Woods Equipment 872500G Lawn Mower User Manual

Woods Equipment 872500G Lawn Mower User Manual
MOW’N MACHINE
MZ2252K
(S/N 00050 AND ABOVE)
MZ2661K
872502G
26HP KAW W/61” SIDE DISCHARGE
REV A 12-2010
MAN0865
(S/N 00050 AND ABOVE)
RF4166232
Includes Maintenance
Instructions
PARTS MANUAL
872500G
22HP KAW W/52” SIDE DISCHARGE
CALIFORNIA
WARNING
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Californie Proposition 65 Avertissement
AVERTISSEMENT
Les échappements des moteurs diesel
et certains de leurs composés sont
reconnus par l’Etat de Californie pour
être cancérigènes, provoquer des défauts congénitaux et d’autres dangers
en matière de reproduction.
California Advertencia
L’émission du moteur de ce matériel
contient des produits chimiques que
l’Etat de Californie considère être
cancérigènes, provoquer des défauts
congénitaux et d’autres dangers en
matière de reproduction.
de la Proposicion 65
ADVERTENCIA
El estado de California hace saber
que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos
de nacimiento y otros daños en el
proceso de reproducción humana.
El estado de California hace saber
que los gases de escape de este
producto contienen productos quÍmicos que producen cáncer, defectos
de nacimiento y otros daños en el
proceso de reproducción humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
WOODS
IMPORTANT MESSAGE
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in
the Set-Up instructions are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the
mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product
does not diminish customer’s warranty rights.
TO THE OWNER:
Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare
you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read
the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before
attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate
your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and
Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as
specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment
in the spaces provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (located below seat near left hand corner) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
ALITEC™
BMP®
CENTRAL FABRICATORS®
GANNON®
GILL®
WAIN-ROY®
WOODS®
See MAN0866 for Operator’s Manual
12-2010
3
TABLE OF CONTENTS
WOODS
TABLE OF CONTENTS.....................................................FIGURES.........................................................................PAGE
SAFETY.......................................................................................................................................................................... 5
ASSEMBLY AND SETUP........................................................................................................................................... 6, 7
MAINTENANCE CHART ............................................................................................................................................... 8
MAINTENANCE RECORD............................................................................................................................................. 9
MAINTENANCE .....................................................................................................................................................10-16
ADJUSTMENTS......................................................................................................................................................17-21
BELT REPLACEMENT ................................................................................................................................................ 22
SPECIFICATIONS...................................................................................................................................................23-26
PARTS SECTION......................................................................................................................................................... 27
UPPER ENGINE DECK ASSY/CLUTCH...........................FIGURE 1.................................................................... 28, 29
OWER ENGINE DECK ASSY/CLUTCH.............................FIGURE 2.................................................................... 30, 31
BUMPER............................................................................FIGURE 3.................................................................... 32, 33
FUEL TANKS/CONTROL PANEL.......................................FIGURE 4.................................................................... 34, 35
BRAKES/REAR WHEEL....................................................FIGURE 5.................................................................... 36, 37
OIL COOLER......................................................................FIGURE 6.................................................................... 38, 39
HYDRAULICS....................................................................FIGURE 7.................................................................... 40, 41
HYDROGEAR PUMP.........................................................FIGURE 8.................................................................... 42, 43
KAWASAKI WIRE HARNESS............................................FIGURE 9.................................................................... 44, 45
SEAT ASSEMBLY & ROPS................................................FIGURE 10.................................................................. 46, 47
FOLDING ROPS KIT..........................................................FIGURE 11.................................................................. 48, 49
STEERING/DECK LIFT......................................................FIGURE 12.................................................................. 50, 51
CRADLE ASSEMBLY.........................................................FIGURE 13.................................................................. 52, 53
CRADLE & CASTER ASSEMBLY......................................FIGURE 14.................................................................. 54, 55
52” SIDE DISCHARGE......................................................FIGURE 15.................................................................. 56, 57
61” SIDE DISCHARGE......................................................FIGURE 16.................................................................. 58, 59
BELTS-CUTTERDECK.......................................................FIGURE 17.................................................................. 60, 61
DECALS-POWER UNIT.....................................................FIGURE 18.................................................................. 62, 63
DECALS-CUTTERDECKS.................................................FIGURE 19.................................................................. 64, 65
4
SAFETY
WOODS
NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Woods strongly warns against, rejects and disclaims
any modifications, add-on accessories or product
alterations that are not designed, developed, tested
and approved by Woods Engineering Department.
Any Woods product that is altered, modified or
changed in any manner not specifically authorized
after original manufacture-including the addition of
“after-market” accessories or component parts not
specifically approved by Woods-will result in the
Woods Warranty being voided.
Any and all liability for personal injury and/or property
damage caused by any unauthorized modifications,
add-on accessories or products not approved
by Woods will be considered the responsibility
of the individual(s) or company designing and/
or making such changes. Woods will vigorously
pursue full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Woods
machines. For your safety and the safety of others,
read and follow the information given with these
signal words and/or the symbol shown above.
DANGER indicates a hazardous situation which, if
not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicates a hazardous situation which,
if not avoided, COULD result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
5
ASSEMBLY AND SETUP
WOODS
TOOLS REQUIRED FOR ASSEMBLY
-
-
-
-
-
-
-
-
Wrecking bar
Claw hammer
Ratchets: 3/8”,e
Sockets: 9/16”, 3/4"
Wrenches: 3/8", 9/16", 3/4"
Straight edge
Tire pressure gauge
Blocks (for deck leveling)
NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.
1. UNCRATE UNIT
Discard packing materials. Remove and discard shipping brackets. Tighten caster wheel axle bolts
against caster axle spanner bushings.
2. Set rear tire pressures to 12 lbs/in2 (1.0 kg/cm2). Tires are overinflated for shipping. Front tires are run flat
tires
3. DECK LEVELING
a) Park the machine on a smooth, level surface.
Raise the deck to the transport position.
b) Lower the deck onto a pair of equal height blocks
A under the rear corners of the deck. Place another pair of adjustableblocks B under the front of
the deck so that the deck top is pitched forward
1/8”.
NOTE: The front and rear of the deck are at different
heights.
c) Measure the height of the blade cutting edge
above the ground. Remove pin C and set the
height of cut lever D to that height.
d) Loosen nuts I at all four corners of the deck.
NOTE: This will relieve tension on chains H.
e) Loosen the jam nuts E on the height of cut clips
F and adjusting screws G. Turn the adjusting
screws G until the play is taken out of the chains
H at all four corners. Tighten the jam nuts E
against the clips F and at the adjusting screws G.
Retighten nuts I at this time.
6
ASSEMBLY AND SETUP
WOODS
6. COUNTERBALANCE SPRINGS
a) Raise the cutterdeck all the way.
b) Adjust the spring A with nut B:
Approximately 1" of threads should be extending
past the spring mounting bracket at nut B.
The springs may be tightened or loosened from
this point according to personal preference.
7. FINAL PREPARATIONS
-
Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30
motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 20W50 motor oil or SAE 15W50 synthetic
motor oil for the hydraulic system.
-
Remove the battery from the machine. Fill the battery to the bottom of the vent wells with acid and trickle
charge for several hours.
Battery acid is caustic and fumes are explosive and can cause serious injury or death.
Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries.
Read and obey the battery manufacturer’s instructions.
Be certain the ignition switch is OFF and the key has been removed before servicing the battery.
a) Verify battery polarity before connecting or disconnecting the battery cables.
b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the
ground, BLACK, negative ( - ) cable last.
c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep terminal covers in place.
-
Read Operation and Safety Manual before starting.
-
Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated
before load is applied.
-
Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment if
air trapped during the initial oil fill has worked out of the system. See adjustments section later in this
manual.
-
Do not use the machine without an approved grass collector, the grass discharge chute or mulching
plates correctly fitted.
7
MAINTENANCE CHART
MAINTENANCE
OPERATION
WOODS
Maintenance is an ongoing job. These intervals are maximum times betw een
maintenance operations. Perform more often under severe conditions.
FIRST 5
HOURS
DAILY
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
200
HOURS
EVERY
50 0
HOURS
ENGINE
Consult the engine manual for additional information and instructions
Check/Top Off
Engine Coolant
L evel
(Where Applicable)
Check/Top Off
Oil Level
X
X
C h ec k F o r L e a ks
X
Clean Air Intake
Screen
X
Clean Air Cleaner
Precleaner
X*
Clean Air Cleaner
Element
X
Clean Cooling Fins
X
Change Oil And
Filter
X* *
See engine manufacturer's manual
X
Check/Replace
X
Spark Plugs
* N/A IF EQUIPPED WITH HEAVY DUTY CYCLONIC AIR CLEANER
**IF EQUIPPED WITH HEAVY DUTY CYCLONIC AIR CLEANER
HYDRAULICS
C h ec k F o r L e a ks
Check/Top Off
Oil Level
Change Oil And
Filter
X
X
X
X
MACHINE
Check Interlock
Operation
X
Check Tire
Pressures
X
Check/Top Off
Battery
Lubricate All Points
8
X
X
X
MAINTENANCE RECORD
WOODS
NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
GENERAL
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
Check Tire Pressures
Lubricate All Points
Check Nuts & Bolts
ENGINE
Check Engine Coolant
L evel
(Where Applicable)
Check Oil Level
Change Oil
Clean
Air Cleaner Element
Clean Cooling Fins
Replace
Air Cleaner Element
Clean & Gap
Spark Plugs
NOTE: After first 5 hours of operation replace engine oil, hydraulic oil and both filters.
9
MAINTENANCE
WOODS
CHECK DAILY
Operator Presence Interlock System - Start Operation
For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral
lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the
blades on, and either traction lever out of neutral lock. Also, make sure engine coolant temperature gauge
light flashes upon turning key to the ON position.
Operator Presence Interlock System - Run Operation
The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out
of the neutral lock position, or the blades on. To check:
1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.
2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position
(check each independently), and turn the blades on. Each check should kill the engine after 1/2 second.
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)
Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or
run. Contact your authorized BOB-CAT dealer.
Hardware
Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other
problems before operating.
Tire pressure
Rear tires should be kept inflated at 12 lbs/in2 (1.0 kg/cm2). Improper tire inflation can cause rapid tire wear
and poor traction. Uneven inflation can cause uneven cutting.
BATTERY
Battery acid is caustic and fumes
are explosive and can cause serious injury or death.
4. Check the electrolyte level every 100 hours of
operation.
Use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. Read and obey the battery manufacturer’s
instructions.
5. Clean the cable ends and battery posts with steel
wool. Use a solution of baking soda and water
to clean the battery. Do not allow the solution to
enter into the battery cells.
Be certain the ignition switch is OFF and the key has
been removed before servicing the battery.
1. Verify battery polarity before connecting or disconnecting the battery cables.
2. When installing the battery, always assemble
the RED, positive ( + ) battery cable first and the
ground, BLACK, negative ( - ) cable last.
3. When removing the battery, always remove the
ground, negative ( - ) cable first and the red, positive ( + ) cable last.
10
6. Tighten cables securely to battery terminals and
apply a light coat of silicone dielectric grease to
terminals and cable ends to prevent corrosion.
Keep terminal covers in place.
MAINTENANCE
WOODS
6
1
2
2
4
2
5
3
2
4
2
6
LUBRICATION
Every 50 hours of operation, lubricate the following points (1-4) with grease:
1. Deck lift rockshaft (1 point)
2. Deck lift pivots (6 points)
3. Brake lever pivot (1 point)
4. Push arms (2 points located at rear of cutterdeck under each fuel tank)
5. Isolation mounts (4 points located under seat at front of machine.
6. Caster wheel pivots (2 points)
(Lubricate every 500 hours or once a year)
NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that
does not require relubrication.
11
MAINTENANCE
WOODS
HYDRAULIC SYSTEM
Fluid level in the hydraulic system should be checked
after the first 5 hours of operation, and every 100
hours thereafter, or when a leak has occurred. If the
fluid is low, check all components for leaks.
To check, remove reservoir cap M. The fluid level
should be at the bottom of the filler tube. If low, top
up (do not overfill). Use one of the oils listed below:
– SAE 15W40 motor oil
– SAE 20W50 motor oil
– 15W50 synthetic motor oil
AFTER FIRST FIVE (5) HOURS
1. Remove plug N to drain hydraulic reservoir. Dispose of used oil in accordance with local requirements.
2. Clean and replace the plug.
3. Change hydraulic oil filter G.
4. Fill the reservoir with fresh oil to the bottom of
the reservoir filler tube, using an oil from the list
above. Do not overfill.
PERIODIC OIL CHANGES
Change the hydraulic fluid and hydraulic filter
after each 500 hours of operation using the same
procedure given above.
NOTES:
Before servicing the hydraulic system, stop the engine,
disconnect spark plug wires and disengage the PTO.
– After any hydraulic line is opened, plug or cap it
promptly to reduce the risk of contamination.
– Do not use sealant tape on hydraulic pipe fittings.
Use a liquid sealant that will dissolve into the
system.
– Make sure all hydraulic connections are tight and
hydraulic hoses and lines are in good condition
before applying pressure to system.
The machine's hydraulic system operates under high
pressure. When checking for leaks, do not use your
hands to attempt to find a leak. Instead, use cardboard or paper. Escaping hydraulic fluid can be under
sufficient pressure to penetrate skin and cause serious
injury. If hydraulic fluid is injected into the skin, it must
be promptly removed by a doctor familiar with this form
of injury or gangrene may result.
12
View from below machine
MAINTENANCE
WOODS
ENGINE OIL
Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.
AFTER FIRST FIVE (5) HOURS
While the engine is warm:
1. Release the oil drain hose assembly from the
engine clip J. Lay hose assembly over the frame
edge.
2. Remove the rubber cap D from the tip of the
hose assembly and turn the drain valve to allow
oil to drain from the engine. Dispose of used oil
in accordance with local requirements.
3. Clean drain valve and tighten the plastic portion
of the drain valve back into the metal portion of
the valve. Replace rubber cap over the tip of the
valve. Replace hose assembly back into engine
clip.
4. Change oil filter.
5. Fill the crankcase with fresh oil to the full mark.
Do not overfill. See engine manual for oil
specifications.
PERIODIC OIL CHANGES
DAILY
1. Check oil level with the dipstick.
2. If oil is needed, add fresh oil of proper
viscosity and grade. See engine manual for oil
specifications. Do not overfill.
3. Replace dipstick before starting engine.
1. See engine manual for oil and filter change intervals after the break-in period.
2. Follow instructions for first oil change, above.
SPARK PLUGS
Remove each plug and check condition.
– Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.
– A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both
may be caused by a clogged air cleaner or improper carburetor adjustment.
– Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are
obtained with a new plug.
– Set plug gap as specified in engine manual..
13
MAINTENANCE
WOODS
FUEL FILTER
An inline fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and
unobstructed. Replace if dirty.
ENGINE COOLING
Continued operation with a clogged cooling system
will cause severe overheating and can result in engine damage.
-
Daily: Clean air intake screen S on air cooled
engines and T on liquid cooled engines.
-
Every 100 hours: Clean cooling fins beneath
blower housing H with reference to information in
the engine manufacturer's manual.
HEAVY DUTY CYCLONIC AIR CLEANER
Clean and replace the air cleaner element as
specified in the service chart. Uneven running, lack
of power or black exhaust fumes may indicate a dirty
air cleaner.
To replace air cleaner elements:
1. Unclamp end cover X and remove existing
cleaner elements.
2. Insert new elements Y and Z and replace cover.
Ensure the breathing port A is pointing down and
towards the front of the tractor.
14
WOODS
MAINTENANCE
CLEANING MACHINE
Clean the machine after use. Compressed air is
recommended. Do not use a pressure washer. The
machine will run cooler and last longer if kept free of
clippings and other debris. A clean machine also reduces the risk of fire due to accumulation of combustible debris and chaff.
Brush or blow clippings and debris off the cutterdeck
and engine deck. DO NOT use a pressure washer.
WASHING MACHINE
CAUTION: Improperly washing a machine can cause
water to enter bearings and other components. This
can greatly reduce component life.
– Do not use a pressure washer. Do not direct
water at bearings or seals. High pressure water
can blow past seals and enter sealed bearings.
– Allow the machine to cool down before washing.
Water on a warm machine can be sucked into
sealed bearings as they cool.
– Avoid getting electrical connections wet. Water
can cause electrical faults and corrosion of electrical components.
15
MAINTENANCE
WOODS
BLADE REMOVAL
BLADE BALANCE
Follow these instructions to prevent injury during
blade removal:
1. Loosen with a box wrench or a socket and long
breaker bar. To gain additional leverage, slip a
long pipe or thick-walled tube over breaker bar or
wrench.
2. Insert wood block A as shown, with grain
perpendicular to blade, to prevent blade from
turning when loosening.
3. Wear thickly padded gloves. Keep hands clear
of blade path. Blades may rotate when bolt
releases.
Blade balance must be maintained at 5/8 oz-in
(19.4 g-cm) or less. Failure to keep blades balanced
causes excess vibration, wear, and shortened life of
most components of the machine.
To balance a blade:
1. Sharpen blade first.
2. Balance the blade at the center.
3. Attach a 1/8 oz (3.9 g) weight at a distance 5”
(127 mm) from center on the light end. This
should make the light end the heavy end:
- If it does, the blade is balanced.
- If does not, file or grind the heavy end until
the addition of the weight makes the light end
the heavy end.
BLADE INSTALLATION
SHARPENING
1. Wear thickly padded gloves to prevent cuts from
the sharp blade.
2. Insert the blade bolt, in order, through the conical
washer (cup side toward the blade, as shown),
the blade, and the blade spacer.
3. Install assembly on the blade spindle.
4. Torque the blade bolt to 70 ft-lbs.
Blades may be sharpened by filing or grinding.
- Inspect blades before sharpening.
- Replace bent or cracked blades.
- Replace blades when the lift portion has worn
-
-
-
thin.
o
Maintain cut angle at 30 .
Do not overheat blades when sharpening.
Always use BOB-CAT blades. Use of another
manufacturer’s blades may be dangerous.
BELTS
All belts are tensioned by spring loaded idlers. No adjustment is required.
16
WOODS
ADJUSTMENTS
DECK LEVELING
a) Park the machine on a smooth, level surface.
Raise the deck to the transport position.
b) Lower the deck onto a pair of equal height blocks
A under the rear corners of the deck. Place
another pair of adjustable blocks B under the
front of the deck so that the deck top is pitched
forward 1/8”.
NOTE: The front and rear of the deck are at different
heights.
c) Measure the height of the blade cutting edge
above the ground. Remove pin C and set the
height of cut lever D to that height.
d) Loosen nuts I at all four corners of the deck.
NOTE: This will relieve tension on chains H.
e) Loosen the jam nuts E on the height of cut clips
F and adjusting screws G. Turn the adjusting
screws G until the play is taken out of the chains
H at all four corners. Tighten the jam nuts E
against the clips F and at the adjusting screws G.
Retighten nuts I at this time.
17
ADJUSTMENTS
WOODS
HEIGHT OF CUT
The height of cut is set by moving height of cut pin C
to the hole designated for the height of cut desired.
To change the height of cut:
1. Lift the deck to the highest position.
2. Move pin C to the selected hole.
3. Lower the deck until the lift lever is stopped by
the pin.
NOTES:
– Height of cut may vary due to the amount of
tread on the tires, tire diameter or inflation pressure.
– For best results, adjust the rear deck rollers for
the height of cut to be used (see below).
REAR DECK ROLLERS
The rear outside deck rollers are adjustable up and
down to provide improved deck flotation and scalping protection at various heights of cut. They are not
intended to ride continuously on the ground. Adjust
no closer than 3/8” (10mm) to the ground.
Height of cut ranges for roller adjustment
COUNTERBALANCE SPRINGS
1. Raise the cutterdeck all the way.
2. Adjust the spring A with nut B: The spring length
should be set at approximately 8-3/4", inside loop
to inside loop, when in transport position.
18
The springs may be tightened or loosened from
this point according to personal preference.
WOODS
ADJUSTMENTS
CONTROL LEVERS
There are two mounting positions for the control
levers, upper and lower. The lower position works
well for most people. Taller operators may need the
upper position.
To adjust the height of the control levers:
-
-
-
Remove bolts A and nuts B.
Align holes in control lever D with appropriate
holes in traction lever bracket C.
Install bolts A and nuts B.
The upper mounting hole for the control levers is
slotted to allow fore-aft adjustment and to allow
alignment of the levers.
To adjust or align the control levers:
- Loosen nuts B.
- Adjust control lever position.
- Tighten nuts B.
PARKING BRAKE
Park machine on a smooth level surface.
NOTE: Parking brake must be in the OFF position to
properly seat brake drums.
Support the machine with the rear wheels off the
ground, using jack stands or equivalent. DO NOT
rely on mechanical or hydraulic jacks.
1. Remove rear wheels.
2. Measure spring length O with parking brake N in
the OFF position.
3. Move parking brake N to the ON position and
measure length of spring O again. When spring
deflects 3/8" it is properly adjusted.
4. If adjustment is required, return parking brake N
to the OFF position.
5. Disconnect one end of rod M at the brake and
loosen jam nut.
6. Adjust rod M in or out as required until 3/8" deflection in brake spring O is achieved with parking brake N in the ON position.
7. Reconnect rod M and retighten jam nut.
8. Repeat steps 2-7 on opposite side of machine.
9. Replace wheels and tighten wheel nuts.
Parking brake assembly (tire and deck not shown
for clarity - brake in ON position).
This adjustment will cause the brake springs to
stretch 3/8" when the parking brake is in the ON position, providing the correct parking brake force without
overloading the brake arm.
19
ADJUSTMENTS
WOODS
TRACKING HANDLES
An adjustment is provided to allow the operator to
adjust machine tracking during operation.
1. Turn knob W clockwise to shorten control lever
travel.
2. Turn knob W counter-clockwise to increase control lever travel.
DAMPERS
Different damper mounting holes have been provided
for various operator preferences with control lever
motion.
1. For a stronger resistance feel, mount the dampers X in the outer most hole Z of the motion
control weldment.
2. For a lighter resistance feel, mount the dampers
X in the inner most hole V of the motion control
weldment.
FRONT DECK LIP
Adjustable front deck lips have been provided on 52
in. and 61 in. cutterdecks for various cutting conditions.
To revise per conditions:
1. Loosen the front bolts S.
2. Adjust height of H.
3.Retighten S once you have desired height.
20
WOODS
ADJUSTMENTS
HYDROSTAT ADJUSTMENTS
A turnbuckle-style hydrostat neutral adjustment is
provided.
Neutral:
1. Support the machine with the rear wheels off
the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic
jacks.
2. Move the traction levers out into the neutral lock
position and raise the seat.
3. Disconnect the seat switch wire K and
temporarily connect the two terminals with
jumper wire J as shown.
4. Start the engine and run at low speed.
5. Loosen jam nuts T at both ends of the control
rod.
6. Rotate the control rod until the corresponding
wheel stops turning. Lock the jam nuts. Run the
engine up to high idle to check the adjustment.
Readjust if necessary.
7. Repeat steps 5 and 6 for the opposite side.
8. Remove the jumper wire J and reconnect the
seat switch.
Reverse Return:
1. Move traction levers out to the neutral lock position and raise the seat.
2.Locknut U should be run on the bolt as far as it
will go.
3. Loosen jam nut Y. Adjust the clevis yoke by
turning the head of the bolt until the clevis pin
just makes contact with the rear of the slot in the
lever it connects with. Tighten jam nut Y.
Right side adjustments
4. Repeat steps 2 and 3 for the opposite side.
NOTE: A slight creep in reverse is acceptable
provided the wheel does not turn and the hydrostat
pump does not whine when the parking brake is on.
21
BELT REPLACEMENT
WOODS
Note: Always use WOODS, Inc.replacement belts, not general purpose belts. WOODS,
Inc.belts are specially designed for use on commercial mowers and will normally last longer.
CUTTERDECK BELT
1. Tilt floorplate all the way forward.
2. Set the cutterdeck in a middle height-of-cut position.
3. Use a 3/8" ratchet and extension to back
tensioning idler off to remove belt from idler.
Remove belt from cutterdeck pulleys.
NOTE: Use the 3/8" ratchet in the square hole A on
the idler.
A
4. Remove belt from clutch pulley.
5. Install the new belt by performing these steps in
reverse order.
PUMP-DRIVE BELT
1. Remove engine-cutterdeck belt (see engine-cutterdeck belt replacement).
2. Attach an extension to a 3/8" drive ratchet. Insert the ratchet extension in the square hole of the pump
drive idler arm. Use the ratchet handle to rotate it enough to remove the pump drive belt.
3. Install a new pump drive belt in the same manner as it was removed.
4. Re-install engine-cutterdeck belt (see engine-cutterdeck belt replacement).
22
SPECIFICATIONS
WOODS
POWER UNITS
ENGINES:
CONTROLS:
Construction: Aluminum block with cast-in cast iron
sleeves. Aluminum head.
Throttle; choke; power takeoff (PTO) clutch switch;
traction levers; parking brake lever; lift lever.
Configuration: 4-stroke, vertical shaft, V-twin cylinder, overhead valve, air-cooled.
FUEL SYSTEM:
Full hydrostatic pump and wheel motor combination
for independently controlled drive wheels.
One tank on each side of operator, each with a shutoff (1/4 turn). Total capacity 14 gallons (52.9 liters).
Fuel selector/shutoff switch on rear cooler mounting
bracket(1/4 turn). Replaceable fuel filter.
Pump: Hydrogear12cc variable displacement piston
pump.
MAXIMUM GROUND SPEEDS:
DRIVE SYSTEM:
Motors: Parker displacement MB series. Direct
drive 1-1/4” (31.8mm) diameter output shaft.
Forward: 11.5 mph (18.5 km/h)
Reverse: 4 mph (6.4 km/h)
Turn Radius: True Zero
WHEELS & TIRES:
OPERATOR PRESENCE
INTERLOCK SYSTEM:
Drive wheels:
Start: The PTO (blades) must be off, traction levers
in neutral lock, and parking brake on for engine to
crank.
872500G:
23 X 10.5-12 4-Ply Turf Tread Tires
Run: Operator must be in seat to take parking brake
off, to move traction levers out of the neutral lock
position, or to turn the PTO (blades) on or the engine
will kill. The parking brake must be off for the traction
levers to move out of the neutral lock position.
872502G:
24 X 12.00-12 4-Ply Turf Tread Tires
The operator may leave the seat with the engine
running if the parking brake is on, the PTO (blades)
is off, and the traction levers are in the neutral lock
position. A time delay eliminates annoying engine
cutout from operation over rough terrain.
Casters: 13 X 6.5-6 No-Flat tires
Pressure: 14 p.s.i. (1 kg/cm2)
BRAKING:
Parker brakes. Spring applied for overload
protection.
WEIGHT:
1256 lbs (570 kg) w/52" deck
1293 lbs (587 kg) w/61" deck
SEAT:
High back, foam padded full suspension seat with
standard armrests. Fore and aft adjusters, hinged for
easy tilt-up access to pumps and battery. Internally
mounted seat switch.
23
SPECIFICATIONS
WOODS
ENGINES
MODEL NUMBERS
872500G
872502G
MANUAFACTURER
Kawasaki
Kawasaki
MODEL
FX651V
FX703V
CYLINDERS
2
2
COOLING
Air
Air
BORE/STROKE
3.1 X 3.0"
(78X76mm)
3.1 X 3.0"
(78X76mm)
DISPLACEMENT
44.3 cu. in.
(726cc)
44.3 cu. in.
(726cc)
COMPRESSION
8.2:1
8.2:1
OUTPUT POWER
22 hp (16.4kw)
@ 3600rpm
26 hp (19.4kw)
@ 3600rpm
OUTPUT TORQUE
40.0 ft-lb(54.2J)
@2200 rpm
42.1 ft-lb(55.4J)
@ 2400 rpm
LUBRICATION
FULL PRESSURE
FULL PRESSURE
GOVERNOR
Mechanical
Mechanical
AIR CLEANER
Heavy Duty Cyclonic
Heavy Duty Cyclonic
IGNITION SYSTEM
Electronic
Electronic
CHARGING SYSTEM
15 amp, regulated
15 amp, regulated
BATTERY
BCI group U1
BCI group U1
FUSES
Two, 20 amp blade
Two, 20 amp blade
FUEL CONSUMPTION
@ MAX LOAD/SPEED
24
SPECIFICATIONS
WOODS
GENERAL
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
D ATE
HRS
Check Tire Pressures
Lubricate All Points
Check Nuts & Bolts
ENGINE
Check Engine C oolant
L evel
(Where Applicable)
Check Oil Level
Change Oil
Clean
Air C leaner Element
C lean C ooling Fins
Replace
Air C leaner Element
Clean & Gap
Spark Plugs
NOTE: After first 5 hours of operation replace engine oil, hydraulic oil and both filters.
25
SPECIFICATIONS
WOODS
CUTTERDECKS
872502G,
MODEL NUMBER
872500G
TYPE
Side Discharge
Side Discharge
CUTTING WIDTH
52.5" (133 cm)
61" (155 cm)
WIDTH
N/A
N/A
WIDTH
(CHUTE UP)
56.25" (143 cm)
62" (157 cm)
WIDTH
(CHUTE DOWN)
64.5" (164 cm)
73" (185 cm)
BLADE
high lift
(low lift optional)
high lift
(low lift optional)
NUMBER OF
BLADES
3
3
BLADE LENGTH
18" (46 cm)
21" (53 cm)
BLADE THICKNESS
.205" (5.2 mm)
0.25" (6.35 mm)
TIP SPEED
18585 ft/min
5665 m/min
@ 3600 Engine RPM
18850 ft/min
5745 m/min
@ 3500 Engine RPM
DAILY PRODUCTION
(8 hr @ 6 mph)
Up to 25.5 acres
(10.3 ha)
Up to 29.5 acres
(11.9 ha)
CONSTRUCTION:
Fabricated and welded 10-gauge, double-layer steel
top with 7-gauge side skirts. Full floating design.
ANTI-SCALP ROLLERS:
52” Cutterdecks - 6 Rollers
61” Cutterdecks - 7 Rollers
CUTTERDECK DRIVE SYSTEM:
Electric clutch/brake drives belt directly from engine
to cutterdeck. No twists in drive belt.
SPINDLES:
Top mounted and maintenance free, with 1” shaft in
precision machined, aluminum housing
SPECIFIC TORQUES
BLADE BOLT TORQUE: 70 FT-LBS (95 Nm)
WHEEL HUB NUTS: 225 FT-LBS (237 Nm)
ENGINE CRANKSHAFT BOLT: 50 FT-LBS (68 Nm)
LUG NUTS: 75-100 FT-LBS
26
CUTTING HEIGHT & PRODUCTION:
Height: Spring assisted lift lever allows easy setting
of cut heights from 1" to 5 1/2" in 1/4” increments.
“Set and forget” feature allows height of cut to be
set and returned to without searching from operator
position.
WOODS
PARTS SECTION
PARTS
SECTION
27
UPPER ENGINE DECK ASSY
WOODS
FIGURE 1
50
42
41
14
39
44
1
39
31
56
56
55
33
40
34
2
NG
NI
AR
W
15
17
53
54
7
2
4 30
7
13
48
10
52
36
20
11
3
51
16
12
37
46
21
43
47
17
19
26
2325
27
43
18 32
28
35
29
12
45
9
24
28
17
37
17
22
12
8
38
5
49
52
6
UPPER ENGINE DECK ASSY
WOODS
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
FIGURE 1
DESCRIPTION
QTY
4164366
ENG-KAW 22HP FX
1
4164368
ENG-KAW 26HP FX
4164576
S-AIR FILTER PRIMARY
4164577
S-AIR FILTER SAFETY
4164537
FILTER-OIL
38666
FILTER-FUEL
4164841
PUMP-HYDROSTATIC 12CC 2
(SEE FIGURE 8 FOR BREAKDOWN)
4166252
S-ENGINE DECK W/LABS
1
108055BATTERY
1
4165497.7 BRACKET-RELAY MNTG
1
4165920
S HYD RESERVOIR W/LABS 1
64262-012 BLT-FLG HD 3/8-16 X 1-1/4
4
64197-016 BLT-TDFM 3/8-16X1/2
4
64163-69 WSHR .391X.88X10 GA
2
4143570STRAP-BATTERY
1
64141-4
NUT-WLF 3/8-16
8
64268-03 NUT-FL NYLON LOCK 3/8-16 8
4118430ARM-PUMP
2
4164385
MUFFLER-FX KAW 22-26HP 1
4165361
ROD-LINK ASSY
2
64152-46 SCREW-SLT HH 10-24X1/2
2
64229-02 LOCKNUT-NYLON 5/16-18
8
2182405.7 BRKT-REVERSE RETURN
2
64123-50 BLT-HEX 3/8-16X1
4
64141-6
NUT-WLF 5/16-18
2
64123-205 BLT-HEX 5/16-24X4
2
4164260
MOUNT-ANTI VIBRATION
4
38020N
CLEVIS YOKE, 5/16 PLATE 2
64188-02 PIN, CLEVIS 5/16X1
2
64168-2 COTTER-HAIRPIN.08X1.192
64025-03 NUT-HEX 5/16-24
2
2188139SPRING-COMPRESSION 2
4165499DAMPENER
2
4165364
WLDMT-MOTION CTRL LH
1
*4165365
WLDMT-MOTION CTRL RH 1
ITEM PART NO.
44
45
46
47
48
49
50
51
52
563
54
55
56
DESCRIPTION
64263-007 BLT-FLG HD M8-1.25 X 20
64123-15 BOLT-3/8-16X3/4 HEX
64197-025 BLT-TDFM 1/4-20X5/8
38304-02 BRG, FLGD PLASTIC
4143354BUMPER-RUBBER
4165236CAP-RESERVOIR
4164443.7 BRKT-MUFFLER LH
*4164442.7 BRKT-MUFFLER RH
64025-15 NUT-HEX #10-24 KEPS
64152-46 SCREW-SLT HH 10-24X1/2
4164252-001 FITTING-3/8NPT TO 3/8
69053-03 HOSE, HYDRAULIC 18"
4164251
VALVE-OIL DRAIN
88042-03 CLAMP-HOSE 5/8
QTY
2
8
2
2
2
1
1
1
4
2
1
1
1
2
* NOT ILLUSTRATED
30
64268-02 NUT-FL NYLON LOCK 5/16-182
31
48412-01
CLAMP-J
1
32
64229-08 LOCKNUT NYLON 5/16-24
2
33
64192-06 SETSCR SQHD 5/16-18X3/4 2
34
112386
BOOT,BAT TERM POS
1
35
108208
SWITCH DBL POLE
2
36
2188156
SWITCH-NONO DBL POLE
1
37
64197-015 BLT-TDFM 10-32X1/2 TORX 6
38 2188154MODULE-DELAY
1
39
11060-9016GASKET-MUFFLER
2
(AVAILABLE THROUGH KAWASAKI DEALER)
40
41
42
43
2308095COVER-TERMINAL
64263-007 BLT-FLG HD M8-1.25 X 20
64266-02 NUT-FL LOCK M8-1.25
64163-55 WASHER .328X.75X14 GA
1
4
2
4
29
LOWER ENGINE DECK ASSY/CLUTCH
WOODS
FIGURE 2
ENGINE
PUMP
30
PUMP
9
23
36
34
35
1
2
1
33
3
11
25
28
27
1
16
15
1
14
2
19
5
20
14
18
3
27
24
28
4
17
31
8
13
32
6
7
10
12
26
29
30
21
22
5
BELT DETAIL
37
LOWER ENGINE DECK ASSY/CLUTCH
WOODS
FIGURE 2
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4158360PULLEY-PUMP
2
64044-18 SCREW-SET 1/4-20 X 5/16 4
64238-03 KEY-MET 5MM SQX28MM 2
64164-12KEY
1
4165509 PULLEY- 5.25 OD X 1.126 1
4165689 CLUTCH-ELECTRIC, 225
1
4165570.7 WLDMT-CLUTCH STOP
1
4121540PIN-CLUTCH
1
64006-03 LOCKWSHR-3/8 HELICAL 1
64123-54 BLT-HEX 5/16-18X3/4
2
64123-70 BLT-HEX 3/8-16X1-1/2
4
64006-06 LCKWSHER-HELICAL 7/16 1
64268-02 NUT-FL NYLON LCK 5/16-18 2
2308000 PULLEY-IDLER 4.00 EOD
1
4128923 S-ASSY-IDLER ARM PUMP 1
(INCLUDES ITEMS 16, 18 & 24)
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 31
32
33
34
35
36
37
4127999SEAL
1
64270-01 BOLT-MET HEX M10-1.5X30 1
4128004BEARING
1
33148-01 SPACER-0.379X0.750X0.251
2188131SPRING-EXTENSION
1
64006-03 WSHR, 3/8 HELICAL LOCK 1
64123-21 BLT-HEX 3/8-24X1-1/4
1
4166252 S-ENGINE DECK W/LABS 1
64144-40 SNAP RING
1
4157920 BELT PUMP DRIVE 1
64123-216 BLT-HEX 7/16-20X2-1/4
1
64205-013 BLT-MET M6-1X12
2
64209-09 WASHER-CONICAL SPRING2
2720949 ASSY-CLUTCH WIRE
1
64123-15 BLT-HEX 3/8-16X3/4
1
4128002 END CAP
1
38304-03 BEARING-FLNGD PLASTIC 1
64006-03 LOCKWSHR-3/8 HELICAL 4
4165983.7 WLDMT-BELT GUIDE
2
4165980.7PLATE-CLAMPING
2
64268-01 NUT-FL NYLON LCK 1/4-20 8
64262-003 BLT-FLG HD 1/4-20 X 1
8
ITEM PART NO.
DESCRIPTION
QTY
31
BUMPER
WOODS
FIGURE 3
1
6
5
4
6
6
2
6
4
6
3
5
5
32
5
BUMPER
WOODS
FIGURE 3
ITEM PART NO.
1
2
3
4
5
6
4166252
4166250.7
4165490.7
4165492.7
64262-012
64268-03
DESCRIPTION
QTY
S-ENG DECK W/LABS
BRKT-BUMPER, TOP
WRAPPER-BUMPER
STRAP-BUMPER
BLT-FLG HD 3/8-16 X 1-1/4
NUT-FL NYLON LOCK 3/8-16
ITEM PART NO.
DESCRIPTION
QTY
1
1
1
2
12
12
33
FUEL TANKS/CONTROL PANEL
WOODS
FIGURE 4
27
14
29
25 12
24
8
8
10
7 11 13
3
31
31
9
9
30
32
16
16
9
16
33
15
5
26
23
22
TO
ENGINE
9
2
32
33
1
19
9
9
20
20 15
TO ENGINE
4
21
18
18
17
17
6
34
FUEL TANKS/CONTROL PANEL
WOODS
FIGURE 4
ITEM PART NO.
DESCRIPTION
QTY
1
4165428-1
TANK-FUEL LH (INCLUDES ITEMS 15, 31-33, 35, 36)
1
2
4165429-1
TANK-FUEL RH (INCLUDES ITEMS15, 31-33, 35, 36)
1
ITEM PART NO.
DESCRIPTION
QTY
3
4165930
S-CONTROL PANEL
1
4
4166252
S ENG DECK W/LABS
1
5
4165291
CAP-FUEL, RATCHET TYPE 2
6
64123-50
BLT-HEX 3/8-16X1
8
72188178 SWITCH-RETAINER
1
8
64262-001
BLT-FLG HD 1/4-20 X 1/2
4
9
88042N
HOSE CLAMP
12
10128010
KEY-SWITCH
1
11 118020-16
CONTROL-THROTTLE 48.0 1
122721505 SWITCH-PTO
1
13 64025-15
NUT-HEX #10-24 KEPS
2
14 64152-46
SCR.-SLT HH #10-24X1/2
2
15 4132325
GROMMET-FUEL TANK
2
164162977-020HOSE,.25IDX.50OD
3
17 64006-03
LOCKWSHR-3/8 HELICAL 8
18 64163-31
WSHR 25/64X1X12 8
19 2188161
VALVE-TANK SELECTOR
1
20 4162977-001 HOSE,.25IDX.50OD X
2
21 4142266
CONNECTOR, 12V RECEPT 1
22 4162989-001 HOSE, FUEL LINE 1
23 4165864
FTTNG-HOSE 1/4" TO 3/16" 1
24 128010-01
S-KEY SWITCH NYLON NUT1
25 128010-03
S-COVERED KEY
1
2688042-01 CLAMP
2
27 108009-03
CONTROL-CHOKE 51"
1
28* 64025-04
NUT-3/8-24 HEX (CHOKE) 1
294165120 METER-HOUR
1
30 4165863
TEE-FITING 1/4" HOSE
1
31 4165763
ROLL-OVER VENT
2
32 4165387
GROMMET-ROLL OVER
2
33 4165667
FITTING-BARBED 90 DEG 2
34* 970391
KIT-LIGHT ACCESSORY
1
35* 4165692-01 FUEL-LINE TANK
2
36*4165668
FILTER-FUEL
2
*NOT ILLUSTRATED
35
BRAKES/REAR WHEEL
WOODS
FIGURE 5
15
13
20
17
2
14
4
7
16
8
24
1
23
27
28
6
19
11
9
25
12
17
3
10
TORQUE TO
225 FT/LBS
26
18
19
21
36
27
5
27
30
22
29
27
32
31
BRAKES/REAR WHEEL
WOODS
FIGURE 5
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
4166252
S-ENGINE DECK W/LABS 1
2
4165701.7 WLDMT-BRAKE ARM LH
1
3
4165700.7 WLDMT-BRAKE ARM RH
1
4128102 SPRING,EXTENSION
2
5
4165449.7 WLDMT-BRAKE LEVER
1
6
4159701
ROD-BRAKE CONTROL
2
7 2182387.7GUIDE-SPRING
2
8
38020N
CLEVIS YOKE, 5/16 PLATE 2
94159281 BRAKE-PARKER
2
9A* 4159281-001 BRAKE-BACK PLATE W/ PADS1
9B*4159281-002 BRAKE-DRUM
1
9C*4159281-003 BRAKE-SCREW
4
9D*4159281-004 BRAKE-HUB
1
9E*4159281-005 STUD-BRAKE
4
10 64163-06
WSHR,.768/.756X1.25X14 A/R
11 4159000
BAR-PARKING BRAKE
1
124159280 MOTOR-PARKER
2
(INCLUDES ITEMS 32)
13
4165553
WHEEL-ASSY, 24X12.00-12 2
4165553-01 RIM-8 SPOKE 4 HOLE W/VALV
1985085-02 TIRE 24X12.00-12NHS 4PLY
4158422-02 TIRE 24X12-12 OTR FTLT
(ITEM 13 USED ON 61" DECKS ONLY)
14
15
16
17
18
19
20
64163-89
WSHR- 1.25ODX.76IDX18GA1
64187-03
WHEEL NUT-1/2-20
8
64188-02
PIN, CLEVIS 5/16X1
2
64061-25
ROLL PIN-1/4X1-1/4
2
2188155
GRIP, 1/4X1X4-1/2
1
2183063-01 SPACER, 32MM LONG
8
4165552
WHEEL-ASSY, 23X10.50-12 2
4165552-01 RIM-8 SPOKE 4 HOLE W/VALV
4158421-02 TIRE-23 X 10.5-12 4P TURF
4158421-03 TIRE 23X10.5-12 OTR GMSTR
(ITEM 20 USED ON 52" DECKS ONLY)
21
22
23
24
25
26
27
28
29
30
31
32
85010N
64144-34
2188145
64123-15
64268-03
64237-06
64168-2
64025-03
64025-31
4159242
450767
64164-08
ZERK, 1/4-28 STR SLFTHRD1
SNAP RING.50
1
BEARING-.75ID SELF ALIGN2
BOLT-3/8-16X3/4 HEX
4
NUT-FL NYLN LCK 3/8-16 4
LOCKNUT-NYLON M12-1.75 8
COTTER-HAIRPIN.08X1.194
NUT-HEX 5/16-24
2
NUT 1-20 UNSLOTTED TRW2
WLDMT-PRK BRAKE ROD 1
CAPSCREW 12-1.75X110
8
S-KEY FOR WHEEL MOTOR2
*NOT ILLUSTRATED
37
OIL COOLER
WOODS
FIGURE 6
3
19
20
10
15
2
10
17
8
15
16
18
8
15
18
6
4
9
5
7A
9
9
9
7B
TO PUMP CASE DRAIN
12
13
11
14
11
14
15
14
13
14
14
38
1
15
OIL COOLER
WOODS
FIGURE 6
ITEM PART NO.
1
2
3
4
5
6
DESCRIPTION
4166252 S ENGINE DECK W/LABS
4166418.7 BRKT-COOLER FRONT
64262-002 BLT-FLG HD 1/4-20 X 3/4
2720891.7 SCREEN-OIL COOLER
2188173COOLER-OIL
4165920 S HYD RSRVR W/LABS
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
1
4
1
1
1
(69053-05 IS A SERVICEABLE LENGTH OF 55")
7A
69053-05 3/8 HIGH TEMP HOSE 1
7B
69053-05 3/8 HIGH TEMP HOSE 1
8
9
10
11
12
13
14
15
16
17
18
19
20
48412-01 CABLE-CLIP N
2
88042-04 CLAMP-3/4 CLIP
4
64163-03 WSHR .256X.62X18GA
2
4165492.7ARM-BUMPER
2
64229-01 NUT-NYLON LOCK 1/4-20 4
4166419.7 BRKT-REAR COOLER
2
64268-03 NUT-FL NYLON LOCK 3/8-168
64262-012 BLT-FLG HD 3/8-16 X 1-1/4 8
4165752 CLAMP-HOSE, 5/8IN
1
4165751 CLAMP-HOSE, 1/2IN
1
64229-01 NUT-NYLON LOCK 1/4-20 2
64123-07 BLT-HEX 1/4-20X1-1/2
1
64123-60 BLT-HEX 1/4-20X2
1
39
AIR COOLED HYDRAULICS
WOODS
FIGURE 7
3
2
1
7
21
23
16
13
7
13
7
23
4
13
13
13
21
12
13
7
6
21
23
21
22
21
21
11
18
17
19
15
5
9
20
14
6
8
6
10
40
5
17
14
11
13
13
6
10
6
AIR COOLED HYDRAULICS
WOODS
FIGURE 7
ITEM PART NO.
1
2
3
4
5
6
7
4165920
2720396
4165236
4160243
158058-04
108205-03
DESCRIPTION
QTY
S HYD RESERVOIR W/LAB
FILTER 25 MICRON
CAP-RESERVOIR
PLUG-HYDRAULIC TANK
FTG-90 BRB 9/16-18X.38
ELBOW-MALE 45 37-ORB
1
1
1
1
2
4
69053-05
3/8 HIGH TEMP HSE 4
(69053-05 IS A SERVICEABLE LENGTH OF 55")
8
LH PUMP PORT A-HOSE
22HP 2188157-02
26HP 2188157-02
9
LH PUMP PORT B-HOSE
22HP 2188157-01
26HP 2188157-01
1
1
4159280
MOTOR-PARKER
2690030-02FTG 9/16-18 ORB X 3/8
58026-01
3 WAY CONNECTOR 3/8
88042-04 CLAMP-HOSE 5/8
4164841
PUMP-HYDRO 12cc
2
2
2
14
2
15
RH PUMP PORT A-HOSE
22HP 2720320-01
26HP 2720320-01
1
1
16
2188173
1
17
48089-03 FTG-STRGHT 8 ORB X 8 JIC
22HP- QTY 1 RH PUMP PORT A
26HP- QTY 2 RH PUMP PORT A & B
18
RH PUMP PORT B-HOSE
22HP 2188157-01
26HP 2720320-02
19
20
21
22
23
64123-60
64229-01
88042-05
58026-04
4165341-02
BOLT, 1/4-20X2 HEX
LOCKNUT-NYL 1/4-20
CLAMP-HOSE 13/16
3 WAY CONNECTOR 3/16
HOSE-HYDR, DESCRIPTION
QTY
SAE PORT 'O' RING
PAR T
NUMBER
THREAD SIZE
AS-568#
158061-10
9/16-18
-906
158061-11
3/4-16
-908
158061-12
7/8-14
-910
158061-13
1-1/16-12
-912
158061-14
1-5/16-12
-916
158061-16
1-5/8-12
-920
158061-03
1-7/8-12
-924
1
1
10
11
12
13
14
OIL COOLER
ITEM PART NO.
2
2
6
1
2
41
HYDROGEAR PUMP
WOODS
FIGURE 8
22
18
21
1
3
34
30
29
15
25
42B
2
7
10
42
44
8
5
57
4
6
56
42A
49
32
38
37
20
HYDROGEAR PUMP
WOODS
FIGURE 8
ITEM HYDROGEAR PART NO. WOODS PART NO.
DESCRIPTION
1
70516
2
72011
3
50641
4
50969
5
52629
6
71246
7
50273
89004101-1340
10
9007200-3116
15
2513030
18
70522
20
51161
2150951
22
50329
25
71971
29
2003014
30
2003017
32
2003087
34
53502
372003005
38
2000015
42A
70743
42B
70741
44
70402
49
2513043
56
9005110-4400
57
9005110-5600
100
70525
HOUSING KIT
END CAP KIT
STRAIGHT HEADLESS PIN
FLANGE BOLT M8-1.25 X 60 HOUSING O-RING
CHARGE PUMP KIT
STD GEROTOR ASSEMBLY
O-RING
SOCKET SCREW M6-1.0 x 20
BYPASS VALVE KIT (BLANK)
PUMP SHAFT KIT
LIP SEAL 17 x 40 x 12
SPACER
RETAINING RING
CYLINDER BLOCK KIT
BLOCK SPRING
BLOCK THRUST WASHER
SWASH PLATE
BALL THRUST BEARING
ARM-TRUNION
SLOT GUIDE
SHOCK VALVE KIT (.031")
SHOCK VALVE KIT (BLANK)
CHARGE RELIEF VALVE KIT
TRUNNION SEAL/RETAIN KIT
STRAIGHT THREAD PLUG
PLUG-9/16-20 STEEL
OVERHAUL SEAL KIT
-----
4164841-001
-----
2721615-01
4164841-002
4137278-01
38345-07
38345-08
64123-68
4157242-019
4137278-05
-----
-----
-----
4164841-003
-----
-----
188059-11
4164841-004
188059-15
2721615-13
4121354
4121355
4137278-07
2721615-17
-----
4157242-025
2721615-18
QTY
1
1
2
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43
AIR COOLED WIRE HARNESS
WOODS
FIGURE 9
CLUTCH
ELECTRIC
13
12
ENGINE
GROUND
WIRE COLORS
W WHITE
WB WHITE W/ BLACK STRIPE
P PURPLE
O ORANGE
OB ORANGE W/ BLACK STRIPE
PO PURPLE W/ ORANGE STRIPE
OP ORANGE W/ PURPLE STRIPE
DB DARK BLUE
B BLACK
G GREEN
R RED
Y YELLOW
YB YELLOW W/ BLACK STRIPE
RW RED W/ WHITE STRIPE
GY GREEN W/ YELLOW STRIPE
BR BROWN
BRY BROWN W/ YELLOW STRIPE
STARTER
20
BATTERY
3
P
W
YB
G
A.
ENGINE BLOCK
(GROUND)
14 GA.
SOLENOID
21
TO ENGINE BLOCK
(GROUND)
GY
RW BRY
14 GA.
B B
AB CD E F
RW
B
B
W
17
P
P
21
14 GA.
85
NC
86
87A
BRY
BR
B B
B B
87
NO
30
18
(RED)
G
Y
TO SOLENOID (3)
RW
9
PACKARD
#02962793
VOLTAGE
REGULATOR
19
TO SOLENOID (4)
BLADES &
TRACTION
RELAY
CARB
SOLENOID
MAGNETO
BRY
GY
9
(RED)
(BLACK)
DELAY
MODULE
10
BATTERY
7
R
DB
B
B
B
14 G
W W
87
NO
B B
30
24
B B
85
86
87A
NC
23
30
BR
BR
STARTER
RELAY
YB
87
NO
9
21
TO SOLENOID (2)
O
85
NC
86
87A
DELAY
RELAY
SOFT START HARNESS
SOFT START MODULE
Y
15
NO
W W
NO
WB
OP
5
OB
Y
O
O
O
O
DB
O
CLUTCH
SWITCH
O
KEY
SWITCH
G
O
O
8
44
HOUR
METER
6
10-20 VDC
S1 TYPICAL
OPERATOR
PRESENCE
SWITCH
RELAY IS ENERGIZED (ENGINE OPERATES) WHEN S2 IS CLOSED
(BLADE DISENGAGED) OR WHEN S1 IS CLOSED (OPERATOR IN
POSITIION), OR FOR APPROX. 1/2 SECOND AFTER S1 IS OPENED.
DB
W
B
R
P
B
AUXILIARY
ELECTRICAL
CONNECTION
OPTIONAL
S2 TYPICAL
BLADE
SWITCH
NO
OB
14 GA.
14 GA.
11
RELAY
NC
PO
B
B
P P
14 GA.
R R
14 GA.
14
ABCDEF
WB
14 GA.
TRACTION
CONTROL
NO
BO O
12V
ADAPTER
NC
22
B
SEAT
SWITCH
TRACTION
CONTROL
NO
GY O O
4
NC
WB B
OP
WB B
PO
14
MAGNETO
IGNITION
RELAY SCHEMATIC
SWITCH
BRAKE
DELAY MODULE OPERATION & SCHEMATIC
87A NC
87 NO
86
BR
30
85
AIR COOLED WIRE HARNESS
WOODS
FIGURE 9
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
4163532 HARNESS-WIRING MAIN
1
148082-20 FUSE-20 AMP
2
108061-13 CABLE-BATTERY 36 BLACK 1
4124009 SWITCH-SEAT, NO
1
4143068 JUMPER-SEAT SWITCH
1
4165120METER-HOUR
1
2722227-02CABLE-BATT W/CONDUIT 1
(INCLUDES ITEMS 20 & 21)
2722227-01CABLE-BATT W/CONDUIT
(USED ON 22HP ONLY - INCLUDES
ITEMS 20 & 21)
DESCRIPTION
QTY
1
8 128010KEY-SWITCH
9
2722325 RELAY-40AMP SEALED
10 2188154MODULE-DELAY
11 2721505SWITCH-PTO
12 2721337CLUTCH-ELECTRIC
(INCLUDES 2720949 WIRE ASSY)
13
2720949 ASSY-CLUTCH WIRE
14
108208
SWITCH-DBL POLE
15
2188156 SWITCH-NONO DBL POLE
16*38665 SOLENOID
(USED ON 22HP ONLY)
1
3
1
1
1
17 2188224HARNESS-JUMPER
(USED ON 22HP ONLY)
1
18
108061-04 CABLE-BATTERY 20 RED
(USED ON 22HP ONLY)
1
19
20
21
22
2188225WIRE-GROUND
112386
BOOT-BAT TERM POS
2308095COVER-TERMINAL
4142266 CONNECTOR-12V 1
1
3
1
ITEMS 23-24 USED ON 72" DECK ONLY
23
4165894 MODULE-SOFT START
24
4165923 HARNESS-SOFT START
ITEM PART NO.
1
2
1
1
1
1
*NOT ILLUSTRATED
45
SEAT ASSEMBLY
WOODS
FIGURE 10
5
1
6
2
7
3
21
8
4
9
11
12
13
16
10
19
14
15 17
46
18
BRACKET ON
ENGINE DECK
WELDMENT
SEAT ASSEMBLY
WOODS
FIGURE 10
ITEM PART NO.
DESCRIPTION
QTY
14166226 SEAT-SUSPENSION
(INCLUDES ITEMS 2-12, 21)
1
2
4166226-05 UPPER SEAT ASSEMBLY
3
4166226-04 CUSHION-COVER BACK
4
4166226-01 CUSHION COVER
5 4166226-06PROTECTOR-BACK
6
4165316-02 PAD-ARM SINGLE
7
4165316-05 ARM KIT-LH
8
4165316-04 ARM KIT-RH
9
4124009
SWITCH-SEAT NO
10 2720975-07SPACER
114164679 SUSPENSION
12 4166226-03 TRACK SET
134165366.7 PLTE-SEAT
14 48228A
CABLE CLIP-INSULATED
15 64152-23
SCREW 1/4-20X3/8
16 2720975-09SPACER
17 64141-6
NUT-WLF 5/16-18
18 64144-30
SNAP RING
1933138-09 PIN-CLEVIS
20 4143068
JUMPER-SEAT SWITCH
21 4165316-03 ARM KIT-LEFT AND RIGHT
1
1
1
1
2
1
1
1
2
1
1
1
2
2
2
4
2
2
1
1
ITEM PART NO.
DESCRIPTION
QTY
* NOT ILLUSTRATED
47
OPTIONAL FOLDING ROPS KIT (970410)
WOODS
FIGURE 11
2
B
1
15
6
19
4
16
17
3
18
2
1
A
7
9
10
4
8
A
14
11
13
5
13
11
12
14
48
12
5
OPTIONAL FOLDING ROPS KIT (970410)
WOODS
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
4162879
64123-31 64151-7
4162880
4166217
4160347
64163-19
64123-28
64006-06
64151-11
64163-31
64006-03
64123-16
64025-05
64168-1
4160343
4160344
4160348
4162878
FIGURE 11
DESCRIPTION
QTY
PIN-HITCH 1/2
BOLT-1/2-13 X 3
LOCKNUT- 1/2-13 LANYARD-NYLON SEATBELT LABEL-WARNING ROPS
WASHER-FLAT 7/16 BOLT-7/16 X 1-1/4
LOCKWASHER-7/16
LOCKNUT-7/16 WASHER-3/8
LOCKWASHER-3/8
BOLT-3/8-16 X 1-1/4
NUT-3/8-16 HEX
PIN-COTTER
BUMPER RUBBER
PLUG
WASHER-FORMED WASHER-RUBBER
2
2
2
2
1
1
2
2
2
2
16
8
8
8
2
2
2
2
2
ITEM PART NO.
DESCRIPTION
QTY
49
STEERING/DECK LIFT
WOODS
FIGURE 12
44
8
5
37
6
7
16
19
27
15
12
48
48
9
13
9
10
1
3
47
15
35
22
39
23
44
33
29
32
4
36
41
15
25
15
36
15
30
34
21
26
18
20
51
49
50
17
28
31
40
24
42
21
14
21
50
47
46
11
43
38
2
STEERING/DECK LIFT
WOODS
FIGURE 12
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
*
4166252 S ENGINE DECK W/LABS
4163746SPRING
4165962 ZERK-90 DEGREE
64123-50 BLT-HEX 3/8-16X1
4165426.7 LEVER-TRACTION CNTRL
4165425.7 BRKT-TRACTION LEVER
4162998BRKT-HANDLE
4165432GRIP-HANDLE
4164260 MOUNT-ANTI VIBRATION
64123-15 BOLT-3/8-16X3/4 HEX
64141-4 NUT-WLF 3/8-16
4165364 WLDMT-MTN CONTRL LH
4165365 WLDMT-MTN CONTRL RH
1
2
2
1
2
2
2
2
4
8
12
1
1
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
64123-87 BLT-HEX 3/8-16X1-3/4
2
64123-16 BLT-HEX 3/8-16X1-1/4
12
64229-03 NUT-NYLON LOCK 3/8-16 20
64262-012 BLT-FLG HD 3/8-16 X 1-1/4 8
64123-100 BLT-HEX 3/8-16X2-1/4
1
64163-43WSHR.443/.454X1X11GA 1
4165474SPACER
2
4165390.7WLDMT-CRADLE
1
64168-2 COTTER-HAIRPIN.08X1.194
4165380.7 WLDMT-DECK LIFT LEVER 1
4162904.7 WLDMT-LVR STOP LATCH 1
4165384.7 BRKT-INNER DECK LIFT
1
4165385.7 BRKT-OUTER DECK LIFT 1
4165389.7 BRACKET-LIFT LINK
2
4162999SPACER
1
4165656 ASSY, PIN & LANYARD
1
64188-53 PIN-CLEVIS 1/2X1.0
1
64018-38 BOLT-CRG 3/8-16 X 2-1/4 1
85010N
ZERK, 1/4-28 STR SELF TH 11
ITEM PART NO.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
DESCRIPTION
QTY
64221-04 E-RING .875
1
64175-05 NUT-PUSH 1/2
1
64188-36 PIN, CLEVIS 7/16X1-1/4
2
4165466GRIP
1
2183071-03SPACER-15.88X10.32X24
2
64268-03 NUT-FL NYLON LOCK 3/8-164
2720544SPRING-COMPRESSION 1
4165448 ROD-LIFT STOP
1
64163-65 WSHR .890X1.375X18GA
6
4165654 LBL-ZT200 HT CUT OUTER 1
4165655 LBL-ZT200 HT CUT INNER 1
64163-29 WASHER-21/64 X 1 X 11GA 2
4163692CAP-END
3
64229-02 NUT-NYLON LOCK 5/16-18 2
4163446KNOB
2
64163-55 WSHR .328X.75X14 GA
4
64163-107 WSHR-.391 X .75 X 10GA
4
64262-011 BLT-FLG HD 3/8-16 X 1
4
4165682 MOUNT-ISOLATION, FOOT 2
64229-03 NUT-NYLON LOCK 3/8-16 4
51
CRADLE ASSEMBLY
WOODS
FIGURE 13
38
4
TO
5
KICKPLATE
1
8
7
6
5
40
24
14
20
15
29
6
41
30
22
32
30
39
42
27
44
43
27
37
22
23
30
21
13
10
9
28
12
3
17
25
25
28
33
2
19
26
17
34
16
23
21
28
36 35 31
11
13
3
28
25
25
2
28
16
52
10
9
CRADLE ASSEMBLY
WOODS
ITEM PART NO.
FIGURE 13
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
4165610LABEL-WARNING
2182356.7 BRACKET-SHAFT HANGER
2188127 CHAIN-6.35 (.250) 5 LINKS
4165647 MAT-FOOT PLATE LOWER
4166266 MAT-FOOT PLATE UPPER
4165682MOUNT-ISOLATOR
4166254LABEL-WOODS
4166267 S-FOOT PLATE
(INCLUDES ITEMS 4-7)
9
10
11
12
13
14
15
16
17
18 *
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38 39 40 41
42
43
44
64163-65 WASHER-.890X1.375X18GA8
64221-04E-RING.875
4
4165379.7 WLDMT-DECK LIFT, FRONT 1
4165427.7 WLDMT-DECK LIFT, REAR 1
2722630 CLIP-DECK HEIGHT ADJ
4
4165675 SPRING-DECK LIFT
2
4165390.7WLDMT-CRADLE
1
64268-03 NUT-FL NYLN LCK 3/8-16 15
4109960 WLDMT-DECK LIFT ROD
2
4111842.7 BRKT-SPRING ANCHOR LH 1
4165556 MAT-FOOT LIFT
1
4113682 ROD-SPRING MOUNT
2
64141-2 NUT-WLF 1/4-20
4
64141-4 NUT-WLF 3/8-16
4
64197-020 BLT-TDFM 1/4-20X1-1/2
4
64123-31 BLT-HEX 1/2-13X3
2
64123-281 BLT-HEX 1/2-13X2 FL THRD 8
4165596.7 BRKT-FOOT, LIFT LEVER 1
64262-011 BLT-FLG HD 3/8-16 X 1
15
64141-13 NUT WLF 1/2-13
16
85010N
ZERK, 1/4-28 STR SLFTHRD1
85051
ZERK-1/8 PIPE
6
64229-03 NUT-NYLON LOCK 3/8-16 1
64018-3 BLT-CRG 3/8-16X1
2
4165593.7 WLDMT-FOOT PEDAL
1
64123-100 BLT-HEX 3/8-16X2-1/4
1
64123-67 BLT-HEX 3/8-16X2
2
64001-6 NUT-HEX JAM 3/8-16
2
64229-05 NUT-NYLON LOCK 3/8
2
64018-2 BLT-CRG 1/4-20X3/4 2
64268-01 NUT-FL NYLON LCK 1/4-20 2
4160281 DOCUMENT TUBE 1
64262-006 BLT-FLG HE 5/16-18X3/4
2
4165676BUMPER-RADIAL
2
64268-02 NUT-FL NYLN LCK 5/16-18 6
4164210BUMPER-RUBBER
4
ITEM PART NO.
DESCRIPTION
QTY
1
4
4
1
2
2
1
1
*NOT ILLUSTRATED
53
CRADLE & CASTER ASSEMBLY
WOODS
FIGURE 14
23
14
22
10
15
19
8
13
1
20
12
8
15
18
5
13
21
17
11
17
16
4
16
6
3
17
9
7
17
7
9
54
2
CRADLE & CASTER ASSEMBLY
WOODS
FIGURE 14
ITEM PART NO.
DESCRIPTION
QTY
1
48043-03C CUP, OUTER BEARING
2
4165278 ASSY-WHL 13X6.5-6
(INCLUDES ITEM 7)
3
DECK/W LABS
4
64123-223 BOLT-3/4-10 X 10
5
2722452.7 WLDMT-CASTER YOKE
6
2722230-03 SPANNER
72722228-03BEARING
8
64229-03 NUT-NYLON LOCK 3/8-16
9
2722231 SPACER-END
10
64163-26 WASHER
11
64229-07 LOCKNUT-NYLON 3/4-10
12
85010N
ZERK, 1/4-28 STR SLF THD
13
64123-16 BLT-HEX 3/8-16X1-1/4
4
2
14
15
16
17
18
19
20
2188135 DUST COVER
48043-04C CONE, OUTER BEARING
64123-281 BLT-HEX 1/2-13X2 FLLTHD
64141-13 NUT WLF 1/2-13
48480
SEAL CR 12411
64140-5 COTTER PIN
4165326.7 WLDMT-CSTR ARM 52 LH
(USED WITH 52" DECKS)
4165327.7 WLDMT-CSTR ARM 61 LH
(USED WITH 61" DECKS)
2
4
8
16
2
2
1
21
4165323.7 WLDMT-CSTR ARM 52 RH 1
(USED WITH 52" DECKS)
4165324.7 WLDMT-CSTER ARM 61 RH
(USED WITH 61" DECKS)
22
23
64025-20 NUT-HEX 3/4-16 SLOT U
4165390.7WLDMT-CRADLE
ITEM PART NO.
DESCRIPTION
QTY
2
2
2
2
8
4
2
2
2
8
2
1
55
52" SIDE DISCHARGE
WOODS
FIGURE 15
30
29
43
27
55
33
23
44
41
17
15
6
19
34
38
45
33
28
56
9
7
2
10
32
13
18
14
57
58
51
47
52
54
66
62
40
21
22
11
61
57
59
60
62
23
19
31
3
31
69
70
31
26
7 36
35
8
35
7
8
7
5
35
20
70
65
46
53
53
42
35
71
53
56
68
68
67
48
37
48
73
12
72
21
48
46
43
74
41
46
75
5
16
70
9
13
7
4
35
4
39
TORQUE TO
70 FT-LBS
52" SIDE DISCHARGE
WOODS
ITEM PART NO.
FIGURE 15
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4166259 S-DECK W/ LABELS 52" ZT21
4165608.7 COVER-BELT RH
1
4165609.7 COVER-BELT LH
1
38524
KNOB-4 PRONG 3/8-16
2
4166097 CHUTE-RUBBER ASSY
1
548138
BRG NDL.88 1.12 1.00 1
64229-03 NUT-NYLON LOCK 3/8-16 28
64123-173 BLT-HEX 3/8-16X4-1/2
3
2721512 ROLLER-5X2.75 CENTERED6
64123-68 BLT-HEX 5/16-18X1
2
4165646 PULLEY-5.25 DEEP GRVE 3
112111-02 BLADE 18.00 OFFST HLFT 3
2720685SPACER-ROLLER
6
64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18
4165754.7 WLDMT-IDLER ARM
1
64018-11 BLT-CRG 1/2-13X3LG
2
4163514.7 GUIDE, BELT
1
4165953 PULLEY-IDLER, 6.0
1
4163802-01SPACER-2.0 X .515 X .75
2
4165976.7BAFFLE-DISCHARGE
1
64209-03 SPRING WASHER.67 ID
6
64164-12 KEY-1/4X1 SQ
3
128169
PULLEY IDLER 5.50
2
4165023 ASSY-CTTERDECK SPNDL 3
4165755 ASSY-IDLER ARM 48-52
1
(INCLUDES ITEMS 6, 15, 33, 41,51 & 55)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
90-0828 S/B BOLT 1/2-13X3 1/2 NC 1
64270-02 BLT-HEX M10-1.5x30 ISO
1
4133155.7 WLDMT-PUSH ARM ZT2
2
64006-05 LOCKWSHR-1/2 HELICAL 1
64123-156 BLT-HEX 1/2-20X1-3/4
1
64163-74 WSHR-.516X2.00X.25 PLT 3
2186125 WLDMT-LOCK PUSHBAR 2
85010N
ZERK 1/4-28 STR SLF THRD5
64123-152 BLT-HEX 5/8-11X5
2
64123-50 BLT-HEX 3/8-16X1
9
64229-02 NUT-NYLON LOCK 5/16-18 2
4118314 SPACER-BLADE 16MM
3
64229-06 NUT-NYLON LOCK 5/8-11 2
64123-187 BLT-HEX 5/8-18 X 3 3/4
3
64123-208 BLT-HEX 5/8-18X1-1/2
3
4128004 BEARING-BALL 10 X 26 X 8 1
4165967.7 BAFFLE-FRONT,RH 52IN
1
4128002 CAP-26 X 7 END
1
4165943SPRING-EXTENSION
1
64163-93 WSHR-.635 X 1.12 X.062
2
64018-2 BLT-CRG 1/4-20X3/4
4
64018-7 BLT-CRG 3/8-16X1-1/4
3
ITEM PART NO.
DESCRIPTION
QTY
48
64229-01 NUT-NYLON LOCK 1/4-20 1
49
4165966.7 BAFFLE-FRONT,CENTER 52IN
1
50
4165965.7 BAFFLE-FRONT,LH 52IN
1
51
521438
GREASE SEAL
1
52 4163014SPACER
1
53
64268-03 NUT-FL NYLON LOCK 3/8-165
54
4163155 INNER RING
1
55
64144-40 SNAP RING-2NTERNL
1
56
64018-23 BLT-CRG 3/8-16X3/4 SHRT 2
57
38348-01 BEARING-SPINDLE SEALED6
58
4164948 HOUSING-SPINDLE 6 HOLE 3
59 64144-38RING-SNAP
3
6038315 NUT-SPINDLE
3
61
4144947 PULLEY SPINDLE 36-52
3
62
64268-05 NUT-FL NYLON LOCK 1/2-132
63
64018-30 BLT-CRG 3/8-16 X 4-1/2
3
64
64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2
65
4165252.7HINGE-CHUTE_RUBBER 1
66
4165484.7 WLDMT-IDLER PIN
1
67
4165870.7 BRKT-BAFFLE MOUNTING 1
68
4165955.7 BRKT-BAFFLE MNTG
2
69
64123-171 BLT-HEX 3/8-16X3-1/2
2
70
64141-4 NUT-WLF 3/8-16
4
71
4163438.2 EXTENSION-52" RH
1
72
4163439.2 EXTENSION-52" LH
1
73
64141-2 NUT-WLF 1/4-20
7
74
64123-114BLT-1/4-20X1
7
* NOT ILLUSTRATED
57
61" SIDE DISCHARGE
WOODS
FIGURE 16
40
30
21
29
23
22
43
11
27
44
6
55
17
41
33
15
14
57
73
47
58
51
52
24
54
61
66
62
57
23
59
62
18
60
19
31
19
34
45
38
33
56
28
35
74
35
13
4
75
1
7
26
36
9
3
74
75
31
33
32
10
35
31
63
7
9
7
8
2
70
35
7
13
4
53
70
7
75
67
16
20
65
75
53
50
46
12
46
5
48
46
72
46
64
48
42
71
48
58
68
69
69
53
72
53
48
49
53
37
21
39
61" SIDE DISCHARGE
WOODS
FIGURE 16
ITEM PART NO.
DESCRIPTION
QTY
4166255
S-DECK W/ LABELS 61" ZT2 1
2
4165456.7 BELT COVER-RH
1
3
4165455.7 BELT COVER-LH
1
4
38524
KNOB-4 PRONG 3/8-16
2
5
4166097
CHUTE-RUBBER ASSY
1
6 64163-68WSHR-1.015X1.5X9GA 6
7
64229-03
NUT-NYLON LOCK 3/8-16
34
8
64123-173 BLT-HEX 3/8-16X4-1/2
3
9
2721512
ROLLER-5X2.75 CENTERED 7
10 64123-68
BLT-HEX 5/16-18X1
2
11 4130120
PULLEY-7.0 B GRV 1.0 BORE3
(USED ON GENERAC MODELS ONLY)
2308140PULLEY-ENGINE
(USED ON KAWASAKI MODELS ONLY)
12 112111-03 BLADE 21.00 OFFST HLFT
132720685 SPACER-ROLLER
14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
15 4165754.7 WLDMT-IDLER ARM
16 64018-11
BLT-CRG 1/2-13X3LG
17 4163514.7 GUIDE, BELT
18 4165953
PULLEY-IDLER, 6.0
19 4163802-01 SPACER-1.0 X .516 X .75
20 4165976.7BAFFLE-DISCHARGE
21 64209-03
SPRING WASHER.67 ID
22 64164-12
KEY-1/4X1 SQ
23 128169
PULLEY IDLER 5.50
24 4165023
ASSY-CTTERDCK SPINDLE
25 4165755
ASSY-IDLER ARM
(INCLUDES ITEMS 15, 33, 41, 51, 55, & 73)
3
7
18
1
1
1
1
2
1
6
3
2
3
1
26 90-0828
27 64270-02
28 4133155.7
29 64006-05
30 64123-156
3164163-74
32 2186125
33 85010N
34 64123-152
35 64123-50
36 64229-02
37 4118314
38 64229-06
39 64123-187
40 64123-208
41 4128004
42 4165970.7
43 4128002
1
1
2
1
1
3
2
5
2
8
2
3
2
3
3
1
1
1
S/B BOLT 1/2-13X3 1/2 NC
BLT-HX M10-1.5x30 ISO
WLDMT-PUSH ARM ZT2
LOCKWSHR-1/2 HELICAL
BLT-HEX 1/2-20X1-3/4
WSHR-.516IX2.00OX.250
WLDMT-LOCK PUSHBAR
ZERK 1/4-28 STR SLF THRD
BLT-HEX 5/8-11X5
BLT-HEX 3/8-16X1
NUT-NYLON LOCK 5/16-18
SPACER-BLADE 16MM
NUT-NYLON LOCK 5/8-11
BLT-HEX 5/8-18 X 3 3/4
BLT-HEX 5/8-18X1-1/2
BEARING-BALL 10 X 26 X 8
BAFFLE-FRONT,RH 61IN
CAP-26 X 7 END
ITEM PART NO.
DESCRIPTION
QTY
444165943 SPRING-EXTENSION
1
45 64163-93
WSHR-.635 X 1.12 X.062
4
46 64018-2
BLT-CRG 1/4-20X3/4
7
47 64018-7
BLT-CRG 3/8-16X1-1/4
3
48 64229-01
NUT-NYLON LOCK 1/4-20
7
49 4165969.7 BAFFLE-FRONT,CNTR 61IN 1
50 4165968.7 BAFFLE-FRONT,LH 61IN
1
51 521438
GREASE SEAL
1
524163014 SPACER
1
53 64268-03
NUT-FL NYLN LCK 3/8-16
4
54 4163155
INNER RING
1
55 64144-40
SNAP RING-26MM INTENA 1
56 64018-23
BLT-CRG 3/8-16X3/4
2
57 38348-01
BEARING-SPINDLE SEALD 6
58 4164948
HOUSING-SPINDLE 6 HOLE 3
5964144-38 RING-SNAP
3
6038315
NUT-SPINDLE
3
61 2183070-02SHAFT-SPINDLE
3
62 64268-05
NUT-FL NYLON LOCK 1/2-13 2
63 64018-30
BLT-CRG 3/8-16 X 4-1/2
4
64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2
65 4165252.7 HINGE-RUBBER CHUTE
1
66 4165484.7 WLDMT-IDLER PIN
1
67 4163440.7EXTENSION-61"RH
1
68 4163441.7EXTENSION-61"LH
1
69 64141-2
NUT-WLF 1/4-20
7
70 64123-114 BLT-HEX 1/4-20X1
7
71 4165871.7 BRKT-BAFFLE MNYNG, RH 1
72 4165955.7 BRKT-BAFFLE MNTG
2
73 548138
BRG NDL.88 1.12 1 1
74 64123-171 BLT-HEX 3/8-16X3-1/2
2
75 64141-4
NUT-WLF 3/8-16
4
76 64163-55
WSHR .328X.75X14 GA
1
59
BELTS-CUTTERDECK
WOODS
FIGURE 18
1
60
BELTS-CUTTERDECK
WOODS
FIGURE 18
ITEM PART NO.
1
4165619
4165618
DESCRIPTION
BELT-CUTTERDECK 52"
BELT-CUTTERDECK 61"
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
61
DECALS-POWER UNIT
WOODS
FIGURE19
BACK OF
8 ENGINE DECK
3
DOCUMENT
TUBE
LOCATED UNDER FOOTPLATE
5
4
15
UNDER SEAT
LOCATED BEHIND
SEAT ON OIL COOLER
11
7
6
10
16
9
2
LOCATED UNDER
FOOTPLATE
12
14
17
13
1
62
DECALS-POWER UNIT
WOODS
FIGURE 19
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4139941LABEL-MZ
4166254 LABELFOOTPLATE WOODS
2000735 LABEL-OPER MAN
2000590 LABEL, WARN BATTERY
4165722 LABEL - HYDR OIL FILL
4165639 LABEL-CONTROL PANEL
2000693 LABEL - PARK BRAKE
2000698 LABEL(DBL) - FUEL/LEAKS
4165653 LABEL-ZT INFORMATION 4165615 LABEL - RH TRACTION
4165616 LABEL - LH TRACTION
4165654 LABEL-HT CUT OUTER
4165655 LABEL-HT CUT INNER
4165610 LABEL-WARNING
4147617LABEL-FUEL
4164839 LABEL-WOODS MZ2252K
4164838 LABEL-WOODS MZ2661K
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
17
4116761
1
LABEL-MADE IN U.S.A
ITEM PART NO.
DESCRIPTION
QTY
*NOT ILLUSTRATED
63
DECALS-CUTTERDECKS
WOODS
FIGURE 20
1
64
DECALS-CUTTERDECKS
WOODS
FIGURE 20
ITEM PART NO.
1
2
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
4164269 LABEL-WARNING BLADES 1
2000577LABEL-WARNING
2
65
LIMITED WARRANTY
(Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________
From (Dealer):______________________________________
Model Number: __________________________
Serial Number: _____________________________________
WHAT IS COVERED:
Woods Equipment Company (“WOODS”) warrants Mow’n MachineTM zero-turn mowers and attachments and Woods BoundaryTM utility
vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.
FOR HOW LONG:
Mow’n Machine Model #CZ1736K, CZ1948K, CZ1952K, CZ2361, ME1952K, ME2661B, MZ2552K, MZ2561K, MZ2761, MZ3761K,
MZ3772K, MZ2661KL & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of
operation, whichever occurs first. Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500
hours of operation, whichever occurs first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must
be provided with all warranty claims. Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3)
years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser..
Mow’n Machine Model #FE21B, FZ21D, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the
original purchaser or 2000 hours of operation, whichever occurs first.
In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck,
deck cradle, and engine deck for the life of the machine to the original retail purchaser.
Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the date
of delivery to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION
TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to you.
WHO IS COVERED:
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WHAT IS NOT COVERED:
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:
1. Improper operation, improper maintenance, misuse, or an accident;
2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’
authorized service center; or
3. Repairs made with parts other than those obtained through WOODS.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the
manufacturer provides a separate warranty.
WHAT WOODS WILL DO TO CORRECT PROBLEMS:
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product
is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days
after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the
purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product.
OTHER LIMITATIONS:
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;
(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
HOW STATE LAW APPLIES:
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
QUESTIONS:
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
F-8045 MM & Boundary (Rev. 12/1/2008)
LIMITED WARRANTY
(Mow’n Machine Zero-Turn Mower and
Woods Boundary Utility Vehicle Replacement Parts)
TM
TM
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn
mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free
from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the
product to the original purchaser.
TM
TM
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party
purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure
or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such
defect or noncompliance is discovered or should have been discovered, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,
arising directly or indirectly from the product, whether such claim is based upon breach of
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is
authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks
of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
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