MODEL NO. POGT20T48STA 20.0 HP 48 Inch Lawn Tractor

MODEL NO. POGT20T48STA 20.0 HP 48 Inch Lawn Tractor
For Parts Call K&T 606-678-9623 or 606-561-4983
MODEL NO. POGT20T48STA
20.0 HP 48 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
184433 Rev. 2 2.10.03 JH
PRINTED IN U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
DO NOT:
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
I. GENERAL OPERATION
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Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
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II. SLOPE OPERATION
•
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
•
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
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Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
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Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children.They may fall off and be seriously injured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
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CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (API-SF-SJ):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
BLADE BOLT TORQUE:
5.0 GALLONS
UNLEADED REGULAR
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
5.0 PINTS W/ FILTER
CHAMPION RN4C
FORWARD:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
REVERSE:
CUSTOMER RESPONSIBILITIES
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1.5
•
FRONT: 14 PSI
REAR: 10 PSI
16 AMPS @ 3600 RPM
AMP/HR:
35
MIN. CCA:
280
CASE SIZE: U1R
45–55 FT. LBS.
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ...................................................... 16-19
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR .................................. 30-45
WARRANTY................................................................. 46
4
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UNASSEMBLED PARTS
Gauge Wheel
Steering Wheel
(2) Adjusting Bar
Steering Sleeve
Extension
(2) Locknut
3/8-16
Steering
Wheel Adapter
(2) Wheels
Steering Sleeve
Steering
Wheel Insert
(2) Retainer Springs
(double loop)
Seat
(2) Clevis Pins
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Washers
3/8 x 3/4 x 14 Ga.
(2) Shoulder Bolt
(1) Knob
Mower
(1) Oil Drain Tube
For Future Use
(2)Flanged
Pins
Slope Sheet
Keys
(1)Front Plate
Assembly
(2) Retainer Springs
(single loop)
(4) Retainer Springs
(double loop)
(2) Keys
5
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened
securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
LOCK NUT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 3/4" wrench
Utility knife
(2) 7/16" wrenches
Tire pressure gauge
(1) 3/4" socket with
Pliers
drive ratchet
LARGE FLAT WASHER
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
UNPACK CARTON
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STEERING
WHEEL
ADAPTOR
STEERING WHEEL
STEERING
SHAFT
Remove all accessible loose parts and parts cartons
from carton .
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SLEEVE
FIG. 1
BEFORE REMOVING TRACTOR FROM
SKID
HOW TO SET UP YOUR TRACTOR
ATTACH STEERING WHEEL (See Fig. 1)
CHECK BATTERY (See Fig. 2)
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Remove locknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
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•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
LABEL
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
FIG. 2
6
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ASSEMBLY
INSTALL SEAT (See Fig. 3)
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
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Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of
controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine. After engine has started, move throttle
control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
• Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignition key to "STOP" position.
Continue with the instructions that follow.
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
ADJUSTMENT
KNOB
FIG. 3
7
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ASSEMBLY
•
If equipped, turn height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment lift control.
• Install belt into electric clutch pulley groove.
• Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
• If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
• Raise deck to highest position.
• Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
RETAINER
SPRING
PIN
SHOULDER
BOLT
ADJUSTING
BAR
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4
INSTALL MOWER
(See Figs. 5 and 6)
AND DRIVE BELT
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
FRONT
MOWER
BRACKET
CHASSIS
BRACKET
ELECTRIC
CLUTCH
PULLEY
FRONT SUSPENSION
BRACKETS
FRONT PLATE
ASSEMBLY
SINGLE
LOOP RETAINER
SPRINGS
GAUGE
WHEEL
DOUBLE LOOP
RETAINER
SPRING
FLANGED PIN
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD
POINTING DECK PINS)
DEFLECTOR
SHIELD
LOOP UP
FIG. 5
8
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ASSEMBLY
✓CHECKLIST
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
NEUTRAL
HIGH
LOW
CHOKE
FAST
IGNITION
SLOW
P
ENGINE OFF
LIGHTS ON
OVER TEMP
LIGHT
FUEL
ENGINE ON
OIL PRESSURE
ENGINE START
BATTERY
PARKING BRAKE
REVERSE
FORWARD
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
15
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
CHOKE
CONTROL
LIGHT SWITCH
POSITION
IGNITION
SWITCH
AMMETER
ATTACHMENT
CLUTCH SWITCH
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
LIFT LEVER
CLUTCH/BRAKE
PEDAL
PARKING
BRAKE LEVER
GEAR SHIFT
LEVER
02734
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
THROTTLE CONTROL - Used to control engine speed.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging(+) or discharging(-).
PARKING BRAKE LEVER - Locks brake pedal into the
brake position.
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.
LIFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEAR SHIFT L LEVER - Selects the speed and direction
of tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH POSITION- Turns the headlights on and
off.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position
and hold.
• Place parking brake lever in “ENGAGED” position and
release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best mower performance.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• knob in to disengage.
CLUTCH/
BRAKE PEDAL
“BRAKE”
POSITION
“DRIVE”
POSITION
TO USE THROTTLE CONTROL (See Fig. 7)
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
“ENGAGE”
CHOKE
CONTROL
THROTTLE
CONTROL
LEVER
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
IGNITION
KEY
“DISENGAGED”
POSITION
TO MOVE FORWARD AND BACKWARD (See
Fig. 7)
PUSH IN TO
“DISENGAGE”
PARKING BRAKE
“ENGAGED”
POSITION
The direction and speed of movement is controlled by the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
• Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start movement.
GEAR
SHIFT
LEVER
FIG. 7
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
STOPPING (See Fig. 7)
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
• Move gearshift lever to neutral (N) position.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 7)
The position of the attachment lift lever determines the
cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8)
ATTACHEMNT CLUTCH SWITCH
PULL OUT TO "ENGAGE"
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
LIFT LEVER HIGHEST
POSIITON
LOWEST
POSITION
PUSH IN TO
"DISENGAGE"
DEFLECTOR
SHIELD
FIG. 9
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
TO OPERATE ON HILLS
RETAINER
SPRING
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
•
•
CLEVIS
PIN
FIG. 8
•
TO OPERATE MOWER (See Fig. 9)
•
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
•
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
•
Raise attachment lift to highest position with attachment
lift control.
• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
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OPERATION
TOWING CARTS AND OTHER AT TACH MENTS
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
•
•
•
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
• The attachments can be used during the engine warmup period and may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
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OPERATION
MOWING TIPS
•
•
•
•
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
FIG. 10
•
•
•
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
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MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
E
E
RS
S
AG
RS
RS
US
OU SON OR
H
UR
OU HOU
H
C
T
O
H
A
A
0
S
H
SE RE
25
10
50
EE Y 8
R
RY ERY ERY ERY FO
OR
E
E
F
E
B
SERVICE
EV
EV
EV
EV
EV
BE
DATES
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
0
R
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
5
Sharpen/Replace Mower Blades
3
Lubrication Chart
Check Battery Level
4
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
E
N
G
I
N
E
1,2
Change Engine Oil (without oil filter)
1,2
Clean Air Filter
2
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
1, 2
Clean Engine Cooling Fins
2
Replace Spark Plug
Replace Air Filter Paper Cartridge
2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.
"SPINDLE ZERK
"FRONT WHEEL
BEARING ZERK
LUBRICATION CHART
"SPINDLE ZERK
"FRONT WHEEL
BEARING ZERK
!ENGINE
BEFORE EACH USE
•
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
"General Purpose Grease
!Refer to Maintenance “ENGINE” Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
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MAINTENANCE
TRACTOR
MANDREL
ASSEMBLY
BLADE
Always observe safety rules when performing any maintenance.
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
BLADE BOLT
(SPECIAL)
STAR
TIRES
•
Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 11
TO SHARPEN BLADE (See Fig. 12)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CENTER HOLE
BLADE CARE
BLADE
5/8" BOLT
OR PIN
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 11)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
FIG. 12
BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
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MAINTENANCE
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in
the SERVICE AND ADJUSTMENTS section of this
manual).
TO CHANGE ENGINE OIL (See Figs. 13 and 14)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
V-BELTS
CLOSED
AND
LOCKED
POSITION
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
DRAIN
TUBE
YELLOW
CAP
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
FIG. 14
•
SAE VISCOSITY GRADES
•
•
SAE 30
5W-30
-20
F
C
-30
0
-20
30
-10
32
40
0
100
80
60
10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
•
FIG. 13
•
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
•
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
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MAINTENANCE
CLEAN AIR INTAKE/COOLING AREAS
IN-LINE FUEL FILTER (See Fig. 15)
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
AIR FILTER
CLAMP
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See Engine Manual.
ENGINE OIL FILTER
CLAMP
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
FUEL FILTER
FIG. 15
MUFFLER
CLEANING
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
•
If equipped, turn height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment lift control.
• Install belt into electric clutch pulley groove.
• Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
TO REMOVE MOWER (See Fig. 16)
•
•
•
•
•
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
TO INSTALL MOWER
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
SUSPENSION
ARMS
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
ELECTRIC
FRONT CLUTCH PULLEY
MOWER
BRACKET
CHASSIS
BRACKET
FRONT PLATE
ASSEMBLY
SINGLE LOOP
REATINER
DOUBLE LOOPSPRING
RETAINER
SPRING
RETAINER
SPRING
USE PLIERS FOR
RETAINER SPRINGS
LOOP UP
FLANGED PINS
ANTI-SWAY BAR
SUSPENSION ARMS DOUBLE
LOOP RETAINER SPRINGS
(Outward pointing deck pins)
FIG. 16
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SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
•
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS” section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
•
•
BLADE
“B”
“B”
FIG. 19
BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
A
•
When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns. The two front links must remain
equal in length.
When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
Recheck side-to-side adjustment.
A
GROUND LINE
FIG. 17
NUT “C”
NUT “D”
SUSPENSION ARM
TRUNNION
FRONT PLATE
ASSEMBLY
LIFT LINK
ADJUSTMENT NUT
FIG. 20
FIG. 18
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
TO REPLACE MOWER DRIVE BELT
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
MOWER DRIVE BELT REMOVAL (See Fig. 21)
• Park tractor on a level surface. Engage parking
brake.
• Lower mower to its lowest position.
Remove screws from R.H. mandrel cover and remove
cover.
• Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
• Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
• Roll belt over the top of R.H. mandrel pulley carefully.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Check primary idler arm and two idlers to see that they
rotate freely.
• Be sure spring is securely hooked to primary idler arm
and spring arm.
MOWER DRIVE BELT INSTALLATION (See Fig. 21)
• Install belt in both idlers.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of R.H. mandrel pulley carefully.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
• Before making any necessary adjustments, check that
both front plate links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
21
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SERVICE AND ADJUSTMENTS
•
•
•
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
REINSTALL MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
• Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
• Reinstall mandrel covers and securely tighten all
screws.
• Carefully check belt routing making sure belt is in all
grooves correctly.
• Reinstall mower to tractor (See “TO INSTALL MOWER”
in this section of manual).
RH MANDREL
COVER
ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEYS
L.H. MANDREL
SECONDARY
IDLER ARM
SPRING
R.H. MANDREL
SECONDARY
SPRING ARM
SPRING
ARM
RH SUSPENSION ARM
IDLER
PULLEY
PRIMARY
IDLER ARM
CENTER
MANDREL
FIG. 21
R.H. MANDREL
TO REPLACE MOWER BLADE (SECONDARY)
DRIVE BELT (See Fig. 22)
FIG. 22
Park the tractor on level surface. Engage parking brake.
• Remove mower (See “TO REMOVE MOWER” in this
section of manual).
• Remove screws from R.H. and L.H. mandrel covers
and remove covers.
REMOVE MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
• Carefully roll belt over the top of R.H. mandrel pulley.
• Remove belt from idler pulleys.
• Check primary idler arm and two idlers to see that they
rotate freely.
• Be sure spring is securely hooked to primary idler arm
and spring arm.
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
• Carefully roll belt off L.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
• Check secondary idler arm and idler pulley to see that
they rotate freely.
• Be sure spring is hooked in secondary idler arm and
secondary spring arm.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
• Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
• Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
TO CHECK AND ADJUST BRAKE (See Fig.
23)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
• Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
• Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
• Depress clutch/brake pedal all the way down and engage parking brake.
• Measure distance between brake operating arm and
nut “A” on brake rod.
• If distance is other than 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2". Retighten jam
nut against nut “A”.
• Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
22
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SERVICE AND ADJUSTMENTS
WITH PARKING BRAKE “ENGAGED”
ELECTRIC
CLUTCH
CLUTCH LOCATOR
CLUTCHING
IDLER
1-1/2"
STATIONARY
IDLER
NUT “A”
CENTER SPAN
KEEPER
JAM NUT
TRANSAXLE
PULLEY
CLUTCH
WIRE
HARNESS
OPERATING ARM
FIG. 24
TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 25)
FIG. 23
TO REPLACE MOTION DRIVE BELT
(See Fig. 24)
The transaxle should be in neutral when the gear shift
lever is in neutral (N) (lock gate) position. The adjustment
is preset at the factory; however, if adjustment is needed,
proceed as follows:
• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the
transaxle is in neutral.
• Loosen adjustment bolt in front of the right rear
wheel.
• Position the gear shift lever in the neutral (N) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL • Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
• Disconnect clutch wire harness.
• Remove clutch locator.
• Remove belt from stationary idler and clutching idler.
• Remove belt downward from engine pulley and around
electric clutch.
• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.
• Remove belt from center span keeper and pull belt
away from tractor.
GEARSHIFT LEVER
BELT INSTALLATION • Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
• Slide belt into the center span keeper.
• Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
• Install belt through stationary idler and clutching
idler.
• Reinstall clutch locator and tighten nut securely.
• Reconnect clutch harness.
• Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
• Install mower (See “TO INSTALL MOWER” in this section of manual).
NEUTRAL
ADJUSTMENT LOCK GATE
BOLT
FIG. 25
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
23
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
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SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 26)
REPLACING BATTERY (See Fig. 28)
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
WARNING: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
•
•
•
•
WASHERS
RETAINING
RING
•
•
AXLE
COVER
•
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 26
•
•
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 27)
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
TERMINAL
ACCESS
DOOR
WARNING: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
KEPS NUT
HEX BOLT
POSITIVE
(RED)
CABLE
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
TERMINAL
GUARD
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
NEGATIVE
(BLACK) CABLE
FIG. 28
TO REPLACE HEADLIGHT BULB
•
•
TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
WEAK OR DEAD BATTERY FULLY CHARGED BATTERY
FIG. 27
24
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SERVICE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 29)
ENGINE
•
•
•
TO ADJUST THROTTLE CONTROL CABLE
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engne manual.
HOOD
TO ADJUST CARBURETOR
HEADLIGHT
WIRE
CONNECTOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
FIG. 29
25
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STORAGE
ENGINE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
BATTERY
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
•
CYLINDER(S)
•
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
Will not start
CAUSE
1.
2.
3.
4.
5.
6.
7.
Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
10.
Hard to start
CORRECTION
Engine valves out of adjustment.
10.
Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
1.
2.
3.
4.
5.
6.
7.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Engine valves out of adjustment.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Engine will not turn over
1.
2.
3.
4.
5.
6.
7.
8.
9.
Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but will not
start
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Loss of power
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in “Higher Cut” position/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Excessive vibration
10.
11.
12.
13.
14.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
10.
11.
12.
13.
14.
15.
Engine valves out of adjustment.
15.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1.
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
1.
2.
3.
4.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Poor grass discharge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
2.
3.
4.
5.
Turn switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
1.
2.
3.
4.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Loss of drive
1.
2.
3.
Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.
1.
2.
3.
Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1.
Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
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TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
SCHEMATIC
RED
BLACK
BATTERY
RED
A
RED
M
FUSE
AMMETER
(OPTIONAL)
STARTER
BLACK
WHITE
SOLENOID
RED
B
S
G
BLACK
L
M
CLUTCH / BRAKE
(PEDAL UP)
A1
A2
C
IGNITION
SWITCH
G
F
H
B
SEAT SWITCH
(NOT OCCUPIED)
E
A
ELECTRIC CLUTCH
D
PTO (DISENGAGED)
85
86
87
30
87A
FUEL
LINE
BLUE
OPERATOR PRESENCE
RELAY #1
BLACK
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION
UNIT
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
HOUR
METER
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
(OPTIONAL)
RED
BROWN
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
REGULATOR
ALTERNATOR
BLACK
HEADLIGHTS
PTO SWITCH
POSITION
CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
G F C
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M+G+A1
RUN/LIGHT
B+A1
RUN
START
B+A1
B + S + A1
“MAKE”
NONE
A2+L
NONE
NONE
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
29
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H
E
D A
B
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
ELECTRICAL
22
79
21
42
24
41
43
40
26
27
27
81
25
16
33
30
50
52
D.C
.A
MPE
RES
29
45
10
11
55
28
27
12
2
1
8
12
30
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REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
55
79
81
Battery
Bolt Hex Hd 1/4-20 UNC X 3/4
Tray, Battery
Bolt, BTR FRT 1/4-20 x 7.5
Hold Down Battery, Front
Nut, Push, Nylon
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light
Cable Battery
Cable Batterywire
Fuse
Nut Keps Hex 1/4-20 Unc
Cable Ground
Switch Plunger Normal OP Olive
Switch Ign 4 pos w/lights
Key Ign
Harness Ign.
Bolt Blk Fin Hex 1/4-20 x 1/2
Cover Terminal Red
Solenoid
Ammeter Rectangular
Switch, PTO
Protection wire Loop (Hour Meter)
Screw Thdrol 5/16-18 x 1/2
Socket Asm Bulb Twistlock
Relay Asm
144927
74760412
7603J
145211
150109
145769
176138
175688
4152J
8860R
146148
175158
73510400
145491
160784
175566
140401
186845
17720408
131563
178861
122822X
174651
141940
17490508
175242
109748X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
CHASSIS AND ENCLOSURES
42
43
17
29
166
220
30
161
166
159
26
28
262
24
25
221
166
3
26 25
156
157
9
205
31
209
155
213
214
158
166
209
20
11
59
64
26
209
209
209
3
154
35
3
33
3
209
1
166
10
142
3
13
145
37
37
3
3
2
74
142 3
3
3
209
35
14
191
14
34
26
38
chassis-stealth.stlt_12
32
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REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1
2
3
9
10
11
13
14
17
20
24
25
26
28
29
30
31
33
34
35
37
38
42
43
59
64
74
142
145
154
155
156
157
158
159
161
166
191
205
209
213
214
220
221
262
174619
176554
17060612
163976X428
72140608
167203
178297X010
17490608
175260X428
162026
74780616
19131312
73800600
175289X428
179763
179775X428
183569
179716X428
179717X428
72110606
17490508
175710
161841
161842
177579
174997
73680600
175702
156524
161897
161900
163805
163806
162037
179125X428
164655
171875
74780612
17490608
17000612
169848X428
169847X428
179612X428
142432
183554
DESCRIPTION
Chassis
Drawbar
Screw 3/8-16x3/4
Dash
Bolt 3/8-16 x 1
Panel Dash Lh
Panel Dash Rh
Screw Thdrol 3/8-16 x 1/2
Hood
Plate Battery
Bolt 3/8-16 x 1 Gr. 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille
Light Box Asm W/Lens
Fender
Bracket Fender
Footrest LH
Footrest RH
Bolt 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket, Asm. Pivot Mower Rear
Lens LH
Lens RH
Bushing Snap
Dash Lower
Nut Crownlock 3/8-16
Plate Reinforcement STLT
Rod Pivot Chassis/Hood
Bracket Dash Rh
Bracket Dash Lh
Striker Plate
Magnet Stealth
Bracket Parking Brake
Cupholder
Extrusion Bumper
Screw HwHd Hi-Lo #13-16 x 3/4
Bolt Fin Hex 3/8-16unc x 3/4 Gr. 5
Screw 3/8-16 x 1/2
Screw Hexwsh Thdrol 3/8-16 x 3/4
Skirt Grille Lh
Skirt Grille Rh
Console Fuel Window
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
Bracket Support Tank
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
DRIVE
89
51
57
90
33
52
197
63
81
59
84
58
198 161
159 158
162
9
21
85
169
10
13
164
56
83
14
41
168
163
80
4
61
3
85
82
5
165
156
11
50
79
30
150
39
166
48
27
61
51
202
20
5
16
55
17
65
38
117
8
23
66
61
151
51
49
6
110
110
111 51
47
62
6
35
77
120
36
110
34
37
25
26
2
145
77
96
26
19
28
24
35
53
74
29
76
1
36
22
135
26
27
drive-fender_55
34
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REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
DRIVE
KEY PART
NO. NO.
1
-------
2
3
4
5
6
8
9
10
11
13
14
16
17
19
20
21
22
23
24
25
26
27
28
29
30
33
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
146682
121327X
12000004
123787X
17060512
166020
179334
76020416
105701X
74550412
10040400
73800500
126197X
73800600
173937
140845
145340
178289
73350600
126909X
19131016
76020412
175765
71673
123780X
72140608
175578
120183X
19211616
1572H
179114
74760648
175556
127783
154407
123205X
72110612
73680600
145212
105710X
105709X
17060620
163817
DESCRIPTION
Transaxle, Peerless P820EHD
(Order Parts From Transaxle
Manufacturer)
Spring Brake Return
Pulley Transaxle
Ring Retainer
Strap Torque
Screw 5/16-18 x 3/4
Rod Shift Fender Adjust Yt
Clutch Ogura
Pin, Cotter 1/8 x 1
Washer Plate
Bolt 1/4-28
Washer Lock Hvy Helical
Nut Lock Hx w/Ins. 5/16-18 Unc
Washer 1-1/2 x 15/32 x .250
Nut, Lock Hex w/Ins. 3/8-16 Unc
Bolt 7/16-20 x 4 Gr. 5-1.5
Knob
Rod, Brake
Bracket Anti Rotation
Nut, Hex Jam 3/8-16
Spring, Rod, Brake
Washer 13/32 x 5/8 x 16 Ga.
Pin, Cotter 1/8 x 3/4
Rod, Brake, Park
Cap, Brake Parking Black
Bracket, Transaxle, L.H.
Bolt 3/8-16 x 1
Shaft, Foot Pedal
Bearing Nylon
Washer 21/32 x 1 x 16 Gauge
Pin,Roll 3/16 x 1
Pulley Idler Composite
Bolt Rdhd 3/8-16 Unc x 3
Keeper, Idler
Pulley, Idler
Bellcrank Clutch Grnd Drv Stl
Retainer, Belt
Bolt 3/8-16 x 1-1/2
Nut, Crownlock 3/8-16
Nut
Link, Clutch
Spring, Return, Clutch
Screw 3/8-16 x 1-1/4
V-Belt, Drive
KEY PART
NO. NO.
DESCRIPTION
58
59
61
62
63
65
66
74
76
77
79
80
81
82
83
84
85
89
90
96
110
111
117
120
145
150
151
156
158
159
161
162
163
164
165
166
168
169
197
198
Keeper, Belt, Transaxle, R.H.
Keeper Belt Centerspan
Screw 3/8-16 x .875
Cover, Foot Pedal
Pulley, Engine
Washer, Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine F-proof
Spacer Split 1.032 x .750
E-Ring
Key Square 1/4 x 2
Key Woodruff #9 3/16 x 3/4
Arm Shift
Shaft Asm Cross Tapered
Spring, Torsion
Washer 17/32 x 3/4 x 16 Gauge
Link Transaxle
Nut Lock Center 1/4-28
Console
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
Retainer Spring 1” Zinc/cad.
Bolt Hex 3/8-16 x 3/4 Gr. 5
Bracket, Transaxle, R.H.
Washer 9/32 x 3/4 x 16
Nut Lock Flg. 3/8-16 Unc
Bolt Hex Flghd 5/16-18 Gr. 5
Spacer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In 5/8” Id
Washer Nyl 7/8 Id x .105
123792X
169691
17120614
8883R
174607
10040700
154778
108097X
12000053
9396E
2228M
123794X
165598
165711
19171216
166230
150360
185929X428
142432
4497H
74780612
123776X
19091216
73900600
74490540
175456
19133210
166002
165589
183900
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
NOTE: All component dimensions give in U.S. inches.
1 inch = 25.4 mm
35
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
STEERING ASSEMBLY
38
12
39
1
73
41
42
37
37
36
88
91
43
71
29
67
67
68
67
46
8
47
6
9
17
13
65
46
85
2
8
7
85
9
5
6
9
47
7
3
32
68
11
82
29
29
9
5
4
43
29
29
15
40
43
15
94
15
10
11
40
36
www.mymowerparts.com
6
8
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
15
17
29
32
36
37
38
39
40
41
42
43
46
47
65
67
68
71
73
82
85
88
91
94
Wheel Steering
Axle Asm.
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 x 1-1/4 x 16 Ga.
Ring Klip #t5304-75
Bearing
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 UNF
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16 x 3/4
Rod Tie
Bushing Strg
Screw TT #32.5 x 5 x 3/8 Flange
Cap Wheel Steer
Washer 9/16 x 1-1/2 x 11 Ga.
Nut Lock Center 3/8-24 Unf
Adaptor Wheel Strg
Boot Steering
Washer 25/32 x 1 1/4 x 16 Ga
Cap Spindle Fr Top Blk
Fitting Grease
Spacer Brace Axle
Bolt Rdhd Sqn 3/8-16 x 2-1/4
Brace, Axle
Steering Asm.
Extension Steering
Bracket Susp Chassis Front
Fastener Christmas Tree
Bolt Shoulder 7/16-20 Unc
Clip
Washer 3/8 x 7/8 x 14 Ga.
184704X428
175131
169840
169839
6266H
121748X
19272016
12000029
3366R
175121
10040600
73940800
136518
145212
177883
17060612
180580
155105
152927
159946X428
19182411
7810H
159945
163888X428
121749X
121232X
183226
160367
72140618
169827
175146
160135X428
169835
133835
175118
175553
19121414
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
ENGINE
3
2
1
8
14
38
13
10
81
25
105
105
6
5
16
26
72
32
33
31
37
45
112
41
33
23
29
OPTIONAL EQUIPMENT
Spark Arrester
engine-tecumseh_15
38
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
ENGINE
KEY PART
NO. NO.
1
2
3
176635X428
171875
--------
4
5
6
8
10
13
149723
174703
174704
171877
175563
--------
14
16
23
25
26
29
31
32
33
37
38
41
45
72
81
105
112
148456
11050600
169837
175441X428
73920600
137180
179115
179124X428
123487X
8543R
181654
139277
17000612
183906
73510400
17120616
3645J
DESCRIPTION
Control Throttle
Screw Hwhd Hi-Lo #13-16 x 3/4
Engine, Tec Model TVT691
(Order parts from engine mfg.)
Muffler Asm Twin Lo-Tone
Pipe Exhaust LH
Pipe Exhaust RH
Bolt 5/16-18 UNC x 3/4 w/Sems
Shield Muffler
Muffler Gasket
(Order parts from engine mfg.)
Tube Drain Oil
Washer Lock Ext Tooth 3/8
Shield Heat
Choke Control
Nut, Keps 3/8-24 UNF
Kit Spark Arrestor (Flat Scrn)
Tank Fuel
Cap Asm Fuel
Clamp Hose Black
Line Fuel
Plug Grain Oil
Stem Tank Fuel
Screw Hexwsh Thdr 3/8-16 x 3/4
Screw Socket Head 5/16-18 x 1
Nut Keps Hex 1/4-20 Unc
Screw Thdrol 3/8-16 x 1
Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
SEAT ASSEMBLY
1
28
28
14
7
7
10
5
6
22
27
21
2
24
5
16
25
15
11
4
13
17
12
3
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
10
11
12
13
14
Seat
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16 Unc x 1
Washer Flat 13/32 x 1 x 10 Ga.
Clip Push-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20 x 1-1/2
140117
140551
71110616
19131610
145006
73800600
124181X
182493
166369
121246X
121248X
72050412
KEY PART
NO. NO.
DESCRIPTION
15
16
17
21
22
24
25
27
28
Spacer Split
Spring Cprsn
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62
Screw 3/8-16 x 1/2
Bolt 5/16-18 x 3/4
134300
121250X
123976X
171852
73800500
19171912
127018X
17490608
171877
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
40
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
DECALS
13
2
7
11
3
12
10
2
9
1
8
20
6
5
6
14
4
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
Decal Dash
Decal Fender Auto
Decal Hood LH
Decal Footrest
Decal Tec 3yr Warranty
Reflector Tail Light
Decal Hood Rh
Decal Warning Mower
Decal Fender Logo
176674
173493
184927
181253
186906
106202X
184926
170563
158166
10
11
12
13
14
20
---
1
5,8
4,10
7
3,9
6
PART
NO.
157140
184928
140837
185625
175291
145005
184433
184434
KEY PART
NO. NO.
WHEELS & TIRES
2
KEY
NO.
11
1
2
3
4
5
6
7
59192
65139
106222X
59904
106732X624
278H
9040H
8
9
10
11
--
184707X624
184708
7154J
104757X428
144334
DESCRIPTION
Decal Fender Danger E/F
Decal Ins Strg Whl
Decal Brake Parking
Decal Replace Part
Decal V-Belt Schematic
Decal Bat Dan/Psn
Manual Owner's (English)
Manual Owner's (French)
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6"front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel
Only)
Rim Asm 12"rear Service
Tire R T 22 x 9.5-12 Service
Tube Rear (Service Item Only)
Cap Axle 1 50 X 1 00
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
MOWER LIFT
7
8
5
1
3
13
13
4
2
6
6
4
11
13
5
12
51
49
52
31
13
51
32
32
13
53
20
49
54
42
16 17
44
15
43
39
18
13
54
42
www.mymowerparts.com
lift-rh.1piece_22
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
MOWER LIFT
KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
20
31
32
39
42
43
44
49
51
52
53
54
PART
NO.
159461
159476
138284
12000002
19211621
120183X
109413X
124526X
185365
185367
4939M
185370
73350800
175689
73800800
163552
176205
178698
176199
73680600
19131612
72240608
145212
19171416
175378
175802
175560
DESCRIPTION
Wire Asm Inner/Sprg W/plunger
Shaft Asm Lift RH w/Inf
Pin Groove
E Ring #5133-62
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
Grip Handle
Button Plunger
Link Lift LH
Link Lift RH
Retainer Spring
Plate Asm Suspension
Nut Hex Jam 1/2-13 unc
Trunnion
Locknut Hex W/Washer Insert 1/2-13
Retainer Spring
Trunnion
Nut Lift Link
Upstop
Nut 3/8-16
Washer 13/32 x 1 x 12 Ga.
Bolt 3/8-16 x 1
Nut Hex Flange Lock
Washer 17/32 x 7/8 x 13 Ga.
Arm Suspension Rear LH
Arm Suspension Rear RH
Pin Flange
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
MOWER DECK
46
45
49
36
52
37
33
45
130
32
33
43
42
31
49
36
121
42
30
49
30
39
126
98
99
32
97
30
111
47
50
97
50
21
131
31
110
5
57
116
46
49
36
117
21
56
184
133
118
119
100
24
25
21
1
26
3
29
17
6
28
16
27
15
5
18
19
14
20
13
18
11
48
8
44
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For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77
MOWER DECK
KEY PART
NO. NO.
1
3
5
6
8
180359
138017
4939M
178024
174365
11
173921
180054
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
175147
174358
110485X
174493
72110610
72140505
132827
174378
73680500
105304X
178102
110452X
180655X428
19111016
131491
173984
129963
177865
178342
19131316
177968
174375
165723
174373
KEY PART
NO. NO.
DESCRIPTION
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Bar Sway Deck
Bolt, 7/16 Asm. Blade
(The following blades are available)
Blade, 48 Mulching (For mulching
mowers only)
Blade Hi Lift (For Bagging and
Discharging)
Shaft Asm.
Housing Mandrel 48”
Bearing, Ball, Mandrel
Stripper, Mower
Bolt Rdhd Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Hd. Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 UNC
Cap, Sleeve
Spring, Torsion
Nut, Push
Shield, Deflector Mower
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Thdroll, Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer, Retainer
Arm, Idler Secondary
45
46
47
48
49
50
52
56
57
74
97
98
99
100
110
111
116
117
118
119
121
126
130
131
133
184
191
---
180806
137729
180808
174368
73680600
72110612
175820
155986
156941
73680600
178515
179479
184058
72110616
175016
174610
184219
133957
73930600
19121414
174371
174372
17000616
19131606
72110506
173979
74780612
181704
174357
DESCRIPTION
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat 46 Pri. Drive
Bar Pnt Adjusting Wheel Gauge
Pin Head Rivet
Nut Crownlock 3/8-16
Washer Hardened
Spring Primary Drive
Pulley Idler “V”
Bolt RDHD Sqnk 3/8-16 Unc x 2
Arm Spring Secondary
Arm Spring Tension
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Arm, Idler, Primary Deck
Screw 3/8-16 x 1
Washer 13/32 x 1 x 6 Ga.
Bolt 5/16-18 x 3/4
Keeper Belt Idler
Bolt Fin Hex 3/8-16unc x 3/4 Gr. 5
Replacement Mower, Complete
Mandrel Assembly Service
(Includes Housing, Shaft, and
Shaft Hardware Only - Pulley Not
Included)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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For Parts Call K&T 606-678-9623 or 606-561-4983
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the
date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
For Parts Call K&T 606-678-9623 or 606-561-4983
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
47
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FOL
D AL
ONG
THIS
DOT
IS A
TED
15 D
LINE
EGR
EE S
LOP
E
For Parts Call K&T 606-678-9623 or 606-561-4983
www.mymowerparts.com
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