HTX Finish Coat Applicator ™

HTX Finish Coat Applicator ™
Instructions - Parts
HTX™ Finish Coat
Applicator
3A3653A
EN
For spraying fine air/water resistive barrier and finish coat materials.
Solvent compatible for cleaning. For professional use only.
Model 25A515, Series A
1000 psi (6.9 MPa, 69 bar) Maximum Working Pressure
250 psi (1.7 MPa, 17 bar) Maximum Air Pressure
Important Safety Instructions
Read all warnings and instructions in this manual
and in all supplied manuals. Save all instructions.
WLD
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . 6
Flush Before Using Equipment . . . . . . . . . . . . . . . 7
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 7
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Spool Valve Repair . . . . . . . . . . . . . . . . . . . . . . . 9
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14
2
3A3653A
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
+
3A3653A
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
3
Warnings
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier
for compatibility.
4
3A3653A
Warnings
Changing Materials
Grounding
NOTICE
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
•
•
•
•
When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for
chemical compatibility.
When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses.
3A3653A
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Improper grounding can cause
electric shock. Grounding provides an escape wire
for the electric current.
Applicator: ground through connection to a properly
grounded fluid hose and pump.
See your sprayer manual for system grounding instructions.
5
Component Identification
Component Identification
C
A
E
G
F
B
D
FIG. 1
Key:
A Air Assist Air Line
B Fluid and Air Manifold
C Tip (Nozzle)
D Tip Retainer
E Needle Valve for Air Assist Flow Control
F Air Assist Shutoff Ball Valve (allows some bleed air
when turned off)
G Air Check Valve
6
3A3653A
Flush Before Using Equipment
Flush Before Using
Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Grounding on page 5.
Setup
NOTE: See Parts on page 10 for part references.
Install Applicator Air Nozzle (Air Spray)
1. Perform Pressure Relief Procedure, page 7.
2. Install air nozzle (13, 14, 15, 22) into applicator (1).
Pressure Relief
Procedure
Follow the Pressure Relief Procedure
whenever you see this symbol.
3. Install retaining ring (18) over air nozzle. Tighten
retaining ring.
Install Applicator Fine Finish Kit
NOTE: Fine Finish spray is not recommended for high
viscosity materials or for materials subject to “packing
out”, such as mortar or cement mixes.
1. Perform Pressure Relief Procedure, page 7.
2. Install adapter (19a), disk (19b), and retaining nut
(19c).
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning,
checking, or servicing the equipment.
1. Follow the pressure relief instructions in your
sprayer manual.
2. Shut off pump and sprayer.
3. Close applicator air valve.
3A3653A
7
Spraying
Spraying
C
A
E
G
F
B
D
FIG. 2
Air Spray
When Spraying
1. Set material flow (see sprayer instruction manual for
additional information).
2. Spray test pattern.
3. Turn air knob on and adjust, and/or select another
air nozzle, for desired pattern.
NOTE: Air continues to flow when handle is in off position to keep material out of air passages.
General Adjustments
The spray pattern can be adjusted by changing:
•
Tip (C) size
•
Fluid flow
•
Air flow, use needle valve (E)
The standard applicator adjustment is to fully open the
air assist valve (F) while adjusting the needle valve (E)
for the minimum air flow necessary for a good pattern.
8
Air bleeds from the applicator nozzle whenever the air
assist valve (F) is open. Close the valve to stop the air
flow, if desired. Otherwise, the air valve can stay open
during priming. Air must be on prior to fluid flow.
Adjusting the spray pattern requires testing to balance
the fluid flow and the air to the applicator, and requires
the correct tip size.
Air Flow Valve Adjustment
To decrease air flow, turn valve knob (E) clockwise.
To increase air flow, turn valve knob (E) counterclockwise.
Check material and thin as needed to maintain the
proper consistency. The material may thicken as it sits
and could slow down application or affect the spray pattern.
Flush and dry applicator thoroughly at the end of each
use.
3A3653A
Repair
Air Spray Techniques
1. Test the spray pattern on cardboard. Hold the applicator 6-18 in. (150-450 mm) from the surface. Use
this spraying distance for most applications.
Repair
Spool Valve Repair
2. Adjust fluid flow until material flow is adequate.
3. Adjust the applicator air assist needle valve to
achieve a uniform round spray pattern.
4. Consider the size of aggregate in the material and
the coarseness of the spray pattern. Larger nozzles
allow heavier patterns.
Before performing any maintenance or repair on
applicator, read all warnings and perform Pressure
Relief Procedure on page 7.
5. Overlap each stroke 50%. A circular overlapping
pattern may give the best results, and is obtained by
grasping the flex-head and swinging the head
around as the hose flexes.
Spool Valve Removal
When spraying small confined areas use the valve and
knob to make fine adjustments without adjusting the
pump.
2. Remove retaining ring (27) and bearing (26).
1. Remove screw (29) and handle (28) from spool
(24).
3. Remove spool (24) from housing (1).
Spool Valve Installation
Cleanup
Thoroughly flush applicator after each work session
before fluid begins to cure in applicator. Remove check
valve (20) and clean all residue from air passages. Store
in a dry location. Do not leave the applicator or any parts
in water or cleaning solvents.
NOTICE
Check valve (20) will be damaged if any object is
inserted into valve.
1. Apply grease to spool, o-rings and bearing and
inside of housing.
2. Assemble o-rings (25) onto spool (24).
3. Install spool in housing (1) and install bearing (26).
Secure with retaining ring (27).
4. Install handle (28) with screw (29).
NOTICE
All sealing surfaces must be clean to prevent leaks
and damage to equipment.
3A3653A
9
Parts
Parts
F
E
D
10
WLD
2
Apply lithium grease liberally.
3
Torque to 220-250 in-lbs (25-28 N•m).
4
Torque to 85-100 in-lbs (10-11 N•m).
5
Apply pipe sealant to chamfer of check valve.
6
Apply pipe sealant to all non-swivel NPT threads.
7
Torque to 220 in-lbs (25 N•m).
3A3653A
Parts
Ref
1
2
3
4
6*
7*
8*
11*
12*
13*
14*
15*
17*
18
19*
19a*
19b*
19c*
20
21
22
23
24◆
25◆
26◆
27◆
28◆
29
30
31
32
*
Part
15W371
----122521
112779
169967
156823
248395
M70613
248525
248526
248527
100633
15Y137
287227
Description
HOUSING, valve, HTX
PIN, dowel, 0.125 in. x 0.75 in.
HANDLE, texture, applicator
SCREW, cap, btn hd
VALVE, needle
FITTING, line, air
FITTING, union, swivel
TOOL, cleaning, applicator
BRUSH, cleaning
NOZZLE, 6 mm, round
NOZZLE, 8 mm, round
NOZZLE, 10 mm, round
TOOL, allen wrench
RING, retaining, splined
KIT, Fine Finish (see manual
310617)
--ADAPTER, nozzle
--DISK (various sizes)
--NUT, retaining
289919 VALVE, check, air
--NUT, cap, 1/4-18 NPSM
248524 NOZZLE, 4 mm, round
--PIN, drive
--SPOOL, valve
--PACKING, o-ring, urethane
--WASHER, bearing
122205 RING, retaining, internal
15W377 HANDLE, valve
113045 SCREW, sems, mach, phillips,
truss
111027 PACKING, o-ring
24B568 SWIVEL, assy, htx
289874 KIT, repair, coupler
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Parts are shipped loose.
◆ Parts included in Spool Repair Kit 24B329.
--- Part not for sale.
3A3653A
11
Technical Data
Technical Data
HTX Finish Coat Applicator
Maximum Fluid Working Pressure
Maximum Air Working Pressure
Maximum Air Required
(100 psi, needle full open)
Fluid Inlet Size
Air Inlet Size
Wetted Parts
US
Metric
1000 psi
6.9 MPa, 69 bar
250 psi
1.7 MPa, 17 bar
30 standard cubic feet per
0.85 cubic meters per
minute
minute
1 in.(m) cam and groove (Graco HP)
1/4 in. quick disconnect pin fitting
Aluminum, stainless steel, solvent resistant elastomer,
acetal, PTFE, nylon, nitrile
Sound Data with Air (applicator only):
Sound Pressure Level
118dB(A)*
Sound Power Level
118dB(A)*
Notes
* Spraying simulated acoustical texture under typical conditions as specified by the material manufacturer.
12
3A3653A
Technical Data
3A3653A
13
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A3653
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision A, March 2016
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