Poulan Pro PDGT26H48B Owner's Manual

For Parts Call K&T 606-678-9623 or 606-561-4983

IMPORTANT MANUAL Do Not Throw Away

00993-poulan_pro

02139

OWNER'S MANUAL

MODEL:

WARNING:

Read the Owner's Manual and fol-

low all Warn ings and Safety In struc tions. Fail ure to do so can result in serious injury.

PDGT26H48B

LAWN TRACTOR

Always Wear Eye Protection During Operation

186714 Rev. 1 06.06.03 JH/TR

Printed in U.S.A.

www.mymowerparts.com


SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clog ging chute.

• Mow only in daylight or good artifi cial light.

• Do not operate the machine while under the infl uence of alcohol or drugs.

• Watch for traffi c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

2

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are fl ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine run ning.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required. www.mymowerparts.com


SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could over turn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent ac-

ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer-

tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ..................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-27

STORAGE .................................................................... 28

TROU BLE SHOOT ING ............................................ 29-30

REPAIR PARTS - TRACTOR .................................. 32-45

WARRANTY................................................................. 46

3


Oil Capacity:

Spark Plug:

(Gap: .040")

Ground Speed (MPH):

Tire Pressure:


PRODUCT SPECIFICATIONS

Gasoline Capacity and type:

5.0 Gallons

Unleaded Regular

Oil Type (API-SF-SJ): SAE 30 (above 32°F)

Charging System:

Blade Bolt Torque:

W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Champion QC12YC

Forward: 5.8

Reverse: 2.1

Front: 14 PSI

16 AMPS @ 3600 RPM

45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffl er is available through your nearest authorized service centre/department (See RE PAIR

PARTS section of this manual).

4



UNASSEMBLED PARTS

Steering Wheel Gauge Wheels

Steering Sleeve

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Adjusting

Bars

(4) Wheels

(4) Clevis Pins

Steering

Sleeve

Extension

Premium

Steering

Adapter

Seat

Steering

Wheel Insert

(4) Retainer Springs

(double loop)

(4) Locknuts

3/8-16

(1) Washer

17/32 x 1-3/16 x 12

Gauge

(1) Knob

Nose Roller

Nose Roller

Brackets

Retainer

Spring


(single loop)

(4) Shoulder Bolt

Mower

(2) Flanged

Pins

(1) Front Plate

Assembly


(double loop)

Slope Sheet

(2) Hex Bolts 5/16-18 x 1

Keys

(2) Keys

Rod

(2) Locknuts

5/16-18

(1) Oil Drain Tube

For Future Use

5



ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) Pliers

(2) 9/16" wrench

(1) 1/2" wrench

(1) Tire pressure gauge

(1) Utility knife

(1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM

CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels fl at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

STEERING

WHEEL

STEERING

SLEEVE EX-

TENTION

STEERING

SHAFT

STEERING

SLEEVE

STEERING

WHEEL

INSERT

HEX BOLT

LOCK WASHER

LARGE FLAT

WASHER

STEERING

WHEEL

ADAPTOR

TABS

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large fl at washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve ex ten sion into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large fl at washer pre vi ous ly removed.

Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BAT TERY" in Maintenance section of this manual for charging instructions).

LABEL

FIG. 2

6



INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and fl at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

SEAT PAN

FLAT WASHER

02466

SEAT

ADJUSTMENT

KNOB

02464

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in dis en gaged po si tion to dis-

en gage trans mis sion (See “TO TRANS PORT” in the

Op er a tion section of this manual).

• Roll tractor forward off skid.

ASSEMBLY

SHOULDER

BOLT

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fi ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion engaged" po si tion (see "TO TRANSPORT" in Operation section of this manual).

• Sit on seat in operating position, depress brake pedal and set the parking brake.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop tractor and set park ing brake.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten securely.

• For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.

• Adjust gauge wheels before operating mower. See “TO

ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.

PIN

RETAINER

SPRING

SHOULDER

BOLT

AD JUST ING

BAR

GAUGE

WHEEL

3/8 WASH ER

er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

7

FIG. 4

3/8-16 CENTER

LOCKNUT www.mymowerparts.com

For Parts Call K&T 606-678-9623 or 606-561-4983 clock wise until it stops.

ASSEMBLY

TO ATTACH NOSE ROLLER (See Fig. 5)

• Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes in mower brackets.

• Position nose roller between brackets and install rod and retainer spring.

TAB

HOLE

LOCK

NUT

"A" BRACKET

RETAINER SPRING

FIG. 5

HEX BOLT

ROD

"B"

BRACKET

NOSE

ROLLER

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets.

NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin.If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves. Engage belt tension rod by pushing rod into locking bracket.

• Engage belt tension rod by pushing rod into locking bracket.

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

• Adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.

LOCK BRACKET

BELT TEN SION ROD

(DISENGAGED PO SI TION)

GAUGE

WHEEL

CHAS SIS

BRACKET

ELEC TRIC

CLUTCH PULLEY

FRONT MOW ER

BRACKET

FRONT

SUSPENSION

BRACKETS

DOUBLE LOOP

RE TAIN ER SPRING

FRONT PLATE

AS SEM BLY

SINGLE LOOP

RE TAIN ER SPRINGS

FLANGED PIN

DOUBLE LOOP


USE PLIERS FOR

RETAINER

SPRINGS

ANTI-SWAY

BAR

LOOP UP

SUS PEN SION ARMS

DOUBLE LOOP

RETAINER SPRING

(OUTWARD POINTING

DECK PINS)

FIG. 6

8


DE FLEC TOR

SHIELD


ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the fi gures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

✓CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE

BEST PER FORM ANCE AND SATISFACTION FROM THIS

QUAL ITY PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly infl ated. (For shipping purposes, the tires were overinfl ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).

✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRAC TOR, PAY

EX TRA ATTENTION TO THE FOLLOWING IM POR TANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is fi lled with fresh, clean, regular unleaded gas o line.

✓ Become familiar with all controls - their location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ It is important to purge the transmission before op er at ing your tractor for the fi rst time. Follow proper starting and trans mis sion purg ing in struc tions (See "TO

START EN GINE" and "PURGE TRANS MIS SION" in

Op er a tion section of this man u al).

9



OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

NEUTRAL

LIGHTS ON

HIGH LOW CHOKE

FAST SLOW IGNITION

P

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD

MOWER HEIGHT MOWER LIFT

15 15

15

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

10



OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this man ual for future reference.

MOTION DRIVE

BELT TENSION

HAN DLE

THROTTLE

CONTROL

CHOKE CON TROL

HOURMETER

IGNITION

SWITCH

AMMETER

BRAKE PEDAL

LIGHT SWITCH

POSITION

ATTACHMENT

CLUTCH SWITCH

LIFT LEVER

PLUNGER

LIFT LEVER

PARKING

BRAKE LEVER

MOTION

CONTROL

LEVER

HEIGHT

AD JUST MENT

KNOB

FREEWHEEL

CONTROL

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage mow er blades or other attachments mounted to your trac tor.

LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor.

BRAKE PEDAL - Used for brak ing the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and di rec tion of tractor.

CHOKE CONTROL - Used when starting a cold engine.

LIGHT SWITCH - Turns the headlights on and off.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

HOURMETER - Indicates hours of operation.

11

THROTTLE CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for push ing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine.

AMMETER ing (-).

- Indicates battery charging ( + ) or discharg-

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er height.

MOTION DRIVE BELT TENSION HANDLE- Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.



OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best mower per for mance.

THROTTLE

CONTROL

LEVER

CHOKE

CON TROL

PUSH IN TO

“DISENGAGE”

AT TACH MENT

CLUTCH SWITCH

PULL OUT TO

“ENGAGE”

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• knob in to disengage.

/BRAKE PEDAL

“BRAKE”

POSITION

“DRIVE”

PO SI TION

HEIGHT

AD JUST MENT

KNOB

FIG. 8

IGNITION

KEY

MOTION

CONTROL

LEVER

“DISENGAGED”

PO SI TION

PARKING BRAKE

“EN GAGED”

PO SI TION

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive con trol sys tem.

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS

FULLY DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “back fi re”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2".

The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.



OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RE TAIN ER

SPRING

CLEVIS

PIN

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower with out either the en tire grass catcher, on mow ers so equipped, or the defl ector shield in place.

LIFT LEVER

HIGHEST

POSIITON

LOWEST

POSITION

ATTACHEMNT

CLUTCH

SWITCH PULL

OUT TO

"ENGAGE"

PUSH IN TO

"DISENGAGE"

DE FLEC TOR

SHIELD

FIG. 10

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS

FULLY DEPRESSED.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2)

MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

13



OPERATION

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of

30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

FIG. 11

MENTS

Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfi ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.

Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

14

TO START ENGINE (See Fig. 7)

When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you may need to disengage the motion drive belt as follows:

• Be sure parking brake is engaged.



OPERATION

• Remove retainer spring from the drive belt tension handle to relieve belt tension.

• Start engine and allow it to warm up for three (3) minutes.

• Shut-off engine and engage parking brake.

• Engage drive belt tension handle and replace the re tain er spring.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the trac tor is on level ground.

• Place the motion control lever in neu tral. Re- lease the parking brake and let the brake slowly return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Slowly move motion control lever forward, after the tractor moves approximately fi ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately fi ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal op er a tion.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this man u al.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished

(See Fig. 12).

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the fi rst time. This procedure will remove any trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Dis en gage parking brake

• Move motion control lever to full forward position and hold for fi ve (5) seconds. Move lever to full reverse position and hold for fi ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

FIG. 12

00272

15

• If grass is extremely tall, it should be mowed twice to reduce load and possible fi re hazard from dried clip-

pings. Make fi rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used. www.mymowerparts.com


MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

USE

EACH

HOURS

50

HOURS

100

HOURS

SEASON

STORAGE

BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE SERVICE DATES

T

0

R

T

R

A

C

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

E

N

G

I

N

E

Change Engine Oil (without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

4

3

1,2

2

2

1,2

5

1 , 2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air fi lter, and check blades and belts for wear.

A new spark plug and clean air fi lter assure proper airfuel mixture and help your engine run better and last longer.

LUBRICATION CHART

➁

SPINDLE ZERK

➁

FRONT WHEEL

BEARING ZERK

➀

TIE ROD BALL JOINTS

➁

SPINDLE ZERK

➁

STEERING

SECTOR GEAR

TEETH

➁

FRONT WHEEL

BEARING ZERK

➂

EN GINE

➁

MANDREL

ZERKS

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

02501

➀

SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LU BRI CATE)

➁

GENERAL PURPOSE GREASE

➂

REFER TO MAINTENANCE“ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

16



MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work-

ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE BOLT

(SPECIAL)

BLADE

CENTER

HOLE

MANDREL

ASSEMBLY

STAR

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a fi le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8" BOLT

OR PIN

CENTER HOLE

BLADE

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

FIG. 14

BATTERY

Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

17



TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable fi rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fi ns of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fi ns for dirt, grass clippings and other ma te ri als. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool-

ing fi ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fl uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classifi cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

F

C

-20 0 30 32 40 60 80 100

-30 -20 -10 0 10 20 30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

40 oil_visc_chart1_e

FIG. 15

MAINTENANCE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fi ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classifi cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the fi tting.

YELLOW

CAP

DRAIN

TUBE

OIL DRAIN VALVE

FIG. 16

CLOSED

AND

LOCKED

POSITION

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom fi tting of the drain valve.

• Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil fi ll cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

18



CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or com pressed air to re move dirt and stubborn dried gum fi bers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fi ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fi ns and external surfaces as nec es sary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fi ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air fi lter. Clean the foam pre-cleaner after every 25 hours of op er a tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs fi rst.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

TO SER VICE CARTRIDGE

• Clean cartridge by tap ping gen tly on fl at surface. If very dirty or damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,

ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY

MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT

OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN

OR DRY CARTRIDGE.

KNOBS

COVER

MAINTENANCE

CAR TRIDGE

MUFFLER

Inspect and replace corroded muffl er and spark arrester

(if equipped) as it could create a fi re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in

“PROD UCT SPEC I FI CA TIONS” section of this manual.

ENGINE OIL FILTER

Replace the engine oil fi lter every season or every other oil change if the tractor is used more than 100 hours in one year.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired.

• With engine cool, remove fi lter and plug fuel line sec-

tions.

• Place new fuel fi lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FIG. 18

CLAMP

FUEL FILTER

CLEANING

• Clean engine, battery, seat, fi nish, etc. of all foreign matter.

• Keep fi nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

FOAM

PRE-CLEANER

FIG. 17

19



SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

TRACTOR

TO REMOVE MOWER (See Fig. 19)

• Place attachment clutch in “DIS EN GAGED” position.

set ting.

• Lower mower to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove retainer spring holding anti-swaybar to chas sis bracket and dis en gage anti-swaybar from bracket.

• Remove four retainer springs from front plate assembly and remove plate.

• Remove retainer springs from sus pen sion arms at deck and dis en gage arms from deck.

• Raise attachment lift to its highest position.

Slide mower forward and remove belt from electric clutch pulley.

• Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES. clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack ets.

BELT TENSION ROD

(DIS EN GAGED POSITION)

CHAS SIS

BRACK ET

SUS PEN SION

ARMS

LOCK BRACK ET

FRONT

MOWER

BRACKET

ELEC TRIC

CLUTCH

PULLEY

FRONT

PLATE

AS SEM BLY

DOUBLE LOOP

RETAINER

SPRING


SINGLE LOOP

RETAINER

SPRING

FLANGED PIN

USE PLIERS FOR

RETAINER SPRINGS

ANTI-SWAY

BAR

SUSPENSION ARMS DOUBLE

LOOP RE TAIN ER SPRINGS

(Out ward pointing deck pins)

DE FLEC TOR

SHIELD

LOOP UP

FIG. 19

20




NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.


SUSPENSION

ARM

LIFT LINK

AD JUST MENT NUT

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front cor ners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after ad just ing.

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade.

• Before making any necessary ad just ments, check that both front plate links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

A A GROUND LINE

FIG. 20

BLADE

“B”

FIG. 22

“B”

21




BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

MOWER DRIVE BELT INSTALLATION (See Fig. 24)

• Install belt in both idlers.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of R.H. mandrel pulley carefully.

• Carefully check belt routing making sure belt is in the grooves correctly.

• Reconnect R.H. suspension arm to rear deck bracket with retainer spring.

• Reassemble R.H. mandrel cover.


NUT “C” NUT “D”

FRONT PLATE

AS SEM BLY

TRUN NION

BELT TENSION

ROD(DISENGAGED

POSITION)

RH MAN DREL

COVER

ELEC TRIC

CLUTCH

PUL LEY

FIG. 23

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 24)

• Park tractor on a level surface. En gage parking brake.

• Lower mower to its lowest position.

• Disengage belt tention rod from lock bracket.

CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove screws from R.H. mandrel cover and remove cover.

• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

• Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.

• Roll belt over the top of R.H. mandrel pulley carefully.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

SPRING

ARM

RH SUS PEN SION

ARM PRI MA RY

IDLER ARM

FIG. 24

IDLER

PUL LEYS

R.H.

MANDREL

22




TO REPLACE MOWER BLADE (SEC OND ARY)

DRIVE BELT (See Fig. 25)

Park the tractor on level surface. En gage parking brake.

• Remove mower (See “TO REMOVE MOWER” in this section of manual).

• Remove screws from R.H. and L.H. mandrel covers and re move covers.

REMOVE MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” il lus tra tion in this section of manual).

• Carefully roll belt over the top of R.H. mandrel pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

• Carefully roll belt off L.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley, and R.H. man drel pulley.

• Remove any dirt or grass which may have ac cu mu lat ed around mandrels and entire upper deck surface.

• Check secondary idler arm and idler pulley to see that they rotate freely.

• Be sure spring is hooked in sec ond ary idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE

BELT

• Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

• Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” illustration in this section of man u al).

• Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

• Reinstall mandrel covers and se cure ly tighten all screws.

• Carefully check belt routing making sure belt is in all grooves correctly.

• Reinstall mower to tractor (See “TO INSTALL MOWER” in this section of manual).

SEC OND ARY

IDLER ARM

L.H. MAN DREL

IDLER

PUL LEY

SPRING

SEC OND ARY

SPRING ARM

R.H. MAN DREL

FIG. 25

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 26)

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your near est authorized service center/department.

• Make sure attachment clutch and ignition switches are in “OFF” position.

• Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

SLOT (3)

ROTOR

NYLON LOCKNUT (3)

CLUTCH PLATE

CEN TER

MAN DREL

.012"

BRAKE PLATE

FIG. 26

23




TO CHECK AND ADJUST BRAKE

If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS

Contact a qualifi ed service center.

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installation guide decal on bottom of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

BELT REMOVAL -

• Create slack in belt by removing retainer spring from drive belt tension handle.

• Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.

BELT INSTALLATION -

• Install new belt around engine pulley fi rst, then around transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on proper side of all belt keepers.

• Engage the drive belt tension handle and replace the retainer spring.

• Reinstall mower.

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 28)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Park tractor on level surface. Stop tractor by turning brake.

• Loosen the adjustment bolt in front of the right rear wheel.

• Move motion control lever to the neutral position (N).

• Tighten the adjustment bolt.

AD JUST MENT

BOLT

FIG. 28

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or re place ment, it should be purged after reinstallation and before op er at ing the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

RETAINER

SPRING

DRIVE BELT

TENSION HANDLE

ENGINE PULLEY

BELT KEEPER

FLAT IDLER

TRANSAXLE

PULLEY

BELT

KEEPER

V-IDLER

BELT

KEEPER

CLUTCHING

IDLER

BELT

KEEPER

CLUTCHING

FLAT IDLER

FIG. 27

24




TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 29)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove fi ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable fi rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

RE TAIN ING

RING

AXLE

COVER

WASH ERS

00663

FIG. 29

TO START ENGINE WITH A WEAK BAT TERY

(See Fig. 30)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

WEAK OR DEAD

BATTERY

FULLY CHARGED

BATTERY

FIG. 30

REPLACING BATTERY (See Fig. 31)

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected fi rst to prevent sparking from ac ci den tal grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK ground ing cable to negative (-) bat tery terminal with re main ing hex bolt and keps nut. Tighten securely

• Close terminal access doors.

• Close hood.

25



TERMINAL

ACCESS

DOOR

TERMINAL

GUARD


KEPS NUT

HEX BOLT

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 32)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

POSITIVE

(RED)

CABLE

HOOD

NEGATIVE

(BLACK)

CABLE

FIG. 31

HEADLIGHT

WIRE

CONNECTOR

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

02141

FIG. 32

26




ENGINE

(See Fig. 33)

The throttle control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast position.

• Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

TO AD JUST CHOKE CON TROL (See Fig. 34)

The choke control has been preset at the factory and ad-

just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full choke position.

• Loosen knob and remove cover assembly from air cleaner.

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

• Replace air cleaner cover assembly and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

High speed stop is factory ad just ed. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR,

WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.

OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH

SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE

ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,

CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/

EX PE RI ENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.

SWIVEL

CLAMP SCREW

STOP

FIG. 33

FIG. 34

CLAMP

SCREW

27



STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance sec tion of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require re charg ing.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and car bu re tor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

28



TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine fl ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Drain fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

11. Extreme cold conditions. 11. See "To start engine" in operation section

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.


5. Stale or dirty fuel. 5. Drain fuel tank and refi ll with fresh gasoline.



section.


Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.


7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.


4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.


8. Stale or dirty fuel. 8. Drain fuel tank and refi ll with fresh gasoline.

9. Water in fuel. 9. Drain fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12. Dirty/clogged muffl er. 12. Clean/replace muffl er.



section.


Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

29



TROUBLESHOOTING POINTS

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backfi res” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow

when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

“OFF”

30



TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30

SCHEMATIC

RED

BLACK

BATTERY

RED RED

A

AMMETER

(OPTIONAL)

C

FUSE

G

WHITE

WHITE

RED

G

B

L

S

M

A2

A1

BLACK

IGNITION

SWITCH

RED

B

F

H

E

BLACK

A

D

PTO (DISENGAGED)

WHITE

CLUTCH / BRAKE

(PEDAL UP)

RED

BLACK

SOLENOID

RED

M

STARTER

BLACK

ELECTRIC CLUTCH

GREEN

SEAT SWITCH

(NOT OCCUPIED)

BLUE

GREEN

BLACK

85 86

BLACK

87

30

87A

OPERATOR

PRESENCE

RELAY #1

BLACK

BLACK

HOUR

METER

(OPTIONAL)

FUEL

LINE

IGNITION

UNIT

BLACK

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

FUEL SHUT-OFF

SOLENOID

CHARGING SYSTEM OUTPUT

16 AMP DC @ 3600 RPM

RED

REGULATOR

YELLOW

ALTERNATOR

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

BROWN BLACK

IGNITION SWITCH

POSITION CIRCUIT

OFF

ON + LIGHTS

M + G + A1

B + A1

ON

START

B + A1

B + S + A1

“MAKE”

NONE

L + A2

NONE

NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

87

86

87A

85

30

RELAY

REMOVABLE

CONNECTIONS

PTO SWITCH

POSITION CIRCUIT

OFF

ON

C + G, B + H

C + F, B + E, A + D

NON-REMOVABLE

CONNECTIONS

31


HEADLIGHTS

H

G F C

E

B

D A


REPAIR PARTS


ELECTRICAL

22

79 21

41

24

43

42

40

81

27

27

30

33

25

12

2

8

1

11

10

27

26

. A

MP

ER

ES

45

12

29

16

50

89

46

28

32



REPAIR PARTS


ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 7603J Tray, Bat tery

10 145211 Bolt Btr Frt 1/4-20 x 7.5 zinc

11 150109 Holdown Battery Front Mount

12 145769 Nut Push Nylon 1/4"

16 176138 Switch Interlock Push-In

21 175688 Harness Headlight w/Bulbs

22 4152J Bulb Light

24 185464 Cable, Battery

25 146149 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 170697 Cable, Ground

29 160784 Switch, Plunger

30 175566 Switch, Ign

33 140401 Key

40 170238 Harness, Ignition

41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal Red

43 178861 Solenoid

45 122822X Ammeter

46 169635 Hourmeter Snap-In

50 174653 Switch, PTO

79 175242 Socket, Light Bulb

81 109748X Relay Asm.

89 169639 Bracket Snap-In

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

33



REPAIR PARTS


CHASSIS AND ENCLOSURES

157

14

153

130

148

162

17

165

47

58

21

28

17

47

5

161

158

37

138

17

17

43

130

144

7

7

68

35

17

34

16

91

56

36

19

20

99

2

166

86

130

18

31

122

130

150

122

167

8

156

146

6

143

7

30

139

32

159

33

156

36

152

45

17

1

156

17

17

139

142

50

17 44

17

17

17

130

17

17

24

17

39 17

34


47 chassis-stealth_37-vgt .


REPAIR PARTS


CHASSIS AND ENCLOSURES

KEY PART


1 180375 Rail, Frame RH

2 175282 Drawbar, Gt

5 163976X428 Dash

6 157882 Dash Asm., Lower

7 17720408 Screw, Thd Cut 1/4-20 x 1/2

8 184668 Support, Battery

14 175260X428 Hood Asm., Pnt

16 121794X Cover, Access

17 17060612 Screw, 3/8-16 x 3/4

18 175289X428 Grille

19 19131312 Washer 13/32 x 13/16 x 12 Ga.

20 74780616 Bolt, Fin Hex 3/8-16 x 1

21 73800600 Nut, Lock Hex w/Ins. 3/8-16 Unc

24 179717X428 Footrest, RH

28 179716X428 Footrest, LH

30 145052 Saddle, Hydro 1995

31 161419 Bracket, Supt 1-pc VGT Steering

32 161327 Bracket, Pivot Chassis LH

33 161326 Bracket, Pivot Chassis RH

34 177018 Plate Asm. Engine Chassis

35 19111116 Washer 11/32 x 11/16 x 16 Ga.

36 17060512 Screw 5/16-18 x 3/4

37 178510X428 Fender, Pnt.

39 175278 Bracket, Axle Front

43 136939 Bracket, Spnsn Front Lh

44 136940 Bracket, Spnsn Front Rh

45 176018 Bracket Asm., Susp Chassis Rh

47 17490608 Screw Thdrol 3/8-16 x 1/2 TYT

50 175476 Bracket, Chassis Front

56 176016 Bracket Asm., Susp Chassis Lh

58 183569 Bracket Asm., Fender

KEY PART


68 17490508 Screw, Thd 5/16-18 x 1/2

86 74780716 Bolt, Fin Hex 7/16-14 Unc x 1

91 180374 Rail, Frame Lh

99 177143 Rod By Pass

122 161464 Screw Hex Wshd 8-18 x 7/8

130 171875 Screw HWHD Hi-Lo #13-16 x 3/4

138 179125X428 Cupholder YTGT

139 171873 Bolt Shoulder 5/16-18 TT

140 163806 Magnet YTGT

141 163805 Stricker Plate YTGT

142 161897 Bracket Dash RH

143 169847X428 Skirt Grill RH

144 161900 Bracket Dash LH

146 169848X428 Skirt Grill LH

148 164655 Extrusion Bumper

150 175352 Duct Heat Hood

152 177956 Shield Browning

153 179761 Light Box Asm. w/Lens

156 17000512 Screw 5/16-18 x 3/4

157 161840 Lens, Bar

158 17670608 Screw Thdrol 3/8-16 x 1/2

159 17000612 Screw 3/8-16 x 3/4

161 179612X428 Console Fuel Window

162 142432 Screw 1/4-1/2

165 183554 Bracket Support Tank

166 73680700 Nut, Crownlock 7/16-14Unc

167 184672 Bushing

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35



REPAIR PARTS


GROUND DRIVE

9

33

42

70

39

40

41

89

6

38

37

46

132

68

36

77

7

153

74

127 120

128

117

50

142

122

48

143

65

55

117

52

129

48

130

120

35

152

114

121

117

20

147

34

131

58

77

29

151

135 137

114

69

2

146

61

64

37

38

56

73

123

22

94

23

133

120

89

111

98

89

120

126

94

125

124

3

145

2 145

138

3

69

33

112 drive_6-vgt

106

107

108

1

36



REPAIR PARTS


GROUND DRIVE

KEY PART


1 - - - - - - - Transaxle Hydro Gear

331-3000 (Order Parts From Transaxle Manufacturer)

2 7070E Key Sq. 1/4 x 2.5

3 7563R Washer Thrust

6 76020412 Pin, Cotter

7 140507 Wheel, Hub Assembly

9 140080 Bolt, Hub

20 73940800 Nut

22 180235 Lever Asm Shift

23 140845 Knob

29 176600 Brake, Rod

33 12000053 Ring E

34 71673 Cap, Parking Brake

35 137648 Rod, Parking Brake

36 149412 Spring, Drive Ground

37 121749X Washer 25/32 x 1-1/4 x 16 Ga.

38 150035 Nyliner

39 74321016 Screw, Fin. #10-24 x 1

40 178575 Actuator, Interlock Switch

41 73931000 Nut Centerlock 10-24 Unc

42 123533X Cover, Pedal

46 145170 Retainer, Spring

48 72110614 Bolt Carr. Shoulder 3/8-16 x 1-3/4

Gr. 5

50 131494 Pulley, Idler, Flat

52 127783 Pulley, Idler, Grooved

55 105706X Bearing, Idler

56 161597 V-Belt

58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2

61 143995 Pulley, Transaxle

64 176601 Shaft, Brake Pedal

65 179613 Bolt, Shoulder

68 5142H Pin, Roll

69 123800X Washer

70 179121X428 Console Shift

73 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr5

74 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2

KEY PART


77 74780716 Bolt Fin Hex 7/16-14 x 1

89 73680700 Nut Crownlock 7/16-14 Unc

94 133835 Fastener Christmas Tree

98 141004 Bracket Shift

106 142917 Cap Asm Vent Hydro Gear

107 154739 Line Fuel Hydro 15” VGT

108 142918 O-Ring Asm Hydro Gear

111 156240 Spacer Shift Lever VGTH

112 178558 Washer Nylon High Temp

114 73800500 Nut Lock Hex W/Ins 5/16-18 Unc

117 73900600 Nut, Lock Flg. 3/8-16

120 17060612 Screw 3/8-16 x .75

121 175611 Bracket Strap Torque

122 72010520 Bolt 5/16-18 x 2.50

123 183254 Rod Shift

124 165492 Bolt Shoulder 5/16-18 x .561

125 166880 Screw 5/16-18 x 5/8

126 166002 Washer Srrtd 5/16 ID x 1.0 x .125

127 177362 Link Control Clutch

128 176624 Spring Drive GRND

129 179473 Bracket Asm Idler Tensioning

130 19131016 Washer 13/32 x 5/8 x 16 Ga.

131 76020312 Pin Cotter 3/32 x 3/4

132 175467 Bracket Mtg Hydro 3500 LH VGT

133 175468 Bracket Mtg Hydro 3500 RH VGT

135 177364 Link Asm Control Hydro 3500

137 1685H Nut Lock 5/16-18 NC Thd.

138 1370H Washer Thrust 5/8 x 1.10 x 1/32

142 175469 Strap Torque HG-3500

143 17060512 Screw 5/16-18 x 3/4

145 163168 Washer Axle Flange HG-3000

146 140462 Fan 7" Hydro

147 141322 Washer

151 74760514 Bolt Fin Hex 5/16-18 x 7/8

152 178705 Bolt Hex 5/16-18 x 1

153 4497H Spring Retainer


1 inch = 25.4 mm

37



REPAIR PARTS


STEERING ASSEMBLY

26

25

14

45

1

6

6

2

7

8

9

4

3

12

8

9

7

3

34

33

32

6

27

21

20

23

22

31

41

8

6

29

14

15

14

36

10

11

14

15

14

14

14

15

13

13

6

6

5

7

8

42

19

27

6

16

46

28 47

48

49

50

15

14

35

14

18 steering_10-vgt

38



REPAIR PARTS


STEERING ASSEMBLY

KEY PART


1 180656 Wheel, Steering

2 178557 Axle Asm., Front

3 6855M Fitting, Grease

4 161849 Spindle Asm, LH

5 161848 Spindle Asm., RH

6 6266H Bearing, Race Thrust Harden

7 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip #T5304-75

9 121232X Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4

11 136518 Spacer, Brg. Axle Front

12 73901000 Nut, Lock Flange 5/8-11 Unc

13 121749X Washer 25/32 x 1-1/4 x 16 Ga.

14 10040600 Washer, Lock Hvy Hlcl Spr 3/8

15 7810H Nut Lock Center 3/8-24 Unf

16 145103 Shaft Asm., Steering

18 175572 Draglink, Ball Joint Solid Vgt

19 156011 Support Asm., Steering Vgt

20 163887X428 Boot Steering Stealth

21 159945 Adapter, Wheel Steering

22 155105 Bushing, Strg.

23 152927 Screw

25 74780616 Bolt, Fin Hex 3/8-16 x 1 Gr. 5

26 180657 Insert Cap Strg WH

27 3366R Bearing, Col. Strg.

28 17000612 Screw Hexwsh thdr 3/8-16 x 3/4

29 104239X Bearing, Flange

31 138136 Bushing, Nyliner Snap

32 19111610 Washer 11/32 x 1 x 10 Ga.

33 10040500 Washer, Lock Hvy Hlcl Spr 5/16

34 74780512 Bolt, Hex Hd 5/16-18 x 3/4

35 138059 Gear, Sector Steering

36 186799 Tie Rod

41 155246 Bracket Switch Interlock Vgt 97

42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

45 19132411 Washer 13/32 x 1-1/2 x 11 Ga.

46 19131610 Washer 13/32 x 1 x 10 Ga.

47 179471 Bracket Asm. Idler Stationary

48 17060612 Screw 3/8-16 x .75

49 175820 Pulley Idler Flat

50 73900600 Nut Lock Flg. 3/8-16 Unc


1 inch = 25.4 mm

39



REPAIR PARTS


ENGINE

1 83

22

25

69

62

21

20

45

71

70

24

84

84 74

82

79

12

81 2

18

15

41

42

43

11

37

47

10

28

9

29

27

37

31

26

39

KEY PART


1 - - - - - - - Engine Briggs, Model No. 446777

(Order parts from engine manuf.)

2 149723 Muffl er Side

8 121361X Pulley V-Idler

9 177748 Keeper Asm. Belt Engine VGT

10 175287 Bushing

11 179335 Clutch Electric

12 143996 Pulley Engine VGT Elect Clutch

15 179115 Tank Fuel Rear 5.0

18 179124X428 Cap Asm. Fuel

20 175437X428 Control Throttle

21 171875 Screw HwHd Hi-Lo #13-16 x 3/4

22 175440X428 Control Choke

24 11050600 Washer Ext Tooth 3/8

25 73920600 Nut Keps 3/8-24 Unf

26 3645J Bushing

27 139277 Stem Tank Fuel

28 7834R Fuel Line

29 137180 Spark Arrester Kit

31 145006 Clip

40

8

SPARK ARRESTER KIT engine-intek-ELS_10-vgt

KEY PART


40

37 123487X Clamp Hose

39 17490636 Screw TT 3/8-16 x 2-1/4 Unc

40 17490664 Screw TT 3/8-16 x 4 Unc

41 126197X Washer 1-1/2 OD x 15/32 ID x .250

42 10040700 Washer Lock 7/16

43 179953 Bolt Hex 7/16-20 x 3.75 Gr. 5

45 73510400 Nut Keps Hex 1/4-20

47 175288 Spacer

62 146629 Shield Heat Muffl er CV-Intek

69 165391 Gasket

70 176069 Tube Exhaust LH

71 176070 Tube Exhaust RH

74 162295 Elbow Street Brass

79 183906 Screw Socket Head 5/16-18 x 1

81 148456 Tube Drain Oil Easy

82 181654 Plug Oil Drain Easy

83 171877 Bolt 5/16-18 Unc x 1-3/4 W/Sems

84 17060624 Screw Thdrol 3/8-16 x 1-1/2


1 inch = 25.4 mm www.mymowerparts.com


REPAIR PARTS


LIFT ASSEMBLY

40

43

38

35 73

34

39

42

32

31

30

10

8

7

1

70

3

23

4 5

5 4

29

72

33

11 2

6

11

23

70

79

77

41

23

41

74

70

12

76

24 78

26

75

23

KEY PART


1 121006X Rod Asm., Lever

2 180045 Shaft Asm., Lift Vgt

3 159189 Lever Asm., Lift Rh

4 12000022 E-Ring Truarc #5133-87

5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.

6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2

7 175830 Grip, Handle

8 175831X421 Button, Plunger

10 183894 Spring 0.62 OD x 2.125

11 175375 Link Lift

12 163552 Retainer, Spring

23 4939M Retainer, Spring

24 73350800 Nut, Jam Hex 1/2-13 Unc

26 73680800 Nut, Crownlock 1/2-13 Unc

29 150233 Trunnion Inf. Height

30 110807X Nut, Special

31 19131016 Washer 13/32 x 5/8 x 16 Ga.

32 137150 Spring, Compression Inf Hgt

33 76020308 Pin, Cotter 3/32 x 1/2

76 lift_rh_8

41

KEY PART


34 137167 Rod, Adj Lift

35 138057 Knob, Inf 3/8-16 Unc

38 155097 Pointer, Height Indicator

39 123935X Plug, Hole

40 17060516 Screw 5/16-18 x 3/4

41 175994 Nut, Lift Link 7/16-20

42 19112410 Washer 11/32 x 1-1/2 x 10 Ga.

43 123934X Scale, Indicator Height

70 145212 Nut, Hexfl ange Lock

72 110452X Nut, Push Phos & Oil

73 73350600 Nut Hex Jam 3/8-16 Unc

74 175802 Arm Susp. Rear RH

75 175805 Plate Asm Susp. Front

76 175560 Pin Flange

77 176205 Trunnion Susp. Arm

78 175689 Trunnion Susp. Front

79 175378 Arm Susp. Rear LH




REPAIR PARTS


SEAT ASSEMBLY

1

14

10

20

8

7

20

8

7

16

15

5

18

5

6

13

17 12

19

2

37

21

39

38 seat_6-vgt

KEY PART


1 171684 Seat

2 140551 Bracket, Pivot Seat

4 127018X Bolt, Shoulder 5/16-18 x .62

5 145006 Clip, Push-In Hinged

6 73800600 Nut, Crownlock 3/8-16

7 124181X Spring, Seat Cprsn.

8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems

10 182493 Pan, Seat

12 121246X Bracket, Mounting Switch

13 121248X Bushing, Snap

14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

15 121249X Spacer, Split

42

KEY PART


16 123740X Spring, Cprsn.

17 123976X Nut, Lock 1/4 Lg. Flg. Gr. 5

18 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

19 166369 Knob, Seat

20 124238X Cap, Spring Seat Blk

21 171852 Bolt 5/16-18 Unc-2A

37 73800500 Nut, Crownlock 5/16-18

38 19131610 Washer Flat 13/32 x 1 x 10 Ga.

39 71110616 Bolt 3/8-16 x 1




REPAIR PARTS


DECALS

3 5

9

5

4

10

15

29

7

29

2

11

14

2

KEY PART


1 164097 Decal, Dash

2 184858 Decal, Engine

3 176272 Decal, Hood, RH

4 176273 Decal, Hood, LH

5 185539 Decal, Hood Sides

6 170563 Decal, Warning

7 166960 Decal, Bypass

8 178502 Decal, Deck Caution

9 172740 Decal

10 157140 Decal, Danger

11 181253 Ft. Rest

8

13

19

6

1

23

17

23

KEY PART


13 185443 Decal, Battery

14 175291 Decal, V-Belt Schematic

15 172743 Decal, Ins. Whl. Strg.

17 140837 Decal, Saddle Brake Parking

19 145005 Decal, Battery

23 106202X Refl ector, Taillight

29 176651 Decal, Fender Auto Trans

- - 179769X428 Pad Footrest RH

- - 179768X428 Pad Footrest LH

- - 186714 Manual, Owner's (English)

- - 186715 Manual, Owner's (French)

WHEELS & TIRES

1

2 11

3

7

6

12 wheel_art_1-vgt

4

10

5

9

8

KEY PART


1 59192 Cap, Valve, Tire

2 65139 Stem, Valve

3 106228X421 Rim Assembly, Front

4 8134H Tube, Front (Ser vice Item Only)

5 161024 Tire, Front

6 278H Fitting, Grease (Front Wheel nly)

7 9040H Bearing, Flange (Front Wheel Only)

8 104757X421 Cap, Axle (Front Wheel Only)

9 170453 Tire, Rear

10 7154J Tube, Rear (Service Item Only)

11 106277X421 Rim Assembly, Rear

12 6856M Fitting, Grease

- - 144334 Sealant, Tire (10 oz. Tube)


1 inch = 25.4 mm

43



REPAIR PARTS


MOWER DECK

46

132

95

182

57

112

5

21

122

45

32

33

31

99

36

114

42

49

36

52

49

36

37

130

49

42

115

43

30

121

126

49

97

98

30

50

42

97

50

110

33

30

39

32

31

94

21

46

48

_nos e_r oller

45

183

91

132

47

116

117

56

119

113

118

100

184

3

6

1

17

21

16

29

28

24

25

26

27

5

48 mower_deck.48prem_2

19

15

18

14

13

18

11

8

44


20


REPAIR PARTS


MOWER DECK

KEY PART


1 180358X421 Deck Weldment Mower 48

3 178915 Bracket Asm., Sway Bar

5 4939M Retainer Spring

6 178024 Sway Bar Deck

8 174365 Bolt 7/16 Asm. Blade

(The following blades are available)

11 173921 Blade, 48" Mulching

(For mulching mowers only)

- - 180054 Blade, 48" Hi-lift

(For bagging and discharging)

13 174360 Shaft Asm. w/Lower Bearing

14 174358 Mandrel Asm.

15 110485X Bearing, Ball, Mandrel

16 174493 Stripper Mandrel Deck

17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25

18 72140505 Bolt, Carriage 5/16-18 x 5/8

19 132827 Bolt, Hex Hd, Shoulder 5/16-18

20 174378 Baffl e, Vortex Mower


24 105304X Cap, Sleeve

25 178102 Spring, Torsion

26 110452X Nut, Push

27 180655X428 Defl ector Shield

28 19111016 Washer 11/32 x 5/8 x 16 Ga.

29 131491 Rod, Hinge

30 173984 Screw, Thdroll Washer Head

31 129963 Washer, Spacer Mower Vented

32 177865 Pulley, Mandrel

33 178342 Nut, Flg. Top Lock Cntr. 9/16

36 19131316 Washer 13/32 x 13/16 x 16 Ga.

37 177968 Pulley, Idler, Flat

39 174375 Pulley, Idler, Driven

42 122052X Spacer, Retainer

43 174373 Arm, Idler Secondary

45 180806 Cover, Mandrel Deck

46 137729 Screw, Thdroll. 1/4-20 x 5/8

47 180808 V-Belt, Mower, Secondary

48 174368 V-Belt, Mower, Primary

KEY PART



50 72110612 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

52 175820 Pulley Idler Flat

56 155986 Bar Pnt Adj.

57 156941 Pin Head Rivet

91 180535 Bracket Asm N Roller RH

94 176066 Roller Nose 48"

95

180534 Bracket Asm N Roller LH

97 178515 Washer Hardened

98 179479 Spring Primary Drive

99 184058 Pulley Idler"V"

100 72110616 Bolt RDHD Sqnk 3/8-16 Unc x 2

110 175016 Arm Spring Secondary

112 174387 Link Tension Relief Lever

113 72110506 Bolt Carr. 5/16-18 x 3/4

114 174384 Tension Asm. Relief Lever

115 174609 Arm Spring Tension Relief

116 184219 Bolt, Shoulder

117 174873 Gauge Wheel

118 73930600 Nut, Centerlock 3/8-16 Unc

119 19121414 Washer 3/8 x 7/8 x 14 Ga.

121 174371 Spring Secondary Drive

122 174606 Bushing Pivot Tension Relief

126 174372 Arm, Idler, Primary Deck

130 17000616 Screw 3/8-16 x 1.0

132 17000612 Screw 3/8-16 x .75

182 179127 Rod Roller Nose

183 163552 Retainer Spring

184 173979 Keeper Belt Idler

- - 174356 Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

- - 180939 Replacement Mower, Complete

(Std. Deck - Order separately nose roller components key nos. 91, 94,

95, 132, 182, and 183)


1 inch = 25.4 mm

45



LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd to be defective in manufacture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

In Canada contact:

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN -

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specifi c legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defi ned in the Magnuson-Moss Act of 1975.

46


SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.


PARTS AND SERVICE

Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards.

As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

FOR SERVICE OR REPLACEMENT PARTS:

1. Consult your dealer/place of purchase.

2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws” for

Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).

3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number b. Description of part.

NOTE:

Electrolux Home Products provides parts and service through its au thor ized dis tribu tors and dealers; there fore, all requests for parts and service should be directed to your local dealer(s). The phi loso phy of Electrolux Home Products is to con tinu ally improve all of its prod ucts. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local dealer for updated in for ma tion and as sis tance. www.mymowerparts.com

Poulan Pro PDGT26H48B Owner's Manual

WARNING:

Read the Owner's Manual and fol-

low all Warn ings and Safety In struc tions. Fail ure to do so can result in serious injury.

Always Wear Eye Protection During Operation

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

I. GENERAL OPERATION

II. SLOPE OPERATION

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III. CHILDREN

IV. SERVICE

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

WARNING

WARNING

TABLE OF CONTENTS

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PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

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Steering Wheel Gauge Wheels

Seat

Nose Roller

Mower

Slope Sheet

Keys

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TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM

CAR TON

UNPACK CARTON

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

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INSTALL SEAT (See Fig. 3)

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of con trols)

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

er a tion section for location and function of con trols)

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TO ATTACH NOSE ROLLER (See Fig. 5)

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

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CHECK TIRE PRESSURE

CHECK MOWER LEVELNESS

CHECK FOR PROPER POSITION OF ALL

BELTS

✓CHE CKLIST

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Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

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KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

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HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

TO USE THROTTLE CONTROL (See Fig. 8)

TO USE CHOKE CONTROL (See Fig. 8)

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

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TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

TO ADJUST GAUGE WHEELS (See Fig. 9)

TO OPERATE MOWER (See Fig. 10)

TO OPERATE ON HILLS

TO TRANSPORT (See Figs. 7 and 11)

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