Toshiba 1600 XP UPS Power Supply Installation guide

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Toshiba 1600 XP UPS Power Supply Installation guide | Manualzz

Quick Installation Guide

1600XP Series UPS

Purpose

This Quick Installation Guide (QIG) provides the minimum information needed to connect and startup your 1600 XP UPS. The complete 1600XP Users Manual and supporting documentation are provided in the accompanying CD (P/N 62908). The selfstarting CD requires a PC with a web browser (e.g Microsoft Explorer) and a PDF file viewer (e.g. Adobe Acrobat Reader).

If requested, a printed manual may be provided at no cost from Toshiba International Corporation. Contact UPS Marketing at

800-231-1412.

NOTE: This QIG is not intended to replace the 1600XP Users Manual.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this QIG.

QUALIFIED PERSONNEL ONLY

Qualified person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualified personnel shall:

1. Have read the entire operation manual.

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Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults in accordance with established safety practices.

Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.

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Be trained in rendering first aid.

Be knowledgeable of batteries and the required handling and maintenance precautions.

For further information on workplace safety visit www.osha.gov.

Misuse of this equipment may result in human injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.

DO NOT open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.

DO NOT dispose of the battery module in a fire. The batteries inside may explode.

To be performed by Qualified Personnel Only:

1. Verify that the UPS is off and that the power is disconnected from the power source.

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Remove watches, rings or other metal objects.

Use tools with insulated handles to prevent inadvertent shorts.

Wear rubber safety gloves and boots.

DO NOT place tools or any metal parts on top of batteries.

62909-000

March 2010

Contact with any part of a grounded battery can result in electrical shock.

The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance.

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Inspection/Unpacking

Inspection

Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.

Unpacking

Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. The warranty does not apply to damage incurred during shipping.

Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications.

Installation Precautions

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Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air maintenance.

Install the unit in a stable, level and upright position that is free of excessive vibration.

Install the unit where the ambient temperature is within 32 – 104 °F (0 – 40 °C).

ventilation and for

DO NOT install the UPS in areas that are subject to high humidity.

DO NOT install the UPS in areas that allow exposure to direct sunlight.

DO NOT install the UPS in areas that allow exposure to high levels of airborne dust, metal particles, or flammable gases.

DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock.

DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the UPS.

The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside of the unit, there is no guarantee that the UPS will not influence some sensitive devices that are operating near by. If such interference is experienced, the UPS should be installed farther away from the affected equipment and/or powered from a different source than that of the affected equipment.

After ensuring that all power sources are turned off and isolated in accordance with established lockout/tagout procedures, connect the power source wiring of the correct voltage to the input terminals of the UPS.

Connect the output terminals of the UPS to the load (refer to NEC Article 300 – Wiring Methods and Article 310 –

Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16.

Conductor Routing and Grounding

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Use separate metal conduits for routing the input power, output power, and control circuits.

Follow the wire size and tightening torque specifications listed on page 4.

Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise.

A separate ground cable should be run inside the conduit with the input power, output power, and control circuits.

THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.

Operating Precautions

1. The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS.

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2. DO NOT use the UPS to provide power to motors that require high starting current or with motors that require a long starting time, such as vacuum cleaners/machine tools (oversizing the UPS for lock rotor current would be required).

3. DO NOT attempt to disassemble, modify, or repair the UPS. Repairs and servicing should only be performed by Toshiba

Field Service personnel.

Access panels should be removed only by Toshiba Field Service personnel.

Turn the power on only after installing ALL of the covers.

If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off immediately.

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1600XP Series Quick Installation Guide

NOTICE

When operating in the inverter mode, placing the breaker in the OFF position will switch the UPS to the battery backup mode. The output of the UPS will continue uninterrupted to the load. The unit must be in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown power to the load.

Wait at least 5 minutes after an Emergency Power Off (EPO) before resetting the UPS breaker. This allows the UPS circuitry to fully discharge. The UPS could be damaged if the unit is not fully discharged before the breaker is reset.

Hardwire Connections

Remove the terminal cover plate on the lower-left back side of the UPS. Follow the directions below in wiring the unit.

Jumper Position for 208V/240V Input, 240/208/120V Output

1

L1

2 3 4 5 6

L2 G X1 X2 N

7

X3

8

G

11

208

12 13

COM 240

14

EPO1

15

EPO2

16 17

REMOTE1 REMOTE2

208/240 Vin

120 V 120 V

208 V

240 V

Jumper position for 208 V

Jumper Position for 230V Input, 230V Output

1

L1 (L)

2

L2 (N)

3 4 5 6

G X1 X2 N

7

X3

8

G

11 12

Jumper position for 240 V

13 14

EPO1

15

EPO2

16 17

REMOTE1 REMOTE2

230 Vin 230 V

NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with the provided jumper wire/bus bar. DO NOT jumper terminal 13 to

12 or 11. Factory Setting is 208Vac. Use the jumper wire/bus strip provided by Toshiba. DO NOT add any additional jumpers.

NOTE 2 – If AC input power is 240 Vac rated, short terminals 12 and 13 with the provided jumper wire/bus bar. DO NOT jumper terminal 11 to

12 or 13. Use the jumper wire/bus strip provided by Toshiba. DO NOT add any additional jumpers.

NOTE 3 – 8-22 kVA UPSs have a jumper bus bar.

Output Terminal Connections

Connect the load to the output terminals according the load voltage requirements. See the Output Terminal Voltages table to the right.

Output Terminal Voltages

Vout Terminal Lugs

120 V X3 - N, X1 - N

Wire Size and Tightening Torque

Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections.

208 V

240 V

230 V

X3 - X2

X3 - X1

X3 - X1

Item

AC Input Lines

AC Output Lines 4, 5, and 7 12 (8) 10 (8) 8 (1/0) 6 (1/0) 4 (1/0) 1 (1/0)

AC Output Neutral 6 12 (8) 10 (8) 8 (1/0) 6 (1/0) 4 (1/0) 1 (1/0)

Ground

EPO Switch

Remote Switch

Terminal

Number

1 and 2

3 and 8

14 and 15

16 and 17

AWG

3.6 kVA

AWG

6 kVA

AWG

8 kVA

AWG

10 kVA

AWG

14-18 kVA

AWG

22 kVA

12 (8) 10 (8) 8 (1/0) 6 (1/0) 4 (1/0) 1 (1/0)

12 (8) 10 (8) 8 (1/0) 6 (1/0) 4 (1/0) 1 (1/0)

16 16 16 16 16 16

16 16 16 16 16 16

Tightening Torque lb.-in. (N•m)

14.2 (1.56)

14.2 (1.56)

14.2 (1.56)

14.2 (1.56)

9.0 (0.99)

9.0 (0.99)

Note: Wire size presented as the recommended size followed by a bold number in () that is the maximum wire size the terminal block can accommodate. See the manual, page 48, for knock-out hole sizes on the back of each model.

1600XP Series Quick Installation Guide

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ID

111

215

141

634

635

Initial UPS Startup

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The first time the UPS is activated after being shipped from the factory, an initialization program will require the operator to input the following parameters. The UPS display operation is explained in detail on pages 32-62

1. The first screen during the initial startup sequence requires the operator to select the nominal input voltage.

Select from 208V, 230V, or 240V, and press the Write key. If the command has been accepted, the word

“Successful” will appear at the bottom left side of the display.

Use the keypad to type in the current time in 12 hour format: 12:15 PM and press Write.

The Main screen is now displayed. Verify the UPS is in BYPASS mode. The mode (lower right side of the display) should display Bypass. If it does not display Bypass, press and momentarily hold the STOP button.

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Repeat the process in step 1 in selecting the Rated Vout.

Repeat the process in step 1 in selecting the Input Frequency.

Use the keypad to type in the current date in the format: Mon 10/05/2009. and press Write.

With the UPS in bypass mode, cycle power to the UPS as follows:

• At the rear of the UPS switch the main circuit breaker MCCB to OFF.

Leave the UPS off until the DC bus is safely discharged (approximately 5-10 minutes).

Restart the UPS by switching the main circuit breaker ON.

The table below summarizes the initialization parameters:

Command

Rated Vin

Rated Vout

Input Frequency

UPS Date

UPS Time

Options

Select from 208V, 230V, or 240V, and press Write.

Select from 208V, 230V, or 240V, and press Write.

Select from 60Hz or 50Hz, and press Write.

Input the date in this format: Mon 10/05/2009. and press Write.

Input the current time in 12 hour format: 12:15 PM and press Write.

FAQ Sheet

Following are some Frequently Asked Questions concerning installation of the 1600EP Series UPS.

NOTICE

The batteries for the UPS must be installed while the UPS is energized.

FAQ #1 My Output is ~85V.

Problem: Output is wired across the incorrect output terminals. The voltage across terminals 5 – 6(X2 – N) will be approximately 85V.

Solution: The correct 120V output terminals are 4 – 6 (X1 – N), and 7 – 6 (X3 – N).

FAQ #2 My Output is other than 85, 120, 208 or 240V.

Problem: The Terminal strip jumper may be installed incorrectly for the incoming voltage.

Solution: Check that the Jumper wire/buss strip is installed correctly for the incoming voltage.

Toshiba Contact Information: Toshiba Industrial Division, 13131 West Little York Road, Houston, TX 77041

Tel: US 800-231-1412, Canada 800-872-2192, Mexico 01/800/527-1204 www.toshiba.com/ind

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1600XP Series Quick Installation Guide

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