Dometic 57915531 Air Conditioner

Dometic 57915531 Air Conditioner
INSTALLATION INSTRUCTIONS
RECORD THIS UNIT INFORMATION FOR
FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased
®
BRISK AIR
579 Series, 590 Series, & 595 Series
ROOF TOP AIR CONDITIONER
USED WITH
3107210 AIR DISTRIBUTION BOX KIT and
3109226.005 COMFORT CONTROL CENTER
ELECTRONIC KIT
USA
SERVICE OFFICE
The Dometic Corp.
509 So. Poplar St.
LaGrange, IN 46761
(260) 463-4858
C
US
! AVERTISSEMENT
! WARNING
CANADA
Dometic Dist.
866 Langs Dr.
Cambridge, Ontario
CANADA N3H 2N7
(519) 653-4390
For Service Center
Assistance Call:
800-544-4881
This manual must be read and understood before installation, adjustment,
service, or maintenance is performed.
This unit must be installed by a qualified service technician. Modification
of this product can be extremely hazardous and could result in personal
injury or property damage.
57908.521
57912.622
57912.631
57915.322
57915.331
57915.422
57915.522
57915.531
57915.536
INSTALLATION
INSTRUCTIONS
REVISON
Form No. 3109395.032 11/03
(Replaces 3109395.024)
(French 3109660.039)
©2003 Dometic Corporation
LaGrange, IN 46761
Lire et comprendre ce manuel avant de
procéder à l'installation, à des réglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toute modification de cet appareil peut
être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.
Important: These instructions must stay with
unit. Owner read carefully.
1
MODELS
57915.541
57915.546
57915.622
57915.631
57915.731
59016.521
59016.531
59016.621
59016.631
59516.303
59516.331
59516.336
59516.501
59516.531
59516.536
59516.601
59516.603
59516.631
INSTALLATION INSTRUCTIONS
1. GENERAL INFORMATION
SAFETY INSTRUCTIONS
A. THIS AIR CONDITIONER IS DESIGNED FOR:
This manual has safety information and instructions to help users eliminate or reduce the risk of
accidents and injuries.
1. Installation on a recreational vehicle during the time
the vehicle is manufactured.
2. Mounting on the roof of a recreational vehicle.
3. Roof construction with rafters/joists on minimum of
16 inch centers.
4. Minimum of 2.00 inches and maximum of 4.00
inches distance between roof to ceiling of recreational vehicle. Alternate installation methods will
allow for roofs more than 4.00 inches thick.
RECOGNIZE SAFETY INFORMATION
!
B. The ability of the air conditioner to maintain the desired
inside temperature depends on the heat gain of the RV.
Some preventative measures taken by the occupants of
the RV can reduce the heat gain and improve the
performance of the air conditioner. During extremely
high outdoor temperatures, the heat gain of the vehicle
may be reduced by:
1. Parking the RV in a shaded area
2. Using window shades (blinds and/or curtains)
3. Keeping windows and doors shut or minimizing
usage
4. Avoiding the use of heat producing appliances
This is the safety-alert symbol. When you see this
symbol in this manual, be alert to the potential for
personal injury.
Follow recommended precautions and safe operating instructions.
Operation on High Fan/Cooling mode will give optimum
or maximum efficiency in high humidity or high outside
temperature.
UNDERSTAND SIGNAL WORDS
A signal word , WARNING OR CAUTION is used
with the safety-alert symbol. They give the level of
risk for potential injury.
Starting the air conditioner early in the morning and
giving it a "head start" on the expected high outdoor
ambient will greatly improve its ability to maintain the
desired indoor temperature.
! WARNING indicates a potentially hazard-
For a more permanent solution to a high heat gain,
accessories like A&E outdoor patio and window awnings will reduce heat gain by removing the direct
exposure to the sun. They also add a nice area to enjoy
company during the cool of the evening.
ous situation which, if not avoided, could result in
death or serious injury.
! CAUTION indicates a potentially hazardous situation which, if not avoided may result in
minor or moderate injury.
C. Condensation
Note: The manufacturer of this air conditioner will not be
responsible for damage caused by condensed moisture on
ceilings or other surfaces. Air contains moisture and this
moisture tends to condense on cold surfaces. When air
enters the RV, condensed moisture may appear on the
ceiling, windows, metal parts, etc. The air conditioner
removes this moisture from the air during normal operation.
Keeping doors and windows closed when this air conditioner
is in operation will minimize condensed moisture on cold
surfaces.
CAUTION
used without the safety alert
symbol indicates, a potentially hazardous situation which, if not avoided may result in property
damage.
Read and follow all safety information and instructions.
2
3
11,000
13,500
13,500
13,500
13,500
13,500
13,500
13,500
13,500
13,500
13,500
13,500
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
57912.631
57915.322
57915.331
57915.422
57915.522
57915.531
57915.536
57915.541
57915.546
57915.622
57915.631
57915.731
59016.521
59016.531
59016.621
59016.631
59516.303
59516.331
59516.336
59516.501
59516.531
59516.536
59516.601
59516.603
***
115VAC,
60 HZ., 1PH.
ELECTRICAL
RATING
12.3
11.5
12.9
12.7
11.5
11.5
11.5
12.9
12.9
12.7
12.9
11.3
11.0
11.0
11.3
12.9
11.5
12.1
12.7
12.1
11.3
77.0
50.0
77.0
60.0
50.0
50.0
50.0
77.0
77.0
60.0
71.0
62.0
54.4
54.4
56.0
71.0
50.0
59.0
60.0
59.0
62.0
48.3
58.0
58.0
8.5
34.0
48.3
COMPRESSOR
LOCKED
ROTOR
AMPS
11.4
11.4
6.6
8.5
COMPRESSOR
RATED LOAD
AMPS
2.0
2.5
2.5
2.0
2.5
2.5
2.5
2.5
2.5
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
FAN MOTOR
RATED LOAD
AMPS
5.6
5.8
6.0
5.6
5.8
5.8
5.8
6.0
6.0
5.6
6.0
5.8
5.8
5.8
5.8
6.0
5.8
5.8
5.6
5.8
5.8
5.8
5.8
5.8
5.8
5.8
FAN MOTOR
LOCKED
ROTOR
AMPS
325 / 250
325 / 250
350 / 250
325 / 250
325 / 250
325 / 250
325 / 250
350 / 250
350 / 250
350 / 250
350 / 250
325 / 250
325 / 250
325 / 250
325 / 250
350 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
SCFM-HIGH
SPEED
MAX/MIN
SPECIFICATIONS
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.40 /1.1 0
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
TOTAL
STATIC
MAX/MIN
“ W. C.
29.5
29
31.0
29.0
31.0
26.5
29.0
26.5
26.5
29.0
26.5
16.0
16.5
16.5
15.0
26.5
14.5
16.5
16.5
16.5
16.0
18.0
15.5
15.5
17.0
18.0
REFRIGERANT
R-22 (OZ)
20 Amp
20 Amp
12 AWG
Copper
up to 24’
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
AC
PROTECTION
*** USER
SUPPLIED
MINIMUM
WIRE SIZE*
102
94
102
94
94
94
94
101
101
102
101
94
94
94
94
101
100
94
102
94
94
94
100
100
75
94
INSTALLED
WEIGHT
(POUNDS)
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
2.5 KW / 4.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
2.5 KW / 4.0 KW
2.5 KW / 4.0 KW
MINIMUM
GENERATOR
SIZE**
1 UNIT/ 2 UNITS
For wire lengths over 24 ft. consult the National Electric Code for proper sizing.
Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications
When sizing the generator, the total power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and
from lack of maintenance.
CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.
7,100
11,000
57908.521
57912.622
*
**
NOMINAL
CAPACITY
(BTU/HR)
COOLING
MODEL
NO.
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
B. OTHER LOCATIONS
When no roof vent is available or another location is
desired, the following is recommended:
1. PRECAUTIONS
1. For one unit installation: The air conditioner should be
mounted slightly forward of center (front to back) and
centered from side to side.
Improper installation may damage equipment/
could endanger life, cause serious injury and/
or property damage.
2. For two unit installations: Install one Air Conditioner
1/3 and one Air Conditioner 2/3’s from front of RV and
centered from side to side.
A. Read Installation and Operating Instructions carefully
before attempting to start your air conditioner installation.
B. The Dometic Corporation will not be liable for any
damages or injury incurred due to failure in following
these instructions.
C. Installation must comply with the National Electrical
Code and any State or Local Codes or regulations.
D. DO NOT add any devices or accessories to this air
conditioner except those specifically authorized by
Dometic.
E. This equipment must be serviced by qualified personnel
and some states require these people to be licensed.
It is preferred that the air conditioner be installed in a relatively
flat and level roof section measured with the RV parked on
a level surface.
Note: A 15° slant to either side, or front to back, is
acceptable.
FIG. 1
12.7" *
2. CHOOSING PROPER LOCATION
FOR THE AIR CONDITIONER
34.4"
29.5"
This air conditioner is specifically designed for installation on
the roof of a recreational vehicle (RV).
A. NORMAL LOCATION
The air conditioner is designed to fit over an existing roof
vent opening. When the vent is removed, it normally
creates a 14-1/4" X 14-1/4" (±1/8") opening.
4
INSTALLATION INSTRUCTIONS
C. AFTER LOCATION HAS BEEN SELECTED:
1. Check for obstructions in the area where air conditioner will be installed.
2. The roof must be designed to support 130 pounds
when the RV is in motion. Normally a 200 lb. static
load design will meet this requirement.
3. ROOF PREPARATION
Before preparing the ceiling opening, the type of system
options must be decided upon. If a remote sensor is to be
used, provision must be made for it. If the load shed option
is to be used, wires must be run from the load shed control
to the Dometic A/C. If a furnace is to be connected, wires
must be run from the furnace to the Dometic A/C. Read all
of the following instructions before beginning the
installation.
CAUTION
It is the responsibility of the installer of this
air conditioner system to ensure structural
integrity of the RV roof. Never create a low
spot on the roof where water will collect. Water standing around the air conditioner may
leak into the interior causing damage to the
product and the RV.
There may be electrical wiring between the
roof and the ceiling. Disconnect 115 volt AC
power cord and the positive (+) 12 volt DC
terminal at the supply battery. Failure to follow this instruction may create a shock hazard causing death or severe personal injury.
3. Check inside the RV for air box obstructions (i.e. door
openings, room dividers, curtains, ceiling fixtures,
etc.)
A. CEILING OPENING REQUIREMENTS
1. A 14-1/4" x 14-1/4" (±1/8") opening must be cut
through the roof and ceiling of the RV. This opening
must be located between the roof reinforcing members.
2. Mark a 14-1/4" x 14-1/4" (±1/8") square on the roof
and carefully cut the opening.
3. Using the roof opening as a guide, cut the matching
hole in the ceiling.
FIG. 2
KEEP THIS AREA FREE OF OBSTRUCTIONS
7-5/8”
5-1/4”
14-7/8”
REAR
OF
UNIT
14-1/4" x 14-1/4”
(±1/8) OPENING
B. OPENING PREPARATION
1. If the opening exceeds 14-3/8" x 14-3/8", it will be
necessary to install spacers.
2. If the opening is less than 14-1/8" x 14-1/8", it must
be enlarged.
3. Route a copper 12 AWG, with ground, 115 VAC
supply line from the fuse or circuit breaker box to the
roof opening.
a. This supply line must be located in the front portion
of the 14-1/4" (±1/8") opening.
b. The power MUST be on a separate 20 amp time
delay fuse or HACR circuit breaker.
c. Make sure that at least 15" of supply wire extends
into the roof opening. This ensures easy connection at the junction box.
d. Wiring must comply with all National, State and
Local Wiring Codes.
e. Use a steel sleeve and a grommet or equivalent
methods to protect the wire where it passes into
the opening.
4. The opening created must be framed to provide
adequate support and prevent air from being drawn
from the roof cavity. Lumber 3/4" or more in thickness
must be used. Remember to provide an entrance hole
for power supplies, furnace wiring, 4-conductor control cable, remote sensing and load shed (Energy
Management System) options as desired.
7-5/8”
18"
5
INSTALLATION INSTRUCTIONS
8. If a furnace is to be controlled by the system, the two
furnace thermostat leads must be routed to the roof
opening of the air conditioner that will control it. Make
sure that at least 15" of the furnace thermostat wires
extend into the roof opening.
9. If an Energy Management System (load shed feature) is to be used with the control, two wires must
be routed to the roof opening of the zone to be
managed. The signal required for this function is
normally open relay contact. When the EMS calls for
the compressor to shut off, the relay contacts should
close. Make sure at least 15" of the EMS wires
extend into the roof opening.
10.Route a 4-conductor control cable from the
Comfort Control Center™ mounting position into
the 14-1/4" (±1/8") roof opening. Make sure that at
least 15" of the wire extends into the roof opening and
6" extend from the wall at the mounting position of the
Comfort Control Center™.
11.In the event that other Air Conditioners are installed
(additional zones) an additional 4-conductor control
cable must be routed to the other Air Conditioners.
Make sure that at least 15" of the wire extends into
the roof opening. (See Fig. 16)
12.If an automatic generator start kit (AGS) will be
installed, a 4-conductor control cable must be routed
from the last air conditioner to location of AGS kit.
Follow AGS kit instructions for installation.
FIG. 3
FRAME OPENING SO IT WON'T
COLLAPSE WHEN BOLTING DOWN
AIR CONDITIONER
3/4" MIN.
15"
min.
LEAVE ACCESS FOR
POWER SUPPLY WIRING
4. DOMETIC COMFORT CONTROL
CENTER™ & CABLE INSTALLATION
CAUTION
It is the responsibility of the installer of this
air conditioner system to ensure structural
integrity of the RV roof. Never create a low
spot on the roof where water will collect. Water standing around the air conditioner may
leak into the interior causing damage to the
product and the RV.
A. LOCATION
1. If the system is to be used WITHOUT a Remote
Temperature Sensor, the proper location of the
Comfort Control Center™ is very important to
ensure that it will provide a comfortable RV temperature. Observe the following rules when selecting a
location:
a. Locate the Comfort Control Center™ 54" above
the floor.
b. Install the Comfort Control Center™ on a partition,
not on an outside wall.
c. NEVER expose it to direct heat from lamps, sun
or other heat producing items.
d. Avoid locations close to doors that lead outside,
windows or adjoining outside walls.
e. Avoid locations close to supply registers and the
air from them.
2. If the system is to be used WITH a Remote Temperature Sensor in ALL zones, the Comfort Control
Center may be mounted anywhere that is convenient
in the coach. Try to avoid hard to reach and hard to
see areas.
a. Refer to the instructions provided with the Remove Temperature Sensor for details of
installation.
5. The 14-1/4" x 14-1/4" (±1/8") opening is part of the
return air system of the Air Conditioner and must be
finished in accordance with NFPA Standard 501C
Section 2.7.
6. Route a dedicated 12 VDC supply line (18-22 AWG)
from the RV's converter or battery to the roof opening.
a. Wire must be fused at 3 Amps.
b. This supply line must be located in the front portion
of the 14-1/4" (±1/8") opening.
c. Make sure that at least 15" of supply wire extends
into the roof opening.
d. In a multiple zone installation, this wiring is
required in only one of the 14-1/4" (±1/8")
openings.
7. If a Remote Temperature Sensor is used, the connector end must be routed to the roof opening of the
system which it will control. Make sure that at least
15" of the sensor cable extends into the roof opening.
Refer to the Remote Sensor Instructions for details of
the installation.
6
INSTALLATION INSTRUCTIONS
5. PLACING THE AIR CONDITIONER
ON THE ROOF
3. A 3/8" diameter hole will be needed to route the cable
through the wall.
A. Remove the Air Conditioner from the carton
and discard.
B. Place the Air Conditioner on the roof.
B. CONTROL CABLE INSTALLATION
A 4-conductor control cable must be routed from the roof
opening to the Comfort Control Center™.
1. Choose the shortest, most direct route from the 141/4" (±1/8") opening to the Comfort Control Center™ location selected. Leave 6" of cable extending
through the wall.
2. The control cable that should be used is a flat, 4conductor telephone cable.
3. The control cable must be terminated with two (2) RJ11 telephone connectors. Refer to the crimp tool
manufacturer for crimping instructions.
Important: RJ-11 connectors must be installed as
shown in FIG. 4A.
FIG. 6
! WARNING
This unit weighs approximately 100 pounds.
To prevent back injury, use a mechanical hoist
to place Air Conditioner on roof.
FIG. 4A
C. Lift and place the unit over the prepared opening using
the gasket on unit as a guide. The exposed coil goes
toward the rear of the RV.
FIG. 4B
CAUTION
Do not slide the unit. This may damage the
neoprene gasket attached to the bottom and
create a leaky installation.
C. COMFORT CONTROL CENTER™ INSTALLATION
1. Carefully remove the base plate from the Comfort
Control Center™. This may be accomplished by
inserting a small screwdriver under the tab on the
bottom edge of the front cover and gently prying. (See
FIG. 5).
D. Place the Air Box Kit and Electronic Control Kit inside
the RV. Both kits contain mounting hardware for the air
conditioner and will be used inside the RV.
This completes the outside work. Minor adjustments can be
done from the inside of the RV if required.
FIG. 5
FIG. 7
M
E
OD
N
FA
P
TEM
UP
DO
WN
ZO
NE
OF
F
ON
Insert Screwdriver
under Tab
2. Insert the control cable through the hole in the base
plate and mount the plate to the wall with the two
screws provided. Check the alignment to ensure level
installation.
3. Install the control cable RJ-11 connector into the
back of the Comfort Control Center™ and gently
press onto the base plate.
7
INSTALLATION INSTRUCTIONS
6. DISCHARGE DUCT & CEILING
TEMPLATE INSTALLATION
F. Measure the ceiling thickness:
1. If the distance is 2" to 3" remove the perforated tabs
from the bottom duct only.
2. If the distance is 3" to 4" install ducts as received.
3. If the distance is 4" to 6" (maximum thickness),
optional Duct Kit and Bolt Kit are available:
Duct Kit (Part No. 3106775.004)
Bolt Kit (Part No. 3100895.006)
G. Take the ceiling template and slide the lower unit over the
upper duct.
H. Hold the ceiling template with one hand and with the
other, install the four 1/4" mounting bolts through the
template and into the base pan. See FIG. 10.
1. Finger-tighten the four (4) bolts and check alignment.
There should be an equal opening on each side and
the rear flange must be tight against the roof opening.
2. EVENLY tighten the bolts to a torque of 40 to 50 inch
pounds. This will compress the roof gasket to approximately 1/2".
A. Remove the air box and mounting hardware from their
carton. The upper duct is shipped inside the lower duct
which is part of the ceiling template.
FIG. 8
FIG. 10
B. Remove the upper duct from the ceiling template and
locate it over the blower discharge.
Note: The edge without the flange installs toward the rear
and side of the opening.
C. Use two of the sharp pointed sheet metal screws to hold
the duct to the base pan. The holes are prepunched in
the pan for each location.
D. Check gasket alignment over roof opening and adjust if
necessary (roof gasket centers over opening). Unit may
be moved from below by lifting and sliding.
E. Reach up into the return air opening and pull the conduit
power cable down for later connection. See FIG. 9.
CAUTION
If bolts are left loose there may not be an adequate roof seal or if over tightened, damage
may occur to the air conditioner base or ceiling template. Tighten to torque specifications
listed in this manual.
FIG. 9
CENTER A /C
FROM BEL OW
MEASURE
CEILING
THICKNESS
GASKET
PULL DOW N
ELECTRICAL CORD
Note: In some applications it may be necessary to extend
the 6 pin cable. Order cable number 3105584.001 if needed.
8
INSTALLATION INSTRUCTIONS
7. INSTALLATION OF ELECTRONIC CONTROL KIT
H. Locate the electronic control kit on the ceiling template
as shown in FIG. 13. Drive two (2) #10 x 3/8" blunt point
phillips head screws (provided) through ceiling template
into holes in electronic control kit to hold it in place.
A. If your installation included the optional electric heat kit,
install it at this time. Follow the instructions with the
heat package for its installation procedure.
B. Terminate the 4-conductor control cable(s) protruding
into the 14-1/4" x 14-1/4" (±1/8") roof opening. The
cable(s) must be terminated with an RJ-11 telephone
connector. Refer to the crimp tool manufacture for
crimping instructions.
Important: RJ-11 connectors must be installed as
shown in FIG. 4A.
C. Remove the junction box cover from the Electronic
Control Kit. See FIG. 11.
D. Plug the electrical conduit (6-pin connector) from the
upper unit into the mating connector in Electronic Control Kit. See FIG. 11.
FIG. 13
8. WIRING OF SYSTEM
FIG. 11
A. CONNECTION OF LOW VOLTAGE WIRES
CAUTION
Disconnect the positive (+) 12 volt DC terminal
at the supply battery. Damage to equipment
could occur if the 12 volt DC is not shut off.
1. Connect the previously run 12 VDC to the red and
black wires protruding from the Electronic Control Kit.
(In multiple zone installations, this needs to be done
at only one zone.) Connect +12 VDC to the red wire;
-12 VDC to the black wire.
2. Connect the previously run furnace thermostat wires
(if applicable) to the blue wires protruding from the
electronic Control Kit. The polarity of these connections does not matter. If not used, terminate wire with
twist connector.
3. Connect the previously run Energy Management
System wires (if applicable) to the yellow wires
protruding from the Electronic Control Kit. The
polarity of these connections does not matter. If not
used, terminate wire with twist connector.
E. Plug the control cable(s) into the telephone jack(s) on
the Electronic Control Kit. (It does not matter which
one.)
F. Route the Remote Temperature Sensor cable, if applicable, through the same round grommet where freeze
control wires go into the Electronic Box. See FIG. 11.
Connect it to the connector that matches its color.
G. Insert the Freeze Control Sensor approximately 1" into
the evaporator coil fins as shown in FIG. 12.
FIG. 12
Bend fins over
sensor to hold
in place
Freeze control
sensor
Insert Freeze
Control Sensor
at a slight angle
between bottom
coil approximately 1”
Freeze Control with
wires to the right side
Remove
Hang
Tag
9
INSTALLATION INSTRUCTIONS
Note: Dip switches are in the "OFF" position when shipped
from the factory.
1. Zone selection - when two or more units are installed
and controlled by one Comfort Control Center, the
second unit becomes Zone 2, the third unit Zone 3
and the fourth unit Zone 4. The appropriate zone dip
switch must be set in each electronic control kit for
Zone 2, 3 and 4.
2. Furnace selection - when a furnace has been connected to a zone, place the furnace dip switch "ON"
for that zone.
3. Differential - differential is the temperature difference
between the "ON/OFF" cycle of the thermostat. The
normal differential is preset in the circuit board with
the dip switch set to the "OFF" position. In some
situations, it may be necessary to decrease the
Differential. The location of the thermostat may
create a condition where the normal Differential will
not maintain your comfort zone. If this occurs, the
Differential can be shortened by placing the Differential dip switch to the "ON" position.
Note: Setting the Differential dip switch should only be
required when installation conditions are less than desirable
and is not covered under the limited warranty.
4. Stage selection - stage is not used on these units.
Leave in the "OFF" position.
5. Gen start selection - leave in the "OFF" position.
B. SYSTEM RESET
After setting the dip switches in the electronic control
kit, do a system reset.
1. Turn the ON/OFF switch to the "OFF" position.
2. Simultaneously depress and hold the MODE and
ZONE push-buttons while turning the ON/OFF switch
to "ON". FF should appear in LCD display until the
mode and zone push-buttons are released.
3. When a dip switch is turned on after initial configuration, a system reset will need to be done before the
Comfort Control Center will recognize the updated
selection.
C. SYSTEM CHECKOUT
Verify that all features of the installed system work.
Check fan speeds, cooling mode, furnace (if connected)
and heat strip. If the features do not work, check all wiring
and confirm that the correct options have been selected
on the Electronic Control Box. See Comfort Control
Center™ Operating Instructions.
B. CONNECTION OF 115 VOLT POWER SUPPLY
! WARNING
Disconnect 115 volt AC. Failure to follow these
instructions could create a shock hazard
causing death or severe personal injury.
! WARNING
This product is equipped with a 3-wire
(grounded) system for protection against
shock hazard. Make sure that the appliance
is wired into a properly grounded 115 volt AC
circuit and the polarity is correct. Failure to
do so could result in death, personal injury or
damage to the equipment.
1. Route the 115 VAC supply line through the strain
relief in Electronic box. Tighten strain relief, making sure enough wire is inside electronic box to
connect with unit 115 VAC wire. Tighten screws on
strain relief connector being careful not to pinch and
cut into the insulation on power supply leads.
2. Connect the white to white; black to black; and
green to green or bare copper wire using approprimately sized twist wire connectors. Tape the twist
wire connectors to the supply wiring to assure they
do not vibrate off. See FIG. 14.
3. Push the wires into the box and tighten the strain
relief.
4. Install the cover (part of the mounting hardware) with
the one blunt point screw provided.
8. SYSTEM CONFIGURATION, RESET
& CHECKOUT
Now that the system is installed, it is necessary to configure
the electronics and check all operations.
Refer to the Operating manual for a description of the air
conditioner operation.
A. ELECTRONIC CONTROL KIT CONFIGURATION
Depending on the equipment options installed by the
recreational vehicle manufacturer, the appropriate dip
switches will need to be switched to the "ON" position.
See FIG. 14. Placing the switch in the "ON" position
selects that option.
ZONE 4
FURNACE
DIFFERENTIAL
STAGE
GEN START
HEAT STRIP
ZONE 2
ZONE 3
FIG. 14
ON
1 2 3 4 5 6 7 8
DIP
SWITCHES
10
INSTALLATION INSTRUCTIONS
9.
AIR BOX INSTALLATION
FIG. 15
A. Remove return air grille from air box by pulling in on halfround finger catches.
B. Hold air box up to ceiling template and install three (3)
#10 x 3/8" (C) screws at air box mounting point.
C. Snap hole plug (E) into place at rear of air box.
D. Install four (4) wood screws (B) which hold the air box
tight to ceiling, if desired.
E. Reinstall return air grille and filter into air box.
F. The air conditioner installation is now complete. Turn on
power to the unit for operational check. Please read Unit
Operating Instructions before proceeding.
Note: There are four optional mounting holes on the outer
edge of the return air opening for which screws are provided.
These are only required where an uneven ceiling does not
allow proper fitting of the air box.
FIG. 16
REAR REMOTE SENSOR
(Required with Second
Air Conditioner)
115V AC
REAR A/C
14-1/4" x 14-1/4"
(±1/8”) OPENING
Two Zone Configuration
4-CONDUCTOR
CONTROL CABLE
FURNACE
2 WIRES
BREAKER BOX
4-CONDUCTOR
CONTROL CABLE
OPTIONAL
FURNACE
DOMETIC COMFORT
CONTROL CENTER
FURNACE
FURNACE
2 WIRES
14-1/4" x 14-1/4"
(±1/8”) OPENING
OPTIONAL FRONT
REMOTE SENSOR
12V DC INPUT
2 WIRES
115V AC
FRONT A/C
11
INSTALLATION INSTRUCTIONS
MOUNTING PARTS
AIR CONDITIONING UNIT
AIR CONDITIONER
DISCHARGE
AIR
OPENING
A. (4) 1/4" — #20 x 7" bolts
NUT
RETAINERS
B. (4) #8 x 5/8" long sharp point wood screws
THREADED
HOLE IN
BOTTOM
MOUNTING
BOLT
RETURN
AIR OPENING
MOUNTING
BOLT
C. (7) #10 x 3/8" blunt point tapping screws
UPPER DISCHARGE
AIR DUCT
POWER
SUPPLY
LINE
D. (1) Hole Plug
FRAMING
STOCK
ELECTRONIC
CONTROL BOX
ELECTRONIC CONTROL KIT
AIR BOX
3106515.020
* -NOT USED ON SOME MODELS
** -HEATPUMP MODELS ONLY
FIELD WIRING
7
OPTIONAL WIRING
115VAC, 60Hz, 1 O
LINE SPLICE
1
BLK
2
4
5
60 HZ, 1 O
GRN/YEL
GRN/YEL
6
LOAD SHED
USE COPPER
CONDUCTORS
ONLY
WHT
BLK
WHT
RETURN
AIR
GRILLE &
FILTER
115 VAC,
BLU
3
ELEC CONN
FROM A/C
PART No.
SERIAL No.
YEL
LOAD SHED
F1
BLU
FURNACE
BLU
12V -
BLK
12V +
RED
COM
NO
RELAY
K6
T2
YEL
*
WHT
3
2
1
GRY
BLK
P4
3 AMP
K1
P5
RELAY
T1
AMBIENT
SENSOR
P3
COM
579, 590, 591, 595, 600, 630
FREEZE
CONTROL
FUSE
T3
RED
SOLAR/FILTER
INDICATOR
IF USED
P6
FOR USE WITH AIR CONDITIONER:
OPTIONAL
REMOTE
SENSOR
YEL
FURNACE
509 S. POPLAR ST.
LAGRANGE, IN 46761
FACTORY WIRING
**
PASSED
DIELECTRIC
P2
BLK
NO
T5
P1
RJ-11
CABLE
*
TO COMFORT
CONTROL CENTER
TO OPT
ELEC HEAT
UNIT FIELD WIRING DIAGRAM
COMPRESSOR
PASSED
DIELECTRIC
C
MOTOR
S
R
GRN/YEL
O.L.
*
6 PIN CONN
BRN
1
BLU
WHT
2
BLK
WHT
FAN
C
HERM
YEL
3
RED
4
WHT
5
6
RED
WHT
RUN CAP
RED
COMP STARTER
START
PTCR
CAP
*
GRN/YEL
*
NOT USED ON
SOME MODELS
3105052.033
12
DISCHARGE
AIR DUCT
CEILING
TEMPLATE
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement