MODEL: IMPORTANT MANUAL Do Not... OWNER'S MANUAL For Parts Call K&T 606-678-9623 or 606-561-4983

MODEL: IMPORTANT MANUAL       Do Not... OWNER'S MANUAL For Parts Call K&T 606-678-9623 or 606-561-4983
For Parts Call K&T 606-678-9623 or 606-561-4983
IMPORTANT MANUAL
Do Not Throw Away
00993-poulan_pro
02139
OWNER'S MANUAL
WARNING:
MODEL:
PDGT26H48B
Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result
in serious injury.
LAWN TRACTOR
Always Wear Eye Protection During Operation
186714 Rev. 1 06.06.03 JH/TR
Printed in U.S.A.
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
DO NOT:
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
I. GENERAL OPERATION
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•
•
•
II. SLOPE OPERATION
•
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
•
•
•
•
•
•
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children.They may fall off and be seriously injured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could over turn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ..................................................... 16-19
SERVICE AND ADJUSTMENTS ............................ 20-27
STORAGE .................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS - TRACTOR .................................. 32-45
WARRANTY................................................................. 46
3
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CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and type:
5.0 Gallons
Unleaded Regular
Oil Type (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity:
W/Filter:
4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug:
(Gap: .040")
Champion QC12YC
Ground Speed (MPH):
Forward:
Reverse:
5.8
2.1
Tire Pressure:
Front:
Rear:
14 PSI
10 PSI
Charging System:
16 AMPS @ 3600 RPM
Battery:
AMP/HR:
MIN. CCA:
CASE SIZE:
Blade Bolt Torque:
45-55 FT. LBS.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAIR
PARTS section of this manual).
35
280
U1R
4
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UNASSEMBLED PARTS
Steering Wheel
Gauge Wheels
Steering Sleeve
Steering
Sleeve
Extension
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Adjusting
Bars
(4) Wheels
(4) Clevis Pins
Premium
Steering
Adapter
Steering
Wheel Insert
(4) Retainer Springs
(double loop)
Seat
(4) Locknuts
3/8-16
(4) Shoulder Bolt
Mower
(1) Washer
17/32 x 1-3/16 x 12
Gauge
(2) Flanged
Pins
(1) Knob
Nose Roller
(1) Front Plate
Assembly
Nose Roller
Brackets
Retainer
Spring
(2) Retainer Springs
(single loop)
Slope Sheet
Keys
(2) Hex Bolts 5/16-18 x 1
(2) Keys
Rod
(2) Locknuts
5/16-18
(1) Oil Drain Tube
For Future Use
5
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(5) Retainer Springs
(double loop)
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING
WHEEL
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Pliers
(1) Tire pressure gauge
(2) 9/16" wrench
(1) Utility knife
(1) 1/2" wrench
(1) 3/4" socket w/drive ratchet
HEX BOLT
LOCK WASHER
LARGE FLAT
WASHER
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
STEERING
WHEEL
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL
ADAPTOR
STEERING
SLEEVE EXTENTION
TABS
UNPACK CARTON
•
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SHAFT
STEERING
SLEEVE
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
•
•
•
•
•
•
•
•
HOW TO SET UP YOUR TRACTOR
Remove hex bolt, lock washer and large flat washer
from steering shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
CHECK BATTERY (See Fig. 2)
•
•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
LABEL
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
FIG. 2
6
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ASSEMBLY
•
Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
• Sit on seat in operating position, depress brake pedal
and set the parking brake.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine. After engine has started, move throttle
control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly
drive tractor off skid.
• Apply brake to stop tractor and set parking brake.
• Turn ignition key to "STOP" position.
Continue with the instructions that follow.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
SEAT
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
SEAT PAN
SHOULDER
BOLT
02466
FLAT WASHER
ADJUSTMENT
KNOB
02464
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
RETAINER
SPRING
PIN
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
•
•
•
•
SHOULDER
BOLT
Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in disengaged position to disengage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
Roll tractor forward off skid.
ADJUSTING
BAR
GAUGE
WHEEL
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of
controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
3/8 WASHER
FIG. 4
7
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3/8-16 CENTER
LOCKNUT
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ASSEMBLY
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
• Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin.If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.
• Engage belt tension rod by pushing rod into locking
bracket.
TO ATTACH NOSE ROLLER (See Fig. 5)
•
Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
• Position nose roller between brackets and install rod
and retainer spring.
HEX BOLT
LOCK
NUT
ROD
"B"
BRACKET
TAB
HOLE
NOSE
ROLLER
"A" BRACKET
RETAINER SPRING
FIG. 5
INSTALL MOWER AND DRIVE BELT
(See Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• If equipped, turn height adjustment knob counterclockwise until it stops.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
•
•
LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
ELECTRIC
CLUTCH PULLEY
FRONT MOWER
BRACKET
CHASSIS
BRACKET
FRONT
SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
FRONT PLATE
ASSEMBLY
GAUGE
WHEEL
SINGLE LOOP
RETAINER SPRINGS
FLANGED PIN
DOUBLE LOOP
RETAINER SPRING
USE PLIERS FOR
RETAINER
SPRINGS
LOOP UP
ANTI-SWAY
BAR
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRING
(OUTWARD POINTING
DECK PINS)
DEFLECTOR
SHIELD
FIG. 6
8
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ASSEMBLY
✓CHECKLIST
CHECK TIRE PRESSURE
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
Operation section of this manual).
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
NEUTRAL
HIGH
LOW
CHOKE
FAST
IGNITION
SLOW
P
ENGINE OFF
LIGHTS ON
OVER TEMP
LIGHT
FUEL
ENGINE ON
OIL PRESSURE
ENGINE START
BATTERY
PARKING BRAKE
REVERSE
FORWARD
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
15
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
CHOKE CONTROL
HOURMETER
IGNITION
SWITCH
AMMETER
THROTTLE
CONTROL
LIGHT SWITCH
POSITION
ATTACHMENT
CLUTCH SWITCH
LIFT LEVER
PLUNGER
BRAKE PEDAL
MOTION DRIVE
BELT TENSION
HANDLE
LIFT LEVER
PARKING
BRAKE LEVER
MOTION
CONTROL
LEVER
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL - Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging(+) or discharging(-).
PARKING BRAKE LEVER - Locks brake pedal into the
brake position.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
MOTION DRIVE BELT TENSION HANDLE- Used when
changing motion drive belt and, if necessary, starting engine
under extremely cold conditions.
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.
LIFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the tractor and starting
the engine.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH - Turns the headlights on and off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
HOURMETER - Indicates hours of operation.
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position
and release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
THROTTLE
CONTROL
LEVER
CHOKE
CONTROL
PUSH IN TO
“DISENGAGE”
/BRAKE PEDAL
“BRAKE”
POSITION
HEIGHT
ADJUSTMENT
KNOB
“DISENGAGED”
POSITION
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best mower performance.
ATTACHMENT
CLUTCH SWITCH
PULL OUT TO
“ENGAGE”
IGNITION
KEY
“DRIVE”
POSITION
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
MOTION
CONTROL
LEVER
CAUTION: Do not attempt to operate motion
control lever when the parking brake is set or
when the brake pedal is depressed. Doing so
may result in misadjustment to the drive control
system.
PARKING BRAKE
“ENGAGED”
POSITION
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.
FIG. 8
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress brake pedal into full
“BRAKE” position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjustment knob in desired direction.
) to raise cutting height.
• Turn knob clockwise (
• Turn knob counterclockwise (
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
IMPORTANT:
THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS
FULLY DEPRESSED.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
12
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
LIFT LEVER
HIGHEST
POSIITON
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
LOWEST
POSITION
ATTACHEMNT
CLUTCH
SWITCH PULL
OUT TO
"ENGAGE"
PUSH IN TO
"DISENGAGE"
DEFLECTOR
SHIELD
FIG. 10
TO OPERATE ON HILLS
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
RETAINER
SPRING
•
•
•
CLEVIS
PIN
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
IMPORTANT:
THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS
FULLY DEPRESSED.
FIG. 9
•
TO OPERATE MOWER (See Fig. 10)
•
•
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
To restart movement, slowly release parking brake and
brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
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OPERATION
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
FIG. 11
TO START ENGINE (See Fig. 7)
TOWING CARTS AND OTHER AT TACH MENTS
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
•
•
•
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start, you
may need to disengage the motion drive belt as follows:
• Be sure parking brake is engaged.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
14
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OPERATION
•
•
•
•
Remove retainer spring from the drive belt tension
handle to relieve belt tension.
Start engine and allow it to warm up for three (3) minutes.
Shut-off engine and engage parking brake.
Engage drive belt tension handle and replace the
retainer spring.
•
•
•
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
• The attachments can be used during the engine warmup period after the transmission has been warmed
up and may require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
•
Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
•
•
•
•
PURGE TRANSMISSION
•
CAUTION: Never engage or disengage
freewheel lever while the engine is running.
Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
00272
•
Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Disengage parking brake
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
FIG. 12
•
•
•
•
15
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
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MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
S
E
GE
S
RS
RS
US
UR
N
RA
UR
OU HOU
HO ASO TO
O
H
0
S
8H
SE RE
25
10
50
E
RY ERY ERY ERY ERY FO
OR
E
F
E
V
V
V
V
V
B
SERVICE
E
E
E
E
E
BE
H
C
EA
DATES
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
0
R
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
5
Sharpen/Replace Mower Blades
3
Lubrication Chart
Check Battery Level
4
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Clean Air Filter
2
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
1, 2
Clean Engine Cooling Fins
maint_sch-tractore.new1
E
N
G
I
N
E
1,2
Change Engine Oil (without oil filter)
2
Replace Spark Plug
Replace Air Filter Paper Cartridge
2
Replace Fuel Filter
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.
➀ TIE ROD BALL JOINTS
➁ FRONT WHEEL
BEARING ZERK
•
➁ FRONT WHEEL
BEARING ZERK
➁ STEERING
SECTOR GEAR
TEETH
➂ ENGINE
➁ MANDREL
ZERKS
BEFORE EACH USE
•
•
•
•
➁ SPINDLE ZERK
➁ SPINDLE ZERK
02501
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
➀
➁
➂
SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
GENERAL PURPOSE GREASE
REFER TO MAINTENANCE“ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
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MAINTENANCE
TRACTOR
MANDREL
ASSEMBLY
BLADE
Always observe safety rules when performing any maintenance.
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
BLADE BOLT
(SPECIAL)
STAR
TIRES
•
Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CENTER HOLE
BLADE CARE
BLADE
5/8" BOLT
OR PIN
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
FIG. 14
BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
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MAINTENANCE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in
the SERVICE AND ADJUSTMENTS section of this
manual).
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.
OIL DRAIN VALVE
YELLOW
CAP
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized ser vice center/department.
ENGINE
FIG. 16
LUBRICATION
•
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
•
•
SAE VISCOSITY GRADES
•
SAE 30
5W-30
-20
F
C
-30
CLOSED
AND
LOCKED
POSITION
DRAIN
TUBE
0
-20
30
-10
32
40
0
60
10
20
•
100
80
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
•
FIG. 15
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
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MAINTENANCE
CLEAN AIR SCREEN
MUFFLER
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
CLEAN AIR INTAKE/COOLING AREAS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure with
knobs.
CLAMP
CLAMP
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY
MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT
OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN
OR DRY CARTRIDGE.
FIG. 18
CLEANING
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
KNOBS
CARTRIDGE
COVER
FUEL FILTER
FOAM
PRE-CLEANER
FIG. 17
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TO INSTALL MOWER
TRACTOR
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
TO REMOVE MOWER (See Fig. 19)
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
•
•
•
•
•
•
•
•
Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
•
•
If equipped, turn height adjustment knob counterclockwise until it stops.
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
LOCK BRACKET
SUSPENSION
ARMS
ELECTRIC
CLUTCH
FRONT
PULLEY
MOWER
BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
FRONT
PLATE
ASSEMBLY
DOUBLE LOOP
RETAINER
SPRING
CHASSIS
BRACKET
SINGLE LOOP
RETAINER
SPRING
RETAINER SPRING
FLANGED PIN
USE PLIERS FOR
RETAINER SPRINGS
ANTI-SWAY
BAR
DEFLECTOR
SHIELD
SUSPENSION ARMS DOUBLE
LOOP RETAINER SPRINGS
(Outward pointing deck pins)
LOOP UP
FIG. 19
20
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SERVICE AND ADJUSTMENTS
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
SUSPENSION
ARM
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
Engage belt tension rod by pushing rod into locking
bracket.
LIFT LINK
ADJUSTMENT NUT
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
•
FIG. 21
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS” section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
A
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
• Before making any necessary adjustments, check that
both front plate links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns. The two front links must remain
equal in length.
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• Recheck side-to-side adjustment.
BOTTOM EDGE
OF MOWER TO
GROUND
GROUND LINE
A
BLADE
FIG. 20
“B”
“B”
FIG. 22
21
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SERVICE AND ADJUSTMENTS
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
• Install belt in both idlers.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of R.H. mandrel pulley carefully.
• Carefully check belt routing making sure belt is in the
grooves correctly.
• Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
• Reassemble R.H. mandrel cover.
• Engage belt tension rod by pushing rod into locking
bracket.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
NUT “C”
NUT “D”
RH MANDREL
COVER
BELT TENSION
ROD(DISENGAGED
POSITION)
TRUNNION
FRONT PLATE
ASSEMBLY
ELECTRIC
CLUTCH
PULLEY
FIG. 23
IDLER
PULLEYS
TO REPLACE MOWER DRIVE BELT
R.H.
MANDREL
MOWER DRIVE BELT REMOVAL (See Fig. 24)
• Park tractor on a level surface. Engage parking
brake.
• Lower mower to its lowest position.
• Disengage belt tention rod from lock bracket.
SPRING
ARM
RH SUSPENSION
ARM
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
•
•
•
•
•
•
•
PRIMARY
IDLER ARM
FIG. 24
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
22
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SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE (SECONDARY)
DRIVE BELT (See Fig. 25)
SECONDARY
SPRING
IDLER ARM
IDLER
SECONDARY
L.H. MANDREL
PULLEY
SPRING ARM
Park the tractor on level surface. Engage parking brake.
• Remove mower (See “TO REMOVE MOWER” in this
section of manual).
• Remove screws from R.H. and L.H. mandrel covers
and remove covers.
CENTER
MANDREL
REMOVE MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
• Carefully roll belt over the top of R.H. mandrel pulley.
• Remove belt from idler pulleys.
• Check primary idler arm and two idlers to see that they
rotate freely.
• Be sure spring is securely hooked to primary idler arm
and spring arm.
R.H. MANDREL
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
• Carefully roll belt off L.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
• Check secondary idler arm and idler pulley to see that
they rotate freely.
• Be sure spring is hooked in secondary idler arm and
secondary spring arm.
FIG. 25
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 26)
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
• Make sure attachment clutch and ignition switches are
in “OFF” position.
• Adjust the three nylon locknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.
NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
• Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
• Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
• Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
• Reinstall mandrel covers and securely tighten all
screws.
• Carefully check belt routing making sure belt is in all
grooves correctly.
• Reinstall mower to tractor (See “TO INSTALL MOWER”
in this section of manual).
ROTOR
SLOT (3)
CLUTCH PLATE
NYLON LOCKNUT (3)
BRAKE PLATE
FIG. 26
23
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SERVICE AND ADJUSTMENTS
TO CHECK AND ADJUST BRAKE
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 28)
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
The motion control lever has been preset at the factory and
adjustment should not be necessary.
• Park tractor on level surface. Stop tractor by turning
ignition key to “OFF” position and engage parking
brake.
• Loosen the adjustment bolt in front of the right rear
wheel.
• Move motion control lever to the neutral position (N).
• Tighten the adjustment bolt.
TO CHECK BRAKE
• Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
• Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE/REPLACE PADS
Contact a qualified service center.
ADJUSTMENT
BOLT
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal
on bottom of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
BELT REMOVAL • Create slack in belt by removing retainer spring from
drive belt tension handle.
• Remove belt from all idler pulleys, transaxle pulley and
then from engine pulley.
BELT INSTALLATION • Install new belt around engine pulley first, then around
transaxle pulley and lastly into all the idler pulleys.
• Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
• Engage the drive belt tension handle and replace the
retainer spring.
• Reinstall mower.
FIG. 28
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION”
in the Operation section of this manual.
TO AD JUST STEER ING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
RETAINER
SPRING
DRIVE BELT
TENSION HANDLE
ENGINE PULLEY
TRANSAXLE
PULLEY
BELT KEEPER
FLAT IDLER
BELT
KEEPER
V-IDLER
BELT
KEEPER
BELT
KEEPER
CLUTCHING CLUTCHING
IDLER
FLAT IDLER
FIG. 27
24
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SERVICE AND ADJUSTMENTS
TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 29)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
REAR WHEEL • Block rear axle securely.
• Remove five (5) hub bolts to allow wheel removal.
• Repair tire and reassemble. Replace and tighten hub
bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
WASHERS
WEAK OR DEAD
BATTERY
RETAINING
RING
FULLY CHARGED
BATTERY
FIG. 30
AXLE
COVER
REPLACING BATTERY (See Fig. 31)
WARNING: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
00663
FIG. 29
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 30)
WARNING: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
•
•
•
•
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
•
•
•
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
•
•
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
25
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SERVICE AND ADJUSTMENTS
TERMINAL
ACCESS
DOOR
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 32)
KEPS NUT
HEX BOLT
•
•
•
•
POSITIVE
(RED)
CABLE
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
TERMINAL
GUARD
NEGATIVE
(BLACK)
CABLE
HEADLIGHT
WIRE
CONNECTOR
FIG. 31
TO REPLACE HEADLIGHT BULB
•
•
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
02141
INTERLOCKS AND RELAYS
FIG. 32
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
26
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SERVICE AND ADJUSTMENTS
ENGINE
STOP
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 33)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
• With engine not running, move throttle control lever to
fast position.
• Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
SWIVEL
CLAMP
SCREW
TO ADJUST CHOKE CONTROL (See Fig. 34)
FIG. 33
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move choke control (located
on dash panel) to full choke position.
• Loosen knob and remove cover assembly from air
cleaner.
• Choke should be closed. If it is not, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and tighten
knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
High speed stop is factory adjusted. Do not adjust - damage may result.
CLAMP SCREW
FIG. 34
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
27
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STORAGE
ENGINE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
BATTERY
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
•
CYLINDER(S)
•
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
28
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TROUBLESHOOTING POINTS
PROBLEM
Will not start
CAUSE
1.
2.
3.
4.
5.
6.
7.
Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
10.
11.
Hard to start
CORRECTION
Engine valves out of adjustment.
Extreme cold conditions.
10.
11.
Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
See "To start engine" in operation section
1.
2.
3.
4.
5.
6.
7.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Engine valves out of adjustment.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Engine will not turn over
1.
2.
3.
4.
5.
6.
7.
8.
9.
Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but will not
start
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Loss of power
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in “Higher Cut” position/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Excessive vibration
10.
11.
12.
13.
14.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
10.
11.
12.
13.
14.
15.
Engine valves out of adjustment.
15.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
29
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1.
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
1.
2.
3.
4.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Poor grass discharge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
2.
3.
4.
5.
Turn switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
1.
2.
3.
4.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Loss of drive
1.
2.
3.
Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.
1.
2.
3.
Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1.
Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
30
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TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
SCHEMATIC
BLACK
RED
BATTERY
SOLENOID
RED
RED
A
AMMETER
(OPTIONAL)
M
RED
FUSE
STARTER
WHITE
C
WHITE
BLACK
G
RED
WHITE
BLACK
M
G
A1
L
F
ELECTRIC CLUTCH
H
BLACK
B
S
B
RED
A2
CLUTCH / BRAKE
(PEDAL UP)
RED
A
BLACK
D
ORANGE
BROWN
BLACK
E
IGNITION
SWITCH
PTO (DISENGAGED)
BLACK
85
86
87
30
BLACK
BLACK
87A
GREEN
OPERATOR
PRESENCE
RELAY #1
GREEN
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
HOUR
METER
BLUE
(OPTIONAL)
FUEL
LINE
BLACK
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
IGNITION
UNIT
RED
FUEL SHUT-OFF
SOLENOID
REGULATOR
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
YELLOW
ALTERNATOR
RED
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BROWN
PTO SWITCH
87
86 87A 85
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M + G + A1
ON + LIGHTS B + A1
ON
START
B + A1
B + S + A1
“MAKE”
30
BLACK
POSITION
CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
HEADLIGHTS
RELAY
NONE
L + A2
G F C
NONE
NONE
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
H
E
D A
31
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
ELECTRICAL
22
79
21
41
24
43
42
40
81
27
27
33
30
25
10
11
D.C
.A
MP
ER
ES
89
45
27
50
26
12
2
16
1
8
12
29
28
32
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46
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
ELECTRICAL
KEY
NO.
PART
NO.
DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
46
50
79
81
89
144927
74760412
7603J
145211
150109
145769
176138
175688
4152J
185464
146149
108824X
73510400
170697
160784
175566
140401
170238
17720408
131563
178861
122822X
169635
174653
175242
109748X
169639
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt Btr Frt 1/4-20 x 7.5 zinc
Holdown Battery Front Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
Harness Headlight w/Bulbs
Bulb Light
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Plunger
Switch, Ign
Key
Harness, Ignition
Screw 1/4-20 x 1/2
Cover, Terminal Red
Solenoid
Ammeter
Hourmeter Snap-In
Switch, PTO
Socket, Light Bulb
Relay Asm.
Bracket Snap-In
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
CHASSIS AND ENCLOSURES
157
14
153
130
148
5
161
130
158
37
68
35
162
18
31
122
138
17
122
167
17
165
8
7
17
47
130
150
144
58
146
156
6
7
143
156
159
7
130
152
30
43
139
17
32
17
34
28
142
139
33
16
17
21
156
17
130
47
50
17
91
56
36
1
36
19
17
44 17
17
45
17
17
20
99
17
2
24
166
86
17
39
17
47
chassis-stealth_37-vgt.
34
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
5
6
7
8
14
16
17
18
19
20
21
24
28
30
31
32
33
34
35
36
37
39
43
44
45
47
50
56
58
180375
175282
163976X428
157882
17720408
184668
175260X428
121794X
17060612
175289X428
19131312
74780616
73800600
179717X428
179716X428
145052
161419
161327
161326
177018
19111116
17060512
178510X428
175278
136939
136940
176018
17490608
175476
176016
183569
Rail, Frame RH
Drawbar, Gt
Dash
Dash Asm., Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
Hood Asm., Pnt
Cover, Access
Screw, 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Lock Hex w/Ins. 3/8-16 Unc
Footrest, RH
Footrest, LH
Saddle, Hydro 1995
Bracket, Supt 1-pc VGT Steering
Bracket, Pivot Chassis LH
Bracket, Pivot Chassis RH
Plate Asm. Engine Chassis
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
Fender, Pnt.
Bracket, Axle Front
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
Screw Thdrol 3/8-16 x 1/2 TYT
Bracket, Chassis Front
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender
KEY
NO.
PART
NO.
DESCRIPTION
68
86
91
99
122
130
138
139
140
141
142
143
144
146
148
150
152
153
156
157
158
159
161
162
165
166
167
17490508
74780716
180374
177143
161464
171875
179125X428
171873
163806
163805
161897
169847X428
161900
169848X428
164655
175352
177956
179761
17000512
161840
17670608
17000612
179612X428
142432
183554
73680700
184672
Screw, Thd 5/16-18 x 1/2
Bolt, Fin Hex 7/16-14 Unc x 1
Rail, Frame Lh
Rod By Pass
Screw Hex Wshd 8-18 x 7/8
Screw HWHD Hi-Lo #13-16 x 3/4
Cupholder YTGT
Bolt Shoulder 5/16-18 TT
Magnet YTGT
Stricker Plate YTGT
Bracket Dash RH
Skirt Grill RH
Bracket Dash LH
Skirt Grill LH
Extrusion Bumper
Duct Heat Hood
Shield Browning
Light Box Asm. w/Lens
Screw 5/16-18 x 3/4
Lens, Bar
Screw Thdrol 3/8-16 x 1/2
Screw 3/8-16 x 3/4
Console Fuel Window
Screw 1/4-1/2
Bracket Support Tank
Nut, Crownlock 7/16-14Unc
Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
GROUND DRIVE
42
39
40
41
70
89
38
132
6
46
37
68
36
77
74
64
35
37
65
127
120
128
34
55
117
117
52
50
56
38
29
131
129
48
153
48
142
130
151
135 137
143
122
120
121
114
117
152
58
20
133
77
120
89
147
114
73
111
120
23
98
146
9
89
123
7
126
94
61
69
22
2
33
3
94
145
2
3
106
107
drive_6-vgt
138
145
1
108
36
www.mymowerparts.com
112
69
33
125
124
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
GROUND DRIVE
KEY
NO.
PART
NO.
1
-------
2
3
6
7
9
20
22
23
29
33
34
35
36
37
38
39
40
41
42
46
48
50
52
55
56
58
61
64
65
68
69
70
73
74
KEY
NO.
77
89
94
98
106
107
108
111
112
114
117
120
121
122
123
124
125
126
127
128
129
130
131
132
133
135
137
138
142
143
145
146
147
151
152
153
DESCRIPTION
Transaxle Hydro Gear
331-3000 (Order Parts From Transaxle Manufacturer)
7070E
Key Sq. 1/4 x 2.5
7563R
Washer Thrust
76020412
Pin, Cotter
140507
Wheel, Hub Assembly
140080
Bolt, Hub
73940800
Nut
180235
Lever Asm Shift
140845
Knob
176600
Brake, Rod
12000053
Ring E
71673
Cap, Parking Brake
137648
Rod, Parking Brake
149412
Spring, Drive Ground
121749X
Washer 25/32 x 1-1/4 x 16 Ga.
150035
Nyliner
74321016
Screw, Fin. #10-24 x 1
178575
Actuator, Interlock Switch
73931000
Nut Centerlock 10-24 Unc
123533X
Cover, Pedal
145170
Retainer, Spring
72110614
Bolt Carr. Shoulder 3/8-16 x 1-3/4
Gr. 5
131494
Pulley, Idler, Flat
127783
Pulley, Idler, Grooved
105706X
Bearing, Idler
161597
V-Belt
74760724
Bolt Fin Hex 7/16-14 x 1-1/2
143995
Pulley, Transaxle
176601
Shaft, Brake Pedal
179613
Bolt, Shoulder
5142H
Pin, Roll
123800X
Washer
179121X428 Console Shift
74490548
Bolt Hex Flghd 5/16-18 x 3 Gr5
142432
Screw Hex Wsh. Hi-Lo 1/4-1/2
PART
NO.
74780716
73680700
133835
141004
142917
154739
142918
156240
178558
73800500
73900600
17060612
175611
72010520
183254
165492
166880
166002
177362
176624
179473
19131016
76020312
175467
175468
177364
1685H
1370H
175469
17060512
163168
140462
141322
74760514
178705
4497H
DESCRIPTION
Bolt Fin Hex 7/16-14 x 1
Nut Crownlock 7/16-14 Unc
Fastener Christmas Tree
Bracket Shift
Cap Asm Vent Hydro Gear
Line Fuel Hydro 15” VGT
O-Ring Asm Hydro Gear
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Lock Hex W/Ins 5/16-18 Unc
Nut, Lock Flg. 3/8-16
Screw 3/8-16 x .75
Bracket Strap Torque
Bolt 5/16-18 x 2.50
Rod Shift
Bolt Shoulder 5/16-18 x .561
Screw 5/16-18 x 5/8
Washer Srrtd 5/16 ID x 1.0 x .125
Link Control Clutch
Spring Drive GRND
Bracket Asm Idler Tensioning
Washer 13/32 x 5/8 x 16 Ga.
Pin Cotter 3/32 x 3/4
Bracket Mtg Hydro 3500 LH VGT
Bracket Mtg Hydro 3500 RH VGT
Link Asm Control Hydro 3500
Nut Lock 5/16-18 NC Thd.
Washer Thrust 5/8 x 1.10 x 1/32
Strap Torque HG-3500
Screw 5/16-18 x 3/4
Washer Axle Flange HG-3000
Fan 7" Hydro
Washer
Bolt Fin Hex 5/16-18 x 7/8
Bolt Hex 5/16-18 x 1
Spring Retainer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
STEERING ASSEMBLY
9
8
7
26
25
3
2
14
45
6
6
1
9
8
12
4
7
3
11
10
14
15
20
6
6
15
14
21
14
23
5
14
22
14
15
31
34
8
41
36
6
29
33
32
13
13
14
6
27
7
42
28
19
27
47
48
6
49
16
46
50
15
14
35
14
18
steering_10-vgt
38
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
25
26
27
28
29
31
32
33
34
35
36
41
42
45
46
47
48
49
50
180656
178557
6855M
161849
161848
6266H
121748X
12000029
121232X
74781044
136518
73901000
121749X
10040600
7810H
145103
175572
156011
163887X428
159945
155105
152927
74780616
180657
3366R
17000612
104239X
138136
19111610
10040500
74780512
138059
186799
155246
17490508
19132411
19131610
179471
17060612
175820
73900600
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut Lock Center 3/8-24 Unf
Shaft Asm., Steering
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Boot Steering Stealth
Adapter, Wheel Steering
Bushing, Strg.
Screw
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Insert Cap Strg WH
Bearing, Col. Strg.
Screw Hexwsh thdr 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Bracket Switch Interlock Vgt 97
Screw Thdrol 5/16-18 x 1/2 Tyt
Washer 13/32 x 1-1/2 x 11 Ga.
Washer 13/32 x 1 x 10 Ga.
Bracket Asm. Idler Stationary
Screw 3/8-16 x .75
Pulley Idler Flat
Nut Lock Flg. 3/8-16 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
ENGINE
1
83
22
25
62
69
21
20
45
71
84
70
74
24
84
79
82
12
18
41
42
15
43
47
37
10
9
28
26
2
81
11
27
37
31
29
8
39
SPARK ARRESTER KIT
40
engine-intek-ELS_10-vgt
KEY
NO.
PART
NO.
1
-------
2
8
9
10
11
12
15
18
20
21
22
24
25
26
27
28
29
31
KEY
NO.
DESCRIPTION
Engine Briggs, Model No. 446777
(Order parts from engine manuf.)
149723
Muffler Side
121361X
Pulley V-Idler
177748
Keeper Asm. Belt Engine VGT
175287
Bushing
179335
Clutch Electric
143996
Pulley Engine VGT Elect Clutch
179115
Tank Fuel Rear 5.0
179124X428 Cap Asm. Fuel
175437X428 Control Throttle
171875
Screw HwHd Hi-Lo #13-16 x 3/4
175440X428 Control Choke
11050600
Washer Ext Tooth 3/8
73920600
Nut Keps 3/8-24 Unf
3645J
Bushing
139277
Stem Tank Fuel
7834R
Fuel Line
137180
Spark Arrester Kit
145006
Clip
40
PART
NO.
DESCRIPTION
37
123487X
Clamp Hose
39
17490636
Screw TT 3/8-16 x 2-1/4 Unc
40
17490664
Screw TT 3/8-16 x 4 Unc
41
126197X
Washer 1-1/2 OD x 15/32 ID x .250
42
10040700
Washer Lock 7/16
43
179953
Bolt Hex 7/16-20 x 3.75 Gr. 5
45
73510400
Nut Keps Hex 1/4-20
47
175288
Spacer
62
146629
Shield Heat Muffler CV-Intek
69
165391
Gasket
70
176069
Tube Exhaust LH
71
176070
Tube Exhaust RH
74
162295
Elbow Street Brass
79
183906
Screw Socket Head 5/16-18 x 1
81
148456
Tube Drain Oil Easy
82
181654
Plug Oil Drain Easy
83
171877
Bolt 5/16-18 Unc x 1-3/4 W/Sems
84
17060624
Screw Thdrol 3/8-16 x 1-1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
LIFT ASSEMBLY
40
43
35 73
38
34
32
39
8
31
30
7
10
42
1
70
3
29
4
5
23
5
72
33
4
11
2
6
11
23
70
79
77
41
41
23
74
70
12
76
24 78
26
75
23
76
KEY
NO.
1
2
3
4
5
6
7
8
10
11
12
23
24
26
29
30
31
32
33
PART
NO.
121006X
180045
159189
12000022
19292016
71110624
175830
175831X421
183894
175375
163552
4939M
73350800
73680800
150233
110807X
19131016
137150
76020308
lift_rh_8
KEY PART
NO. NO.
DESCRIPTION
34
137167
Rod, Adj Lift
35
138057
Knob, Inf 3/8-16 Unc
38
155097
Pointer, Height Indicator
39
123935X
Plug, Hole
40
17060516
Screw 5/16-18 x 3/4
41
175994
Nut, Lift Link 7/16-20
42
19112410
Washer 11/32 x 1-1/2 x 10 Ga.
43
123934X
Scale, Indicator Height
70
145212
Nut, Hexflange Lock
72
110452X
Nut, Push Phos & Oil
73
73350600
Nut Hex Jam 3/8-16 Unc
74
175802
Arm Susp. Rear RH
75
175805
Plate Asm Susp. Front
76
175560
Pin Flange
77
176205
Trunnion Susp. Arm
78
175689
Trunnion Susp. Front
79
175378
Arm Susp. Rear LH
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle
Button, Plunger
Spring 0.62 OD x 2.125
Link Lift
Retainer, Spring
Retainer, Spring
Nut, Jam Hex 1/2-13 Unc
Nut, Crownlock 1/2-13 Unc
Trunnion Inf. Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
41
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
SEAT ASSEMBLY
1
20
14
20
8
8
10
7
7
16
5
15
18
5
6
13
17
19
37
12
21
2
39
38
seat_6-vgt
KEY
NO.
PART
NO.
DESCRIPTION
1
2
4
5
6
7
8
10
12
13
14
15
171684
140551
127018X
145006
73800600
124181X
171877
182493
121246X
121248X
72050412
121249X
Seat
Bracket, Pivot Seat
Bolt, Shoulder 5/16-18 x .62
Clip, Push-In Hinged
Nut, Crownlock 3/8-16
Spring, Seat Cprsn.
Bolt 5/16-18 UNC x 3/4 w/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split
KEY
NO.
PART
NO.
DESCRIPTION
16
17
18
19
20
21
37
38
39
123740X
123976X
19171912
166369
124238X
171852
73800500
19131610
71110616
Spring, Cprsn.
Nut, Lock 1/4 Lg. Flg. Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
Knob, Seat
Cap, Spring Seat Blk
Bolt 5/16-18 Unc-2A
Nut, Crownlock 5/16-18
Washer Flat 13/32 x 1 x 10 Ga.
Bolt 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
DECALS
3
9
5
5
15
4
10
29
19
6
13
7
29
2
23
11
17
1
2
14
23
8
KEY
NO.
PART
NO.
DESCRIPTION
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
164097
184858
176272
176273
185539
170563
166960
178502
172740
157140
181253
Decal, Dash
Decal, Engine
Decal, Hood, RH
Decal, Hood, LH
Decal, Hood Sides
Decal, Warning
Decal, Bypass
Decal, Deck Caution
Decal
Decal, Danger
Ft. Rest
13
14
15
17
19
23
29
-----
185443
175291
172743
140837
145005
106202X
176651
179769X428
179768X428
186714
186715
Decal, Battery
Decal, V-Belt Schematic
Decal, Ins. Whl. Strg.
Decal, Saddle Brake Parking
Decal, Battery
Reflector, Taillight
Decal, Fender Auto Trans
Pad Footrest RH
Pad Footrest LH
Manual, Owner's (English)
Manual, Owner's (French)
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
--
59192
65139
106228X421
8134H
161024
278H
9040H
104757X421
170453
7154J
106277X421
6856M
144334
Cap, Valve, Tire
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Fitting, Grease (Front Wheel nly)
Bearing, Flange (Front Wheel Only)
Cap, Axle (Front Wheel Only)
Tire, Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz. Tube)
WHEELS & TIRES
1
2
11 3
7
4
10
5
6
9
8
12
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_art_1-vgt
43
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
MOWER DECK
46
132
95
182
45
94
49
48
49
33
33
42
99
30
43
49
121
36
126 49
97
42
114
30
45
30
39
98
21
91
132
46
36
52
130
31
os
e_
roll
er
37
32
112
183
_n
36
32
42
50
47
115
97
122
31
50
110
5
57
116
117
21
56
113
184
100
118
119
24
25
21
1
26
17
3
29
28
16
6
27
5
15
18
19
14
20
13
18
48
mower_deck.48prem_2
11
8
44
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30
MOWER DECK
KEY
NO.
PART
NO.
1
3
5
6
8
180358X421
178915
4939M
178024
174365
11
-13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
DESCRIPTION
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Sway Bar Deck
Bolt 7/16 Asm. Blade
(The following blades are available)
173921
Blade, 48" Mulching
(For mulching mowers only)
180054
Blade, 48" Hi-lift
(For bagging and discharging)
174360
Shaft Asm. w/Lower Bearing
174358
Mandrel Asm.
110485X
Bearing, Ball, Mandrel
174493
Stripper Mandrel Deck
72110610
Bolt RDHD Sq Neck 3/8-16 x 1.25
72140505
Bolt, Carriage 5/16-18 x 5/8
132827
Bolt, Hex Hd, Shoulder 5/16-18
174378
Baffle, Vortex Mower
73680500
Nut, Crownlock 5/16-18 Unc
105304X
Cap, Sleeve
178102
Spring, Torsion
110452X
Nut, Push
180655X428 Deflector Shield
19111016
Washer 11/32 x 5/8 x 16 Ga.
131491
Rod, Hinge
173984
Screw, Thdroll Washer Head
129963
Washer, Spacer Mower Vented
177865
Pulley, Mandrel
178342
Nut, Flg. Top Lock Cntr. 9/16
19131316
Washer 13/32 x 13/16 x 16 Ga.
177968
Pulley, Idler, Flat
174375
Pulley, Idler, Driven
122052X
Spacer, Retainer
174373
Arm, Idler Secondary
180806
Cover, Mandrel Deck
137729
Screw, Thdroll. 1/4-20 x 5/8
180808
V-Belt, Mower, Secondary
174368
V-Belt, Mower, Primary
KEY
NO.
PART
NO.
49
50
52
56
57
91
94
95
97
98
99
100
110
112
113
114
115
116
117
118
119
121
122
126
130
132
182
183
184
--
73680600
72110612
175820
155986
156941
180535
176066
180534
178515
179479
184058
72110616
175016
174387
72110506
174384
174609
184219
174873
73930600
19121414
174371
174606
174372
17000616
17000612
179127
163552
173979
174356
--
180939
DESCRIPTION
Nut, Crownlock 3/8-16 Unc
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
Bar Pnt Adj.
Pin Head Rivet
Bracket Asm N Roller RH
Roller Nose 48"
Bracket Asm N Roller LH
Washer Hardened
Spring Primary Drive
Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 Unc x 2
Arm Spring Secondary
Link Tension Relief Lever
Bolt Carr. 5/16-18 x 3/4
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Screw 3/8-16 x .75
Rod Roller Nose
Retainer Spring
Keeper Belt Idler
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
Replacement Mower, Complete
(Std. Deck - Order separately nose
roller components key nos. 91, 94,
95, 132, 182, and 183)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the
date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
For Parts Call K&T 606-678-9623 or 606-561-4983
47
www.mymowerparts.com
FOL
D AL
ONG
THIS
DOT
IS A
TED
15 D
LINE
EGR
EE S
LOP
E
For Parts Call K&T 606-678-9623 or 606-561-4983
PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards.
As with all mechanical products, some adjustments or part replacement may be necessary during the life of your
unit.
FOR SERVICE OR REPLACEMENT PARTS:
1.
Consult your dealer/place of purchase.
2.
Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws” for
Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).
3.
For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number
b. Description of part.
NOTE:
Electrolux Home Products provides parts and service through its authorized distributors and dealers;
therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy
of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact
your local dealer for updated information and assistance.
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