TOSHIBA B-EV4 EV4D, EV4T thermal printer Printer Manual

TOSHIBA B-EV4 EV4D, EV4T thermal printer Printer Manual

Toshiba B-EV4 is a thermal printer that offers a range of features to meet your printing needs. With its compact size and lightweight design, it's easy to place on your desk or workspace. The B-EV4 supports a variety of media types, including fanfold paper, labels, and receipts. It also features an adjustable media guide to ensure precise printing alignment. Additionally, the B-EV4 has a built-in cutter for clean and easy separation of printed documents.

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TOSHIBA B-EV4 EV4D, B-EV4 EV4T Printer Manual | Manualzz

TOSHIBA Thermal Printer

B-EV4 SERIES

Printer Manual

Document No. EO18-33025

Original Nov, 2008

(Revised )

This manual includes the contents of the Product Description, and Maintenance Manual.

PRINTED IN JAPAN

EO18-33025

(Revision Date: Mar. 27, 2009)

TABLE OF CONTENTS

Page

1.1 Features of the B-EV4D/EV4T-------------------------------------------------------------------------- 1- 1

1.1.1 Front View ------------------------------------------------------------------------------------------ 1- 1

1.1.2 Rear View ------------------------------------------------------------------------------------------ 1- 1

1.1.3 Interior View---------------------------------------------------------------------------------------- 1- 2

1.2 Indications of the Model Name ------------------------------------------------------------------------- 1- 4

1.3 Basic Specifications --------------------------------------------------------------------------------------- 1- 5

1.4 Key and LED ------------------------------------------------------------------------------------------------ 1- 8

1.5 Supply Specifications ------------------------------------------------------------------------------------- 1- 9

1.5.2 Detection Area of the Transmissive Sensor ---------------------------------------------- 1-10

1.5.3 Detection

1.5.4 Ribbon---------------------------------------------------------------------------------------------- 1-11

2. ELECTRONIC SPECIFICATIONS ---------------------------------------------------------------------------- 2- 1

2.1 Block Diagram ---------------------------------------------------------------------------------------------- 2- 1

2.2 Main PC Board Layout------------------------------------------------------------------------------------ 2- 2

2.3 Description of the MAIN PC Board -------------------------------------------------------------------- 2- 3

3. REPLACING THE IMPORTANT PARTS ------------------------------------------------------------------- 3- 1

3.1 Replacing the Top Cover--------------------------------------------------------------------------------- 3- 2

3.1.1 B-EV4T model------------------------------------------------------------------------------------- 3- 2

B-EV4D

3.2 Replacing the Lower Cover------------------------------------------------------------------------------ 3- 6

3.3 Replacing the Main PC Board -------------------------------------------------------------------------- 3- 7

3.4 Replacing the Platen Ass’y ------------------------------------------------------------------------------ 3- 9

3.5 Replacing the Print Head Ass’y------------------------------------------------------------------------ 3-10

3.5.1

3.6 Replacing the Stepping Motor ------------------------------------------------------------------------- 3-15

3.7 Replacing the Gear Cover ------------------------------------------------------------------------------ 3-17

3.8 Replacing the Feed Button PC Board---------------------------------------------------------------- 3-19

3.9 Replacing the Cover Open Sensor ------------------------------------------------------------------- 3-20

3.10 Replacing the Ribbon Sensor -------------------------------------------------------------------------- 3-21

3.11 Replacing the Black Mark Sensor--------------------------------------------------------------------- 3-22

3.12 Replacing the Feed Gap Sensor (Lower) ----------------------------------------------------------- 3-24

3.13 Replacing the Feed Gap Sensor (Upper) ----------------------------------------------------------- 3-26

4. TROUBLESHOOTING ------------------------------------------------------------------------------------------- 4- 1

4.1 LED Status--------------------------------------------------------------------------------------------------- 4- 1

4.2 Print Quality-------------------------------------------------------------------------------------------------- 4- 2

6. FIRMWARE DOWNLOAD MODE----------------------------------------------------------------------------- 6- 1

CAUTION!

1. This manual may not be copied in whole or in part without prior written permission of TOSHIBA

TEC.

2. The contents of this manual may be changed without notification.

Copyright © 2008 by TOSHIBA TEC CORPORATION

All Rights Reserved

570 Ohito, Izunokuni-shi, Shizuoka-ken, JAPAN

1. OUTLINE

1. OUTLINE

1.1 Feature of the B-EV4D/EV4T

1.1.1 Front View

(1) B-EV4D

FEED Button

Media Outlet

(2) B-EV4T

FEED Button

Media Outlet

1-1

EO18-33025

1.1 Feature of the B-EV4D/EV4T

STATUS Lamp

Media View Window

Top Cover Release Button

SD Card

Slot Cover

SD Card Slot

STATUS Lamp

Media View Window

Top Cover Release Button

SD Card

Slot Cover

SD Card Slot

1. OUTLINE

1.1.2 Rear View

Fanfold paper slot

Ethernet interface

USB Interface

Connector

Parallel Interface

Connector (Centronics)

1.1.3 Interior

(1) B-EV4D

Media Holder

Print Head

Media Holder Lock Switch

Cover Open Sensor

Media Guide

Platen

1-2

EO18-33025

1.1 Feature of the B-EV4D/EV4T

Power Switch

Power Jack

Serial Interface Connector (RS-232C)

Top Cover

Feed Gap Sensor

(Receiver)

Media Guide

Adjustment Dial

Black Mark Sensor

Feed Gap Sensor

(Transmitter)

1. OUTLINE

EO18-33025

1.1 Feature of the B-EV4D/EV4T

(2) B-EV4T

Feed Gap Sensor

(Receiver)

Cover Open

Sensor

Media Holder

Media Holder

Lock Switch

Platen

Print Head

Ribbon Rewind Gear

Ribbon Access Cover

Top Cover

Spring Guide Wheel (Take-up side)

Spring Guide Wheel (Supply side)

Media Guide

Feed Gap Sensor (Transmitter)

Black Mark Sensor

Media Guide

Adjustment Dial

1-3

1. OUTLINE

1.2 Indication of the Model Name

B - E V 4 D - G S 14 - QM - R

RoHS compliance model

Destination country/Region code

QM: Standard for World Wide

Interface

14: USB, Serial, Parallel and Ethernet

Issue mode

S: Standard

Dot density of the print haed.

G: 8dots/mm (203dpi)

T: 12dots/mm (300dpi)

Print mode

D: Direct thermal print

T: Thermal transfer print

Print width

4: 4inch

EO18-33025

1.2 Indication of the Model Name

1-4

1. OUTLINE

EO18-33025

1.3 Basic Specifications

1.3 Basic Specifications

Model

General

Characteristics

Printer characteristics

Construction

Maintenance

Paper holder

Print method

Resolution

B-EV4D B-EV4T

Double walled casing & Clam shell design

No tool required to repair thermal head and platen

No roll spindle & No paper holder spring

Direct thermal printing Direct thermal/thermal transfer printing

GS model: 203 dpi (8 dots/mm)

TS model 300 dpi (12 dots/mm)

GS model: 203 dpi Max. 4.25” (108 mm)

Print width

TS model: 300 dpi Max. 4.17”(106mm)

Print length

Print Speed

GS model: 203 dpi, Max. 39” (999 mm)

TS model: 300 dpi, Max. 39” (999 mm)

GS model: 203 dpi, 2, 3, 4, 5”/sec, 2, 3 ips for peel-off

TS model: 300 dpi, 2, 3, 4”/sec, 2 ips for peel-off

RAM

Flash ROM

8 MB SDRAM

4 MB

User area 832 KB

Optional memory SD Card

Media sensors Feed gap sensor

Black mark sensor

Cover open (Reflective)

Ribbon end (Reflective encoder sensor)

I/F (User installable) RS-232C (Max. 115.2Kbps)

Centronics (SPP)

USB 2.0 (Support Full Speed)

LAN 10/100Base

Barcode Linear

(Same as B-SA4 series)

UPC-A, UPC-E, EAN8/13,

UPC-A add on 2&5,

EAN-8/13 add on 2&5,

Code39, Code93,

Code128, EAN128,

NW7, MSI,

Industrial 2 of 5,

ITF, Postnet,

RM4SCC, KIX-code,

Plessey, RSS14

Printer Language TPCL (Refer to External Equipment I/F manual)

2D Barcode

(Same as B-SV4 series)

Data Matrix, PDF417

Maxicode, QR code

Micro PDF417

1-5

1. OUTLINE

EO18-33025

(Revision Date: Mar. 27, 2009)

1.3 Basic Specifications

Printer characteristics

Media characteristics

Ribbon characteristics

Operating characteristics

Fonts

LED

Key

Switch

Bitmap: Alpha-numeric 20 types + Kanji 4 types

Outline: 2 types

Writable characters, Optional TTF

One LED w/ 3 colors (w/ silk screen print of “STATUS”)

Feed key (w/ silk screen print of “ FEED”)

Power S/W

Label width

Label length

1” (25.4 mm) to 4.41” (112 mm)

203 dpi: 0.6” (15 mm) to 39” (999 mm)

300 dpi: 0.6” (15mm) to 39” (999 mm)

Label length (Strip mode)

Label length (Cutter mode)

Roll diameter

Core diameter

Media thickness

Media types

Outside diameter

Standard length

Ribbon width

25.4~152.4 mm (1”~6”)

25.4~999 mm (1”~39”)

Max. 5” (127 mm)

1” (25.4 mm) to 1.5” (38 mm)

0.0024” (0.06 mm) to 0.0075” (0.19 mm)

Roll-fed, Fanfold, Die-cut,

Continuous, Tag stock, Receipt

----------

----------

----------

----------

Max. 40 mm

110 m

1.33” (33.8 mm) to 4.30” (110 mm)

0.5” (12.7 mm) ID core

Operating temperature

41 degF (5 degC) to 104 degF (40 degC)

Storage temperature -40 degF (-40 degC) to 140 degF (60 degC)

Operating humidity 25 to 85 % (Non-condensing R.H)

Storage humidity 10 to 90 % (Non-condensing R.H)

AC Adapter: 100-240 VAC, 50/60 Hz

± 10%

Electrical

Power consumption

G Type (203dpi) During standby: 100mA (2.4W)

During a print job: 3A (72W)

T Type (300dpi) During standby: 100mA (2.4W)

During a print job: 2.5A (60W)

Rush Current

110V input:

220V inpt:

≤45A

≤90A

Agency approvals

Environmental complaint

FCC Class B

C-Tick

CE

TUV

UL, cUL

CCC

VCCI Class B (Japanese model), PSE (AC adapter, Japanese model)

RoHS

WEEE

1-6

1. OUTLINE

Physical characteristics

Width

Height

Depth

Weight

Related products Options

Accessories

7.8” (198 mm)

6.7” (169.5 mm)

10.2” (258 mm)

2.5Kg or less

7.8” (198 mm)

6.8” (173 mm)

10.2” (258 mm)

2.5Kg or less

Full cutter module (B-EV204-F-QM-R)

Partial cutter module (B-EV204-P-QM-R)

Strip module (B-EV904-H-QM-R)

External Media Holder (B-EV904-PH-QM-R)

AC Adapter Cover Kit (B-EV904-AC-QM-R)

Start–up CDROM

Power Adapter

Supply Loading Instruction

Safety Precautions

EO18-33025

1.3 Basic Specifications

1-7

1. OUTLINE

EO18-33025

1.4 Key and LED

1.4 Key and LED

FEED Button

STATUS Lamp

The [FEED] button operates as FEED button or PAUSE button depending on the printer statuses.

As the FEED button

As the PAUSE button

Pressing this button when the printer is in online state causes a media feed.

Pressing this button after removing a cause of an error returns the printer to online state.

Pressing this button during printing stops printing after completing the current label. The printer resumes printing when this button is pressed again.

The indicator lamp lights up or flashes in different colors depending on the printer statuses. The main indicator lamp statuses and the corresponding printer statuses are shown inside the top cover.

Color Status

Green Lights Stand-by

Green Flashes fast Communicating with a host.

Green/Red Flashes slowly

Red Lights up

Red

Red

Red

Flashes fast

Flashes at medium speed

Flashes slowly

Orange

None

Flashes at medium speed

Unlit

The print head temperature exceeded the upper limit.

A communication error occurred. (Only when the RS-232C is used.)

A paper jam occurred.

The media is ended.

An issue or feed was attempted with the top cover opened.

A paper jam occurred din the cutter unit. (Only when the cutter unit is fitted.)

The ribbon is ended.

The top cover is open.

1-8

1. OUTLINE

EO18-33025

1.5 Supply Specifications

1.5 Supply Specifications

1.5.1 Media Type

The table below shows the size and shape of the media that can be used on this printer.

Label

Black Mark

(on reverse side)

Tag paper

Black Mark

(on reverse side) g f d c

Issue mode

Item c

Width including backing paper d Media width e Media pitch f Media length

Label

Tag g Gap/black mark length h Black mark width

Thickness

Max. outer roll diameter

Roll direction

Inner core diameter

203 dpi

300 dpi

203 dpi

300 dpi

203 dpi

300 dpi e

Cut position

Feed Direction

Batch mode h d c

Strip mode g e

Unit: mm (inch)

Cut mode

10 to 999

(0.39 to 39.3)

10 to 457.2

(0.39 to 18.0)

10 to 999

(0.39 to 39.3)

10 to 457.2

(0.39 to 18.0)

8 to 997

(0.31 to 39.25)

8 to 455.2

(0.31 to 17.9)

25.4 to 112 (1.0 to 4.41)

22.4 to 109 (0.88 to 4.29)

25.4 to 152.4

(1.0 to 6)

25.4 to 152.4

(1.0 to 6)

-----

-----

23.4 to 150.4

(0.92 to 5.92)

23.4 to 150.4

(0.92 to 5.92)

2.0 to 10.0 (0.08 to 0.39)

25.4 to 999

(1.0 to 39.3)

25.4 to 457.2

(1.0 to 18.0)

25.4 to 999

(1.0 to 39.3)

25.4 to 457.2

(1.0 to 18.0)

19.4 to 993

(1.0 to 39.1)

19.4 to 451.2

(1.0 to 17.76)

6.0 to 10.0

(0.24 to 0.39)

Min. 8.0 (0.31)

0.06 to 0.19 (0.0024 to 0.0075)

Ø127 (5)

Ø214 (8.42): When the optional External Media Roll Hanger is used.

Outside (standard), Inside (Refer to NOTE 3)

25.4 to 38.1, or 76.2 (1 to 1.5, or 3)

(See NOTE 2.)

1-9

1. OUTLINE

EO18-33025

1.5 Supply Specifications

NOTES:

1. To ensure print quality and print head life use only TOSHIBA TEC approved media.

2. When using a media roll of 76.2-mm (3”) inner core diameter, the 3”-Diameter Media Shaft included in the optional External Media Roll Hanger is required.

3. Precaution for use of labels

When labels are used for printing, please only use outside wound labels.

Use of an inside wound label causes a paper jam.

Outside wound Inside wound

Tag Paper Usable Usable

1.5.2 Detection Area of the Transmissive Sensor

The Transmissive sensor is fixed and positioned at 6.35 mm right of the center of the media path.

The Transmissive Sensor detects a gap between labels, as illustrated below.

Sensor position

Area to be detected.

Sensor position

Label

Print side

Gap

Min. 2 mm

(Min. 6 mm: cut mode)

Label

Min. 8 mm

Media feed direction

6.35mm

1.5.3 Detection Area of the Reflective Sensor

The figure below illustrates the relation between the head effective print width and media width.

(for GS14 Type)

(for TS14 Type)

Out of print range

Out of print range

2 mm

3 mm

Print head element

108.0 mm

±0.2mm

(Head Effective Print Range)

112.0 mm (Max. media width)

Print head element

106.0 mm

±0.2mm

(Head Effective Print Range)

112.0 mm (Max. media width)

2 mm

3 mm

Out of print range

Out of print range

1-10

1. OUTLINE

EO18-33025

1.5 Supply Specifications

The figure below shows the effective print area on the media.

Start line

1mm

1.5mm from the left edge of media

Guaranteed print area

1mm

1.5mm from the right edge of media

Media feed direction

NOTES:

Media width

(Backing paper width is not included.)

1. Be sure not to print on the 1.5-mm wide area from the media edges (shaded area in the above figure).

2. The centre of media should be positioned at the centre of the print head.

3. Print quality is not guaranteed within 3 mm from the print head stop position (including 1-mm slow-up.)

4. Average print (black) rate should be 15% or less. For bar code print area, the print rate should be 30% or less.

5. Line weight should be 3 to 12 dots.

1.5.4 Ribbon

Width

Length

Max. outside diameter

Inside diameter of core

Roll direction

33.8 mm to 110 mm

Depends on its thickness and outside diameter of core.

∅40 mm

12.7 mm

Outside

NOTES:

1. To ensure print quality and print head life use only TOSHIBA TEC specified ribbons.

2. Too much difference in width between media and ribbon may cause ribbon wrinkles. To avoid ribbon wrinkles use a ribbon for proper media width shown in the above table. Do not use a ribbon that is narrower than media.

3. When discarding ribbons, please follow the local rule.

1-11

2. ELECTRONICS SPECIFICATIONS

2. ELECTRONIC SPECIFICATIONS

2.1 Block Diagram

EO18-33025

2.1 Block Diagram

2-1

2. ELECTRONICS SPECIFICATIONS

2.2 Main PC Board Layout

JP7: Serial (RS-232C)

DC Jack

SW1: Power Switch

JP12: Print Head

G

S model: 203dpi

Ground Terminal

JP30: Print Head

T

S model: 300dpi

U5: Flash ROM

U25: Amplifier

(Reset Detect)

U22: DC/DC Converter

U23: DC/DC Converter

U19: Stepping Motor Driver

U18: Stepping Motor Driver

JP14: Stepping Motor

JP35: Cutter Module

JP28: Feed Key/Status LED

JP19: Strip Module

JP16: Cover Open Sensor

EO18-33025

2.2 Main PC Board Layout

U12: Serial Interface Controller

JP4: Parallel (Centronics)

JP9: USB

JP3: Ethernet

(10BASET/100BASETX)

U8: Ethernet Transceiver

U6: SDRAM

U2: 32bit RISC CPU

AT91SAM9260

JP2: SD Card Slot

U33: Regulator

U24: Regulator

JP24: Thermistior

(Stepping Motor)

JP20: Ribbon End Sensor

(B-EV4T model)

JP34: Feed Gap Sensor (Upper)

JP17: Black Mark Sensor

JP29: Feed Gap Sensor (Lower)

2-2

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

2.3 Description of the MAIN PC Board

32bit RISC CPU (U2):

Flash ROM (U5):

This PC board, the brain of the printer, is comprised of the following components.

Type: AT91SAM9260

The 32bit RISC CPU operates the following processing:

Controlling the interfaces

• Serial Interface (RS-232C)

• Parallel Interface (Centronics)

• Eternet (10BASET/100BASETX)

Controlling the Status LED

Detect the [Feed] key

Controlling the read/write operation on the memory

• Flash ROM

• SDRAM

• SD Card

Controlling the options

• Cutter Module

• Strip Module

Control and detect sensor statuses

• Ribbon Sensor

• Cover Open Sensor

• Feed Gap Sensor

• Black Mark Sensor

• Motor Temperature Thermistor

Controlling the Print Head

Type: MX29LV320CBTC-70G

Capacity: 32M bit

The programmed data of the boot program, main program, C/G, writable character are written into the flash ROM.

SDRAM (U6): Type: IS42S16400B-6TL

Capacity: 64M bit

It is used for drawing the print data and used as a work area.

2-3

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

DC/DC Converter (U22, 23): Type: TS34063

It generates the voltages (+5V, +3.3V) from the power supply voltage

(AC adapter).

+5V and +3.3V are used as the operating voltage for each circuit.

Eternet Transceiver (U8): Type: DM9161

This IC is used for controlling the Ethernet (10BASET/10BASETX).

Regulator (U24, U33): Type: TS68N28CX5, TS9007DCX

It generates the voltages (+1.8) from the DC/DC converter voltage

(+3.3V).

Stepping Motor Driver (U18, U19): Type: PBL3717

This IC is used for controlling the Stepping Motor.

Serial Interface Controller (U12): Type: SP3232ECY

This IC is used for controlling the Serial Interface (RS-232C).

Reset detect circuit (U25): Type: TS358

This IC is single supply dual operation amplifiers.

It detects the voltage depression from +24V and +3.3V and outputs the

Power Down signal to the CPU.

2-4

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

JP2 (SD Card Slot): Type: MS3B11-KAA-0

This connector is connected to the SD Card.

Pin

Signal

No.

Note: Recommended SD card specification.

CD/DAT3 1

• Supported DOS FAT file system.

• Approved SD card manufacturers: SanDisk, Transcend.

VDD 4

SD V 1.0, V 1.1: 128MByte, 256MByte, 512MByte, 1GByte

SD V 2.0 (SDHC): 4GByte Class 6

DAT0 7

DAT1 8

DAT2 9

GND 10

GND 11

CD 12

WP 13

JP3 (Ethernet): Type: RJ45 with 2LEDs (Yellow and Green)

This connector is used for the Ethernet (10BASET/100BASETX).

Signal

Pin

No.

Tx+ 1

Tx- 2

Rx+ 3

N/C 4

N/C 5

Rx- 6

N/C 7

N/C 8

Cathode of the Yelleo LED

9

+3.3V (Anode of the Yellow LED

Cathode of the Green LED

+3.3V (Anode of the Green LED

10

11

12

2-5

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

JP4 (Parallel Interfcae): This connector is used for the Parallel (Centronics) interface.

Pin

Pin SPP Mode Nibble Mode I/O Function

Signal

No.

A low on this line indicates that there

Strobe 1

Data0 2 are valid data at the host. When this

1 Strobe N/A I should be used to shift the data into

Data1 3

Data 0-7 N/A I the device.

Data Bus. Single-directional.

Data3 5

A low on this line indicates that there are valid data at the Device. When this

Data4 6

N/A O

Data5 7

Data6 8 should be used to shift the data into the host.

Data7 9

When in reverse direction, a high

Ack 10 command cycle. In forward direction, it

Busy 11 functions as PtrBusy.

Paper Out / End 12

12 Paper Out / End

Select 13

N/A O

When low, device acknowledges reverse request.

13 Select N/A O flag

No Defined 15

14 Ground N/A GND Ground

15 No N/A N/A

N/A GND Ground

GND 17

N/A N/A

No Defined 18

19-30 Ground N/A GND Ground

GND 19

Error / Fault

N/A

N/A

N/A

O

A low set by the device indicates that the reverse data is available

N/A GND Ground

GND 22

N/A N/A

GND 23

GND 24

GND 25

GND 26

GND 27

GND 28

GND 29

GND 30

No Defined

Error / Fault

31

32

GND 33

GND 34

GND 35

No Defined 36

JP7 (Serial Interface):

Signal

+5 V

Pin

No.

1

TXD 2

RXD 3

CTS 4

GND 5

RTS 6

N/C 7

RTS 8

N/C 9

Type: D-Sub 9pin

This connector is used for the Serial (RS-232C) interface.

+5V is output from the pin 1.

The TXD signal is a serial signal and output from the pin 2.

The RXD signal is a serial signal and input into the pin 3.

2-6

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

JP9 (USB): Type: Type B Connector

This connector is used for the USB interface.

Signal

Pin

No.

1 +5 V

D- 2

D+ 3

N/C 4

GND 5

JP12 (Print Head):

JP12-1

This connector is connected to the print head (for GS model, 203dpi).

The voltages and signals for controlling the print head are input/output into/from the connector.

Signal

Pin

No.

1 VH (+24V)

VH (+24V)

VH (+24V)

2

3

VH (+24V) 4

GND 5

GND 6

/STB2 7

NC 8

TM 9

TM 10

VDD (+5V) 11

GND 12

/STB1 13

GND 14

JP12-2

Signal

Pin

No.

CLK 1

GND 2

GND 3

GND 4

DI 5

/LAT 6

GND 7

GND 8

VH (+24V) 9

VH (+24V)

VH (+24V)

VH (+24V)

10

11

12

2-7

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

JP14 (Stepping Motor):

Signal

MB (PHASE1)

Pin

No.

1

MA (PHASE1)

MB (PHASE2)

2

3

MA (PHASE2) 4

JP16 (Cover Open Sensor):

This connector is connected to the Stepping Motor.

This connector is connected to the Cover Open Sensor.

Signal

Pin

No.

+3.3V 1

HEAD 2

GND 3

JP17 (Black Mark Sensor): This connector is connected to the Black Mark Sensor.

Signal

Pin

No.

N.C. 1

+3.3V 2

BM_E 3

BM_R 4

+3.3V 5

JP19 (Strip Module): This connector is connected to the Strip Module.

Signal

Pin

No.

+3.3V 1

PEEL_SW 2

PEEL_E 3

PEEL_R 4

GND 5

JP20 (Ribbon End Sensor): This connector is connected to the Ribbon End Sensor. (B-EV4T model only)

Signal

Pin

No.

+3.3V 1

RIB_END 2

GND 3

2-8

2. ELECTRONICS SPECIFICATIONS

EO18-33025

2.3 Description of the Main PC Board

JP24 (Stepping Motor Thermistior): This connector is connected to the Stepping Motor Thermistor.

MOTOR TEMP signal is temperature of the stepping motor.

Signal

Pin

No.

MOTOR TEMP 1

GND 2

JP28 (Feed Key/Status LED): This connector is connected to the Feed Key and Status LED.

Signal

Pin

No.

+3.3V 1

GREEN_LED 2

RED_LED 3

T_KEY 4

GND 5

JP29 (Feed Gap Sensor, Lower): This connector is connected to the Lower Feed Gap Sensor (Photo

Diode).

Signal

Pin

No.

+3.3V 1

GAP_E 2

Print Head (JP30): This connector is connected to the print head (for TS model, 300dpi).

JP30-1

The voltages and signals for controlling the print head are input/output into/from the connector.

Signal

VH (+24V)

VH (+24V)

Pin

No.

1

2

TM 3

TM 4

/STB2 5

GND 6

GND 7

JP30-2

Signal

Pin

No.

GND 1

GND 2

VDD (+5V) 3

/STB1 4

/LAT 5

CLK 6

DI 7

VH (+24V)

VH (+24V)

8

9

2-9

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.1 Replacing the Top Cover

3. REPLACING THE IMPORTANT PARTS

WARNING!

1. Turn off the power switch and disconnect the DC plug of the AC Adapter and the

RS-232C cable before replacing any parts.

2. Follow all manual instructions. Failure to do so could create safety hazards such as fire or electrocution.

CAUTION!

1. To protect the connector pins or component from static discharge, do not touch them with bear hand.

2. Use electrostatic free form and the original carton for transportation.

3. Keep your work environment static free to avoid damage to the printer.

4. Do not remove any connectors from the printer within 10 sec. after unplugging the power cord.

NOTES:

1. Manual instructions must be followed when installing option kits or adding cables to avoid system failures and to insure proper performance and operation.

2. Failure to follow manual instructions or any unauthorized modifications, substitution or change to this product will void the limited product warranty.

Lubrication

CAUTION!

1. Lubrication: During parts replacement

2. Kinds of oil: FLOIL G-488: 1kg can (part No.: 19454906001)

Any machine is generally in its best condition when delivered; therefore, it is necessary to try to keep this condition. Unexpected failure occurs due to lack of oil, debris, or dust. To keep its best condition, periodically clean the machine and apply proper kinds of oil to each part in which lubrication is needed. Although the frequency of lubrication varies according to how much the machine is used, at least it is necessary to lubricate before the machine becomes dry.

It is also necessary to wipe off excessive oil as it collects dirt.

NOTE: Before replacing the important parts, store the printer parameter data on a PC with the B-EV4 setting tool. Uploading the data from the PC to the printer after replacement restores the printer parameter setting to the status prior to replacement. Regarding the details of B-EV4 setting tool, refer to the B-EV4 Setting Tool Specification posted on the Barcode Knowledge Pot.

URL of Barcode Knowledge Pot

http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php

3-1

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.1 Replacing the Top Cover

3.1 Replacing the Top Cover

3.1.1 B-EV4T model

1. Press down the top cover release button to unlock the top cover, then fully open the top cover.

Top Cover

Top Cover

Release Button

2. Use the Phillips screwdriver to remove the 6 screws from the top inner cover.

Top Cover

T-3x6 Screw

Top Inner Cover

3. Disconnect the connector from the feed button PC board.

Feed Button PC Board

Connector

3-2

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.1 Replacing the Top Cover

4. Remove the top cover.

5. Replace the top cover with a new one, then reassemble in the reverse order of removal.

Top Cover

3.1.2 B-EV4D model

1. Press down the top cover release button to unlock the top cover, then fully open the top cover.

Top Cover

Top Cover

Release Button

2. Use the Phillips screwdriver to remove the 6 screws from the top inner cover.

Top Inner Cover

Top Cover

T-3x10 Screw

3-3

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.2 Replacing the Lower Cover

3. Release the media view window hooks which hold the top cover together with the top inner cover.

Top Inner Cover

Media View Window

Top Cover

Hook

4. Upward move the top cover release levers, and then release the top cover from the top inner cover.

Top Inner Cover

Top Cover Release Lever

Top Cover

3-4

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.2 Replacing the Lower Cover

5. Disconnect the connector from the feed button PC board.

Feed Button PC Board

Connector

6. Remove the top cover.

7. Replace the top cover with a new one, then reassemble in the reverse order of removal.

3-5

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.2 Replacing the Lower Cover

3.2 Replacing the Lower Cover

1. Turn the printer upside down and use the Phillips screwdriver to remove the 6 screws.

2. Remove the lower cover.

Lower Cover

T-3x12 Screw

3. Replace the lower cover with a new one, then reassemble in the reverse order of removal.

3-6

3. REPLACING THE IMPORTANT PARTS

3.3 Replacing the Main PC Board

1. Refer to section 3.2 to remove the lower cover.

2. Remove the screw from the main PC board.

3. Disconnect all connectors from the main PC board.

EO18-33025

(Revision Date: Mar. 27, 2009)

3.3 Replacing the Main PC Board

Main PC Board

T-3x6 Screw

4. Use the Phillips screwdriver to remove the 2 screws and use the socket wrench to remove the 2 bolts.

P-2x7 Screw

Bolt

5. Detach the interface plate and the black mylar from the main PC board.

Main PC Board Black Mylar

Interface Plate

3-7

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.3 Replacing the Main PC Board

6. Replace the main PC board with a new one, then reassemble in the reverse order of removal.

7. After replacement, perform the following operations.

● Perform a media sensor calibration with the button of the printer or B-EV4 Setting

Tool.

Regarding the media sensor calibration, refer to the Owner’s Manual or the B-EV4

Setting Tool Specification posted on the Barcode Knowledge Pot.

URL of Barcode Knowledge Pot: http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php

● Perform a printer parameter setting with the B-EV4 Setting Tool.

● Perform an interface setting (RS-232C, Eternet) with the B-EV4 Setting Tool.

NOTE: It is possible to save/upload the printer parameter and interface setting into/from the PC with the B-EV4 Setting Tool.

8. Also, make sure the printer performs correctly for the following points.

• The sensor adjustment is performed correctly.

• Printing is performed correctly during the diagnostic test print.

• When the PC connected to the printer sends sample data to the printer, printing is performed correctly.

NOTE: Firmware download onto the Main PC board

Perform a firmware download onto the Main PC board if necessary (in the case of alteration/addition to the specification).

Regarding the download procedure, refer to Firmware Down Loading Procedure which is posted on the Barcode Knowledge Pot. The firmware program to be downloaded is also available from this website.

3-8

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.4 Replacing the Platen Ass’y

3.4 Replacing the Platen Ass’y

1. Refer to section 3.1 to open the top cover.

2. Release the platen holder tabs from the lower inner cover and vertically raise them.

3. Remove the platen ass’y.

Platen Holder Tab

Platen Ass’y

4. Replace the platen ass’y with a new one, then reassemble in the reverse order of removal.

5. After replacing, perform a diagnostic test print or print a sample label to make sure the printer performs correctly for the following points.

• The label is issued correctly.

• No noise is generated during the print operation.

• None of blurred print, smudge, etc. is generated.

3-9

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.5 Replacing the Print Head Ass’y

3.5 Replacing the Print Head Ass’y

CAUTION!

1. NEVER touch the element when handling the Print Head.

2. NEVER touch the connector pins to avoid a breakdown of the Print Head by static

electricity.

3.5.1 B-EV4T model

1. Refer to section 3.1 to open the top cover.

2. Open the ribbon access cover.

Ribbon Access Cover

3. Remove the two screws which secure the print head ass’y.

Screw

Screw

Print Head Ass’y

3-10

3. REPLACING THE IMPORTANT PARTS

4. Remove the connector from the print head ass’y.

5. Remove the print head ass’y.

EO18-33025

(Revision Date: Mar. 27, 2009)

3.5 Replacing the Print Head Ass’y

Connector

Print Head Ass’y

6. Replace the print head ass’y with a new one, then reassemble in the reverse order of removal.

[ Print head element side ] [ Print head bracket side ]

Bracket

Spring Plate

NOTE: Do not disassemble the print head ass'y which contains the bracket and the spring plate.

7. After replacing, perform a diagnostic test print or print a sample label to make sure the printer performs correctly for the following points.

• Printing is performed correctly.

• None of dot missing is generated.

• None of blurred print, stain, chipped bar code or characters, wrinkle, smudge, uneven print, etc. is generated.

• Reading the bar code is possible.

3-11

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.5 Replacing the Print Head Ass’y

3.5.2 B-EV4D model

1. Refer to section 3.1 to open the top cover.

2. The print head block is secured to the top inner cover with the latches.

Push both sides of the bracket and pull the print head block.

Bracket

Print Head Block

Top Inner Cover

Latch

3-12

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.5 Replacing the Print Head Ass’y

3. Remove the two pins which secure the print head ass’y.

Pin

Print Head Ass’y

Pin

4. Remove the connector from the print head ass’y.

5. Remove the print head ass’y.

Print Head Ass’y

Connector

NOTE: Do not bend or damage the spring plates when removing and reassembling the print head ass’y.

Spring Plate

Print Head Ass’y

3-13

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.5 Replacing the Print Head Ass’y

6. Replace the print head ass’y with a new one, then reassemble in the reverse order of removal.

[ Print head element side ] [ Print head bracket side ]

Head

Element

Bracket

Spring Plate

Be careful of the following points when reassembling the print head ass’y. Hook both openings on the bracket to the bosses. It is easy to assemble the bracket by hooking one opening at a time. Also, do not touch or scratch the print head element.

Bracket

Boss Bracket

NOTE: Do not disassemble the print head ass'y which contains the bracket and the spring plate.

7. After replacing, perform a diagnostic test print or print a sample label to make sure the printer performs correctly for the following points.

• Printing is performed correctly.

• None of dot missing is generated.

• None of blurred print, stain, chipped bar code or characters, wrinkle, smudge, uneven print, etc. is generated.

• Reading the bar code is possible.

3-14

3. REPLACING THE IMPORTANT PARTS

3.6 Replacing the Stepping Motor

1. Refer to section 3.2 to remove the lower cover.

2. Disconnect the stepping motor connector from the main board.

3. Use the Phillips screwdriver to remove the 2 screws.

EO18-33025

(Revision Date: Mar. 27, 2009)

3.6 Replacing the Stepping Motor

Stepping Motor

Stepping Motor

Connector (JP14)

SM-3x10 Screw

4. Remove the stepping motor. The plastic parts for mounting the stepping motor and thermistor appear.

Thermistor

300 DPI model motor mounting location

203 DPI model motor mounting location

3-15

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.6 Replacing the Stepping Motor

5. Replace the stepping motor with a new one, then reassemble in the reverse order of removal. Be sure to apply FLOIL to the gear when reassembling.

LUBRICATION

Gear: FLOIL

NOTE:

Make sure that the stepping motor is mounted in the correct position and the thermal conductive grease is applied to the thermistor to keep good contact with the stepping motor case.

6. After replacing, perform a diagnostic test print or print a sample label to make sure the printer performs correctly for the following points.

• Printing is performed correctly.

• No noise is generated during the print operation.

3-16

3. REPLACING THE IMPORTANT PARTS

3.7 Replacing the Gear Cover

1. Refer to section 3.2 to remove the lower cover.

2. Use the Phillips screwdriver to remove the 4 screws.

3. Remove the gear cover.

4. Remove the each gear.

EO18-33025

(Revision Date: Mar. 27, 2009)

3.7 Replacing the Gear Cover

Gear Cover

SM-3x6 Screw

NOTE: Between 200 dpi printer and 300 dpi printer, the number of gears and the position of the motor pulley differ. Be careful of the orientation of the gear when replacing.

300dpi model

Motor Pulley

LUBRICATION

Gear: FLOIL

200dpi model

Motor Pulley

LUBRICATION

Gear: FLOIL

3-17

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.7 Replacing the Gear Cover

5. Replace the gear cover and the each gears with a new one, then reassemble in the reverse order of removal. Be sure to apply FLOIL to the gear when reassembling.

3-18

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.8 Replacing the Feed Button PC Board

3.8 Replacing the Feed Button PC Board

1. Refer to section 3.1 to remove the top cover.

2. Remove the screws which fix the feed button PC board and the mylar sheet to the mechanism.

T-3x6 Screw

B-EV4D model

B-EV4T model

Feed Button PC Board

Mylar Sheet

Top Cover

Mylar Sheet

3. Replace the feed button PC board with a new one, then reassemble in the reverse order of removal.

4. After replacing, make sure the printer performs correctly for the following points.

• When the printer is turned on and then the top cover is opened, the status lamp gets unlit.

• Next, when the top cover is closed, the status lamp lights up in green.

• When the [FEED] button is pressed during the unloading of a media, the status lamp flashes in red.

3-19

3. REPLACING THE IMPORTANT PARTS

3.9 Replacing the Cover Open Sensor

1. Refer to section 3.1 to remove the top cover.

2. Remove the sensor connector from the main PC board.

EO18-33025

(Revision Date: Mar. 27, 2009)

3.9 Replacing the Cover Open Sensor

Main PC Board

Sensor Connector (JP16)

3. Use the Phillips screwdriver to remove the screw from the cover open sensor.

T-2x4 Screw

Cover Open Sensor

4. Replace the cover open sensor with a new one, then reassemble in the reverse order of removal.

5. After replacing, make sure the printer performs correctly for the following points.

• When the printer is turned on and then the top cover is opened, the status lamp gets unlit.

• Next, when the top cover is closed, the status lamp lights up in green.

3-20

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.10 Replacing the Ribbon Sensor (B-SV4T model only)

3.10 Replacing the Ribbon Sensor (B-SV4T model only)

1. Refer to section 3.1 to remove the top cover.

2. Remove the sensor connector from the main PC board.

Main PC Board

Sensor Connector (JP20)

3. Use the Phillips screwdriver to remove the screw from the ribbon sensor.

T-2x4 Screw

Ribbon Sensor

4. Replace the ribbon sensor with a new one, then reassemble in the reverse order of removal.

5. After replacing, make sure the printer performs correctly for the following points.

• Printing is performed correctly and the ribbon is not slack or wrinkled.

• When the ribbon is unloaded and the thermal transfer printing is performed, an error occurs. (The ribbon sensor detects the status correctly.)

3-21

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.11 Replacing the Black Mark Sensor

3.11 Replacing the Black Mark Sensor

1. Refer to section 3.1 to remove the top cover.

2. Remove the sensor connector from the main PC board.

3. Use the Phillips screwdriver to remove the 2 screws from the mylar sheet.

4. Remove the mylar sheet.

Sensor Connector (JP17)

Main PC Board

Mylar Sheet

FLT-3x6 Screw

5. Use the Phillips screwdriver to remove the screw from the sensor plate.

6. Remove the sensor plate.

T-1.5x4 Screw

7. Remove the black mark sensor.

Sensor Plate

Black Mark Sensor

3-22

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.11 Replacing the Black Mark Sensor

8. Replace the black mark sensor with a new one, then reassemble in the reverse order of removal.

9. After replacing, perform a black mark sensor calibration with the button of the printer or the B-EV4 Setting Tool. Failure to do this may cause a sensor error.

Regarding the calibration with the button of the printer, refer to the Owner’s Manual.

Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool

Specification posted on the Barcode Knowledge Pot.

URL of Barcode Knowledge Pot

http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php

10. Also, make sure the black mark sensor performs correctly for the following points.

• When the PC connected to the printer sends sample data to the printer, printing is performed correctly. (Specify the black mark sensor as the media sensor.)

• When the [FEED] button is pressed during the unloading of a media, the status lamp flashes in red.

3-23

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.12 Replacing the Feed Gap Sensor (Lower)

3.12 Replacing the Feed Gap Sensor (Lower)

1. Refer to section 3.1 to remove the top cover.

2. Use the Phillips screwdriver to remove the 2 screws from the mylar sheet.

3. Remove the mylar sheet.

Mylar Sheet

FLT-3x6 Screw

4. Remove the sensor connector from the main PC board.

5. Use the Phillips screwdriver to remove the screw from the sensor plate.

6. Remove the sensor plate.

7. Remove the feed gap sensor (lower).

Main PC

Board

T-1.5x4 Screw

Sensor Connector

(JP29)

Sensor plate

Feed Gap Sensor (lower)

8. Replace the feed gap sensor (lower) with a new one, then reassemble in the reverse order of removal.

3-24

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.12 Replacing the Feed Gap Sensor (Lower)

9. After replacing, perform a feed gap sensor (lower) calibration with the button of the printer or the B-EV4 Setting Tool. Failure to do this may cause a sensor error.

Regarding the calibration with the button of the printer, refer to the Owner’s Manual.

Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool

Specification posted on the Barcode Knowledge Pot.

URL of Barcode Knowledge Pot

http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php

10. Also, make sure the feed gap sensor performs correctly for the following points.

• When the PC connected to the printer sends sample data to the printer, printing is performed correctly. (Specify the feed gap sensor as the media sensor.)

• When the [FEED] button is pressed during the unloading of a media, the status lamp flashes in red.

3-25

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.13 Replacing the Feed Gap Sensor (Upper)

3.13 Replacing the Feed Gap Sensor (Upper)

1. Refer to section 3.1 to remove the top cover.

2. Refer to section 3.2 to remove the lower cover.

3. Remove the sensor connector from the main PC board.

Main PC Board

Sensor Connector

(JP34)

4. Use the Phillips screwdriver to remove the screw from the sensor plate.

5. Remove the sensor plate.

T-1.5x4 Screw

6. Remove the feed gap sensor (upper).

Sensor Plate

Feed Gap Sensor (Upper)

3-26

3. REPLACING THE IMPORTANT PARTS

EO18-33025

(Revision Date: Mar. 27, 2009)

3.13 Replacing the Feed Gap Sensor (Upper)

7. Replace feed gap sensor (upper) with a new one, then reassemble in the reverse order of removal.

8. After replacing, perform a feed gap sensor (upper) calibration with the button of the printer or the B-EV4 Setting Tool. Failure to do this may cause a sensor error.

Regarding the calibration with the button of the printer, refer to the Owner’s Manual.

Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool

Specification posted on the Barcode Knowledge Pot.

URL of Barcode Knowledge Pot

http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php

9. Also, make sure the feed gap sensor performs correctly for the following points.

• When the PC connected to the printer sends sample data to the printer, printing is performed correctly. (Specify the feed gap sensor as the media sensor.)

• When the [FEED] button is pressed during the unloading of a media, the status lamp flashes in red.

3-27

4. TROUBLESHOOTING

EO18-33025

4.1 LED Status

4. TROUBLESHOOTING

The following guide lists the most common problems that might be encountered when operating this bar code printer. If the printer still does not function after all suggested solutions have been invoked, please contact the Customer Service Department of your purchased reseller or distributor for assistance.

4.1 LED Status

This section lists the common problems that according to the LED status and other problems you may encounter when operating the printer. Also, it provides solutions.

LED Status / Color Printer Status Possible Cause Recovery Procedure

Solid Green ON

Green with blinking Pause

Red with blinking Error

* Turn on the power switch.

* Check if the green LED is lit on power supply. If it is not lit on, power supply is broken.

* Check both power connections from the power cord to the power supply and from the power supply to the printer power jack if they are connected securely.

* No action necessary. The printer is ready to use

The printer is paused * Press the FEED button to resume for printing.

The out of label or Out of label or ribbon ribbon or the printer setting is not correct

* Load a roll of label and follow the instructions in loading the media then press the FEED button to resume for printing.

* Load a roll of ribbon and follow the instructions in loading the ribbon then press the FEED button to resume for printing.

4-1

4. TROUBLESHOOTING

EO18-33025

4.2 Print Quality

4.2 Print Quality

Problem

Not Printing

Possible Cause

Check if interface cable is well connected to the interface connector.

Recovery Procedure

Re-connect cable to interface.

The serial port cable pin configuration is not pin to pin connected.

Please replace the cable with pin to pin connected.

The serial port setting is not consistent Please reset the serial port setting. between host and printer.

The port specified in the Windows driver is not correct.

The Ethernet IP, subnet mask, gateway is not configured properly.

Select the correct printer port in the driver.

Configure the IP, subnet mask and gateway.

No print on the label

Paper Jam

Continuous feeding labels

Label or ribbon loaded not correctly.

Ribbon run out.

The printer setting may go wrong.

Follow the instructions in loading the media or loading the ribbon.

Loading the ribbon.

Please do the initialization and gap/black mark calibration.

Calibrate the gap/black mark sensor. Gap/black mark sensor sensitivity is not set properly (sensor sensitivity is not enough)

Make sure label size is set properly. Set label size exactly as installed paper in the labeling software or program.

Labels may be stuck inside the printer mechanism near the sensor area.

Remove the stuck label.

Poor Print Quality Top cover is not closed properly.

Close the top cover completely and make sure the right side and left side levers are latched properly

Check if supply is loaded correctly. Reload the supply.

Ribbon and media are incompatible. Change the ribbon or label combination.

Check if dust or adhesives are accumulated on the print head.

Clean the print head.

Check if print density is set properly. Adjust the print density and print speed.

Check print head test pattern if head element is damaged.

Run printer self-test and check the print head test pattern if there is dot missing in the pattern.

4-2

5. MAINTENANCE

EO18-33025

5. MAINTENANCE

5. MAINTENANCE

WARNING!

DO NOT USE a spray cleaner containing flammable gas for cleaning this product, as this may cause a fire.

This section presents the clean tools and methods to maintain your printer.

1. Please use one of following material to clean the printer.

• Cotton swab (

Head cleaner pen )

• Lint-free cloth

• Vacuum / Blower brush

• 100% ethanol

2. The cleaning process is described as following

Printer Part Method Interval

1. Always turn off the printer before cleaning the print head.

2. Allow the print head to cool for a minimum of one minute.

3. Use a cotton swab (Head cleaner pen) and 100% ethanol to clean the print head surface.

Clean the print head when changing a new label roll.

Print Head

Platen Roller

Tear Bar/Peel Bar

Exterior

Interior

1. Turn the power off.

2. Rotate the platen roller and wipe it thoroughly with 100% ethanol and a cotton swab, or lint-free cloth.

Clean the platen roller when changing a new label roll.

Use the lint-free cloth with 100% ethanol to wipe it.

As needed

Wipe it with water-dampened cloth

Monthly

As needed

Brush or vacuum As needed

5-1

5. MAINTENANCE

EO18-33025

5. MAINTENANCE

Notes:

1. Do not touch printer head by hand. If you touch it careless, please use ethanol to clean it.

2. Please use 100% Ethenol. DO NOT use medical alcohol, which may damage the printer head.

3. Regularly clean the print head and supply sensors once change a new ribbon to keep printer performance and extend printer life.

4. Continuous printing will cause printer motor overheat. Printer will stop printing automatically about

10~15 minutes until motor is cooling down. Please don't turn off power when printer pauses or the data transfered to printer buffer will be lost.

5. The maximum printing ratio per dot line is 15% for this printer. To print the full web black line, the maximum black line height is limited to 40 dots, which is 5mm for 203 DPI resolution printer and 3.3mm for 300 DPI resolution printer.

5-2

6. SYSTEM MODE

EO18-33025

(Revision Date: Mar. 27, 2009)

6.1 FIRMWARE DOWNLOAD

6. SYSTEM MODE

When the [FEED] button is held and the B-EV4 series is turned on, the printer is ready to start the system mode. As the STATUS lamp turns in the following order every 1.5 seconds, release the

[FEED] button while the STATUS lamp indicates your desired mode to go into it.

Note: To go into the firmware download mode, release the [FEED] button and then immediately press it again.

(1) Lights in green then blinks in green: System Mode Start

(2) Blinks in red: Firmware Download Mode

(3) Blinks in orange: Abort of Label Format Auto Call

Status LED

[FEED] Key

(4) Lights in orange: Parameter Clear

(5) Lights in red: Sensor Adjustment

(6) Lights in green: Diagnostic Test Print/DUMP Mode

6.1 FIRMWARE DOWNLOAD

CAUTION: Do not turn off the PC and the printer while the firmware downloading is being performed.

For the firmware version V1.0D and greater, it is possible to perform an auto download with the SD card.

For the download procedure and recommended SD card, refer to the Firmware Downloading Procedure and the Recommended SD Card List which are posted on the Barcode Knowledge Pot.

(URL: http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php)

SD Card Slot

Cover

SD Card Slot SD Card Slot

SD Card

For the firmware version V1.0C or less, follow the procedures below.

1. Copy the firmware file onto the drive C of the PC.

2. Connect the PC and the printer via the parallel interface.

3. Hold the [FEED] button and turn on the printer to go into the system mode.

4. While the STATUS lamp blinks in red, release the [FEED] button and then immediately press it again to go into the download mode.

5. Place the PC into MS DOS Prompt mode, and then type in the following command to copy the firmware file, which was copied onto the drive C, onto the parallel port.

C: >COPY xxxxxx.xxx /B LPT1

Firmware File Name

6. The STATUS lamp lights in green and then blinks in orange and red every one second.

When the firmware downloading is successfully completed, the printer resets automatically. Now the firmware downloading is terminated.

6-1

6. SYSTEM MODE

EO18-33025

(Revision Date: Mar. 27, 2009)

6.2 ABORT OF LABEL FORMAT AUTO CALL

6.2 ABORT OF LABEL FORMAT AUTO CALL

When the STATUS lamp blinks in orange during the system mode, releasing the [FEED] button aborts a label format auto call.

6.3 PARAMETER CLEAR

When the STATUS lamp lights in orange during the system mode, releasing the [FEED] button performs a Parameter Clear.

TONE ADJUST

FEED ADJUST

CUT POSITION ADJUST

BACKFEED ADJUST

Character Code

Zero Font

+00

+0.0mm

+0.0mm

+0.0mm

PC-850

0 (without slash)

Baud Rate

Data Length

9600 bps

8 bits

Stop Bit 1 bit

Parity None

Flow Control Code

Control Code

[FEED] Key Function

Euro Font Code

XON/XOFF + READY / BUSY (DTR) method

Auto

FEED

B0H

X axis Fine Adjustment

Sensor Selection

0mm

Feed Gap Sensor

Print Speed 203dpi model: 5inch/sec.

300dpi model: 3inch/sec.

192.168.010.020 IP Address

Subnet Mask 255.255.255.000

Gateway 000.000.000.000

DHCP Disable

DHCP Client ID FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF

Socket COMM.

Socket COMM. Port

Enabled

08000

6-2

6. SYSTEM MODE

EO18-33025

(Revision Date: Mar. 27, 2009)

6.4 SENSOR ADJUSTMENT

6.4 SENSOR ADJUSTMENT

Adjust the sensor to the proper position and set the label or tag paper.

When the STATUS lamp lights in red during the system mode, releasing the [FEED] button performs an auto sensor adjustment and measurement of the label length.

For the details of the sensor adjustment, refer to the Owner’s Manual.

6.5 DIAGNOSTIC TEST PRINT/DUMP MODE

When the STATUS lamp lights in green during the system mode, releasing the [FEED] button makes a

Diagnostic Test Print and the printer goes into the dump mode.

Test Print Sample

PRINTER INFO.

PROGRAM VERSION

TONE ADJUST

FEED ADJUST

CUT POSITION ADJUST

BACKFEED ADJUST

PARAMETER

X-COORDINATE ADJUST

SENSOR SELECTION

SENSOR ADJ. VALUE

PRINT SPEED

FLASH ROM

V1.0C 0A9D

+00

+0.0mm

+0.0mm

+0.0mm

[ PC-850 ] [ 0 ]

[ 9600 ] [ 8 ] [ 1 ] [ NONE ] [ 2 ]

[ ON ] [ AUTO ] [ FEED ] [ B0 ]

+0.0mm

TRANSMISSIVE

TRANSMISSIVE [19] REFLECTIVE [47]

5 IPS

4 MB

USER MEMORY

TTF AREA

EXT CHAR AREA

BASIC AREA

PC SAVE AREA

[ 704 KB][ 0 KB]

[ 0 KB][ 0 KB]

[ 0 KB][ 0 KB]

[ 0 KB][ 0 KB]

[ 704 KB][ 0 KB]

TOTAL FEED

TOTAL PRINT

TOTAL CUT

IP ADDRESS

0.0 km

0.0 km

0

192.168.10.20

SUBNET MASK 255.255.255.0

GATEWAY 0.0.0.0

MAC ADDRESS 00-1B-82-FF-0C-E8

DHCP Disabled

DHCP CLIENT ID FFFFFFFFFFFFFFFFFFFF

FFFFFFFFFFFF

SOCKET COMM.

SOCKET COMM. PORT

Enabled

8000

6-3

E

PRINTED IN JAPAN

EO18-33025

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Key Features

  • Compact size and lightweight design.
  • Supports a variety of media types.
  • Adjustable media guide.
  • Built-in cutter.
  • Easy-to-use control panel.
  • Variety of connectivity options.
  • High-quality printing.
  • Durable construction.
  • Low maintenance.
  • Energy-efficient.

Frequently Answers and Questions

What types of media does the B-EV4 support?
The B-EV4 supports a variety of media types, including fanfold paper, labels, and receipts.
How do I adjust the media guide?
The media guide can be adjusted by turning the adjustment dial located on the left side of the printer.
How do I replace the ribbon?
To replace the ribbon, open the ribbon access cover located on the front of the printer and follow the instructions in the user manual.
How do I clean the print head?
To clean the print head, use a cotton swab dipped in isopropyl alcohol and gently wipe the print head surface.
How do I troubleshoot printing problems?
If you are experiencing printing problems, refer to the troubleshooting section in the user manual.

Related manuals

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