Agri Fab 501885 Mow-N-Vac Owner's Manual

For Agri Fab Discount Parts Call 606-678-9623 or 606-561-4983

OWNERS

MANUAL

Model No.

501885

Includes Deck

Adapter #62468

5-H.P. MOW-N-VAC

CAUTION:

Read Rules for

Safe Operation and Instructions

Carefully

Safety

Assembly

Operating

Maintenance

Repair Parts

PRINTED IN U.S.A.

FORM NO 48462 (3/02) www.mymowerparts.com


TABLE OF CONTENTS

SAFETY RULES .................................................... 3,4

FULL SIZE HARDWARE CHART ....................... 5,13

CARTON CONTENTS ............................................... 6

ASSEMBLY ................................................................ 7

OPERATION ............................................................ 16

MAINTENANCE ....................................................... 17

STORAGE ................................................................ 17

TROUBLESHOOTING ............................................. 18

REPAIR PARTS ILLUSTRATIONS ............ 19,20,22

REPAIR PARTS LISTS ................................ 19,21,22

SLOPE GUIDE ......................................................... 23

WARRANTY ........................................ BACK COVER

OPTIONAL ACCESSORY

MODEL NO. 45-0253

15 FT. REMOTE HOSE KIT

The Remote Hose Kit, Model 45-0253, provides 15' x 5" diameter hose to clean around shrubs, patios, window wells and other areas not accessible to the tractor.

2 www.mymowerparts.com


SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment.

• Read and follow all instructions in this manual before attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts.

•

Read this operating and service instruction manual carefully.

Be thoroughly familiar with the controls and proper use of this power vacuum.

• Read the vehicle owners manual and vehicle safe operation rules before using this equipment.

• Never allow children under 16 to operate this Mow-N-Vac.

Children 16 years and older should only operate under close parental supervision.

•

Do not allow anyone to operate this equipment without proper instructions.

• Do not allow passengers to ride on this equipment or on the towing vehicle.

• Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets.

• Check fuel before starting engine. Do not fill fuel tank indoors, or when engine is running, or while engine is hot.

Wipe off any spilled fuel before starting engine.

•

Engine and muffler get hot. Do not touch! To avoid fire hazard, keep clean of debris and other accumulations.

•

Never store Mow-N-Vac with fuel in tank. Allow engine to cool before storing in any enclosure.

•

Do not change engine governor settings.

• Do not operate engine if air cleaner or cover is removed, except for adjustment. Removal of these parts could create a fire hazard.

• Keep hands, feet, face, long hair and clothing out of inlet and discharge area. There are ROTATING BLADES inside these openings.

• Before cleaning, repairing or inspecting, make certain all moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Keep throttle control lever in stop position.

• If the Mow-N-Vac should become blocked with debris at any point, shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction.

Disconnect spark plug wire to prevent accidental starting.

• If the cutting mechanism strikes a foreign object, or if your

Mow-N-Vac should start to vibrate abnormally, stop the engine immediately, disconnect the spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps.

a. Inspect for damage.

b. Repair or replace any damaged parts.

c. Check for loose parts and tighten to assure

continued safe operation.

•

Check all bolts for tightness at frequent intervals to help insure safe operation.

•

Check vinyl hard top boot frequently for wear. Replace if worn or damaged.

•

Never operate Mow-N-Vac unless deck adapter, hose, hose adapter (nozzle), discharge chute (elbow), and top cover are properly attached in their place.

• Do not remove top cover or attempt to empty contents of cart while engine is running.

• Never attempt to change hose adapter (nozzle) or to install remote hose attachment when engine is running.

• Keep all shields and guards (e.g. discharge chute (elbow) and hose adapter (nozzle) in place and securely attached.

•

Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment.

• Do not stand behind cart in exhaust discharge area while engine is running.

•

Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses and reactions.

• When using this equipment, start with the vehicle transmission in first (low) gear and then gradually increase speed only as conditions permit.

•

Operate this equipment at reduced speed on rough terrain, along creeks and ditches and on slopes to prevent tipping or loss of control. Do not drive too close to a creek or ditch.

• Vehicle braking and stability are affected by the addition of this equipment. Do not fill the Mow-N-Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Mow-N-Vac attached.

• Before operating on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Also refer to the SLOPE GUIDE on page 23 of this owner's manual. Do not operate on slopes in excess of 10 degrees.

STAY OFF STEEP SLOPES.

• Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means--

Attention!! Become alert!!

Your safety is involved.

DANGER:

This Mow-N-Vac was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.



WARNING

TO AVOID SERIOUS INJURY

• Read Owner's Manual and all safety labels on machine before starting and using machine.

• Do Not remove top cover or attempt to empty contents of cart while engine is running.

• Do Not stand behind cart in exhaust discharge area while engine is running.

• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge area. There are ROTATING BLADES inside these openings.

• Wear approved safety glasses and gloves. Avoid loose fitting clothes.

• Keep the area of operation clear of all persons, particularly small children and pets.

• Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle assembly) in place and securely attached.

• Check discharge boot frequently for wear. Replace if worn or damaged.

• If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear clog or jam with engine running.

• Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard, keep leaves, grass and other combustible debris off hot muffler and engine.

• Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.

• Do Not operate unit unless nozzle or optional Hose Kit is secured in place.

• Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes before refueling.

DANGER

WARNING

MUFFLER & ADJACENT AREAS

MAY EXCEED 150 F

DANGER

HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM

ALL OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER,

ELBOW OR OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!

WARNING

This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at you nearest engine authorized service center.



HARDWARE PACKAGE CONTENTS

SHOWN FULL SIZE

A B C D E F G H

I

N

M

J

L

K

Z

R

S

AA

Q

T

P

O

W

V

U

BB

NOT SHOWN FULL SIZE

CC

DD EE

FF

X

Y

GG

HH

II

See page 13 for the Deck Adapter hardware package. (Contents not included here.)

Ref.

Qty.

Cart Vac

Description Ref.

Qty.

Cart Vac

Description

A 3 -Bolt, Hex 3/8" x 3"

B

C

D -2

E -2

F

-1 Bolt, Hex 1/2" x 1-1/4"

2 -Bolt, Hex 3/8" x 1-1/4"

-6

Bolt, Hex 1/4" x 1-1/4"

Bolt, Hex 1/4" x 1"

Bolt, Hex 5/16" x 3/4"

G -14 Bolt, Hex 1/4" x 3/4"

H 9 20 Bolt, Hex 1/4" x 5/8"

I -4Bolt, Hex 5/16" x 3/4

J 12 -Bolt, Truss Head 5/16" x 3/4"

K 2 36 Washer, Flat 1/4"

L -6

M -1

Washer, Nylon

Washer, Flat 7/16"

N

O

4-Washer, Flat 1"

5 -Lockwasher, 3/8"

P -4Lockwasher, 5/16"

Q -38 Lockwasher, 1/4"

R -40 Nut, Hex 1/4"

S 9 -Nut, Hex 1/4" (SEMS)

T 12 -Nut, Hex 5/16" (SEMS)

U

V

W

X

--

--

5

1

6

1

--

--

Nut, Nyock 5/16"

Nut, Hex Lock 1/2"

Nut, Hex Lock 3/8"

Pin, Hair Cotter 1/8"

Y

Z

2 -Pin, Cotter 1/8" x 1-1/2"

2 -Hub Cap

AA 2 -Spacer Tube

BB 2 -Door Support

CC -1

DD -3

Hitch Plate

Knob

EE -2 Door Latch

FF 1 -Hitch Pin

GG -1

HH -2

II -2

Tarp Strap, 25"

Tarp Strap (Less Hooks)

"S" Hooks



1

4

3

2

7

6

5

8

9

CARTON CONTENTS

(Cart Body Carton)

Ref.

Qty.

Description

1

2

3 1

41

5 2

1

1

Wheel Support

Rear Tongue

Front Tongue

Hose Hanger Rod Assembly

Cart Body

1 2

5

Ref.

Qty.

Description

8

9

6

7

10 2

1

1

1

1

Hose

Tailgate Reinforcement Bracket

Axle

Latch Stand Bracket

Wheels

3 4

11

10

9

8

12

13

10

6

7

CARTON CONTENTS

(Mow-N-Vac Carton)

Ref.

Qty.

Description

5

6

1

2

3 1

41

1

2

1

1

Front Panel

Side Panels

Rear Door

Cross Brace

Poly Hard Top

Adapter Bracket

Ref.

Qty.

Description

7

8

9 1

10 1

1

1

11 2

12 1

13 1

Hitch Bracket

Elbow

Engine Base Assembly

Deck Adapter

Hose Clamp

Hose Adapter (Nozzle)

Hose Hanger Bracket



ASSEMBLY

This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(2) 7/16" Wrenches

(2) 1/2" Wrench

(2) 9/16" Wrenches

(2) 3/4" Wrenches (only if figure 22 on page 12 is used)

REMOVAL OF PARTS FROM CARTONS

1. Remove the hardware packs and all loose parts from the cartons.

2. Lay out and identify parts shown in carton contents.

3. Lay out and identify parts in the hardware packs.

Keep contents of each hardware package separate.

3. Fit the tailgate reinforcement bracket over the end of the cart bed. Position the two door support brackets on the bottom of the reinforcement bracket as shown in figure 2. Fasten the reinforcement bracket and the door supports to the bottom of the cart using four

5/16" x 3/4" truss head bolts and 5/16" (SEMS) hex nuts.

Do not tighten yet.

See figure 2.

4. Fasten the tailgate reinforcement bracket to the sides of the cart body using four 1/4" x 5/8" hex bolts and

1/4" (SEMS) hex nuts as shown in figure 2.


1/4" (SEMS) HEX NUT

1/4" x 5/8"

HEX BOLT

5/16" x 3/4" TRUSS

HEAD BOLT

DOOR

SUPPORT

ASSEMBLING CART BODY

1. Place cart body halves upright on a smooth level surface such as a garage floor or a paved driveway.

See figure 1.

CAUTION:

Do not

leave the cart unattended in upright position during assembly. A falling cart can cause personal injury! Pay close attention to the stability of the cart while it remains in an upright position. For best stability, assemble on a smooth level surface.

2. Assemble cart body halves together using three 1/4" x 5/8" hex bolts and 1/4" (SEMS) hex nuts as shown in figure 1.


TAILGATE

REINFORCEMENT

BRACKET

5. Pull the cart body halves together.

Tighten

the four truss head bolts in figure 2.

Tighten

the four hex bolts in figure 2.

Tighten

the three hex bolts in figure 1, keeping the bottom aligned and pulled together.

6. Carefully flip the cart end for end so that it rests on the tailgate reinforcement bracket. See figure 3.

1/4" x 5/8" HEX BOLT

1/4" (SEMS) HEX NUT

5/16" (SEMS)

HEX NUT

FIGURE 2

FIGURE 1 FIGURE 3



7. Assemble the wheel support to the bottom of the cart using eight 5/16" x 3/4" truss head bolts and 5/16"

(SEMS) hex nuts as shown in figure 4. Heads of bolts go on the inside of cart.

Tighten.

10. Position the rear tongue on the wheel support and the latch stand bracket. Assemble the axle through the wheel support and the tongue.

See figure 6.

IMPORTANT:

Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever.

5/16" x 3/4"

TRUSS HEAD BOLT

AXLE

TONGUE

(REAR)

WHEEL

SUPPORT

5/16" (SEMS)

HEX NUT

LATCH

LOCK

LEVER

FIGURE 4

8. To prevent accidental tipping during the following assembly procedures, lower the cart to rest upside down, with the wheel support facing up, as shown in figure 5.

9. Align the latch stand bracket so that the tab is at the rear. Fasten the bracket to the rear set of holes at the front of the cart using two 1/4" x 5/8" hex bolts, 1/4" flat washers and 1/4" (SEMS) hex nuts. Use the 1/4" flat washers as shims between the bracket and the cart bed.

Make finger tight.

See figure 5.

LATCH STAND

BRACKET

(Tab at rear)

1/4" (SEMS)

HEX NUT

FIGURE 6

11. Assemble a spacer tube onto each end of the axle as shown in figure 7.

12. Assemble a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 7. Secure the wheel with a cotter pin, spreading the ends so that a hub cap can fit over the pin. Assemble the hub cap by pressing it onto the flat washer. Repeat on other end of axle.

1/4" FLAT

WASHER

SPACER TUBE

WHEEL

1" FLAT

WASHER

AXLE

FIGURE 5

1/4" x 5/8"

HEX BOLT

HUB CAP

COTTER PIN

FIGURE 7


1" FLAT

WASHER


ASSEMBLING VAC PARTS

13. Flip the cart over so that it rests on its wheels.

14. Assemble the front tongue on top of the rear tongue using three 3/8" x 3" hex bolts, 3/8" lock washers and

3/8" hex lock nuts. See figure 8.

HINT:

For easier assembly, support the rear tongue with a block of wood.

3/8" x 3"

HEX BOLT

17. Release the latch lock lever and tilt the cart bed back.

See figure 10.

18. Assemble the front panel to the cart bed, sliding the bottom lip of the panel in between the cart bed and the latch stand bracket. Fasten the panel to the bottom and sides of the cart bed using six 1/4" x 5/8" hex bolts, 1/4" lockwashers and 1/4" hex nuts.

Tighten.

See figure 10.

19.

Tighten

the two bolts that you assembled to the latch stand bracket in figure 5.

TONGUE

(FRONT)

3/8" LOCK

WASHER

3/8" HEX

LOCK NUT

FIGURE 8

BLOCK

15. Assemble the hitch bracket to the front tongue using two 3/8" x 1-1/4" hex bolts, 3/8" lock washers and 3/8" hex lock nuts.

Tighten.

See figure 9.

16. Secure the hitch pin to the hitch bracket and tongue with the hair cotter pin. See figure 9.

HITCH BRACKET

3/8" x 1-1/4"

HEX BOLT

HITCH

PIN

FIGURE 10

FRONT

PANEL

1/4" LOCKWASHER

1/4" HEX NUT

1/4" x 5/8"

HEX BOLT

1/4" x 5/8"

HEX BOLT

1/4" LOCKWASHER

1/4" HEX NUT

LATCH

STAND

BRACKET

HAIR

COTTER

PIN

3/8" LOCK

WASHER

3/8" HEX

LOCK NUT

FIGURE 9

TONGUE



20. Place a side panel on top of the cart bed flange, inside the lip of the front panel. Fasten the side panel to the front panel using three 1/4" x 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts. Fasten the side panel to the cart bed flange using two 1/4" x 5/8" hex bolts,

1/4" flat washers, 1/4" lock washers and 1/4" hex nuts.

Tighten.

See figure 11. Repeat on other side.

23. Assemble a door latch at each end of the cross brace using a 5/16" x 3/4" hex bolt, a nylon washer and a

5/16" nylock nut. Place the nylon washer between the door latch and cross brace.

Tighten

so that latch is snug but will still rotate. See figure 13.

5/16" x 3/4"

HEX BOLT

DOOR

LATCH

CROSS

BRACE

1/4" x 5/8"

HEX BOLT

1/4" FLAT

WASHER

1/4" HEX NUT

5/16" NYLOCK NUT

1/4" LOCK

WASHER

1/4" HEX NUT

1/4" LOCK

WASHER

1/4" x 5/8"

HEX BOLT

NYLON

WASHER

FIGURE 11

21. Screw a 1/4" hex nut approximately half an inch onto a 1/4" x 1" hex bolt. Insert the bolt into the hole shown in figure 12, in the side of the cart. Fasten the bolt to the cart using a 1/4" lock washer and 1/4" hex nut.

Tighten

so that the nut is flush with the end of the bolt. Repeat on the other side. See figure 12.

22. Assemble the cross brace to the top rear holes in the side panels using four 1/4" x 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts. See figure 12.

1/4" HEX NUT

1/4" LOCK

WASHER

1/4" x 5/8"

HEX BOLT

FIGURE 13

24. Install the poly hard top using fourteen 1/4" x 3/4" hex bolts and 1/4" flat washers on the outside and fourteen 1/4" flat washers, 1/4" lock washers and 1/4" hex nuts on the inside.

Tighten.

See figure 14.

1/4" LOCK

WASHER

1/4" FLAT

WASHER

1/4" HEX NUT

POLY HARD TOP

CROSS

BRACE

1/4" x 1"

HEX BOLT

1/4" FLAT

WASHER

1/4" x 3/4"

HEX BOLT

1/4" HEX NUT

1/4" LOCK

WASHER

1/4" HEX NUT

FIGURE 12

FIGURE 14



25. Assemble a short tarp strap to rear door using one

1/4" x 1-1/4" hex bolt, two 1/4" flat washers, one 1/4" lock washer and one 1/4" hex nut. Assemble an "S" hook through loose end of strap. See figure 15.

Repeat on other side of door.

26. Assemble door to rear of cart by resting bottom of door on door supports and pushing top of door in against cross brace. Secure top of door using door latches on each side. See figure 15.

27. Hook both the tarp straps onto the 1/4" x 1" hex bolts in the sides of the cart. See figure 15.

DOOR LATCH

29. Remove the hex bolts, lock washers and hex lock nuts from the two holes in the impeller housing shown in figure 17. Assemble the hose hanger bracket to the impeller housing using the bolts, lock washers and lock nuts which you removed.

HOSE

HANGER

BRACKET

USE THESE

HOLES

1/4" x 1-1/4" HEX BOLT

1/4" FLAT WASHER

TARP STRAP (SHORT)

"S" HOOK

1/4" FLAT

WASHER

1/4" LOCK

WASHER

1/4" HEX NUT

DOOR

SUPPORTS

1/4" x 1"

HEX BOLT

FIGURE 15

28. Attach the engine/impeller housing assembly to the

upper

holes in the angles welded to the tongue. Use four 5/16" x 3/4" hex bolts, 5/16" lock washer and

5/16" nylock nuts.

Tighten

. See figure 16.

USE PRE-

ASSEMBLED

BOLTS, LOCK

WASHERS AND

HEX LOCK

NUTS

FIGURE 17

30. Assemble the elbow to the impeller housing using four 5/16" x 3/4" self tapping hex bolts and four nylon washers. Push while turning to help start the bolts into the unthreaded holes.

Tighten.

See figure 18.

31. To center the elbow with the opening in the hard top: a. Push the vinyl boot back inside the opening.

b. Loosen by approximately 1/4 turn each, the four

bolts that you assembled in figure 16.

c. Push against the elbow to center it with the sides

of the opening.

d.

Retighten

the four bolts that you loosened.

32. Pull the vinyl boot onto the end of the elbow.

Center elbow between sides of opening

WELDED

ANGLES

FIGURE 16

5/16"

NYLOCK

NUT

5/16" LOCK

WASHER

5/16" x 3/4"

HEX BOLT

NYLON

WASHER

5/16" x 3/4"

HEX BOLT

(Thread Forming)

Loosen (4) bolts

1/4 turn each

FRONT

TONGUE

FIGURE 18



33. Assemble the hose adapter (nozzle) to the front of the impeller housing and secure with the three knobs.

Make sure that the switch actuator bracket contacts the switch on the housing. See figure 19.

36. Place the hose hanger rod assembly into the hose hanger bracket on the impeller housing assembly.

See figure 21.

37. Loop the 25" tarp strap under the hose. Fasten the hooks to the hose hanger rod assembly. See figure

21.

HOSE ADAPTER

(NOZZLE)

KNOB

HOSE HANGER

ASSEMBLY

25" TARP

STRAP

SWITCH

ACTUATOR

BRACKET

FIGURE 19

FIGURE 21

34. Place a hose clamp onto end of hose. Push hose onto hose adapter (nozzle). Tighten hose clamp onto hose and hose adapter.

Do not collapse hose adapter when tightening clamp.

See figure 20.

35. The remaining hose clamp will later be used to fasten the other end of the hose to the deck adapter.

HOSE ADAPTER

(NOZZLE)

38. Assemble the hitch plate to the tractor hitch if: a.

Your tractor has a square (straight) hitch frame, to help prevent binding.

b.

Your tractor has a lightweight hitch frame that needs reinforcing for towing the Mow-N-Vac.

Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a

1/2" hex lock nut. See figure 22.

1/2" x 1-1/4"

HEX BOLT

TRACTOR

HITCH FRAME

(SQUARE)

ATTACH

MOW-N-VAC

HERE

HOSE

HITCH

PLATE

FIGURE 20


1/2" HEX LOCK NUT

TRACTOR

HITCH FRAME

(TAPERED)

FIGURE 22



ASSEMBLING THE DECK ADAPTER

(#62468) TO THE MOWER DECK

Contents of Hardware Pack for Deck Adapter:

See Figure 23.

Key Qty.

Description

E

F

G

H

A

B

C

D

I

J

K

2

3

2

3

3

3

12

3

1

1

1

Hex Bolt, 5/16" x 1"

Hex Bolt, 1/4" x 3/4"

Carriage Bolt, 5/16" x 3/4"

Hex Lock Nut, 5/16"

Hex Lock Nut, 1/4"

Flat Steel Washer, 1/4" Std.

Flat Washer, 5/16" Std.

Nylon Washer

Mounting Strap

Angle Bracket

Mounting Bracket

SHOWN FULL SIZE

A B C

G

D

E

H

F

CAUTION:

Mower deflector must be replaced when Mow-N-Vac deck adapter is removed. Do Not operate mower unless adapter or deflector is in place and properly mounted.

2. Identify your mower deck (see fold outs) and cut out the correct discharge opening template for your mower deck size. If there is no template for your deck size you can make your own template by marking around a piece of cardboard held against the edge of the discharge opening.

3. Tape the template to the face of the adapter, locating template approximately 1/2" from front and 1/4" down from top of adapter. Keep as close to top as possible.

See figure 24. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 24.

1/4" DOWN

IMPORTANT:

Keep cut-off as close to the top edge as possible.

NOT SHOWN FULL SIZE

J

K

I

1/2" FROM FRONT

FIGURE 23

NOTE:

Not all of the hardware will be used for any one particular fit up.

1. Remove the mower discharge deflector from your mower deck. Save the deflector and hardware for remounting.

IF YOU HAVE A MURRAY TRACTOR WITH A 38", 40"

OR 46" DECK, SKIP DIRECTLY TO PAGE 15.

FIGURE 24



4. Position the adapter over the deck opening, and check for fit of cutout as shown in figure 25. Trim cutout, if necessary, to allow tilting of adapter, keeping the fit as close as possible for best vacuum suction.

6. Assemble the adapter bracket to the deck using two

5/16" x 1" hex bolts, 5/16" flat washers and 5/16" lock nuts. See figure 27.

NOTE: Make sure adapter clears gauge

wheels on mower deck

NOTE:

It may be necessary to use extra 5/16" flat washers to shim under the bracket next to the deck surface. Ten extra washers have been furnished as shims. See figure 27.

DECK ADAPTER

MOWER DECK

(2) 5/16" LOCK NUTS

(2) 5/16" FLAT

WASHERS

FIGURE 25

Curl on deck may be located outside of adapter or inside depending on deck opening design

5. Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck. Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket, see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck's discharge opening. If the bracket can not be located correctly using existing holes, it will be necessary to drill one or two 5/16" diameter holes in the deck. See figure 26.

Use existing holes or drill 5/16" diameter hole or holes.

ADAPTER BRACKET

ADAPTER BRACKET

5/16" x 1" HEX BOLT

5/16" flat washers used as needed for shims to adjust for variations in decks.

FIGURE 27

7. With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 28.

8. Bolt deck adapter to bracket using three 1/4" x 3/4" bolts, nylon washers, 1/4" flat washers and 1/4" lock nuts. Nylon washers should be against the inside of the deck adapter. See figure 28.

DECK ADAPTER

(3) 1/4" HEX

LOCK NUTS

ADAPTER

BRACKET

(3) NYLON

WASHERS

(3) 1/4" STEEL WASHERS

MOWER DECK

(3) 1/4" x 3/4" HEX BOLTS

DECK ADAPTER

FIGURE 28

MOWER DECK

Keep edge of adapter as close as possible to offset in bracket

FIGURE 26

9. Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp.

GO DIRECTLY TO THE OPERATION INSTRUC-

TIONS ON PAGE 16.



FOR 1990 AND NEWER MURRAY

TRACTORS WITH A 38" OR 40" DECK

FOR 1990 AND NEWER MURRAY

TRACTORS WITH A 46" DECK

1. Cut out two templates and place on deck adapter as shown in figure 29. Tape smaller one on top and larger one on the side and bottom. After they are in place, carefully mark around the templates, then cut out adapter to obtain correct opening.

2. Bolt end of mounting strap to the 5/16" bolt on the mower deck. The other end of the strap will bolt to a hole in the deck adapter, which must be drilled.

Position the adapter on the deck, then drill a 5/16" hole in the bottom of the adapter that will align with the hole in the strap. Fasten the adapter to the strap using a 1/4" x 3/4" hex bolt, 1/4" flat washer, nylon washer and 1/4" hex nut. See figure 29.

1. Tape 46" template onto deck adapter. Mark and then cut out adapter .

2. Fasten the angle bracket and the mounting bracket to the mower deck as shown in figure 30. Use two 5/16" x 3/4" carriage bolts, 5/16" flat washers and 5/16" lock nuts. The bolt heads go on inside of mower deck.

3. Drill two 5/16" diameter holes in the deck adapter that will align with the holes in the angle bracket and the mounting bracket. Assemble the deck adapter to both brackets using two 1/4" x 3/4" hex bolts, 1/4" flat washers, nylon washers and 1/4" lock nuts. See figure 30.

38"/40" TEMPLATE

TEMPLATE TO CUT OUT SLOT

CUT OUT SLOT IN TOP

OF DECK ADAPTER

1/4" x 3/4" HEX BOLT


ANGLE BRACKET

NYLON WASHER

1/4" x 3/4"

HEX BOLT

LOCATE AND

DRILL HOLES

NYLON WASHER

MOUNTING STRAP

1/4" LOCK NUT

BOLT THIS END OF

STRAP TO 5/16" BOLT

ON MOWER DECK

FIGURE 29

3. Assemble end of hose and hose clamp over the round opening of deck adapter and tighten clamp.

GO DIRECTLY TO THE OPERATION INSTRUC-

TIONS WHICH ARE LOCATED ON PAGE 16.

FIGURE 30

1/4" x 3/4" HEX BOLT

4. Assemble end of hose and hose clamp over the round opening of deck adapter and tighten clamp.

GO

DIRECTLY TO THE OPERATION INSTRUCTIONS

WHICH ARE LOCATED ON PAGE 16.



OPERATION

BEFORE STARTING

1. Your Mow-N-Vac engine is shipped without oil or gasoline. Service the Mow-N-Vac engine with oil and gas as instructed in the separate engine manual.

2. Inspect the Mow-N-Vac to make sure all covers (rear door, vinyl boot, elbow, hose adapter, hose and deck adapter are properly attached.

3. Check tires for proper inflation (12 - 14 lbs).

WARNING:

Never

fill fuel tank indoors, or with the engine running, or while the engine is hot. Do not smoke while filling tank.

HOW TO STOP YOUR MOW-N-VAC

1. To stop engine, move the throttle control lever to the

OFF position.

2. Disconnect spark plug wire from plug to prevent accidental starting while equipment is unattended or is being worked on.

CAUTION:

The muffler and adjacent areas are

hot!

HOW TO START YOUR MOW-N-VAC

WARNING:

Never

start or run the engine without all covers being properly attached to the blower housing and cart.

1. Check oil and gas in Mow-N-Vac engine.

2. Attach spark plug wire to spark plug.

3. Move choke lever on engine to CHOKE position.

(A warm engine may not require choking.)

4. Move throttle control lever on engine to FAST position.

5. Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.

6. Pull rope with a rapid, continuous, full arm stroke.

Keep a firm grip on starter handle. Let rope rewind slowly. Do not let starter handle snap back against starter.

7. Repeat instructions in two preceding paragraphs until engine fires. When engine starts, move choke control gradually to RUN position.

HOW TO USE YOUR MOW-N-VAC

CAUTION:

Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of changing conditions on slopes.

1. Inspect the Mow-N-Vac to make sure all covers (rear door, vinyl boot, elbow, hose adapter (nozzle), hose and deck adapter are properly attached.

2. Check tires for proper inflation (12 - 14 lbs).

3. Check oil and gas in Mow-N-Vac engine.

4. Begin operation at low speed, adjusting forward speed to match grass height and/or moisture condition to prevent clogging.

5. Do not attempt to vacuum up any material other than vegetation found in a normal yard, such as light branches, leaves, twigs, etc.

WARNING:

Should your Mow-N-Vac become clogged, shut off tractor and

Mow-N-Vac engines. Before attempting to unclog, remove wire from spark plug to prevent accidental starting.

6. To empty cart, shut off tractor engine and set brake.

7. Shut off Mow-N-Vac engine.

8. Remove rear door from cart.

9. Release the latch holding cart down to the tongue by pulling up on the latch lever. See figure 31.

CAUTION:

To avoid possible injury, be sure that no one is near the cart before releasing the latch.

10. Using a rake or suitable tool, pull the grass clippings and/or leaves out of cart.

11. After cart is emptied, secure cart to tongue with latch and reattach the rear door and vinyl boot.

FIGURE 31



MAINTENANCE

CUSTOMER RESPONSIBILITIES

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE

Fill in dates as you complete regular service.

Check for loose fasteners

Check soft vinyl boot

Check tire pressure

Check engine oil level

X

X

X

X

Lubricate

Clean X

X

X

Maintain engine per instructions below and in engine manual.

Service Dates

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS

1. Make a thorough visual check of the Mow-N- Vac for any bolts and nuts which may have loosened.

Retighten any loose bolts and nuts.

CHECK VINYL BOOT

2. Check the soft vinyl boot (on front of hard top) for wear. Replace if worn or damaged.

CHECK TIRE PRESSURE

3. Check tire pressure regularly. Recommended tire pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL

4. Check oil level before each use. Maintain engine oil as instructed in the separate engine manual.

LUBRICATION

1. At the beginning of each season, lubricate the latch, latch pivot bolt, and the axle where the hitch tongue pivots, with a light machine oil.

2. At least once a season, grease or oil the wheel bearings. Use automotive wheel bearing type grease or 20 weight oil.

WARNING:

Always stop engine and disconnect spark plug wire before cleaning, lubricating or before performing any repairs or maintenance.

ENGINE MAINTENANCE

1. Check

oil level

before each use. Maintain engine oil as instructed in the separate engine manual.

2. Service

air cleaner

every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual.

3. The

spark plug

should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each season. Check the engine manual for correct plug type and gap specifications.

CLEANING

1. Make sure the cart, the side and front panels and top are cleaned after each use. Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out.

2.

Clean the engine

regularly with a cloth or brush.

Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life. Be sure to remove all dirt and debris from muffler area.

STORAGE

1. Clean the engine and the entire unit thoroughly.

2. Refer to engine manual for correct engine storage instructions.

3. If storing in an unventilated or metal storage shed, coat metal parts with light oil or silicone to prevent rust.

4. Store unit in a clean, dry area.



TROUBLESHOOTING

PROBLEM

Engine fails to start

Loss of power; operation erratic.

Engine overheats

Too much vibration

Unit does not discharge

POSSIBLE CAUSE(S)

1. Spark plug wire disconnected.

2. Safety switch not contacted.

3. Fuel tank empty, or stale fuel.

4. Fuel shut-off valve closed

(if so equipped).

5. Faulty spark plug.

1. Spark plug wire loose

2. Unit running on CHOKE.

3. Blocked fuel line or stale fuel.

4. Water or dirt in fuel system.

5. Carburetor out of adjustment.

6. Dirty air cleaner.

1. Carburetor not adjusted

properly.

2. Engine oil level low.

Loose parts or damaged

impeller.

1. Discharge chute (elbow)

clogged.

2. Foreign object lodged in

impeller.

3. Mow-N-Vac cart is full.

CORRECTIVE ACTION

1. Connect wire to spark plug.

2. Correctly install hose adapter nozzle.

3. Fill tank with clean, fresh fuel.

4. Open fuel shut-off valve.

5. Clean, adjust gap or replace.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF position.

3. Clean fuel line; fill tank with clean

fresh gasoline.

4. Disconnect fuel line at carburetor to drain

fuel tank. Refill with fresh fuel.

5. Adjust carburetor.*

6. Service air cleaner.*

1. Adjust carburetor.*

2. Fill crankcase with proper oil.

Stop engine immediately and disconnect

spark plug wire. Tighten all bolts and nuts.

Make all necessary repairs. If vibration

continues, have unit serviced by an

authorized service dealer.

1. Stop engine immediately and disconnect

spark plug wire. Clean inside of housing

and discharge chute (elbow).

2. Stop engine immediately and disconnect

spark plug wire. Remove lodged object.

3. Empty cart.

*Refer to the engine manual packed with your unit.

NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.



PARTS

REPAIR PARTS FOR MODEL 501885 CART BODY

2

A

12

13

11

A

1

11

13

12

29

14

11

1

15

14

3

5

12

6

8

9

10

7

8

27

4

20

18

22

5

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

1

4

5

2

3

6

23985

62458

23507

24497

24897

46272

2

1

1

1

1

2

Cart Body

Tailgate Reinforcement Bracket

Wheel Support

Latch Stand Bracket

Axle, Wheel 1" Dia.

Wheel w/Tire, 15 x 6.00

7

8

9

43093

43601

44678

2

4

2

Cotter Pin, 1/8" Dia. x 1-1/2"

Washer, Flat 1"

Spacer Tube, 1-1/4" x 2" Lg.

10 43014

11 43866

2

9

Hub Cap

Hex Bolt, 1/4-20 x 5/8"

12 46978 9 Hex Nut, 1/4-20 (SEMS)

13 43814 12 Truss Hd. Bolt, 5/16-18 x 3/4"

144 14Hex Nut, 5/16-18 (SEMS)

14

25

26

19

28

16

17

23

24

23

24

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

15 43088 2

16 63917 1

17 63155 1

18 24614 1

19 23475 1

20 43884 1

21 43343 1

22 43087 2

23 43003 5

244 5

25 47407 1

26 47408 1

27 43574 3

28

29

43064

23838

1

2

Washer, Flat 1/4"

Tongue Weldment Ass'y. (Rear)

Tongue Weldment Ass'y. (Front)

Latch Lock Lever

Hitch Bracket

Hitch Pin

Pin, Hair Cotter 1/8"

Hex Bolt, 3/8-16 x 1-1/4"

Lockwasher, 3/8"

Hex Lock Nut, 3/8-16

Hex Bolt, 5/16-18 x 3-3/4"

Spring, Extension

Hex Bolt, 3/8-16 x 3"

Hex Lock Nut, 5/16-18

Door Support

21



REPAIR PARTS FOR MODEL 501885 MOW-N- VAC

25

26

27

23

24

17

12

35

B

28

36

35

30

31

33

4

39 40

22

38

37

35

38

37

34

37

38

37

55

33

35

38

37

20

35

38 37

B

38

37

18

29

20

21

51

40

14

16

52

9

53

6

3

15

19

2

4

19

10,11

55

8

7

A

A

1

7

8

2

7 8

4

4

ADAPTER #62468

45

40

12

35

13

40

35

49

8

12

40

44

40

13

47

8

44

44

5

35

8

13

46

47

50

40

35

12

48

13

54

32

41

43

42


TO

TRACTOR


REPAIR PARTS FOR MODEL 501885 MOW-N- VAC

REF.

PART QTY. DESCRIPTION

NO.

NO.

7

8

5

6

9

1

2

3

24080

24078

63226

1 Engine Base

2 Brace, Housing

1 Hose Hanger Bracket Ass'y.

(Ref. item #16 on page 22.)

44 14

43063

43085

63375

2 Bolt, Hex 5/16-18 x 1"

4 Bolt, Hex 5/16-18 x 1-1/2"

43086 16 Lockwasher, 5/16" Spring Type

43064 15 Nut, Hex Lock 5/16-18

1 Assembly, Hose Adapter (Nozzle)

(Includes items 10 and 11))

10 781-0635 1 Bracket, Switch (Actuator)

11 728-3001 3 Rivet, Pop 5/32"

12

13

43012

43013

17

3

Bolt, Hex 1/4-20 x 3/4"

Nut, Hex Lock 1/4-20 Thd.

14

110412-0158-E1

1 Engine, B & S 5 HP

15 222261 1 Deflector, Muffler

16

17

63227

46420

1

1

Hose Hanger Rod Ass'y.

Elbow

18

19

20

21

43792

43793

24678

24679

1 Hose (6" x 84")

2 Hose Clamp 6"

2 Side Panel Cart Extension

1 Front Panel Cart Extension

22

23

23836

64244

1 Cross Brace

1 Hard Top Assembly

(Includes 24,25,26,27)

244 21 Rivet, 3/16"

25

26

27

43910 21 Washer, Flat 3/16"

24798 4 Boot Mounting Strap

48133 1 Hard top Boot

REF.

PART QTY.

DESCRIPTION

NO.

NO.

28 44790

29 43790

30 44849

31 44850

32 23540 1 Hitch Plate

33 43866 20 Bolt, Hex 1/4-20 x 5/8"

2

35 43088 39 Washer, 1/4" STD

36 1509-90 2 Bolt, Hex 1/4-20 x 1-1/4"

37 43178 40 Nut, Hex 1/4-20

38 43177 38 Lockwasher, Spring 1/4"

39 23789 2 Door Latch

40 1543-69 9

41 43351 1

42 43262

43 43352

1

1

44 43081 12 Washer, 5/16" STD

45 43830 1 Adapter, Deck

46 23560

47 43080

1

2

Bracket, Deck Adapter

Bolt, Carr. 5/16" x 3/4"

48 23825

49 23826

50 23827

51 47630

52 712-0421 3

53 1

55 47810

48462

2

2

1

1

1

1

1

4

1

6

1

Poly Rear Door

Strap, Tarp 25"

"S" Hook, #32

Strap, Tarp (Less Hooks)

Washer, Nylon 21/64"

Bolt, Hex 1/2-13 x 1-1/4"

Nut, Hex Lock 1/2-13

Washer, Flat 7/16"

Mounting Strap

Angle Bracket

Mounting Bracket

Screw, Self Tap 5/16-18 x 3/4"

Knob (See also Item #8, Page 22)

Impeller Housing Assembly

(See page 22)

Deck Adapter Kit (Includes parts in box shown on page 20)

Nut, Nylock 5/16-18

Owner's Manual



REPAIR PARTS FOR MODEL 501885 MOW-N-VAC

IMPELLER HOUSING ASSEMBLY

12

6

15

4

16

4

20

21

23

22

10

9

18

10

9

REF.


NO.

NO.

1 629-0241A 1 Harness, Wire

2 24634 1 Housing Ass'y. Inner

3 24633 1 Housing Ass'y. Outer

12 Bolt, Hex 5/16-18 x 3/4

5 710-0772 3 Bolt, Hex 5/16-24 x 2"

6 710-1268 2 Screw, Self Tap #10-16 x 3/8"

7 43063 3 Bolt, Hex 5/16-18 x 1"

8 712-0421 3 Knob

9 43064

10 43086

12 Nut, Hex Lock 5/16-18

15 Washer, Lock 5/16" Spring Type

11 723-0438 1 Seal, Rubber

12 725-1700 1 Cover, Switch

REF.


NO.

NO.

13 725-3166 1 Snap Mount Switch

14726-0272 1 Clamp

15 731-1613 1 Cover, Switch

16 63226 1 Hose Hanger Bracket. Ass'y.

17 712-3046 3 Nut, Hex Jam 5/16-18 Thd.

18 24606 1 Spacer, Housing

19 719-0330A 1 Adapter, Mounting

20 639241 Impeller Assembly

21 710-1273 1 Bolt, Hex 3/8-24 x 2-3/4"

22 43003 1 Lockwasher, 3/8"

23 736-0247 1 Flat Washer, 13/32" x 1-1/4"

24629-0923 1 Harness Adapter



SLOPE GUIDE

(Keep this sheet in a safe place for future reference.)

Use this guide to determine if a slope is safe for the operation of your tractor and

Mow-N-Vac. Refer also to the instructions in your vehicle owners manual.



AGRI-FAB

®

LIMITED WARRANTY

WHO IS COVERED:

This Warranty covers only the original retail purchaser of an AGRI-FAB ® product or part. It is not transferable.

HOW LONG DOES COVERAGE LAST:

This Warranty remains in force for 1 year from the date of purchase.

WHAT IS COVERED:

Any defect in material or workmanship of your AGRI-FAB ® product or part.

WHAT IS NOT COVERED:

1.

This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manufacturer’s warranty on these items

2.

Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by AGRI-FAB ® .

3.

This Warranty applies only to products, which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product, which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

4.

Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

5.

AGRI-FAB

®

does not extend any warranty for products sold or exported outside of the United States of

America, its possessions and territories, except those sold through AGRI-FAB’s authorized channels of export distribution.

WHAT AGRI-FAB

®

WILL DO:

Repair or replace your AGRI-FAB ® product or part.

HOW TO GET SERVICE:

Deliver the AGRI-FAB

®

product or part to AGRI-FAB’s local authorized service dealer or distributor. If you do not know the dealer or distributor in your area, please write to the Customer Service

Department of AGRI-FAB, Inc. at P.O. BOX 903, SULLIVAN, ILLINOIS 61951. The return of a product or part to

AGRI-FAB ® will not be accepted unless prior written permission has been extended by AGRI-FAB ® .

THE DURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY IS LIMITED TO THE DURATION OF

THE ABOVE EXPRESS WARRANTY. THE REMEDIES PROVIDED IN THIS LIMITED WARRANTY ARE THE

CUSTOMER’S SOLE AND EXCLUSIVE REMEDIES. EXCEPT FOR THE OBLIGATIONS SPECIFICALLY SET

FORTH IN THIS LIMITED WARRANTY, IN NO EVENT SHALL AGRI-FAB

®

BE LIABLE FOR INCIDENTAL OR

CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

This Warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

Agri-Fab, Inc., 303 West Raymond St., Sullivan, Illinois 61951 - (217) 728-8388 - www.Agri-Fab.com

REPAIR PARTS

303 West Raymond

Sullivan, IL. 61951

217-728-8388 www.agri-fab.com

www.mymowerparts.com

Agri Fab 501885 Mow-N-Vac Owner's Manual

Assistant Bot

OWNERS

MANUAL

Model No.

Includes Deck

Adapter #62468

5-H.P. MOW-N-VAC

CAUTION:

Read Rules for

Safe Operation and Instructions

Carefully

Safety

Assembly

Operating

Maintenance

Repair Parts

TABLE OF CONTENTS

OPTIONAL ACCESSORY

MODEL NO. 45-0253

15 FT. REMOTE HOSE KIT

SAFETY

WARNING

TO AVOID SERIOUS INJURY

DANGER

WARNING

MUFFLER & ADJACENT AREAS

MAY EXCEED 150 F

DANGER

WARNING

HARDWARE PACKAGE CONTENTS

SHOWN FULL SIZE

NOT SHOWN FULL SIZE

ASSEMBLY

OPERATION

MAINTENANCE

STORAGE

TROUBLESHOOTING

PARTS

REPAIR PARTS FOR MODEL 501885 CART BODY

REPAIR PARTS FOR MODEL 501885 MOW-N- VAC

REPAIR PARTS FOR MODEL 501885 MOW-N- VAC

REPAIR PARTS FOR MODEL 501885 MOW-N-VAC

IMPELLER HOUSING ASSEMBLY

SLOPE GUIDE

AGRI-FAB

LIMITED WARRANTY

Key Features

Frequently Answers and Questions

What is the purpose of the Mow-N-Vac?

What type of debris can the Mow-N-Vac handle?

How do I empty the cart?

How do I start the Mow-N-Vac?

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