Technical and Specification Information Greenstar FS CDi Regular Series Greenstar FS CDi Regular gas-fired condensing regular floor standing boiler series 1 Worcester and you. Making a difference. 2 As part of the Bosch Group, Worcester supported by an experienced technical products are designed and manufactured to services team which is able to provide provide customers with the highest levels of comprehensive support and advice quality and reliability which are synonymous from designing system layouts through with the Bosch name throughout the world. to installation. As part of Europe’s largest supplier of Worcester is dedicated to providing energy heating products, Worcester, Bosch Group efficient gas- and oil-fired condensing has the UK-based resources and support boilers, as well as an extensive range of capability to offer you the value-added renewable technologies. All of our products solutions you deserve. Worcester employs have been developed and introduced with a nationwide network of Service Engineers the aim of helping the UK to achieve the and technically trained Field Sales Managers Government’s efficiency targets. The reception and main entrance at our Worcester headquarters Contents Page The Greenstar FS CDi Regular gas-fired condensing boiler series 4-5 Key features of the range 6-7 Inside story 8 Technical data 9 play in the specification and installation of The Greenstore Cylinder series 10 - 11 energy efficient appliances in homes across Site preparations and guidance 12 - 13 the UK. We will continue to invest in our Installation requirements 14 - 15 products, people, facilities and added value The Worcester Greenstar System Filter 16 - 17 Condensate pipework 18 - 19 Horizontal and vertical flue terminal positioning 20 - 21 Horizontal fluing options 22 - 24 Carl Arntzen, Vertical fluing options 25 - 26 Managing Director, Flexible flue system for chimney installations 27 - 28 “At Worcester we recognise the vital role you services to ensure you have all you require in order to deliver only the best solutions to your customers’ requirements.” Bosch Thermotechnology Ltd. Plume management positioning and system options 29 - 32 Accessories 33 - 34 Worcester training 35 - 37 After-sales 38 3 The Greenstar FS CDi Regular condensing boiler series The Greenstar FS CDi Regular series is part of a market Why choose a regular boiler? leading range of energy-saving condensing floor standing A regular boiler is an ideal replacement for an gas-fired boilers. existing non-condensing regular boiler, delivering over 90% efficiency (SEDBUK 2005 value) with minimal Higher efficiency therefore highly cost effective installation requirements. All of the Greenstar FS CDi Regular condensing boilers are SEDBUK A rated. This means they have an average When combined with Worcester Greenstore unvented annual efficiency of over 90%, standard efficiently boilers hot water cylinders they provide a complete package for achieve around 78% efficiency. Therefore by upgrading to properties requiring stored hot water. Using an unvented a Greenstar FS CDi Regular boiler, consumers can reduce cylinder, rather than a vented cylinder, results in a fast hot their gas bills as well as their carbon footprint. water response time at the taps, more powerful showers and faster-filling baths – all with more economical running Greenstar FS CDi Regular condensing boilers deliver this costs. They can also be integrated with a Worcester energy-saving performance by recycling exhaust gases to Greenskies solar thermal system to provide a total heating extract the latent heat – a highly efficient use of energy and hot water solution, which will reduce running costs, which also significantly reduces carbon dioxide emissions as well as being more environmentally friendly. into the atmosphere. To all these major benefits you can add yet more: renowned Worcester quality and reliability; a range of outputs to satisfy the heating demands of a range of households and truly all-round value for money. 4 The Greenstar FS CDi Regular series at a glance FS 30CDi Regular FS 42CDi Regular NG 7 715 430 442 7 715 430 441 LPG 7 715 430 450 7 715 430 451 Min 7.7kW 9.6kW Max 30kW 40.8kW Primary temperature control 9 9 CH temperature control 9 9 Operational status indicator 9 9 Fault ﬁnding diagnostics 9 9 Anti-cycle control 9 9 Built-in frost protection 9 9 Natural gas 9 9 LPG boiler 9 9 Electronic ignition 9 9 90.5% / A rated 90.3% / A rated Part No. Output kW to central heating (CH) 2005 SEDBUK value – natural gas 5 Key features of the range Why choose Worcester Greenstar regular boilers? Controls Greenstar FS CDi Regular boilers deliver high energy- The Worcester Greenstar FS CDi Regular fascia incorporates efficiency and lower running costs for homeowners. They a combined temperature control and burner reset button. also achieve higher SAP or NHER ratings for new build The fascia panel also displays two operational status properties when used in conjunction with a Greenstore neons which indicate mains on/lockout and burner on. The unvented cylinder. In well-insulated new homes, where hot mains on/lockout indicator also operates as fault finding water performance is more of a factor than heating, the diagnostics, flashing in different sequences in the unlikely combination of a Greenstar boiler and Greenstore cylinder event of a boiler fault. may enable a regular boiler with a lower CH output to be used. This lowers energy consumption further, while reducing the need for larger diameter gas pipes for an easier installation. The Building Regulations Section L 2006 require a minimum level of controls to be installed on all heating systems, both on new build and refurbishment. This requires the fitting of a room thermostat, time and temperature control for the central heating and an automatic by-pass. In addition, TRVs should be fitted to all Applications radiators, or at least those in sleeping areas if not already • Greenstar FS CDi Regular boilers are suitable for a wide fitted. TRVs should not be fitted in the room in which the range of heating loads allowing extension to the heating room thermostat is installed. system without upgrading the boiler • The Greenstar FS CDi Regular is capable of operating on both open vent and sealed primary water systems • Two or more Greenstar FS CDi Regular boilers can be linked together to cater for small commercial applications • Using the new flexible flue system the Greenstar FS CDi The complete system solution Greenstar regular boilers are ideal for use with our comprehensive range of Greenstore single and twin-coil unvented hot water cylinders, providing fast re-heat times with excellent heat retention properties. The combination of is an ideal replacement for a floor standing boiler located a Greenstar regular boiler and a Greenstore cylinder near a fireplace and using a chimney liner to flue. delivers hot water to the taps at mains pressure, filling baths quickly and ensuring that showers are powerful and Winner of Which? Best Buy awards invigorating. For more information on our Greenstore in 2011, 2012 and 2013 cylinder range, see pages 10-11. For three consecutive years, in a survey of Which? members, the Worcester Greenstar gas-fired condensing boiler range has been presented with Best Buy awards.* In the latest survey, no other manufacturer scored higher for reliability and customer satisfaction. Enhanced efficiencies and features Worcester Greenstar FS CDi Regular boilers feature an advanced heat exchanger design. Primary heat exchangers come with a full 10 year guarantee and all boilers in the range feature anti-cycling and modulation control. NEW Worcester Greenstore Single Coil (SC) Cylinder range 6 *Source: Which? 2013 survey published in Sept 2013. * Solar thermal heating Fluing options When used in conjunction with a Greenstore twin-coil The Greenstar FS CDi Regular series features 2 different cylinder, Greenstar regular boilers can be fully integrated sizes of multi-directional RSF flue systems, 100mm or with Greenskies solar water heating systems, which have 125mm dia. the potential to provide up to 60%** of annual hot water requirements. So even if solar water heating is not required The flue can be run horizontally or vertically with additional at the time of installation, installing a twin-coil cylinder will 90º or 45º in-line bends allowing changes of route or enable the system to be upgraded easily in the future. direction, providing an extremely flexible and versatile fluing system enabling the appliance to be sited virtually anywhere. In addition an 80mm flexible flue system is available which utilises an existing chimney in the building to route the flue terminating on top of the chimney. More details on our flue and plume management systems are shown on pages 22-32. Gas and LPG options Greenstar regular boilers are manufactured in both natural gas and Liquid Petroleum Gas (LPG) variants. This gives a full range of fuel options and eliminates the Greenskies Solar-Lux, Solar-Lifestyle, Solar-Lito, Solar-Lito Mini and Greenstore TC series need for fuel conversion. Peace of mind Worcester Greenstar Regular boilers benefit from a 10 year guarantee† on the primary heat exchanger†. The Greenstar FS CDi Regular range – features and benefits at a glance Energy-saving & environmental Time- & labour-saving installation End user comfort and convenience • • • 10 year guarantee on Worcester SEDBUK A rating of 90.3% and above (2005 value) • Low electrical consumption in standby mode • WB5 aluminium-silicon heat exchanger delivers high efficiency and reliability • Anti-cycle control. Pre-fabricated pipe connections supplied • Roll-in boiler minimises the risk of damaging floors • Multi-directional Condensfit II™ fluing is compatible with plume management • Fault-finding diagnostics – saves time • Rigid 22mm gas connection – no primary heat exchanger† • Boiler protection plans available for both new and out-of-guarantee Worcester Greenstar boilers • Bosch renowned quality and reliability • Built-in boiler frost protection. pre-forming of gas supply • Built-in frost protection – money saving, economical protection. *Source: Which? 2013 survey published in Sept 2013. **Source: Energy Saving Trust. †Subject to terms and conditions. 7 Inside story – the Greenstar FS CDi Regular condensing boiler Pre-mix fan Down firing low NOx burner Aluminium/ silicon WB5 heat exchanger Air/gas adjustment screw Condensate pump assembly On/off button 8 Temperature control Digital display Technical data Boiler FS 30CDi Regular FS 42CDi Regular Height 850mm 850mm Width 400mm 400mm Depth 600mm 600mm Weight – dry 55.1kg 55.1kg 2005 SEDBUK value – natural gas 90.5% / A rated 90.3% / A rated 2005 SEDBUK value – LPG 91.9% / A rated 91.1% / A rated 2009 SEDBUK value – natural gas 88.9% 88.8% 2009 SEDBUK value – LPG 89.9% 89.8% Heating ﬂow / return connections 28mm compression 28mm compression Condensate connection 22mm plastic pipe 22mm plastic pipe Gas connection 22mm compression 22mm compression 88ºC 88ºC 7.7 - 30kW 9.6 - 40.8kW 9 9 9 9 Maximum vertical ﬂue (100mm dia.) inc. terminal 6,400mm 6,400mm Maximum vertical ﬂue (125mm dia.) inc. terminal 15,000mm 15,000mm Maximum ﬂow temperature Output to central heating (natural gas) Fault diagnostic display Flow and return pipes supplied to allow pipes behind installation Maximum horizontal ﬂue (100mm dia.) 4,000mm 4,000mm Maximum horizontal ﬂue (125mm dia.) 13,000mm 13,000mm 33.3mg/kWh 32.2mg/kWh 5 5 37dB(A) 37dB(A) X4D X4D NOx classiﬁcation – natural gas NOx class Noise output level Ingress protection (IP) 9 The Greenstore cylinder series Efficient hot water storage solutions Worcester offers a range of Greenstore high-efficiency cylinders which provide excellent hot water comfort for properties with a stored DHW supply. They are available in both a Single Coil (SC) and Twin Coil (TC) option. The Greenstore SC is available in seven different models ranging from the Greenstore SC-90 to the SC-300. The Greenstore TC solar-compatible cylinders are available in five options ranging from the TC-150 to the TC-300. The Worcester Greenstore cylinder series is fully compatible with a wide range of non-Worcester boilers and solar panels, although to achieve the optimum system solution, it is recommended that a Greenstore cylinder is coupled with either a Greenstar high-efficiency boiler or Greenskies solar panel installation. The Greenstore SC single coil series The Greenstore single coil cylinder benefits consumers who do not require solar compatibility, but are looking for a cylinder which offers high levels of insulation, excellent flow rate and outstanding re-heat performance. The Greenstore SC range is also ideal for consumers who require a smaller * capacity of hot water storage, with the SC series being available in SC-90 and SC-120 variants. The Greenstore TC twin coil series All of the models in the TC cylinder series feature high levels of insulation and dedicated solar volumes in compliance with current Building Regulations, SAP 2012 and the Microgeneration Certification Scheme (MCS). Worcester’s Greenstore TC stainless steel hot water storage cylinders have been specifically designed for use with solar heating installations, combined with boiler back-up. As such, they offer outstanding efficiency, ease of installation and full compliance with current legislation. 10 * *Terms and conditions apply. Features and benefits of the Greenstar cylinder series High levels of heat retention There are two different coil output sizes within the The Greenstore SC and TC cylinders feature extremely high Greenstore SC and TC cylinders. Within the 90-180 models, heat retention, which is made possible by the factory-fitted a 32kW rated coil is utilised, whilst the 210-300 models 65mm of EPS (Expanded Polystyrene) insulation between have a class-leading 39kW rated output coil. the inner shell and outer casing. Cost-effective hot water solution The high energy efficiency of the Greenstore cylinder Everything you need as a part of a single package, ordered directly increases the overall energy rating of the hot water via a single part number. system, something that is particularly important when assessing a new build system’s compliance in SAP. With the Greenstore SC and TC models, you will receive a full G3 accessory kit, including: Outstanding re-heat performance A cylinder re-heat time will directly affect the levels of continuous hot water supply, the levels of comfort and the length of time the boiler is firing. The superb re-heat times for the Greenstore range are achieved due to the high-efficiency heat exchange coil(s) which maximise heat transfer to the water within the cylinder. • Tundish (15/22mm) • Inlet control group • 2-port motorised valve • Expansion vessel • Dual thermostat • Connection set • Solar high limit thermostat (TC series only). Greenstore cylinder series at a glance Single coil Greenstore Greenstore Greenstore Greenstore Greenstore Greenstore Greenstore SC-90 Cylinder SC-120 Cylinder SC-150 Cylinder SC-180 Cylinder SC-210 Cylinder SC-250 Cylinder SC-300 Cylinder Part no. 7 716 842 027 7 716 842 028 7 716 842 029 7 716 842 030 7 716 842 031 7 716 842 032 7 716 842 033 Height 835mm 1,035mm 1,285mm 1,490mm 1,665mm 1,860mm 2,155mm Diameter 570mm 570mm 570mm 570mm 570mm 570mm 570mm 26kg 31kg 36kg 40kg 44kg 48kg 54kg 93 litres 123 litres 161 litres 191 litres 216 litres 246 litres 292 litres 1.35kWh/24hrs 1.54kWh/24hrs 1.67kWh/24hrs 1.93kWh/24hrs 2.17kWh/24hrs Weight – dry Volume domestic hot water Standing 0.72kWh/24hrs 1.06kWh/24hrs heat loss – 24hr Twin coil Greenstore TC-150 Cylinder Greenstore TC-180 Cylinder Greenstore TC-210 Cylinder Greenstore TC-250 Cylinder Greenstore TC-300 Cylinder Part no. 7 716 800 542 7 716 800 543 7 716 800 544 7 716 842 043 7 716 842 044 1,285mm 1,490mm 1,665mm 1,860mm 2,155mm Diameter 570mm 570mm 570mm 570mm 570mm Weight – dry 35.6kg 38.1kg 44.6kg 48.9kg 53.0kg Volume domestic hot water 158 litres 187 litres 211 litres 241 litres 287 litres Standing heat loss – 24hr 1.27kWh/24hrs 1.31kWh/24hrs 1.42kWh/24hrs 1.52kWh/24hrs 1.93kWh/24hrs Dedicated solar volume 65 litres 65 litres 105 litres 115 litres 115 litres Height 11 Site preparations and guidance Greenstar FS CDi Regular boilers are designed for Service clearances connection to a traditional heating and hot water system. The minimum space required to service the boiler only. The major benefits of the Greenstar FS CDi Regular boiler are: 410mm 1,200mm • The boiler is compatible with S and Y plan systems • The boiler comes with a roll-in boiler tray and 15mm pre-plumbing jig. number of additional time-saving installation features: • Built-in frost sensor for boiler protection • Built-in fault finding diagnostics • Automatic gas pressure adjustment • Highly versatile multi-directional fluing system • Combined ignition and control board means fewer connections 5mm 865mm Greenstar FS CDi Regular boilers are exceptional for their 5mm 600mm 25mm* *25mm to a removable door Pipework connections and casing dimensions • A rigid 22mm compression gas connection eliminating the need for pre-fabricating the gas pipe onto the isolating valve • The large output range capability of the appliances. Siting of appliance 850mm General The appliance is not suitable for external installation. The appliance may be installed in an airing cupboard if required. See section “Compartment Installation” on page 13. 600mm 400mm Clearances The following clearances should be allowed for installation and servicing. Installation clearances The minimum space required to install the boiler only. 1,200mm 410mm A B 600mm C 1,450mm Pipework connections 5mm 600mm 12 5mm A Central heating flow 22mm B Gas inlet 22mm C Central heating return 22mm Compartment installation Boiler location & clearances The appliance may be installed in any room, although Bathrooms particular attention is drawn to the requirements of the IEE regulations applicable and in Scotland the electrical IMPORTANT: provisions with respect to installation in a room containing Any switch or appliance control using mains electricity must a bath or shower. not be within reach of a person using the bath or shower. Air supply Electrical switches, fused spurs and socket outlets must not 1. The room in which the appliance is installed does not be situated in the bathroom. require a dedicated air vent. A boiler fitted with a non-mechanical timer or with no timer 2. If the appliance is installed in a cupboard or can be installed in zone 2 or outside the shaded area. compartment with dimensions that allow the following minimum clearances, then no ventilation is required: A boiler with a mechanical timer or RF mechanical timer with a room thermostat must only installed outside the Compartment installation Position of appliance Min. unventilated clearance (to removable door) In front 200mm Right side 100mm* Left side 100mm* Above shaded area. Additional Residual Current Device (RCD) protection may be required. Refer to the latest IEE wiring regulations. 50mm *This space can be reduced to 50mm for one side only as long as both the side clearances add up to the total of both of the side measurements shown or more. 600mm 600mm 750mm 800mm 600mm 50mm 1 1 2 2 2,250mm 900mm 2,250mm 100mm** 200mm* 100mm** 600mm 750mm *Space required for unvented areas with a removable door or panel. **This space can be reduced to 50mm for one side only as along as both the side clearances add up to the total of both the side measurements shown or more. 2,250mm 2 1 1 2 2,250mm 600mm radius 13 Installation requirements Installation of the Greenstar FS CDi Regular Series must The following is a list of major items which must be fitted to be in accordance with the relevant requirements of the the system: Gas Safety (Installation Use) Regulations at the time of 1. Safety valve – 3bar installation, current IEE Wiring Regulations, local Building 2. Pressure gauge – 0 - 4bar Regulations, Building Standards (Scotland) regulations 3. Expansion vessel and bylaws of the local Water company and Health and 4. Automatic air vent Safety Document No. 635 (Electricity at Work Regulations 1989). It should be in accordance with the relevant Typical fully pumped sealed system Plastic pipework recommendations of the following British Standards: BS 6798; BS 5449; BS 5546:1; BS 5440:1; BS 5440:2; BS 6891. Gas Safety (Installation and Use) Regulations. All gas appliances must be installed by a Gas Safe registered person in accordance with the above regulations. Failure to install appliances correctly could lead to prosecution. The use of plastic pipework is acceptable. However, some The manufacturer’s notes must not be taken in any way as plastics are permeable to oxygen and must be avoided. Only overriding statutory regulations. pipework with a polymeric barrier should be used. Please note that the first 600mm of pipework connected to the Sealed primary systems boiler must be of copper. The appliance is fitted with a manual reset high limit thermostat and is suitable for use with a sealed Open vented primary systems primary system. Greenstar FS CDi Regular boilers are designed for connection to an open vented fully pumped heating and hot The system should be installed in compliance with the water system. requirements of BS 5449: Part 1. The boiler must be fitted with a spring loaded safety valve set to operate at 3bar The following points are for guidance only. The system (45 psi) and the pipe connections made through the system installation should be carried out in accordance with must be capable of sustaining a pressure of up to 3bar. BS 5449:Part 1. Manual air vents should be fitted at any high points in The feed and expansion pipes must rise continuously the system. from the appliance and must be of the minimum diameter shown below. The cistern must be arranged to provide a minimum static head of 0.25 metres above the top of the highest point in the heating circuit. Air in the appliance is expelled through the vent pipe or dissipated into the system. Manual air vents should be fitted at any high points in the system. 14 Total length of gas supply pipe (m) Air supply The Worcester Greenstar FS CDi Regular is a room sealed 3 6 9 – Gas 1.5 1.01 – 15 discharge 8.0 5.2 4.2 22 rate m3/h 15.9 8.9 8.3 28 appliance; the room in which it is installed does not therefore require a purpose provided combustion air vent. Natural gas supply The appliances when on full output demand will require up to 3.27m3/h (FS 30CDi) or 4.4m3/h (FS 42CDi) of gas. The Pipe diameter (mm) Approximate additional length to be allowed (LPG) gas meter and supply pipes must be capable of supplying this quantity of gas in addition to the demand from any other appliance being served. Under no circumstances should the size of the gas supply pipe be less than that of Elbows or tees Metres 0.6 Feet 2 90º bends Metres 0.3 Feet 1 the appliance inlet connection (22mm diameter). The meter outlet governor should be capable of ensuring a dynamic Electricity supply nominal pressure of 20mbar (8in wg) at the appliance. A 3 amp fused three pin plug and unswitched shuttered Particular consideration should be given to the resistance socket outlet (both complying with BS 1363) or preferably a to gas flow created by elbows, bends etc. Pipework should double pole isolator with a contact separation of 3mm in all be sized to overcome this resistance, and details of this are poles supplying the appliance should be used. given in the following table. The appliance electrical circuits are also protected by an Total length of gas supply pipe (m) Pipe diameter (mm) internal 2.5 amp fuse. The appliance must be earthed. 3 6 9 – Guarantee Gas 2.9 – – 15 Worcester Greenstar FS CDi Regular appliances are offered discharge 8.7 5.8 4.6 22 with a full 2 year guarantee* on parts and labour, a 10 year rate m3/h 18.0 12.0 9.4 28 guarantee* on the primary heat exchanger and a 5 year guarantee* on the plate heat exchanger. Ongoing service Approximate additional length to be allowed (natural gas) and maintenance contracts can be arranged through the Worcester Customer Service Department. Elbows or tees Metres 0.5 Feet 90º bends Metres 2 0.3 Feet 1 Please contact our guarantee registration advisors on 0330 123 2552 or visit www.worcester-bosch.co.uk/ guarantee Liquid Petroleum Gas (LPG) supply The Greenstar FS CDi Regular appliance is available in an LPG version. The appliance, when on demand at full output will require 2.3kg/h for the FS 30CDi Regular and 3.3kg/h for the FS 42CDi Regular. The gas tank or bottles must be capable of supplying this quantity of gas at a nominal pressure of 37mbar (14.8in wg) at the appliance. The table below shows the LPG discharge through varying lengths of pipe and the resistance to flow created by elbows, bends etc. Pipework should be sized to overcome this resistance. *Subject to conditions. 15 The Worcester Greenstar System Filter Modern condensing boilers are precision-engineered and A highly effective solution from the brand you can trust designed to run with a clean water heating system. Over The Worcester Greenstar System Filter has been specifically time, dirty system water will damage a boiler and its designed to combat the damaging effects of system debris components, causing failures and shortening the life of the and pollutants, allowing homeowners to protect their boiler overall system. or heat pump for a fraction of its cost. The filter is suitable for 22mm piped heating systems. Damaged boiler and system components • Blockages in primary heat exchanger • Increased wear on pumps • Blocked valves. At the centre of this innovative design is a highly powerful magnet that removes the magnetic debris (magnetite) that is present in the heating system water. The central location of the magnet ensures that magnetite is collected quickly and retained, maximising the overall protection. Any non-magnetic debris is caught by the twin-action cyclonic trap, a proven technology that offers a capacity to collect up to 200g of magnetite a year. The Greenstar System Filter has been extensively tested in simulated systems, proving its effectiveness in removing iron oxide, magnetite, limescale particles, casting sand, welding debris, non-magnetic metal ﬂakes, paint particles and other system pollutants. How the Greenstar System Filter removes debris from the system water. Heat exchanger damaged by system debris and pollutants Reduced efficiency • Energy efficiency loss equivalent to a boiler being reduced from A rated efficiency to D rated, resulting in fuel wastage • Blocked radiators can reduce efficiency and heating comfort. A thermal graphic of a blocked radiator Debris in the system blocks the efficient flow of water around the system, thus affecting the radiator’s heat distribution. Installation The filter can be installed almost anywhere in a heating system, however to maximise the effectiveness, it should be placed before the boiler and after the last radiator on the return pipework. 16 NEW Features Benefits Safeguards the boiler against damage and Highly effective filter protects the efficiency of the system. Saves up to 6% a year on energy bills* Prevent blockages in radiators A warmer home and quieter system Proven technology that can capture up to 200g High powered internal magnet of magnetite Increased performance – better installation Cylindrical design options Twin-action – magnetic and non-magnetic Instantly effective against a wide range of filtration system debris No electrical wiring connection or supply No power consumption or moving parts needed. Zero running costs and no failure of components Can be installed under the boiler or away from the appliance Flexibility Removes the need to isolate a section of One-way valve for adding system chemicals the system when carrying out servicing and maintenance Worcester, Bosch Group specification and design Reliability of components and filter *Independent research carried out by GASTEC at CRE Product info Part number 7 716 192 609 17 Condensate pipework All condensing boilers generate condensate discharge The condensate connection on Worcester appliances is in which needs to be piped away from the appliance using a 22mm polypropylene. The pipe should be extended and run plastic pipe. away from the appliance with a constant fall of 3º or at least 50mm in every metre away from the boiler. The amount of condensate generated depends on the efficiency and operating status of the appliance. Depending The condensate pipe can terminate into any one of on operating temperatures, the appliance will condense in four areas. both heating and hot water modes and may generate up to 2.7 litres of condensate per hour for the FS 30CDi Regular Whilst all of the methods are acceptable it is best practise and 3.7 litres per hour for the FS 42CDi Regular. to terminate the condensate pipe via an internal waste system. This will eliminate the need for any external Condensate termination and route condensate pipe runs which can be susceptible to freezing Greenstar FS CDi Regular boilers incorporate a condensate in extreme weather. Best practise is not to run external pump which allows condensate to be plumbed above the condensate pipe any further than 3m. If it is necessary to boiler, allowing more flexible siting possibilities. run more than 3m externally increase pipe size to 32mm. Condensate connection Condensate termination and route The condensate pump fills up and periodically discharges External condensate pipework through the flexible condensate pipe between 200mm and The Worcester Greenstar FS CDi Regular appliances have a 4,500mm from floor level. After this point the condensate condensate pump rather than a siphonic condensate trap. continues down the 22mm rigid pipework to the outlet Rather than the condensate constantly dripping into the using gravity. discharge pipe, the condensate is collected in the pump which releases it in 100ml quantities. This will help prevent freezing occurring. Wherever possible the condensate discharge pipework should be routed and terminated internally. Should this not be possible, and the only available route is external, the Cut off excess pipework following conditions should be observed: Max. 4,500mm • The pipework length should be kept to a minimum and the route as vertical as possible • Where pipework could be subjected to extreme cold or wind chill, a weather proof insulation should be Min. 200mm used. Alternatively, the condensate pipework could be increased to a minimum 32mm. Condensate pump For full technical information on pipe size, insulation • The flexible plastic pipe can be reduced in length to suit the installation circumstances. The pipework must follow see Installation, Commissioning and Servicing one of the options shown opposite. Instruction Manual. Never terminate or discharge into any open source, including: sink, bath, shower, bidet, toilet etc. Note: any external condensate pipework should be protected with weather resistant insulation to help prevent freezing. 18 and different condensate pipework methods, please Visible air break at plug hole Sink with integral overflow 100mm Condensing boiler 75 mm min. 22mm dia. plastic pipe Insulation or increase pipe size Open end of condensate drainage pipe directly into gully below grating but above water level 22mm dia. plastic condensate drainage pipe running through the external wall External rain water pipe into foul water sewer External air break Condensing boiler Air gap Insulation or increase pipe size 75mm sink waste trap 68mm dia. PVC-u strap on fitting 43mm 90° M & F bend External air break when using a foul water down pipe Internal sink/washing machine drain 22mm dia. condensate drainage pipe, max external length 3 metres 22mm dia. Soil & vent stack 500mm min. Insulation or increase pipe size Condensate drainage pipe can be run above or below ground Condensing boiler Minimum 450mm and up to 3 storeys Invert Diameter 100mm min. plastic tube Bottom of tube sealed Limestone chippings Soil and vent stack 25mm Drainage holes Hole depth 400mm min. by 300mm dia. External condensate absorption point (unsuitable for clay soil types) 19 Horizontal and vertical flue terminal positioning All measurements in millimetres 2 25 3 1,500 600 2 1 5 300 300 1,500 600 1,200 4 6 Boundary Line Note Key to illustration • All measurements are the minimum clearances required • Terminals must be positioned so to avoid combustion products 1. 300mm adjacent to a boundary line. 2. The dimension below eaves, balconies and car ports can be • entering the building reduced to 25mm, as long as the flue terminal is extended to Support the ﬂue at approximately one metre intervals and at a clear any overhang. External flue joints must be sealed with change of direction, use suitable brackets and ﬁttings. suitable silicon sealant. Flue bracket part numbers: 3. 7 716 191 092 (100mm dia.) 1,500mm between a vertical flue terminal and a window or dormer window. 7 716 191 173 (100mm dia. x 6) 4. 1,200mm between terminals facing each other. 7 716 191 174 (125mm dia.) 5. Vertical flue clearance, 300mm adjacent to a boundary line. 6. 600mm distance to a boundary line, unless it will cause a nuisance. BS 5440:Part 1 recommends that care is taken when siting terminal in relation to boundary lines. 7. 600mm minimum clearance from a skylight to a vertical flue. 8. Vertical flue clearance, 500mm to non-combustible building material, and 1,500mm clearance to combustible 20 building material. 2m 1m 25 104mm 52mm 16 13 400 300 500 12 14 200 300 7 8 600 500 300 300 15 300 600 9 600 10 16 11 300 300 17 300 300 25 300 9. 18 300 300mm above, below and either side of an opening door, air vent or opening window. 10. 600mm diagonally to an opening door, air vent or opening window. 11. 300mm to an internal or external corner. 12. 2,000mm below a Velux window, 600mm above or to either side of the Velux window. 13. 400mm from a pitched roof or 500mm in regions with 17. Flue clearance must be at least 300mm from the ground. Terminal guards must be fitted if the flue is less than 2 metres from the ground or if a person could come into contact with the flue terminal. 18. 600mm distance to a surface facing a terminal, unless it will cause a nuisance. BS 5440: Part 1 recommends that care is taken when siting terminals in relation to surfaces facing a terminal. heavy snowfall. 14. 500mm clearance to any vertical structure on a roof, 600mm to room sealed flue or 1,500 to an open flue. 15. 200mm below eaves and 75mm below gutters, pipe and drains. 16. The dimension below eaves, balconies and car ports can be reduced to 25mm, as long as the flue terminal is extended to • Installations in car ports are not recommended • The ﬂue cannot be lower than 1,000mm from the top of a light well due to the build up of combustion products • Dimensions from a ﬂue terminal to a fanned air inlet to be determined by the ventilation equipment manufacturer. clear any overhang. External flue joints must be sealed with suitable silicon sealant. 21 Greenstar FS CDi Regular boiler horizontal fluing options Greenstar FS CDi Regular boilers offer a choice of 2 different sized horizontal RSF flue systems, 100mm diameter and 125mm diameter. The systems have different maximum lengths. Options 1 to 8 detail the permissible lengths. Accessories Components Part No. 100mm diameter 7 716 191 155 Horizontal RSF flue Flue diameter Description Standard telescopic flue kit (310 - 530mm) 7 716 191 083 Extension flue kit (960mm*) 100mm 125mm 7 716 191 172 2m flue extension Greenstar FS CDi Regular series 7 716 191 133 Short flue extension (220mm*) Minimum flue length 130mm 350mm 7 716 191 084 90º bend Maximum flue length 4,000mm 13,000mm 7 716 191 085 45º bend 7 716 191 164 Vertical flue adaptor 100mm dia. telescopic flue kit 1 x internal flue connector bend 7 716 191 092 Support bracket kit 1 x flue adaptor 7 716 191 173 Support bracket kit (6 pack) 1 x flue connector 2 x wall cover plates 125mm diameter 530mm (100mm dia.) of flue duct including terminal 7 716 191 157 Horizontal flue kit (965mm) Part No. 7 716 191 155 7 719 003 666 Extension flue kit (960mm*) 125mm dia. standard flue kit 7 719 003 664 90º bend 1 x internal flue connector bend 7 719 003 665 45º bend 1 x flue adaptor 7 716 191 165 Vertical flue adaptor 1 x flue connector 2 x wall cover plates 965mm (125mm dia.) of flue duct including terminal 7 716 191 174 Support bracket kit *Dimensions when fitted **The 100mm flue system inclines 2º within the 100mm terminal. Part No. 7 716 191 157 The following criteria should be noted when planning the installation: • The concentric flue system must be inclined at 3º (52mm per metre) from the appliance, to allow condensate to drain back into the boiler • A white plume of condensation will be emitted from the terminal because the appliance operates at high efficiency. Care must be taken when selecting the flue terminal position • To achieve a maximum flue length, one of the extension flue kits will need to be cut so that the permitted maximum flue length is not exceeded • Horizontal flue options 1-8 illustrate common flue installations. Other configurations of the flue system are possible up to, and not exceeding, the stated maximum flue lengths. 22 Option 1: Extension rear flue horizontal flue assembly Components Option 3: Extension rear flue horizontal using 45º bends Components Part No. 100mm 7 716 191 155 7 716 191 083 Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 085 Part No. 125mm 7 716 191 157 7 719 003 666 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 665 Maximum lengths (mm) & no. of components required Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series Greenstar FS CDi Regular series 100mm 4,000 125mm 13,000 1 up to 4 1 up to 12 100mm 125mm 11,000 1 up to 2 2 1 up to 10 2 Option 4: Extension rear flue horizontal using a second 90º bend Option 2: Extension rear flue horizontal using a 90º bend Components 2,500 Components Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 084 Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 084 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 664 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 664 Maximum lengths (mm) & no. of components required Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series Greenstar FS CDi Regular series 100mm 2,500 125mm 11,000 1 up to 2 1 100mm 1,000 1 up to 2 2 1 up to 10 1 125mm 9,000 1 up to 8 2 Note: The short flue extension (100mm dia.) may be used Note: The maximum ﬂue length must be reduced by the as an alternative to the standard extension as required up to following amounts for each bend used. the maximum flue lengths stated (Part No. 7 716 191 133). 45º bend 90º bend Greenstar FS CDi Regular 60/100mm ﬂues 750mm 1,500mm Greenstar FS CDi Regular 80/125mm ﬂues 750mm 1,500mm 23 Option 5: Extension flue upwards and horizontal Option 7: Extension flue upwards and horizontal using a third 90º bend Min. 120mm Min. 120mm Components Components Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 084 7 716 191 164 Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 084 7 716 191 164 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 664 7 716 191 165 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 664 7 716 191 165 Maximum lengths (mm) & no. of components required Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series Greenstar FS CDi Regular series 100mm 2,500 125mm 11,000 1 up to 2 1 1 100mm N/A N/A N/A N/A N/A 1 up to 10 1 1 125mm 7,000 1 up to 6 3 1 Option 6: Extension flue upwards and horizontal using a second 90º bend Option 8: Side flue extension using two 45º bends Min. 120mm Components Components Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 084 7 716 191 164 Part No. 100mm 7 716 191 155 7 716 191 083 7 716 191 085 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 664 7 716 191 165 Part No. 125mm 7 716 191 157 7 719 003 666 7 719 003 665 Maximum lengths (mm) & no. of components required Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series Greenstar FS CDi Regular series 100mm 1,000 1 up to 2 2 1 100mm 2,500 125mm 9,000 1 up to 8 2 1 125mm 11,000 1 up to 2 2 1 up to 10 2 Note: The short flue extension (100mm dia.) may be used Note: The maximum ﬂue length must be reduced by the as an alternative to the standard extension as required up to following amounts for each bend used. the maximum flue lengths stated (Part No. 7 716 191 133). 24 45º bend 90º bend Greenstar FS CDi Regular 60/100mm ﬂues 750mm 1,500mm Greenstar FS CDi Regular 80/125mm ﬂues 750mm 1,500mm Greenstar FS CDi Regular boiler vertical fluing options Greenstar FS CDi Regular boilers offer a choice of 2 different sized vertical RSF systems, 100mm diameter and 125mm diameter. Both systems have different maximum lengths. Options 1 to 3 detail the permissible lengths. Accessories Components Part No. Description 100mm diameter 7 716 191 156 Vertical 1,140mm kit 7 716 191 083 Extension flue kit (960mm*) Vertical RSF flue Flue diameter 100mm 7 716 191 172 2m flue extension 125mm 7 716 191 133 Short flue extension (220mm*) Greenstar FS CDi Regular series Flue terminal assembly diameter Maximum flue length (inc. terminal) Flue terminal assembly length 120mm 135mm 7 716 191 084 90º bend 6,400mm 15,000mm 7 716 191 085 45º bend 1,140mm 1,365mm 7 716 191 090 Flashing – flat roof 7 716 191 091 Flashing – pitched roof Vertical balanced flue kit 1 x flue terminal assembly 125mm diameter 1 x weather sealing collar 7 716 191 158 Vertical 1,365mm kit 1 x fire stop spacer 1 x vertical flue adaptor 7 719 003 666 Extension flue kit (960mm*) 1 x wall bracket 7 719 003 664 90º bend 1 x flue adaptor 7 719 003 665 45º bend Part No. 7 716 191 156 (100mm dia.) 7 716 191 090 Flashing – flat roof Part No. 7 716 191 158 (125mm dia.) 7 716 191 091 Flashing – pitched roof *Dimensions when fitted The following criteria should be noted when planning the installation: • Because the appliance operates at high efficiency, a white plume of condensation will be emitted from the terminal. Care must be taken when selecting the flue terminal position • To achieve a maximum flue length, one of the extension flue kits will need to be cut so that the permitted maximum flue length is not exceeded • Vertical flue options 1-3 illustrate common flue installations. Other configurations of the flue system are possible up to, and not exceeding, the stated maximum flue lengths. 25 Option 3: Vertical balanced flue using two 90º bends Option 1: Vertical balanced flue assembly Pitc roo hed f 500mm 300mm Flat roof Min. 120mm Components Components Part No. 100mm 7 716 191 156 7 716 191 083 Part No. 100mm 7 716 191 156 7 716 191 083 7 716 191 084 Part No. 125mm 7 716 191 158 7 719 003 666 Part No. 125mm 7 716 191 158 7 719 003 666 7 719 003 664 Maximum lengths (mm) & no. of components required Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series Greenstar FS CDi Regular series 100mm 6,400 125mm 15,000 1 up to 6 1 up to 14 100mm 3,400 125mm 11,000 1 up to 3 2 1 up to 10 2 Option 2: Vertical balanced flue using two 45º bends Min. 120mm Components Part No. 100mm 7 716 191 156 7 716 191 083 7 716 191 085 Part No. 125mm 7 716 191 158 7 719 003 666 7 719 003 665 Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series 100mm 4,900 125mm 13,000 1 up to 5 2 1 up to 12 2 Note: The short flue extension (100mm dia.) may be used Note: The maximum ﬂue length must be reduced by the as an alternative to the standard extension as required up to following amounts for each bend used. the maximum flue lengths stated (Part No. 7 716 191 133). 26 45º bend 90º bend Greenstar FS CDi Regular 60/100mm ﬂues 750mm 1,500mm Greenstar FS CDi Regular 80/125mm ﬂues 750mm 1,500mm Greenstar FS CDi Regular series flexible flue system for chimney installations Greenstar FS CDi Regular boilers can be used with a flexible flue system which utilises an existing chimney in the building to route the flue terminating on top of the chimney. It is available in one size – 80mm diameter and 12m length. The A flexible liner can be cut down from the 12m length to suit. 80mm flexible flue system Comprises: 1 x flue terminal (A) 1 x chimney cowl (B) 1 x self-adhesive weather seal (C) B C D N O 1 x terminal adaptor (D) 1 x support bracket assembly (E) E 2 x liner (F) F 2 x seal (G) G 1 x flexible liner (H) H 4 x centralising spacers (I) M I 1 x support bend adaptor (J) P Q 1 x support bend (K) 1 x bend support (L) R 2 x flue inspection plates (M) 1 x seal for flue inspection plates (N) 1 x 125mm flue extension (O) 1 x tee piece (P) J 1 x 125mm flue connector (Q) 1 x 80/80mm flue adaptor (R) K Part No. 7 716 191 159 Flexible flue terminal clearances L The same clearances apply as for the vertical flue as shown in the flue terminal positioning diagram on pages 20 and 21. Requirements for the chimney The flexible flue system is designed to be installed through a hole in the side of the chimney as shown in the diagram opposite. This will necessitate cutting a hole 150mm min./260m max. width and 360mm min./390mm max height into the chimney. To avoid debris falling into the air inlet duct, do not install the duct with the open end facing up the chimney. Requirements for the chimney 27 Chimney size Calculating the effective flue length Ensure the cross section of the chimney complies with the diagram and table below. dia. d c 45º bends Lv Chimney size (mm) ‘c’ min ‘c’ max ‘dia. d’ min 130 300 146 ‘dia. d’ max 300 Lh Calculating the effective flue length Fire resistance The materials used for the construction of the chimney must be fire resistant in compliance with the figures Appliance Max. flue length vertical (Lvmax) Max. flue length horizontal (Lhmax) FS 30CDi 12m 3m FS 42CDi 12m 3m stated below. Type of building Fire resistance Single storey 30 minutes Multi-storey 90 minutes To calculate the effective flue length: • Check the flue path and consider the following: – number of 90° and 45° bends required outside Preparing the chimney • The chimney must be swept if it has been previously used • It is recommended that the chimney be swept before for an appliance burning a fuel other than gas installation of the flexible flue • Any damper or restrictor plate in the chimney must be the chimney – number of bends in the flexible liner • Deduct the effective length of each bend from the maximum horizontal flue length of 3m 80/125mm bend Effective length (m) removed. If it is not possible to remove the sliding damper 90º 2 it must be fixed permanently in the open position 45º 1 • Any holes in the chimney must be sealed • The existing chimney pot and flaunching must be removed • The catchment space (void below the point of flue • Deduct the effective lengths of each bend from the maximum vertical flue length (Lvmax) of 12m. connection) must be checked to ensure it complies with the flue to be installed • All debris must be cleared from the catchment space Bend in 80mm flexible liner 45º Effective length (m) 1.5 Example of effective flue length calculation This example shows the use of the flexible flue kit without additional extensions or bends. Horizontal effective flue length (no extensions or bends) Lh = 1m Lh ≤ Lhmax ? Lhmax = 3m Vertical effective flue length (with 2 x 45º bends) Lvmax = 12m - 2 x 45º bends = 3m = (12 - 3) 28 Yes Lv 9m Plume management terminal positioning All measurements in millimetres Flue terminal guard 7 716 191 176 ±45° Plume re-direction: 100 600 1 180° Flue exhaust outlet 10 1,500 Air intake ±80° 6 200 300 2 200 5 600 150 200 300 300 3 150 300 7 150 150 300 8 200 300 150 1,200 300 300 25 25 600 9 10 4 Boundary line Note 6. • All measurements are the minimum clearances required • Refer to pages 20-21 for all concentric flue terminal positions can be reduced to 150mm providing the flue exhaust outlet has a 300mm clearance. Plume kits running horizontally must have unless the flue position is specified on the figure above a 10° fall back to the boiler for proper disposal of condensate. “Plume terminal positions” For details on specific lengths see relevant boiler Technical & • Terminals must be positioned so as to avoid combustion products entering the building Specification information. 7. • Support the flue at approximately one metre intervals and at a 300mm clearance. 8. Key to illustration This feature allows some basic plume re-direction options on a standard telescopic horizontal flue terminal. 300mm minimum clearances to a opening, e.g. window. However the Internal/external corners. The air intake clearance can be reduced to 150mm providing the flue exhaust outlet has a change of direction, use suitable brackets and fittings. 1. Using a Plume Management Kit, the air intake measurement Clearances no less than 200mm from the lowest point of the balcony or overhang. 9. 1,200mm from an opening in a car port on the same wall e.g. door or window leading into the dwelling. 10. 600mm distance to a surface facing a terminal, unless it will minimum clearances to an opening in the direction that the cause a nuisance. BS 5440: Part 1 recommends that care is plume management is facing, must be increased to 1,500mm. taken when siting terminals in relation to surfaces facing Where the flue is less than 150mm to a drainpipe, and plume a terminal. re-direction is used, the deflector should not be directed towards the drainpipe. 2. 300mm adjacent to a boundary line. 3. Plume Management Kit air intake can be reduced to 150mm providing the flue exhaust outlet is no less than 300mm adjacent to a boundary line. 4. 1,200mm between terminals facing each other. 5. 600mm distance to a boundary line, unless it will cause a • Installations in car ports are not recommended • The flue cannot be lower than 1,000mm from the top of a light well due to the build up of combustion products • Dimensions from a flue terminal to a fanned air inlet to be determined. nuisance. BS 5440:Part 1 recommends that care is taken when siting terminal in relation to boundary lines. 29 Plume management system options Plume management system ™ Accessories 60mm dia. plume management kit Components 1 x terminal bend Part No. Description 60mm diameter 1 x extension 500mm 1 x outlet assembly 7 716 191 086 Plume management kit 1 x clamp pack 7 716 191 087 Extension (1,000mm) Part No. 7 716 191 086 7 716 191 088 90º bend 7 716 191 089 45º bend (pair) 7 716 191 176 Plume management terminal guard round Standard plume management system The flue terminal outlet has built-in stops which limits the All plume management sections must rise by at least rotation for horizontal fluing, allowing the condensate to 173mm per metre (10º) from the terminal to ensure that run back into the boiler for safe disposal. Do not attempt to condensate flows back into the boiler. force beyond the limit stops. Min. 1,500mm Opening in building e.g. window Direction of flue discharge Direction of flue discharge 500mm (M) Min. 1,500mm Opening in building e.g. window Re-directing flue discharge from a 60mm dia. plume management outlet 30 The maximum effective flue lengths (L) are stated opposite Condensfit II™ telescopic flue and plume management for the relevant appliance together with the minimum and system measuring maximum lengths (M) of the plume management system Fig A connected, these lengths must not be exceeded. External plume management bends still need to be allowed for. See below. 500mm (min) (M) L (max) 60mm dia. plume management system To ensure that the maximum total straight flue length along the plume management route is not exceeded, the following should be added to dimension (M): • 1,500mm for each extra 90º bend • 750mm for each extra 45º bend For plume management options with 60mm dia. extensions, Fig B refer to page 32. The effective flue length can be determined by adding together all the straight flue lengths and the effective lengths of the bends used, 2,000mm for each 90º bend 4,500mm (max) (M) and 1,000mm for each 45º bend. L (max) Effective straight ﬂue lengths for telescopic ﬂue with plume management Boiler FS CDi Regular series Fig. A Maximum straight ﬂue length (L) with minimum plume management length 500mm (M) Fig. B Maximum straight ﬂue length (L) with maximum plume management length 4,500mm (M) 4,000mm 1,200mm 31 Plume management system Plume management system with angled termination Components Part No. 60mm 7 716 191 086 Maximum lengths (mm) & no. of components required Components Greenstar FS CDi Regular series* 60mm 500 Part No. 60mm 1 7 716 191 086 7 716 191 087 Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series* Plume management system with extensions 60mm 4,500 1 up to 4 Plume management system with extensions and 45º bends Components Part No. 60mm 7 716 191 086 7 716 191 087 Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series* 60mm 4,500 1 up to 4 Plume management system with extensions and 45º bend Components Part No. 60mm 7 716 191 086 7 716 191 087 7 716 191 089 Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series* 60mm 3,000 1 up to 3 Components Part No. 60mm 7 716 191 086 7 716 191 087 7 716 191 089 Maximum lengths (mm) & no. of components required Greenstar FS CDi Regular series* 60mm 3,750 1 *NOTE: You must refer to the table on page 31 to up to 4 1 calculate your horizontal ﬂue lengths and plume management lengths. 32 2 Greenstar FS CDi Regular series accessories Standard telescopic flue kit (100mm dia.) Horizontal flue kit (125mm dia.) Vertical BF kit (100mm dia.) Vertical BF kit (125mm dia.) Worcester Part No. 7 716 191 155 Worcester Part No. 7 716 191 157 Worcester Part No. 7 716 191 156 Worcester Part No. 7 716 191 158 Vertical flue adaptor (60/100mm) Vertical flue adaptor (80/125mm) 1,000mm extension kit (100mm dia.) 2m flue extension (100mm dia.) Worcester Part No. 7 716 191 164 Worcester Part No. 7 716 191 165 Worcester Part No. 7 716 191 083 Worcester Part No. 7 716 191 172 Short flue extension 220mm (100mm dia.) 1,000mm extension (125mm dia.) 45º bend (100mm dia.) 45º bend (125mm dia.) Worcester Part No. 7 716 191 133 Worcester Part No. 7 719 003 666 Worcester Part No. 7 716 191 085 Worcester Part No. 7 719 003 665 90º bend (100mm dia.) 90º bend (125mm dia.) Support bracket kit (100mm dia.) Support bracket kit (125mm dia.) Worcester Part No. 7 716 191 084 Worcester Part No. 7 719 003 664 Worcester Part No. 7 716 191 092 Worcester Part No. 7 716 191 174 Note: For information on the Condensfit II™ Telescopic Flue System and Plume Management Kit, please see dedicated flue Technical and Specification leaflet 8 716 112 174. 33 Greenstar FS CDi Regular series accessories Support bracket kit 6 pack (100mm dia.) 80mm flexible flue system Plume management kit (60mm dia.) Extension (60mm dia., 1,000mm) Worcester Part No. 7 716 191 173 Worcester Part No. 7 716 191 159 Worcester Part No. 7 716 191 086 Worcester Part No. 7 716 191 087 90º bend (60mm dia.) 45º bend (60mm dia.) Greenstar System Filter Flat roof flashing kit (100mm & 125mm dia.) NEW Worcester Part No. 7 716 191 088 Pitched roof flashing kit (100mm & 125mm dia.) Worcester Part No. 7 716 191 091 34 Worcester Part No. 7 716 191 089 Worcester Part No. 7 716 192 609 Worcester Part No. 7 716 191 090 The total training experience Worcester expertise that will build your skills Worcester has always placed great emphasis on technical Mobile training support and training for installers and service engineers. To complement our training venues across the country, Advances in heating technology, including the increasing use we can also bring training to you. of renewables, make the need for training greater than ever. We have mobile vehicles fully equipped with operational To ensure the highest levels of competence and expertise Greenstar gas-fired boilers, dry strip-down models and even in the installation of all Worcester products, we run a Greensource air to air heat pump, ensuring that quality intensive training courses for installers, commissioning training in a comfortable environment can be achieved on engineers and operatives involved with servicing and your doorstep! fault finding. If it’s oil training you require, our 7.5 tonne mobile oil Courses available vehicle is available throughout the country for hands-on Our training facilities offer a number of courses suitable product training and OFTEC assessments. for the installer and commissioning engineers, and more in-depth courses for the servicing and fault finding engineers. Distance learning/web based learning Worcester has produced a selection of Distance Learning Training centres throughout the UK CD ROMs/DVDs which are packed with information. To enable us to meet the growing demand for training we Call 0330 123 9119 for your copies, or visit have invested in additional facilities at the award-winning www.worcester-bosch.co.uk for information training academy at our Worcester headquarters. In addition on Web Based Learning. to the original academy there is now a new 400m2 unit, 25% of which is devoted to an open-plan domestic training area Get on course for a more proﬁtable future now. with life-size single-storey brick buildings. These feature working Greenskies solar thermal systems which enable Training centres T installers to get up onto the roof of the building to get more College links training centres realistic training. There are bays full of all Greenstar gasfired appliances, so installers can really get to grips with Elgin the importance of system design. The additional space also contains dedicated training areas for our renewable Dundee and future products. The training centre also runs certified domestic and commercial ACS training and assessment. Johnstone Borders Further academies are located at West Thurrock in Essex, Ayr Wakefield and Clay Cross in Derbyshire, all offering our full Durham suite of courses. Please phone 0330 123 0166 for more Belfast information about a course near you. Each course is run by specialist trainers and is superbly equipped to deliver a combination of classroom theory and practical hands-on Burnley Wakefield W Dublin Clay Cross experience that’s second to none. Wrexham Worcester College-linked Learning As well as offering training at our own centres, Worcester Tredegar has established close partnerships with many colleges Cambridge West Thurrock Wiltshire around the UK, equipping them with our latest products. Call us on 0330 123 0166 to find out when we will be Camborne Paignton running the course of your choice at a college in your area. Call now for more information 0330 123 0166 35 Gas-fired product courses As a market leader in gas-fired condensing boilers, we Gas-fired condensing boiler courses aim to ensure the highest levels of competence and Greenstar CDi Classic gas-ﬁred condensing combi boilers. expertise in the installation of all Worcester gas-fired Greenstar CDi Compact and NEW Greenstar Si Compact products. We run intensive training courses for installers, gas-ﬁred condensing combi boilers. commissioning engineers and operatives involved with Greenstar i Junior gas-ﬁred condensing combi boilers. servicing and fault finding. Greenstar system & regular gas-ﬁred condensing boilers (covers NEW Greenstar 27Ri & 30Ri, Greenstar 12Ri-24Ri, Our comprehensive gas-fired condensing boiler training Greenstar CDi Classic Regular, Greenstar FS CDi Regular, courses include product overview, inspection and cleaning Greenstar 30CDi Classic System, NEW Greenstar 27i & of components, CO and CO2 analysis of flue gas, removal 30i System and Greenstar 12i-24i System boilers). of compact hydraulics, service mode functions and fault Greenstar Highﬂow CDi & FS CDi Regular ﬂoor standing finding on ‘live and demo’ appliances. gas-ﬁred condensing combi and regular boilers. Greenstar FX Controls (covers MT10, MT10RF, DT20RF, DT20, DT10RF, TD200, RT10, FR10, FR110, FW100 and ISM1). CDi Classic CDi Compact & Si Compact i Junior System & Regular Highﬂow CDi & FS CDi Regular FX Controls Duration 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day Cost Free* Free* Free* Free* Free* Free* D D D D D D D D D D D D D D D D D D D D D D D D D Guide to the varied range of control options that are available Worcester D D D D D Clay Cross U U U U U D D D D D D D D D D D D D D D D Training course covers Specification Installation Commissioning Servicing Maintenance Course locations Wakefield West Thurrock College Links† Mobile† U U U U D D D U D D *A holding fee of £65 applies to free courses and is refunded on attendance of the course. If a booking is cancelled more than 10 working days before the course date, the fee will be fully refunded. The fee is non-refundable if a cancellation is made less than 10 working days before the course date. †Please contact Worcester Training for specific colleges and mobile dates. To complement the above courses, Worcester also runs unvented, water treatment, Domestic ACS training and assessment, IDHEE domestic heating design, MCS Made Easy and Green Deal courses. 36 Additional product and industry training courses The diversity of products in today’s heating industry gives We are here to provide you with training and assistance for you the opportunity to expand your expertise, whilst all areas of your business, not just product training. Call us offering more choice to your customers. Worcester on 0330 123 0166 to order a full course training brochure provides comprehensive training from all its academies or to book yourself onto a training course, alternatively, on its entire range of technologies. you can visit www.worcester-bosch.co.uk/training Oil-fired product courses Worcester commercial product courses Greenstar oil-ﬁred products. Greenspring CWi47 water heater. Oil advanced fault ﬁnding. GB162 overview. OFTEC 50. GB162 domestic. OFTEC 101 & 105e. GB162 commercial. OFTEC 600a. Greenstar Heat Distribution Unit. OFTEC 101/105e/600a. Commercial ACS training and assessment – CODNCO1. Renewable product courses Bosch commercial product courses Renewables overview. GB312 & GB402 overview. Greenskies solar. Solar thermal product overview. Greenskies advanced solar. GWPL Gas Absorption Heat Pumps overview. Introduction to heat pumps. CHP overview. Greenstore LECP ground source heat pumps. Commercial controls overview. Greensource air to air heat pumps. Greensource air to water heat pumps. Industry focused courses Greensource split air to water heat pumps. Hot water systems & safety. Greenstar Plus hybrid heat pumps. Chemical water treatment. Construction skills F-Gas training/ Accessories training courses assessment certiﬁcation. Worcester controls. IDHEE domestic heating design. Domestic ACS training and assessment – reassessment. CCN1 + 3 appliances. MCS Made Easy. Green Deal. 37 A complete after-sales service As part of the worldwide Bosch Group, Worcester strives to maintain the highest possible standards of after-sales care. All the technical advice you need In addition to the no-nonsense parts and labour Spares guarantee applicable to all Worcester products, you and Genuine replacement parts for all supported Worcester your customers have the assurance that every Worcester products are readily available from stock, or on a next day product is manufactured to both the appropriate British delivery basis. Visit our website www.worcester-bosch. and European standards. co.uk/spares to find your local stockist. Worcester Contact Centre Customer Technical Support Should you require support, our award winning Contact The Worcester Technical Helpline is a dedicated phone Centre team, based at our head office in Worcester, are line – committed to providing a comprehensive service to ready to take your calls. Whatever your query our contact complement the brand name and quality of our products. centre operators along with our nationwide team of Our experienced team of technical experts provides engineers are ready to help you. answers to queries of a technical nature across the entire Worcester range. Tel: 0330 123 9559 Worcester also has a pre-sales department, which provides Opening times assistance in selecting a heating system to suit a particular Monday – Friday: 7.00am – 8.00pm application, along with full guidance on installation. For Saturday: 8.00am – 5.00pm more information please contact the Technical Helpline Sunday: 9.00am – 12 noon or alternatively visit our website where literature can be Bank Holidays: 8.00am – 4.30pm downloaded www.worcester-bosch.co.uk. Technical Tel: 0330 123 3366 Fax: 01905 752 741 Email: [email protected] Opening times Monday – Friday: 7.00am – 8.00pm Saturday: 8.30am – 4.00pm Bank Holidays: 8.00am – 4.30pm 38 Notes 39 Useful numbers Customer Service Sales Engineer Appointments Tel: 0330 123 9669 Email: [email protected] Fax: 01905 456445 or telephone 0330 123 9339 [email protected] Enquiries Spare Parts Email: [email protected] Tel: 0330 123 9779 or telephone 0330 123 9559 Fax: 01905 754620 Guarantee Registration [email protected] To register your Worcester guarantee, Technical Helpline (Pre & Post Sales) please visit our website Tel: 0330 123 3366 www.worcester-bosch.co.uk/registration Fax: 01905 752741 or telephone 0330 123 2552 [email protected] Renewables Technical Helpline Email: [email protected] or telephone 0330 123 9229 Training Tel: 0330 123 0166 Fax: 01905 752535 [email protected] Literature Email: [email protected] or download instantly from our website or telephone 0330 123 9119 Calls to 03 numbers cost no more than a national rate call to an 01 or 02 number and must count towards any inclusive minutes in the same way as 01 and 02 calls. These rules apply to calls from any type of line, including mobile, BT, other fixed phone line or payphone. Calls from mobiles and some other networks may vary. Calls to and from Bosch Thermotechnology Ltd may be recorded for training and quality assurance purposes. www.worcester-bosch.co.uk In partnership with This leaflet is accurate at the date of printing, but may be superseded and should be disregarded if specification and/or appearances are changed in the interest of continued improvement. The statutory rights of the consumer are not affected. Part No. 8 716 115 422 E 11/13 PAPERS MADE WITH FREE TM 100% CHLORINE BLEACHED PULP Worcester, Bosch Group, Cotswold Way, Warndon, Worcester, WR4 9SW BBT3114 Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd.
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