The Bose ® Aviation Headset

Owner’s Guide

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2

DECLARATION OF CONFORMITY

We, the offerer:

Bose Corporation,

The Mountain, Framingham, MA 01701-9168 USA

Acknowledge our sole responsibility, that the product:

Kind of equipment:

Bose ® Aviation Headset

Type Designation:

AHX-32-0# and AHX-34-0#

In accordance with EMC Directive 89/336/EEC and Article 10(1) of the Directive, is in compliance with the following norm(s) or documents(s)

Technical regulations:EN55013, EN55020

Accredited by:

Bose Corporation, The Mountain, Framingham, MA

01701-9168 USA

15 June 2003

Bose Products B.V.

Nijverheidstraat 8, 1135 GE Edam

The Netherlands

Nic Merks

Vice President, Europe

Manufacturer’s authorized

EU representative

AM270261_00 V.pdf May 16 2003

Cautions and Advisories

Operational advisory

The Bose ® Aviation Headset is an active noise reducing (ANR) headset. As with any complex electronic device, it is possible for this headset to fail during operation. Symptoms of failure may include loud tones, distortion, and loss of communications signal in the headset when used in the ANR mode.

Note:

The headset includes redundant circuitry to reduce the effects of such failures and allow for continued use of the headset in the

ANR mode.

If you experience loud tones and the related loss of communications, turn off the power switch. The headset will continue to provide communications in the passive noise-reducing mode.

ANR mode is active when the headset control module power switch is set to ON (Figure 1) or when the battery power indicator is lit. The headset is in the passive mode when the power switch is set to OFF, or when the battery power indicator is unlit.

Figure 1

On/Off switch on (a) the battery powered headset and (b) the aircraft powered headset

(a)

Battery power indicator

(b)

Power switch

Power source

Your headset is one of two types: battery powered, or aircraft powered.

If your headset is battery powered, make sure it is connected only to battery power. If your headset is aircraft powered, connect the headset to the aircraft power sources only as described in this guide.

An aircraft powered headset will not operate properly if used with a

Bose Series II Aviation Headset battery pack or with any commercial battery pack.

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4

Cautions and Advisories

How use of the headset affects hearing safety

The headset is intended for use with ANR turned on. Noise reduction and communications performance are reduced with ANR turned off.

Volume control

Make sure your aircraft communications system volume control is easily accessible. This control affects the strength of the communications signal coming into the headset, whether ANR is on or off.

As pilot in command, you must be sure you can understand critical communications even with ANR off. In this case, you may need to turn up the aircraft communications system volume.

Avoid setting the volume controls at levels high enough to impair your hearing during extended periods of headset use.

Listening to the sounds of your aircraft

With the headset’s active and passive noise reduction, typical aircraft sounds (from engines, propellers, warning alarms, and other sound sources) may not sound familiar. We strongly advise you to make sure you can hear and recognize these sounds when using the Bose

®

Aviation Headset while operating any aircraft.

Using entertainment audio sources

When listening to in-flight entertainment through a Bose Aviation

Headset , be sure to limit the volume to safe levels that do not interfere with your ability to hear informational sounds and warning alarms, such as stall warnings or gear up, while piloting.

Other cautions

TriPort

®

headset earcup requirements

Proper headset operation requires that the TriPort headset openings on the earcup are kept free of debris. The TriPort headset openings

(Figure 2 on page 5) are located on the outside of each earcup and are comprised of two holes and a screen.

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Cautions and Advisories

Figure 2

TriPort ® headset openings

Figure 3

Protective inner screen inside the earcup

TriPort headset openings

Earcup inner screen

The protective inner screen is critical to the headset’s ability to reduce noise (Figure 3).

Earcup inner screen

Do not attempt to remove, replace, or repair this screen. If operating problems indicate the need for screen replacement, contact the

Bose ® Aviation Headset Department. Refer to “Contact information” on page 34.

If the screen gets wet or any foreign objects become lodged on or adjacent to it, follow the instructions in “Headset Care and Maintenance” on page 25.

Storage

Do not store the headset in an unventilated area or in direct sunlight.

If your headset is battery powered, remove the batteries before storing the headset for extended periods.

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6

Contents

Cautions and Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operational advisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

How use of the headset affects hearing safety . . . . . . . . . . . . . . . . . . 4

Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Listening to the sounds of your aircraft . . . . . . . . . . . . . . . . . . . . . 4

Using entertainment audio sources . . . . . . . . . . . . . . . . . . . . . . . . 4

Other cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TriPort ® headset earcup requirements . . . . . . . . . . . . . . . . . . . . . . 4

Earcup inner screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

We appreciate your choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Headset and cable variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Getting Your Headset Ready for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Locate the serial number for your product registration card . . . . . . . 10

Date of manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Decide where you want the boom microphone . . . . . . . . . . . . . . 10

Removing an attached boom microphone cable . . . . . . . . . . . . . 11

Attaching the boom microphone cable . . . . . . . . . . . . . . . . . . . . 11

Clothing clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Preparing to use battery power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Changing the optional operation switches . . . . . . . . . . . . . . . . . 13

Inserting batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Preparing the aircraft powered headset for use . . . . . . . . . . . . . . . . . 14

Attaching and removing the cable . . . . . . . . . . . . . . . . . . . . . . . . 14

Mounting the connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Details on making the connections . . . . . . . . . . . . . . . . . . . . . . . 16

Use proper adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mono, stereo, and helicopter connection diagrams . . . . . . . 18

Using Your Headset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wearing it properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Conditions related to fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Microphone placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating the battery powered headset . . . . . . . . . . . . . . . . . . . . . . 20

Power button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Notice the individual earcup controls . . . . . . . . . . . . . . . . . . 21

Controlling the volume of a single battery powered headset 22

Volume control using multiple headsets . . . . . . . . . . . . . . . . 22

Battery power indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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Contents

Operating the aircraft powered headset . . . . . . . . . . . . . . . . . . . . . . 23

Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Notice the individual earcup controls . . . . . . . . . . . . . . . . . . 24

Controlling the volume of a single aircraft powered headset 24

Volume control using multiple headsets . . . . . . . . . . . . . . . . 24

Headset Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Instructions for continued airworthiness . . . . . . . . . . . . . . . . . . . . . . 25

Cleaning the headset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

General cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Earcup TriPort ® headset openings . . . . . . . . . . . . . . . . . . . . . . . . 25

Ear cushions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Microphone windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Earcup inner screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Headband cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Removing environmental moisture . . . . . . . . . . . . . . . . . . . . 27

Replacing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Microphone windscreen replacement . . . . . . . . . . . . . . . . . . . . . 27

Ear cushion replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Battery door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Headband cushion replacement . . . . . . . . . . . . . . . . . . . . . . . . . 29

Boom microphone cable or connector access cover replacement . . . . . . . . . . . . 29

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

In case of difficulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

FAA Technical Standards Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Service & Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

To return your headset to Bose for repair . . . . . . . . . . . . . . . . . . 34

Contact information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Ordering parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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8

Introduction

We appreciate your choice

Congratulations on your purchase of a Bose ® Aviation Headset .

This headset combines Bose Acoustic Noise Cancelling ® headset technology to electronically reduce unwanted aircraft noise, and

Bose TriPort

®

headset technology for a smaller, lighter, more comfortable headset that delivers full-spectrum noise reduction.

We believe it is the finest aviation headset you can own.

Headset and cable variations

The Bose Aviation Headset is available in variations designed for general aviation and helicopter use. There are also battery powered and aircraft powered versions (Figure 4 on page 9).

The communications cable for your headset may be either straight or coiled, depending on the headset configuration you have purchased.

Features common to most variations:

• Acoustic Noise Cancelling headset technology

• TriPort headset technology

• Communications cable with integrated control module

• Flexible microphone boom with continuous position adjustments

• Adjustable headband

• Replaceable ear cushions

• Replaceable fleece headband cushion

• Replaceable windscreen

• Cable-mounted clothing clip

AM270261_00 V.pdf May 16 2003

Figure 4

The (a) battery powered and (b) aircraft powered versions of the headset

(a)

(b)

Introduction

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9

Getting Your Headset Ready for Use

Locate the serial number for your product registration card

Figure 5

Locating the serial number under the headband cushion

The Bose ® Aviation Headset includes a product registration card in the carton.

Please fill in the requested information and mail it to Bose. We will use this information to provide you with appropriate advisories and updates. Be sure to include your headset serial number, which is located on the underside of the magnesium headband, underneath the headband cushion.

Headband cushion

Serial number

After locating your headset serial number, be sure to properly replace the headband cushion by pressing down firmly. For more information on replacing the headband cushion, see “Headband cushion replacement” on page 29.

Date of manufacture

Your headset’s date of manufacture is an important part of your serial number. It is the underlined, four-digit number that begins just after the first alphabetic letter in the serial number.

Example: 031963E31920040E

In this example, the date of manufacture is 3192. The first digit, 3, refers to the year of manufacture (2003). The last three digits, 192, refer to the day of the year (the 192 nd

day of 2003).

Decide where you want the boom microphone

Depending on the headset configuration you purchased, your headset may arrive with the boom microphone cable attached to the left earcup or packed separately in the carton.

In either case, you can attach the boom microphone cable to either earcup, as preferred.

Before you remove or attach the microphone

, however, be sure to

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Figure 6

Pulling the cable assembly straight out from the earcup

Getting Your Headset Ready for Use

note the important markings for left (L) and right (R) above each earcup. These markings indicate which ear each earcup is intended to fit over.

Removing an attached boom microphone cable

1.

Use a flat-tipped screwdriver to loosen the two screws at the base of the boom microphone cable assembly.

2.

Pull the cable assembly straight out from the earcup to which it is attached (Figure 6).

CAUTION:

Do not twist the boom microphone cable while disconnecting it. Twisting can damage the connector pins.

L for left

Access cover

Connector pins

Cable assembly

Connector pins

Attaching the boom microphone cable

Before you attach the boom microphone, make sure that the cable connector and its earcup connector are clean and free of debris.

1.

Use a flat-tipped screwdriver to loosen the two screws on the access cover near the bottom of the earcup where you want to attach the boom microphone.

2.

Remove the cover to reveal the connector pins on the earcup.

3.

Carefully line up the connector to the small connector pins on the panel (Figure 7 on page 12).

CAUTION:

An improperly aligned connector will not make the connections neccessary for proper operation, and may cause damage.

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Getting Your Headset Ready for Use

Figure 7

Positioning the mic cable assembly on the preferred earcup

Access cover

L for left

Connector pins

Cable assembly

Connector pins

4.

Press the assembly onto the connector pins until it is fully engaged and the cable assembly is flush with the earcup.

CAUTION:

Do not apply excessive force, which may result in earcup damage.

5.

With the screw threads properly aligned, tighten the screws.

6.

Rotate the microphone boom into position so it will be near your mouth when you put on the headset. The label should be facing your lips.

7.

Attach the access cover to the connector panel on the earcup that does not have the boom mic attached. Align the screws and tighten them to secure the cover.

• If you moved the boom mic from one earcup to the other, reuse the access cover you removed earlier.

CAUTION:

Be sure to try the headset and test its operation before flight.

Clothing clip

Use the clothing clip (Figure 8) for attaching the control module to your clothing, a safety harness, or an aircraft door pocket. Pressing on the end of the clip allows you to reposition it along the cable.

Figure 8

Moving the clothing clip along the cable

Press to release

CAUTION:

Do not attempt to clip onto surfaces that are more than

1 /

4

-inch thick.

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Getting Your Headset Ready for Use

Preparing to use battery power

The battery compartment on your headset control model serves two purposes. In addition to holding the batteries, it contains small switches (Figure 9) that give you the option to change some of the factory-set operation defaults for your headset.

Figure 9

Optional operation switches inside the battery compartment

ON C & K S006

1 2 3 4 5 6

ON C & K S006

1 2 3 4 5 6

Changing the optional operation switches

Note:

To change switch positions, use a pen or a small, flat-tipped screwdriver to gently switch the tab.

• Switches 1- 3: Not currently used.

• Switch 4: Set at the factory to enable the smart shutoff function. To disable smart shutoff, set switch to OFF. With the switch in OFF position, the ANR system will not turn off until the power button is depressed and held for at least one second.

Note:

The smart shutoff function is designed to detect when the headset is not in use and shut off ANR to preserve battery power.

Smart shutoff turns off circuitry several minutes after you remove the headset.

• Switch 5: Set to A at the factory for operation with new headsets.

Set it to B if you are installing a portable cable onto an older, existing Aviation Headset that was manufactured before June, 2003.

Note:

If you cannot determine the manufacture date of your headset, refer to “Locate the serial number for your product registration card” on page 10.

• Switch 6: Set at the factory for mono audio systems (to provide audio in both ears).

Set it for stereo (ST) if your aircraft has a stereo intercom.

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Getting Your Headset Ready for Use

Inserting batteries

Insert the two supplied alkaline AA batteries (IEC LR6) into the control module (Figure 10).

Figure 10

Installing the two batteries

+

CAUTION:

The battery compartment is designed to prevent inadvertent reverse polarity from installing the batteries incorrectly. If the batteries do not seem to fit correctly, do not force them in. Forcing an improper connection will cause permanent damage to the control module.

Preparing the aircraft powered headset for use

For an aircraft powered headset, the cable is permanently installed in the aircraft.

CAUTION:

The aircraft panel connector must be mounted by a mechanic qualified to perform this type of avionics installation for the aircraft you are using.

If yours is an aircraft powered headset, there is a connector on a 6foot wiring harness that came in the carton. This self-latching, precision designed quick-connector is designed for panel mounting and mechanically keyed to ensure proper mating.

Attaching and removing the cable

When the quick-connector is installed, the cable leading from the control module connects to it. Match the narrow bar on the cable end to the slot on the connector. Press in until the two parts engage

(Figure 11 on page 15).

To release the cable, pull back on the sleeve near the end of the cable. Then gently remove the cable from the connector.

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Figure 11

Attaching and removing the cable

Getting Your Headset Ready for Use

CAUTION:

Do not attempt to pull the connector out without first pulling back on the sleeve. Forcing the connector out will cause damage to the cable and/or your aircraft instrument panel.

Align keyway Slide sleeve to release

Figure 12

Harness connector and schematic

Mounting the connector

Mount the connector into a cutout, as shown in Figure 12 below.

Connect the eight wires as follows:

• Two for the microphone

• Two for audio

• One for power

• One for ground

• Two for audio shields

Audio and microphone wires should be connected to the back of the existing microphone and headphone jacks, leaving existing jacks intact for use with conventional headsets. This is usually the fastest installation method. Also refer to Figures 13-15 on page 18.

12.6mm

.5"

14.1mm

.56"

RECEPTACLE - PINOUT (FRONT VIEW)

PIN 1 PIN 6

AIRCRAFT INTERFACE SCHEMATIC

RED

BLK

WHT

BLK

WHT

WH/BLU

BLK

BLK

•

•

•

•

•

•

1 V+IN

2 GND

3 COMM L

4 COMM R

5 MIC HI

6 MIC LO

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16

Getting Your Headset Ready for Use

Details on making the connections

The pinout for the optional installed connector is:

1

2

3

4

5

6

Comm

Shield

Mic

Shield

Red

Black

White

Black

White

White/

Blue

Black

Black

Headset power (10-32 VDC). Use a 1 /

4

-amp fuse or a

1

/

2

-amp circuit breaker.

System ground. Connect to the existing audio ground.

Phone communication–Left.

Phone communication–Right.

Microphone/Hi-audio. Connect to the portion of the existing microphone jack that corresponds to the ring position of a headset microphone plug. Do not connect to the tip (PTT) segment.

Microphone/Lo-ground. Connect to the portion of the microphone jack that corresponds to the barrel position of a headset microphone plug.

Shield from Comm L and Comm R wire pair.

Shield from Mic Hi and Mic Lo wire pair.

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Getting Your Headset Ready for Use

Notes

For use with a stereo intercom, connect the left and right channels to their respective positions. For monaural operation, connect pins 3 &

4 together to the tip of the existing phone jack.

Do not use excessive force or bend the installed connector. This may damage or break internal solder joints.

If the boom microphone works on radio transmit but not through the intercom, check pin 6. It may be incorrectly wired to the PTT segment of the microphone jack.

The wires connecting pins 3 & 4 and pins 5 & 6 are shielded, twisted pairs with a black wire shield termination exiting each pair. If existing wiring is not shielded, connect shields to existing audio wiring shields, or connect shield from Comm L and Comm R wire pair to audio ground.

The Bose

®

aircraft panel connector cannot be installed to an audio system using transformer-coupled audio outputs. Call the Bose Aviation Headset Department for details.

Use proper adhesives

Adhesives approved for use with this connector are:

• Ciba-Geigy Uralane 5754-A/B

• Lord 710

• VTCS-6 Vibratite

Do not let cyanoacrylate-based adhesives, flux remover, or other caustic compounds contact the connector body. These chemicals cause irreparable damage to the connector. For information on chemical compatibility and connector part number, call LEMO ® USA,

Santa Rosa, CA at 1-800-444-5366.

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Getting Your Headset Ready for Use

Figure 13

Diagram of connections for a mono signal

Mono, stereo, and helicopter connection diagrams

10-32

V DC

.5

BLK

RED

BLK

WHT

BLK

WHT

WHT/BLU

1 V+IN

2 GND

3 COMM L

4 COMM R

5 MIC HI

6 MIC LO

BLK

Figure 14

Diagram of connections to aircraft stereo jacks

Figure 15

Diagram of connections to a helicopter single jack

Existing wiring to aircraft intercom/ audio panel.

(audio)

Microphone - Jack

TPP

(PTT)

Barrel

(gnd)

Headphone - Jack

Barrel

(audio gnd)

Existing PTT switch

(no connection to

Bose ® headset)

10-32

V DC

.5A

BLK

BLK

RED

BLK

WHT

BLK

WHT

WHT/BLU

1 V+IN

2 GND

3 COMM L

4 COMM R

5 MIC HI

6 MIC LO

Audio

Microphone - Jack

TPP

(PTT)

Phone audio (right)

Tip

(phone audio left)

Barrel

(gnd)

Stereo headphone - Jack

Barrel

(audio gnd)

Existing PTT switch and wiring

(no connection to Bose ® headset)

BLK

BLK

10-32

V DC

.5

WHT/BLU

WHT

BLK

WHT

BLK

RED

6 MIC LO

5 MIC HI

4 COMM R

3 COMM L

2 GND

1 V+IN

Existing wiring to helicopter intercom audio panel.

Existing single

4-prong jack

Barrel

(audio gnd)

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Using Your Headset

Wearing it properly

Proper fit on your head is important both for comfort and good noise reduction performance. Here are a few guidelines:

• Use the left (L) and right (R) markings above the earcups to orient the headset properly (Figure 16).

R

L

Figure 16

Matching the R and L markings to your right and left ears

• Use a light grasp to adjust each earcup so its cushion is completely over your ear and you feel an even, gentle pressure all around it.

• Adjust the headband so it rests gently on top of your head.

Make your final adjustments in a noisy environment and with the power switch set to ON.

Conditions related to fit

A low rumbling sound or frequent brief losses of active noise reduction (ANR) may indicate an improper fit or blocked earcup ports.

Refer to “Headset Care and Maintenance” on page 25 for instructions on how to deal with a blockage.

In very loud conditions, such as during takeoff, you may experience brief reductions in ANR as the headset compensates for a momentary pressure change. If this problem continues when the sound level returns to normal, however, refer to “In case of difficulty” on page 30.

If the problem persists, contact the Bose ® Aviation Headset Department for assistance.

During a long flight, you may feel a slight pressure point, which can be relieved by adjusting the headband position.

Your experience with using the headset will help establish a sense of how it should sound and feel.

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Using Your Headset

Figure 17

Properly placing the microphone, (a) wide side nearly touching your mouth, not

(b) farther away or (c) tilted

Microphone placement

Proper microphone placement is important for clear communications. With the headset on your head, make these adjustments:

1.

Grasp the boom with your fingers and move the microphone up or down so it is level with your mouth (Figure 17).

(a)

(b) Mic is too far away

Mic label

(c) Mic label is not facing mouth

Mic is

1 /

2 inch from mouth

2.

Pull the microphone in toward your lips. Position the microphone with its label side facing in. Though it will be slightly off center, the microphone should be 1 /

2 inch from the opening of your lips.

3.

Make sure the broad side of the microphone is facing your lips.

Do not purse your lips.

Operating the battery powered headset

If your headset is battery powered, read the control information below. If your headset is aircraft powered, refer to “Operating the aircraft powered headset” on page 23.

The battery powered headset uses AdaptiSense™ headset technology to supply the power your headset needs at any given time.

Smart shutoff turns off the circuitry several minutes after you remove the headset.

This maximizes available energy for longer life from the two batteries.

A tri-color LED provides real-time battery status. Its brightness is adjustable for day/night operation.

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Figure 18

The LED, volume control knobs, and power switch on the control module of a battery powered headset

Using Your Headset

Power button

Use the power button to turn the headset on or off, or to change the

LED brightness (Figure 18).

• Press the power button once to turn on ANR.

• Press and hold the power button to turn off ANR.

Or rely on the smart shutoff feature (descibed on page page 13).

Note:

For details on how to disable smart shutoff, see “Changing the optional operation switches” on page 13.

• Press twice rapidly to toggle between the daytime (brighter) and nighttime (dimmer) LED settings.

Battery power indicator

Volume control

(left ear)

Volume control

(right ear)

LED brightness control symbol

On/Off control symbol

Power button for

On/Off and LED brightness setting

Volume control

Notice the individual earcup controls

Separate knobs on the control module control the volume for each separate earcup (Figure 18).

Overall headset volume control requires adjustments at both the aircraft intercom or radio and at the headset control module. Even at its lowest setting, neither knob on the control module can completely turn off the volume.

CAUTION:

Avoid setting the volume levels too high. Exposure to loud sounds may cause hearing damage.

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22

Using Your Headset

Holding the control module upright and facing you:

• Use the left knob to adjust volume in the left earcup.

• Use the right knob to adjust volume in the right earcup.

Controlling the volume of a single battery powered headset

With ANR on:

1.

Set the aircraft communication system to a safe operating level.

2.

Turn each volume knob on the headset control module down to decrease, or up to increase the volume of the earcup it controls.

Volume control using multiple headsets

When an aircraft has more than one headset connected to its audio system, the pilot in command should adjust the volume of his/her

Bose

®

Aviation Headset as follows:

1.

Turn off ANR by setting the power switch to OFF.

2.

Turn each volume knob on the headset control module up to its maximum setting.

3.

Adjust the master volume on your aircraft intercom or radio until you can hear communications clearly.

Note:

This should be done in a noisy environment.

4.

Adjust the volume knobs on the headset control module to balance the volume between the left and right earcups.

5.

Turn ANR back ON.

6.

Turn down the aircraft intercom or radio master volume to the level you prefer.

After the pilot’s headset volume is set, passengers may adjust the volume of their headsets. Have them follow steps 1 and 2 under See

“Controlling the volume of a single aircraft powered headset” on page 24.

Battery power indicator

New alkaline AA batteries (IEC LR6) will generally supply 30 to 40 hours of power for the headset. Battery life varies with the ambient noise level of the aircraft, temperature, ear cushion condition, and age of the batteries.

AM270261_00 V.pdf May 16 2003

Using Your Headset

An LED, located on the control module, changes color to indicate the power status, as follows:

LED Color Type of light Indicates

Green Blinking Power ON and batteries good

Amber

Red

Fast blinking Power ON, but batteries low

(8 hours or less remaining)

Faster blinking Power ON, but batteries very low

(2 hours or less remaining)

Off None Power OFF or batteries discharged

Operating the aircraft powered headset

Figure 19

The volume control knobs and power switch on the aircraft powered headset control module

Power switch

Turn on ANR by setting the power switch to ON (Figure 19).

Volume control

(left ear)

Volume control

(right ear)

Power switch

Volume control

Overall headset volume control requires adjustments at both the aircraft intercom or radio and at the headset control module. Even at its lowest setting, neither knob on the control module can completely turn off the volume.

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24

Using Your Headset

CAUTION:

Avoid setting the volume levels too high. Exposure to loud sounds may cause hearing damage.

Notice the individual earcup controls

Separate knobs on the control module control the volume for each separate earcup (Figure 19 on page 23).

Holding the control module upright and facing you:

• Use the left knob to adjust volume in the left earcup.

• Use the right knob to adjust the volume in the right earcup.

Controlling the volume of a single aircraft powered headset

With ANR turned on:

1.

Set the aircraft communication system to a safe operating level.

Note:

If you are connecting the headset to your aircraft for the first time, turn down the master output level of your radio/intercom system to avoid exposure to high volume levels.

2.

Turn each volume knob on the headset control module down to decrease, or up to increase the volume of the earcup it controls.

Volume control using multiple headsets

When an aircraft has more than one headset connected to its audio system, the pilot in command should adjust the volume of his/her

Bose Aviation Headset as follows:

1.

Turn off ANR by setting the power switch to OFF.

2.

Turn up each volume knob on the headset control module to its maximum.

3.

Adjust the master volume on your aircraft intercom or radio until you can hear communications clearly.

Note:

This should be done in a noisy environment.

4.

Adjust the knobs on the headset control module to balance the volume between the left and right earcups.

5.

Turn ANR back ON.

6.

Reduce the master volume on the aircraft intercom or radio to the level you prefer.

After the pilot’s headset volume is set, passengers may adjust the volume of their headsets. Have them follow steps 1 and 2 under

“Controlling the volume of a single aircraft powered headset” above.

AM270261_00 V.pdf May 16 2003

Headset Care and Maintenance

Instructions for continued airworthiness

Bose recommends following the general care and maintenance instructions in this guide. With normal use, items such as windscreens and ear cushions may require periodic replacement. If cleaning or replacement of these items is needed, follow the recommendations on the following pages. All other care and maintenance, in and out of the warranty period, must be performed by Bose or an authorized dealer. Other maintenance is performed by condition only.

CAUTION:

Do not immerse the headset in water or any other liquid.

Cleaning the headset

Clean only those parts listed below according to the instructions.

General cleaning

Gently wipe the outside surfaces of the headband, connectors, plastic parts, and headband cushion, using a soft cloth moistened with water and mild soap. Take special care when cleaning the ear cushions and the outside surfaces of the earcups, as described below.

Earcup TriPort

®

headset openings

The TriPort headset openings, shown in Figure 20, must remain clean and free of debris. Check to be sure that openings are clean before each flight.

Figure 20

TriPort headset openings on one earcup

TriPort headset openings

When wiping down the headset, be sure not to force any dirt or debris into the openings. Carefully use tweezers, if necessary, to remove foreign matter that may be lodged in the openings. Do not blow air into or vacuum the openings.

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26

Headset Care and Maintenance

Ear cushions

As a general rule, ear cushions should be replaced after 500 hours of use, depending on how often you fly. You may have to replace them more often, if you:

• have a full beard or heavy whiskers

• subject the headsets to severe temperature extremes such as parking your airplane outside in severe cold or heat

• put excess strain on the headset due to improper storage

Indications that the ear cushions need replacing include:

• flaking of the outer covering

• cuts or tears

• flattening of the cushion, reducing the effectiveness of the seal

To extend the life of the ear cushions, perform regular cleaning as described in “General cleaning” on page 25.

If the ear cushions require more vigorous cleaning, remove them from the earcups, as shown in “Replacing parts” on page 27. This is to prevent damage to the protective inner screen during the cleaning process.

Do not immerse ear cushions in water or any other liquid.

Microphone windscreen

Remove the windscreen from the microphone as described in

“Microphone windscreen replacement” on page 27.

Wash the windscreen by immersing in mild soapy water. Rinse, airdry, and reattach the windscreen.

Earcup inner screen

Do not attempt to remove, replace, repair, or clean this component.

Located inside the earcup, the inner screen is critical to proper headset operation. If the screen appears to cause operating problems, contact the Bose ® Aviation Headset Department.

Replacement parts

Replacement parts can be ordered directly from Bose Corporation.

Please refer to “Contact information” on page 34.

AM270261_00 V.pdf May 16 2003

Headset Care and Maintenance

Headband cushion

1.

Remove the cushion as described below.

2.

Place the cushion in a solution of water and a mild detergent such as Woolite.

3.

Allow the cushion to air dry. Then, reattach by following the instructions below.

Removing environmental moisture

If the protective inner screen becomes damp, due to environmental moisture such as light rain, dew, perspiration, or condensation, allow it to air dry only. Do not use electric heaters, blowers, or hairdryer type devices to dry the inner screen.

If the headset is immersed in liquid, do not use it. Contact the Bose ®

Aviation Headset Department for assistance.

Replacing parts

Through normal use, parts like windscreens and ear cushions may require periodic replacement.

Microphone windscreen replacement

1.

Remove the band that secures the windscreen by rolling the band from the tip of the microphone.

2.

Gently pull the windscreen off of the microphone.

3.

Slide-on the replacement windscreen and make sure that it fits completely over the microphone.

4.

Roll a new band to the proper position, about 1 /

4

inch from the end of the windscreen, to secure it.

Ear cushion replacement

1.

Grasp the ear cushion skirt where it folds into the slot on the earcup (Figure 21 on page 28).

2.

Gently pull the ear cushion skirt up and away from the earcup.

3.

Properly position the replacement ear cushion against the earcup.

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Headset Care and Maintenance

Figure 21

Pulling the ear cushion skirt away from the earcup

Figure 22

Inserting new batteries into the control module battery compartment

4.

Tuck an edge of the ear cushion skirt into the slot behind the ear cushion flange. Be careful not to fold the skirt over.

5.

Work the remainder of the skirt into the slot completely around the earcup.

6.

Grasp the ear cushion and adjust its position to remove any folds in the skirt and wrinkles in the cushion.

Battery replacement

1.

Turn off ANR.

2.

Lift up the battery door from the control module, using the finger indent.

3.

Remove the old batteries.

4.

Make sure that the battery compartment contacts are clean.

5.

Install two AA alkaline batteries (IEC LR6), as shown in Figure 22.

Use of rechargeable batteries, while possible, will alter the accuracy of the battery power indicator.

+

6.

Close the battery door.

CAUTION:

The battery compartment is designed to prevent inadvertent reverse polarity from installing the batteries incorrectly. If the batteries do not seem to fit correctly, do not force them in. Forcing an improper connection will cause permanent damage to the control module.

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Figure 23

Removing and attaching the headband cushion

Headset Care and Maintenance

Battery door replacement

1.

Lift up the battery door from the control module, using the finger indent.

2.

Gently rotate the cover sideways to remove from the control module.

3.

Insert new door tab, being careful to insert between the metal spring and plastic housing.

Headband cushion replacement

The headband cushion is designed to give the maximum level of comfort to your headset.

Please follow the maintenance instructions below for regular care.

Bose recommends that the cushion be replaced after regular care and maintenance fails to restore the wool pile to its original size and shape.

To replace the cushion (Figure 23):

1.

On a protected surface, turn the headset upside down. With another person holding the headset open for you, remove the old cushion from the magnesium headband.

2.

With the headband still held open, align the center of the new cushion with the center of the headband and press firmly from the center toward the outside.

Headband cushion

Note:

Removing and attaching the headband cushion may be easier if a second person holds the headset open.

Boom microphone cable or connector access cover replacement

Replace the boom microphone cable or connector access cover as described in “Removing an attached boom microphone cable” and

“Attaching the boom microphone cable” on page 11.

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Troubleshooting

In case of difficulty

Look for the problem in the left column of the table, then follow the instructions on “What to do” in the right column. If the problem persists, contact the Bose ® Aviation Headset Department, using the contact information on page 34 of this guide, for assistance.

Problem What to do

Communication, but no active noise reduction in either ear

Active noise reduction, but no communication, or very low volume in both ears

• Make sure the headset ANR is set to ON.

• If using aircraft power, check the aircraft fuse or circuit breaker.

• If using battery power, make sure that the batteries are fresh and correctly installed.

• Check the battery power indicator. Refer to page 22 for description of LED indicator.

• Check to see if the volume controls are set too low. Refer to

“Volume control” on page 21 (battery powered version) or on page 23 (aircraft powered version) for instructions on volume adjustment.)

• Check the volume setting of intercom/radio.

• Check the headset aircraft connection.

• Check stereo/mono configuration switch. See “Changing the optional operation switches” on page 13.

Reduced active noise reduction, intermittent clicking sounds, or communication distortion in a loud environment

• Check the TriPort

®

headset openings on the outside of each earcup to ensure they are not blocked. If dust or dirt is present, carefully remove the debris using tweezers. Do not vacuum or blow out debris.

Reduced volume in one ear only

• Check to see if the volume control is set too low. Refer to “Volume control” on page 21 (battery powered version) or on page 23 (aircraft powered version) for instructions on volume adjustment.

• Check stereo/mono configuration switch. See “Changing the optional operation switches” on page 13.

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Troubleshooting

Stereo missing or communications in one ear only

• If your aircraft has a mono audio system, verify that the stereo/ mono configuration switch is set to mono. See “Changing the optional operation switches” on page 13. If the switch is set to stereo, and the headset is plugged into a mono audio system, you will hear only through the left earcup.

• Check to see if the protective inner screen is damaged.

Squealing, whistling, or chirping sound when the system is turned on

Low rumbling sound with headset turned on in a quiet environment

• Adjust the earcup fit to create a better seal on your head. The headset’s low-force design makes it sensitive to items that interfere with the seal around your ear. Make sure that your ears are completely inside the ear cushions, and that a hat or eyeglasses with thick temples do not interfere with the seal.

• Check ports at the outside surface of each earcup to ensure they are not blocked. If dust or dirt is present, carefully remove the debris using tweezers. Do not blow out or vacuum debris.

• Inspect the seal between the ear cushion skirt and the earcup.

The skirt should enclose the earcup evenly, without gaps.

Replace any cushions that have surface tears, torn stitching joints, large wrinkles, or have become dried and stiff.

Crackling sound audible with headset turned on in a loud environment, or ANR is intermittent

• Adjust the earcup fit to eliminate the crackling sound. Refer to

“Wearing it properly” on page 19.

• If your headset is battery powered, check to see if the battery is low (indicated by fast blinking red LED).

• If your headset is aircraft powered, make sure that the voltage powering the headset is greater than 10 VDC.

• Inspect the seal between the ear cushion skirt and the earcup.

The skirt should fit into the slot on the earcup with no gaps.

Replace any cushions that have surface tears, torn stitching joints, large wrinkles, or have become dried and stiff.

No active noise reduction and no communication

• Check boom microphone cable connection on the bottom of the earcup.

CAUTION:

Do not attempt to disassemble or service the inside of the earcups or other parts of the headset. Only the boom microphone cable, connector access cover, batteries, battery cover, windscreen, and ear cushions are replaceable by the user. For instructions on how to care for the headset and how to replace the ear cushions, refer to “Headset Care and Maintenance” on page 25.

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32

Technical Information

Sound pressure levels (SPL) are relative to 20 micropascals.

Headphone

Impedance

Frequency response

Microphone

(Electret)

Microphone

(Dynamic)

Maximum ambient noise level

Power source

Damage could occur to avionics equipment that is intended for use only with 600-ohm headsets. If in doubt, consult the avionics equipment manufacturer.

Monaural mode: 160 ohms (ON) and 230 ohms (OFF) at 1 kHz

Stereo mode: 320 ohms (ON), 460 ohms (OFF)

15 Hz to 15 kHz

Sensitivity: 90 dB SPL typical, measured at

1 mw, 1 kHz, full volume on KEMAR ear simulator

Bias required: 8 to 16 VDC through 220 to

2200 ohms

Sensitivity: Varies depending upon bias and radio AC input impedance. Typical output is

300 mV at 114 dB SPL. To assure proper modulation of the radio, it is recommended that an avionics technician adjust its input to match the output of the microphone.

Impedance: 5 ohms

Sensitivity: Equivalent to M-87/M-101

115 dBC and 105 dBA SPL

Battery life

Current

Fuse/breaker recommended

Battery powered: 2 AA alkaline, IEC LR6

Aircraft powered: 10 to 32 VDC

Alkaline: Up to 40 hours in typical general aviation aircraft noise. Battery life varies with ambient noise level, temperature, ear cushion condition and age of batteries.

Operating: 25 ma in typical aircraft noise

1

/

4

-amp, fast-blow fuse (AGC

1

/

4

-amp fuse) or

1 /

2

-amp circuit breaker

AM270261_00 V.pdf May 16 2003

Technical Information

Headset weight

Headset size range

Temperature and

Altitude

(Category A)

12 ounces (340 grams) on the head when cable is supported by the mounting clip

Breadth: 4.8 to 6.3 inches

Height: 4.5 to 5.7 inches

Operating: 5 to 131˚F (-15 to 55˚C)

Storage: -67 to 158˚F (-55 to 70˚C)

Altitude: 15,000 feet maximum pressure altitude for full cancellation

FAA Technical Standards Order

The Bose ® Aviation Headset , including its interface, cables, and electret boom microphone, is FAA approved to TSO C-57a and

C-58a. It has been designed to function in or withstand exposure to the following environmental conditions:

Condition

AF Conducted Susceptibility

Humidity

Magnetic effect

Power input

RF susceptibility

Temperature & altitude

Vibration

Voltage spike

Shock drop

Category

B

B

B

B

T

A1

S & U

A

12 times, 1m, onto concrete

Environmental categories cited refer to RTCA/DO-160D,

July 29, 1997 and DO-214, March 4, 1993.

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Service & Warranty Information

Warranty period

Limited 5-year warranty: Bose Corporation warrants this headset to be free from defects in materials and workmanship for a period of five years from the date of purchase. Ear cushion life will vary with use. Ear cushions carry a six-month limited warranty against manufacturer’s defects.

Service

Contact Bose for:

• Spare parts and accessories (see page 35)

• Technical advice

• Installation information

• Warranty and repair information

To return your headset to Bose for repair

1.

Call to request return authorization instructions from Bose.

2.

Clearly mark the return information given to you on the outside of the package.

3.

Enclose your name, address, daytime telephone number and e-mail address, along with a description of the problem.

4.

Securely pack the headset.

5.

We recommend that you insure the headset and use a transport service that provides a tracking number.

6.

Send your headset to this address:

Contact information

Bose Aviation Headset Department

145 Pennsylvania Avenue

Framingham, MA 01701-9168 USA

TEL: 1-800-233-4416 (US)

508-879-7330, ext. 62006 (outside US)

FAX: 1-508-766-5997

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Service & Warranty Information

European Headquarters:

Noise Reduction Technology Group

Nijverheidstraat 8 NL-1135 GE Edam

TEL:+31(0)299-390150

FAX:+31(0)299-390109

E-MAIL: [email protected]

World Wide Web: www.bose.com

Ordering parts and accessories

The following accessories and customer-replaceable components may be purchased directly from Bose. Refer to contact information on page 34.

• Additional control module cable

Specify: battery powered; or aircraft powered

• Ear cushions

• Carry bag

• Windscreen with attachment band

• Aircraft panel connector installation kit

• Battery door

• Fleece headband cushion

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AM270261_00 V.pdf May 16 2003

©2003 Bose Corporation, The Mountain

Framingham, MA 01701-9168 USA

270261 AM Rev.00 JN31066