INSTRUCTIONS FOR
230V Oil Free
Air Compressor
Stock No.03320 Part No.DA0/1850
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
CE
| GENERAL INFORMATION |
Read all these instructions before operating this product and save these instructions.
This manual has been compiled by Draper Tools and is an integrated part of the product with which it is enclosed and
should be kept with it for future references.
This manual describes the purpose for which the product has been designed and contains all the necessary information
to ensure its correct and safe use. We recommend that this manual is read before any operation or, before performing
any kind of adjustment to the product and prior to any maintenance tasks. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tools policy of
continuous improvement determines the right to make modifications without prior warning.
| CONTENTS |
CONTENTS ....................ecrrcrre nee se care ee eee eee are nee eee eee eee eee Eee Eee AE 1
Specification/Guarantee eK RRKRRKAKRKARRRRRRKRKRAKARERARERKAKRRAKARERRRRRKRKARANARERERERKRKERANARERKRKRKEKALEEAEEEG 2
A) re recreneene mere nee rene ee nee ne nee eee ee eee eee eee eee ee eee eee ae AE E EEE 3
General safety INStrUCTIONS ars are see aane nee nee nana nee nee eee eee see aan eee a eat e aera essen ease renee nC AREA 4
Additional safety INStrUCtIONS eek RER sac are ene rare ane nee aan a ae nee eee are ane nee ane area rate are ane a ne ane Nat ane are enaens 4
Getting to know your oil free COMPreSSOr ...….................recrrenarnere ste ste nanas re nee nana are mater anne nee ane n enr e nana tenace 5
ASSEMDIY O t ANR EEE 6
Operation and USE ..….....................rccrrenee sacre nee ee ee are re nee eee ee ee are eee ee eee eee ee eee eee EEE EEE 7-8
Maintenance ..…....................erresenre rene ere are sera nee re mere nee ee eee eee eee eee ee eee eee Eee AE EEE ARE 9
Disposal of power tOOIS .....................…..2ccecnee nee srenre see een eee ee eee nee ane nee ee eee ee are eee eee eee eee eee AE eee 10
Troubleshooting «eek nn EHRRERRRRERERARERERERRERARARARERERRARARARAREREERARARARERARERERRAKARERAREREREARAKALLEELELELKAKEKAEG 11
0 [Ta = r= 11 TO enclosed
| SPECIFICATION |
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
StOCK NO. DS 03320
Part [0 TPP TO DA0/1850
Rated Voltage ee eee eee eas 230V~50Hz
Rated INPUT eee eee rere reer reer reese eae eee n enn 1100W (1.5HP)
Rated Input Current ........................2creereeee nee rene sera nee ne nee seen are ee ee eee eee area are ea ner 5A
Revolutions Per Minutes [no load} .….…...................cecccececeeeeee ne ae rene ne ne ne ses e ne ne ne cena nn annee 2,850min-
Maximum Working Pressure... rere 116PSI/8Bar
Air Displacement oer eer errr reer earn eas 6.3cfm/179L/min
Free Air Delivery eee eee 4.3cfm/123L/min
Vessel:
Сарас! у EEE EEE 6 Litre
Adopted Corrosion Allowance (C) .…................ccccscscea ea care cena ne ae eee eee ae ae ae ae aa anne eee annee 0.5mm
Actual TNICKNESS ...................s20a0a 0e eee rene manner eee ee ae se ae ne eee ner e rene ae are ee ee ae ae ae aan nee ae 2.5mm
181€ [CSN I C@) = ed ©) à PES IP20
Sound Pressure Level .…..…....................eceeceeeeereeee ae ae ae ne rene rene ne nana r are e ae ae ae ae ae ne ne rene een eee» 79.0dB(A)
Sound Power Level …..................rcccrcerererene ne senc nana ne nee rene ne sean ae nee ne rene sen e nana nee een e sea e seen 94.0dB(A)
Single Value Noise Levelt ….….................…creeresiene nee sera see ne nee nana nee seen eee seen ere nana ane nee 96.0dB(A)
WEeIgNt TO 9kg
TA-Weighted Sound Power Level in accordance to 2000/14/EC
WARNING: Always wear safety goggles and ear defenders.
rar) | GUARANTEE |
Draper air tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship for 6 months from the date of purchase except
where tools are hired out when the guarantee period is ninety days from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest
authorized warranty repair agent or contact Draper Tools Limited, Chandlers Ford, Eastleigh,
Hampshire, SO53 1YF. England. Telephone (023) 8049 4344.
A proof of purchase must be provided with the tool.
If, upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal
wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling,
alterations, accident, or repairs attempted or made by any persons other than the authorized
Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will
be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variation of its
terms are not authorized.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
-2-
| POWER SUPPLY
CAUTION: Risk of electric shock. Do not open.
This appliance is supplied with a moulded 3 pin mains plug for your safety. The value of the fuse
fitted is marked on the pin face of the plug. Should the fuse need replacing, ensure the
substitute is of the correct rating, approved to BS1362 and ASTA or BS Kite marked.
ASTA
BSI
The fuse cover is removable with a small plain slot screwdriver. Ensure the fuse cover is replaced
before attempting to connect the plug to an electrical outlet. If the cover is missing, a
replacement must be obtained or the plug replaced with a suitable type.
If a replacement plug is to be fitted this must be carried out by a qualified electrician.
The damaged or incomplete plug, when cut from the cable shall be disabled to prevent
connection to a live electrical outlet.
This appliance is Class II" and is designed for connection to a power supply matching that
detailed on the rating label and compatible with the plug fitted.
If an extension lead is required, use an approved and compatible lead rated for this appliance.
Follow all the instruction supplied with the extension lead.
"Double insulated [Ol : This product requires no earth connection as supplementary insulation is
applied to the basic insulation to protect against electric shock in the event of failure of the basic
insulation.
IMPORTANT:
On products exceeding 2000W it is recommended that the power cable and/or
extension cable are fully unwound before a connection is made to the power supply.
However, ensure the residual cable does not pose a trip hazard
For safe operation of this appliance it should be supplied via a residual current device (RCD) with a tripping
current of not more than 30mA.
GENERAL SAFETY INSTRUCTIONS
WARNING:
Please read the following instructions carefully, failure to do so could lead to serious personal injury. When using electric tools, basic safety
precautions, including the following, should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these
instructions before operating this product and save these instructions.
IMPORTANT:
Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it was designed.
If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.
Learn how to stop the compressor in the event of an emergency.
Ensure the mains voltage is compatible with the voltage listed on
the compressors rating plate.
Before attempting to carry out any servicing or maintenance
operations, remove the plug from the socket and purge all air
from the reservoir.
Never stop the compressor using the mains switch or removing
the plug from the socket. Always use the pressure switch.
After maintenance operations ensure all parts are correctly fitted
before running through the set-up procedure.
Always wear ear defenders when in proximity to the compressor.
Keep compressors and associated tools out the reach of children.
Keep animals and children out of the work area.
WARNING: Avoid contact with moving parts and components
prone to high temperatures.
Do not operate the compressor near flammable materials or
dangerous environments.
Do not attempt to transport or move the compressor with the
reservoir under pressure.
Prior to each use inspect the compressor fully.
Do not attempt to operate the compressor with damaged, faulty
or missing components. Replace components immediately with
genuine Draper parts.
Do not expose to rain or moisture.
Do not operate the compressor with the air inlet filter missing.
Do not connect an air hose with a flow rate lower than that of
the compressors.
Do not use the compressors at temperatures below 0°C or
exceeding 45°C.
Do not alter or adjust any safety devices
ADDITIONAL SAFETY INSTRUCTIONS
ADDITIONAL SAFETY INSTRUCTIONS FOR SAFETY VALVES
Information: The safety valves are designed and constructed for
use exclusively with compressed air, free from impurities. The
materials used in construction are suitable for operating the valve
at the rated pressure and temperatures. The Viton or NBR gasket
conserves the resistance characteristics, even in prolonged use.
The valve caulking impedes calibration modification; tampering
with the valve and/or changing the constructors calibration is
forbidden.
Installation: Valve installation must be performed exclusively by
technically prepared persons, who are responsible and in good
health. Checking the integrity of the valve before installation is
obligatory. Also, check that the valve pressure is no greater than
the operating pressure of the tank or of the system to protect.
Check that the discharge flow rate of the valve is greater than the
quantity of the air to discharge. The safety valve must be
positioned directly on the tank in a vertical position, in a dry,
accessible place protected against the weather and far away from
liquids or condensation. It must be positioned so as to have
sufficient space all around for correct air discharge, without
causing damage to persons and/or things. The valve rod must
therefore be free in its movement when discharging. The
connection between the valve and the part to be protected must
be free from all kinds of choking and be as short as possible so as
not to reduce the discharge flow rate of the valve itself. The
connection passage area must be greater than the valve orifice
area. During installation, screw on the valve with a torque
spanner using the hexagonal part of the body. Apply a maximum
torque of 30Nm, paying attention not to cause any deformation;
using pincers, pliers, hammers or tools other than a hexagonal
spanner is forbidden. Check that the inlet hole and the shutter
are not blocked by glue, teflon or similar materials that could
bind the shutter or other functional components. If the value is
replaced, the compressor air contained in the system must be
discharged first. We decline all responsibility for damage caused
to persons and/or things due to failure to observe these
instructions.
Maintenance and inspection: The valve must not be subjected
to knocks which may cause deformities. It is obligatory for
qualified technicians to make sure that the safety valve functions
correctly at least once a year. Valves equipped with a ring must
be tested while pressurised to between 80-90% of the calibration
value. Pull the ring and release immediately. During the test the
valve must definitely open and discharge the air and re-close
immediately when the ring is released. It is absolutely necessary
to carry out this procedure with the utmost caution because this
type of job can be dangerous if adequate safety measures are not
taken; wear goggles, a head set and anything else necessary to
protect against noise, jets of air, etc. which may be discharged
from the valve.
> w
ADDITIONAL SAFETY INSTRUCTIONS FOR PRESSURE
VESSELS
This pressure tank is mainly intended for static use. It can only be
charged with natural air within temperature and pressure limits
as specified on the manufacturers plate and declaration of
conformity.
Ensure that tank safety and control devices are efficient and
flawless. When replaced, the tank should not be under pressure.
Drain the condensate off the tank every day.
Check for signs of inner corrosion at regular intervals. Tank walls
should have a minimum thickness of 1.0mm (DA6/1850)/2.0mm
(DA25/1850).
Any kind of welding to this tank is forbidden.
The user shall comply with laws on pressure vessel operation in
force in the country in which the tank is operated.
The construction is mainly effected for permanent load by
internal pressure. Cyclic loads are not considered, only for a
range of 10% PS.
| SETTING TO KNOW YOUR |
OIL FREE COMPRESSOR
(
2)
(3)
N J
(1) Handle. (5) BS approved moulded plug and cable.
(2) On/off switch. (6) Pressure valve.
(3) Rubber feet. (7) Air line connection.
(4) Housing. Overload cut out.
SCOPE: This compressor has been designed and built for intermittent duty applications.
Although the compressor is equipped with an overload cut-out, Draper Tools recommend
the compressor duty cycle never exceeds 50% and that continuous operation never exceeds
15 minutes.
In addition to pneumatic tools the compressor may be connected to a variety of other tools
intended for washing, spraying and blowing.
UNPACKING: After removing the packing material, make sure the product is in perfect
condition and that there are no visible damaged parts. If in doubt, do not use the product
and contact the dealer from whom it was purchased.
The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an
appropriate refuse collection container. These materials must not be left within the reach of
children as they are potential sources of danger.
-5-
| ASSEMBLY
Upon receipt of the compressor, ensure all components are present and have remained
undamaged in transit.
Retain the packing materials and packaging in case future transportation of the compressor is
necessary. We recommend that the packaging is kept, at least within the period of the
guarantee.
| OPERATION AND USE |
- ON/OFF SWITCH (Figs.1.& 2.):
- NOTE: Prior to connecting the compressor to the
power supply ensure the pressure switch is in the off
position.
Insert the euro connection (without hose) into the
output connector to allow air to flow freely.
Turn on the pressure switch (A) up to start the
compressor.
Allow the machine to run for 10 minutes with the air
escaping from the appliance.
- ATTENTION: Never stop the compressor using the
mains connection. Always switch off the
compressor by the on/off switch (B).
- OVERLOAD CUT OUT (Fig.3.):
The compressor is equipped with an overload cut out
(©) which operates as a safety device to protect the
motor. Should a fault occur and begin to overheat the
motor the overload cut out will automatically operate,
cutting power. This prevents damage occurring to the
motor.
Allow 5 minutes for the machine to cool prior to
attempting to reset the overload cut out (C). Press
button (C). If after restarting the overload cut out is
activated again, switch off the machine, disconnect
the power supply and contact an authorised service
agent.
DRAPER Y | OPERATION AND USE
WORKING PRESSURE ADJUSTMENT (Fig.4.):
NOTE: For technical specifications and detailed
instructions please refer to the instructions provided
with the specific air tool/accessory.
The outlet pin line has a regulator to adjust the air
flow. Rotate the regulator clockwise to increase the
pressure or anticlockwise to decrease.
ATTENTION: After each use set the pressure to zero to
help prolong the life of the regulator and avoid
damage.
AIR LINE CONNECTION (Fig.5.):
The compressor comes equipped with a quick “in line”
female connector (D). To insert a male connector,
hold collar (E) backward. When fully inserted, release
the collar. If a different style of connection is required
the connector (D) can be replaced.
NOTE: When fitting the replacement ensure the
threads are sealed with PTFEt tape for an air tight
union.
+ Draper Stock No.63389.
| MAINTENANCE |
NOTE: Remove the plug from the socket before carrying out adjustment, servicing or
maintenance.
In order to maintain the compressor to its optimum, periodical service checks must be carried
out routinely. Allowances should be made to adjust the time scale for machines in occasional
service with the exception of the safety valve which must be inspected by a qualified service
agent every 12 months regardless of use.
AFTER THE FIRST 50 HOURS SERVICE
Ensure that all fixings have remained tight, in particularly on the head and crankcase.
DAILY CHECKS:
= Before every use check the airline filter/regulator/seperator.
= After every use adjust the line pressure back to zero.
In the absence of a filter/regulator/separator to ensure a clean/dry lubricated air supply
the condensate should be drained before each use.
NOTE: Ear defenders and safety goggles must be worn.
MONTHLY CHECKS:
Remove the foam filter to replace or clean it.
Rinse the filter with water and soap. Make certain the element is completely dry prior to
refitting.
ATTENTION: Never attempt to run the compressor without the filter element fitted as
dust or foreign bodies can enter the pump unit resulting in serious damage.
This must be carried out more frequently if the compressor is operating in a dusty
environment.
The motor must be correctly ventilated during operation. For this reason avoid blocking the air
inlets. After use disconnect the tool from the power supply and vacuum the ventilation slots.
If replacement of the supply cord is necessary, this has to be done by the manufacturer or his
agent in order to avoid a safety hazard.
| DISPOSAL OF POWER TOOLS
- At the end of the machines working life, or when it can no longer be repaired, ensure that it
Is disposed of according to UK regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
= Do not dispose of power tools with domestic waste.
= Do not incinerate.
= Do not abandon in the environment.
= Do not dispose of WEEE* as unsorted municipal waste.
E
* Waste Electrical 6: Electronic Equipment. — пи
- 10 -
| TROUBLESHOOTING
PROBLEMS
POSSIBLE CAUSES
REMEDIES
The compressor
stopped and does
not start
Overload cutout
operated due to motor
overheating
Other
Allow to cool before attempting a re-start
Contact the authorised service agent.
The compressor does
not reach the
pressure and
overheats
Compressor head gasket
damaged or valve faulty
Contact the authorised service agent.
The compressor is
noisy with metallic
clangs
Bearing or seizure
Contact the authorised service agent.
Compressor will not
start
N
Ambient temp effecting
pressure switch operation
Move compressor to a warmer atmosphere
and allow time to warm up prior to restart
attempts
- 11 -
| NOTES
| NOTES
| NOTES
| CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YE U.K.
- Helpline: (023) 8049 4344
- Sales Desk: (023) 8049 4333
- General Enquiries: (023) 8026 6355
- Fax: (023) 8026 0784
- Internet. www.draper.co.uk
- E-mail: salesedrapertools.com
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
RWDH171110
OPublished by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means, electronic, mechanical photocopying,
recording or otherwise without prior permission in writing from Draper Tools Ltd.
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