OWNER'S MANUAL MODEL: IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL MODEL: IMPORTANT MANUAL Do Not Throw Away
For Parts Call K&T 606-678-9623 or 606-561-4983
IMPORTANT MANUAL
OWNER'S MANUAL
MODEL:
Do Not Throw Away
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
DPR22H48STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
www.mymowerparts.com
179419 Rev. 2 7.13.01 JH
Printed in U.S.A.
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
•
GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves or other
debris which can cause build-up to occur. Clean any oil
or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
•
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
2
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside
where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to cool
before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts
or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended
parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
as required.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.
GASOLINE CAPACITY
AND TYPE:
3.5 GALLONS
UNLEADED REGULAR
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
•
OIL CAPACITY:
W/ FILTER: 4.0 PINTS
W/O FILTER: 3.75 PINTS
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH):
FORWARD: 0 – 5.5
REVERSE: 0 – 2.4
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM:
16 AMPS @ 3600 RPM
BATTERY:
AMP/HR:
MIN. CCA:
CASE SIZE:
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR PARTS section of this manual).
BLADE BOLT TORQUE:
45-55 FT. LBS.
30
240
U1R
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized
servicecenter/department We have competent, well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES ...................................................... 2-3
PRODUCT SPECIFICATIONS ..................................... 4
CUSTOMER RESPONSIBILITIES ................... 4, 17-20
ASSEMBLY ............................................................ 6-10
OPERATION ......................................................... 11-16
MAINTENANCE SCHEDULE ..................................... 17
SERVICE AND ADJUSTMENTS .......................... 21-26
STORAGE ................................................................. 27
TROUBLESHOOTING .......................................... 28-29
REPAIR PARTS - TRACTOR ............................... 32-45
WARRANTY .............................................................. 46
4
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
UNASSEMBLED PARTS
Gauge Wheels
Steering Wheel
(4) Shoulder
Bolts
(4) Wheels
(4) Adjusting
Bars
Steering Sleeve
Steering Sleeve
Extension
(4) Clevis Pins
(4) Washers 3/8 x 3/4 x 14 Ga.
Steering
Wheel Adapter
Steering
Wheel Insert
(4) Retainer Springs
(double loop)
Seat
(4) Locknuts 3/8-16
Nose Roller
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Locknuts
5/16-18
(1) Knob
(2) Washers
17/32 x 7/8 x 16 Ga.
Nose
Roller
Brackets
Mower
(2) Hex Bolts
5/16-18 x 1
(2) Flanged
Pins
(1) Front Plate
Assembly
(1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Retainer Springs
(single loop)
Keys
(5) Retainer Springs
(double loop)
(2) Keys
5
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
LOCK NUT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Tire pressure gauge
(2) 9/16" wrenches
(1) Utility knife
(1) 1/2" wrenches
(1) 3/4" socket w/drive ratchet
(1) Pliers
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
LARGE FLAT WASHER
STEERING WHEEL
STEERING
WHEEL
ADAPTOR
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
UNPACK CARTON
•
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING
FROM SKID
STEERING
SHAFT
STEERING
SLEEVE
TRACTOR
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
•
•
•
•
•
•
•
•
Remove locknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•
•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
LABEL
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.
FIG. 2
6
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
INSTALL SEAT (See Fig. 3)
TO ROLL TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat
to cardboard packing and set aside for assembly of seat
to tractor.
• Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
•
•
•
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in freewheeling position to
disengage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline
• Place freewheel control in "transmission engaged" position.
• Sit on seat in operating position, depress break pedal
and set the parking brake.
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Start the engine. After the engine has started, move the
throttle control to idle position.
• Release parking brake.
• Slowly depress forward drive pedal and drive tractor off
skid.
• Apply brake to stop tractor, set parking brake.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
7
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
TO ATTACH NOSE ROLLER (See Fig. 5)
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
•
Position brackets, 17/32 x 7/8 x 16 gauge washers, and
nose roller between deck mounting brackets as shown.
Be sure to position brackets on correct side, as shown.
• Install hex bolts and lock nuts as shown. Tighten
hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center locknuts and
tighten securely.
• For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
“B”
BRACKET
TAB
TAB
HOLE
HEX
BOLT
LOCK
NUT
RETAINER SPRING
“A”
BRACKET
TAB
PIN
SHOULDER
BOLT
WASHER
FIG. 5
ADJUSTING
BAR
GAUGE
WHEEL
NOSE
ROLLER
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4
8
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod into
locking bracket.
• Engage belt tension rod by pushing rod into locking
bracket.
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• If equipped, turn height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment lift control.
• Be sure belt tension rod is in disengaged position.
• Install belt into electric clutch pulley groove.
• Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
BELT TENSION
ROD
(DISENGAGED
POSITION)
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•.
•
•
•
LOCK
BRACKET
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
FRONT
SUSPENSION
BRACKETS
FRONT
MOWER
BRACKET
CHASSIS
BRACKET
ELECTRIC
CLUTCH
PULLEY
DOUBLE LOOP
RETAINER
SPRING
FRONT
PLATE
ASSEMBLY
SINGLE
LOOP
RETAINER
SPRINGS
GAUGE
WHEEL
FLANGED PIN
DOUBLE LOOP
RETAINER
SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION
ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD
POINTING DECK PINS)
DEFLECTOR
SHIELD
LOOP UP
FIG. 6
9
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
3CHECKLIST
CHECK TIRE PRESSURE
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
3 All assembly instructions have been completed.
3 No remaining loose parts in carton.
3 Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
3 Seat is adjusted comfortably and tightened securely.
3 All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
3 Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
3 Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
3 Check wiring. See that all connections are still secure
and wires are properly clamped.
3 Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
3 Engine oil is at proper level.
3 Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
3 Become familiar with all controls - their location and
function. Operate them before you start the engine.
3 Be sure brake system is in safe operating condition.
3 It is important to purge the transmission before operating your tractor for the first time. Follow proper starting
and transmission purging instructions (See “TO START
ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.
10
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
OVER TEMP
LIGHT
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR
15
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
IGNITION
SWITCH
AMMETER
LIGHT SWITCH
POSITION
HOURMETER
ATTACHMENT
CLUTCH SWITCH
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
0
60
ELAPSED TIME
60
0 0 0 000 00 00
AMPS
HOURS
1/10
ATTACHMENT
LIFT LEVER
BRAKE
PEDAL
REVERSE DRIVE PEDAL
HEIGHT
ADJUSTMENT
KNOB
FORWARD DRIVE PEDAL
FREEWHEEL
CONTROL
CRUISE CONTROL LEVER
PARKING BRAKE
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
BRAKE PEDAL - Used for braking the tractor and starting
the engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
cutting height.
HOURMETER - Indicates hours of operation.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
PARKING BRAKE - Locks clutch/brake pedal into the brake
position.
ATTACHMENT LIFT LEVER - Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the
engine.
FORWARD DRIVE PEDAL - Used for forward movement of
tractor.
REVERSE DRIVE PEDAL- Used for reverse movement of
tractor.
CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward
drive pedal.
12
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position and
release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
CHOKE
CONTROL
THROTTLE
CONTROL
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL (See Fig. 8)
ATTACHMENT CLUTCH LEVER
PULL OUT TO “ENGAGE”
IGNITION
KEY
HEIGHT
ADJUSTMENT
KNOB
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
PUSH IN TO
“DISENGAGE”
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
REVERSE
PEDAL
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward or reverse drive pedal to begin
movement. Ground speed increases the further down
the pedal is depressed.
FORWARD
PEDAL
“BRAKE”
POSITION
CRUISE
CONTROL
LEVER
BRAKE PEDAL
“DRIVE” POSITION
“DISENGAGED”
POSITION
PARKING BRAKE
“ENGAGED”
POSITION
TO USE CRUISE CONTROL (See Fig. 8)
The cruise control feature can be used for forward travel only.
• With forward drive pedal depressed to desired speed,
move cruise control lever forward to “SET” position and
hold while lifting your foot off the pedal, then release the
cruise control lever.
• To disengage the cruise control, pull the lever backward
to “OFF” position, or fully depress the brake pedal.
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress brake pedal into full
“BRAKE” position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT
DEPRESSED.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
13
The cutting height is controlled by turning the height adjustment knob in desired direction.
• Turn knob clockwise (
) to raise cutting height.
• Turn knob counterclockwise (
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
TO OPERATE ON HILLS
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should be slightly off the
ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
•
•
•
•
•
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
To restart movement, slowly release parking brake and
brake pedal.
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar of
tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your
tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
RETAINER
SPRING
CLEVIS
PIN
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
FIG. 11
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the ground and cause you to lose control of your tractor.
ATTACHMENT
LIFT LEVER
HIGH
POSITION
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
"ENGAGE"
LOW
POSITION
PUSH IN TO
"DISENGAGE"
FIG. 10
14
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
TO START ENGINE (See Fig. 7)
BEFORE STARTING THE ENGINE
When starting the engine for the first time or if the engine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt. For
a warm engine start attempt the choke control may not
be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
CHECK ENGINE OIL LEVEL
•
•
•
•
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities
section in this manual.
ADD GASOLINE
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the
choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and then
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warmup period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
15
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
MOWING TIPS
PURGE TRANSMISSION
•
CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
•
•
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
•
IMPORTANT:
SHOULD YOUR TRANSMISSION
REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT,
IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
•
•
Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control in
freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position.
Disengage parking brake
• Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
• Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
• Your tractor is now purged and now ready for normal
operation.
•
•
•
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing
to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.
FIG. 12
16
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
E
GE
RS
S
RS
RS
US
OU SON ORA
UR
OU HOU
H
CH
O
T
H
A
A
0
H
S
SE
25
50
10
E
EE Y 8
R
RY ERY ERY ERY FOR
OR
E
E
F
SERVICE
EV
EV
EV
EV
EV
BE
BE
DATES
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
0
R
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
7
Sharpen/Replace Mower Blades
4
Lubrication Chart
Check Battery Level
6
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
5
Adjust Motion Drive Belt(s) Tension
5
Check Engine Oil Level
Change Engine Oil
E
N
G
I
N
E
1,2,3
Clean Air Filter
2
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
1, 2
Clean Engine Cooling Fins
2
Replace Spark Plug
Replace Air Filter Paper Cartridge
2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
ÀSPINDLE ZERK
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.
ÀFRONT WHEEL
BEARING ZERK
•
À
FRONT WHEEL
BEARING ZERK
ÁENGINE
À MANDREL
ZERKS
BEFORE EACH USE
•
•
•
•
ÀSPINDLE ZERK
À GENERAL PURPOSE GREASE
Á REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
TRACTOR
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
Always observe safety rules when performing any maintenance.
•
BRAKE OPERATION
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
CENTER HOLE
TIRES
BLADE
•
Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
5/8" BOLT
OR PIN
FIG. 14
TO SHARPEN BLADE (See Fig. 14)
Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in the
disengaged position.
• When the engine is running, any attempt by the
operator to leave the seat without first setting the
parking brake should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless the
operator is in the seat.
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
BLADE CARE
BATTERY
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not necessary.
OPERATOR PRESENCE SYSTEM
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
MANDREL
ASSEMBLY
BLADE
CENTER
HOLE
BLADE BOLT
(SPECIAL)
STAR
FIG. 13
18
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY" in the
SERVICE AND ADJUSTMENTS section of this manual).
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
V-BELTS
•
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
Remove yellow cap from bottom fitting of drain valve and
install the drain tube onto the fitting.
OIL DRAIN VALVE
TRANSAXLE COOLING
CLOSED
AND
LOCKED
POSITION
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam
to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling
fins.
FIG. 16
TRANSAXLE PUMP FLUID
•
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your nearest
authorized service center/department.
•
•
ENGINE
•
LUBRICATION
•
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
•
SAE VISCOSITY GRADES
SAE 30
-20
C
-30
0
-20
30
-10
32
0
40
10
20
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
100
80
60
Unlock drain valve by pushing inward and turning counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
CLEAN AIR SCREEN
5W-30
F
DRAIN
TUBE
YELLOW
CAP
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
CLEAN AIR INTAKE/COOLING AREAS
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
AIR FILTER (See Fig. 17)
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knobs and cover.
19
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
IN-LINE FUEL FILTER (See Fig. 18)
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth
and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure with
knobs.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
CLAMP
CLAMP
FUEL
FILTER
KNOBS
FIG. 18
CLEANING
CARTRIDGE
COVER
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
FOAM
PRE-CLEANER
FIG. 17
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year.
20
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO LEVEL MOWER HOUSING
TO REMOVE MOWER (See Fig. 19)
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are
over or underinflated, you will not properly adjust your
mower.
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
•
•
•
•
•
Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
BOTTOM EDGE
OF MOWER TO
GROUND
TO INSTALL MOWER
BOTTOM EDGE
OF MOWER TO
GROUND
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
A
BELT TENSION ROD
(DISENGAGED
POSITION)
SUSPENSION ARMS
FRONT
MOWER
BRACKET
GROUND LINE
A
FIG. 20
ELECTRIC
CLUTCH PULLEY
FRONT
PLATE
ASSEMBLY
CHASSIS
BRACKET
RETAINER
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
FRONT
MOWER
BRACKET
ANTI-SWAY
BAR
RETAINER
SPRINGS
FIG. 19
21
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
•
SUSPENSION ARM
LIFT LINK
ADJUSTMENT NUT
•
•
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.
When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
Recheck side-to-side adjustment.
TO REPLACE MOWER DRIVE BELT
FIG. 21
MOWER DRIVE BELT REMOVAL (See Fig. 24)
• Park tractor on a level surface. Engage parking brake.
• Lower mower to its lowest position.
• Disengage belt tention rod from lock bracket.
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2" lower
than the rear tip when the mower is in its highest position.
•
Remove screws from R.H. mandrel cover and remove
cover.
• Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
• Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
• Roll belt over the top of R.H. mandrel pulley carefully.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Check primary idler arm and two idlers to see that they
rotate freely.
• Be sure spring is securely hooked to primary idler arm
and spring arm.
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
• Install belt in both idlers.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of R.H. mandrel pulley
carefully.
• Carefully check belt routing making sure belt is in the
grooves correctly.
• Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
• Reassemble R.H. mandrel cover.
• Engage belt tension rod by pushing rod into locking
bracket.
CAUTION: Blades are sharp. Protect your
hands with gloves and/or wrap blade
with heavy cloth.
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
• Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front links
an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B” by
approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
MANDREL
“B”
“B”
BELT
TENSION ROD
(DISENGAGED
POSITION)
FIG. 22
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
RH
SUSPENSION
ARM
IDLER
PULLEY
RH MANDREL
COVER
ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEY
SPRING
ARM
TRUNNION
NUT “D”
FRONT
PLATE
ASSEMBLY
PRIMARY
IDLER ARM
NUT “C”
R.H.
MANDREL
FIG. 24
FIG. 23
22
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
•
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
• Remove mower drive belt (See “TO REPLACE MOWER
DRIVE BELT” in this section of this manual).
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
• Remove screws from L.H. mandrel cover and remove
cover.
• Carefully roll belt off L.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
• Check secondary idler arm and idler pulley to see that
they rotate freely.
• Be sure spring is hooked in secondary idler arm and
secondary spring arm.
• Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
• Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
• Reinstall L.H. mandrel cover.
• Reinstall mower to tractor (See “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual).
• Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
SECONDARY
IDLER ARM
L.H.
MANDREL
IDLER
PULLEY
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
WITH PARKING BRAKE “ENGAGED”
1-3/4"
NUT “A”
JAM NUT
OPERATING
ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE
ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
FIG. 26
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
• Disconnect clutch wire harness.
• Remove clutch locator.
• Remove belt from stationary idler and clutching idler.
• Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
• Pull belt toward front of tractor and remove downwards
from around electric clutch.
• Install new belt by reversing above procedure.
SECONDARY
SPRING ARM
SPRING
CENTER
MANDREL
R.H.
MANDREL
COVER
ELECTRIC
CLUTCH
CLUTCH LOCATOR
FIG. 25
TO ADJUST BRAKE (See Fig. 26)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
• Depress clutch/brake pedal and engage parking brake.
• Measure distance between brake operating arm and nut
“A” on brake rod.
• If distance is other than 1-3/4", loosen jam nut and turn
nut “A” until distance becomes 1-3/4". Retighten jam nut
against nut “A”.
CLUTCHING
IDLER
STATIONARY
IDLER
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE HARNESS
FIG. 27
23
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
TRANSMISSION REMOVAL/REPLACEMENT
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 29)
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.
CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow this
procedure:
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+)
terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
“NEGATIVE”
(-)
“POSITIVE”
(+)
L.H. PANEL
BOLT
WASHERS
RETAINING
RING
AXLE
COVER
FIG. 29
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 28
24
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 30)
•
•
•
•
•
•
•
•
•
TO REPLACE HEADLIGHT BULB
CAUTION: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
•
•
•
Positive terminal must be connected
first to prevent sparking from accidental grounding.
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair
Parts section.
•
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse
holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
•
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
KEPS NUT
HEX
BOLT
TERMINAL
ACCESS
DOOR
HEADLIGHT
WIRE
CONNECTOR
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
TERMINAL
GUARD
FIG. 31
FIG. 30
25
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
ENGINE
STOP
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
• With engine not running, move throttle control lever to
fast position.
• Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
SWIVEL
CLAMP
SCREW
TO ADJUST CHOKE CONTROL (See Fig. 33)
FIG. 32
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move choke control (located
on dash panel) to full choke position.
• Loosen knob and remove cover assembly from air
cleaner.
• Choke should be closed. If it is not, loosen casing
clamp screw and move choke cable until choke is
completely closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
High speed stop is factory adjusted. Do not adjust damage may result.
CLAMP SCREW
FIG. 33
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
26
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during
storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it
thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
• Clean entire tractor (See “CLEANING” in the Customer
Responsibilities section of this manual).
• Inspect and replace belts, if necessary (See belt
replacement instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Customer Responsibilities
section of this manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
BATTERY
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Customer Responsibilities
section of this manual).
•
•
CYLINDER(S)
•
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Customer
Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT:
NEVER COVER TRACTOR WHILE
ENGINE AND EXHAUST AREAS ARE STILL WARM.
27
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1.
2.
3.
4.
5.
6.
7.
Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
10.
Hard to start
Engine valves out of adjustment.
10.
Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
1.
2.
3.
4.
5.
6.
7.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Engine valves out of adjustment.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Engine will not turn over
1.
2.
3.
4.
5.
6.
7.
8.
9.
Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but will not
start
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Loss of power
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in “Higher Cut” position/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Excessive vibration
10.
11.
12.
13.
14.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
10.
11.
12.
13.
14.
15.
Engine valves out of adjustment.
15.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
28
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1.
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
1.
2.
3.
4.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Poor grass discharge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
2.
3.
4.
5.
Turn switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
1.
2.
3.
4.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Loss of drive
1.
2.
3.
Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.
1.
2.
3.
Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1.
Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
29
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE NOTES
30
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TRACTOR - MODEL NUMBER DPR22H48STB
SCHEMATIC
RED
BLACK
BATTERY
SOLENOID
RED
RED
A
AMMETER
(OPTIONAL)
STARTER
WHITE
WHITE
A1
ELECTRIC CLUTCH
BLACK
CLUTCH / BRAKE
(PEDAL UP)
F
A2
RED
H
B
RED
IGNITION
SWITCH
BLACK
G
BLACK
M
G
L
BLACK
WHITE
C
S
M
FUSE
RED
B
RED
BLACK
E
A
ORANGE
85
86
BLACK
SEAT SWITCH
(NOT OCCUPIED)
D
30
87
PTO (DISENGAGED)
87A
GREEN
GREEN
HOUR
METER
BLUE
OPERATOR
PRESENCE
RELAY #1
BLACK
(OPTIONAL)
FUEL
LINE
BLACK
BLUE
FUEL SHUT-OFF SOLENOID
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION
UNIT
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
RED
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
REGULATOR
ALTERNATOR
BROWN
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
PTO SWITCH
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M+G+A1
RUN/LIGHT
B+A1
RUN
START
B+A1
B + S + A1
“MAKE”
NONE
A2+L
NONE
NONE
POSITION
CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
HEADLIGHTS
G F C
87
86 87A 85
30
RELAY
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
31
www.mymowerparts.com
H
E
D A
B
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
ELECTRICAL
22
21
79
42
24
41
43
40
26
27
27
81
25
16
33
30
50
89
46
D.C
.A
MPE
RES
29
45
10
11
55
28
27
12
2
1
8
12
32
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
ELECTRICAL
KEY
NO.
PART
NO.
DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
46
50
55
79
81
89
163465
74760412
7603J
145211
150109
145769
153664
166184
4152J
8860R
146148
175158
73510400
145491
160784
175566
140401
179413
17720408
131563
178861
122822X
169635
174653
17490508
163996
109748X
169639
Battery
Bolt Hex Hd 1/4-20 UNC X 3/4
Tray, Battery
Bolt, BTR FRT 1/4-20 x 7.5
Hold Down Battery, Front
Nut, Push, Nylon
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery
Cable Batterywire
Fuse
Nut Keps Hex 1/4-20 Unc
Cable Ground
Switch Plunger Normal OP Olive
Switch Ign 4 pos w/lights
Key Ign
Harness Ign.
Bolt Blk Fin Hex 1/4-20 x 1/2
Cover Terminal Red
Solenoid
Ammeter Rectangular
Hourmeter Snap-In
Switch, PTO
Screw Thdrol 5/16-18 x 1/2
Bulbholder
Relay Asm
Bracket Snap-In Hourmeter
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
33
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
CHASSIS AND ENCLOSURES
17
29
166
10
159
161
166
10
30
28
166
31
156
157
9
3
54
58
209
155
213
54
214
158
166
209
20
11
59
64
209
209
209
60
144
3
60
3
142
3
1
26
25
26
143
154
209
166
13
142
3
145
37
3
2
37
3
14
74
38
206
3
38
14
34
www.mymowerparts.com
209
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
9
10
11
13
14
17
20
25
26
28
29
30
31
37
38
54
58
59
60
64
74
142
143
144
145
154
155
156
157
158
159
161
166
206
209
213
214
174619
176554
17060612
163976X428
72140608
167203
167202
17490608
175259X428
162026
19131312
73800600
175289X428
160568
175692X428
139976
17490508
175710
161464
161236
110436X
72140606
174997
73680600
175702
154966
175582
156524
161897
161900
163805
163806
162037
155123X428
164655
164863
170165
17000612
169848X428
169847X428
Chassis
Drawbar
Screw 3/8-16x3/4
Dash
Bolt 3/8-16 x 1
Panel Dash Lh
Panel Dash Rh
Screw Thdrol 3/8-16 x 1/2
Hood
Plate Battery
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille
Lens
Fender
Bracket Fender
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket, Asm. Pivot Mower Rear
Screw Hex Wshd 8-18 x 7/8
Duct Hood
Bushing Snap
Bolt RdHd Sqnk 3/8-16 Unc x 3/4
Dash Lower
Nut Crownlock 3/8-16 Unc
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Footrest
Rod Pivot Chassis/Hood
Bracket Dash Rh
Bracket Dash Lh
Striker Plate
Magnet Stealth
Bracket Parking Brake
Cupholder
Extrusion Bumper
Screw HwHd Hi-Lo #13-16 x 3/4
Bolt Shoulder 5/16-18
Screw Hexwsh Thdrol 3/8-16 x 3/4
Skirt Grille Lh
Skirt Grille Rh
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
DRIVE
57
51
243
212
89
116
63
66
221
90
219
19
59
221
215
61
224
19
214
96
221
96
222
19
225
220
217
19 61
233
223
223
35
42
39
151
51
49
47
221
120
34
36
36 35
37
239
238
6
33
231
239
53
28
26
95
55
22
29
77
25
27
19 24
26 26
15
52
32
77
1
241
48
20
27
19
52
16
38
62
226
150
40
51
237
52
30
244
202
50
17
65
42
6
228
216
223
226
227 218
241232
242
235
32
41
229
21
234
240
9
223
51
236
56
74
30
75
78
76
36
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
DRIVE
KEY
NO.
1
9
15
16
17
19
20
21
22
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
65
66
74
75
PART
NO.
------
KEY
NO.
76
77
78
89
90
95
96
116
120
150
151
202
212
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
DESCRIPTION
Transaxle (Order parts from
transaxle manufacturer)
Hydro gear Model 323-0510
174367
Clutch Elec
74490544
Bolt Hex Flghd 5/16-18 Gr. 5
73800500
Nut Lock Hex W/Ins. 5/16-18 Unc
126197X
Washer 1-1/2 OD x 15/32 ID x
.250
73800600
Nut Lock Hex W/Wsh 3/8-16 Unc
173937
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
175036X421 Knob Custom Control Cruise
175896
Rod, Brake
73350600
Nut, Hex Jam 3/8-16 Unc
106888X
Spring, Brake Rod
19131316
Washer
76020412
Pin Cotter 1/8 x 3/4 CAD.
175765
Rod, Parking Brake
71673
Cap, Brake, Park
169592
Bracket, Transaxle
74760512
Bolt Hex Hd 5/16-18 Unc x 3/4
72140506
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4
175578
Shaft, Foot Pedal
120183X
Bearing, Nylon
19211616
Washer
1572H
Pin, Roll
165936
Pulley, Composite, Flat
74760648
Bolt Fin Hex 3/8-16 Unc x 3
175461
Spacer, Split
175556
Keeper, Belt Idler Flat
19131312
Washer 13/32 x 13/16 x 12 Ga.
127783
Pulley, Idler, V-Groove
154407
Bellcrank Clutch Grnd Drw Stl
123205X
Retainer, Belt
74760624
Bolt
73680600
Nut Crownlock 3/8-16 UNC
73680500
Nut, Crownlock 5/16-18 Unc
105710X
Link, Clutch
105709X
Spring, Return, Clutch
17060616
Screw 3/8-16 x 1.0
140294
V-Belt, Ground Drive
169691
Keeper, Center Span
17060612
Screw 3/8-16 x 3/4
8883R
Cover, Pedal
175417
Pulley, Engine
10040700
Washer
154778
Keeper Belt Engine
137057
Spacer, Axle
121749X
Washer 25/32 x 1-1/4 x 16 Ga.
PART
NO.
12000001
123583X
121748X
174901X428
124346X
175899
4497H
72140608
73900600
175456
19133210
72110612
145212
174735
175646
175647
174737
174713
174839
174711
72140606
73680700
174840
174736
174712
174902
174710
171873
176451
17060512
174573
175570
174856
174858
174857
128903
170165
175807
17490508
175610
73930400
74780412
178289
17060508
DESCRIPTION
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Rod Bypass
Retainer Spring 1" Zinc/Cad
Bolt RDHD SQNK 3/8-16 Unc x 1
Nut Lock Flg 3/8-16 Unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5
Nut HexFlange Lock
Link Transaxle
Cover Pedal Forward
Cover Pedal Reverse
Pedal Reverse
Arm Control Pedal Reverse
Bracket Frest Pdl Ctrl. Hyd
Bracket Mtg. Pedal Control
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
Nut Crownlock 7/16-14 Unc
Washer Nylon 11/16 ID x .060
Pedal Forward
Arm Control Pedal Forward
Bolt Pivot Spacer
Cam Reverse Pedal LT
Bolt Shoulder 5/16-18
Washer Serrated 5/16 x .75
Screw 5/16-18
Strap Torque
Actuator Cruise Disengage
Pawl Control Cruise
Lever Control Cruise
Sector Control Cruise
Bolt Shoulder 3/8-16 Unc 1/44
Bolt Shoulder 5/16-18
Arm Mtg. Cruise Sector
Screw Thdrol 5/16 x 1/2
Spring Return Cruise Control
Nut Centerlock 1/4-20 Unc
Bolt Fin Hex 1/4-20 Unc x .75
Bracket Anti-Rotation CVX
Screw 5/16-18 x 1/2
NOTE: All component dimensions give in U.S. inches.
1 inch = 25.4 mm
37
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
STEERING ASSEMBLY
38
12
72
1
73
41
42
37
37
36
88
91
43
71
29
67
67
68
46
67
8
29
13
6
65
17
46
2
8
6
87
5
87
3
32
68
82
29
5
11
4
43
40
43
33
29
15
10
34
35
38
www.mymowerparts.com
6
8
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
8
10
11
12
13
15
17
29
32
33
34
35
36
37
38
40
41
42
43
46
65
67
68
71
72
73
82
87
88
91
159944X428
172393
169840
169839
6266H
121748X
12000029
175121
10040600
73940800
136518
145212
177883
17060612
170162
19111216
10040500
73540500
155105
152927
159946X428
7810H
159945
163888X428
121749X
121232X
160367
72140618
169827
175146
19182411
160135X428
169835
173966
175118
175553
Wheel Steering
Axle Cast Lt Machined
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 UNF
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16x3/4
Rod Tie
Washer 11/32 x 3/4 x 16 Ga.
Washer Lock Hry Hlcl Spr 5/16
Nut Crownlock 5/16 - 24 UNF
Bushing Strg
Screw TT #32.5 x 5 x 3/8 Flange
Cap Wheel Steer
Nut Lock Center 3/8-24 Unf
Adaptor Wheel Strg
Boot Steering
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top Blk
Spacer Brace Axle
Bolt Rdhd Sqn 3/8-16 x 2-1/4
Brace, Axle
Steering Asm.
Washer 9/16 ID x 1/20 OD 11 Ga.
Extension Steering
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20 Unc
Clip
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
39
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
ENGINE
8
102
3
1
14
38
13
10
25
81
26
6
17
17
5
16
32
62
72
34
31
33
37
39
45
33
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
KEY
NO.
PART
NO.
1
3
164067
--------
4
5
6
8
10
13
14
16
17
23
25
26
149723
159955
160589
171877
162797
165391
148456
11050600
17490624
169837
164068
73920600
DESCRIPTION
Control Throttle
Engine, Briggs Model 407777
(Order parts from engine mfg.)
Muffler Asm Twin Lo-Tone
Pipe Exhaust LH Intek
Pipe Exhaust RH Intek
Bolt 5/16-18 UNC x 3/4 w/Sems
Shield Browning Intek II
Muffler Gasket
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16 x 1-1/2
Shield Heat
Choke Control
Nut, Keps 3/8-24 UNF
KEY
NO.
PART
NO.
DESCRIPTION
29
31
32
33
34
37
38
39
45
62
72
81
102
137180
157103
140527
123487X
106082X
8543R
148315
109227X
17000612
10040500
71070512
73510400
164863
Kit Spark Arrestor (Flat Scrn)
Tank Fuel 3 50 Rear
Cap Asm Fuel W/sym Vented
Clamp Hose Black
Pad, Spacer
Line Fuel
Plug Drain Oil Easy
Pad, Idler
Screw Hexwsh Thdr 3/8-16 x 3/4
Washer Lock 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Nut Keps Hex 1/4-20 UNC
Screw HwHd Hi-Lo #13-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
SEAT ASSEMBLY
1
8
8
9
14
9
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
17
3
12
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
171684
140551
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
166369
121246X
Seat
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16 Unc x 1
Washer Flat 13/32 x 1 x 10 Ga.
Clip Push-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1
Washer 13/32 x 1 x 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
KEY
NO.
PART
NO.
DESCRIPTION
13
14
15
16
17
21
22
24
25
121248X
72050412
121249X
123740X
123976X
171852
73800500
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
Spring Cprsn
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
41
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
DECALS
2
16
11
12
4
4
3
10
2
9
1
8
20
6
5
14
7
13
KEY
NO.
PART
NO.
DESCRIPTION
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
164097
176303
176273
177756
170852
173587
173589
170563
172740
157140
172743
Decal Dash
Decal Fender Auto
Decal Hood LH
Decal Side Panel
Decal HP Engine
Decal Reflector Rh
Decal Reflector Lh
Decal Warning Mower
Decal Fender Logo
Decal Fender Danger E/F
Decal Ins Strg Whl
12
13
14
16
20
-------
WHEELS & TIRES
5,8
4,10
7
3,9
6
177982
178502
175291
176272
145005
169210
174998X428
138311
175542X428
179419
179420
DESCRIPTION
Decal Fender Oper Cruise
Decal Deck Caution
Decal V-Belt Schematic
Decal Hood Rh
Decal Bat Dan/Psn
Decal By Pass Lt Hydro
Pad Footrest Lh
Decal Handle Lft Height Adjust
Pad Footrest Rh
Manual Owner's (English)
Manual Owner's (French)
KEY PART
NO.
NO.
DESCRIPTION
1
59192
Cap Valve Tire
2
65139
Stem Valve
3
170455
Tire F T 15 X 6 0 - 6 Service
4
59904
Tube Front (Service Item Only)
5
106732X421 Rim Asm 6"front Service
6
278H
Fitting Grease (Front Wheel Only)
7
9040H
Bearing Flange (Front Wheel Only)
8
106108X421 Rim Asm 8"rear Service
9
170456
Tire R T 20x10 -8 C Service
10
7152J
Tube Rear (Service Item Only)
11
104757X428 Cap Axle Blk 1 50 X 1 00
-144334
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1
2
PART
NO.
11
42
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
MOWER LIFT
29
28
27
25 24
23
7
8
41
5
49
37
38
30
40
1
36
13
50
4
13
3
26
6
2
6
5
4
11
13
12
51
49
52
31
13
51
32
13
32
53
20
49
18
54
16 17
15
13
54
KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
20
23
24
25
26
PART
NO.
159461
159476
138284
12000002
19211621
120183X
125631X
170770
175370
175371
4939M
175562
73350800
175689
73800800
163552
110807X
19131016
164024
169484
DESCRIPTION
Wire Asm Inner/Sprg W/plunger
Shaft Asm Lift RH w/Inf
Pin Groove
E Ring #5133-62
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
Grip Handle
Button Plunger
Link Lift LH
Link Lift RH
Retainer Spring
Plate Asm. Suspension Front
Nut Jam Hex 1/2-13 Unc
Trunnion Front Susp.
Nut Lock w/Wsh 1/2-13unc
Retainer Spring
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring
Retainer Clip
KEY
NO.
27
28
29
30
31
32
36
37
38
40
41
49
50
51
52
53
54
43
PART
NO.
164543
73350600
138057
150233
176205
175994
155097
123935X
17060516
19112410
155098
145212
110452X
19171416
175378
175802
175560
DESCRIPTION
Rod Adj Lift
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc Blk W/sym
Trunnion Infin Height
Trunnion Susp. Arm
Nut Lift Link 7/16-20
Pointer Height Indicator
Plug Hole Blk 1.485/1.515 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height STLT
Nut Hex Flange Lock
Nut PUsh Phos & Oil
Washer 17/32 x 7/8 x 16 Ga.
Arm Susp. Rear LH
Arm Susp. Rear RH
Pin
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
MOWER DECK
46
45
49
36
49
33
130
32
33
42
112
46
37
36
52
31
99
30
43
36
49
121
42
126 49
39
98
97
114
30
45
30
32
42
50
47
115
21
97
122
31
50
110
5
57
21
90
116
117
56
91
180
93
113
94
93
180
100
118
119
90
108
55
92
54
72
92
3
1
24
25
21
107
26
17
29
28
16
6
27
5
109
15
18
19
14
20
13
18
48
95
11
8
44
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H48STB
MOWER DECK
KEY
NO.
PART
NO.
DESCRIPTION
1
3
5
6
8
11
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
49
50
52
54
174348
138017
4939M
130832
174365
173920
174360
174358
110485X
174493
72110610
72140505
132827
174378
73680500
105304X
178102
110452X
174346X428
19111016
131491
173984
129963
177865
178342
19131316
177968
174375
122052X
174373
174343
137729
174369
174368
73680600
72110612
175820
74780616
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway Bar)
Bolt 7/16 Asm. Blade
Blade
Shaft Asm. w/Lower Bearing
Mandrel Asm. Housing
Bearing, Ball, Mandrel
Stripper Mandrel Deck
Bolt RDHD Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Hd, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 UNC
Cap, Sleeve
Spring, Torsion
Nut, Push
Deflector Shield
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Thdroll Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer, Retainer
Arm, Idler Secondary
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
Bolt Fin Hex 3/8-16 x 1
KEY
NO.
PART
NO.
55
56
57
72
90
91
92
93
94
95
97
98
99
100
107
108
109
110
112
113
114
115
116
117
118
119
121
122
126
130
180
---
72140608
155986
156941
19131312
74760516
175384
73800600
19171416
176066
175996
133943
174370
175080
72110616
175294
72110404
73680400
175016
174387
72110508
174384
174609
137644
133957
73930600
19121414
174371
174606
174372
17060616
73800500
176149
174356
DESCRIPTION
Bolt Carriage Sqnk. 3/8-16 x 1
Bar Pnt Adj.
Pin Head Rivet
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Hex Hd 5/16-18 x 1
Bracket, Asm Noseroller, LH
Nut Lock Hex 3/8-16
Washer 17/32 x 7/8 x 16
Noseroller
Bracket, Asm Noseroller RH
Washer Hardened
Spring Primary Drive
Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 UNC x 2
Baffle Vac Edge Mower
Bolt Carr.
Nut Crownlock 1/4-20
Arm Spring Secondary
Link Tension Relief Lever
Bolt Carr. 5/16-18 x 1
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Nut Lock 5/16-18
Relplacement Mower, Complete
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
7075 Ordan Drive
250 Bobby Jones Expressway
Mississauga, Ontario
Augusta, GA 30909 USA
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
www.mymowerparts.com
47
www.mymowerparts.com
15 MAX.
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
CUT
OUT
ON D
THIS
OTT
IS A
ED L
15 S
INES
LOP
E
Operate your Tractor up and down the face of slopes (not
greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
For Parts Call K&T 606-678-9623 or 606-561-4983
For Parts Call K&T 606-678-9623 or 606-561-4983
PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE:
Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistance.
www.mymowerparts.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement