For Parts Call K&T 606-678-9623 or 606-561-4983 IMPORTANT MANUAL OWNER'S MANUAL MODEL: Do Not Throw Away WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. DPR22H46STA LAWN TRACTOR Always Wear Eye Protection During Operation www.mymowerparts.com 176975 Rev. 1 01.31.01 RH Printed in U.S.A. For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. • • • • • • • • • • • • • • • • GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. 2 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES Safe Operation Practices for Ride-On Mowers • • • • • • • • • • • • • • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 3 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES • • Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual. GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: (GAP: .040") CHAMPION RC12YC GROUND SPEED (MPH): FORWARD: 0 – 5.5 REVERSE: 0 – 2.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN. CCA: CASE SIZE: WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). BLADE BOLT TORQUE: 27–35 FT. LBS. 30 240 U1R CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/department We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”. TABLE OF CONTENTS SAFETY RULES ...................................................... 2-3 PRODUCT SPECIFICATIONS ..................................... 4 CUSTOMER RESPONSIBILITIES ................... 4, 17-20 ASSEMBLY ............................................................ 6-10 OPERATION ......................................................... 11-16 MAINTENANCE SCHEDULE ..................................... 17 SERVICE AND ADJUSTMENTS .......................... 21-26 STORAGE ................................................................. 27 TROUBLESHOOTING .......................................... 28-29 REPAIR PARTS - TRACTOR ............................... 32-45 WARRANTY .............................................................. 46 4 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 UNASSEMBLED PARTS Gauge Wheels Steering Wheel (4) Shoulder Bolts (4) Wheels (4) Adjusting Bars Steering Sleeve Steering Sleeve Extension (4) Clevis Pins (4) Washers 3/8 x 3/4 x 14 Ga. Steering Wheel Adapter Steering Wheel Insert (4) Retainer Springs (double loop) Seat (4) Locknuts 3/8-16 Nose Roller (2) Nylon Locknuts 3/8-16 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 17/32 x 7/8 x 16 Ga. Nose Roller Brackets (1) Knob Mower (2) Hex Bolts 3/8-16 x 1 (2) Front Link Assemblies Blades (3) Retainer Springs (double loop) (3) Mulching Blades Slope Sheet Keys (2) Keys (4) Retainer Springs (single loop) (1) Oil Drain Tube For Future Use 5 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL INSERT LOCK NUT A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) Tire pressure gauge (2) 9/16" wrenches (1) Utility knife (1) 1/2" wrenches (1) 3/4" socket w/drive ratchet (1) Pliers When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). LARGE FLAT WASHER STEERING WHEEL STEERING WHEEL ADAPTOR TABS TO REMOVE TRACTOR FROM CARTON STEERING WHEEL EXTENTION UNPACK CARTON • • • • Remove all accessible loose parts and parts cartons from carton. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Remove mower and packing materials. Check for any additional loose parts or cartons and remove. BEFORE REMOVING FROM SKID STEERING SHAFT STEERING SLEEVE TRACTOR FIG. 1 ATTACH STEERING WHEEL (See Fig. 1) • • • • • • • • Remove locknut and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward. Slide the steering sleeve over the steering shaft. Align tabs and press steering sleeve extension into bottom of steering wheel. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely. Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill. HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • • Lift hood to raised position. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions). LABEL IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. FIG. 2 6 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY INSTALL SEAT (See Fig. 3) TO DRIVE TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. • Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. • Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline • Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/break pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After the engine has started, move the throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. SEAT SEAT PAN SHOULDER BOLT TO ATTACH NOSE ROLLER (See Fig. 4) • Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. • Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets. FLAT WASHER TAB HOLE “A” BRACKET TAB NOSE ROLLER HEX BOLT ADJUSTMENT KNOB FIG. 3 • • • WASHER FIG. 4 TO ROLL TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls) • LOCK NUT “B” BRACKET TAB NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal. Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual). Roll tractor forward off skid. 7 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5) BLADE The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely. • For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers. • Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of this manual. HEX BOLT (GRADE 8)* STAR LOCK WASHER *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 6 TO INSTALL MULCHER PLATE (See Fig. 7) NOTE: If you installed the mulching blades you will need to install the mulcher plate. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. PIN ADJUSTING BAR GAUGE WHEEL CENTER HOLE FLAT WASHER RETAINER SPRING SHOULDER BOLT MANDREL ASSEMBLY TRAILING EDGE UP CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. 3/8-16 CENTER LOCKNUT 3/8 WASHER FIG. 5 DEFLECTOR SHIELD IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 6). LATCH HOOKS TO SET UP YOUR MOWER FOR MULCHING (See Fig. 6) • • • FIG. 7 Turn the mower over to allow access to blades. Remove hex bolt, lock washer and flat washer and remove high performance blades. Store in safe place. Install mulcher blades with trailing edge up towards deck as shown. TO CONVERT TO BAGGING OR DISCHARGING NOTE: The mulcher blades will discharge and bag grass, but for best bagging and discharging install the high performance blades. • Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). • Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • • Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. • MULCHER PLATE Install mulcher plate if previously removed. 8 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY INSTALL MOWER AND DRIVE BELT (See Figs. 8 and 9) • Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. • Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with deflector shield to right side of tractor. • • IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. • • • • Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown. Turn height adjustment knob counterclockwise until it stops. Lower mower linkage with attachment lift control. DOUBLE LOOP RETAINER SPRING (Outward pointing deck pins) • • • • Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. Slide left side of mower back and install the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown. Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. Turn height adjustment knob clockwise to remove slack from mower suspension. Raise mower to highest position. Adjust gauge wheels before operating mower as shown in the Operation section of this manual. ELECTRIC CLUTCH SUSPENSION PULLEY ARMS FRONT MOWER BRACKET FRONT SUSPENSION BRACKET CHASSIS BRACKET FRONT LINK SINGLE LOOP RETAINER SPRINGS GAUGE WHEEL DOUBLE LOOP RETAINER SPRING ANTI-SWAY BAR IDLER PULLEY USE PLIERS FOR RETAINER SPRINGS FIG. 8 LOOP DOWN DEFLECTOR SHIELD 9 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY 3CHECKLIST CHECK TIRE PRESSURE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: 3 All assembly instructions have been completed. 3 No remaining loose parts in carton. 3 Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). 3 Seat is adjusted comfortably and tightened securely. 3 All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). 3 Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). 3 Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. 3 Check wiring. See that all connections are still secure and wires are properly clamped. 3 Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: 3 Engine oil is at proper level. 3 Fuel tank is filled with fresh, clean, regular unleaded gasoline. 3 Become familiar with all controls - their location and function. Operate them before you start the engine. 3 Be sure brake system is in safe operating condition. 3 It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual). The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual. 10 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT P ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW PARKING BRAKE 15 IGNITION ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR 15 15 SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 11 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. CHOKE CONTROL AMMETER IGNITION SWITCH LIGHT SWITCH POSITION LIFT LEVER PLUNGER THROTTLE CONTROL CLUTCH/ BRAKE PEDAL ATTACHMENT LIFT LEVER ATTACHMENT CLUTCH SWITCH HEIGHT ADJUSTMENT KNOB FREEWHEEL CONTROL PARKING BRAKE MOTION CONTROL LEVER FIG. 9 Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. PARKING BRAKE - Locks clutch/brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION - Turns the headlights on. THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. FREE WHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. 12 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO SET PARKING BRAKE (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full “BRAKE” position and hold. • Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure. CHOKE CONTROL TO USE THROTTLE CONTROL (See Fig. 10) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL (See Fig. 10) ATTACHMENT CLUTCH LEVER PULL OUT TO “ENGAGE” Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. THROTTLE CONTROL PUSH IN TO “DISENGAGE” “BRAKE” POSITION IGNITION KEY HEIGHT ADJUSTMENT KNOB CLUTCH/BRAKE PEDAL “DRIVE” POSITION TO MOVE FORWARD AND BACKWARD (See Fig. 10) MOTION CONTROL LEVER The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake and clutch/brake pedal. • Slowly move motion control lever to desired position. PARKING BRAKE “ENGAGED” POSITION “DISENGAGED” POSITION TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10) FIG. 10 The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise ( ) to raise cutting height. • Turn knob counterclockwise ( ) to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. STOPPING (See Fig. 10) MOWER BLADES • To stop mower blades,move attachment clutch switch to “DISENGAGED” position. GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.. • Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”. • Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. TO ADJUST GAUGE WHEELS (See Fig. 11) IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. 13 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Be sure tractor is on a flat level surface. • Lower mower and adjust mower to desired cutting height. www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION • • • • Remove retainer spring and clevis pin which secure each gauge wheel bar. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. Replace retainer spring into clevis pin. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. • IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK. • • RETAINER SPRING To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT (See Figs. 9 and 13) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). CLEVIS PIN FIG. 11 TO OPERATE MOWER (See Fig. 12) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. FIG. 13 ATTACHMENT CLUTCH SWITCH PULL OUT TO "ENGAGE" ATTACHMENT LIFT LEVER HIGH POSITION TOWING CARTS AND OTHER ATTACHMENTS LOW POSITION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. PUSH IN TO "DISENGAGE" BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL FIG. 12 • TO OPERATE ON HILLS • • CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. • • 14 The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION COLD WEATHER STARTING (50° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. R e lease the parking brake and let the clutch/brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. PURGE TRANSMISSION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to “DISENGAGED” position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. CAUTION: Never engage or disengage freewheel lever while the engine is running. 15 To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual). www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION • • • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 15). For extremely heavy mulching, reduce your width of cut and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MOWING TIPS • • • • • • • • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 14). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MAX 1/3 FIG. 15 FIG. 14 16 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E GE RS S RS RS US OU SON ORA UR OU HOU H CH O T H A A 0 H S SE 25 50 10 E EE Y 8 R RY ERY ERY ERY FOR OR E E F SERVICE EV EV EV EV EV BE BE DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 7 Sharpen/Replace Mower Blades 4 Lubrication Chart Check Battery Level 6 Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension 5 Adjust Motion Drive Belt(s) Tension 5 Check Engine Oil Level Change Engine Oil E N G I N E 1,2,3 Clean Air Filter 2 Clean Air Screen 2 Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) 1, 2 Clean Engine Cooling Fins 2 Replace Spark Plug Replace Air Filter Paper Cartridge 2 Replace Fuel Filter 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil. 5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten. LUBRICATION CHART ÀSPINDLE ZERK GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last longer. ÀFRONT WHEEL BEARING ZERK • À FRONT WHEEL BEARING ZERK ÁENGINE BEFORE EACH USE • • • • ÀSPINDLE ZERK À GENERAL PURPOSE GREASE Á REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 17 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 CUSTOMER RESPONSIBILITIES TRACTOR • Always observe safety rules when performing any maintenance. • BRAKE OPERATION IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). TO SHARPEN BLADE (See Fig. 17) NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. TIRES • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. CENTER HOLE BLADE 5/8" BOLT OR PIN FIG. 17 BATTERY BLADE CARE Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 16) • • • Raise mower to highest position to allow access to blades. Remove hex bolt, lock washer and flat washer securing blade. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. TRAILING EDGE TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). STAR BLADE CENTER HOLE LOCK WASHER MANDREL ASSEMBLY HEX BOLT (GRADE 8)* FLAT WASHER *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 16 Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (27-35 Ft. Lbs. torque). 18 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 CUSTOMER RESPONSIBILITIES V-BELTS • Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. • • TRANSAXLE COOLING • The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. • • Unlock drain valve by pushing inward and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. OIL DRAIN VALVE CLOSED AND LOCKED POSITION TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE DRAIN TUBE CAP LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature. FIG. 19 SAE VISCOSITY GRADES CLEAN AIR SCREEN SAE 30 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. 5W-30 °F °C -20° -30° 0° -20° 30° -10° 32° 40° 0° 60° 10° 100° 80° 20° 30° CLEAN AIR INTAKE/COOLING AREAS 40° TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. FIG. 18 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 18 and 19) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting. AIR FILTER (See Fig. 20) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knobs and cover. 19 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 CUSTOMER RESPONSIBILITIES TO SERVICE PRE-CLEANER • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall precleaner cartridge, cover and secure with knobs. IN-LINE FUEL FILTER (See Fig. 21) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. CLAMP CLAMP FUEL FILTER KNOBS FIG. 21 CLEANING CARTRIDGE COVER • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. FOAM PRE-CLEANER FIG. 20 MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. 20 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR SIDE-TO-SIDE ADJUSTMENT (See Figs. 23 and 24) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. TO REMOVE MOWER (See Fig. 22) • • • • • • • • • Place attachment clutch in “DISENGAGED” position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket. Remove retainer springs from suspension arms at deck and disengage arms from deck. Raise attachment lift to its highest position. Remove two retainer springs from each front link and remove links. Slide mower forward and remove belt from electric clutch pulley. Slide mower out from under right side of tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND TO INSTALL MOWER Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the Assembly section of this manual. A A TO LEVEL MOWER HOUSING GROUND LINE Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. FIG. 23 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG. 24 ADJUSTMENT NUTS LIFT SUSPENSION LINKS ARMS FRONT MOWER BRACKET ELECTRIC CLUTCH PULLEY CHASSIS BRACKET FRONT LINKS RETAINER SPRINGS FRONT MOWER BRACKET RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS FIG. 22 21 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS • Check primary idler arm and two idlers to see that they rotate freely. • Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION (See Fig. 27) • Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. • Install new belt onto electric clutch pulley. • Roll belt into upper groove of L.H. mandrel pulley. • Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. • Reassemble L.H. mandrel cover. FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut “E” on both front links an equal number of turns. • When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links. • To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. • When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links. • Recheck side-to-side adjustment. SCREWS L.H. MANDREL COVER IDLER L.H. PULLEYS MANDREL ELECTRIC CLUTCH PULLEY MOWER DRIVE BELT PRIMARY IDLER ARM BELT KEEPERS MANDREL FIG. 27 "D" TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 28) "D" FIG. 25 Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual). • Remove mower (See “TO REMOVE MOWER” in this section of this manual). • Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. • Carefully roll belt off R.H. mandrel pulley. • Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. • Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary idler arm and idler to see that they rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. • Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See “INSTALL MOWER AND DRIVE BELT” in the Assembly section of this manual). • Reassemble mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual). BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "E" NUT "F" TRUNNION FRONT LINKS FIG. 26 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 27) • Park tractor on a level surface. Engage parking brake. • Remove screws from L.H. mandrel cover and remove cover. • Roll belt over the top of L.H. mandrel pulley. • Remove belt from electric clutch pulley. • Remove belt from idler pulleys. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 22 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS L.H. MANDREL • MOWER BLADE DRIVE BELT CENTER MANDREL • IDLER PULLEY • R.H. MANDREL COVER ELECTRIC CLUTCH SECONDARY IDLER ARM SPRING SWAY-BAR BRACKET SCREW TO ADJUST BRAKE (See Fig. 29) TRANSMISSION INPUT PULLEY Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut “A” on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. 1-9/16" CLUTCH LOCATOR CLUTCHING IDLER STATIONARY IDLER FIG. 28 WITH PARKING BRAKE “ENGAGED” Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downwards from around electric clutch. Install new belt by reversing above procedure. NUT “A” FIG. 30 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 31) The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. JAM NUT OPERATING ARM DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 29 MOTION CONTROL LEVER TO REPLACE MOTION DRIVE BELT (See Fig. 30) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See “TO REMOVE MOWER” in this section of this manual.) • Disconnect clutch wire harness. • Remove clutch locator. • Remove belt from stationary idler and clutching idler. CLUTCH WIRE HARNESS NEUTRAL LOCK GATE ADJUSTMENT BOLT FIG. 31 23 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAL/REPLACEMENT TO START ENGINE WITH A WEAK BATTERY (See Fig. 33) Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: FRONT WHEEL TOE-IN/CAMBER IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. TO REMOVE WHEEL FOR REPAIRS (See Fig. 32) • • Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. “NEGATIVE” (-) “POSITIVE” (+) L.H. PANEL BOLT WASHERS RETAINING RING AXLE COVER FIG. 33 SQUARE KEY (REAR WHEEL ONLY) FIG. 32 24 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB REPLACING BATTERY (See Fig. 34) • • • CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. • INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • • • • • Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. Lift hood to raised position. Remove terminal guard. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. Reinstall terminal guard. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely Close terminal access doors. Close hood. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • • • • Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. HOOD KEPS NUT HEX BOLT TERMINAL ACCESS DOOR HEADLIGHT WIRE CONNECTOR POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE TERMINAL GUARD FIG. 35 FIG. 34 25 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS ENGINE STOP TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. SWIVEL CLAMP SCREW TO ADJUST CHOKE CONTROL (See Fig. 37) FIG. 36 The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Loosen knob and remove cover assembly from air cleaner. • Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. • Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust damage may result. CLAMP SCREW FIG. 37 IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 26 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR • • Drain the fuel tank. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See “CLEANING” in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE OIL BATTERY Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual). • • CYLINDER(S) • • • Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to “START” position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • • • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 27 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. Engine valves out of adjustment. 8. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Engine will not turn over 1. 2. 3. 4. 5. 6. 7. 8. 9. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Loss of power 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in “CHOKE” position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in “Higher Cut” position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Excessive vibration 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. 2. 3. Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). 1. 2. 3. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 28 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. Mower blades will not rotate 1. 2. 3. 4. Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 1. 2. 3. 4. Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. Poor grass discharge 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Place throttle control in “FAST” position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Switch is “OFF”. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. 2. 3. 4. 5. Turn switch “ON”. Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. 3. 4. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. 1. 2. 3. 4. Replace battery. Check/clean all connections. Replace regulator. Replace alternator. Loss of drive 1. 2. 3. Freewheel control in “disengaged” position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. 2. 3. Place freewheel control in “engaged” position. Replace motion drive belt. Purge transmission. Engine “backfires” when turning engine “OFF” 1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine. 1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine. 29 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE NOTES 30 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 TRACTOR - MODEL NUMBER DPR22H46STA SCHEMATIC RED BLACK BATTERY SOLENOID RED RED A AMMETER (OPTIONAL) STARTER WHITE WHITE A1 ELECTRIC CLUTCH BLACK CLUTCH / BRAKE (PEDAL UP) F A2 RED H B RED IGNITION SWITCH BLACK G BLACK M G L BLACK WHITE C S M FUSE RED B RED BLACK E A ORANGE 85 86 BLACK SEAT SWITCH (NOT OCCUPIED) D 30 87 PTO (DISENGAGED) 87A GREEN GREEN HOUR METER BLUE OPERATOR PRESENCE RELAY #1 BLACK (OPTIONAL) FUEL LINE BLACK BLUE FUEL SHUT-OFF SOLENOID SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) IGNITION UNIT CHARGING SYSTEM OUTPUT 16 AMP DC @ 3600 RPM RED 28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED) REGULATOR ALTERNATOR BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. PTO SWITCH IGNITION SWITCH POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN START B+A1 B + S + A1 “MAKE” NONE A2+L NONE NONE POSITION CIRCUIT OFF ON C + G, B + H C + F, B + E, A + D HEADLIGHTS G F C 87 86 87A 85 30 RELAY NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 31 www.mymowerparts.com H E D A B For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA ELECTRICAL 22 21 79 42 24 18 43 40 26 27 27 81 25 16 16 33 30 52 50 D.C .A MPE RES 29 45 10 11 55 28 27 12 2 1 8 12 32 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 50 52 55 79 81 163465 74760412 7603J 145211 150109 145769 153664 166184 4152J 8860R 146148 175158 73510400 145491 160784 175566 140401 170233 17720408 131563 175141 122822X 174653 141940 17490508 163996 109748X Battery Bolt Hex Hd 1/4-20 UNC X 3/4 Tray, Battery Bolt, BTR FRT 1/4-20 x 7.5 Hold Down Battery, Front Nut, Push, Nylon Switch Interlock Push-In Harness Asm Light W/4152j Bulb Light #1156 Cable Battery Cable Batterywire Fuse Nut Keps Hex 1/4-20 Unc Cable Ground Switch Plunger Normal OP Olive Switch Ign 4 pos w/lights Key Ign Harness Ign. Bolt Blk Fin Hex 1/4-20 x 1/2 Cover Terminal Red Solenoid Ammeter Rectangular Switch, PTO Protection Wire Loop Screw Thdrol 5/16-18 x 1/2 Bulbholder Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. 33 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA CHASSIS AND ENCLOSURES 17 29 166 60 159 161 54 60 30 28 54 31 156 157 9 3 54 58 209 155 213 54 214 158 166 209 20 11 59 64 209 209 209 144 3 60 3 142 3 1 26 25 26 143 154 209 10 144 26 25 26 13 142 3 145 37 3 2 166 37 3 3 74 38 206 3 38 3 34 www.mymowerparts.com 209 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. 1 2 3 9 10 11 12 13 17 18 20 23 24 25 26 28 29 30 31 33 34 35 37 38 44 49 50 51 52 53 54 169830 176554 17060612 163976X428 72140608 167203 145660 167202 175259X428 126938X 162026 124028X 74780616 19131312 73800600 175289X428 161235 164919X428 139976 145244X428 145243X428 72110606 17490508 169834 140675 17490412 142779 73800400 19091416 144697 161464 Chassis Drawbar Screw 3/8-16x3/4 Dash Bolt Carriage 3/8-16 x 1 Panel Dash Lh Clip Tinnerman Panel Dash Rh Hood Bumper Hood Plate Battery Bushing Bolt Fin Hex 3/8-16 x 1 Gr 5 Washer 13/32 X 13/16 X 12 Ga Nut Lock Hex W/Ins 3/8-16 Unc Grille Lens Fender Bracket Fender Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 Screw Thdrol 6/16-18 x 1/2 TYT Bracket, Asm. Pivot Mower Rear Strap Asm Fender Screw Hexwsh Thdrol 1/4-20 x 3/4 Brace Support Dash P/L Nut Lock Hex W/Ins 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracjet Grukke Lh Screw Hex Wshd 8-18 x 7/8 55 144696 Bracket Grille Rh 57 74780412 Bolt Hex 1/4-20 x 3/4 58 161236 Duct Hood 59 110436X Bushing Snap 60 72140606 Bolt RdHd Sqnk 3/8-16 Unc x 3/4 64 162025 Dash Lower 68 73510400 Nut Keps Hex 1/4-20 Unc 74 73680600 Nut Crownlock 3/8-16 Unc 142 165867 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 154207 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 154 161897 Bracket Dash Rh 155 161900 Bracket Dash Lh 156 163805 Striker Plate 157 163806 Magnet Stealth 158 162037 Bracket Parking Brake 159 155123X428 Cupholder 161 164655 Extrusion Bumper 166 164863 Screw HwHd Hi-Lo #13-16 x 3/4 195 166822X428 Panel Pnt Fender YT/GT 196 17580408 Screw Tap Tite 1/4-20 x 1/2 206 170165 Bolt Shoulder 5/16-18 207 17670508 Screw Thdrol 5/16-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4 212 156229 Insert Lens Reflective 213 169848X428 Skirt Grille Lh 214 169847X428 Skirt Grille Rh NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 www.mymowerparts.com DESCRIPTION For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA DRIVE 51 51 57 89 33 43 63 52 66 23 90 42 197 161 159 158 56 59 9 162 169 61 198 81 14 164 168 163 21 82 165 156 150 48 40 20 38 10 50 17 65 41 42 83 32 202 8 35 151 51 27 42 166 49 39 47 30 62 120 36 52 34 52 16 36 35 37 32 53 95 28 30 26 26 16 29 16 84 27 22 77 24 26 25 55 19 15 199 200 61 77 26 1 61 71 96 78 74 76 75 73 36 www.mymowerparts.com 16 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA DRIVE KEY PART NO. NO. 1 -------8 9 10 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 47 48 49 50 51 52 53 55 56 57 165866 137140 76020416 10040400 74490544 73800500 126197X 73800600 150280 140845 169498 137141 73350600 106888X 19131316 76020412 145204 71673 169592 74760512 72140506 155071 120183X 19211616 1572H 131494 74760644 4470J 165838 19131312 19111012 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 140294 KEY NO. 59 61 62 63 65 66 71 73 74 75 76 77 78 81 82 83 84 89 90 95 96 120 144 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 DESCRIPTION Transaxle, Hydro Gear 314-0510 (Order Parts From Transaxle Manufacturer) Rod Shift Fender Clutch Electric Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt Hex Flghd 5/16-18 Gr. 5 Nut Lock Hex W/Ins. 5/16-18 Unc Washer 1-1/2 OD x 15/32 ID x .250 Nut Lock Hex W/Wsh 3/8-16 Unc Bolt, Hex 7/16-20 x 4-1/4 Knob Deluxe Rod, Brake Hydro Bracket Asm. CVX Locknut Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Bolt Carriage 5/16-18 UNC x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer Split Keeper, Belt Idler Fool-Proof Washer 13/32 x 13/16 x 12 Gauge Washer 11/32 x 5/8 x 12 Ga. Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drv Stl Retainer, Belt Bolt Nut Nut Crown Lock 5/16-18 Link, Clutch Spring, Return, Clutch Bolt V-Belt, Ground Drive PART NO. 169691 17060612 8883R 140189 10040700 154778 169183 169182 137057 121749X 12000001 123583X 121748X 165596 165711 19171216 169594 164890X428 124346X 170201 4497H 73900600 19111016 165850 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110612 DESCRIPTION Keeper, Center Span Screw 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Washer Keeper Belt Engine Hydro Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm. Cross Hydro Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wsh-Hd 1/4 Control Asm. Bypass Hydro Retainer Spring 1" Zinc/Cad Nut Lock Flg. 3/8-16 Unc Washer 11/32 x 5/8 x 16 Ga. Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16ID x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt\ Nyliner Snap-In 5/8" ID Washer Nyliner 7/8 ID x .105 Bolt Shoulder 5/16-18 Unc Bolt Rdhd Sqnk 5/16-18 UNC x 1 Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5 NOTE: All component dimensions give in U.S. inches. 1 inch = 25.4 mm 37 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA STEERING ASSEMBLY 38 12 72 1 73 41 42 37 37 36 88 91 43 71 29 67 67 68 46 67 8 29 13 6 65 17 46 2 8 6 87 5 87 3 32 11 68 82 29 5 4 43 40 43 33 29 10 15 34 35 38 www.mymowerparts.com 6 8 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 18 19 22 23 25 27 29 32 33 34 35 36 37 38 40 41 42 43 46 62 65 66 67 68 72 73 79 80 82 87 159944X428 172393 169840 169839 6266H 121748X 12000029 169832 10040600 73940800 136518 145212 156543 57079 160395 165857 165851 154406 136874 17060612 171888 19111216 10040500 73540500 155104 152927 159946X428 7810H 159945 163888X428 121749X 121232X 167905 160367 154404 72140618 169827 19182411 160135X428 19132012 74950612 169835 173966 Wheel Steering Axle Cast Lt Machined Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #t5304-75 Link Drag Washer Lock Hvy Hlcl Spr 3/8 Nut Hex Jam Toplock 1/2-20 UNF Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Screw Hex Wsh Hd Torx Shaft Asm Pittman Bracket Steering Gear Sector 22 Teeth Screw 3/8-16x3/4 Rod Tie Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hry Hlcl Spr 5/16 Nut Crownlock 5/16 - 24 UNF Bushing Strg Screw TT #32.5 x 5 x 3/8 Flange Cap Wheel Steer Nut Lock Center 3/8-24 Unf Adaptor Wheel Strg Boot Steering Washer 25/32 X 1 1/4 X 16 Ga Cap Spindle Fr Top Blk Steering Assembly Spacer Brace Axle Bearing Arm Pittm-an Bolt Rdhd Sqn 3/8-16 x 2-1/4 Brace, Axle Washer 9/16 ID x 1/20 OD 11 Ga. Extension Steering Washer 13/32 x 1-1/4 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front Washer Flat .781 x 1-1/2 x .14 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. 39 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA ENGINE 8 102 3 1 14 38 13 10 25 81 26 6 17 17 5 16 32 62 72 34 31 33 37 39 45 33 23 29 4 OPTIONAL EQUIPMENT Spark Arrester KEY NO. PART NO. 1 2 3 164067 17720410 -------- 4 5 6 8 10 13 14 16 17 23 25 26 149723 159955 160589 171877 162797 165391 148456 11050600 17490624 169837 164068 73920600 DESCRIPTION Control Throttle Screw Hex Thd Cut 1/4-20x5/8 T Engine, Briggs Model 407777 (Order parts from engine mfg.) Muffler Asm Twin Lo-Tone Pipe Exhaust LH Intek Pipe Exhaust RH Intek Bolt 5/16-18 UNC x 3/4 w/Sems Shield Browning Intek II Muffler Gasket Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16 x 1-1/2 Shield Heat Choke Control Nut, Keps 3/8-24 UNF KEY NO. PART NO. DESCRIPTION 29 31 32 33 34 37 38 39 45 62 72 81 102 137180 157103 140527 123487X 106082X 8543R 148315 109227X 17000612 10040500 71070512 73510400 164863 Kit Spark Arrestor (Flat Scrn) Tank Fuel 3 50 Rear Cap Asm Fuel W/sym Vented Clamp Hose Black Pad, Spacer Line Fuel Plug Drain Oil Easy Pad, Idler Screw Hexwsh Thdr 3/8-16 x 3/4 Washer Lock 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Keps Hex 1/4-20 UNC Screw HwHd Hi-Lo #13-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 40 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 4 13 17 3 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 171684 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 166369 121246X 121248X Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16 Unc x 1 Washer Flat 13/32 x 1 x 10 Ga. Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga. Pan Seat Knob Seat Adj. Wingnut Bracket Mounting Switch Bushing Snap Blk Nyl 50 Id KEY NO. PART NO. DESCRIPTION 14 15 16 17 21 22 24 25 27 28 72050412 121249X 123740X 123976X 171852 73800500 19171912 127018X 17490608 171877 Bolt Rdhd Sqnk 1/4-20x1-1/2 Spacer Split 28x 88 Spring Cprsn Nut Lock 1/4 Lge Flg Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 Screw Thdrol 3/8-16 x 1/2 Bolt 5/16-18 Unc x 3/4 w/Sems NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 41 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA DECALS 2 16 11 4 4 3 10 2 9 1 8 20 6 5 14 7 17 KEY NO. KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 164095 176303 176273 176274 170852 173587 173589 170563 172740 157140 Decal Dash Decal Fender Auto Decal Hood LH Decal Side Panel Decal HP Engine Decal Reflector Rh Decal Reflector Lh Decal Warning Mower Decal Fender Logo Decal Fender Danger E/F 11 14 16 17 20 ------- WHEELS & TIRES 5,8 4,10 7 3,9 6 172743 160397 176272 164657 145005 169210 165800X428 138311 165799X428 176975 176976 DESCRIPTION Decal Ins Strg Whl Decal V-Belt Schematic Decal Hood Rh Decal Clutch Decal Bat Dan/Psn Decal By Pass Lt Hydro Pad Footrest Lh Decal Handle Lft Height Adjust Pad Footrest Rh Manual Owner's (English) Manual Owner's (French) KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421 Rim Asm 6"front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 106108X421 Rim Asm 8"rear Service 9 170456 Tire R T 20x10 -8 C Service 10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 X 1 00 -144334 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 2 PART NO. 11 42 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER LIFT 29 28 27 25 24 23 7 8 41 5 37 49 38 30 40 1 36 13 50 4 3 26 6 2 11 6 5 4 12 13 19 13 20 15 31 32 13 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 PART NO. 159461 159476 138284 12000002 19211621 120183X 125631X 170770 139865 139866 4939M 173288 73350800 130171 73800800 139868 163552 110807X 19 20 17 18 20 16 20 15 31 32 DESCRIPTION Wire Asm Inner/Sprg W/plunger Shaft Asm Lift RH w/Inf Pin Groove E Ring #5133-62 Washer 21/32 X 1 X 21 Ga Bearing Nylon Blk 629 Id Grip Handle Button Plunger Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lock w/Wsh 1/2-13unc Arm Suspension Rear Retainer Spring Nut Special 43 KEY PART NO. NO. DESCRIPTION 24 19131016 Washer 13/32 X 5/8 X 16 Ga 25 164024 Spring 26 169484 Retainer Clip 27 164543 Rod Adj Lift 28 73350600 Nut Hex Jam 3/8-16 Unc 29 138057 Knob Inf 3/8-16 Unc Blk W/sym 30 150233 Trunnion Infin Height 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8 - 24 36 155097 Pointer Height Indicator 37 123935X Plug Hole Blk 1.485/1.515 Dia. 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga. 41 155098 Indicator Height STLT 49 145212 Nut Hex Flange Lock 50 110452X Nut PUsh Phos & Oil NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER DECK 46 41 45 49 36 127 49 41 126 42 44 46 36 37 42 43 50 45 40 50 35 72 52 33 44 40 30 33 47 30 39 38 32 32 31 5 57 116 117 31 34 90 21 91 92 93 94 93 92 56 21 118 119 18 3 21 1 22 23 24 25 26 6 29 5 28 15 27 19 14 18 16 20 48 13 103 102 18 11 106 104 105 105 10 9 8 104 101 44 www.mymowerparts.com 103 106 102 95 90 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER DECK KEY NO. PART NO. DESCRIPTION 1 3 5 6 8 9 10 11 -13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 156833X421 138457 4939M 130832 850857 10030600 140296 170698 152443 137553 137152 110485X 174493 72140505 132827 145055 73680500 134753X421 131267X421 105304X 149287 110452X 166883X428 19111016 131491 157722 129963 173434 137266 144945X421 17490628 19131316 173438 173900 173899 137273 17060620 122052X Deck Asm., Mower 46" Bracket Asm., Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Hi Perf Blade, 46" Mulching Shaft Asm. w/Lower Bearing Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffener, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw, WshHead, Thdroll Washer, Spacer Mower Vented Pulley, Mandrel Nut, Flg. Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Belt, Idler Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw 3/8-16 x 1-1/4 Spacer, Retainer KEY NO. PART NO. 43 44 45 46 47 48 49 50 52 56 57 72 90 91 92 93 94 95 101 102 103 104 105 106 116 117 118 119 126 127 -- 144949X421 133943 145059 137729 144959 148763 73680600 72110612 173901 155986 156941 19131616 74760616 132274 73800600 19171416 132264 132273 145579 71161010 10071000 19061216 160793 2029J 137644 133957 73930600 19121414 144948X421 173902 143651 -- 173559 DESCRIPTION Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Pulley Idler 46 Pri. Drive Bar Adjusting Gage wheel Pin Head Rivet Washer 13/32 x 1 x 16 Ga. Bolt, Fin, Hex 3/8-16 UNC x 1 Bracket, Asm Noseroller, LH Nut, Lock, Hex w/Ins 3/8-16UNC Washer 17/32 x 7/8 x 16 Ga. Roller, Nose 38 & 42 Bracket, asm Noseroller RH Cover Mulcher 46" Black Screw Phillips Truss Head Washer Lock #10 Washer #10 Latch Asm mulch/Bagger Nut Weld Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Mandrel Assembly ( Includes Key Nos. 8-10, 13-15, 31 and 33) Mower Serv 46" (Standard Deck Order nose roller, guage wheels, and mulch plate separately Key Nos. 9095,101-106, and 116-118) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 www.mymowerparts.com For Parts Call K&T 606-678-9623 or 606-561-4983 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. 2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. 6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: In Canada contact: Electrolux Home Products Electrolux Home Products a division of WCI Outdoor Products, Inc. a division of WCI Outdoor Products, Inc. Outdoor Products Customer Service Dept. 7075 Ordan Drive 250 Bobby Jones Expressway Mississauga, Ontario Augusta, GA 30909 USA L5T 1K6 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. 46 www.mymowerparts.com 47 www.mymowerparts.com 15° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON D THIS OTT IS A ED L 15° S INES LOP E Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION For Parts Call K&T 606-678-9623 or 606-561-4983 For Parts Call K&T 606-678-9623 or 606-561-4983 PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of part. NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local local dealer for updated information and assistance. www.mymowerparts.com
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