PRGT22H48A MODEL: IMPORTANT MANUAL Do Not... OWNER'S MANUAL

PRGT22H48A MODEL: IMPORTANT MANUAL       Do Not... OWNER'S MANUAL
For Parts Call K&T 606-678-9623 or 606-561-4983
IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
WARNING:
MODEL:
PRGT22H48A
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
LAWN TRACTOR
Always Wear Eye Protection During Operation
177925 Rev. 4 9.12.01 JH
Printed in U.S.A.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
DO NOT:
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on
the ground.
• Do not use grass catcher on steep slopes.
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris buildup which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children
will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•
•
•
•
II. SLOPE OPERATION
•
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
•
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
•
•
•
•
Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.
GASOLINE CAPACITY
AND TYPE:
3.5 GALLONS
UNLEADED REGULAR
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
•
OIL CAPACITY:
W/ FILTER: 4.0 PINTS
W/O FILTER: 3.75 PINTS
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH):
FORWARD: 0 – 5.8
REVERSE: 0 – 2.1
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM:
16 AMPS @ 3600 RPM
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAIR PARTS section of this manual).
BATTERY:
AMP/HR:
MIN. CCA:
CASE SIZE:
BLADE BOLT TORQUE:
45–55 FT. LBS.
30
240
U1R
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you
the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always
observe the “SAFETY RULES”.
TABLE OF CONTENTS
SERVICE AND ADJUSTMENTS ............................. 20-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................. 28-29
REPAIR PARTS - TRACTOR .................................. 32-46
WARRANTY ................................................................ 50
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 16-19
ASSEMBLY ................................................................ 6-9
OPERATION ............................................................ 10-15
MAINTENANCE SCHEDULE ....................................... 16
4
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
UNASSEMBLED PARTS
Gauge Wheel
Steering Wheel
(4) Adjusting Bar
Steering Sleeve
(4) Wheels
(4) Retainer Springs
(double loop)
Steering Sleeve
Extension
Steering
Wheel Adapter
(4) Clevis Pins
Steering
Wheel Insert
(4) Locknut 3/8-16
(4) Washers
3/8 x 3/4 x 14 Ga.
Seat
(4) Shoulder Bolt
Nose Roller
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Nose Roller
Brackets
Nose Roller
(1) Knob
Mower
(2) Hex Bolts 5/16-18 x 1
(5) Retainer Springs
(double loop)
(2) Retainer Springs (single loop)
(2) Locknuts
5/16-18
(2) Washers
17/32 x 7/8 x 16 Ga.
(2)Flanged
Pins
(1) Oil Drain Tube
For Future Use
(1)Front Plate
Assembly
Keys
(2) Keys
5
www.mymowerparts.com
Slope Sheet
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
STEERING WHEEL
INSERT
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Pliers
(1) Tire pressure gauge
(2) 9/16" wrench
(1) Utility knife
(1) 1/2" wrench
(1) 3/4" socket w/drive ratchet
HEX BOLT
LOCK WASHER
LARGE FLAT WASHER
STEERING WHEEL
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
STEERING
WHEEL
ADAPTOR
TO REMOVE TRACTOR FROM CARTON
TABS
STEERING
SLEEVE EXTENTION
UNPACK CARTON
•
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SHAFT
STEERING
SLEEVE
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
•
•
•
•
•
•
•
•
Remove hex bolt, lock washer and large flat washer from
steering shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal (left
to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•
•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
LABEL
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
FIG. 2
6
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
•
Be sure all the above assembly steps have been
completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in “transmission engaged” position.
• Sit on seat in operating position, depress brake pedal
and set the parking brake.
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Start the engine. After engine has started, move throttle
control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly
drive tractor off skid.
• Apply brake to stop tractor and set parking brake.
• Turn ignition key to “OFF” position.
Continue with the instructions that follow.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat
to cardboard packing and set aside for assembly of seat
to tractor.
• Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
SEAT
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins and
spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section of
this manual.
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
RETAINER
SPRING
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
PIN
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
•
•
•
•
SHOULDER
BOLT
ADJUSTING
BAR
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in freewheeling position to
disengage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
Roll tractor forward off skid.
GAUGE
WHEEL
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
WARNING: Before starting, read, understand and
follow all instructions in the Operation section of this manual.
Be sure tractor is in a well-ventilated area. Be sure the area
in front of tractor is clear of other people and objects.
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4
7
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
TO ATTACH NOSE ROLLER (See Fig. 5)
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin.If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod into
locking bracket.
• Engage belt tension rod by pushing rod into locking
bracket.
•
Position brackets, 17/32 x 7/8 x 16 gauge washers, and
nose roller between deck mounting brackets as shown.
Be sure to position brackets on correct side, as shown.
• Install hex bolts and lock nuts as shown. Tighten
hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
HEX
BOLT
"B" BRACKET
LOCKNUT
TAB HOLE
WASHER
NOSE ROLLER
"A" BRACKET
FIG. 5
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 7)
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• If equipped, turn height adjustment knob counterclockwise until it stops.
LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
CHASSIS
BRACKET
•.
•
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
FRONT
SUSPENSION
BRACKETS
FRONT
MOWER
BRACKET
ELECTRIC
CLUTCH PULLEY
DOUBLE LOOP
RETAINER SPRING
SINGLE
LOOP
RETAINER
SPRINGS
GAUGE
WHEEL
FLANGED PIN
DOUBLE LOOP
RETAINER
SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER
SPRINGS
LOOP UP
FRONT PLATE
ASSEMBLY
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRING
(OUTWARD POINTING
DECK PINS)
DEFLECTOR
SHIELD
FIG. 6
8
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY
CHECK TIRE PRESSURE
3CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum 1
hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in Operation
section of this manual).
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctly.
9
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
OVER TEMP
LIGHT
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR
15
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
10
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
IGNITION
SWITCH
AMMETER
CHOKE
CONTROL
LIGHT SWITCH
POSITION
ATTACHMENT
CLUTCH SWITCH
THROTTLE
CONTROL
LIFT LEVER
PLUNGER
BRAKE PEDAL
MOTION DRIVE
BELT TENSION
HANDLE
LIFT LEVER
PARKING
BRAKE LEVER
MOTION
CONTROL
LEVER
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.
LIFT LEVER - Used to raise and lower mower deck or other
attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the tractor and starting
the engine.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH - Turns the headlights on and off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
11
THROTTLE CONTROL - Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging(+) or discharging(-).
PARKING BRAKE LEVER - Locks brake pedal into the
brake position.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
MOTION DRIVE BELT TENSION HANDLE- Used when
changing motion drive belt and, if necessary, starting engine
under extremely cold conditions.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
NOTE: Under certain conditions when tractor is standing idle
with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the operator
to leave the seat without first setting the parking brake will
shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position and
release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
PUSH IN TO
CHOKE
“DISENGAGE”
CONTROL
THROTTLE
CONTROL
LEVER
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best mower performance.
ATTACHMENT
CLUTCH SWITCH
PULL OUT TO
“ENGAGE”
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
/BRAKE PEDAL
“BRAKE”
POSITION
IGNITION
KEY
“DRIVE”
POSITION
HEIGHT
ADJUSTMENT
KNOB
“DISENGAGED”
POSITION
CAUTION: Do not attempt to operate
motion control lever when the parking
brake is set or when the brake pedal is
depressed. Doing so may result in
misadjustment to the drive control system.
MOTION
CONTROL
LEVER
PARKING BRAKE
“ENGAGED”
POSITION
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.
FIG. 8
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress brake pedal into full
“BRAKE” position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
IMPORTANT: T H E M O T I O N C O N T R O L L E V E R
RETURNS TO NEUTRAL (N) POSITION WHEN THE
BRAKE PEDAL IS FULLY DEPRESSED.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
12
The cutting height is controlled by turning the height adjustment knob in desired direction.
• Turn knob clockwise (
) to raise cutting height.
• Turn knob counterclockwise (
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
TO OPERATE ON HILLS
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should be slightly off the
ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
•
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
IMPORTANT: T H E
MOTION CONTROL LEVER
RETURNS TO NEUTRAL (N) POSITION WHEN THE
BRAKE PEDAL IS FULLY DEPRESSED.
•
•
•
To restart movement, slowly release parking brake and
brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar of
tractor.
• Raise attachment lift to highest position with attachment lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
RETAINER
SPRING
CLEVIS
PIN
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
ATTACHEMNT
CLUTCH SWITCH
PULL OUT TO
"ENGAGE"
FIG. 11
TOWING CARTS AND OTHER ATTACHMENTS
LIFT LEVER
HIGHEST
POSIITON
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the ground and cause you to lose control of your tractor.
LOWEST
POSITION
DEFLECTOR
SHIELD
PUSH IN TO
"DISENGAGE"
FIG. 10
13
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
BEFORE STARTING THE ENGINE
•
CHECK ENGINE OIL LEVEL
•
•
•
•
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the
choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and then
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start,
you may need to disengage the motion drive belt as follows:
• Be sure parking brake is engaged.
• Remove retainer spring from the drive belt tension
handle to relieve belt tension.
• Start engine and allow it to warm up for three (3) minutes.
• Shut-off engine and engage parking brake.
• Engage drive belt tension handle and replace the retainer spring.
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release the parking brake and let the brake
slowly return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
• The attachments can be used during the engine warmup period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt. For
a warm engine start attempt the choke control may not
be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
14
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
OPERATION
MOWING TIPS
PURGE TRANSMISSION
•
CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
•
•
•
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
•
IMPORTANT:
SHOULD YOUR TRANSMISSION
REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT,
IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
•
•
Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control in
freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position.
Disengage parking brake
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
•
•
•
Tire chains cannot be used when the mower housing is
attached to tractor.
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings
and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing
to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.
FIG. 12
15
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
E
GE
RS
S
RS
RS
US
OU SON ORA
UR
OU HOU
H
O
T
H
A
0
H
S
SE
25
10
50
E
EE Y 8
R
RY ERY ERY ERY FOR
OR
E
E
F
SERVICE
EV
EV
EV
EV
EV
BE
BE
H
AC
DATES
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
0
R
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
7
Sharpen/Replace Mower Blades
4
Lubrication Chart
Check Battery Level
6
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
5
Adjust Motion Drive Belt(s) Tension
5
Check Engine Oil Level
Change Engine Oil
E
N
G
I
N
E
1,2,3
Clean Air Filter
2
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
1, 2
Clean Engine Cooling Fins
2
Replace Spark Plug
Replace Air Filter Paper Cartridge
2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel
mixture and help your engine run better and last longer.
Á
Á
Á
À
SPINDLE ZERK
FRONT WHEEL
BEARING
ZERK
STEERING
SECTOR GEAR
TEETH
•
SPINDLE ZERK
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
Á
Á
FRONT WHEEL
BEARING
ZERK
ENGINE
Á
BEFORE EACH USE
•
•
•
•
TIE ROD BALL
JOINTS
Â
MANDREL
ZERKS
À Spray Silicone
Lubricant (Move Boots to Lubricate)
Purpose Grease
Á General
 Refer to Customer Responsibilities “ENGINE” Section
16
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT
THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
TRACTOR
MANDREL
ASSEMBLY
BLADE
Always observe safety rules when performing any maintenance.
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
BLADE BOLT
(SPECIAL)
STAR
TIRES
•
Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in the
disengaged position.
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch is
engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never operate unless the
operator is in the seat.
CENTER HOLE
BLADE
5/8" BOLT
OR PIN
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
FIG. 14
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
17
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from bottom fitting of drain valve and
install the drain tube onto the fitting.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in the
SERVICE AND ADJUSTMENTS section of this manual).
OIL DRAIN VALVE
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
YELLOW
CAP
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent possible
damage to seals, no not use high pressure water or steam
to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
FIG. 16
•
•
•
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
•
•
ENGINE
•
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
SAE 30
5W-30
-20
C
-30
0
-20
30
-10
32
0
40
100
80
60
10
20
Unlock drain valve by pushing inward and turning counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
CLEAN AIR SCREEN
SAE VISCOSITY GRADES
F
CLOSED
AND
LOCKED
POSITION
DRAIN
TUBE
30
CLEAN AIR INTAKE/COOLING AREAS
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
18
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 17)
IN-LINE FUEL FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth
and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure with
knobs.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FIG. 18
CLEANING
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
KNOBS
CARTRIDGE
COVER
FUEL FILTER
FOAM
PRE-CLEANER
FIG. 17
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one year.
19
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO LEVEL MOWER HOUSING
TO REMOVE MOWER (See Fig. 19)
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are
over or underinflated, you will not properly adjust your
mower.
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
•
•
•
•
•
Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
SUSPENSION
ARMS
BELT TENSION
ROD
(DISENGAGED
POSITION)
FRONT
MOWER
BRACKET
ELECTRIC
CLUTCH
PULLEY
CHASSIS
BRACKET
FRONT
PLATE
ASSEMBLY
RETAINER
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
FRONT
MOWER
BRACKET
ANTI-SWAY
BAR
RETAINER
SPRINGS
FIG. 19
20
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2" lower
than the rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect your
hands with gloves and/or wrap blade
with heavy cloth.
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
BOTTOM EDGE OF
MOWER TO
GROUND
A
NUT “C”
NUT “D”
BOTTOM EDGE OF
MOWER TO
GROUND
TRUNNION
FRONT PLATE
ASSEMBLY
A
GROUND LINE
FIG. 23
FIG. 20
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 24)
• Park tractor on a level surface. Engage parking brake.
• Lower mower to its lowest position.
• Disengage belt tention rod from lock bracket.
SUSPENSION
ARM
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
LIFT LINK
ADJUSTMENT NUT
•
FIG. 21
Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front links
an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B” by
approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• Recheck side-to-side adjustment.
•
•
•
•
•
•
•
•
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
BLADE
“B”
“B”
FIG. 22
21
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
• Install belt in both idlers.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of R.H. mandrel pulley
carefully.
• Carefully check belt routing making sure belt is in the
grooves correctly.
• Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
• Reassemble R.H. mandrel cover.
• Engage belt tension rod by pushing rod into locking
bracket.
SECONDARY
SPRING
IDLER ARM
IDLER
SECONDARY
L.H. MANDREL
PULLEY
SPRING ARM
CENTER
MANDREL
RH MANDREL
COVER
BELT TENSION
ROD(DISENGAGED
POSITION)
ELECTRIC
CLUTCH
PULLEY
R.H. MANDREL
FIG. 25
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 26)
IDLER
PULLEYS
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which may
cause the mower blades to not engage, or, to not stop as
required. Adjustments should be made by your nearest
authorized service center/department.
• Make sure attachment clutch and ignition switches are
in “OFF” position.
• Adjust the three nylon locknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.
NOTE: After installing a new electric clutch, run tractor at full
throttle and engage and disengage electric clutch 10 cycles
to wear in clutch plate.
R.H.
MANDREL
SPRING
ARM
RH SUSPENSION
ARM
PRIMARY
IDLER ARM
FIG. 24
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
• Remove mower drive belt (See “TO REPLACE MOWER
DRIVE BELT” in this section of this manual).
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
• Remove screws from L.H. mandrel cover and remove
cover.
• Carefully roll belt off L.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
• Check secondary idler arm and idler pulley to see that
they rotate freely.
• Be sure spring is hooked in secondary idler arm and
secondary spring arm.
• Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
• Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
• Reinstall L.H. mandrel cover.
• Reinstall mower to tractor (See “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual).
• Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
ROTOR
SLOT (3)
CLUTCH PLATE
NYLON LOCKNUT (3)
.012"
BRAKE PLATE
FIG. 26
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
22
Park the tractor on level surface. Engage parking brake. For
ease of service there is a belt installation guide decal on
bottom of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
BELT REMOVAL • Create slack in belt by removing retainer spring from
drive belt tension handle.
• Remove belt from all idler pulleys, transaxle pulley and
then from engine pulley.
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
TRANSMISSION REMOVAL/REPLACEMENT
BELT INSTALLATION • Install new belt around engine pulley first, then around
transaxle pulley and lastly into all the idler pulleys.
• Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
• Engage the drive belt tension handle and replace the
retainer spring.
• Reinstall mower.
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust if
necessary.
TO CHECK TOE-IN (See Fig. 29)
• Position front wheels straight ahead.
• Measure distance between wheels at front and rear of
tires (dimensions “A” and “B”).
• Front dimension “A” should be 1/8" to 1/4" less than rear
dimension “B”.
TO ADJUST TOE-IN (See Figs. 29 and 30)
• Loosen jam nuts at adjustment sleeves on tie rod.
• Adjust tie rod until dimension “A” is 1/8" to 1/4" less than
dimension “B”.
• Tighten jam nuts securely.
RETAINER
SPRING
DRIVE BELT
TENSION HANDLE
TRANSAXLE
PULLEY
ENGINE PULLEY
BELT KEEPER
FLAT IDLER
BELT
KEEPER
BELT
KEEPER
V-IDLER
CLUTCHING
IDLER
FRONT WHEEL CAMBER
CLUTCHING
FLAT IDLER
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/department.
FIG. 27
B
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 28)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
• Park tractor on level surface. Stop tractor by turning
ignition key to “OFF” position and engage parking brake.
• Loosen the adjustment bolt in front of the right rear
wheel.
• Move motion control lever to the neutral position (N).
• Tighten the adjustment bolt.
FRONT OF TRACTOR
A
FIG. 29
ADJUSTMENT
SLEEVES
TIE ROD
ADJUSTMENT
BOLT
JAM NUTS
FIG. 28
23
www.mymowerparts.com
FIG. 30
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS
TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
FRONT WHEEL (See Fig. 31)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
“NEGATIVE” (-)
“POSITIVE” (+)
REAR WHEEL • Block rear axle securely.
• Remove five (5) hub bolts to allow wheel removal.
• Repair tire and reassemble. Replace and tighten hub
bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
L.H. PANEL
BOLT
FIG. 32
REPLACING BATTERY (See Fig. 33)
CAUTION: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
WASHERS
RETAINING
RING
AXLE
COVER
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
FIG. 31
•
•
•
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 32)
•
CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
•
•
•
If your battery is too weak to start the engine, it should be
recharged. (See “BATTERY” in the Customer Responsibilities section of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
•
•
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old
battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
TERMINAL
ACCESS
DOOR
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+)
terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
KEPS NUT
HEX BOLT
POSITIVE
(RED)
CABLE
TERMINAL
GUARD
24
www.mymowerparts.com
NEGATIVE
(BLACK)
CABLE
FIG. 33
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
•
•
•
•
ADJUSTMENT
BOLT
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
SPRING BUSHING
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair
Parts section.
ATTACHMENT
LIFT SPRING
JAM NUT
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse
holder is located behind the dash.
FIG. 34
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 35)
TO ADJUST ATTACHMENT LIFT SPRING
(See Fig. 34)
•
•
•
•
•
•
•
While holding spring bushing with wrench, loosen jam
nut.
Turn adjustment bolt clockwise to extend spring and
reduce lift effort for heavier attachments.
Turn adjustment bolt counterclockwise for lighter attachments.
Retighten jam nut against spring bushing.
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH
AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST
SPRING TENSION TO ITS LOWEST POSITION.
HEADLIGHT
WIRE
CONNECTOR
FIG. 35
25
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE AND ADJUSTMENTS
ENGINE
STOP
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 36)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move throttle control lever to
fast position.
• Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
SWIVEL
CLAMP
SCREW
TO ADJUST CHOKE CONTROL (See Fig. 37)
FIG. 36
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move choke control (located on
dash panel) to full choke position.
• Loosen knob and remove cover assembly from air
cleaner.
• Choke should be closed. If it is not, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems, take
your tractor to an authorized service center for repair and/or
adjustment.
High speed stop is factory adjusted. Do not adjust - damage
may result.
CLAMP SCREW
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
FIG. 37
26
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end of the
season or if the tractor will not be used for 30 days or more.
FUEL SYSTEM
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
• Clean entire tractor (See “CLEANING” in the Customer
Responsibilities section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Customer Responsibilities
section of this manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See “ENGINE” in the Customer Responsibilities section of
this manual).
BATTERY
•
•
•
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during long
periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN
BATTERY AND TERMINALS” in the Customer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
CYLINDER(S)
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
27
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
Will not start
1.
2.
3.
4.
5.
6.
7.
Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
10.
11.
Hard to start
CORRECTION
Engine valves out of adjustment.
Extreme cold conditions.
10.
11.
Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
See "To start engine" in operation section
1.
2.
3.
4.
5.
6.
7.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Engine valves out of adjustment.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Engine will not turn over
1.
2.
3.
4.
5.
6.
7.
8.
9.
Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but will not
start
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Loss of power
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in “Higher Cut” position/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Excessive vibration
10.
11.
12.
13.
14.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
10.
11.
12.
13.
14.
15.
Engine valves out of adjustment.
15.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
28
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
1.
when operator leaves seat
with attachment clutch
engaged
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
1.
2.
3.
4.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Poor grass discharge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
2.
3.
4.
5.
Turn switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
1.
2.
3.
4.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Loss of drive
1.
2.
3.
Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.
1.
2.
3.
Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1.
Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
29
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE NOTES
30
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
TRACTOR - - MODEL NUMBER PRGT22H48A
SCHEMATIC
BLACK
RED
BATTERY
SOLENOID
RED
RED
A
AMMETER
(OPTIONAL)
M
RED
FUSE
STARTER
WHITE
C
WHITE
BLACK
G
RED
WHITE
BLACK
M
G
A1
L
F
ELECTRIC CLUTCH
H
BLACK
B
S
B
RED
A2
CLUTCH / BRAKE
(PEDAL UP)
RED
A
BLACK
D
ORANGE
BROWN
BLACK
E
IGNITION
SWITCH
PTO (DISENGAGED)
BLACK
85
86
87
30
BLACK
BLACK
87A
GREEN
OPERATOR
PRESENCE
RELAY #1
GREEN
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
HOUR
METER
BLUE
(OPTIONAL)
FUEL
LINE
BLACK
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
IGNITION
UNIT
RED
FUEL SHUT-OFF
SOLENOID
REGULATOR
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
YELLOW
ALTERNATOR
RED
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BROWN
PTO SWITCH
87
86 87A 85
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M + G + A1
ON + LIGHTS B + A1
ON
START
B + A1
B + S + A1
“MAKE”
30
BLACK
POSITION
CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
HEADLIGHTS
RELAY
NONE
L + A2
G F C
NONE
NONE
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
H
E
D A
31
www.mymowerparts.com
B
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
ELECTRICAL
22
21
79
41
24
43
42
40
81
27
33
27
30
25
10
11
52
D.C
.A
MP
ER
ES
45
27
12
50
26
2
16
1
8
12
29
28
32
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
ELECTRICAL
KEY
NO.
PART
NO.
DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
79
81
144926
74760412
7603J
145211
150109
145769
153664
166184
4152J
4206J
146149
108824X
73510400
170697
160784
175566
140401
170238
17720408
131563
178861
122822X
174653
141940
163996
109748X
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt Btr Frt 1/4-20 X 7.5 zinc
Holdown Battery Front Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
Harness Headlight
Bulb Light
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Plunger
Switch, Ign
Key
Harness, Ignition
Screw 1/4-20 x 1/2
Cover, Terminal Red
Solenoid
Ammeter
Switch, PTO
Protection Wire Loop
Socket, Light Bulb
Relay Asm.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
33
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
CHASSIS AND ENCLOSURES
157
14
153
130
141
138
148
158
5
140
37
130
18
31
68
35
17
122
130
150
17
58
122
17
90
8
7
17
68
144
146
6
7
152
36
17
7
130
143
30
43
139
17
32
17
34
28
142
139
33
16
17
21
36
17
130
42
50
56
47
36
91
1
17
36
17
44 17
21
45
17
17
20
19
99
21
2
24
4
102
17
39
86
17
34
www.mymowerparts.com
47
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
CHASSIS AND ENCLOSURES
KEY
NO.
1
2
4
5
6
7
8
14
16
17
18
19
20
21
24
28
30
31
32
33
34
35
36
37
39
42
43
44
45
47
PART
NO.
175465
175282
73680700
163976X428
157882
17720408
145166
175259X428
121794X
17060612
175289X428
19131312
74760616
73680600
145243X428
145244X428
145052
161419
161327
161326
177018
19111116
17060512
167287X428
175278
72140608
136939
136940
176018
17490608
DESCRIPTION
Rail, Frame RH
Drawbar, Gt
Nut, Crownlock 7/16-14Unc
Dash
Dash Asm., Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
Hood Asm., Pnt
Cover, Access
Screw, 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Crownlock 3/8-16 Unc
Footrest, RH
Footrest, LH
Saddle, Hydro 1995
Bracket, Supt 1-pc VGT Steering
Bracket, Pivot Chassis LH
Bracket, Pivot Chassis RH
Plate Asm. Engine Chassis
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
Fender, Pnt.
Bracket, Axle Front
Bolt, Carriage 3/8-16 x 1
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
Screw Thdrol 3/8-16 x 1/2 TYT
KEY
NO.
PART
NO.
DESCRIPTION
50
56
58
68
86
90
91
99
102
122
130
138
139
140
141
142
143
144
146
148
150
152
153
157
158
175476
176016
175315
17490508
74760716
11050600
175464
177143
4497H
161464
164863
163975X428
171873
163806
163805
161897
169847X428
161900
169848X428
164655
161237
177956
160568
161840
17670608
Bracket, Chassis Front
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender
Screw, Thd 5/16-18 x 1/2
Bolt, Fin Hex 7/16-14 Unc x 1
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Rod By Pass
Retainer, Spring
Screw Hex Wshd 8-18 x 7/8
Screw HWHD Hi-Lo #13-16 x 3/4
Cupholder YTGT
Bolt Shoulder 5/16-18 TT
Magnet YTGT
Stricker Plate YTGT
Bracket Dash RH
Skirt Grill RH
Bracket Dash LH
Skirt Grill LH
Extrusion Bumper
Duct Heat Hood
Shield Browning
Lens, Asm Headlight bar
Lens, Bar
Screw Thdrol 3/8-16 x 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
GROUND DRIVE
42
39
40
41
70
89
6
38
132
46
37
68
36
77
64
74
35
71
120
128
117
52
50
149
48
29
131
149
129
48
153
142
34
55
117
56
38
53
127
37
65
130
151
135 137
143
122
120
152
121
114
117
58
20
133
77
148
89
147
114
111
120
73
23
98
146
9
89
123
7
126
94
61
69
22
94
2
33
144
138
145
2
145
106
107
112
69
33
144
1
108
36
www.mymowerparts.com
125
124
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
GROUND DRIVE
KEY
NO.
PART
NO.
1
-------
2
6
7
9
20
22
23
29
33
34
35
36
37
38
39
40
41
42
46
48
50
52
53
55
56
58
61
64
65
68
69
70
71
73
74
77
89
DESCRIPTION
Transaxle Hydro Gear
331-3000 (Order Parts From Transaxle
Manufacturer)
9396E
Key Sq. 1/4 x 1/4 x 2
76020412
Pin, Cotter
140507
Wheel, Hub Assembly
140080
Bolt, Hub
73940800
Nut
178391
Lever Asm Shift
140845
Knob
176600
Brake, Rod
12000053
Ring E
71673
Cap, Parking Brake
137648
Rod, Parking Brake
149412
Spring, Drive Ground
121749X
Washer 25/32 x 1-1/4 x 16 Ga.
150035
Nyliner
74321016
Screw, Fin. #10-24 x 1
178575
Actuator, Interlock Switch
73931000
Nut Centerlock 10-24 Unc
8883R
Cover, Pedal
145170
Retainer, Spring
72110614
Bolt Carr. Shoulder 3/8-16 x 1-3/4
Gr. 5
131494
Pulley, Idler, Flat
127783
Pulley, Idler, Grooved
207J
Washer, Hardened
105706X
Bearing, Idler
161597
V-Belt
74760724
Bolt Fin Hex 7/16-14 x 1-1/2
143995
Pulley, Transaxle
176601
Shaft, Brake Pedal
67609
Bolt, Shoulder
5142H
Pin, Roll
123800
Washer
164892X428 Console Shift
151179
Plate Console Shift
74490548
Bolt Hex Flghd 5/16-18 x 3 Gr5
142432
Screw Hex Wsh. Hi-Lo 1/4-1/2
74760716
Bolt Fin Hex 7/16-14 x 1
73680700
Nut Crownlock 7/16-14 Unc
KEY
NO.
PART
NO.
DESCRIPTION
94
98
106
107
108
111
112
114
117
120
121
122
123
124
125
126
127
128
129
130
131
132
133
135
137
138
142
143
144
145
146
147
148
149
151
152
153
133835
141004
142918
154739
142917
156240
156104
73800500
73900600
17060612
175611
72010520
176602
165492
166880
166002
177362
176624
178588
19131016
76020312
175467
175468
177364
1685H
1370H
175469
17060512
160849
163168
140462
141322
17060616
19131410
74760514
178705
4497H
Fastener Christmas Tree
Bracket Shift
O-Ring Asm Hydro Gear
Line Fuel Hydro 15” VGT
Cap Asm Vent Hydro Gear
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Lock Hex W/Ins 5/16-18 Unc
Nut, Lock Flg. 3/8-16
Screw 3/8-16 x .75
Bracket Strap Torque
Bolt 5/16-18 x 2.50
Rod Shift
Bolt Shoulder 5/16-18 x .561
Screw 5/16-18 x 5/8
Washer SRRTD 5/16 ID x 1.0 x .125
Link Control Clutch
Spring Drive GRND
Bracket Asm Idler Tensioning
Washer 13/32 x 5/8 x 16 Ga.
Pin Cotter 3/32 x 3/4
Bracket Mtg Hydro 3500 LH VGT
Bracket Mtg Hydro 3500 RH VGT
Link Asm Control Hydro 3500
Nut Lock 5/16-18 NC Thd.
Washer Thrust 5/8 x 1.10 x 1/32
Strap Torque HG-3500
Screw 5/16-18 x 3/4
Washer Spacer Axle HG-3000
Washer Axle Flange HG-3000
Fan 7" Hydro
Washer
Screw 3/8-16 x 1.0
Washer 13/32 x 7/8 x 10 Ga.
Bolt Fin Hex 5/16-18 x 7/8
Bolt Hex 5/16-18 x 1
Spring Retainer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
STEERING ASSEMBLY
9
8
7
26
25
3
2
14
45
6
6
1
9
8
12
7
3
4
11
44
10
21
15
14
14
15
20
6
6
14
23
5
14
22
14
15
31
8
34
41
6
29
33
32
13
13
36
37,39
38,40
6
27
17
14
42
28
47
19
27
48
6
49
16
46
50
15
14
35
14
18
38
www.mymowerparts.com
7
8
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
44
45
46
47
48
49
50
159944X428
178557
6855M
161849
161848
6266H
121748X
12000029
121232X
74781044
136518
73901000
121749X
10040600
7810H
145103
137347
175572
156011
163887X428
159945
155105
152927
74780616
159946X428
3366R
17000612
104239X
138136
19111610
10040500
74780512
138059
137156
73360600
109850X
73700600
109851X
155246
17490508
160135X428
19132411
178291
177863
17060612
131494
73900600
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut Lock Center 3/8-24 Unf
Shaft Asm., Steering
Rd Asm. Tie Ball
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Boot Steering Stealth
Adapter, Wheel Steering
Bushing, Strg.
Screw
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Insert Cap Strg WH
Bearing, Col. Strg.
Screw Hexwsh thdr 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Nut Hex Jam 3/8-24 Unf
Joint Asm. Ball RH Service
Nut Hex Jam 3/8-24 Unf LH
Joint Asm. Ball LH Service
Bracket Switch Interlock Vgt 97
Screw Thdrol 5/16-18 x 1/2 Tyt
Extension Steering
Washer 13/32 x 1-1/2 x 11 Ga.
Spacer
Bracket Asm. Idler Stationary
Screw 3/8-16 x .75
Pulley Idler Flat
Nut Lock Flg. 3/8-16 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
ENGINE
1
83
22
25
62
69
21
20
45
71
84
70
74
24
84
35
79
82
12
18
15
41
42
17
43
10
37
47
9
28
16
26
27
2
81
11
31
37
29
8
39
40
SPARK ARRESTER KIT
40
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
ENGINE
KEY
NO.
1
2
8
9
10
11
12
15
16
17
18
20
21
22
24
25
26
27
28
29
31
35
37
39
40
41
42
43
45
47
62
69
70
71
74
79
81
82
83
84
PART
NO.
DESCRIPTION
-------
Engine Briggs, Model No. 407777
(Order parts from engine manuf.)
149723
Muffler Side
121361X
Pulley V-Idler
177748
Keeper Asm. Belt Engine VGT
175287
Bushing
174605
Clutch Electric
143996
Pulley Engine VGT Elect Clutch
151346
Tank Fuel Rear 3.50
109227X
Pad Spacer
106082X
Pad Spacer
140527
Top Vented N/LANY
175437X428 Control Throttle
164863
Screw Hex Thd Cut 1/4 - 20 X 5/8
175440X428 Control Choke
11050600
Washer Ext Tooth 3/8
73920600
Nut Keps 3/8-24 Unf
3645J
Bushing
139277
Stem Tank Fuel
7834R
Fuel Line
137180
Spark Arrester Kit
145006
Clip
10040500
Washer
123487X
Clamp Hose
17490636
Screw TT 3/8-16 x 2-1/4 UNC
17490664
Screw TT 3/8-16 x 4 UNC
126197X
Washer 1-1/2 OD X 15/32 ID X .250
10040700
Washer Lock 7/16
173937
Bolt Hex 7/16-20 X 4 Gr. 5
73510400
Nut Keps Hex 1/4-20
175288
Spacer
146629
Shield Heat Muffler CV-Intek
165391
Gasket
176069
Tube Exhaust LH
176070
Tube Exhaust RH
162295
Elbow Street Brass
71070512
Screw Hex Hd Cap 5/16-18 x 3/4
148456
Tube Drain Oil Easy
148315
Plug Oil Drain Easy
171877
Bolt 5/16-18unc X 1-3/4 W/Sems
17490624
Screw Thdrol 3/8-16 x 1-1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
SEAT ASSEMBLY
1
20
20
14
8
8
10
7
7
16
5
4
15
18
5
6
13
17
19
22
12
21
2
3
KEY
NO.
1
2
3
4
5
6
7
8
10
12
13
14
PART
NO.
173818
140551
140675
127018X
145006
73800600
124181X
171877
174894
121246X
121248X
72050412
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender Asm.
Bolt, Shoulder 5/16-18 x .62
Clip, Push-In Hinged
Nut, Crownlock 3/8-16
Spring, Seat Cprsn.
Bolt 5/16-18 UNC x 3/4 w/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
KEY
NO.
PART
NO.
DESCRIPTION
15
121249X
Spacer, Split
16
123740X
Spring, Cprsn.
17
123976X
Nut, Lock 1/4 Lg. Flg. Gr. 5
18
19171912
Washer 17/32 x 1-3/16 x 12 Ga.
19
166369
Knob, Seat
20
124238X
Cap, Spring Seat Blk
21
171852
Bolt 5/16-18 Unc-2A
22
73800500
Nut, Crownlock 5/16-18
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
LIFT ASSEMBLY
40
35 73
43
38
34
7
32
8
9
10
31
30
39
1
70
42
3
29
4
5
23
72
5
33
4
11
2
6
11
16
23
70
21
13
73
77
41
20
41
23
74
15
19 18
70
12
76
26
24 78
75
23
76
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
15
16
18
19
20
21
23
24
26
29
30
PART
NO.
121006X
177535
159189
12000022
19292016
71110624
125631X
170770
122364X
2876H
175375
163552
73350600
674A247
143363
19131316
5328J
74760616
4939M
73350800
73680800
150233
110807X
DESCRIPTION
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Fluted
Button, Plunger
Plunger, Lever Lift
Spring 2-1/8"
Link Lift
Retainer, Spring
Nut, Crownlock 3/8-16 Unc
Spring Asm., Assist Lift
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Retainer, Spring
Nut, Jam Hex 1/2-13 Unc
Nut, Crownlock 1/2-13 Unc
Trunnion Inf. Height
Nut, Special
KEY
NO.
31
32
33
34
35
38
39
40
41
42
43
70
72
73
74
75
76
77
78
79
43
PART
NO.
19131016
137150
76020308
137167
138057
155097
123935X
17060516
175994
19112410
123934X
145212
110452X
73350600
175802
175805
175560
176205
175689
175378
DESCRIPTION
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 3/4
Nut, Lift Link 7/16-20
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut, Hexflange Lock
Nut, Push Phos & Oil
Nut Hex Jam 3/8-16 Unc
Arm Susp. Rear RH
Plate Asm Susp. Front
Pin Flange
Trunnion Susp. Arm
Trunnion Susp. Front
Arm Susp. Rear LH
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
MOWER DECK
46
90
45
91
180
93
94
93
180
49
36
49
33
36
52
130
32
33
42
112
90
46
37
99
30
43
31
36
49
121
42
126 49
97
30
45
30
39
98
114
95
32
42
50
47
115
21
97
122
31
50
110
5
57
116
117
21
56
113
100
118
119
108
55
92
54
72
92
3
1
24
25
21
107
26
17
29
28
16
6
27
5
109
15
18
19
14
20
13
18
48
11
8
44
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
MOWER DECK
KEY
NO.
PART
NO.
DESCRIPTION
1
3
5
6
8
11
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
49
50
52
174348
178915
4939M
130832
174365
173920
174360
174358
110485X
174493
72110610
72140505
132827
174378
73680500
105304X
178102
110452X
174346X428
19111016
131491
157722
129963
177865
178342
19131316
177968
174375
122052X
174373
174343
137729
174369
174368
73680600
72110612
175820
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway Bar)
Bolt 7/16 Asm. Blade
Blade
Shaft Asm. w/Lower Bearing
Mandrel Asm.
Bearing, Ball, Mandrel
Stripper Mandrel Deck
Bolt RDHD Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Hd, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 UNC
Cap, Sleeve
Spring, Torsion
Nut, Push
Deflector Shield
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Thdroll Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer, Retainer
Arm, Idler Secondary
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
KEY
NO.
PART
NO.
56
57
90
91
93
94
95
97
98
99
100
107
108
109
110
112
113
114
115
116
117
118
119
121
122
126
130
180
---
155986
156941
74760516
175384
19171416
176066
175996
133943
174370
175080
72110616
175294
72110404
73680400
175016
174387
72110508
174384
174609
137644
133957
73930600
19121414
174371
174606
174372
17060616
73800500
176149
174356
DESCRIPTION
Bar Pnt Adj.
Pin Head Rivet
Bolt Hex HD 5/16-18 x 1
Bracket Asm N Roller LH
Washer 17/32 x7/8 x 16 Ga
Roller Nose 48"
Bracket Asm N Roller RH
Washer Hardened
Spring Primary Drive
Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 UNC x 2
Baffle Vac Edge Mower
Bolt Carr.
Nut Crownlock 1/4-20
Arm Spring Secondary
Link Tension Relief Lever
Bolt Carr. 5/16-18 x 1
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Nut Lock Hx 5/16-18
Replacement Mower, Complete
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT22H48A
DECALS
3
9
5
5
15
4
10
29
19
6
7
29
2
23
11
17
1
14
23
8
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
164095
170852
176272
176273
177756
170563
166960
178502
172740
157140
Decal, Dash
Decal, Engine
Decal, Hood, RH
Decal, Hood, LH
Decal, Hood Sides
Decal, Warning
Decal, Bypass
Decal, Deck Caution
Decal
Decal, Danger
WHEELS & TIRES
1
2
11 3
4
7
10
5
6
9
8
12
KEY
NO.
PART
NO.
DESCRIPTION
11
14
15
17
19
23
29
-----
177782
175291
172743
140837
145005
106202X
176651
138311
133671
177925
177926
Ft. Rest
Decal, V-Belt Schematic
Decal, Ins. Whl. Strg.
Decal, Saddle Brake Parking
Decal, Battery
Reflector, Taillight
Decal, Fender Auto Trans
Decal, Handle Lift (Lift Handle)
Pad Footrest
Manual, Owner's (English)
Manual, Owner's (French)
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
--
59192
65139
106228X421
8134H
106230X
278H
9040H
104757X421
105588X
7154J
106277X421
6856M
144334
Cap, Valve, Tire
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Fitting, Grease (Front Wheel nly)
Bearing, Flange (Front Wheel Only)
Cap, Axle (Front Wheel Only)
Tire, Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
46
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE NOTES
47
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE NOTES
48
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
SERVICE NOTES
49
www.mymowerparts.com
For Parts Call K&T 606-678-9623 or 606-561-4983
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
50
www.mymowerparts.com
51
www.mymowerparts.com
15° MAX.
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
CUT
OUT
ON D
THIS
OTT
IS A
ED L
15° S
INES
LOP
E
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
For Parts Call K&T 606-678-9623 or 606-561-4983
For Parts Call K&T 606-678-9623 or 606-561-4983
PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number
b. Description of part.
NOTE:
Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local dealer for updated
information and assistance.
www.mymowerparts.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement