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Assembly ® Operation o Customer Responsibilities =. ° Service and Adjustments o Storage ® Troubleshooting ® Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-3886 168126 2.15.99 TR PRINTED IN U.S.A. TRAINING * Read the Owners Manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. e Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction. » Keep the area of operation clear of all persons, particu- larly small children, and pets. PREPARATION | » Thoroughly inspect the area where the equipment is to be used and remove all foreign objects. » Disengage all clutches and shift into neutral before starting the engine (motor). s Do not operate the equipment without wearing ad- equate outer garments. Wear footwear that will im- prove footing on slippery surfaces. Handle fuel with care; it is highly flammable. Use an approved fuel container. Never add fuel to a running engine or hot engine. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. * Heplace gasoline cap securely and clean up spilled fuel before restarting. » Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors. * Never attempt to make any adjustments while the engine (motor) is running (except where specifically recommended by manufacturer). & & ® a OPERATION Do not put hands or feet near or under rotating parts. * Exercise extreme caution when operating on or Cross- ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. * Alter striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly in- spect the tiller for any damage, and repair the damage before restarting and operating the tiller. * Exercise caution to avoid slipping or falling. s if the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. * Stop the engine (motor) when leaving the operating position. * Take all possible precautions when leaving the ma- chine unattended. Disengage the tines, shift into neutral, and stop the engine. * Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors. * Do not run the engine indoors; exhaust fumes are dangerous. | * Never operate the tiller without proper guards, plates, or other safety protective devices in place. =. U L == © Safe Operation Practices for Walk-Behind Powered Rotary Tillers 4 * Keep children and pets away. * Do notoverload the machine capacity by attempting to till too deep at too fast a rate. * Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing. * Never allow bystanders near the unit. ° Use only attachments and accessories approved by the manufacturer of the tiller. * Never operate the tiller without good visibility or light. ° Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine. MAINTENANCE AND STORAGE * Keep machine, attachments, and accessories in safe working condition, - * Check shear pins, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition. * Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. * Always refer to the operators guide instructions for important details ¡f the tiller is to be stored for an extended period. - IMPORTANT - CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL. IMPORTANT: USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT. NOTE: Gives essential information that will aid you to better understand, incorporate, or execute a particular set of instructions. Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it can- not contact spark plug in order to pre- vent accidental starting when setting up, transporting, adjusting or making repairs. The engine exhaust from this product con- tains chemicals known to the State of Califor- nia to cause cancer, birth defects, or other reproductive harm. CONGRATULATIONS on your purchase of anewltilier. it ~~ PRODUCT SPECIFICATIONS has been designed, engineered and manufactured to give you the best possible dependability and performance. HORSEPOWER: 5.0 HP Should you experience any problems you cannot easily | remedy, please contact your nearest authorized service DISPLACEMENT: 12.57 cu. in. (206cc) center. We have competent, well-trained technicians and the proper toois to service or repair this unit. GASOLINE CAPACITY: 3 Quarts (2.81) Please read and retain this manual. The instructions will | Unleaded Regular - enable you to assemble and maintain your tiller properly. Always observe the “SAFETY RULES”. OIL(API-SF/SG/SH): SAE 30W (Above 32°F/0°C) (CAPACITY: 20 0z./0.6L) SAE 5W-30 (Below 32°F/0°C) MODEL NUMBER WEF500G SPARK PLUG: Champion SERIAL (GAP: .030"/0.76mm) RJ19LM NUMBER DATE OF PURCHASE | CUSTOMER RESPONSIBILITIES THE MODEL AND SERIAL NUMBERS WILL BE | FOUND ON THE MODEL PLATE ATTACHED TO Read and observe the safety rules. — THE RIGHT HAND ENGINE BRACKET. s Followa reguiarschedule in maintaining, caring forand | using your tiller. YOU SHOULD RECORD BOTH SERIAL NUMBER * Follow instructions under “Customer Responsibilities” AND DATE OF PURCHASE AND KEEP IN A SAFE | and “Storage” sections of this Owner's Manual PLACE FOR FUTURE REFERENCE. 9 anual. IMPORTANT: THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSH-COVERED OR GRASS COVERED LAND UNLESS THE ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL LAWS (IF AND: FA SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY THE IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). OTHER STATES MAY HAVE SIMILAR LAWS. FEDERAL LAWS APPLY ON FEDERAL LANDS. SEE YOUR AUTHORIZED SERVICE CENTER FOR SPARK ARRESTER. “ONTENTS SAFETY RULES .............emnemariena cnannannanenao. an.—— 2 MAINTENANCE SCHEDULE ...... | ceneenannennaneanea 1Í PRODUCT SPECIFICATIONS L…sevrerorrersenracnsacnennnenseeures 3 SERVICE & ADJUSTMENTS saavva sens 13-15 CUSTOMER RESPONSIBILITIES ..........e. noves 3, 11-13 STORAGE .........—.mmennanecoenecnevennrncoeeenmnea rare. comswunrnzuas 16 WARBANTY _erreanontanisussssussenmennmenentrannacenserannanmaannsanneuens 4 TROUBLESHOOTING ………esvessnesnanneneneennensrensenns 17 ASSEMBLY ........ Neenonaoueenonao eNeNN Cen enaaeemaanmnern roca 5-6 REPAIR PARTS-TFILLER .........—..—.... eneamnonanonnaners 18-23 OPERATION .........remecsarrienos RE eran aces 7-10 5. 6. LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. This warranty does not apply to the engine or components paris thereof. Please refer to the applicable manufacturer's warranty on these items, Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Frigidaire Home Products. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product, Exclusions: Excluded from this Warranty are belts, tines, tine adapters, normal wear, normal adjustments, standard hardware and normal maintenance. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Frigidaire Home Products in Canada contact: Outdoor Products Customer Service Dept. Frigidaire Home Products 250 Bobby Jones Expressway 7075 Ordan Drive Augusta, GA 30909 USA Mississauga, Ontario L5T 1K6 | giving the model number, serial number and date of purchase of your product and the name and address of the authorized 1 dealer from whom it was purchased. | THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN- i TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR QUR EXPRESSED WARRANTIES. Some areas [| do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights 1 which vary from locale to locale. | This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. | Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) Utility knife (1) Pair of pliers (1) Screwdriver (2) 1/2" wrenches FRONT LEFT RIGHT OPERATOR'S POSITION (See Fig. 1) When right or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles). OPERATOR'S POSITION FIGURE 1 — CONTENTS OF HARDWARE PACK | ДО Ш | . Naci (2) Hex Bolis 5/16-18 x 3/4 (2) Hex Bolts 5/16-18 x 1 (4) Washers 3/8 x 7/8 x 14 Ga. (2) Hex Bolts 5/16-18 x 1-1/4 (6) Hex Nuts 5/16-18 (6) Lock Washers 5/16 Fig. CARTON 8 INSTALL HANDLE (See Fig. 2 a. CAUTION: Be careful of exposed staples when handling or disposing of cartoning material, IMPORTANT: WHEN UNPACKING AND ASSEMBLING TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLE(S). e Cut cable ties securing handles. * The handle may be assembled in high or low position. Slowly lift handle assembly up and align handle holes with desired handle panel hole and slot. s Loosely assemble hardware as shown. Be sure the shorter (3/4" long) hex bolt is assembled in lower hole of handle. Repeat for opposite side. Tighten all hardware securely, Cut cable ties securing tiller to skid and remove tiller from skid. LOCK TILLER NUT WASHER HANDLE HANDLE PANEL ™ HEX BOLT 5/16-18X1" HEX BOLT 5/16-18X3/4" FLAT WASHER CABLE TILLER | HANDLES « INSTALL DEPTH STAKE ASSEMBLY (See Fig. 3) * Loosen nut “A”, « insert stake support between engine bracket halves with stake spring down. * Bolt stake support to engine brackets with hex bolts, lock washers and nuts. Tighten securely. Tighten nut “A” > Depth stake must move freely. If it does not, loosen support bolt. , ENGINE BRACKET < 7 HALVES NX DEPTH NUT “A” STAKE DEPTH STAKE SUPPORT AR STAKE SPRING HEX BOLTS, LOCK WASHERS, SUPPORT AND HEX NUTS BOLT FIG. 3 HANDLE HEIGHT * Handle height may be adjusted to better suit operator. (See “HANDLE HEIGHT” in the Service and Adjust- ments section of this manual). | TILLING WIDTH » Tilling width may be adjusted to better handle your tilling conditions (See “TINE ARRANGEMENT” in the Service and Adjustments section of this manual). TINE OPERATION * Check tine operation before first use. (See “TINE OPERATION CHECK” inthe Service and Adjustments section of this manual). KNOW YOUR TILLER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER. Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their meaning. STOP TILLING FORWARD NEUTRAL REVERSE CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OR WARNING — ON OFF FORWARD TiNE CONTROL » CHOKE CONTROL THROTTLE CONTROL DEPTH STAKE , TINE SHIELD 7 TINES RECOIL STARTER HANDLE FIG. 4 MEETS ANSI SAFETY REQUIREMENTS Our tillers conform to the safety standards of the American National Standards Institute, FORWARD TINE CONTROL - Engages tines in forward DEPTH STAKE - Controls foward speed and the depth at direction. | which the tiller will dig. THROTTLE CONTROL - Controls engine speed. RECOIL STARTER HANDLE - Used to start the engine. CHOKE CONTROL - Used when starting a cold engine. standard safely glasses. The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety mask over spectacles or HOW TO USE YOUR TILLER Know how to operate all controls before adding fuel and oil or attempting to start engine. STOPPING (See Fig. 5) TINES s Release tine control to stop movement. ENGINE o Move throttle control to “STOP” position. » Never use choke to stop engine. FORWARD TINE FORWARD TINE CONTROL CONTROL iN "ON IN “OFF” (UP) POSITION (DOWN) POSITION = == = т mai dtr reer E — ттт A A === ттт он he SSI THROTTLE CONTROL CHOKE CONTROLS FIG. 5 TINE OPERATION (See Fig. 5) э Squeeze tine control to handie. TILLING The speed and depth of tilling is regulated by the position of the depth stake and wheel height. The depth stake should always be below the wheels for digging. It serves as a brake to slow the tillers forward motion to enable the tines to penetrate the ground. Aiso, the more the depth stake is lowered into the ground the deeper the tines will dig. DEPTH STAKE (See Fig. 6) Adjust depth stake by removing the hairpin clip and clevis pin. Change depth stake to desired position. Replace the clevis pin and hairpin clip. es Fornormalitiliing, set depth stake at the second or third hole from the top. WHEELS (See Fig. 6) Adjust wheels by removing the hairpin clip and clevis pin. Change wheel position. Replace the hairpin clip and clevis pin. » Fornormaltilling, set wheels at the second or third hole from the top. HAIRPIN CLIP AND CLEVIS PIN DEPTH SPRING HAIRPIN CLIP AND CLEVIS PIN FIG. 6 TRANSPORTING YOUR TILLER CAUTION: Before lifting or transport- ing, allow tiller engine and muffler to à cool. Disconnect spark plug wire. Drain ¥ gasoline from fuel tank. AROUND THE YARD * Tip depth stake forward until it is held by the stake spring. е Push tiller handles down, raising tines off the ground. е Push or pull tiller to desired location. AROUND TOWN e Disconnect spark plug wire. « Drain fuel tank. * Transport in upright position to prevent oil leakage. BEFORE STARTING ENGINE IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING Oil. OR FUEL. USE CLEAN OIL AND FUEL AND STORE IN APPROVED, CLEAN, COVERED CONTAINERS. USE CLEAN FiLL FUNNELS. FILL ENGINE WITH OIL (See Fig. 7) э With engine level, remove engine oil filler plug. » Fill engine with oii to point of overflowing. For approxi- mate capacity see “PRODUCT SPECIFICATIONS" on page 3 of this manual. » Tilt tiller back on its wheels and then re-level. о With engine level, refiil to point of overfiowing if neces- sary. Replace oil filler plug. e For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual). e Tochange engine oil, see the Customer Responsibili- ties section of this manual. —— E OIL . OL LEVEL | | - = OIL FILLER | PLUG FIG. 7 ADD GASOLINE e Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life.) IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F (0°C), USE FRESH, CLEAN, WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcoho! biended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gastank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage section of this manual for additional information. Never use engine or carburetor cleaner products inthe fueltank or permanent damage may occur. CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to à allow for fuel expansion. If gasoline is accidentally spilled, move machine away from area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gaso- line near an open flame. TO START ENGINE (See Fig. 8) CAUTION: Keep drive control bar in “DISENGAGED” position when start- ing engine. When starting engine for the first time or if engine has run out of fuel, it will take extra pulls of the recoil starter to move fuel from the tank to the engine. e Make sure spark plug wire is properly connected. » Move shift ever indicator to “N” (neutral) position. e Place throttie contro! in “FAST” position. * Move choke control to full “CHOKE” position. Grasp recoil starter handle with one hand and grasp tiller handle with other hand. Pull rope out slowly until engine reaches start of compression cycle {rope wili pull slightly harder at this point). s Pull recoil starter handle quickly. Do not let starter handle snap back against starter. Repeat if necessary. e If engine fires but does not start, move choke control to half choke position. Pull recoil starter handle until engine starts. » When engine starts, slowly move choke control to “RUN” position as engine warms up. NOTE: A warm engine requires less choking to start. * Move throttie control to desired running position. » Allow engine to warm up for a few minutes before engaging lines. : NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See “TC ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual. NOTE: H engine does not start, see troubleshooting points. — SPARK PLUG — CHOKE CONTROL THROTTLE CONTROL RECOIL STARTER — ) HANDLE OPERATION BREAKING IN YOUR TILLER Break-in your belts, pulleys and tine control before you actually begin tilling. : ” Start engine, tip tines off ground by pressing handles down and engage tine control to start tine rotation. Allow tines to rotate for five minutes. * Check tine operation and adjust if necessary. See “TINE OPERATION CHECK” in the Service and Ad- justments section of this manual. TILLING HINTS CAUTION: Untilyouareaccustomedio handling your tiller, start actual field use with throttle in slow position (mid- way between “FAST” and “IDLE”). To help tiller move forward, lift up the handles slightly (thus lifting depth stake out of ground). To slow down the tiller, press down on handles. If you are straining or tiller is shaking, the wheels and depth stake are not set properly inthe soil being tilled. The proper setting of the wheels and depth stake is through trial and error and depends upon the soil condition. {The harder or wetter the ground, the slower the engine and tine speed needed. Underthese poor conditions, atfast speed the tiller will run and jump over the ground). A properly adjusted tiller will dig with little effort from the operator. э Tiling is digging into, turning over, and breaking up packed soil before planting. Loose, unpacked soil helps rootgrowth. Besttilling depthis 4"to 6" (10-15 cm). A tiller will also clear the soil of unwanted vegetation. The decomposition of this vegetable matter enriches the soil. Depending on the climate (rainfall and wind), it may be advisable to till the soil at the end of the growing season to further condition the soil. * Soil conditions areimportant for propertilling. Tines will not readily penetrate dry, hard soil which may contrib- ute to excessive bounce and difficult handling of your tiller. Hard soil should be moistened before tilling; however, extremely wet soil will “ball-up” or clump during tiling. Wait until the soil is less wet in order to achieve the best results, When tilling in the fall, remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation. 10 ° You will find tilling much easier if you leave a row untilled between passes. Then go back between tilled rows. (See Fig. 9) There are two reasons for doing this. First, wide turns are much easier to negotiate than about-faces. Second, the tiller won't be pulling itself, and you, toward the row next to it. ° Set depth stake and wheel height for shallow tilling when working extremely hard soil or sod. Then work across the first cuts at normal depth. N SI AAW SN 7 Wa у rr RI Вы SE o OS NN NN N \ NN ARNE В С FIG. 9 CULTIVATING Cultivating is destroying the weeds between rows to pre- vent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth is 1" to 3" (2.5-7.5 cm). * YOU Will probabiy not need to use the depth stake. Begin by tipping the depth stake forward until it is held by the stake spring. * Cultivate up and down the rows at a speed which will aliow tines to uproot weeds and leave the ground in rough condition, promoting no further growth of weeds and grass (See Fig. 10). | 0000) 0000 2000) (ODO FIG. 10 MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Engine Oil Level Change Engine Oil Oil Pivot Points Inspect Spark Arrester / Muffier Inspect Air Screen Clean or Replace Air Cleaner Cartridge , - Clean Engine Cylinder Fins Vv Replace Spark Plug Y 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. GENERAL RECOMMENDATIONS The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main- tain tiller as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tiller. | All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.. a Once a year you shouid replace the spark plug, clean or replace air filter, and check tines and belts for wear. A new spark plug and clean air filter assure proper air- tue mixture and help your engine run better and last onger. BEFORE EACH USE s Check engine oil level. e (Check tine operation. » Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"). 11 LUBRICATION CHART * TINE CONTROL * ENGINE pa * IDLER ARM * SAE 30 OR 10W-30 MOTOR OiL ** REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION BILITIES accidental starting of engine. Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent à Prevent fires! Keep the engine free of grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping } unit for maintenance. Clean muffler area of all grass, Do not touch hot muffler or cylinder fins as contact may cause burns. dirt, and debris, ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected temperature. SAE VISCOSITY GRADES 0° 30° 32° 40° i 80° -20° - 0° 10° TURE ATED FIG. 11 NOTE: Although multi-viscosity oils (5W-30, 10W-30, etc.) improve starting in cold weather, these multi-viscosity oils Will result in increased oil consumption when used above 32°F (0°C). Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once ayearifthe tractoris notusedfor25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Add SAE 30 motor oil or equivalent. Tighten oil filler plug securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 11 and 12) Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. Be sure tiller is on level surface. Qil will drain more freely when warm. Catch oil in a suitable container. Remove drain plug. Tip tiller forward to drain oil. After oil has drained completely, replace oil drain plug and tighten securely, * Remove oil filler plug. Be careful not to allow dirt to enter the engine. * Refill engine with oil. See “CHECK ENGINE OIL LEVEL” in the Operation section of this manual. NEXT Ot # 8 # & & — Pe FIG. 12 12 AIR CLEANER (See Fig. 13) Service air cleaner cartridge every twenty-five hours, more often if engine is used in very dusty conditions. » Loosen air cleaner screws, one on each side of cover. * Remove air cleaner cover. » Carefully remove air cleaner cartridge. Be careful. Do not allow dirt or debris to fall into carburetor. o Clean by tapping gently on a flat surface. « If very dirty or damaged, replace cartridge. ° Clean and replace cover. Tighten screws securely. CAUTION: Petroleum solvents, such h askerosene, arenotto be used io clean à cartridge. They may cause deteriora- tion of the cartridge. Do not oil car- fridge. Do not use pressurized air to ciean or dry cartridge. AIR CLEANER CARTRIDGE FIG. 13 COOLING SYSTEM (See Fig. 14) Your engine is air cooled. For proper engine performance and long life keep your engine clean. | e Clean air screen frequently using a stiff-bristled brush. * Hemove blower housing and clean as necessary. * Keep cylinder fins free of dirt and chaff. CYLINDER FINS MUFFLER ~ BLOWER HOUSING AIR SCREEN SIBILIT MUFELER Do not operate tiller without muffler. Do not tamper with exhaust system. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection. Replace if damaged. SPARK PLUG Replace spark plugs at the beginning of each tilling season or after every 50 hours of use, whichever comes first. Spark plug type and gap setting is shown in “PRODUCT SPECI- FICATIONS” on page 3 of this manual. TRANSMISSION Yourtransmission is sealed and will only require lubrication if serviced. CLEANING * Clean engine, wheels, finish, etc. of all foreign matter. ® Keep finished surfaces and wheels free of all gasoline, oil, etc. * Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your unit unless the muffler, air filter and carburetor are covered to keep water out. Waterin engine can resultín a shortened engine life, S ERVICE A contact with plug. CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into TILLER TO ADJUST HANDLE HEIGHT (See Fig. 15) Factory assembly has provided lowest handle height. Se- lect handle height best suited for your tilling conditions. Handle height will be different when tiller digs into soil. * [fa higherhandle heightis desired, loosen the four nuts securing handie panel to engine brackets. * Slide handle panel to desired location. - * Tighten the four nuts securely. ENGINE HANDLE PANEL \—> NUTS (ALSO 2 ON LEFT SIDE OF TILLER) 13 TINE ARRANGEMENT Your outertines canbe assembled in several different ways to suit your tilling or cultivating needs. CAUTION: Tines are sharp. Wear gloves or other protection when han- dling tines. NORMAL TILLING - 24"/61 em PATH (See Fig. 16) * Assemble holes “A” ín tine hubs to holes “B” in tine shaft. CLEVIS HAIRPIN CLIP INNER TINE FIG. 16 ADJUSTMEN MID-WIDTH TILLING - 22"/56cm PATH (See Fig. 17) » Assemble holes “A” in tine hubs to holes °C” in tine shaft. | В FIG. 17 NARROW TILLING/CULTIVATING ~- 12.75" 32cm PATH (See Fig. 18) » Remove outer tines. TINE CONTROL ___— “OFF” POSITION + A LA тии опти т AA ua RI Mea A LA LA ALA LA 2x o bo ны ные на FINE CONTROL “ON” POSITION INNER TINES ONLY FIG. 18 NOTE: When reassembling outer tines, be sure right tine assembly (marked “R”) and left tine assembly (marked “L”) are mounted to correct side of tine shaft. TINE OPERATION CHECK (See Fig. 19) Be sure tines do not rotate when engine is running and tine control is in the “OFF” position. WARNING: Disconnect sparkplug wire from spark plug to prevent starting while checking tine operation. FINAL CHECK “OFF” POSITION » With tine control “OFF” (up), push down on handle to raise tines off the ground. a Slowly pull recoil starter handle while observing tines. Tings should not rotate. о iftines rotate, place loop of idler spring in a tower link of chain and retest. FINAL CHECK “ON” POSITION о With tine control “ON” (held down to handle) push down on handie to raise tines off the ground. o Slowly pull recoil starter handle while observing tines. Tines should rotate forward. э If tines do not rotate, place loop of idler spring in a higher link of chain and retest, NOTE: If “ON” position check required adjustment, re- check “OFF” position adjustment to insure tines do not rotate when control is “OFF” (up). TO 2 FIG. 19 REMOVE BELT GUARD (See Fig. 20) ‘Remove cap nut and washer from side of belt guard. Loosen (do not remove) tine shield nut on underside of tine shield and cap nut on top of belt guard. Pull belt guard out and away from unit. Replace belt guard by reversing above procedure. Be sure slot in bottom of belt guard is under head of tine shield bolt and all nuts are tightened securely. SHIELD BELT GUARD BELT REPLACEMENT TO REPLACE V-BELT (See Fig. 21) * Install new V-beltto engine pulleyfirst then to transmis- Replace V-belt if it has stretched considerably or if it has sion pulley. Be sure belt is positioned on inside groove cracks or frayed edges. of both pulleys, inside all belt guides and rests on idler Belt guard must be removed to service belt. See “TO pulley. REMOVE BELT GUARD” in this section of manual. CHECK TINE OPERATION BELT REMOVAL * See “TINE OPERATION CHECK” in this section of « Remove V-belt from transmission pulley first and then manual. from engine pulley. REPLACE BELT GUARD ENGINE PULLEY - > TRANSMISSION PULLEY BELT \ v-BELT GUIDE IDLER PULLEY FIG. 21 ENGINE TO ADJUST CARBURETOR The carburetor has a high speed fixed jet and has been preset at the factory and adjustment should not be neces- sary, However, minor adjustments may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual, IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH 18 FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 15 immediately prepare your tiller for storage at the end of the season or if the unit will not be used for 30 days or more. CAUTION: Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TILLER e Clean entire tiller (See “CLEANING” in the Customer Responsibilities section of this manual). » Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual). » Lubricate as shown in the Customer Responsibilities section of this manual. Ce e Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. » Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. e Drain the fuel tank. « Start the engine and let it run until the fuel lines and carburetor are empty. es Neveruse engine or carburetor cleaner products inthe fuel tank or permanent damage may occur. e Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. 16 ENGINE OIL Drain oil (with engine warm) and replace with clean oil. (See “ENGINE” inthe Customer Responsibilities section of this manual). | CYLINDER(S) ® Remove spark plug. * Pour 1 ounce (29 mi) of oil through spark plug hole into cylinder, Pull starter handle slowly severaltimes to distribute oil. * Replace with new spark plug. OTHER Do not store gasoline from one season to another. » Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. e If possible, store your unit indoors and cover it to give protection from dust and dirt. e Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. CORRECTION PROBLEM CAUSE Will not start 1, Qut of fuel. 1. FIL fuel tank. | 2. Engine not “CHOKED" properly. 2300 “TOS TARTENGINE" inthe-Operation section. 3. Engine fiooded. 3. Wait several minutes before attempting to start. 4, Dirty air cleaner. 4. Clean or replace air cleaner cartridge. 5. Water in fuel. 5. Drain fuel tank and carburetor, and refill tank with fresh gasoline. 6. Clogged fuel tank. 6. Remove fuel tank and clean. 7. Loose spark plug wire. 7. Make sure spark plug wire is seated properiy on plug. 8. Bad spark plug or improper gap. 8. Replace spark plug or adjust gap. 9. Carburetor out of adjustment. 9. Make necessary adjustments, Hard to start 1. Throttle control not set property. 1. Place throtile control in “FAST” position. 2. Dirty air cleaner. 2. Clean or replace air cleaner cartridge. 3. Bad spark plug or improper gap. 3. Replace spark plug or adjust gap. 4, Stale or dirty fuel. 4. Drain fuel tank and refilt with fresh gasoline. 5. Loose spark piug wire. 5. Make sure spark plug wire is seated properly on plug. 6. Carburetor out of adjustment. 6. Make necessary adjustments. Loss of power 1. Engine is overloaded. 1. Set depth stake and wheels for shallower tilling. 2. Dirty air cleaner. 2. Clean or replace air cleaner cartridge. 3. Low oil level/dirty oil. 3. Check oil level/change oil. 4. Faulty spark plug. 4. Clean and regap or change spark plug. 5. Oil in fuel. 5. Drain and clean fuei tank and refili, and ciean carburetor. 6. Stale or dirty fuel. 6. Drain fuel tank and refill with fresh gascline. 7. Water in fuel. У. Drain fuel tank and carburetor, and refill tank with fresh gasoline. 8. Ciogged fuel tank. 8. Remove fuel tank and clean, 9. Spark plug wire loose, 9. Connect and tighten spark piug wire. 10. Dirty engine air screen. 10. Clean engine air screen. 1%. Dirty/clogged muffier. 11. Clean/replace muffler. 12, Carburetor out of adjustment. 12. Make necessary adjustments. 13. Poor compression. 13. Contact an authorized service center/department. Engine overheats 1. Low oil level/dirty oil. 1, Check oil level/change oil. 2. Dirty engine air screen. 2. Clean engine air screen. 3. Dirty engine. 3, Clean cylinder fins, air screen, muffler area. 4, Partially plugged muffier, 4. Remove and clean muffler. 5. Improper carburetor adjustment. 5. Adjust carburetor to richer position. Excessive bounce/ 1. Ground too dry and hard. 1. Moisten ground or wait for more favorable soil difficult handling conditions. | 2. Wheeis and depth stake incorrectly adjusted, 2. Adjust wheels and depth stake. Soil bails up or clumps 1. Ground too wet. 1. Wait for more favorable soil conditions. Engine runs but. tiller T. Tine control is not engaged. 1, Engage tine control. won't move 2. V-belt not correctly adjusted. 2. Inspect/adjust V-belt. 3. V-belt is off puliey(s). 3. Inspect V-belt. | Engine runs but labors :} 1. Tilling too deep. 1. Set depth stake for shallower tilling. when tilling 2. Throttle control not properly adjusted. 2. Check throttle control setting. 3. Carburetor out of adjustment. 3. Make necessary adjustments, 17 HANDLE ASSEMBLY 4 KEY NO. == = РО — ONO PART NO. 137176X550 72140512 73680500 19111116 151473 9266R 74760524 164937 8206H 3067J 3070J DESCRIPTION Bracket, Handie | Bolt, Carriage 5/16-18 UNC x 1-12 Locknut, Crown 5/16-18 | Washer 11/32 x 11/16 x 16 Ga. Handle, L.H. Grip, Handle Bolt Fin Hex 5/16-18 Lever Clutch Grip Handle Cable Asm Clutch Spring 18 KEY PART NO. 13 14 15 16 17 18 18 20 22 23 NO. 19121414 74760516 74760512 10040500 73220500 08000129 72140506 9209R550 151474 19131312 TILLER - - MODEL NUMBER WEF500G DESCRIPTION Washer 3/8 x 7/8 x 14 Ga. Bolt, Hex Hd. 5/16-18 x 1 Bolt, Hex Hd 5/16-18 x 3/4 Washer, Lock 5/16 Nut, Hex 5/16-18 Nut, Flanged 5/16-18 Bolt, Carriage 5/16-18 x 3/4 Gr. 5 Panel, Mandie | Handie, R.H. Washer 13/32 x 13/16 x 12 Ga. NOTE: Alicomponentdimensions are givenin U.S: inches. 1 inch = 25.4 mm TILLER - - MODEL NUMBER BELT GUARD AND PULLEY ASSEMBLY KEY PART NO. O O NA 10 12 13 NO. 23230506 130812 74610812 17490440 165770 165503 139155 165768X550 109227X 9180R 12000028 DESCRIPTION Screw, Set 5/16-18 x 3/8 Sheave, Engine Bolt, Hex 1/2-20 x 3/4 . Bolt Thd Roller 1/4-20 X 2-1/2 Shield inner Guard Belt Screw Hex Wsh Hd 48-18 x 1/2 Spacer Split .523 x .718 x 2 Guard, Belt Pad, Idler V-Belt Drive Ring, Retainer KEY PART NO. 14 15 16 17 18 19 20 21 25 NO. 151223 165504 12000036 73350600 161806 162290 74760620 106968X 73350500 WEF500G DESCRIPTION Sheave, Transmission Nut J Clip #8 Ring, Klip Nut, Hex, Jam 3/8-16 Pulley, Idler Arm, Idier | Bolt, Hex 3/8-16x 1-1/4 Shaft, idler Arm Nut, Hex, Jam 5/16-18 NOTE: All component dimensions given in U.S. inches. 19 TILLER - - MODEL NUMBER WEF500G WHEEL AND DEPTH STAKE ASSEMBLY KEY PART | KEY PART NO. NO. DESCRIPTION | NO, NO. DESCRIPTION 1 9194R Pin, Clevis 15 53884 Spring, Stake 2 74760520 Bolt, Hex 5/16-18 x 1-1/4 16 121117X Bolt, Shoulder 3 74760512 Bolt, Hex 5/16-18 x 3/4 17 9188R Wheel | | 4 73220500 Nut, Hex 5/16-18 18 19131311 Washer 13/32 x 13/16 x 11 Ga. 5 10040500 - Washer, Lock 5/16 © 19 91908 Bracket, Wheel 6 73800600 Locknut, wiwasher 3/8-16 20 73680600 Locknut Crown 3/8-16 7 4921H Clip, Hairpin 21 74760516 Bolt, Hex 5/16-18 x 1 8 1952J Support, Depth Stake, R.H. 22 73800500 Locknut, w/insert 5/16-18 9 122233X Stake, Depth 10 326. Pin, Clevis | 11 74780628 Bolt, Hex, Fin 3/8-16 x 1-3/4 NOTE: All component dimensions given in U.S. inches. 13 1951 Support, Depth Stake, L.H. 1 inch = 25.4 mm 20 REPAIR PARTS TILLER - - MODEL NUMBER WEF500G TINE ASSEMBLY KEY PART ~~ KEY PART В NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 156926 . Tine, Outer, R.H. | 4 156923 Tine, Inner, L.H. 2 3146R Retainer, Spring 5 156925 Tine, Outer, L.H. 3 156924 Tine, Inner, RH. | 6 4929H Pin, Clevis 21 REPAIR PARTS TILLER - - MODEL NUMBER WEF500G TRANSMISSION KEY PART NO. NO. DESCRIPTION 1 74760524 Bolt, Hex 5/16-18 x 1-1/2 Gr. 2 2 74780652 Bolt, Hex, Fin 3/8-16 x 3-1/4 3 19131311 Washer 13/32 x 13/18 x 11 5 73800600 Locknut, Hex, wwasher 3/8-16 6 9056H550 Shield, Tine 7 165835 Bracket, Engine, R.H. 8 165834 Bracket, Engine, L.H. 9 10040500 Weasher, Lock 5/16 10 73220500 Nut, Hex 5/16-18 11 74760544 Bolt, Hex. 5/16-18 x 2-3/4 12 151222 Transmission | KEY PART NO. 14 15 16 17 18 19 20 NO. 9173R 73510500 19091412 19092016 10040400 74610412 DESCRIPTION Spacer, Split Nut, Keps 5/16 Washer 9/32 x 7/8 x 12 Ga. Washer 9/32 x 1-1/4 x 16 Ga. Washer, Lock 1/4 Bolt, Hex 1/4-28 x 3/4 Gr. 5 Engine, Briggs Model 137202 (Order parts from engine Manufacturer) NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 22 DECALS KEY PART NO. NO. 1 162413 2 166807 4 110613X 5 110614X 7 165266 8 120076X 9 165278 10 162384 -- 168126 -- 168127 DESCRIPTION Decal, Logo Decal, Logo Decal, Tine Control Decal, Hand Placement Decal, Briggs & Stratton Decal, Warning, Rotating Tines Decal, 5 HP Decal, Warning Manual, Owners (English) Manual, Owner's (French) 23
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