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Taylor C810, C812 Auto Lift Grill Operating Instructions
Below you will find brief information for auto lift grill C810, auto lift grill C812. This document describes the model's features and capabilities. It also includes instructions on how to operate and maintain the grill. It is important to read this manual thoroughly before using the grill for the first time.
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Models C810 & C812 Auto Lift Grills Operating Instructions 073523-M 9/15/10 Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on data plate: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number: E September, 2010 Taylor All rights reserved. 073523-M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation of Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ventilation and Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grease Disposal Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 C810 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 C812 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Models C810 & C812 Table of Contents Table of Contents - Page 2 Section 5 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Section 6 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Daily Opening Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Daily Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Section 7 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Section 8 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. E September, 2010 Taylor All rights reserved. 073523-M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Table of Contents Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072 Models C810 & C812 Section 1 To the Installer The following are general installation instructions. For complete installation details, please see the checkout card. This unit has many sharp edges that can cause severe injuries. Installer Safety Site Preparation Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user and the equipment have been addressed. In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions. Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment. S S S S Electrical Connections The grill is supplied with two power cords. Check the data plate on the grill for voltage, cycle, phase and electrical specifications. Refer to the wiring diagram provided inside the protective control panel door at the front of the grill for proper power connections. The power connection is located behind the access line cover on the front of the grill. Only Taylor authorized service personnel should perform installation and repairs on the equipment. Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs. Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service. Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment. In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith, and proper maintenance, will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. The main power supply(s) to the equipment must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment. The Proper Wire Size and Branch Circuit Overcurrent Device shall be selected according to the data label information and in accordance with CEC Part I 2006, Section 14-100(e)(i). FOLLOW YOUR LOCAL ELECTRICAL CODES! Note: All repairs must be performed by an authorized Taylor Service Technician. Models C810 & C812 1 To the Installer Installation CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! This machine is designed for indoor use only. DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock. This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame. This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage. Installation of Cable Kit S S S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. To the Installer If the unit is permanently connected, the Cable Kit must be installed. Flexible conduit must be used when installing the appliance. Ventilation and Clearance To ensure proper operation of this appliance, it must be installed so that the products of combustion are efficiently removed. After set up, do not store anything on top of the grill. Failure to follow this instruction may result in a fire hazard. Grease Disposal Container If the grill is not factory-equipped with grease disposal containers, the store is required to provide appropriate grease disposal containers in accordance with NSF Standard 4 requirements. 2 Models C810 & C812 Section 2 To the Operator The grill you have purchased has been carefully engineered and manufactured to provide dependable operation. Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice. This grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, it requires cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely. This Operator's Manual should be read before operating or performing any maintenance on your equipment. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. It is strongly recommended that all personnel responsible for the equipment's operation and cleaning review these procedures for proper training and assurance that no misunderstandings exist. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. In the event you should require technical assistance, please contact your local authorized Taylor Distributor. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse. Models C810 & C812 3 To the Operator Section 3 Safety S We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator. S IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense. Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. To Operate Safely: IMPORTANT: DO NOT use a water jet or spray excessive water on or anywhere near the grill. Failure to follow this instruction may result in serious electrical shock and cause permanent electrical and mechanical damage to internal parts. DO NOT operate the grill without reading this Operator's Manual. This manual should be kept in a safe place for future reference. Failure to follow this instruction may result in: Failure to follow the instructions below may result in severe injury or death from electrocution: S DO NOT operate the grill unless it is properly grounded. S DO NOT attempt any repairs unless the power supply to the grill has been disconnected (must be performed by an authorized service technician). S DO NOT operate the grill unless all service panels are restrained with screws. S Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. Safety S serious electrical shock S burns from hot steam S 4 liquid collecting inside the grill and destroying electrical components Models C810 & C812 The grill must be pulled away from the wall for thorough cleaning. Disconnect the tether to the grill, located on the back panel of the unit. When returning the grill to its original position, use extreme caution to smoothly and slowly roll the grill backward into place. Failure to do so may cause the grill to tip and will cause severe equipment damage or personal injury. DO NOT use cold water or ice to cool the upper platen or the lower cook surface. Failure to follow this instruction may result in: S serious electrical shock S burns from hot steam S NOTICE all warning labels that have been attached to the grill to further point out safety precautions to the operator. liquid collecting inside the grill and destroying electrical components This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size. Failure to follow the instructions below may result in severe burns from high temperatures: S DO NOT prepare or remove product without proper equipment. S DO NOT allow untrained personnel to operate this grill. S USE EXTREME CAUTION when cleaning the grill. NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor. These instructions are valid only if the country code symbol appears on the appliance. If the symbol does not appear on the appliance, refer to the technical instructions which give the necessary instructions for adapting the appliance to the utilization conditions of that country. Appropriate grill clearance must be maintained from all combustible materials. Failure to comply could result in a fire hazard. Take caution to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. DO NOT use any abrasives or cleaners other than approved food service cleaners and degreasers. Failure to comply may cause illness to the consumer and may also damage grill surfaces. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage. Models C810 & C812 For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. 5 Safety Section 4 Operator Parts Identification C810 Exploded View Figure 1 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 CAN-GREASE 073294 12 CASTER-5" 7-5/8 STEM 2 SLIDE-GREASE CAN 073293 13 CASTER-GRILL 5” SWIVEL LOC 073240 3 PANEL A.-SIDE-UPPER *LEFT X72962 14 PANEL-FRONT-LOWER 073650 4 PANEL-SIDE-LOWER *LEFT 073262 15 X78330-SER CONTROL A.-SWITCH (INCLUDES ITEMS 15a-15e) X73659 KIT A.-GREASE SHIELD PANEL-BACK-LOWER 073432 15a PANEL A.-LIGHT X73270 15b BUTTON-OPERATOR-RED 076011 15c BUTTON-OPERATOR-BLACK 076012 15d SWITCH-ROCKER-DPST-10A 076989-WP 15e KIT A.-GRILL CONTROLGENERAL MARKET X73474-SER *5 6 7 PANEL A.-BACK SERVICE X72951 8 SCREW-10-32X3/8 SLTD TRUS 024298 9 PANEL A.-SIDE-UPPER *RIGHT X72965 10 PANEL-SIDE-LOWER *RIGHT 073261 11 NUT-JAM 1 1/2-12 STEEL 073594 078377 *NOTE: 1 KIT PER PLATEN 101006 Operator Parts Identification 6 Models C810, C812, C816, C818 C812 Exploded View Figure 2 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 CAN-GREASE 073294 11 PANEL-SIDE-LOWER-RIGHT 073261 2 SLIDE-GREASE CAN 073293 12 CASTER-5" 7-5/8 STEM 078377 3 PANEL A.-SIDE UPPER-LEFT X72962 13 PANEL-SIDE-LOWER-LEFT 073262 CASTER-GRILL 5" SWIVEL W/LOCK 073240 4 5 PLATEN A.-2600W 208V X73272-23 14 PANEL-FRONT-LOWER 073650 6 PANEL-BACK-LOWER 073432 15a CONTROL A.-SWITCH X73659 BUTTON-OPERATOR-RED 076011 7 PANEL A.-BACK SERVICE X72951 15b 8 SCREW-10-32X3/8 SLTD TRUS 024298 15c BUTTON-OPERATOR-BLACK 076012 9 KIT A.-GREASE SHIELD X78330-SER 15d SWITCH-ROCKER-DPST-10A 076989-WP X72965 15e KIT A.-GRILL CONTROL X73474-SER 10 PANEL A.-SIDE UPPER-RIGHT Models C810 & C812 7 Operator Parts Identification Accessories Figure 3 ITEM 1 DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SHEET-RELEASE (BOX 9) 073442 5 STRIP-REPLACEMENT 075888 RETAINER-SHEET RELEASE (RETENTION BAR) 072845 6 HOLDER-CLEANING 073736 7 PAD-CLEANING 073737 **3 CLIP-RELEASE MATERIAL W/TAB 072673 8 CLEANER-STERA SHEEN 6 1 QT/CS 073160 4 SCRAPER-TEFLON WIPER 075887 *2 * SHOWN PER PLATEN ** SHOWN PER PLATEN (NOTE: EXTRA CLIPS ARE SENT WITH GRILL) 110207 Operator Parts Identification 8 Models C810 & C812 Section 5 Important: To the Operator Figure 4 ITEM DESCRIPTION ITEM DESCRIPTION 1 RAISE BUTTON 6 TEMPERATURE INDICATOR LIGHTS 2 STANDBY/COOK MODE BUTTON 7 POWER KEY 3 MASTER POWER SWITCH 8 FUNCTION DISPLAY 4 CLEAN MODE KEY 9 MENU SELECT KEYS 5 PROGRAM KEY Models C810 & C812 9 Important: To the Operator Section 6 Operating Procedures The Model C810 has three independent upper platens. The Model C812 has two independent upper platens. These grills are capable of cooking a variety of products and feature two cooking options. Step 2 Hook the release sheet retainer on the release material shoulder screws at the top of the upper platen. They provide all of the features of a flat grill, as well as the advantages of two-sided cooking. Note: The three platen Model C810 has been selected to illustrate the step-by-step procedures. For grills equipped with less than three platens, perform the following steps as appropriate for your grill platen configuration. Daily Opening Procedures Before operating the grill, the release material sheets must be installed on the upper platens. Figure 6 Perform the following steps for installing release material sheets: Step 3 Hold the non-hemmed end of the release material sheet. Gently pull the sheet tight, wrapping it around the platen in a side-to-side manner. CAUTION: Make sure the grill is COOL before attempting to install or remove release material sheets. Step 1 Slide the release sheet retainer through the hemmed end of the release material sheet. Figure 7 Note: Check the alignment of the release material and make sure it fits smoothly over the upper platen. Figure 5 Operating Procedures 10 Models C810 & C812 Step 6 Repeat steps 1 through 5 for the remaining upper platens. Step 4 Place the release material clips over the release material sheet. Press them into place over the release material bar at the top of the platen. Note: It is not necessary to change the release material if small pin holes develop. Note: Rotate and reverse the release the material sheets on a daily basis. The release material must be changed when: S Product sticks to the release material. S Carbon builds up, causing problems in taste or appearance. S There is a tear in the release material in the cooking area. Figure 8 Step 5 Check the tightness of the release material against the upper platen. Figure 10 S Note: Temperature checks should only be conducted with the release material sheets removed. Figure 9 Note: Rotate and reverse the release material sheets on a daily basis. Note: Installing the release material sheets too tightly may cause premature failure of the sheet. Models C810 & C812 The release material substance is worn from the release material sheet. 11 Operating Procedures The control will display the word “INITIALIZATION“ for five seconds and then will enter the OFF mode, displaying the message “OFF”. The temperature indicators will not be illuminated. A tone will sound for 20 seconds unless the operator touches either the display screen, the raise button or the standby button. Care of Release Material Sheets S DO NOT fold or crease. Figure 11 S DO NOT touch with any sharp object or abrasive. S DO NOT hose with hot water or soak in water. S DO NOT place under other objects. Figure 13 Step 2 Touch a menu key on the control to start the grill. The grill will start heating up to the proper temperature. The control will display the selected menu item and indicate “BOTTOM TOO COOL” and “TOP TOO COOL”. The grill temperature indicators will be illuminated in amber. Start Up of the Grill IMPORTANT! The lower grill surface and the upper platen MUST BE CLEAN before starting these procedures. Step 1 Place the power switch in the ON position. Figure 12 Operating Procedures Figure 14 12 Models C810 & C812 Programming Menu Items To enter the Program Mode, the grill control must be in the OFF or IDLE mode. Step 1 Press and hold the PROGRAM key for approximately five seconds to enter the Program Mode. Figure 15 When the grill is at the proper temperature, the temperature statements will no longer display and the temperature indicators will be illuminated in green. Figure 17 Step 2 The PASSWORD screen will appear. Enter the following password: STORE1. Press the OK key. Figure 16 Models C810 & C812 Figure 18 13 Operating Procedures Step 3 The PROGRAM MODE screen will appear. MENU EDIT Key The MENU EDIT key is used to program a menu item. When the MENU EDIT key is pressed, the following screen will display. Figure 19 UNITS Key The UNITS key is used to select either English or metric units of measure. The UNITS key toggles between English or metric units with each key press. Figure 21 If there is more than one screen of menu items, press the Previous or Next arrow keys to access the other menu items. ADJUST VOLUME Key Press the menu item key to be programmed. The following screen will display. The ADJUST VOLUME key displays the current volume. To increase or decrease the volume, use the UP and DOWN arrow keys. Figure 20 Operating Procedures Figure 22 14 Models C810 & C812 To edit a menu item, press the menu item key to bring up a virtual keyboard. Type in the desired name (up to 8 characters per line) and then press the “X” key to return to the previous screen. MULTIPLE TIMING FUNCTIONS: There is one timing function for clam menu items and a maximum of three timing functions for each flat menu item. Each function has a set of parameters associated with it. The function currently associated with the menu item is displayed. Pressing either function 1, function 2, or function 3 will bring up the next function in the list. The functions provided are: S S S REMOVE IN TURN IN SEAR IN ALARM AUTO/MANUAL: This key displays the current status of the alarm mode. Pressing the key toggles the mode to the opposite selection. If ALARM AUTO is selected, the alarm will automatically stop after five seconds has elapsed. If ALARM MANUAL is selected, the operator must touch either the display screen, the raise button or the standby button to stop the alarm. Figure 23 XXX SECONDS: This key displays the time associated with that menu item in seconds. To increase or decrease the seconds setting, use the UP and DOWN arrow keys. ACTIVE: YES or NO. This key displays the current selection. Pressing the key toggles to the opposite selection. Selecting YES will display the menu item on the main display screen. Upon completion of all programming selections, save the selections by pressing the OK key. To return to the main display screen without saving the programming selections, press the X key. TOP TEMP: This key displays the current set point temperature for the platen. To increase or decrease the temperature, use the UP and DOWN arrow keys. SERVICE CONTACT INFORMATION Key BOTTOM TEMP: This key displays the current set point temperature for the lower grill surface. To increase or decrease the temperature, use the UP and DOWN arrow keys. Press the SERVICE CONTACT INFORMATION key to view the programmed service contact information. Note: When setting the temperatures for a given item, the limits are 150°F to 450°F (66°C to 232°C) for the upper platen and 150°F to 400°F (66°C to 204°C) for the lower grill surface. If the temperatures are set lower or higher than the temperature limits, the set point at the control will default to 150°F and 450°F (66°C and 232°C), respectively. CLAM/FLAT: This key displays the current setting (CLAM or FLAT) associated with that function. Pressing the key toggles the mode to the opposite selection. Figure 24 GAP: This key is only active if CLAM has been selected. The key displays the platen gap (in inches or mm) associated with the function. To increase or decrease the gap setting, use the UP and DOWN arrow keys. Models C810 & C812 VIEW HELP Key The View Help key is not functional at this time (future development). 15 Operating Procedures Patty Placement Placement procedures of meat products must be followed on the grill. The meat must be placed on the lower grill surface from front to back. When the cook cycle is complete, the upper platen will raise. Note: It is very important that all patties be removed from the lower grill surface in the same sequence that they were placed before cooking. Patties must be removed immediately after the upper platen has been raised to the OPEN position and after the meat has been seasoned. Patties are generally placed two at a time from front to back of grill and right to left. The removal order of the patties is shown in the diagrams by the number shown in the center of each patty. Operating Procedures 16 Models C810 & C812 During the cooking cycle, the display will show the name of the current menu item, “REMOVE IN”, and the time remaining until the product should be removed. Operating Procedures Cooking Product Step 1 Select the menu item to be cooked. The grill is at the correct temperature if the control does not display any temperature statements and the grill temperature indicators are green. Step 2 Quickly place the product on the lower grill surface, from front to back. Figure 26 At the end of the cook cycle, the control will display “DONE”, a tone will sound, and the platen will automatically raise. Step 3 Press the STANDBY button once. Figure 27 Figure 25 Note: To cancel a cook cycle at any time, press the RAISE button. A tone will sound and the display will read “CANCEL” for five seconds and then enter an IDLE mode. The display reads “MOVING DOWN” as the platen lowers to the cook surface. Models C810 & C812 17 Operating Procedures Standby Procedures Menu Parameters Whenever the grill is idle and product is not being cooked, the upper platen must be placed in the STANDBY position. To view the settings and actual temperatures for the current item, press and hold the menu item key a minimum of 5 seconds. The screen will display the cook time, gap setting, temperature set points, and actual temperature readings of each zone for that menu item. Step 1 To place the upper platen in the STANDBY position, press the STANDBY button twice from the open position. Figure 30 Figure 28 If a key is not pressed for 20 seconds, the grill control will return to the normal display. Pressing the “X” key will bring the display back to the main display page. The control will display “GOING TO STANDBY” and then change to display “STANDBY”. Step 2 To raise the upper platen to the OPEN position to resume cooking, press the RAISE button. Cleaning After Each Run of Product Step 1 Using the grill scraper, scrape the grease on the lower grill surface from front to back. Do not scrape across the rear of the lower grill surface with the grill scraper. Figure 29 CAUTION: Never use force to raise the upper platen. Damage to components may result. Only use the RAISE button to open the upper platen! Operating Procedures Figure 31 18 Models C810 & C812 Step 2 Use the wiper squeegee to clean the release material sheet on the upper platen. Use a diagonal motion to clean the sheet. Hold the handle at a slight upward angle with the wiper end facing downward. CAUTION: The upper platen surface is very HOT! To prevent burn injuries, use extreme caution when wiping the release material sheet. Note: Do not use excessive pressure when wiping the release material sheet with the squeegee. Using excessive pressure can scratch or tear the release material sheet. Daily Cleaning Procedures Note: The three platen Model C810 has been selected to illustrate the step-by-step procedures. For grills equipped with less than three platens, perform the following steps as appropriate for your grill platen configuration. Step 1 Raise the upper platen to the OPEN position by pressing the red RAISE button. Figure 32 Step 3 Using the wiper squeegee, push the grease at the rear of the lower grill surface into the grease can. DO NOT use the grill scraper for this step. Figure 33 Step 4 Use the grill cloth to clean the back splash plate and bullnose areas as needed during operation. CAUTION: Never use force to raise the upper platen. Damage to components may result. Only use the RAISE button to open the upper platen! Note: To increase the life of the release material sheet, wipe it with a damp, folded grill cloth a minimum of four times every hour. Models C810 & C812 19 Operating Procedures Step 4 Put on heat-resistant gloves. Step 2 Press the CLEAN key. When the cook surfaces reach the proper temperature for cleaning, an alarm will sound and the message “READY TO CLEAN” will be displayed. Figure 36 CAUTION: The upper platen surface and release material sheets are very hot. To prevent burn injuries, use extreme care. Figure 34 Step 3 Press the RAISE button to cancel the alarm. Step 5 Wipe the exposed surface of the release material sheets with a clean, wet cloth. Figure 35 Operating Procedures Figure 37 20 Models C810 & C812 Step 6 Remove the release material clip, the release sheet retainer, and the release material sheet. Take these parts to the sink to be washed and rinsed. Step 10 Scrape the lower grill surface with the grill scraper, from front to back. Figure 40 Step 11 Use the wiper squeegee to push residual grease into the grease cans. Figure 38 Step 7 Repeat steps 1 through 6 for the remaining upper platen(s). Step 8 Wash and rinse the clips and retainers in the sink. Set them aside for future use. Step 9 Set the release material sheets aside on a clean, flat surface next to the sink until further cleaning is performed. DO NOT fold, crease, or place them on sharp objects. Figure 41 Step 12 Remove, empty, and reinstall the grease cans. Figure 39 Models C810 & C812 Figure 42 21 Operating Procedures Step 13 Using an approved high temperature grill cleaner, pour approximately 3 oz. (90 ml) onto each 12” (305 mm) cook zone. Step 17 Apply grill cleaner to the platen surfaces. Figure 43 Figure 45 Step 14 Firmly attach a non-abrasive pad to the pad holder. (Note: The pad must not contain any ceramic particles.) Step 18 Apply grill cleaner to the back side of the upper platens. Step 15 Dip the non-abrasive pad into the grill cleaner. IMPORTANT: DO NOT SCRUB while applying grill cleaner in the following steps: Step 16 Apply grill cleaner to the front side of the upper platens. Figure 46 Step 19 Apply grill cleaner to the outer edges of the right and left platens. Figure 44 Step 20 C810: Press the STANDBY button to lower the center platen. DO NOT use metal scrapers, abrasive pads, screens, or wire brushes. Damage to components may result. C812: Press the STANDBY button to lower one of the platens, if needed. 110204 Operating Procedures 22 Models C810 & C812 Step 21 C810: Apply grill cleaner to both sides of the center platen. Step 27 Lightly scrub the outer edges of the right and left platens. Step 22 Apply grill cleaner to the inner edges of the right and left platens. Step 28 C810: Press the STANDBY button to lower the center platen. C812: Press the STANDBY button to lower one of the platens, if needed. Step 23 Press the RAISE button to raise the lowered platen. Step 29 C810: Lightly scrub both sides of the center platen. Step 24 Lightly scrub the front side of the platens with the non-abrasive pad until all soil has been liquified by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. Do not rinse the platens at this time. Step 30 Lightly scrub the inner edges of the right and left platens. Step 31 Press the RAISE button to raise the lowered platen. Step 25 Lightly scrub the platen surfaces. Step 32 With a clean, wet cloth, rinse the front, sides, and back of the platen surfaces. Figure 47 Step 33 With a clean, wet cloth, rinse the platen cook surfaces. Step 26 Lightly scrub the back side of the upper platens. Figure 48 Models C810 & C812 Figure 49 23 Operating Procedures Step 34 C810: Press the STANDBY button to lower the center platen. IMPORTANT! DO NOT use a jet of water to clean or rinse C812: Press the STANDBY button to lower one of the platens, if needed. the grill. Step 35 C810: With a clean, wet cloth, rinse both sides of the center platen. DO NOT use cold water or ice to cool the upper platen or the lower cook surface. Step 36 With a clean, wet cloth, rinse the inner edges of the right and left platens. Failure to follow these instructions may result in: Step 37 Press the RAISE button to raise the lowered platen. S serious electrical shock Step 38 With a clean, wet cloth, wipe the exterior of all the platens, especially behind the rear of the upper platens (next to the arm assembly). S burns from hot steam S Step 39 Starting at the back of the lower grill, spread the remaining grill cleaner over the entire surface. Do not scrub while applying product. S Step 40 Lightly scrub the surface with the non-abrasive pad until all soil has been liquified by the grill cleaner. liquid collecting inside the grill and destroying electrical components damaged cook surfaces Step 41 Carefully pour warm water on the lower grill surface, starting from the back to the front. Use the squeegee to remove the cleaner from the grill surface. Figure 50 Note: The rear of the upper platen, as well as the tubular arm, can easily be wiped from the front of the unit. If cleaning is performed on a daily basis, there should be no carbon build-up. Operating Procedures Figure 51 24 Models C810 & C812 Step 46 Remove and empty the grease cans. To avoid damaging the grill: S S S Never use grill screens on the upper platen or the lower grill surface. Never use any abrasives or cleaners other than the approved cleaner. Never allow the grill scraper or the abrasive cleaning materials to come in contact with the release material. Step 42 Pour a small amount of lukewarm water on a clean, wet cloth over the bottom grill surface and wipe off the residue. Figure 53 Step 47 Wash, rinse, and reinstall the grease cans. 24 Hour Stores Only: Step 48 Re-install the release material sheets on the opposite side than previously used. Secure the sheets with the release material clips and retainers. Start up the grill per instructions starting on page 10. Figure 52 Step 43 Wipe the lower grill surface with a clean, wet cloth. Repeat until no visible soil remains. Step 44 On a clean, sanitized, flat surface next to the sink, clean both sides of the release material sheets by gently wiping them with a clean, sanitized cloth. Step 45 Place the release material sheets on a clean, sanitized, flat surface to air dry overnight. Models C810 & C812 Figure 54 25 Operating Procedures Step 51 Leave the upper platens in the OPEN position overnight. Non-24 Hour Stores Only: Step 48 Wipe all areas with a clean, wet cloth. Step 52 Place the power switch in the OFF position. Step 49 Wipe all exterior panels. Step 50 Apply a light coat of vegetable oil to the entire lower grill plate. Figure 55 Operating Procedures Figure 56 26 Models C810 & C812 Section 7 PROBLEM 1. One side of the grill will not heat. The control will display the message, “FAULTY ELEMENT OR SHORTED PROBE” after the TOO COOL timer has elapsed. 2. One heat zone will not heat. The display reads “TOO COOL”. 3. One of the heat zones is overheating. The display reads “TOO HOT”. 4. The grill will not turn on when power switch is placed in the ON position. 5. The upper platen will not stay in the STANDBY mode, but will stay in the COOK position. Models C810 & C812 Troubleshooting Guide PROBABLE CAUSE REMEDY a. The heater is faulty. a. Call a service technician. b. The high limit switch is faulty. b. Call a service technician. c. The solid state relay is faulty. c. Call a service technician. a. The interface board is faulty. a. Call a service technician. b. The solid state relay is faulty. b. Call a service technician. c. The control harness is faulty. c. Call a service technician. a. The interface board is faulty. a. Call a service technician. b. The solid state relay is faulty. b. Call a service technician. a. The restaurant circuit breaker has been tripped. a. Reset the circuit breaker. b. The control cord is not connected properly. b. Reconnect the cord. c. The fuse in the control box is faulty. c. Call a service technician. d. The power switch is faulty. d. Call a service technician. a. Incorrect use of the STANDBY button. a. Press the STANDBY button within five seconds of lowering the platen into the COOK position. b. Faulty wire connections. b. Call a service technician. 27 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY a. Temperature is insufficient to satisfy the indicator LED's. a. Wait until the indicator LED's turn green. b. The control harness is faulty. b. Call a service technician. c. The interface board is faulty. c. Call a service technician. d. The latch switch is faulty. d. Call a service technician. e. The latch solenoid is faulty. e. Call a service technician. f. The processor control is faulty. f. Call a service technician. g. The pneumatic system is faulty. g. Call a service technician. 7. The upper platen will not stay in the COOK position, but will stay in the STANDBY mode. a. The processor control is not set properly. a. Call a service technician. 8. The upper platen opens too rapidly. a. The orifice/check valve is incorrect or missing. a. Call a service technician. 9. The display reads “PLATEN NOT LATCHED”. a. The pneumatic system is faulty. a. Call a service technician. b. The latch switch is faulty. b. Call a service technician. c. The latch solenoid is faulty. c. Call a service technician. a. The arm bearings are dirty. a. Call a service technician. b. The air cylinder is faulty. b. Call a service technician. c. Plugged air lines to cylinders. c. Call a service technician. a. Defective motors and cables. a. Call a service technician. b. Defective motor interface board. b. Call a service technician. c. Loose harness connections. c. Call a service technician. d. Defective main display controller. d. Call a service technician. 6. The upper platen will not stay in the COOK or STANDBY position. 10. The display reads “UPPER PLATEN STUCK”. 11. The platen will not lower to preset gap height. Troubleshooting Guide 28 Models C810 & C812 PROBLEM PROBABLE CAUSE REMEDY a. The release material sheet is worn. a. Replace the release material sheet. b. Incorrect cooking time. b. Reset the processor control for the correct time. c. Incorrect temperature setting. c. Adjust the processor control to the proper setting. d. The upper platen or lower grill surface is not clean and/or has carbon build-up. d. Closing procedures must be followed to properly clean the upper platen and the lower grill surface and to remove carbon build-up. e. The preset gap height is incorrect. e. Call a service technician. f. The heating zone is not heating. f. Call a service technician. a. The upper platen or lower grill surface is not clean and/or has carbon build-up. a. Closing procedures must be followed to properly clean the upper platen and the lower grill surface, and to remove carbon build-up. b. Release material sheet is worn. b. Replace release material sheet. c. The platen is not level. c. Call a service technician. d. The preset gap height is incorrect. d. Call a service technician. e. Air pressure is not high enough. e. Call a service technician. 14. The display reads “PROBE OPEN”. a. The thermocouple or the thermocouple interface board is faulty. a. Call a service technician. 15. The display reads “HOME SWITCH STUCK ON.” a. Defective motor control. a. Call a service technician. b. Defective stepper motor. b. Call a service technician. c. Defective stepper motor wire harness. c. Call a service technician. d. Defective home switch. d. Call a service technician. 12. The product is under-cooked or overcooked. 13. The product is not cooking evenly. Models C810 & C812 29 Troubleshooting Guide PROBLEM 16. The display reads “HOME SWITCH NOT SEEN.” Troubleshooting Guide PROBABLE CAUSE REMEDY a. Defective motor control. a. Call a service technician. b. Defective stepper motor. b. Call a service technician. c. Defective stepper motor wire harness. c. Call a service technician. d. Defective home switch. d. Call a service technician. e. Broken platen cable. e. Call a service technician. 30 Models C810 & C812 Models C810 & C812 31 024156 076451 X72423 052394 010548 027712 076012 BLOCK-TERMINAL 7P GREEN BRACKET-PIVOT BULLNOSE A.-*C842* BUSHING-FLG .627IDX.12W OILITE BUSHING-SNAP 11/16 ID X 7/8OD BUSHING-SNAP 1-3/8ID X 1-3/4OD BUTTON-OPERATOR-BLACK Parts List C810 1 2 073441 073293 CARD-CHECKOUT GEN MKT INF GAPX +SLIDE-GREASE CAN *C810* 2 073294 CAN-GREASE *C810* 3 3 075288 076011 3 3 6 6 6 1 3 1 3 1 12 6 12 6 2 2 1 6 9 3 1 1 C810 QTY. +GUARD-LENSE BUTTON-OPERATOR-RED 075288 052668 BLOCK-TERMINAL 4P SCREW CER +GUARD-LENSE 051644 BLOCK-TERMINAL 2P .25 SPADE 076013 BLOCK-CONTACT 1 NO 072502 077042 BEARING-FLANGE 3/4 X 15/16 BLOCK-GAP ADJUST 3/8-24 078730 079145 +SCREW-3/8-16X1 HEX HEAD CAP BEARING 3/4 ID-SELF ALIGN 000653 +WASHER-3/8 USS FLAT CR3 075663-SP 072849 BAR-BELLY *11/12/13/14/15* +SCREW-SHOULDER 10-32X1/4X.125L X72843 BAR A.-RELEASE MATERIAL 020983 X72954 BACKSPLASH A. +NUT-10-32 WHIZ FLANGE LOCKNUT 052563-2 PART NUMBER ADAPTOR-1/4MPT X 1/4 OD TUBE C81023G000 DESCRIPTION 103 103 103 103 000 103 000 000 103 103 103 103 103 103 103 103 103 000 103 000 000 103 103 000 103 103 103 WARR. CLASS STEPPER MOTOR CONTROL SWITCH PLATEN COVER REMARKS Section 8 Parts List Parts List 32 Models C810 & C812 072695 077879-C R403022 021277 058770-2 078820 + MANIFOLD A.-*C842* +SWITCH-PRESSURE 240V,3HP +TUBE-TEFLON .188IDX.250OD +TEE-1/4FPT X 1/4MPT X 1/4FPT +TEE-HI TEMP 1/4X1/4 OD +TANK-ACCUMULATOR 10LB-NPT 073283 073405 079160 073370-23 077046 073328 078329 040140-001 052560-2 079837-040 COVER-LOWER PLATEN *C832* CORD-POWER-250V-50A 4 WIRE CYLINDER-AIR 6IN STROKE C/C DIAGRAM-WIRING *C810* E-RING-3/4 STEEL FASTENER-CLIP 1/4-20 U TYPE FASTENER-SNAP IN 1/4X15/16 FILTER-CORCOM 6EH1 FITTING-1/4MPTX1/4OD TUBE 90DG FUSE-4 AMP BK/MDL-4-R C810 076299 X73256 COVER A.-PLATEN *C810* W/RELEASE BAR +HOLDER-FUSE-15 A, 250 V 073279 CONTROL-MOTOR *C810* GRILL * 078721 CONTROL-LIMIT W/SCREWS CONTROL-GRILL TOUCH PAD 020959 058771-2 +FITTING-HI TEMP 1/4X1/4 OD 9 +VALVE-CHECK 1/4MP 058769-2 +ADAPTOR-HI TEMP 1/4X1/4 OD 032129SER2 COMPRESSOR-AIR-230V SERV 073322 +BRACKET-CASTER-LOCK-C842 079777 073240 CASTER-GRILL 5" SWIVEL W/LOCK CLEVIS-ROD 1/2-20 THD 078377 PART NUMBER CASTER-5" 7-5/8 STEM DESCRIPTION 1 1 6 3 24 8 12 1 3 2 2 3 3 9 3 1 1 1 1 1 1 1 1 1 1 3 1 2 2 C810 QTY. 103 000 103 103 000 000 000 000 103 103 103 103 212 103 103 103 103 103 000 103 103 103 103 212 103 103 103 103 WARR. CLASS TRANSFORMER CONTROL A.-LOWER *C811* PLATEN *SEE - KIT A.-GRILL CONTROL-GEN MRKT REMARKS Models C810 & C812 33 Parts List X72743 X72854 X79603-L 072529 072626 073663 073369 072657-23 R30317 HARNESS A.-COMP. VALVE *C842* HARNESS A.-COMP/TB *C842* HARNESS A.-MOTOR/PCB *M32/35*L HARNESS-PCB/GR SWITCH *C832* HARNESS-SSR TO I/O *C842* HARNESS-SWITCH *C810* HARNESS-TOUCH-CONTROL*C810-11* HEATER-CAST 1900W *C842* 208 HOSE-BEV.-.250IDX.438OD-100' 2 001082 073442 075888 000653 SCREW-3/8-16X1 HEX HEAD CAP SHEET-RELEASE BOX(9) GEN MRKT STRIP-REPLACEMENT 072914 +GASKET-CONTROL *C842* C810 SHIELD-GREASE *M 22* 078285 X78330-SER 044823 +CONNECTOR-MATE LOCK-3 CIR-PIN KIT A.-GREASE SHIELD* 073474-109 SOFTWARE-GRILL CONTROL GM KIT A.-GRILL CONTROL-GEN MRKT X73474-SER 024298 SCREW-10-32X3/8 SLTD TRUSS WASHER-3/8 USS FLAT CR3 1 075887 SCRAPER-TEFLON WIPER 6 3 3 3 3 3 1 2 9 1 3 072845 RETAINER-SHEET RELEASE *C842* 6 072673 1 1 5' 9 3 1 3 3 3 1 1 3 1 3 1 C810 QTY. CLIP-RELEASE MATERIAL-W/TAB X73459 073250 HANDLE-PLATEN 074948 073440 GUIDE-PATTY PLACEMENT GEN MKT KIT A.-ACCESSORY*INF GAP GEN 072914 KIT A.-3FT RESTRAIN CABLE 072695-3 GASKET-CONTROL *C842* PART NUMBER GAUGE-130 PSI 1/8 MPT BACK MNT DESCRIPTION 000 000 000 103 103 212 000 000 000 000 000 000 103 000 000 103 000 103 103 103 103 103 103 103 103 103 103 000 103 WARR. CLASS MANIFOLD A.-*C842* REMARKS Parts List 34 Models C810 & C812 072695-2 REGULATOR-PRESSURE 0-120 PSI X72951 X73331 X73270 X72962 X72965 073432 073650 073262 073261 072542 X73569 X73570 072409 X73272-23 PANEL A.-BACK SERVICE PANEL A.-CENTER-SHROUD PANEL A.-LIGHT *C810* PANEL A.-SIDE UPPER*832/835*LT PANEL A.-SIDE UPPER*832/835*RT PANEL-BACK-LOWER PANEL-FRONT-LOWER *C812* PANEL-SIDE-LOWER *C810* LEFT PANEL-SIDE-LOWER *C810* RIGHT PIN-SPRING UPPER *C842* PLATE A.-DOOR HINGE-L PLATE A.-DOOR HINGE-R PLATE A.-GRILL *C842* PLATEN A.-2600W 208V *C810* C810 052733-120 017523 O-RING-1-3/16OD X .103W +NUT-1/4-20 WHIZ FLANGE LOCK 073249 072695-3 GAUGE-130 PSI 1/8 MPT BACK MNT +SCREW-SHOULDER 5/16 X 1 072695-6 FITTING-SWIVEL ELBOW 1/4 OD TB 073247 072695-5 FITTING-SWIVEL ELBOW 1/4 OD TB MOTOR-GEAR *M32/35* STEPPER V3 058771-2 FITTING-HI TEMP 1/4X1/4 OD 90 073523-M 072695-8 FITTING-DIFFUSER 1/4 MPT MAN-OPER C810/C812 072695-7 072695 BLOCK-MANIFOLD .030 ORFICE 075484 MANIFOLD A.-*C842* 078329 PART NUMBER LABEL-ELEC-CAUTION FASTENER-SNAP IN 1/4X15/16 DESCRIPTION 3 1 1 1 6 1 1 1 1 1 1 1 1 12 6 6 3 1 1 1 1 3 1 1 1 1 1 24 C810 QTY. 212 103 103 103 000 103 103 103 103 103 103 103 103 103 000 000 103 103 000 103 103 103 103 103 103 103 103 000 000 WARR. CLASS FRONT CONTROL GEAR MOTOR COMPRESSOR A.-AIR REMARKS Models C810 & C812 35 Parts List 050988 072662 073248-L PLUG-HOLE 3/8 DIA BLACK PLASTI PULLEY-PLATEN CABLE PULLEY-PLATEN-LEFT 072467 072467-1 X72835 073284 078285 SHIELD-PLATE TUBE SHIELD-PLATE TUBE INNER SHROUD A.-PLATEN *C842* SHROUD-DOUBLE *M 11-12* SHIELD-GREASE *M 22* C810 072542 072466 SHIELD-PLATE SHROUD-OUTER +PIN-SPRING UPPER *C842* 072465 SHIELD-PLATE SHROUD 072617 078285 SHIELD-GREASE *M 22* SPRING-EXTENSION LATCH *C842* 072927 SHIELD-COUPLING REAR 078329 072926 SHIELD-COUPLING FRONT +FASTENER-SNAP IN 1/4X15/16 079952 SEAL-ARM *M32/35* 058381 SCREW-SHOULDER 4-40X.3755 SOC R700033 052010 SCREW-SHOULDER 3/8X3-1/4 073249 072849 SCREW-SHOULDER 10-32X1/4X.125L SEALANT-GORE-TEX 1/4 UNCOMP. 074210-02 RELAY-SS 25A NON-ALARM 240 V SCREW-SHOULDER 5/16 X 1 072695-2 039536 073248-R REGULATOR-PRESSURE 0-120 PSI +SCREW-1/4-20X3/8 SOCKET SET PULLEY-PLATEN-RIGHT 039536 053361 PLUG-HOLE 1-3/8 DIA.-BLACK +SCREW-1/4-20X3/8 SOCKET SET 027132 PART NUMBER PLUG-HOLE 1-3/4 DIA. DESCRIPTION 6 12 24 6 2 3 9 9 9 9 6 6 3 6 16' 6 18 12 6 15 1 3 3 3 3 6 2 1 3 C810 QTY. 000 000 000 103 103 103 103 103 103 103 103 103 103 000 000 103 103 103 103 103 103 000 103 000 103 103 103 000 000 WARR. CLASS PLATEN SPRING KIT A.-GREASE SHIELD* X78330-SER ARM/BACKSPLASH MANIFOLD A.-*C842* REMARKS Parts List 36 Models C810 & C812 078820 021277 052562 X75695-K 079622 079800-24 073263 073264 R403021 R30317 TANK-ACCUMULATOR 10LB-NPT TEE-1/4FPT X 1/4MPT X 1/4FPT TEE-1/4OD X 1/4OD X 1/4OD TUBE THERMOCOUPLE A. *M22E-M35* THERMOCOUPLE-K TYPE SS BRAID TRANS.-100VA 120/208/240 PRI TRIM-CORNER *C810* LEFT TRIM-CORNER *C810* RIGHT TUBE-.170ID X .250OD HOSE-BEV.-.250IDX.438OD-100' 020568-19 078332 020959 072695-4 072695-1 TUBE-NYLOBRADE 1/4ID X 7/16OD VALVE-CHECK W/#69 ORIFICE M22 VALVE-CHECK 1/4MP VALVE-PRESSURE RELIEF 70 PSI VALVE-SOLENOID 3 WAY 12 VDC C810 030036 020568-18 TUBE-NYLOBRADE 1/4ID X 7/16OD VARISTOR-280VAC RMS 17 MM DIA 020568-11 TUBE-NYLOBRADE 1/4ID X 7/16OD 051742 075780 SWITCH-SCREW TERMINAL +CLAMP-HOSE 7/16-WIRE DICHROMAT 076989-WP 2 3 1 1 3 1 1 1 3 5' 17' 1 1 3 6 9 1 1 1 3 1 3 079792 SWITCH-ROCKER-DPST-10AMP IP65 +ACTUATOR-HOME SWITCH 3 079442 1 077879-C C810 QTY. SWITCH-PUSHBUTTON-SPST PART NUMBER SWITCH-PRESSURE 240V,3HP DESCRIPTION 103 103 103 103 103 000 000 000 000 000 000 103 103 103 103 103 103 103 103 103 103 103 103 103 WARR. CLASS HOSE-BEV.-.250IDX.438OD-100' HOSE-BEV.-.250IDX.438OD-100' HOSE-BEV.-.250IDX.438OD-100' AIR COMPRESSOR MANIFOLD MANIFOLD AIR COMPRESSOR R30317 R30317 R30317 PLATEN AIR COMPRESSOR AIR COMPRESSOR LATCH SWITCH STEPPER MOTOR GEAR ,PTPR COMPRESSOR A.-AIR REMARKS Models C810 & C812 37 Parts List 032567 075288 072752-75 075699SYM3 072658 X73478-75 073191-27 FILTER-CORCOM 2VR1 GUARD-LENSE HEATER-CAST 230V 1633 W *C842* LABEL-CONTROL PANEL-INTL LABEL-WARN GRILL MCD AUTH PLATEN A.-230V 2450W *C810 RELAY-4P-40A 1101120 COIL 073523FM 075484-FG MAN-OPER C810 FRENCH LABEL-ELEC-CAUTION-F/G C810 072658-FG LABEL-WARN GRILL-SVC- C81075GW65 - ROHS COMPLIANT *FRANCE* 400V 50HZ 3N~ (4 WIRE) ELECTRIC 079800 072887 FILTER-2 POLE *C842* TRANS.-100VA 120/208/240 X72727-40 FILTER A.-*C842* WHT/BLK 050869-27 073479-75 DIAGRAM-WIRING *C810* RELAY-4P-40A 200/240 COIL 074165 PART NUMBER CONTROL-HI-LIMIT 550F NO RESET C81075GW00 - ROHS COMPLIANT 400V 50HZ 3N~ (4 WIRE) ELECTRIC DESCRIPTION 1 1 3 3 2 1 3 3 1 9 3 3 1 1 1 9 C810 QTY. 000 000 000 103 103 103 212 000 000 103 103 000 103 103 000 103 WARR. CLASS REMARKS Parts List 38 Models C810 & C812 051644 052668 076451 X72423 052394 010548 027712 076012 BLOCK-TERMINAL 2P .25 SPADE BLOCK-TERMINAL 4P SCREW CER BRACKET-PIVOT BULLNOSE A.-*C842* BUSHING-FLG .627IDX.12W OILITE BUSHING-SNAP 11/16 ID X 7/8OD BUSHING-SNAP 1-3/8ID X 1-3/4OD BUTTON-OPERATOR-BLACK 078377 CASTER-5" 7-5/8 STEM C812 073441 CARD-CHECKOUT GEN MKT INF GAPX 073293 073294 CAN-GREASE *C810* +SLIDE-GREASE CAN *C810* 075288 076011 +GUARD-LENSE BUTTON-OPERATOR-RED 075288 073423 +GUARD-LENSE 072502 076013 BLOCK-CONTACT 1 NO BLOCK-TERMINAL 1P 077042 BEARING-FLANGE 3/4 X 15/16 BLOCK-GAP ADJUST 3/8-24 078730 079145 +SCREW-3/8-16X1 HEX HEAD CAP BEARING 3/4 ID-SELF ALIGN 000653 +WASHER-3/8 USS FLAT CR3 075663-SP 072849 BAR-BELLY *11/12/13/14/15* 020983 X72843 BAR A.-RELEASE MATERIAL +SCREW-SHOULDER 10-32X1/4X.125L X73651 BACKSPLASH A. *C812* +NUT-10-32 WHIZ FLANGE LOCKNUT 052563-2 PART NUMBER ADAPTOR-1/4MPT X 1/4 OD TUBE C81223GW40 DESCRIPTION 2 1 2 2 3 3 3 3 7 12 4 1 2 2 1 1 8 6 8 4 2 2 1 4 6 2 1 1 C812 QTY. 103 103 103 103 103 000 103 000 000 103 103 103 103 103 103 103 103 103 000 103 000 000 103 103 000 103 000 103 WARR. CLASS STEPPER MOTOR CONTROL SWITCH PLATEN COVER REMARKS Models C810 & C812 39 Parts List 1 R403022 021277 058770-2 078820 020959 +TUBE-TEFLON .188IDX.250OD +TEE-1/4FPT X 1/4MPT X 1/4FPT +TEE-HI TEMP 1/4X1/4 OD +TANK-ACCUMULATOR 10LB-NPT 073283 073405 079160 073692-23 077046 073328 078329 X79256 040140-001 052560-2 079837-040 COVER-LOWER PLATEN *C832* CORD-POWER-250V-50A 4 WIRE CYLINDER-AIR 6IN STROKE C/C DIAGRAM-WIRING *C812* E-RING-3/4 STEEL FASTENER-CLIP 1/4-20 U TYPE FASTENER-SNAP IN 1/4X15/16 FILTER A.-*M22E* WHT/BLK FILTER-CORCOM 6EH1 FITTING-1/4MPTX1/4OD TUBE 90DG FUSE-4 AMP BK/MDL-4-R 072914 GASKET-CONTROL *C842* C812 072695-3 GAUGE-130 PSI 1/8 MPT BACK MNT 076299 X73256 COVER A.-PLATEN *C810* W/RELEASE BAR +HOLDER-FUSE-15 A, 250 V 073279 078721 CONTROL-MOTOR *C810* GRILL CONTROL-LIMIT W/SCREWS CONTROL-GRILL TOUCH PAD * 077879-C +SWITCH-PRESSURE 240V,3HP +VALVE-CHECK 1/4MP 1 072695 3 1 1 1 7 3 2 24 8 8 1 2 2 2 2 3 11 3 1 1 1 1 1 1 058771-2 + MANIFOLD A.-*C842* 1 1 +FITTING-HI TEMP 1/4X1/4 OD 9 032129SER2 COMPRESSOR-AIR-230V SERV 2 2 058769-2 079777 C812 QTY. +ADAPTOR-HI TEMP 1/4X1/4 OD 073240 CLEVIS-ROD 1/2-20 THD PART NUMBER CASTER-GRILL 5" SWIVEL W/LOCK DESCRIPTION 000 103 103 000 103 103 103 000 000 000 000 103 103 103 103 212 103 --- 103 103 103 103 000 103 103 103 103 212 103 103 WARR. CLASS MANIFOLD A.-*C842* TRANSFORMER CONTROL A.-LOWER *C811* PLATEN *SEE - KIT A.-GRILL CONTROL-GEN MRKT REMARKS Parts List 40 Models C810 & C812 X72743 X73145 X79603-L X73703 073422 072529 072626 072626-L 073663 073369 072657-23 074948 HARNESS A.-COMP. VALVE *C842 HARNESS A.-COMP. VALVE *C832 HARNESS A.-MOTOR/PCB *M32/35 HARNESS A.-COMP. VALVE *C812 HARNESS-COMPRESSOR *C845/C81 HARNESS-PCB/GR SWITCH *C832* HARNESS-SSR TO I/O *C842* HARNESS-SSR TO I/O *C830* HARNESS-SWITCH *C810* HARNESS-TOUCH-CONTROL*C810-11* HEATER-CAST 1900W *C842* 208 KIT A.-3FT RESTRAIN CABLE 2 024298 001082 073442 075888 000653 SCREW-10-32X3/8 SLTD TRUSS SCREW-3/8-16X1 HEX HEAD CAP SHEET-RELEASE BOX(9) GEN MRK STRIP-REPLACEMENT 072914 +GASKET-CONTROL *C842* 078285 SHIELD-GREASE *M 22* C812 078329 FASTENER-SNAP IN 1/4X15/16 X78330-SER 044823 KIT A.-GREASE SHIELD* 3 073474-109 SOFTWARE-GRILL CONTROL GM +CONNECTOR-MATE LOCK-3 CIR-PIN 4 16 2 3 3 3 1 2 9 1 X73474-SER KIT A.-GRILL CONTROL-GEN MRKT WASHER-3/8 USS FLAT CR3 1 075887 SCRAPER-TEFLON WIPER 2 072845 4 072673 RETAINER-SHEET RELEASE *C842 1 1 9 3 1 1 2 3 1 1 2 1 1 2 1 C812 QTY. CLIP-RELEASE MATERIAL-W/TAB X73678 073250 KIT A.-ACCESSORY*2 PLATEN GM 073440 HANDLE-PLATEN PART NUMBER GUIDE-PATTY PLACEMENT GEN MKT DESCRIPTION 000 000 000 000 103 103 212 000 000 000 000 000 000 000 000 000 103 103 103 103 103 103 103 103 103 103 103 103 103 103 WARR. CLASS REMARKS Models C810 & C812 41 Parts List 072695-1 VALVE-SOLENOID 3 WAY 12 VDC X72951 X73331 X72962 X72965 073432 073650 073262 073261 072542 X73569 X73570 X73272-23 027132 053361 PANEL A.-CENTER-SHROUD PANEL A.-SIDE UPPER*832/835*LT PANEL A.-SIDE UPPER*832/835*RT PANEL-BACK-LOWER PANEL-FRONT-LOWER *C812* PANEL-SIDE-LOWER *C810* LEFT PANEL-SIDE-LOWER *C810* RIGHT PIN-SPRING UPPER *C842* PLATE A.-DOOR HINGE-L PLATE A.-DOOR HINGE-R PLATEN A.-2600W 208V *C810* PLUG-HOLE 1-3/4 DIA. PLUG-HOLE 1-3/8 DIA.-BLACK C812 052733-120 PANEL A.-BACK SERVICE 017523 O-RING-1-3/16OD X .103W +NUT-1/4-20 WHIZ FLANGE LOCK 073249 072695-4 VALVE-PRESSURE RELIEF 70 PSI +SCREW-SHOULDER 5/16 X 1 072695-2 REGULATOR-PRESSURE 0-120 PSI 073247 072695-3 GAUGE-130 PSI 1/8 MPT BACK MNT 073523-M 072695-6 FITTING-SWIVEL ELBOW 1/4 OD TB MOTOR-GEAR *M32/35* STEPPER V3 072695-5 MAN-OPER C810/C812 072695-8 FITTING-SWIVEL ELBOW 1/4 OD TB 021624 FITTING-DIFFUSER 1/4 MPT 500534 PIN-.084 OD/14-20 AWG-STRIP 073129 CONNECTOR-MATE LOCK 4 CIR-PIN 075484 MANIFOLD A.-*C832* PART NUMBER LABEL-ELEC-CAUTION DESCRIPTION 1 3 2 1 1 4 1 1 1 1 1 1 1 1 8 4 4 2 1 2 1 1 1 1 2 1 4 1 1 1 C812 QTY. 000 000 212 103 103 000 103 103 103 103 103 103 103 103 000 000 103 103 000 103 103 103 103 103 103 103 103 103 103 000 WARR. CLASS VERIFY SERVICE PART NUMBER W/KARL HENZE FRONT CONTROL GEAR MOTOR REMARKS Parts List 42 Models C810 & C812 073248-L PULLEY-PLATEN-LEFT R700033 079952 SEALANT-GORE-TEX 1/4 UNCOMP. SEAL-ARM *M32/35* 072542 +PIN-SPRING UPPER *C842* +ACTUATOR-HOME SWITCH C812 SWITCH-ROCKER-DPST-10AMP IP65 076989-WP 1 1 4 8 2 072617 SPRING-EXTENSION LATCH *C842* 2 2 079792 073284 SHROUD-DOUBLE *M 11-12* 2 X72835 SHROUD A.-PLATEN *C842* 6 6 079442 072467-1 SHIELD-PLATE TUBE INNER 077879-C 072467 SHIELD-PLATE TUBE 6 SWITCH-PUSHBUTTON-SPST 072466 SHIELD-PLATE SHROUD-OUTER 6 24 4 4 2 4 11 4 18 8 4 13 1 2 2 2 2 4 1 C812 QTY. SWITCH-PRESSURE 240V,3HP 072465 078329 SHIELD-PLATE SHROUD +FASTENER-SNAP IN 1/4X15/16 078285 073249 SCREW-SHOULDER 5/16 X 1 072927 058381 SCREW-SHOULDER 4-40X.3755 SOC SHIELD-GREASE *M 22* 052010 SCREW-SHOULDER 3/8X3-1/4 SHIELD-COUPLING REAR 072849 SCREW-SHOULDER 10-32X1/4X.125L 072926 074210-02 RELAY-SS 25A NON-ALARM 240 V SHIELD-COUPLING FRONT 072695-2 039536 073248-R REGULATOR-PRESSURE 0-120 PSI +SCREW-1/4-20X3/8 SOCKET SET PULLEY-PLATEN-RIGHT 039536 072662 +SCREW-1/4-20X3/8 SOCKET SET 050988 PULLEY-PLATEN CABLE PART NUMBER PLUG-HOLE 3/8 DIA BLACK PLASTI DESCRIPTION 103 103 103 103 000 000 103 103 103 103 103 103 000 103 103 103 000 000 103 103 103 103 103 103 000 103 000 103 103 103 WARR. CLASS STEPPER MOTOR GEAR ,PTPR COMPRESSOR A.-AIR PLATEN SPRING KIT A.-GREASE SHIELD* X78330-SER ARM/BACKSPLASH REMARKS Models C810 & C812 43 Parts List 021277 052562 X75695-K 079622 079800-24 073263 073264 R403021 078332 020959 072695-4 072695-1 TEE-1/4FPT X 1/4MPT X 1/4FPT TEE-1/4OD X 1/4OD X 1/4OD TUBE THERMOCOUPLE A. *M22E-M35* THERMOCOUPLE-K TYPE SS BRAID TRANS.-100VA 120/208/240 PRI TRIM-CORNER *C810* LEFT TRIM-CORNER *C810* RIGHT TUBE-.170ID X .250OD VALVE-CHECK W/#69 ORIFICE M22 VALVE-CHECK 1/4MP VALVE-PRESSURE RELIEF 70 PSI VALVE-SOLENOID 3 WAY 12 VDC C812 030036 078820 VARISTOR-280VAC RMS 17 MM DIA 075780 TANK-ACCUMULATOR 10LB-NPT PART NUMBER SWITCH-SCREW TERMINAL DESCRIPTION 2 2 1 1 2 15' 1 1 3 4 9 1 1 1 2 C812 QTY. 103 103 103 103 103 000 103 103 103 103 103 103 103 103 103 WARR. CLASS AIR COMPRESSOR MANIFOLD MANIFOLD AIR COMPRESSOR PLATEN AIR COMPRESSOR AIR COMPRESSOR LATCH SWITCH REMARKS Model C810 073370-23 9/14/10 Model C810 073479-75 9/14/10 Model C812 073692-23 9/15/10
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Key Features
- Two-sided cooking
- Independent upper platens
- Programmable menu items
- Automatic platen raising
- Grease disposal containers
Frequently Answers and Questions
How do I install the release material sheets?
Make sure the grill is cool, slide the release sheet retainer through the hemmed end of the release material sheet, hook the retainer on should screws, pull the sheet tight wrapping it around the platen and secure with clips.
What are the daily cleaning procedures?
Raise the upper platen, scrape the grease off the lower grill surface, wipe the release material sheet, remove and empty grease cans, apply cleaner to all surfaces, scrub with a non-abrasive pad, rinse with a clean wet cloth, and repeat until no soil remains.
What happens if the grill control displays 'TOO COOL'?
This indicates that one of the heat zones is not heating up to the proper temperature. Check the heater, high limit switch, solid state relay, and control harness for any issues. If the problem persists, contact a service technician.