!
See Page 9 for complete dimensions and weights.
ACCESSORIES/OPTIONS
PANEL—Panel dimensions and drawing
specifications—See Table 2, page 9.
B RACKETS—See page 9 for drawing, part
number and installation instructions.
C ASTER KIT—available only on case
numbers Z109X, Z110X and Z129X.
142
138
140
All sizes not shown
ORDER Z100X CASES, FINISH, PANEL
AND BRACKETS
Order by Part Number for each item: Case, Finish, Panel and/or Brackets
Z100X Case: ______ – ______ Color/Finish = SI Silver Clear Anodized
ON Onyx Black Powder Paint
Example: Z101X–SI
Z100X Panel: ZP108000– ______________ See Page 8, Table 2
Z100X Brackets: ZP20653–1 _____________ Specify Quantity
Note: See Page 19 for ordering Foam Cushion Sets.
PANEL BRACKET OPTION
Case shown with optional panel support brackets.
ORDER CUSTOM SIZES
Call Toll Free
8
800.959.5050
CENTURION® ELITE
2013 CARRYING CASE CATALOG
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
ELITE
CENTURION® ELITE
Z100X SERIES STANDARD FIXED HINGE CASES
TABLE 1
Z100X SERIES CASES
SILVER
Standard Fixed Hinge
B
LENGTH
8.50
9.00
9.00
9.00
10.00
10.00
11.25
12.00
13.00
13.00
13.00
13.00
13.00
13.00
13.58
17.00
17.00
18.00
18.00
18.00
18.00
18.00
18.00
19.10
20.00
19.75
12.00
16.00
16.00
36.00
48.50
16.50
32.50
18.00
18.00
18.00
21.00
21.00
26.50
18.58
18.00
21.00
24.00
24.00
24.00
26.00
26.00
26.00
50.35
29.00
INTERIOR UPPER SHELL LOWER SHELL MATERIAL
TOTAL
INTERIOR
INTERIOR
THICKNESS
HEIGHT
HEIGHT H¹
HEIGHT H²
14.49
5.00
7.75
14.50
4.00
4.00
3.25
4.50
4.50
6.00
3.50
6.50
7.50
7.00
7.00
12.00
7.50
7.00
8.00
8.50
8.44
8.94
10.25
6.25
9.82
1.20
2.00
2.50
2.50
2.00
2.00
1.50
1.50
2.00
2.50
1.50
2.75
3.75
3.00
3.00
2.00
3.00
3.00
3.50
4.00
3.75
4.25
3.25
2.25
4.91
13.29
3.00
5.25
12.00
2.00
2.00
1.75
3.00
2.50
3.50
2.00
3.75
3.75
4.00
4.00
10.00
4.50
4.00
4.50
4.50
4.69
4.69
7.00
4.00
4.91
0.051
0.040
0.051
0.051
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.051
0.040
0.040
0.051
0.051
0.051
0.051
0.051
0.051
0.063
0.051
0.051
NET
WEIGHT
lbs
CASE
MODEL
8.10
3.30
5.00
7.20
7.00
9.20
4.40
8.00
5.00
5.40
5.00
6.10
6.30
7.20
5.70
8.60
8.40
9.50
10.00
10.00
10.70
10.80
14.30
17.30
13.80
•Z132X–SI
Z100X–SI
Z101X–SI
Z116X–SI
•Z128X–SI
•Z130X–SI
•Z138X–SI
•Z140X–SI
Z102X–SI
Z103X–SI
•Z104X–SI
Z105X–SI
Z107X–SI
•Z134X–SI
•Z136X–SI
Z114X–SI
Z106X–SI
Z111X–SI
Z112X–SI
Z113X–SI
Z109X–SI
Z110X–SI
—
•Z126X–SI
•Z129X–SI





















ONYX
CASE
MODEL
•Z132X–ON
Z100X–ON
Z101X–ON
Z116X–ON
•Z128X–ON
•Z130X–ON
•Z138X–ON
•Z140X–ON
Z102X–ON
Z103X–ON
•Z104X–ON
Z105X–ON
Z107X–ON
•Z134X–ON
•Z136X–ON
Z114X–ON
Z106X–ON
Z111X–ON
Z112X–ON
Z113X–ON
Z109X–ON
Z110X–ON
•Z142X–ON
•Z126X–ON
•Z129X–ON
STOCK
A
WIDTH
STOCK
EXTERIOR
BASIC SHELL DIMENSIONS
AND CASE SPECIFICATIONS










BRACKET




Measurements shown in inches. Non-stock cases require additional lead time. Price and delivery available upon
request. Lower shell of model Z114X, Z116X and Z132X are complete with spot welded wrap-around riser
section.
• Bead configuration differs from illustration shown.
SEE PAGE 20 FOR ADDITIONAL DRAWINGS.
TABLE 2
Standard Instrument Panels
TIP: INSTALLING A PANEL
0.090" 6061-T6 Aluminum Alloy
CASE
A
B
RADIUS
PANEL
NUMBER
Z100X
Z101X
Z102X
Z103X
Z104X
Z105X
Z106X
Z107X
Z109X
Z110X
Z111X
Z112X
Z113X
8.22
8.20
12.22
12.22
12.22
12.22
16.20
12.22
17.20
17.20
17.20
17.20
17.20
11.22
15.20
17.22
17.22
17.22
20.22
20.20
20.22
25.20
25.20
23.20
23.20
23.20
0.62
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
ZP108000-100
ZP108000-101
ZP108000-102
ZP108000-103
ZP108000-104
ZP108000-105
ZP108000-106
ZP108000-105
ZP108000-109
ZP108000-110
ZP108000-111
ZP108000-112
ZP108000-113
CASE
A
B
RADIUS
PANEL
NUMBER
Z114X
Z116X
Z126X
Z128X
Z129X
Z130X
Z132X
16.22
8.20
18.30
9.22
19.20
9.22
7.70
17.22
15.20
49.55
35.22
28.20
47.72
18.95
0.84
0.84
1.59
0.84
0.84
0.84
0.84
ZP108000-114
ZP108000-116
ZP108000-126
ZP108000-128
ZP108000-129
ZP108000-130
ZP108000-132
Z134X
Z136X
Z138X
Z140X
Z142X
12.20
12.80
10.47
11.22
17.17
25.70
17.80
15.72
31.72
25.17
0.84
0.84
0.84
0.84
0.59
ZP108000-134
ZP108000-136
ZP108000-138
ZP108000-140
ZP108000-142
Measurements shown in inches. For bracket drawing, part number and installation
instructions, please see page 12.
Plan the panel in your case by checking
dimensioning of closure extrusions.
INSTRUMENT PANEL
CENTURION® ELITE
2013 CARRYING CASE CATALOG
9
CENTURION® ELITE
Z200X SERIES EMI/ENVIRONMENTAL PROTECTION
TAKE A SIGNIFICANT STEP FORWARD
WITH EMI SHIELDED CARRYING CASES
Provides a minimum of 45 dB protection—30MHz to 1GHz.
Secure, yet economical solution to shielding problems often
encountered in portable applications.
Keyed Latch
Available in many standard sizes, for a variety of applications.
Equipped with separable hinges.
TABLE 1
Z200X SERIES CASES
A
WIDTH
B
LENGTH
9.00
9.00
12.00
13.00
13.00
13.00
13.00
13.00
13.58
17.00
18.00
18.00
18.00
18.00
18.00
20.00
12.00
16.00
32.50
18.00
18.00
21.00
21.00
26.50
18.58
21.00
24.00
24.00
24.00
26.00
26.00
29.00
LOWER
INTERIOR UPPER
NET
MATERIAL WEIGHT
SHELL
SHELL
TOTAL
INTERIOR
INTERIOR
HEIGHT HEIGHT H¹ HEIGHT H² THICKNESS
LBS
5.00
7.75
4.50
4.50
6.00
6.50
7.50
7.00
7.00
7.50
7.00
8.00
8.50
8.44
8.94
9.82
2.00
2.50
1.50
2.00
2.50
2.75
3.75
3.00
3.00
3.00
3.00
3.50
4.00
3.75
4.25
4.91
3.00
5.25
3.00
2.50
3.50
3.75
3.75
4.00
4.00
4.50
4.00
4.50
4.50
4.69
4.69
4.69
0.040
0.051
0.040
0.040
0.040
0.040
0.040
0.051
0.040
0.051
0.051
0.051
0.051
0.051
0.051
0.051
3.3
5.0
8.0
5.0
5.4
6.1
6.3
7.2
5.7
8.4
9.5
10.0
10.0
10.7
10.8
13.8
CASE
MODEL
STOCK
EXTERIOR
SHELL AND CASE DIMENSIONS
EMI/Environmental Protection
Z2 0 0 X
Z2 0 1 X
Z2 4 0 X *
Z2 0 2 X
Z2 0 3 X
Z2 0 5 X
Z2 0 7 X
Z2 3 4 X *
Z2 3 6 X *
Z2 0 6 X
Z2 1 1 X
Z2 1 2 X
Z2 1 3 X
Z2 0 9 X
Z2 1 0 X
Z2 2 9 X






PANEL DIMENSIONS

PANEL A

Measurements shown in inches.
*Bead configuration differs from illustration shown.
Important: If you are planning to install a panel in your case, please check dimensioning of
closure extrusions (see Page 11, Section AA) for proper fit.
R TYP. = 1.09" Radius
Except Z200X Radius = 0.84"
Except Z242X Radius = 0.73"
TABLE 2
Standard Instrument Panels
0.125" 6061-T6 Aluminum Alloy, furnished with a Chemical Film Finish
10
CASE
MODEL
ORDER
PANEL
A
Z200X
Z201X
Z202X, Z203X
Z205X, Z207X
Z206X
Z209X, Z210X
Z211X, Z212X, Z213X
Z228X
Z229X
Z234X
Z236X
Z240X
Z242X
–1
–3
CENTURION® ELITE
2013 CARRYING CASE CATALOG
B
C
D
E
F
8.52
11.52
2.340
–
–
–
8.50
15.50
3.580
–
–
–
–5
12.52
17.52
3.590
–
8.340
–7
12.52
20.52
3.715
–
–9
16.50
20.50
3.715
–
– 11
17.50
25.50
1.580
8.705
– 13
17.50
23.50
1.580
8.080
– 17
9.52
35.52
1.590
– 19
19.50
28.50
– 29
12.50
– 31
K
18.340 10.680
1.580
–
6.080 17.660
11.080 14.660
1.580
–
6.080 17.660
8
–
13.090 16.680
1.840
–
9.840 11.680
10
9.840
–
15.965 19.680
1.840
–
9.840 11.680
10
9.840
–
15.965 19.680
1.830
7.830 13.830 15.660
12
–
15.955 23.080 24.660
1.580
8.330 15.080 16.660
14
–
14.580 21.080 22.660
1.580
8.330 15.080 16.660
14
9.465 17.340
25.215 33.090 34.680
1.590
1.580
7.705 13.830
19.355 26.080 27.660
1.580
26.00
1.625
8.928
16.231 23.535 25.160
1.830
–
9.830 11.660
12
13.10
18.10
3.590
13.668 17.258
1.838
–
10.424 12.258
10
– 33
11.52
32.02
1.590
8.840 15.590 22.340
29.590 31.180
1.715
–
8.965 10.680
14
– 35
17.46
25.46
1.560
8.726
23.060 24.620
1.580
8.310 15.040 16.620
14
–
8.629
–
–
15.896
H
–
L
7.090
M
# OF
HOLES
J
–
G
8
8.680
14
9.330 17.080 18.660
16
CENTURION® ELITE
Z200X SERIES EMI/ENVIRONMENTAL PROTECTION
ZERO ENGINEERS DEVELOP
FLEXIBLE CASE SOLUTIONS
ZERO's Design Engineers have developed an
optional environmentally sealed mounting
panel.
CERTIFIED INDEPENDENT TESTING
ZERO's Centurion® Elite Z200X Series Cases have been tested by
Chomerics, Inc., one of the nation’s leading independent laboratories
specializing in EMI/RFI emissions testing.
For additional information, please contact ZERO or your representative.
Utilizes same closure system as EMI
version.
Permits operation of an open case in
field portable situations without damage to
internal components and circuits.
Contact ZERO Design and Engineering for
assistance, questions and expertise.
ORDER CENTURION ELITE Z200X CASES
WITH GASKET, PANEL AND BRACKETS
EMI GASKET OPTION
Z200X Series Case shown with optional Panel
Support Brackets and EMI Gasket.
Order by Part Number for each item (Case, Panel and/or Brackets)
Z200X Case with Gasket
Case ________ - ________ Select W = Weather Gasket or E = EMI Gasket
CASE NUMBER
GASKET
Example: Z201X - W Model Z201X Case with Weather Gasket
Z200X Panel: ZP20568 - ________
Example: ZP20568 - 3
See Table 2 on Page 10
Z200X Brackets: ZP20654 - 1 ___________
PANEL BRACKETS OPTION
Z200X Series Case shown with optional Panel
installed.
BRACKET FOR Z200X SERIES
OPTIONAL
PANEL SUPPORT BRACKET
PART #ZP20654
SECTION AA Z200X
SERIES
Call Toll Free
Specify Quantity
800.959.5050
Direct 801.299.5978 Fax 801.415.1771
Email [email protected] Web www.ZEROcases.com
BRACKET INSTALLATION INSTRUCTIONS
1. Insert Bracket into Extrusion.
2.Rotate downward until Support
Bracket is seated.
3.Slide Bracket laterally to align
Bracket with Panel.
4. Tighten Set Screw.
Caution:
Do Not Over Tighten!
CENTURION® ELITE
2013 CARRYING CASE CATALOG
11
CENTURION® ELITE
Z700X SERIES SEPARABLE HINGE FEATURE
Separable hinges allow cover to be removed easily to separate upper and lower
shells, and to pivot shells in for a unique open case mode for your equipment.
TABLE 1
Z700X SERIES CASES
9.00
9.00
9.00
11.25
12.00
13.00
13.00
13.00
13.00
13.00
13.00
13.58
17.00
17.00
18.00
18.00
18.00
18.00
20.00
B
LENGTH
12.00
16.00
16.00
16.50
32.50
18.00
18.00
18.00
21.00
21.00
26.50
18.58
18.00
21.00
24.00
26.00
26.00
26.00
29.00
HEIGHT
5.00
7.75
14.50
3.25
4.50
4.50
6.00
3.00
6.50
7.50
7.00
7.00
12.00
7.50
8.50
8.50
9.00
10.25
9.82
WIDTH
8.92
8.90
8.90
11.17
11.92
12.92
12.92
12.92
12.92
12.92
12.90
13.50
16.92
16.90
17.90
17.90
17.90
17.88
19.90
11.92
15.90
15.90
16.42
32.42
17.92
17.92
17.92
20.92
20.92
26.40
18.50
17.92
20.90
23.90
25.90
25.90
25.88
28.90
2.00
2.50
2.50
1.50
1.50
2.00
2.50
1.50
2.75
3.75
3.00
3.00
2.00
3.00
4.00
3.75
4.25
3.25
4.91
3.00
5.25
12.00
1.75
3.00
2.50
3.50
2.00
3.75
3.75
4.00
4.00
10.00
4.50
4.50
4.69
4.69
7.00
4.91
0.040
0.051
0.051
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.051
0.040
0.040
0.051
0.051
0.051
0.051
0.063
0.051
3.3
5.0
7.2
4.4
8.0
5.0
5.4
10.8
5.0
6.3
7.2
5.7
8.6
8.4
10.0
10.7
10.8
14.3
13.8
CASE
MODEL
Z700X-SI
Z701X-SI
Z716X-SI
Z738X-SI
Z740X-SI
Z702X-SI
Z703X-SI
Z704X-SI
Z705X-SI
Z707X-SI
Z734X-SI
Z736X-SI
Z714X-SI
Z706X-SI
Z713X-SI
Z709X-SI
Z710X-SI
—
Z729X-SI










ONYX
CASE
MODEL
Z700X-ON
Z701X-ON
Z716X-ON
Z738X-ON
Z740X-ON
Z702X-ON
Z703X-ON
Z704X-ON
Z705X-ON
Z707X-ON
Z734X-ON
Z736X-ON
Z714X-ON
Z706X-ON
Z713X-ON
Z709X-ON
Z710X-ON
Z742X-ON
Z729X-ON
STOCK
A
WIDTH
SILVER
NET
INTERIOR SHELL HEIGHT MATERIAL
WEIGHT
LENGTH UPPER H1 LOWER H2 THICKNESS LBS
INTERIOR TOTALS**
STOCK
EXTERIOR
Separable Hinges







Closeup of
Separable Hinge

TIP: INSTALL A PANEL


If you are planning to install a
panel in your case, please check
dimensioning of closure extrusions
illustrated below.
Measurements shown in inches. Non-stock cases require additional lead time. Price and delivery available upon
request. Lower shell of model Z114X, Z116X AND Z132X are complete with spot welded wrap-around riser section.
*Bead configuration differs from illustration shown below. Contact ZERO for detailed information.
**Total Interior Width and Length do not include closure inclusion.
BASIC SHELL DIMENSIONS
AND CASE SPECIFICATIONS
TABLE 2
Order Panels And Brackets for the Z700 Cases
Instrument Panels
BRACKET FOR
Z100X AND Z700X SERIES
12
CENTURION® ELITE
2013 CARRYING CASE CATALOG
CASE
A
B
RADIUS
Z700X
Z701X
Z702X
Z703X
Z704X
Z705X
Z706X
Z707X
Z709X
Z710X
8.22
8.20
12.22
12.22
12.22
12.22
16.20
12.22
17.20
17.20
11.22
15.20
17.22
17.22
17.22
20.22
20.20
20.22
25.20
25.20
0.62
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.090" 6061-T6 Aluminum Alloy
PANEL
PART NUMBER
ZP108000-100
ZP108000-101
ZP108000-102
ZP108000-103
ZP108000-104
ZP108000-105
ZP108000-106
ZP108000-107
ZP108000-109
ZP108000-110
CASE
A
B
RADIUS
Z713X
Z714X
Z716X
Z729X
Z734X
Z736X
Z738X
Z740X
Z742X
—
17.20
16.22
8.20
19.20
12.20
12.80
10.47
11.22
17.17
—
23.20
17.22
15.20
28.20
25.70
17.80
15.72
31.72
25.17
—
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.84
0.59
—
PANEL
PART NUMBER
ZP108000-113
ZP108000-114
ZP108000-116
ZP108000-129
ZP108000-134
ZP108000-136
ZP108000-138
ZP108000-140
ZP108000-142
—
CENTURION® ELITE
MODIFIED ALUMINUM CASES
CREATE ANY TYPE
OF MODIFICATION TO
CENTURION STANDARD
ALUMINUM CASES
ustom Cutouts
C
Special Hole Patterns
Accessory Brackets
Related Operations
ZERO offers a variety of standard
hardware options and customization
on the following pages as a fast and
efficient means for customized cases.
Lead time and cost vary depending on
the complexity.
Please consult ZERO's Design and
Engineering department for design
assistance.
KEYED LATCH STANDARD
KEYED LATCH OPTION
KEY-ALIKE LOCKS OPTION
Z200X Series Cases are equipped
with one keyed latch as standard
equipment.
Z100X Series Cases for added security.
Z200X Series Cases—Additional
latches may be added.
Specify a common key for multiple case
orders—using keyed-alike locks.
Combination locks require special set-up
and additional lead time.
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
MODIFIED OPTION
INNER PANEL OPTION
Customize with cutouts, mounting
holes, brackets and more.
Many more options are available.
CENTURION® ELITE
2013 CARRYING CASE CATALOG
13
CENTURION® ELITE
MODIFIED ALUMINUM CASES
INTERIOR OPTIONS
EXTERIOR OPTIONS
In designing a modified Centurion Elite case, the following will need
to be specified:
Base Case Number ����������������������������������������
Upper Shell Height, Interior ����������������������������������
Lower Shell Height, Interior ����������������������������������
FINISH
Options:
Silver or Onyx Black Powder Paint (Standard)
Anodize–Specify Color
_Custom Paint Color–Specify FED-STD-595
Silk Screening
Other–Specify
HINGE
Options: Fixed Piano/Continuous
Separable–Two Assemblies (Page 16)
LOCK
Options:Combination
Keylock, Assorted
Keylock, Keyed Alike
None
LATCH
Options:
Standard Drawbolt
Keyed Latch (Page 16)
ZSP2-204 (Page 16)
ZSP2-210 (Page 16)
HANDLE
Options: Standard Plastic
ZSP20136 (Page 16)
ZSP20137 (Page 16)
FOOT
Options:Aluminum
Rubber ZSP7-718 (Page 16)
14
CENTURION® ELITE
2013 CARRYING CASE CATALOG
ZERO can equip your case with
internal support brackets and panels
to meet special equipment mounting
requirements. Storage compartments
and foam cushioning in sheet,
convoluted or die cut foam are also
available.
Substitutions, additions and/or
deletions in latches, hinges, handles,
lid stays, locks, type of finish or color
can be handled, without delay, from
an extensive inventory of accessory
items (pages 24 and 25).
A complete range of secondary operations are readily available from
ZERO's skilled, special fabrication departments. ZERO will quote any such
requirements on request, and will build your case to your prints, or offer
complete design assistance.
INTERIOR REQUIREMENTS
FOAM
Options: Blank Layered Cushion Set (Page 18)
Diced Layered Cushion Set (Page 18)
_Custom–Provide Drawings and/or Material
Specifications
PANEL Single or Multiple
Options: Standard Inner Lid Assembly (Page 17)
Standard Z100X or Z700X Series Panel (Page 17)
Standard Z200X Series Panel (Page 19)
Custom Panel–Specify
Silk Screening
PANEL BRACKETS
Options: Standard Z100X Series ZP20653 (Page 20)
Standard Z200X Series ZP20654 (Page 20)
GASKET
Options: Standard Neoprene (Page 14)
EMI Shielded (E) (Page 18)
Weather/Environmental (W) (Page 18)
Additional Requirements �����������������������������������������
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
CENTURION® ELITE
MODIFIED ALUMINUM CASES
TABLE 3 Basic Shell–Half Sizes and Dimensions Reference Drawings Below
CENTURION ELITE
EXTERIOR
C INTERIOR**
A
B
Fixed
EMI Separable
Width† Length†
Hinge Shield Hinge ±.06
±.06
*Z132 Z232 *Z732 8.50 19.75
Z100
Z101
*Z128
*Z130
*Z138
*Z140
Z103
*Z104
Z105
*Z134
*Z136
Z114
Z106
Z112
Z109
*Z142
*Z126
Z129
Z200
Z201
–
–
–
Z240
Z203
–
Z205
Z234
Z236
Z214
Z206
Z212
Z209
–
–
Z229
Z700
Z701
*Z728
*Z730
*Z738
*Z740
Z703
*Z704
Z705
*Z734
*Z736
Z714
Z706
Z712
Z709
*Z742
*Z726
Z729
MIN
MAX
D
E
F
G
H
R¹
R²
R³
R4
L
MATERIAL
THICKNESS
CASE NUMBER
Modified Aluminum Cases
1.20
2.75
–
–
–
–
–
1.25
0.50
–
0.50
2.5°
0.051
9.00
12.00
2.00
2.91
3.50
1.75
1.34
2.81
0.09
1.00
1.00
6.00
1.00
2.5°
0.040
9.00
16.00
2.00
5.16
5.50
1.75
1.34
2.81
0.09
1.25
1.00
6.00
1.00
2.5°
0.051
10.00
36.00
2.00
2.91
–
2.25
1.50
2.50
0.12
1.25
1.00
–
1.00
–
0.040
10.00
48.50
2.00
1.91
–
2.25
1.50
2.50
0.12
1.25
1.00
–
1.00
–
0.040
11.25
16.50
1.50
2.00
–
1.75
1.44
4.88
0.12
1.25
0.50
–
0.50
–
0.040
12.00
32.50
1.50
2.91
–
2.25
1.44
4.63
0.12
1.25
0.50
–
0.50
–
0.040
13.00
18.00
2.00
5.50
6.40
2.00
1.75
5.12
0.12
1.25
1.00
6.25
1.00
2.5°
0.040
13.00
18.00
1.50
1.91
–
2.25
1.50
5.50
0.09
1.25
0.50
–
0.50
–
0.040
13.00
21.00
2.00
3.66
7.90
2.00
2.00
5.00
0.12
1.25
1.00
6.25
1.00
2.5°
0.040
13.00
26.50
2.00
3.91
–
2.25
1.50
5.50
0.12
1.25
0.75
–
0.75
–
0.051
13.58
18.58
2.00
4.29
–
2.25
1.50
6.08
0.12
1.25
0.50
–
0.50
–
0.040
17.00
18.00
2.00
3.96
6.40
2.68
2.25
7.14
0.12
1.25
1.00
6.25
1.00
2.5°
0.040
17.00
21.00
2.25
4.41
7.46
2.68
2.25
7.13
0.12
1.25
1.25
6.50
1.25
2.5°
0.051
18.00
24.00
2.25
4.41
8.87
2.93
2.25
7.64
0.12
1.25
1.25
6.50
1.25
2.5°
0.051
18.00
26.00
2.37
4.60
9.81
2.93
2.25
7.64
0.12
1.25
1.25
6.50
1.25
2.5°
0.051 18.00
26.00
2.00
6.91
–
3.15
1.63
8.43
0.12
1.00
1.00
–
1.00
–
0.063
19.10
50.35
2.00
3.91
22.53
2.93
2.00
9.12
0.12
2.00
1.00
6.25
1.00
2.5°
0.051
20.00
29.00
2.25
4.82
11.31
2.94
2.25
9.62
0.12
1.25
1.25
6.50
1.25
2.5°
0.051
*Bead configuration differs from illustration shown below. Contact ZERO for detailed information.
**2" minimum H² depth with standard hardware. Measurements shown in inches.
BASIC SHELL DIMENSIONS AND CASE SPECIFICATIONS
EXTRA HEIGHT CASES
WITH RISERS
Cases in the standard Elite line can
each be modified into an almost infinite
combination of case heights, if required.
Table 3 (C Columns) shows the minimum/
maximum height range of each shell.
Any combination of dimensions may
be ordered within the limits shown. If
additional height is required, a riser
section(s) can added to the basic shells.
ZERO reserves the right to provide a riser
section in either configuration (Section CC).
Gain e xtra height with the combination of extrusion and sheet metal wrap. Splice located at maximum draw depth.
Silver Finish: Risered models (Z128X, Z129X and Z130X) are fine sanded and
sulfuric acid anodized on all exposed surfaces.
CENTURION® ELITE
2013 CARRYING CASE CATALOG
15
CENTURION® ELITE
MODIFIED ALUMINUM CASES
Standard Hardware Options
HANDLES
PART #ZP20136
M ATERIAL: Steel Plate and Pull-Down Grip
Non-Rigid Synthetic Resin Composition
W EIGHT: 0.43 lbs
P ERFORMANCE DATA: Design Load 100 lbs
Pull-Down Stops at 90° Open Position
Spring Returns to Pull-Down Position Shown
PART #ZP20137-1 (without holes)
PART #ZP20137-2 (with holes)
M ATERIAL: Aluminum Plate, Steel Pull-Down with Rubber Grip
W EIGHT: 0.50 lbs
P ERFORMANCE DATA:
Spring Loaded, Rattle Proof
Carries at 90°
Designed to Lift 150 lbs
LATCHES
PART #HP25051-1
Keyed Latch
.283
1.81
.402
.50
.685
1.78
PART #ZSP2-204-1
M ATERIAL: Steel
W EIGHT: 0.10 lbs
P ERFORMANCE DATA:
Preloaded to 70 lbs
Withstands 400 lbs Pull
FEET
RUBBER FOOT
PART #ZSP7-718
.280
PART #ZSP2-210-1
M ATERIAL: Steel
P ERFORMANCE DATA:
Preloaded to 90 lbs
Withstands 300 lbs Pull
16
CENTURION® ELITE
2013 CARRYING CASE CATALOG
HINGE
PART #ZP20281-1 Separable (long pin)
PART #ZP20281-2 Separable (short pin)
PART #ZP20282-3 Non-Separable
M ATERIAL: Stainless Steel, Nickel Plated
W EIGHT: 0.104 lbs
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
CENTURION® ELITE
MODIFIED ALUMINUM CASES
Standard Hardware Options
INNER LID ASSEMBLY
PART #HP25013
M ATERIAL: 6
061-T6 Aluminum per QQ-A250/11 0.060" thick
P ERFORMANCE DATA: Push button latch is specially
designed for use with arctic mittens. Card or book clips
may be attached directly to lid. Lid is contoured to match
radius of lid with reliefs cut in hinged edge to permit
opening over 90°.
Note: Lowest possible position of lid is 0.69" above parting
line. For non-standard location of Inner Lid assembly, please
contact ZERO.
Location
may vary,
consult ZERO
CARD CLIPS
PART #ZSP9-902
M ATERIAL: Spring Tempered Steel
W EIGHT: 0.09 lbs
P ERFORMANCE DATA:
0.27 lbs Camping Force When Deflected 0.06 inches
PART #ZSP9-903
M ATERIAL: Spring Tempered Steel
W EIGHT: 0.04 lbs
P ERFORMANCE DATA:
0.27 lbs cCamping Force When Deflected 0.06 inches
CONTACT US
NEED A QUOTE?
Have any questions?
Want to learn more? Contact ZERO.
800.500.9376
CENTURION® ELITE
2013 CARRYING CASE CATALOG
17
CENTURION® ELITE
STANDARD FOAM CUSHION SETS
PROTECT FROM SHOCK AND
VIBRATION
Blank layered foam cushion sets are available for every
Centurion® Elite carrying case.
Diced layered foam packs are also available for select sizes.
All systems are available from stock, and offer a fast,
economical answer to your equipment packaging
requirements.
BLANK LAYERED
CUSHION SET
DICED LAYERED
CUSHION SET
PART #M44784 Blank Layered
Foam Cushion Set
P
ART #M42807 Diced Layered
Foam Cushion Set
GET A SNUG FIT
Protect your most delicate equipment by
specifying PART #M44784 foam pack, made
of Gray 1.6 lb pcf density, polyurethane foam,
layered bottom and convoluted top.
Standard foam packs are available from stock
to fit all standard Centurion® Elite cases.
Foam pack made of gray polyurethane foam 1.6 lb
pcf density layered bottom and convoluted top.
Two of the bottom layers are blank foam and two
layers are pre-cut squares. Remove blocks for the
desired equipment cavity, the rest of the cushion
remains intact.
Available for case numbers: Z100, Z102, Z103,
Z105, Z106, Z110.
ORDER LAYERED CUSHION SET
Blank Layered
Cushion Set
M44784
Case Model Number
18
SAMPLE PART NUMBER
M44784-101
CENTURION® ELITE
2013 CARRYING CASE CATALOG
ORDER DICED CUSHION SET
Diced Layered
Cushion Set
M42807
Case Model Number
SAMPLE PART NUMBER
M42708-101
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
CENTURION® ELITE
STANDARD FOAM CUSHION SETS
An improperly packaged enclosure can damage contents.
Dissipating the energy created by extreme shock or by
continual vibration in-transit is a highly-specialized art
which extends beyond traditional engineering calculations.
Determining the best method for properly abate this
potentially destructive energy is essential to extending
product life.
ZERO has designed and fabricated over one million specialized
carrying cases with vibration and shock isolation systems.
Working with the most demanding customers in high
technology business, military and our national space program,
ZERO's Designers provide a wealth of specialized engineering
knowledge and practical experience.
Contact ZERO for a free consultation to assist you on
your next packaging requirement. We can design and
recommend a system which satisfies your needs—
saving you time and money.
POLYURETHANE FOAM
ow-cost cellular packaging material.
L
P redictable and excellent performance characteristics.
B road temperature range (-10° to +185°F)
performance.
M ost frequently used cushioning material in case
packaging.
C an be coated for added moisture and abrasion
resistance.
E ase of fabrication into a variety of shapes makes
polyurethane foam especially adaptable for use as a
multi-cavity cushion material.
Available in flat sheet stock or it can be molded into
any required shape.
Various colors and densities are available; the most
common is Gray in density selections of 1.6, 2 and 4
lb pcf.
POLYETHYLENE FOAM
ow-cost closed cell packaging material.
L
P redictable performance characteristics.
A bility to withstand high bearing loads.
P rovides excellent protection against shock, vibration
and shifting during handling and transport.
Various colors and densities are available; the most
common is Charcoal Gray in density selections of 1.7,
2 and 4 lb pcf.
ZERO'S ANTI-STATIC FOAM MINIMIZES STATIC CHARGE
Both Polyurethane and Polyethylene Foams in anti-static options provide quick,
but controlled dissipation of electrostatic charges—properties important to your
sensitive electronic instruments, parts and products.
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
CENTURION® ELITE
2013 CARRYING CASE CATALOG
19
CENTURION
CENTURION® POLARIS
WATERTIGHT CARRYING CASES TO MIL-STD-108*
The watertight Centurion® Polaris Series from ZERO
Manufacturing, Inc. features deep-drawn heat-treated aluminum
case shells with wrinkle-free surfaces, accented by distinctive
styling beads. Sturdy and durable. Centurion Polaris cases are
strong enough to stand on, yet are ultra-lightweight.
Polaris Cases are available in a variety of heights, finishes and with
a choice of closures, and three different panel mounting flanges.
For the ultimate in watertight carrying cases, choose ZERO's
Centurion® Polaris series case.
FEATURES
Watertight
Gasketed Closures
Separable Hinges to Remove Cover
Closure features interlocking tongue and groove extrusion of
6063-T1 aluminum, permitting maximum sealing and alignment
of two halves.
OPTIONS
inged inner lids available as special order item.
H
Panel Mounting Flange
Panel Fabrication
Mil-Spec Finishes
Custom Engraving, Marking, Labeling
*Except to 0.50 PSI
OPTIONAL PANEL MOUNTING FLANGES
Case shown with optional feature.
FINISH OPTIONS
OTHER COLORS AND FINISHES
AVAILABLE ON REQUEST
Note: Except latches, handle, grip, hinges, valve.
P O WD ER C OAT PAIN T
R EC OMMEND E D
BK–Black 27038
DB–Dark Blue 25045
DS–Desert Sand 20372
FG–Forest Green 24079
GR–Gray 26307
MB–Medium Blue 25190
NG–NATO Green RAL6014
OD–Olive Drab 24097
OR–Orange 21400
RD–Red 21105
WH–White 27925
YW–Yellow 23538
FED-STD-595 for reference.
R H INO L ININ G™
RB–Black
RG–Gray
20
M IL -SPEC FINISHES
A–No Finish.
B–Chemical Film Per MIL-DTL-5541,
Type I, Class 1A. Epoxy Primer per
MIL-PRF-23377, Type 1, Class C2.
C–Same as B Plus Paint Light Gray
Semi-Gloss Polyurethane Color
#26307 of FED-STD-595.
D–Same as B Plus Paint Light Gray
Semi-Gloss Polyurethane Color
#16307 of FED-STD-595.
E–Wash Prime per DOD-P-15328 and
Epoxy Primer per MIL-DTL-53022,
Type II, Paint Polyurethane Yellow
Gloss Color #13538 of FED-STD-595.
F–Same as B Plus Paint Strata Blue
Gloss Polyurethane Color #15045 of
FED-STD-595.
G–Same as B Plus Paint Green SemiGloss Polyurethane Color #24300 of
FED-STD-595.
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
MIL-SPEC F I NI S HES cont.
H–Same as B Plus Paint Olive Drab
Semi-Gloss Polyurethane Color #24084
of FED-STD-595.
J–Same as B Plus Paint Olive Drab
Lusterless Polyurethane Color #34088 of FED-STD-595.
K–Same as B Plus Paint Aliphatic
Polyurethane Camouflage Coating (CARC)
per MIL-DTL-53039, Type II, Color #383
Green, #34094 of FED-STD-595.
S–Special Order—Please Specify.
W–Chemical Film Per MIL-DTL-5541,
Type I, Class 1A. Epoxy Primer per
MIL-DTL-53022, Type II, or Water-base
Epoxy Primer per MIL--DTL-53030, Type
I. Paint with White Polyurethane Coating
per MIL-PRF-85285, Type II, Class H,
Color #17925 of FED-STD-595 or Epoxy Coating Per MIL-PRF-22750.
UA–Chem Film per MIL-DTL-5541,
Type1, Class 1A.
Commercial or military specification can be met in
our completely equipped and staffed paint facility.
In addition to supplying any color per FED-STD-595,
PMS or RAL. ZERO has coded swatches to match
any color.
PANEL FABRICATION
- Silk-Screening
- Engraving
- Custom Fabrication
CASE CUSTOMIZATION
- Stenciling
- Designation Printing
- Decals and Labels
- Silk-Screening
POLARIS
CENTURION® POLARIS
CASE DESCRIPTION AND HARDWARE
Basic Shell Dimensions.
CASE
NUMBER
EXTERIOR
A
WIDTH
B
Available in Varying Height. Contact ZERO for Design Assistance.
INTERIOR
C
D
E
F
G
H
R1
R2
R3
R4
MATERIAL
THICKNESS
LENGTH
MIN
Z100P
9.00
12.00
2.50
MAX
3.36
3.50
1.75
1.34
2.81
0.09
1.00
1.00
6.00
1.00
0.040
Z101P
9.00
16.00
2.50
5.56
5.50
1.75
1.34
2.81
0.09
1.25
1.00
6.00
1.00
0.051
Z103P
13.00
18.00
2.50
5.91
6.40
2.00
1.75
5.12
0.12
1.25
1.00
6.25
1.00
0.040
Z105P
13.00
21.00
2.50
4.06
7.90
2.00
2.00
5.00
0.12
1.25
1.00
6.25
1.00
0.040
Z106P
17.00
21.00
2.78
4.81
7.46
2.68
2.25
7.13
0.12
1.25
1.25
6.50
1.25
0.051
Z109P
18.00
26.00
2.38
7.31
9.81
3.16
1.63
8.43
0.12
1.00
1.00
6.50
1.00
0.063
Z112P
18.00
24.00
2.78
4.81
8.87
2.93
2.25
7.64
0.12
1.25
1.25
6.50
1.25
0.051
Z114P
17.00
18.00
2.31
4.36
6.40
2.68
2.25
7.14
0.12
1.25
1.00
6.25
1.00
0.040
Z129P
20.00
29.00
2.78
5.02
11.31
2.94
2.25
9.62
0.12
1.25
1.25
6.50
1.25
0.051
Z132P
19.75
8.50
2.50
2.91
—
—
—
—
—
1.25
0.50
—
0.50
0.051
BASIC SHELL DIMENSIONS AND CASE SPECIFICATIONS
HANDLE
PART #ZSP3-304
M ATERIAL: 6061 -T6 Aluminum Alloy, Aluminum
Plate, Steel Bail with 0.75 rubber grip
W EIGHT: 0.183 lbs
P ERFORMANCE DATA:
Design Load 50 lbs.
Bail has 180° free swing
FEET
PART #ZP20118
ATERIAL: 6061 -T6 Aluminum Alloy
M
W EIGHT: 0.06 lbs
LATCH
PART #TC82Z20-01
ATERIAL: Cold Rolled Steel
M
W EIGHT: 0.108 lbs
P ERFORMANCE DATA:
Positive Locking Bail Type
HINGE
PART #ZP20281-1 Long Pin
PART #ZP20281-2 Short Pin
ATERIAL: Stainless Steel
M
W EIGHT: 0.104 lbs
P ERFORMANCE DATA:
Available in Separable Versions
VALVES
PART #ZP20172 Manual Relief Valve
ATERIAL: Aluminum Alloy
M
W EIGHT: 0.02 lbs
P ERFORMANCE DATA:
Complies with MS18014-1
PART #ZSP6-037-1 Automatic Relief Valve
ATERIAL: Aluminum Alloy, Stainless Steel Spring
M
W EIGHT: 0.05 lbs
P ERFORMANCE DATA:
Operating Media: Air or Nitrogen
Temperature Range: -65° to +160° F
Normal Ratings: Vacuum = 3.5 PSI
Pressure = 2.5 PSI
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
21
CENTURION® POLARIS
CLOSURE PANEL OPTIONS
PANEL DIMENSIONS
ZP21622 PANEL DIMENSIONS AND DASH PART NUMBERS
DASH
CASE
NUMBER SIZE
22
A
B
C
D
E
F
G
H
J
7.300
10.92
10.300
1.650
1
4.000
4.000
1.650
K
L
M
N
P
2.00
3.500
7.000
0.50
10
-1
Z100P
-3
Z101P
7.90
7.280
14.90
14.280
1.640
1
4.000
4.000
1.140
3.00
4.000
12.000
0.75
12
-5
Z103P
11.92
11.300
16.92
16.300
1.650
2
4.000
8.000
1.150
4.00
3.500
14.000
0.75
16
-7
Z105P
11.92
11.300
19.92
19.300
1.650
2
4.000
8.000
1.650
4.00
4.000
16.000
0.75
16
-9
Z106P
15.90
15.280
19.90
19.280
1.640
3
4.000
12.000
1.640
4.00
4.000
16.000
0.75
18
-11
Z109P
16.88
16.250
24.88
24.250
11.125
4
3.500
14.000
1.625
6.00
3.500
21.000
0.44
24
-13
Z112P
16.90
16.280
22.90
22.280
1.140
4
3.500
14.000
1.140
5.00
4.000
20.000
0.75
22
-15
Z114P
15.92
15.300
16.92
16.300
1.650
3
4.000
12.000
1.150
4.00
3.500
14.000
0.75
18
-17
Z129P
18.90
18.280
27.90
27.280
1.140
4
4.000
16.000
1.640
6.00
4.000
24.000
0.75
24
-19
Z132P
7.40
6.780
18.65
18.030
1.340
1
4.000
4.000
1.015
4.00
4.000
16.000
0.75
14
7.92
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
POLARIS
®
CENTURION
POLARIS
Z100P
CASE DESCRIPTION AND FINISH OPTIONS
TABLE 1
Z100X SERIES CASES Standard Fixed
Hinge
B
LENGTH
8.50
9.00
9.00
9.00
10.00
10.00
11.25
12.00
13.00
13.00
13.00
13.00
13.00
13.00
13.58
17.00
17.00
18.00
18.00
18.00
18.00
18.00
18.00
19.10
20.00
19.75
12.00
16.00
16.00
36.00
48.50
16.50
32.50
18.00
18.00
18.00
21.00
21.00
26.50
18.58
18.00
21.00
24.00
24.00
24.00
26.00
26.00
26.00
50.35
29.00
INTERIOR UPPER SHELL LOWER SHELL MATERIAL
TOTAL
INTERIOR
INTERIOR
THICKNESS
HEIGHT
HEIGHT H¹
HEIGHT H²
14.49
5.00
7.75
14.50
4.00
4.00
3.25
4.50
4.50
6.00
3.50
6.50
7.50
7.00
7.00
12.00
7.50
7.00
8.00
8.50
8.44
8.94
10.25
6.25
9.82
1.20
2.00
2.50
2.50
2.00
2.00
1.50
1.50
2.00
2.50
1.50
2.75
3.75
3.00
3.00
2.00
3.00
3.00
3.50
4.00
3.75
4.25
3.25
2.25
4.91
13.29
3.00
5.25
12.00
2.00
2.00
1.75
3.00
2.50
3.50
2.00
3.75
3.75
4.00
4.00
10.00
4.50
4.00
4.50
4.50
4.69
4.69
7.00
4.00
4.91
0.051
0.040
0.051
0.051
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.051
0.040
0.040
0.051
0.051
0.051
0.051
0.051
0.051
0.063
0.051
0.051
NET
WEIGHT
lbs
CASE
MODEL
8.10
3.30
5.00
7.20
7.00
9.20
4.40
8.00
5.00
5.40
5.00
6.10
6.30
7.20
5.70
8.60
8.40
9.50
10.00
10.00
10.70
10.80
14.30
17.30
13.80
•Z132X–SI
Z100X–SI
Z101X–SI
Z116X–SI
•Z128X–SI
•Z130X–SI
•Z138X–SI
•Z140X–SI
Z102X–SI
Z103X–SI
•Z104X–SI
Z105X–SI
Z107X–SI
•Z134X–SI
•Z136X–SI
Z114X–SI
Z106X–SI
Z111X–SI
Z112X–SI
Z113X–SI
Z109X–SI
Z110X–SI




•Z126X–SI
•Z129X–SI


Z101P















ONYX
CASE
MODEL
•132X–ON
100X–ON
101X–ON
116X–ON
•128X–ON
•130X–ON
•138X–ON
•140X–ON
102X–ON
103X–ON
•104X–ON
105X–ON
107X–ON
•134X–ON
•136X–ON
114X–ON
106X–ON
111X–ON
112X–ON
113X–ON
109X–ON
110X–ON
•142X–ON
•126X–ON
•129X–ON
USE DASH
NUMBER FROM
PAGE 22
STOCK
A
WIDTH
SILVER
STOCK
EXTERIOR
SEE PAGE 20 FOR OPTIONS



SEE PAGE 22 FOR OPTIONS











Measurements shown in inches. Non-stock cases require additional lead time. Price and delivery available upon
request. Lower shell of model Z114X, Z116X and Z132X are complete with spot welded wrap-around riser
section.
• Bead configuration differs from illustration shown.
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
SEE PAGE 22 FOR OPTIONS
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
23
CENTURION
Z103P
CENTURION POLARIS
®
WATERTIGHT CARRYING CASES
Z103P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
Z105P
Z105P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
24
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
POLARIS
Z106P
CENTURION® POLARIS
CASE DESCRIPTION AND FINISH OPTIONS
Z106P
BASIC SHELL DIMENSIONS
AND CASE SPECIFICATIONS
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
Z109P
Z109P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
25
CENTURION
Z112P
CENTURION POLARIS
®
WATERTIGHT CARRYING CASES
Z112P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
Z114P
Z114P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
26
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
POLARIS
Z129P
CENTURION® POLARIS
CASE DESCRIPTION AND FINISH OPTIONS
Z129P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
Z132P
Z132P
USE DASH
NUMBER FROM
PAGE 22
SEE PAGE 20 FOR OPTIONS
A FOR AUTOMATIC
M FOR MANUAL
SEE PAGE 22 FOR OPTIONS
CENTURION® POLARIS
2013 CARRYING CASE CATALOG
27
STYLE-LITE
LIGHTWEIGHT, THERMOFORMED CASES
THE IDEAL INSTRUMENT,
SAMPLE, SERVICE OR
PARTS CASE
ZERO's Style-Lite carrying cases are
high style and low cost.
Strong, durable and lightweight,
these cases are of thermoformed
construction.
See the following pages for
specifications, available options and
accessories to customize the interior
for your products.
Select from Black, Silver Gray or a
Custom Color.
APPLICATIONS
T
ransport computers, electronic
instrumentation, medical
electronics, telecommunications,
and sensitive electromechanical
devices.
P
ortable unit for testing and
diagnostic equipment.
C amera and video equipment
transport
FEATURES
C
onstructed from textured ABS
(Acrylonitrile Butadiene Styrene) high
impact thermoformed plastic.
H aircell grain exterior, smooth finish
interior.
Interlocking tongue and groove closure
of 6063-T52 aluminum alloy.
T
ool case, medium duty weight.
T
wo, positive-seating, pull-down type,
chrome plated latches.
N
aval/oceanic environments.
P
iano type, clear anodized hinge.
P
roduct display and samples.
Injection molded handle.
M
olded plastic feet.
BENEFITS
M
ultiple sizes available in both
standard and heavy duty styles.
Lightweight.
H
igh impact plastic shells.
E
xtreme durability.
A
vailable options include separable
hinged cover, inner lid assembly,
flanged closure, flange hole patterns
with floating #10-32 threaded inserts
and gaskets.
C
ustom sizes, colors and foam
cushions available on special orders.
NOTE: All flange hole patterns must be
supplied by customer.
CP541 with Roller System
28
STYLE-LITE
2013 CARRYING CASE CATALOG
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
PART
NUMBER
CASE NUMBER
STYLE-LITE
ZCP
CP 500 AND CP 6000 SERIES
ACCESSORIES/OPTIONS
P Panel Mounting Bracket–Specify Quantity
BF Blank Foam Pack
DFDiced Foam Pack
HSHinge-Separable (ZCP 6000 Series)
IL Inner Lid Assembly (Custom)
LL Locking Latches
CLCombination Lock
CFClosure-Flanged (ZCP 6000 Series)
CG Closure-Flanged and Gasket (ZCP 6000 Series)
C Customer Flange Hole Pattern
COLOR
B-Black G-Silver Gray C-Custom
H¹
H²
C
A
C
Customer to Furnish Drawing of Hole Pattern
HPCustomer Flange Hole Pattern & Gasket
BF Blank Foam Pack
DFDiced Foam Pack
STYLE-LITE
R¹
B
R²
Standard and Heavy Duty Performance Cases
ZCP500

1
ZCP6000
8.92
8.92
5.31
2.31
ZCP501

2
ZCP6001
8.92
15.92
7.75
2.50
ZCP502

1
ZCP6002
12.92
17.92
4.80
ZCP503

2
ZCP6003
12.92
17.92
ZCP505

2
ZCP6005
12.92
ZCP506

2

ZCP6006
ZCP510

2

ZCP511

2

ZCP515

1
ZCP517

ZCP519

WEIGHT
R¹
R²
ZCP6000
EXTERIOR
ZCP500
INNER LID
CLOSURE
INTERIOR
STOCK
HEAVY
DUTY
ZCP6000
SERIES
STANDARD
ZCP500
SERIES
3.00
0.96
1.00
5.67
2.6
3.7
5.25
1.25
0.50
8.11
3.5
5.1
2.31
2.50
1.25
1.00
5.17
4.4
6.4
6.00
2.50
3.50
1.25
1.00
6.36
4.7
6.9
20.92
6.50
2.75
3.75
1.25
1.25
6.86
5.2
7.6
16.90
20.90
7.50
3.00
4.50
1.25
1.25
7.86
6.0
8.7
ZCP6010
17.90
25.90
9.00
4.25
4.75
1.25
1.25
9.36
7.3 10.8
ZCP6011
18.00
24.00
7.00
3.00
4.00
1.25
0.50
7.36
6.3
9.3
ZCP6015
13.00
19.12
4.00
1.88
2.13
1.25
0.50
4.36
4.5
6.5
2
ZCP6017
13.00
19.12
5.68
2.50
3.13
1.25
0.50
6.05
4.6
6.7
2
ZCP6019
14.00
19.50
5.50
2.50
3.00
1.25
0.50
5.86
4.4
6.4
ZCP524
1
ZCP6024
9.00
41.00
4.50
2.25
2.25
1.25
0.50
4.86
6.4
9.3
ZCP525
1
ZCP6025
10.50
30.00
4.50
2.25
2.25
1.25
0.50
4.86
5.3
7.7
ZCP527
1
ZCP6027
13.00
53.00
4.50
2.25
2.25
1.25
0.50
4.86
9.1 13.2
ZCP531
1
A
B
WIDTH† LENGTH†
UPPER H2 LOWER
TOTAL H1SHELL
SHELL
HEIGHT HEIGHT
HEIGHT
HEIGHT†
ZCP6031
14.00
50.00
4.50
2.25
2.25
1.25
0.50
4.86
9.0 13.0
ZCP540

—
12.75
32.75
9.25
4.63
4.63
1.00
1.00
9.61
7.7
ZCP541

—
12.75
32.75
9.25
4.63
4.63
1.00
1.00
10.28
9.4
+Roller System
All dimensions are in inches. Tolerance + 0.06". All dimensions are interior unless otherwise shown or noted.
ZCP 500 SERIES CLOSURE SETS
(SECTION C-C)
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
ZCP 6000 SERIES CLOSURE SETS
(SECTION C-C)
STYLE-LITE
2013 CARRYING CASE CATALOG
29
STYLE–LITE
ACCESSORIES AND FOAM OPTIONS
BLANK FOAM PACK
CODE BF
Foam pack made of gray polyurethane foam 1.6 Ibs pcf density, layered
bottom and convoluted top. Add suffix BF to case part number to receive
blank foam with your case order. To order blank foam pack separately,
use catalog number shown.
DICED FOAM PACK
CODE DF
Foam pack made of gray polyurethane foam
1.6 Ibs pcf density, layered bottom and
convoluted top. The bottom layers
include pre-cut squares.
Pluck out the desired equipment
cavity, the rest of the cushion
remains intact. Add suffix
DF to case part number
to receive diced foam
pack with your case order.
Remove Blocks for Desired Cavity
Balance of Cushion Remains Intact
HINGE
STYLE-LITE
CASE NUMBER
Standard Foam Packs
BLANK FOAM
PACK
DICED FOAM
PACK
ZCP500
ZCP6000
ZP22135-500
ZP22141-500
ZCP501
ZCP6001
ZP22135-501
ZP22141-501
ZCP502
ZCP6002
ZP22135-502
ZP22141-502
ZCP503
ZCP6003
ZP22135-503
ZP22141-503
ZCP505
ZCP6005
ZP22135-505
ZP22141-505
ZCP506
ZCP6006
ZP22135-506
ZP22141-506
ZCP510
ZCP6010
ZP22135-510
ZP22141-510
ZCP511
ZCP6011
ZP22135-511
ZP22141-511
ZCP515
ZCP6015
ZP22135-515
ZP22141-515
ZCP517
ZCP6017
ZP22135-517
ZP22141-517
ZCP519
ZCP6019
ZP22135-519
ZP22141-519
ZCP524
ZCP6024
ZP22135-524
–
ZCP525
ZCP6025
ZP22135-525
–
ZCP527
ZCP6027
ZP22135-527
–
ZCP531
ZCP6031
ZP22135-531
–
ZCP540
—
To order diced foam pack separately, use the part number above.
LOCKING LATCH
PART #ZP20282-1 Separable (long pin)
PART #ZP20282-2 Separable (short pin)
PART #ZP20282-3 Non-Separable
MATERIAL: Stainless Steel, Nickel Plated
WEIGHT: 0.104 lbs
PART #HP25051-1
CODE LL
.283
1.81
.402
.50
.685
1.78
.280
INNER LID ASSEMBLY
PART #HP25013
PANEL MOUNTING
CODE LA
Material: Aluminum or Plastic
Push button latch is specially designed for use with arctic mittens. Card
or book clips may be attached directly to lid. Lid is contoured to match
radius of lid with reliefs cut in hinged edge to permit opening over 90°.
Note: Lowest possible position of lid is 0.69" above parting line. For nonstandard location of Inner Lid assembly, please contact ZERO.
Location
may vary,
consult ZERO
CODE P
Standard panel mounting bracket allows the simple
installation of panel-mounted equipment. No drilling required
(see detail).
Add suffix P followed by
the number of brackets
required to the case part
number to receive
brackets with your
case order.
To order separately, use
PART #ZP20653-1
10-32
THREADED HOLE
1.38
.34
.69
6-32 SET SCREW
Panel mounting brackets can be used
in both case bottom and top halves in CP6000 Series and
select CP500 Series cases.
30
STYLE-LITE
2013 CARRYING CASE CATALOG
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
2013 CARRYING CASE CATALOG
31
VA LU LI N E
VALULINE
™
ALUMINUM CASES
THE VALULINE™ SERIES
PROVIDES A VARIETY OF
FEATURES AND OPTIONS IN
SELECTING A CASE
Constructed of deep drawn aluminum
shells, the case shells are seamless.
Three closure options.
Variations of internal panel mounting,
give added versatility in the packaging
of electronic, electro-mechanical, or
instrumentation equipment.
Custom sizes—You may design a
case from the standard sizes of deep
drawn enclosures in the Deep Drawn
Catalog.
All listed sizes can be utilized without
a tooling charge.
VALULINE FEATURES AND SPECIFICATIONS
Material: Aluminum Alloy.
Latches: Zamak #7—nickel plated.
Hinges: Riveted-nickel plated steel. Separable on all styles.
Handle: Black molded plastic with nickel plated hardware. Feet: ZIC & ZC Series: Integral dimpled; ZIP Series: Four, black rubber.
Gasket: Black extruded synthetic rubber—ZC and ZIP Series.
Panels: Aluminum with chemical film finish.
Material Thickness—0.090".
Tolerances: ± 0.06"
See page 32-37 for dimensions and details.
COLORS
SELECT FROM 13 TEXTURED POWDER COAT PAINT FINISHES
FOR INTERIOR & EXTERIOR, LESS HARDWARE
00 Olive Drab Powder Coat, Color No. 24097
BK Black Powder Coat, Color No. 27038
DB Dark Blue Powder Coat, Color No. 25045
DS Desert Sand Powder Coat, Color No. 20372
FG Forest Green Powder Coat, Color No. 24079
GR Gray Powder Coat, Color No. 26307
LG Light Gray Powder Coat, Color No. 26622
MB Medium Blue Powder Coat, Color No. 25190
NG Nato Green Powder Coat, Color No. RAL6014
OR Orange Powder Coat, Color No. 21400
RD Red Powder Coat, Color No. 21105
WH White Powder Coat, Color No. 27925
YW Yellow Powder Coat, Color No. 23538
CUSTOM COLORS ARE AVAILABLE—FED-STD-595, RAL, PANTONE MATCHING SYSTEM OR SPECIAL.
FED-STD-595 numbers for reference.
Case dimensions are always
shown in the following order:
WIDTH—the narrowest
measurement, looking down
on the case.
RADIUS R¹ = The radius at the bottom of drawn shells.
R² = The radius at the sides of drawn shells.
LENGTH—the longest
measurement, looking down
on the case.
HEIGHT—measured from
base to top. The “upper” shell
is designated H¹. The “lower”
shell is designated H².
32
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
VALULINE
™
ZC 7000 SERIES
Most economical of the VALULINE cases.
Available in 11 off-the-shelf sizes. ZC 7000 Series include separable hinges.
All cases feature fully gasketed, bonded closures which fit over the edge of the lower shell.
ZC 7000
SERIES
EXTERIOR
INTERIOR
ALLOY
T
LATCHES
FRONT SIDE
WEIGHT
LBS
CASE
W
L
H¹
H²
R¹
R²
ZC7010
4.00
7.00
1.25
2.91
0.31
0.31
1100-0
0.06
2
–
1.30
ZC7020
4.00
8.75
1.25
2.91
0.19
0.25
1100-0
0.06
2
–
1.60
ZC7030
5.00
7.00
1.25
3.66
0.31
0.31
1100-0
0.06
2
–
1.70
ZC7040
5.50
8.00
1.25
3.66
0.25
0.25
1100-0
0.06
2
–
1.80
ZC7050
5.69
10.00
1.25
4.66
0.25
0.25
1100-0
0.06
2
–
2.30
ZC7060
6.00
9.00
1.25
4.66
0.31
0.31
1100-0
0.06
2
–
2.20
ZC7070
6.00
14.50
1.38
4.53
0.44
0.50
1100-0
0.06
2
–
2.90
ZC7080
7.00
11.00
1.50
5.41
0.50
0.31
6061-0
0.06
2
–
2.90
ZC7090
8.00
14.00
1.88
6.03
0.88
0.88
6061-0
0.06
2
–
3.80
ZC7100
9.00
9.00
1.50
6.41
0.50
0.50
6061-0
0.06
2
–
3.20
ZC7110
9.18
13.25
1.63
7.28
0.59
0.59
6061-0
0.06
2
1
4.60
Measurements shown in inches. T=thickness. See page 32 for Valuline case specifications.
ORDER STANDARD SIZES
ORDER BY CASE NUMBER
ZC
Color
ORDER CUSTOM SIZES
Order by Series Number and specify
detail information. See ZERO's
Deep Drawn Products Catalog for
additional sizes.
Secondary Operations Available.
PLEASE SPECIFY
Width �����������������������������
Length ����������������������������
PA G E 3 2
Color �����������������������������
CONTACT US
NEED A QUOTE?
Have questions?
Want to learn more? Contact ZERO.
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
800.500.9376
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
33
VALULINE
™
ZIP 800 SERIES
ALUMINUM CARRYING CASES
ost versatile series of the VALULINE cases.
M
Fully gasketed closure of extruded aluminum, spot-welded to the interior case shell.
Permits installation of optional panel support
brackets.
Permits full size primed panel (order
separately).
O -ring gasket provides additional
environmental protection.
SEE PAGE 32 FOR VALULINE
CASE SPECIFICATIONS.
CASE
1
LATCHES
SIDE
HINGES
NUMBER
STANDARD
MOUNTING
BRACKETS
WT
LBS
2
ZP9178-05
4
2.9
–
2
ZP9178-10
4
3.9
2
–
2
ZP9178-20
6
4.8
.75
2
–
2
ZP9178-30
6
4.8
.59
.59
2
–
2
ZP9178-40
6
5.6
1.00
1.00
2
1
3
ZP9178-50
8
8.8
W
L
H1
H2
T
ALLOY
R1
R2
FRONT
ZIP805
6.00
9.00
2.50
5.00
.06
1100-0
.31
.31
2
–
ZIP810
7.00
11.00
2.50
7.00
.06
6061-0
.50
.31
2
ZIP820
8.00
14.00
2.50
7.00
.06
6061-0
.88
.88
ZIP830
8.75
12.00
2.50
8.00
.06
6061-0
.50
ZIP840
9.19
13.25
2.50
9.00
.06
6061-0
ZIP850
10.00
16.00
2.50
9.00
.09
6061-0
NUMBER
PANEL 2
Note: W, L and H are exterior dimensions, R¹ and R², are interior dimensions. T= Thickness. Measurements shown in inches.
ORDER STANDARD SIZES
ORDER BY PART NUMBER FOR EACH ITEM
CASE, PANEL AND/OR BRACKETS, AND COLOR
EXAMPLE:
ORDER BY CASE NUMBER PANEL REQUIRED
2
1
ZP9178 -
ZIP
See Table Above
See Table Above
ORDER CUSTOM SIZES
Order By Series Number and Specify
Detail Information. See ZERO's Deep
Drawn Products Catalog for additional
sizes.
Secondary Operations Available.
PLEASE SPECIFY
Width �������������������������������
Length ������������������������������
Cover Height H¹ ����������������������
Case Height H² �����������������������
PA G E 3 2
Color �������������������������������
34
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
BRACKETS REQUIRED
ZSP9-014-3
Specify Quantity
COLOR REQUIRED
See Page 32
VALULINE
™
ZIP 800 SERIES
ZIP 800 SERIES PANEL DIMENSIONS
PANEL
A
B
C
D
E
F
G
H
R
# OF
HOLES
ZP9178-05
5.37
8.37
1.50
–
6.31
–
–
4.81
0.19
4
ZP9178-10
6.37
10.37
2.00
–
7.81
–
–
5.81
0.19
4
ZP9178-20
7.37
13.37
2.88
–
9.94
12.81
3.41
6.81
0.63
6
ZP9178-30
8.12
11.37
2.00
–
8.81
10.81
3.78
7.56
0.50
6
ZP9178-40
8.56
12.62
2.50
–
9.56
12.06
4.00
8.00
0.44
6
ZP9178-50
9.31
15.31
2.50
7.37
12.25
14.75
4.38
8.75
0.75
8
NUMBER
Measurements shown in inches.
Material: 6061-T6 Aluminum Alloy. Thickness = 0.090"
Finish: Epoxy primer per MIL-PRF-23377, Type I, CLASS C2.
ADJUSTABLE PANEL
SUPPORT BRACKET
PART #ZSP9-014-3 Optional Accessory
The adjustable panel support bracket shown is an
accessory. If required, specify quantity needed
for interface with equipment panel (See ordering
information).
Installation instructions shown at right.
INSTRUCTIONS FOR
PERMANENT INSTALLATION OF
PANEL SUPPORT BRACKET
1.A pply room temperature cure epoxy to contact surface
of support bracket and insert bracket into extrusion
slot as shown.
2.Rotate downward, as shown, until support bracket is
seated.
3.S lide bracket laterally as required to align bracket with
panel hole location.
4.A llow epoxy to cure prior to further handling. (Note:
Epoxy can be obtained locally at most hardware or
industrial supply houses.)
BRACKET INSTALLATION DIAGRAM
NEED A QUOTE?
Have questions?
Want to learn more? Contact ZERO.
Call Toll Free 800.959.5050
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
35
CENTURION® VALULINE
ZIC 600 SERIES ALUMINUM CARRYING CASES
Includes a chemical film finished panel with basic case. Finish:13 Powder Coat Paint Finishes or Custom. See Page 32.
pot-welded, pre-drilled panel flange.
S
Threaded inserts installed to accept a full-sized panel. CASE
WT
W
L
H1
H2
T
ALLOY
R1
R2
C
S
P
SIZE PANEL
ZIC608
7.00
8.00
2.50
6.00
0.06
1100-0
0.31
0.31
0.25
5.38
6.38
6.50 x 7.50
3.3
ZIC609
9.00
9.00
2.50
8.00
0.06
6061-0
0.50
0.50
0.25
7.38
7.38
8.50 x 8.50
4.7
ZIC610
6.69
10.69
2.50
6.00
.09
6061-0
0.50
0.50
0.22
5.00
9.00
6.19 x 10.19
4.8
ZIC611
7.00
11.00
2.50
6.00
0.06
6061-0
0.50
0.31
0.34
5.38
9.38
6.31 x 10.31
4.3
ZIC612
8.38
11.50
2.50
7.00
0.06
6061-0
0.50
0.56
0.25
6.75
9.87
7.88 x 11.00
4.9
ZIC613
9.19
13.25
2.50
9.00
0.09
6061-0
0.56
0.56
0.28
7.50
11.56
8.69 x 12.63
8.2
ZIC616
10.00
16.00
2.50
9.00
0.09
6061-0
1.00
1.00
0.28
8.31
14.31
9.50 x 15.50
9.8
NUMBER
1
LBS
Note: W, L and H are exterior dimensions, R¹, R², P and S are interior dimensions. T = Thickness. Measurements shown in inches.
See page 32 for Valuline case specifications.
LATCH ASSEMBLY
REFERENCE
HOLE PATTERN DIMENSIONS
ORDER STANDARD SIZES
ORDER BY CASE NUMBER
ZIC 1
Color
See Table Above
See Page 32
ORDER CUSTOM SIZES
Order by series number and specify
detail information. See ZERO's Deep
Drawn Products Catalog for additional
sizes.
Secondary Operations Available.
36
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
CASE
D
E
F
G
H
J
K
L
M
ZIC608
0.28
2.00
–
4.94
6.94
0.28
1.47
4.47
5.94
ZIC609
0.28
2.00
–
5.94
7.94
0.28
2.00
5.94
7.94
ZIC610
0.29
2.36
–
7.23
9.59
0.29
1.36
4.23
5.59
ZIC611
0.23
3.00
–
6.84
9.84
0.23
1.75
4.09
5.84
ZIC612
0.28
3.00
–
7.44
10.44
0.28
2.00
5.31
7.31
ZIC613
0.26
3.05
6.05
9.05
12.09
0.26
2.00
6.03
8.03
ZIC616
0.29
3.45
7.45
11.45
14.91
0.29
2.50
6.41
8.91
Call Toll Free
800.959.5050
Direct 801.299.5978 Fax 801.415.1771
Email [email protected] Web www.ZEROcases.com
PLEASE SPECIFY
Width ���������������������������������
Length ��������������������������������
Cover Height H¹ ������������������������
Case Height H² �������������������������
PA G E 3 2
Color ���������������������������������
CENTURION® VALULINE
ZIC 400 SERIES INSTRUMENT CASES
OFF-SHELF AVAILABILITY
WITH NO TOOLING CHARGE
These distinctively designed deep drawn aluminum instrument cases give small
instruments a sales-appealing custom appearance at off-the-shelf prices.
Seamless deep drawn body provides protection even under rugged conditions.
Aluminum front panel, recessed for protection of dials, meters, knobs, etc., is
attached with four slotted screws for quick access.
SPECIFICATIONS
Material:ZIC 407 to 409: 1100-0, 0.063" Aluminum
ZIC 411: 6061-0, 0.063" Aluminum
Handle:Cast Aluminum, Brushed Finish
Feet:
Rubber
Finish: Select from 13 Powder Coat Paint Colors, or Custom. See Page 32.
CASE NUMBERS AND DIMENSIONS
CASE Exterior Width
Exterior Length
Depth
Interior Radius 1
Interior Radius 2
Approx. Weight
ZIC407
4.00 7.00 5.00 0.31 0.31 1.3
ZIC408
4.50 7.75 7.00 0.25 0.25 1.8
ZIC409
6.00 9.00 5.00 0.31 0.31 2.1
ZIC411 7.00 11.00 7.00 0.50 0.31 2.9
Note: measurements shown in inches. Weight shown in lbs. See page 32 for Valuline case specifications.
PANEL
ORDER STANDARD SIZES
ORDER BY CASE NUMBER
ZIC Color
See Table Above
CHEMICAL FILM FINISH
6061 ALUMINUM
See Page 32
ORDER CUSTOM SIZES
Order by series number and specify detail
information. See ZERO's Deep Drawn
Products Catalog for additional sizes.
Secondary Operations Available.
PLEASE SPECIFY
Width ����������������������������������
Length ���������������������������������
Depth ����������������������������������
PA G E 3 2
Color ����������������������������������
NEED A QUOTE?
Have questions?
Want to learn more? Contact ZERO.
[email protected] | www.zerocases.com
Fax 801.415.1771 | Direct 801.299.5978
Toll Free
800.959.5050
CENTURION® VALULINE
2013 CARRYING CASE CATALOG
37
CENTURION® VALULINE
MODIFIED INSTRUMENT CASE HARDWARE
Standard Hardware Options
TABULATION CHART
HANDLES
HINGES
PART #ZP20085
PART #ZSP4-4002-1 Separable (long pin)
PART #ZSP4-4002-2 Separable (short pin)
PART #ZP20282-3 Non-Separable
Used on ZIC 600, ZIP 800, ZC 7000 Series.
MATERIAL: Varies
WEIGHT: Varies
Measurements shown in inches.
PART #5207-28A
Used on ZIC 400 Series Instrument Cases
FEET
PART #ZSP7-718
Used on ZIP 400, ZIP 800 Series
MATERIAL: Rubber
PART #BB4085
Used on ZIP 400 Series
MATERIAL: Rubber
1
LATCHES
PART #ZSP2-220-1
ORDERING INFORMATION
• Select Case/Model No.
• Specify Inner Lid As Required
• Support Brackets Quantity
As Required
• Hardware
• Color See Page 32
Toll Free
800.959.5050
Direct 801.299.5978 Fax 801.415.1771
Email [email protected] | Web www.ZEROcases.com
38 VALULINE
2013 CARRYING CASE CATALOG
51
GLOSSARY OF TERMS
Alloy: An aluminum alloy is a metal that is a mixture of aluminum
and one or more other elements.
O.D.: Outside diameter measured at tangency between bottom
1100:
99% pure aluminum.
Points of Tangency: The points at which the straight portions of
3003:
Aluminum/manganese alloy.
the shell walls intersect the beginning of the radius corners.
6061:
Aluminum/manganese/silicon alloy.
Precipitation Hardening: A metal-treating process that increases
Anodizing: Electrochemically converting the surface of aluminum
from metallic aluminum to aluminum oxide (alumina) by making
aluminum the anode in a plating-type electrochemical cell. It is
used not only for added protection, but also in conjunction with
dying and sealing to create decorative effects.
Artificial Aging: Speeding up the natural aging cycle by heating
the metal for a short time.
CF: Flush fitting cover.
CI: Interior fitting cover.
COG: Exterior fitting cover with gasket clearance.
COL: Exterior fitting cover with loose fit.
radius (R¹) and side.
the strength of aluminum by precipitation alloying material
into the structure of aluminum. Natural aging is involved if the
process occurs at room temperature, while artificial aging
involves the application of heat.
Quenching: The quick chilling of aluminum to retain, at room
temperature, the metallurgical structure produced by heat
treatment at an elevated temperature.
R¹: The radius at the bottom of drawn shells.
R²: The radius at the sides of drawn shells.
Reflectivity: The ability of a surface to mirror or reflect radiant
COT: Exterior fitting cover with tight fit.
energy. The reflectance of aluminum is exceptionally high.
Cold Working: Applying a mechanical force (such as deep
drawing) to metal at room temperature at such a rate that
strain-hardening occurs.
RFI: Radio frequency interference.
Deep Drawing: Using a ram to force an aluminum sheet into a
draw die to produce a shell. See also draw die. Deep drawing
is also used to produce many cup-shaped products in other
industries.
Secondary Aluminum: Metal recovered aluminum scrap,
Die: See draw die.
Draw Die: Tooling used in the deep drawing process to produce
shells.
EMI Gasket: A gasket used in closures and on panel flanges to
keep EMI radiation from entering or escaping from an enclosure.
EMI Shielding: Shielding against radiated or conducted EMI/RFI.
Flange: A rim into which a panel can be mounted.
Hardening: Increasing the hardness of metal by suitable
treatment such as by strain or heat. Associated with processes
such as age hardening, strain or work hardening, precipitation
hardening, or quench hardening.
Seamless Construction: An exceptional attribute of deep drawn
shells. Deep drawn shells have no seam.
segregated by alloy, and resmelted to produce purified metal.
One of its more important uses is in the foundry industry.
A great advantage of aluminum is that it can be recycled
indefinitely, as a secondary product. This not only preserves
aluminum as a natural resource, but it also saves energy, since
secondary aluminum is less costly to produce.
Solution Heat Treating: A strengthening thermal treatment in
which certain aluminum alloys are heated to a relatively high
temperature and then held (soaked) for varying times. A rapid
quench or natural aging follows the heating period.
Strain Harden: Tempering through strain. Same as work harden.
Strength-to-Weight Ratio: The ratio of tensile strength to the
weight of a material.
Heat Treat: Temper produced by heating.
T: Material thickness.
Heat-Treatable Alloy: An aluminum alloy that can be hardened by
heat treatment. Generally includes those alloys in 2XXX, 6XXX,
and 7XXX series.
Tangency: See points of tangency.
Height: The depth of a shell.
Mu-metal: A metal with high nickel content (78% nickel, iron,
plus other additions) providing high magnetic permeability.
Mu-metal shells are used as enclosures or covers for shielding/
magnetically isolating critical parts from magnetic interference.
Mu-metal ‘absorbs’ magnetic lines in the vicinity rather than
allowing them to pass through critical components.
Nutplate: A nut capable of receiving a screw for mounting a
panel, etc.
Temper Code: A letter-number code which designates heat
treatment and cold work processes to create a temper.
Tensile Strength: The maximum pulling load that a material can
sustain without failure.
Work Hardening: Hardening which occurs as the result of
deforming metal crystals. Same as strain hardening. Results
from deep drawing and other cold forming processes, including
bending.
ZERO Method: The technologies and craft of ZERO
Manufacturing, Inc. deep drawn products.
VALULINE
2013 CARRYING CASE CATALOG
39
PRODUCTS
Products
DEEP DRAWN
COMPONENTS
•Precision Miniatures
• Stock Enclosures
• Value Added Enclosures
• In-Stock Deep Drawn
CARRYING CASES
• Style-Lite™
19" RACK MOUNTS
• Warrior™
• Valuline™
• Centurion® Elite™
•Scout™
TRANSIT AND STORAGE
CONTAINERS
• Transitainer™
• Val-An 700™
• Val-An 900™
• Pre-Engineered Cases
• Centurion® Polaris™
• Centurion® On Demand
• Val-An™
• Modular Containers
• ZERAK™
SERVICES
Services
DESIGN
• Product Design
• Product Engineering
• Custom Foam
• Prototyping
FABRICATION
FINISHING
• Production/
Manufacturing
• Heat Treating
• Anodizing
• Assembly
• Perforating
• Chemical Etching
• Sheet Metal Fabrication
• Painting
• Tool and Die Creation
• Powder Coating
• Welding
• Silkscreening
• Drop Testing
• Environmental Testing
INDUSTRIES
Industries
• Military & Defense
• Aerospace
• Broadcast/Telecom
• Electronics
• Medical
• Industrial
• Homeland Defense
ZERO KNOWS
ZERO Knows...
PLASTIC & METAL
ZERO is the premier
manufacturer of both
metal and plastic
protective enclosures.
DEEP DRAWN
ZERO perfected the
deep draw process
and has the largest
range of tooling in
the world. Large or
small, we can handle
virtually any deep draw
requirement.
CUSTOM
SOLUTIONS
ZERO’s capabilities
range from very small
custom enclosures to
very large and complex
fabricated assemblies.
SPEED
Manufacturing
accelerates production
lead times, so your
product reaches you
faster! Ask about our
Quick-Ship, In-Stock
and ‘On-Demand’
Programs.
SUCCESS
ZERO’s solutions are
time-tested and field
proven. With over 100
years engineering
experience and 50
years, ZERO cases have
been the benchmark for
durability and longevity.
ZERO MANUFACTURING, INC.
ZERO CASES UK, LTD.
500 West 200 North | North Salt Lake, Utah 84054 USA
Toll Free US 800.500.9376 (ZERO)
Direct 801.298.5900 | Fax 801.299.7389
Email [email protected] | Web www.zerocases.com
Unit 5, Alpha Park
Bevan Way, Smethwick | West Midlands B66 1BZ UK
Phone +44 (0) 121 558 2011 | Fax +44 (0) 121 565 2115
Email [email protected] | Web www.zerocases.com
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